Service Parts

Marine Generator Sets

Models:

5E/4EF
7.3E/6EF
5ECD/4EFCD--Low CO
7.3ECD/6EFCD--Low CO

TP-5987 2/06e

Table of Contents
Description
Page
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Number Significance . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
How to Find Part Numbers . . . . . . . . . . . . . . . . . . . . . . 3
Hardware References . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Specification Number Index . . . . . . . . . . . . . . . . . . . . . 4
Group 1: Cylinder and Crankcase . . . . . . . . . . . . . . . 6
Group 2: Piston and Crankshaft . . . . . . . . . . . . . . . . . 7
Group 3: Valves and Camshaft . . . . . . . . . . . . . . . . . . 8
Group 4: Lubrication and Oil Filter . . . . . . . . . . . . . . . 9
Group 5: Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Group 6: Governor . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Group 7: Carburetor . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Group 9: Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Group 10: Engine Cooling . . . . . . . . . . . . . . . . . . . . . 15
Group 101: Air Intake . . . . . . . . . . . . . . . . . . . . . . . . 16

Description
Page
Group 103: Fuel System . . . . . . . . . . . . . . . . . . . . . . 18
Group 104: Cooling System . . . . . . . . . . . . . . . . . . . 20
Group 105: Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Group 107: Nameplate and Decals . . . . . . . . . . . . . 28
Group 109: Skid and Plant Mounting . . . . . . . . . . . 29
Group 116: Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Group 201: Generator and Mounting . . . . . . . . . . . 32
Group 301: Controller and Mounting . . . . . . . . . . . . 34
Group 701: Literature . . . . . . . . . . . . . . . . . . . . . . . . . 38
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Appendix A Glossary of Abbreviations . . . . . . . . . . 45
Appendix B Common Hardware
Application Guidelines . . . . . . . . . . . . . . . . . . . . . 47
Appendix C General Torque Specifications . . . . . . 48
Appendix D Common Hardware Identification . . . . 49
Appendix E Common Hardware List . . . . . . . . . . . . 50

Introduction
This manual lists service replacement parts for 5E/7.3E
and 5ECD/7.3ECD generator sets.
Information in this publication represents data available
at the time of print. Kohler Co. reserves the right to
change this publication and the products represented
without notice and without any obligation or liability
whatsoever.
This manual includes the following main sections:
Table of Contents. Lists the sections of the manual.
Introduction (and other information sections).
Contains introductory material about part numbers,
illustrations, and hardware.
Index. Lists the generator set specs and groups.
Group Parts Lists. List the part numbers of parts in the
groups.

How to Find Part Numbers

Use the following steps to locate a service replacement
part.
1. Locate the generator set nameplate to identify the
generator set spec number.
2. Locate a second generator set nameplate listing
accessories to identify installed modules. On
some models the accessory nameplate is mounted
inside the generator junction box.
3. Turn to the Specification Number Index. The
first column lists the generator set spec numbers.
The headings identify the groups of parts that make
up the generator set.
4. Identify the group most likely to include the
service part number.

Kit Sections. List modules and accessories and their

parts.

5. Find the group variation number at the

intersection of the spec number row and the group
column. Note the variation number.

Appendices.
Include Abbreviations, Common
Hardware Application Guidelines, General Torque
Specifications, Common Hardware Identification, and
Common Hardware List.

6. Page forward to locate the group identified in

step 4 or find the appropriate page in the Table of
Contents.

x:in:004:002

Numbering System Significance

This manual uses the following numbering systems:
Specification Number. A six-digit number with a PAprefix. The Specification Number Index does not show
the prefix. Spec numbers break down into groups.
Group Number. A unique number representing a parts
group needed to assemble a generator set function. For
example, Group 101 is the Air Intake group.
Variation or Module Number. A group might have
several variations. Each variation performs the same
function with different parts lists. For example, a 50 Hz
generator alternator and 60 Hz generator alternator
both perform the same function, however, with different
parts. Each difference requires a group variation or
module number.
Part Number. The part number identifies an individual
assembly, subassembly, component, or accessory kit.
x:in:004:003

Illustrations
Illustrations (or exploded-view drawings) best
representing the widest range of variations accompany
most groups in this manual. Illustrations do not depict all
details and may not show all parts. Do not use
illustrations for assembly or disassembly.
x:in:004:004a

7. Find the part on the illustration and note the item

number of the part or find the part description in
the parts list.
8. Select the part number that corresponds to
your group variation. The first column lists the
illustration item number.
Find the variation
identified in the Specification Number Index or the
module number found on the generator set
nameplate in the appropriate column on the right
side of the parts list table. Find the quantity used at
the intersection of the item number row and the
variation column. A blank space at the intersection
means the variation/module does not use that part
number.
x:in:004:005

Hardware References
Many common hardware items do not appear in parts
manuals or will appear as common hardware entries. A
common hardware entry lists the size of the hardware.
For example, an item that appears as Hardware,
3/8-16 in the text means that the piece is 3/8-16 size.
Obtain common hardware locally or, if contacting the
factory, use the Common Hardware List in the appendix
to identify the common hardware part number and
specifications. See Common Hardware Application
Guidelines in the appendix for mating hardware
instructions.
Some hardware items require a specific size or some
other characteristic. In that case, use the part number
listed in the text.
When replacing hardware, do not substitute inferior
grade hardware. Replacement hardware grade should
be equal to or better than the grade of the
manufacturers original hardware. Use the Common
Hardware List in the appendix to identify the common
hardware hardness.
x:in:004:006

TP-5987 2/06

Specification Number Index

Group Title

Group No.

10

Variation Number

Spec No.
5E
PA-19903

PA-19904

PA-19905

GM29235-GA1

GM35004-GA1

PA-19901

PA-19902

PA-19906

GM29235-GA2

GM35004-GA2

101

103

104

105

107

109

116

201

301

701

7.3E

Group Title

Group No.

Variation Number

Spec No.
5E
PA-19903

PA-19904

PA-19905

GM29235-GA1

GM35004-GA1

PA-19901

PA-19902

PA-19906

GM29235-GA2

GM35004-GA2

7.3E

TP-5987 2/06

Specification Number Index

Group Title

Group No.

10

Variation Number

Spec No.
4EFCD
GM39685-GA3

--

--

--

--

--

--

--

--

101

103

104

105

107

109

116

201

301

701

5ECD
GM39685-GA1

6EFCD
GM39685-GA4

7.3ECD
GM39685-GA2

Group Title

Group No.

Variation Number

Spec No.
4EFCD
GM39685-GA3

5ECD
GM39685-GA1

6EFCD
GM39685-GA4

7.3ECD
GM39685-GA2

TP-5987 2/06

Group 1: Cylinder and Crankcase

4

22

6
6
24

26

11

25

22

27

7
24

23

3
1
1

19
17
8

23

17

13
21
15
18

10

16

14
29
29

20
16

9
12

17

28
5987_1

Item
1
2
2
3
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
6

Part No.
359701
359702
359981
359703
359982
359704
359705
359706
359707
359708
359709
359710
359711
359712
359714
359715
359716
359719
359720
359721
359722
359723
359724
359725
359726
359727
359728
359729
359730
359731
359732

Description

Qty.
Var.
1

Gasket, head
Cylinder head (for engine model AS 04)
Cylinder head
Cylinder head (for engine model AS 04)
Cylinder head
Case, rocker
Case, rocker (includes oil fill spout)
Gasket, rocker case
Gasket
Gasket, crankcase cover
Plate
Plate
Cover
Valve
Cover, crankcase
Crankcase, complete
Joint
Screw
Pin
Seal, oil
Seal, oil
Seal, oil
Plug
Collar
Bolt
Clamp
Tube
Bolt, flanged
Bolt, flanged
Bolt, flanged
Bolt, flanged

2
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
6
1
1
1
2
8
10
2
1
8
4
3
3
TP-5987 2/06

Group 2: Piston and Crankshaft

3
1

7
1
8

8
9
4
5987_2

Qty.
Var.
Item
1
1
1
1
1
1
1
2
3
3
3
3
3
3
3
4
5
5
5
6
6
6
7
8
9

Part No.
359734
GM29868
GM29868
359739
359740
GM29871
GM29871
359735
359736
GM29869
GM29869
359737
359738
GM29870
GM29870
359741
359742
GM29872
GM29872
359743
GM29873
GM29873
359746
359748
359749

Description
Piston (generator set serial numbers before 758309)
Piston (engine model ES04; generator set serial numbers 758309 and after)
Piston
Piston, 0.25 OS
Piston, 0.50 OS (generator set serial numbers before 758309)
Piston, 0.50 OS (engine model ES04; generator set serial numbers 758309 and after)
Piston, 0.50 OS
Pin, piston
Ring set, piston (generator set serial numbers before 758309)
Ring set, piston (engine model ES04; generator set serial numbers 758309 and after)
Ring set, piston
Ring set, piston, 0.025 OS
Ring set, piston, 0.50 OS (generator set serial numbers before 758309)
Ring set, piston, 0.50 OS (engine model ES04; generator set serial numbers 758309 and after)
Ring set, piston, 0.50 OS
Connecting rod assembly
Crankshaft assembly (generator set serial numbers before 758309)
Crankshaft assembly (engine model ES04; generator set serial numbers 758309 and after)
Crankshaft assembly
Gear spur (generator set serial numbers before 758309)
Gear spur (engine model ES04; generator set serial numbers 758309 and after)
Gear spur
Ring, snap
Bolt, connecting rod
Pin, dowel

2
2
2
2

AR
AR
AR
2
2
2

AR
2
2

AR
AR
AR
2
1
1

AR
2
1

1
1
4
4
1

1
4
4
1

AR As Required

TP-5987 2/06

Group 3: Valves and Camshaft

12

14 15

11

3
9
8

13
1

4
15

12
11
4

3
9
8

14

13

6
1

14
7

13
8

6
5

9
10

3
15

2
13
8

11
12

9
3
15
4

7
7

14

11
12
5987_3
Qty.
Var.

Item
1
1
2
2
3
3
4
5
6
7
8
9
9
10
10
10
11
12
13
14
15

Part No.
359750
359983
359751
359984
359752
359985
359753
359754
359755
359756
359757
359758
359986
359759
GM29874
GM29874
359760
359761
359762
359763
359987

Description
Valve, intake (for engine model AS 04 and BS 04)
Valve, intake
Valve, exhaust (for engine model AS 04 and BS 04)
Valve, exhaust
Retainer, valve spring (for engine model AS 04 and BS 04)
Retainer, valve spring
Arm, rocker
Shaft, rocker
Tappet
Rod, push
Seat, spring
Spring, engine valve (for engine model AS 04 and BS 04)
Spring, engine valve
Camshaft, complete (generator set serial numbers before 758309)
Camshaft, complete (engine model ES04; generator set serial numbers 758309 and after)
Camshaft, complete
Screw
Nut
Seal, oil
Circlip
Collet

2
2
2
2
4
4
4
2
4
4
4
4
4
1
1

2
2
2
2
4
4
4
2
4
4
4
4
4

4
4
4
4
8

1
4
4
4
4
8

TP-5987 2/06

Group 4: Lubrication and Oil Filter

9
6

11
15
18
12
12

17
16
4

10

7
8

3
1
14
5
13

5987_4
Qty.
Var.
Item
1
2
3
4
5
6
7
8
9
10
11
11
11
12
13
14
15
16
17
18

TP-5987 2/06

Part No.
359764
359765
359766
359767
359773
359768
359769
359770
359771
359772
359774
GM29875
GM29875
359775
359902
359776
359777
359778
359779
359780

Description

Gasket, drain plug

Shaft, oil pump
Plate
Cover
Dipstick
Cap, oil fill
Rotor, oil pump (in)
Rotor, oil pump (out)
Oil filter
Oil filter screen
Gear spur (generator set serial numbers before 758309)
Gear spur (engine model ES04; generator set serial numbers 758309 and after)
Gear spur
Pin
Ring, 0.20 mm
Plug, drain
Spring
Bolt, flanged
Screw, pan
Ball, steel

1
1
1
1
1
1
1
1
1
1
1
1

1
1
1
1
1
1
1
1
1
1

2
1
1
1
3
2
1

1
2
1
1
1
3
2
1

Group 5: Ignition
12

19

19

22

5
4

23

29

16

15

14

23
13
27

21

25

10
26

11
9

28
7

30

20
18

17

24

2
5987_5

Item
1
2
3
4
4
5
5
6
7
8
9
10
11
12
13
14
15

10

Part No. Description

359781
359782
359783
359784

359785

359786
359787
359788
359903
359904
359789
359790
359791
359792
359807

Gasket
Voltage regulator
Igniter
Coil, ignition
Coil (See Group 105)
Cap, spark plug
Cap (See Group 105)
Flywheel assembly
Harness
Harness
Harness
Harness
Switch, oil pressure
Switch, temperature
Coil, pulsing
Coil, charging
Nut, hex

Qty.
Var.
1
2
1
1
1
2

1
1
2

2
1
1
1
1
1
1
1
1
1
1

2
1

1
1
1
1

Item
16
17
18
19
19
19
20
21
22
23
24
25
26
27
28
29
30

Qty.
Var.
1
2

Part No. Description

359793
359794
359795
359796
359979
GM46180
359797
359798
359799
359800
359801
359803
359804
359805
359806
359808
X-67-116

Washer
Clamp
Tube
Spark plug (for engine model AS 04)
Spark plug
Spark plug
Band
Clamp
Clamp
Bolt, flanged
Bolt, flanged
Screw, pan
Screw, pan
Screw, pan
Screw, pan
Key, woodruff
Screw, hex washer, thread- forming

1
2
2
2
2

1
2
2
2

3
1
2
4
2
1
4
4
1
1
2

2
4
1
1
2

TP-5987 2/06

Group 6: Governor
11
22

See groups 103 and 104 for

additional fuel system parts.

20

12
9
13
16
2
5

13
18

19
21

17

1
10

23

15
7
8

14
4
5987_6
Qty.
Var.
Item
1
2
3
4
5
6
7
7
8
8
8
9
10
11
12
13
14
15
16
17
18
19
19
20
21
22
23

TP-5987 2/06

Part No.
359809
359810
359813
359814
359815
359816
359817
359988
359818
GM29878
GM29878
359819
359820
359821
359822
359823
359905
359825
359826
359832
359833
359834
359989
359835
359836
359837
359838

Description

Bracket
Lever
Link
Pivot arm
Spring, governor
Sleeve
Arm, governor (for engine model AS 04 and BS 04)
Arm, governor
Governor assembly (generator set serial numbers before 758309)
Governor assembly (engine model ES04; generator set serial numbers 758309 and after)
Governor assembly
Panel, control
Bolt
Screw
Nut
Washer
Spacer
Spring
Collar
Washer
Stud
Bolt (for engine model AS 04 and BS 04)
Bolt
Bolt
Nut, hex
Nut, hex
Washer

1
1
1
1
1
1
1
1
1
1

1
1
1
1
1
1
1
1

1
1
2
1
3
1
1
1
1
1
1
1
2
1
2
1

1
1
1
2
1
3
1
1
1
1
1
1
1
2
1
2
1

11

Group 7: Carburetor
53

32

36
9
44
19

59

55

23
10

24
20

35

21

53
14

39
49
38

34

51

48
1

13

27

18 17

46
11

1
1
28

51
56

47

26

29

60

25
37
22
6

57

41
15
40
30
43
16
2

54
45

12

33
50
58

12

31

42
3

52

5987_7

TP-5987 2/06

Group 7: Carburetor
Item
1
2
3
4
5
6
7
8
9
10
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60

TP-5987 2/06

Part No.
359906
359839
359840
359841
359842
359843
359844
359845
359846
359847
GM24510
359848
359849
359850
359851
359852
359853
359854
359855
359856
359857
359858
359859
359860
359861
359862
359907
359908
359863
359864
359865
359866
359909
359867
359868
359869
359870
359871
359872
359873
359874
359876
359877
359879
359880
359911
359881
359882
359883
359884
359885
359886
359912
359913
359914
359887
359888
359889
359890
359891
359915

Description
Gasket
Gasket
Gasket
Gasket, air filter
Gasket, carburetor
Gasket, intake pipe
Gasket, intake manifold
Gasket, intake manifold
Plate
Carburetor assembly
Carburetor repair kit
Screw, pilot air
Float chamber
Screw, throttle stop
Valve, throttle
Float valve
Float
Air jet 1.2
Air jet 0.8
Gasket
Shaft, carburetor choke
Shaft, carburetor
Pipe, intake
Pipe, intake
Valve, choke
Solenoid
Wire lead
Pipe
Limiter
Nozzle, main
Holder, main jet
Intake manifold
Fitting
Screw
Screw
Screw
Screw
Washer
Collar
Collar
Ring, snap
Pin
O-ring
Main jet
Pilot jet
Plug
Spring
Spring
Seal
Seal
Spring
Bolt
Bolt
Clamp
Clamp
Tube
Bolt, flanged
Bolt, flanged
Bolt, flanged
Bolt, flanged
Screw

Qty.
Var.
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
5
3
2
1

13

Group 9: Starter
21

22

15
1

19

16
12

7
4

10

11

10
16
3

23

6
20
5

17

13
18
14
9
5987_9

Item
1
2
3
4
5
6
7
8
9
10
11
12

14

Part No.
359917
359918
359919
359920
359921
359922
359923
359924
359925
359926
359927
359928

Description
Clutch assembly
Holder assembly
Cover assembly
Cover assembly
Brush
Spring, brush
Armature
Starter
Nut
Washer
Washer
Collar

Qty.
Var.
1
1
1
1
1
1
2
1
1
1
2
1
1

Item
13
14
15
16
17
18
19
20
21
22
23

Part No.
359929
359930
359931
359932
359933
359934
359935
359936
359937
359938

Description
Bushing
Bushing
Ring, snap
O-ring
O-ring
O-ring
Spring
Bolt
Bolt
Bolt, flanged
Not sold separately

Qty.
Var.
1
1
1
1
2
2
1
1
2
1
1
1

TP-5987 2/06

Group 10: Engine Cooling

14

12

16

17

27

30

25
19

32 26
36

23
37
15

39
18
27

40

24

22
3
20
35

38
21

33
10

35

34

21

33

13
11

28

29

22

28
6
8

Item Part No. Description

1
2
2
3
4
5
6
7
8
9
10
11
12
13
14
14
14
15
16
16

359939
359940

359941
359942
359943
359944
359945
359946
359947
359948
359949
359950
359951
359952

Cap
Bracket
Bracket (See Group 105)
Bracket
Gasket, water pump
Gasket, water pump
Gasket, thermostat cover
Shaft, impeller
Cover, thermostat
Cover, pump
Hose, cooling
Hose, cooling
Hose, cooling
Reservoir
Water pump (generator set serial
numbers before 758309)
GM29876 Water pump (engine model ES04;
generator set serial numbers
758309 and after)
GM29876 Water pump
359953
Mechanical seal
359954
Spur gear (generator set serial
numbers before 758309)
GM29877 Spur gear (engine model ES04;
generator set serial numbers
758309 and after)

TP-5987 2/06

Qty.
Var.
1 2 3
1
1

1
1

1
1
1
1
1
1
1
1
1
1
1

1
1
1
1
1
1
1
1
1
1
1

1
1
1
1
1
1
1
1
1
1
1
1

1
1

1
1

1
1
1
1

31

Item Part No. Description

16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

GM29877
359955
359956
359957
359958
359959
359960
359961
359962
359963
359964
359965
359966
359967
359968
359969
359970
359971
359972
359973
359974
359975
359976
359977
229353

Spur gear
Joint
Impeller
Pump case
Nut
Clamp
Clamp
Pin
Seal, oil
Ball
Collar
Clamp
Clamp
Tube
Washer
Bolt, flanged
Bolt, flanged
Bolt, flanged
Bolt, flanged
Bolt, flanged
Bolt, flanged
Pin, dowel
O-ring
O-ring
Mount

5987_10b
Qty.
Var.
1 2 3
1
1
1
1
2
2
1
1
1
2
2
2
1
1
2
2
3
1
3
1
1
1
1

1
1
1
1
1
2
2
1
1
1
2
2
2
1
1
2
2
3
1
3
1
1
1
1

1
1
1
1
1
2
2
1
1
1
2
2
2
1
1
2
2
3
1
3
1
1
1
1
2

15

Group 101: Air Intake

4
6
1, 2
3

7
5

10

8
9

10

9
11, 12
101-191-1a

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11
12

X-284-39
M933-08025-60
X-6284-6
359294
359339
359340
359353
359577
359575
359576
229353
X-22-12

Description
Grommet
Screw, hex head cap
Screw, pan head machine
Guard, flywheel
Duct, air inlet
Arrester, flame
Gasket, air intake
Insulation, acoustic foam*
Duct, air intake*
Cover, air intake*
Mount
Washer, lock, .262 ID x .743 ID

* Item is included in service kit GM11698.

16

Qty.
Var.
1
4
4
3
1
1
1
1
1
1
1
2
2

See the table below for a list of generator set serial

numbers for which installation of kit GM11698 Air Intake
Duct will improve the engine air/fuel mixture ratio and
decreases the air intake noise level.
Serial Numbers
Note: A dash (-) indicates a range of serial numbers.
0623502--0623506
0624407--0624410
0625632--0625646
0625691--0625693
0626132--0626135
0626821
0626826
0626827
0626829
0626831
0628165--0628172
0628194--0628197
0628199
0629268--0629292
0629328--0629335
0629337
0629344--0629353
0630437--0630461

0631425--0631503
0633287--0633291
0633302--0633387
0633389--0633441
0633452--0633458
0634787--0634803
0634805--0634916
0634918--0635001
0638222--0638226
0638230--0638232
0638234
0638236--0638249
0638251--0638259
0638261--0638310
0639032
484952
486106

TP-5987 2/06

Group 101: Air Intake, continued

13, 18
3

1
9

11

20, 21

2
15, 19
8
16, 17, 22
7

14
6

12, 13

10

GM39685-GR1

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

TP-5987 2/06

Part No.
GM24212
GM39537
GM23501
GM39521
GM39522
GM39523
GM39524
GM39525
GM39526
GM39527
X-284-39
GM23587
GM23496
GM23588
GM46331
GM39739
X-426-10
X-25-157
X-426-19
X-50-15
GM46328
X-309-11

Description

Qty.
Var.
2

Arrestor, flame
Gasket, air intake
Duct, air intake
Foam Kit, Acoustic (include items 5-10)
Foam, acoustic
Foam, acoustic
Foam, acoustic
Foam, acoustic
Foam, acoustic
Foam, acoustic
Grommet, round
Panel, air intake
Screw, thread forming
Bracket, intake duct mounting
Adapter, air intake
Hose, molded breather
Clamp, hose, .5/1 in.
Washer
Clamp, hose, 1/2 in.
Screw, pan head 10-24 x 1/2
Plate, air intake
Clamp, hose

1
1
1
1
1
1
1
1
1
1
2
1
17
1
1
1
2
2
1
4
1
1

17

Group 103: Fuel System

Item
1
3
4
5
6
7
8
9

18

Part No.
X-296-1
267428
278490
359338
278470
267987
X-652-3
X-555-2

Description
Connector, 7/16-20 x 1/8 in.
Elbow, 45_ street
Pump, fuel
Line, fuel
Adapter, pipe
Filter, fuel, 1/4 in. NPT
Fitting, hose
Elbow, street, 90_ x 1/8 in.

8
103-191-1b

Qty.
Var.
1
1
1
1
1
1
1
1
1

TP-5987 2/06

Group 103: Fuel System, continued

1

2
3

7
10

Item
1
2
3
4
5
6
7
8
9
10

TP-5987 2/06

5
GM39685-GR2

Part No.
GM39671
X-296-29
267428
X-652-3
267987
267428
X-555-2
278490
GM39858
GM39595

Description
Line, fuel
Fitting, half union
Fitting, 45 deg. street elbow
Connector, hose + vibra seal
Filter, fuel, 1/4 in. NPT
Fitting, 45 deg. street elbow
Elbow, street (90 deg. x 1/8 in. NPTF)
Pump, fuel
Bracket, fuel line support
Module, fuel pump

Qty.
Var.
2
1
1
1
1
1
1
1
1
1
1

19

Group 104: Cooling System

13

15

17
GRD

29

LO

Variation 1:
See Group 10

27

28

30

See Group 10
for connector part number.
31
32
7

10

22

11, 12
STOP

START

AC CIRCUIT
BREAKER
INPUT

BATT.
CHRG.

16

VOLT. REG.

26

19, 25
20
3

14

24

21

6
5

18

23
104-191-1b

20

TP-5987 2/06

Group 104: Cooling System

Qty.
Var.
Item
1
2
3
4
5
6
7
8
9
10
11
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
25
25
26
27
28
29
30
31
32

TP-5987 2/06

Part No.
X-391-2
X-391-32
X-426-15
X-426-3
X-55-47
X-582-2
X-6371-1
X-751-1
229980
241311
254920
249930
359301
359305
359306
359307
359308
359319
359324
GM28487
359448
359449
X-125-3
X-465-16
260085
359978
GM20716
GM35379
X-391-43
X-380-5
X-386-101
X-426-9
X-391-3
GM35002
GM35001

Description

Connector, 90_ hose, 5/8 in. ID hose

Elbow, hose (on bottom of exhaust manifold)
Clamp, hose
Clamp, hose, 1/2-1 13/32
Screw, hex head, 5/16-24 x 0.50
Connector, hose
Hose, rubber
Adapter, hose, 1 in. x 1 in.
Cap, manifold
Neck (50 440 01)
Thermostat (160 deg.)
Thermostat (195 deg.)
Exchanger, heat
Hose, molded coolant
Hose, molded coolant
Hose, molded seawater
Hose, molded seawater
O-ring
Plate, seawater pump mounting
Pump, seawater
Sleeve, drive
Fitting, end drive
Screw
Screw
Zinc anode kit
Impeller kit, seawater
Cover, back
Seal/seat assembly
Connector, 90_ hose, 3/4 in. ID hose
Connector, hose
Line, flexible
Clamp, hose, .25/.70 in.
Connector, 90_, 5/16 in. ID hose
Gasket, coolant bypass
Plate, coolant bypass

1
1
4
4
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
4
2
1
1
1
1
1

1
1
4
4
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
4
2
1
1
1
1
1
1
1
2
1
1
1

21

Group 104: Cooling System, continued

14
30 4

3
9

31

28

1 16
5

18

12
13
34

19
29

10
11

26
27

33

32
5 7

24
17
5
7
8

6
20, 21 ,22, 23

See Group 10

25
15
4
GM39685-GR3

22

TP-5987 2/06

Group 104: Cooling System, continued

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

TP-5987 2/06

Part No.
X-391-2
X-391-43
X-391-32
X-426-15
X-426-3
X-55-47
X-582-2
X-6371-1
X-751-1
229980
241311
249930
GM39134
359305
GM39871
X-312-45
GM39660
359319
359324
GM28487
359978
GM20716
GM35379
359448
359449
GM35001
GM35002
X-380-5
X-391-3
X-386-101
X-426-9
X-312-41
GM30263
260085

Description
Connector, 90_, 5/8 in. ID hose
Connector, 90_, 3/4 in. ID hose
Connector, 90_, 1 in. ID hose
Clamp, hose, .75/1.5 in.
Clamp, hose, .56/1.06 in.
Screw, hex socket head machine
Connector, hose + vibra seal
Hose, rubber
Connector, hose + vibra seal
Cap, radiator 13--14 psi
Filler neck
Thermostat
Exchanger, heat
Hose, molded coolant, 1.00 in. ID
Hose, molded coolant
Hose, .63 ID
Hose, molded seawater
O-ring, 60.0 mm ID
Plate, seawater pump mounting
Pump, seawater (includes items 21-23)
Impeller kit
Cover, back
Seal, seat assembly
Sleeve, drive, 1.14 in. OD
Fitting, end drive
Plate, coolant bypass
Gasket, coolant bypass
Connector, hose + vibra seal
Connector, 90_, 5/16 in. ID hose
Fuel line, flexible
Clamp, hose, .25/.70 in.
Hose, .63 ID
Switch, pressure assembly
Kit, zinc anode

Qty.
Var.
3
1
1
1
4
6
2
3
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1

23

Group 105: Engine

2
21
20
27

38, 39, 40
37
19, 32
18
25, 26

22, 31

13
28

17

To vacuum port on
intake manifold
5

35
Choke Housing Assembly
6

30
STOP

START

AC CIRCUIT
BREAKER
INPUT

11

BATT.
CHRG.

VOLT. REG.

Lifting Eye View

33

29

34
23

24

10

105-191-1_1a

TP-5987 2/06

Group 105: Engine

3
24

15

14

16

12
8

Solenoid Side View

Solenoid Front View

Item 36 is not shown.

105-191-1_2

Item
1
1
2
3
4
5
6
7
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

Part No.
B-359285
C-359285
X-14-6
X-22-12
X-22-16
X-386-14
X-426-20
X-49-25
X-49-1
X-545-25
X-6046-3
M933-08016-60
M933-08016-60
X-6214-2
X-6284-1
238915
249872
259632
277272
277275
277281
277285
277288
277297
359653
291891
358358
25 158 08
359311
359312
359333
359354
52 081 05
359356
359421
359422
359821
X-6003-107
GM29564
X-400-255
X-51-41
X-25-48

Description

Qty.
Var.
2

Engine assembly (see Groups 1-9 for parts)

Engine assembly (see Groups 1-9 for parts)
Screw, FHM, 8-32 x 0.25
Washer, lock, 1/4 in. interior-exterior tooth
Washer, lock, 5/16 in. interior-exterior tooth
Line, flexible fuel, 1/4 in. x 9 in.
Clamp, hose
Screw, PHM., 6-32 x 0.25 in. slot
Screw, PHM., 6-32 x 5/16
Cable, battery
Strap, ground
Screw, hex head cap
Screw, hex head cap
Cap, plastic
Screw, pan head metric
Boot
Switch, high temperature cutout
Bumper
Lever assembly, choke
Retainer, thermostat coil
Gasket
Pin
Piston, choke
Plate, baffle
Valve, shutoff
Solenoid, starter
Coupling, stepper motor
Bushing
Linkage, choke
Shaft, choke
Bolt, banjo
Strap, lifting
Housing assembly, choke
Heater assembly, choke*
Washer, pressure sealing
Washer, pressure sealing
Bolt, M5 x 30
Conduit (not shown)
Cover. choke
Spacer
Screw, pan head, 8-32 x 1 3/4
Washer, plain, .188 ID x .438 in. OD

2
1
1
1
2
1

2
1
1
1
2
1

1
1
1
2
1
2
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

1
1
1
2
1
2
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

3
1
2
1
1
1
2
1
1
1
1
2
1
2
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2

*Choke Repair Assembly GM12236 includes items 2, 7, 17--22, 25--28, 31, 32

TP-5987 2/06

25

Group 105: Engine, continued

4
8

6
13
14
Lifting Eye View

Oil Drain Connection

Solenoid Side View

Solenoid Front View

33
35
27
34
Oxygen Sensor Assembly
24

31

1, 20

29
30

18

32

Air Intake Assembly

10

23
25, 21

26

19
17

28
22
21

9
GM39685-GR4

26

TP-5987 2/06

Group 105: Engine, continued

TP-5987 2/06

Item

Part No.

1
2
4
5
6
7
8
9
10
13
14
17
18
19
20
21
22
23
24
24
25
26
27
28
29
30
31
32
33
34
35

GM39605
238915
GM45936
359333
359354
359421
359422
359653
C-359285
X-545-25
X-6003-107
GM39570
359844
GM39902
M7985A-05045-20
M7985A-05016-20
GM39597
GM39598
GM46910
GM47252
GM39600
GM39601
GM39602
GM39603
GM39606
359845
GM41974
GM42275
M912-05020-60
GM39604
GM41940

Description
Governor, 32 mm electronic air
Boot
Starter solenoid
Bolt, M16-1.5 x 1.10 in.
Bracket, lifting eye
Washer, sealing, 30.3 mm OD
Washer, sealing, 30.1 mm OD
Valve, oil drain, 3/8-18 NPT
Engine assembly
Cable, battery (No. 6 x 18 in.) red+
Conduit
Wheel, encoder
Gasket, intake manifold
Wire, spark plug
Screw, pan head machine
Screw, pan head machine
Bracket, ignition coil
Bracket, crank position sensor
Controller, 60 Hz SECM
Controller, 50 Hz SECM
Sensor, crankshaft position
Sensor, coolant temperature
Sensor, heated 02
Coil, ignition
Assembly, air intake (includes item 35)
Gasket, intake manifold
O-ring
O-ring
Socket, head cap screw
Sensor, TMAP
Elbow, manifold

Quantity
Variation
4
5
1
2
1
1
1
1
1
1
1
1
1
1
1
2
4
6
2
1
1
1
1
1
2
1
1
1
1
4
1
1

1
2
1
1
1
1
1
1
1
1
1
1
1
2
4
6
2
1
1
1
1
1
2
1
1
1
1
4
1
1

27

Group 107: Nameplate and Decals

Qty.
Var.
Item
1
2
2
3
3
4
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

28

Part No.
X-6348-6
X-6246-9
224233
229831
GM35838
238162
GM46200
239796
249808
249809
249810
294520
344282
GM14167
344295
359282
241812
249494
344588
226917
GM42444
GM40035
GM48037

Description

Decal, Kohler Power Systems

Decal, Kohler Power System
Decal, 1-800 number
Decal, reconnection
Decal, reconnection
Decal, positive battery connection
Decal, positive battery connection
Decal, warning carbon monoxide
Decal, warning rotating parts
Decal, warning hot engine and exhaust
Decal, warning hot coolant and steam
Decal, danger high voltage
Decal, check zinc anode
Decal, drain
Decal, equipment ground
Tag, hang notice 1/4 in. ID fuel line required
Decal, UL
Decal, warning explosion
Decal, CE
Decal, negative battery connection
Decal, emissions
Decal, fuse panel
Decal, notice replace CO sensor (generator
sets with serial number 2085259 and
above)

1
1

1
1

1
1
1
1
1
1
1
1
1

1
1
1
1
1
1
1
1
1
1
1
1
1

1
1

1
1

1
1

1
1
1
1
1
1
1
1
1
1

1
1
1
1
1
1
1
1
1
1

1
1
1
1

1
1
1

TP-5987 2/06

Group 109: Skid and Plant Mounting

5
10
7
3
6
2

109-191-1a

Item
1
2
3
4
5
6
7
8
9
10

Part No.
X-101-16
X-22-16
X-22-5
M933-08016-60
245297
359325
GM28419
X-6054-17
X-25-164
X-25-85

Description
Nut, elastic stop, 5/16-18 in.
Washer, lock, 5/16 in. interior-exterior tooth
Washer, lock, 5/16 in. interior tooth
Screw, hex head cap
Strap, ground
Tray, drip
Kit, vibromount*
Stud
Washer, plain
Washer, plain

* Vibromount kit GM28419 includes:

1
X-101-16
Nut, elastic stop, 5/16-18 in.
4
M933-08016-60
Screw, hex head cap
9
X-25-164
Washer, plain
10
X-25-85
Washer, plain

GM31230
Mount, vibromount

X-125-3
Bolt, hex cap, 5/16-18 x 0.75 in. (not shown)

X-6210-7
Nut, flange spiralock, 5/16-18 in. (not shown)

M125A-08-80
Washer, plain #8 (not shown)

TT-1350
Instructions, mounting/installation

TP-5987 2/06

Qty.
Var.
1
2
2
1
2
1
1
1
1
2
2

2
2
2
2
4
2
8
2
1

29

Group 116: Exhaust

3
3
STOP START

AC CIRCUIT
BREAKER
INPUT

BATT.
CHRG.
VOLT. REG.

1
2

Exhaust Manifold Mounting

7
6

2
1

GM39685-GR9

30

TP-5987 2/06

Group 116: Exhaust

Item
1
2
3
3
3
4
5
6
7

TP-5987 2/06

Part No.
M931-06075-60
254765
GM10105
GM35003
GM39129
359897
GM39607
GM40060
GM40061

Description

Screw, HC
Screw, socket hex cap
Manifold, exhaust
Manifold, exhaust
Manifold, exhaust
Gasket
Catalyst assembly
O-ring, 37.77 mm ID
O-ring, 61.6 mm ID

3
1
1

Qty.
Var.
2

3
1

3
1

1
2

1
2
1
1
1

31

Group 201: Generator and Mounting

12, 15, 16

31
7

14

13
2

17

8 19

19
8

23

4
6
11

22
5

21

24
1

20

8
10

8 19

18
19

26

25

27
28
29
30

GM39685-GR7

32

TP-5987 2/06

Group 201: Generator and Mounting

Qty.
Var.
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
20
21
22
23
24
25
26
27
28
29
30
31

TP-5987 2/06

Part No.
A-359441
X-22-6
X-49-1
X-55-48
X-6216-1
X-67-113
X-67-52
X-801-4
X-67-64
229110
GM41969
238150
238247
238248
239247
239282
359292
GM11876
359310
359327
GM39039
359403
359453
X-125-30
X-758-15
GM39040
GM39041
GM39042
X-634-18
241769
X-22-12
GM45945

Description

Rotor assembly (includes item 24)

Washer, lock #6 int. star
Screw, RHM, 6-32 x .312 slot
Screw, hex head, 5/16-24
Screw, hex head
Screw, self-tapping
Screw, self-tapping
Washer, hardened
Screw, self-tapping
O-ring
Bracket, brush holder
Spring
Retainer, wire
Shim, brush holder
Holder, brush
Brush
Adapter, generator
Bracket, end
Overbolt
Stator assembly
Stator assembly
Guard, fan
Fitting, end drive
Screw
Bearing, ball
Box, junction
Cover, junction box
Bracket, junction box mounting
Bushing
Mount, controller
Washer, lock, .262 ID x .743 in. OD
Harness, wiring, brush connection

1
2
2
1
2
2
1
4
2
1
1
2
1
2
1
2
1
1
4
1

1
2
2
1
2
2
1
4
2
1
1
2
1
2
1
2
1
1
4

1
1
4
1

1
1
1
4
1
1
1
1
1
4
4
1

33

Group 301: Controller and Mounting

See Group 5 for voltage regulator

14, 48

27

30
17
29
26, 28

Items 7 and 49 not shown.

33, 34

5
37

21

17
8

15
20
19
27
9

GRD

16

35
11

12

LO

23

10

32

31
25

22
36
14
13
Controller Ground Wires
A359337a

34

TP-5987 2/06

Group 301: Controller and Mounting

TP-5987 2/06

Item

Part No.

1
2
3
3
3
3
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49

X-22-12
X-49-21
X-506-51
X-506-58
X-506-60
X-506-68

X-67-52
241769
359336
359344
B-359337
G-278598
GM10516
X-22-11
X-22-12
X-22-13
X-22-6
X-22-7
X-49-25
X-49-26
X-67-133
X-51-5
X-634-18
X-6266-1
X-71-2
X-81-8
201620-152
201620-94
223316
245264-BLK
238426
238736
249406
249986
259391
262389
263156
GM10530
359335
GM30675
239493
292370
233959
359404
239496
241616
259689
269366
239411
233959
X-49-1
X-6003-121

Description

Washer, lock, 1/4 in. interior-exterior tooth

Screw, RHM, 6-32-3/16
Breaker, circuit
Breaker, circuit
Breaker, circuit
Breaker, circuit
Breaker, circuit (see accessories)
Screw, hex head 10-24
Mount, controller
Cover, controller
Harness, engine wiring (includes items 38-41)
Controller assembly (includes items 9-48)
PCB assembly (PBIIIE)
PCB assembly
Washer, lock, 1/4 in. interior tooth
Washer, lock, 1/4 in. interior-exterior tooth
Washer, lock, #10, interior-exterior tooth
Washer, lock, #6, interior
Washer, lock, #8, interior tooth
Screw, PHM., 6-32 x 0.25 slot
Screw, PHM., 6-32 x 0.50 slot
Screw, hex washer, thread-forming
Screw, RHM, 8-32 x 7/16
Bushing
Connector, cable
Nut, hex, 6-32 zinc
Nut, hex, 1/4-20 green
Tab, ID grd in.
Tab, ident
Fuse, 10 A, 250 V
Plate, cover
Holder, fuse, 0.25 x 1.25
Hourmeter
Switch, rocker, 1 pole
Spacer
Relay, SPDT 30A, 12V coil sealed
Fuse, 25A, 125 V
Holder, fuse
Spacer
Box, silkscreened
Harness, controller (includes items 42-47)
Connector plug, 22-position
Connector plug, 2-position
Diode, 6 A, 100 V
Connector, receptacle
Connector panel, 22-position
Connector plug, 6-position
Connector plug, 9-position
Connector plug, 15-position
Connector plug, 4-position
Diode, 6 A, 100 V
Screw, slotted pan head machine
Conduit, convoluted (not shown)

5
2
1

Quantity
Variation
2
3
4
5
2

5
2

5
2

7
5

1
1
1
4
4
1
1
1
1
1
2
1
1
6
4
10
6
4
4
1
1
2
1
1
1
2
1
2
1
1
4
1
1
1
5
1
1
1
1
1
1
1
1
1
1
1
1
4

4
4
1
1
1
1
1
2
1
1
6
4
10
6
4
4
1
1
2
1
1
1
2
1
2
1
1
4
1
1
1
5
1
1
1
1
1
1
1
1
1
1
1
1
4

4
4
1
1
1
1
1
2
1
1
6
4
10
6
4
4
1
1
2
1
1
1
2
1
2
1
1
4
1
1
1
5
1
1
1
1
1
1
1
1
1
1
1
1
4

4
4
1
1
1
1
1
2
1
1
6
4
10
6
4
4
1
1
2
1
1
1
2
1
2
1
1
4
1
1
1
5
1
1
1
1
1
1
1
1
1
1
1
1
4

1
4
4
1
1
1
1
1
2
1
1
6
4
10
6
4
4
1
1
2
1
1
1
2
1
2
1
1
4
1
1
1
5
1
1
1
1
1
1
1
1
1
1
1
1
4
1

35

Group 301: Controller and Mounting, continued

See Group 5 for voltage regulator.
Items 24--42 (harness) are not shown.

17 13
Ground Leads
16

22

9
23 15
14
20

15

7
12
43
16

11
6, 2
(F1)
8
18
19

1, 2
(F2), (F3)
21
5, 2
(F4), (F5), (F6)
3, 4
(F7)

10
21

GM39685-GR8

36

TP-5987 2/06

Group 301: Controller and Mounting

Item

Part No.

1
2
3
4
5
6
7
8
9
10

223316
238426
262389
263156
283645
358337
360459
245264-BLK
GM28483
GM48030

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43

GM48031
GM28787
GM29671
X-6210-1
LK-1010-1515
X-22-11
X-22-12
X-22-13
X-22-6
X-49-1
X-6266-1
X-67-64
X-81-8
X-6210-2
GM39835
229989
233959
292370
320711
GM13697
GM28678
GM29998
GM36156
GM36161
GM36163
GM39876
GM39881
GM39888
GM39889
GM39893
GM39895
GM39900
GM45941
GM46362

Note:

Description
Fuse, 10 A, 250 V (F2, F3)
Fuse holder, .25 x 1.25 in.
Fuse, 25 A, 125 V (F7)
Fuse holder
Fuse, 15 A, 250 V (F4, F5, F6)
Fuse, 10 A, 250 V (F1)
Standoff, circuit board
Plate, cover
SCR module
Service kit, ADC 2100 controller (with upgrade to CO sensor module) (generator serial number 2085258 and
below, see note)
Controller assembly, ADC 2100 (generator serial number 2085259 and above)
Relay, SPDT 30A,12V coil sealed
PCB assy., relay board 12V
Nut
Lead
Washer, lock, .262 ID x .469 OD
Washer, lock, .262 ID x .743 in. OD
Washer, lock, .20 ID x .595 in. OD
Washer, lock, .146 ID x .285 in. OD
Screw, pan head 6-32 x 5/16
Connector, cable
Screw, self-tapping
Nut, hex, 1/4-20
Nut
Harness, engine (includes items 25--42)
Connector, receptacle
Diode, 6 A
Connector, plug, 2-position
Connector, 9-position
Connector, weathertight, 2-position
Connector, weathertight
Connector, 6-position, blk, male
Connector 6-position
Connector, 4-position
Connector, 2-position
Connector, 24-position
Connector, 5-position
Connector, 6-position
Connector, 4-position
Connector, 2-position
Connector, 2-position
Connector, 2-position
Connector, 10-position
PCB assy., CO sensor (generator sets with serial number 2085259 and above)

Qty.
Var.
8
2
6
1
1
3
1
4
1
1
1
1
1
1
1
1
2
4
1
4
4
1
8
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1

Service Kit GM48030 upgrades serial numbers 2085258 and below with a CO sensor module. The GM48030 includes
the ADC 2100 controller, CO sensor harness GM48032, and CO sensor (item 43). Serial numbers 2085259 and above were factoryshipped with the ADC2100 controller and CO sensor. Service serial numbers 2085259 and above with the GM48031 ADC 2100
controller assembly.

TP-5987 2/06

37

Group 701: Literature

Qty.
Var.
Item
1
2
2
3
3
4
5
6
7
8
9

38

Part No.
TP-5982
TP-5985
TP-6390
TP-5986
TP-6391
TP-5987
TP-6001
TP-6002
TP-6008
TP-5375
TP-5620

Description

Installation Manual, Gasoline Marine

Operation Manual, 5/7.3E and 4/6EF
Operation Manual, 5/7.3ECD
Service Manual, 5/7.3E and 4/6EF
Service Manual, 5/7.3ECD
Parts Catalog, 4-6EF/5-7.3E
Operation Manual, Kawasaki FD501D
Service Manual, Kawasaki FD501D
Service Manual Supplement, Kawasaki FD501D
Warranty, Marine
Safety Precautions, Marine

1
1

1
1

1
1
1
1
1
1

1
1
1
1
1
1

1
1
1
1
1
1
1

1
1
1
1
1
1
1

TP-5987 2/06

Accessories
Qty.

Description

Part No.

Circuit Breaker Kits

Circuit Breaker
1
4
1
1
1

Instructions, installation
Screw, RHM, 6-32-3/16
Breaker, circuit, 40 A
Plate, cover
Decal, notice

Circuit Breaker
1
4
1
1
1

Instructions, installation
Screw, RHM, 6-32-3/16
Breaker, circuit, 60 A
Plate, cover
Decal, notice

Circuit Breaker
1
4
1
1
1

Instructions, installation
Screw, RHM, 6-32-3/16
Breaker, circuit, 55 A
Plate, cover
Decal, notice

Circuit Breaker
1
4
1
1
1

Instructions, installation
Screw, RHM, 6-32-3/16
Breaker, circuit, 18 A
Decal, notice
Terminal, jumper

Circuit Breaker
1
4
1
1
1

Instructions, installation
Screw, RHM, 6-32-3/16
Breaker, circuit, 30 A
Decal, notice
Terminal, jumper

Circuit Breaker
1
4
1
1

Instructions, installation
Screw, RHM, 6-32-3/16
Breaker, circuit, 18 A
Decal, notice

Circuit Breaker
1
4
1
1

Instructions, installation
Screw, RHM, 6-32-3/16
Breaker, circuit, 30 A
Decal, notice

Qty.

Circuit Breaker
PA-225640
TT-875
X-49-21
X-506-50
229183
246242

PA-225641
TT-875
X-49-21
X-506-51
229183
246242

PA-229185
TT-875
X-49-21
X-506-47
229183
246242

PA-229391
TT-875
X-49-21
X-506-41
246242
249956

PA-229394
TT-875
X-49-21
X-506-36
246242
249956

PA-344051
TT-875
X-49-21
X-506-41
246242

PA-344052
TT-875
X-49-21
X-506-36
246242

1
4
1
1
1

1
4
1
1
1

Instructions, installation
Screw, RHM, 6-32-3/16
Breaker, circuit, 22 A
Decal, notice
Terminal, jumper

Circuit Breaker
1
4
1
1

Instructions, installation
Screw, RHM, 6-32-3/16
Breaker, circuit, A
Decal, notice

TP-5987 2/06

Instructions, installation
Screw, RHM, 6-32-3/16
Breaker, circuit, 42 A
Plate, cover
Decal, notice

Circuit Breaker
1
4
1
1
1

Instructions, installation
Screw, RHM, 6-32-3/16
Breaker, circuit, 18 A
Plate, cover
Decal, notice

Circuit Breaker
1
4
1
1
1

Instructions, installation
Screw, RHM, 6-32-3/16
Breaker, circuit, 27 A
Plate, cover
Decal, notice

Part No.
PA-359286
TT-875
X-49-21
X-506-60
229183
246242

PA-359617
TT-875
X-49-21
X-506-68
229183
246242

PA-359618
TT-875
X-49-21
X-506-58
229183
246242

Harness Kits
Harness, Fire System Interface
1
1

Harness, wiring
Instructions, installation

Harness, Remote 12 In. Pigtail

1

Harness, extension

Harness for Remote Panel (15 Ft.)

1
1

Strap, wire, 5/8 in.

Harness, extension

Harness for Remote Panel (25 Ft.)

1
1

Strap, wire, 5/8 in.

Harness, extension

Harness, Fuel Solenoid Wiring

1

Harness, wiring

Harness, 12 In. Pigtail

1

Harness, pigtail

Harness, 15 Ft., Remote Panel

1

Harness, extension

Harness, 25 Ft., Remote Panel

1

Circuit Breaker

Description

Harness, extension

PA-229833
229832
TT-930

PA-249941
249935

PA-249334
X-526-3
249334

PA-249336
X-526-3
249336

GM16829-KP1
GM16829

GM32332-KP1
GM32324

GM32333-KP1
GM30248

GM32333-KP2
GM32323

PA-344106
TT-875
X-49-21
X-506-57
246242
249956

PA-344309
TT-875
X-49-21
X-506-57
246242

39

Accessories, continued
Qty.

Description

Part No.

Panel and Meter Kits

PA-250797

Instructions, installation
Decal, warning
Panel assembly (includes the following)
Connector Plug, 6 position
Panel, remote
Switch, rocker

Panel, Remote Start

1
1
1
1
1
1
1

Description

TT-642
249494
A-250795
241617
250796
269296

PA-359581

Instructions, installation
Decal, warning
Panel assembly (includes the following)
Panel, control
Harness, wiring
Meter, run time
Switch, rocker, 1 pole

TT-1245
249494
A-226965
226964
226979
238736
344039

Sea Water Strainer

1

Filter, water, 1/2 in.

Fuel Filter
1
1
1

Filter, fuel, 1/4 in. NPT

Adapter, pipe
Connector, hose

Paint, White (1 gallon can)

221334

Paint, White (aerosol can)

221335

Panel, Remote Start and 2 Meter (12 V)

Instructions, installation
Decal, warning
Panel assembly (includes the following)
Panel
Harness, wiring
Gauge, water temperature
Gauge, oil pressure
Switch, rocker

Panel, Remote Start and 4 Meter (12 V)

1
1
1
1
1
1
1
1
1
1
1
1
1

Instructions, installation
Decal, warning
Panel assembly (includes the following)
Panel
Harness, wiring
Gauge, water temperature
Gauge, oil pressure
Voltmeter
Switch, rocker
Gauge, hourmeter
Bezel, gauge
Bulb, light
Nut, hex

Remote Start Panel, 12V

1
2
2
1
1
1
1
2
1
1

40

PA-359579
X-661-1

GM14314-KP1
267987
278470
X-652-3

Sender Kits
Sender Kit
1
1
1
1

Adapter, bushing
Sender, water temperature
Sender, oil pressure
Adapter, sender

Sender Kit

1
1
1
1
1
1
1
1

Part No.

Filters

Panel, Remote Start

1
1
1
1
1
1

Qty.

1
1
1
1

Sender, water temperature

Sender, oil pressure
Adapter, sender
Instructions, installation

PA-359411
225127
249348
344305
359461

GM45891-KA1
249348
344305
359461
TT-1230

PA-344040
TT-1072
249494
A-344033
344029
344031
344035
344036
344039

PA-344041
TT-1073
249494
A-344034
344030
344032
344035
344036
344037
344039
GM28392
GM28393
GM28394
M934-04-B

Ship-To-Shore Switch Kits

Transfer Switch Kit
1
1

Switch, transfer
Instructions, installation

Transfer Switch Kit

1
1

Switch, transfer
Instructions, installation

PAA-246614
344490
TT-535

PAA-246617
A-246617
TT-535

GM32335-KP1

Panel assy, control 12V

GM33848-1
Nut, hex, 3 mm
M934-03-50
Washer, lock.146 ID x .285 in. OD
X-22-6
Panel, control
GM33847
Harness, wiring panel assy, control
GM33851
Meter, run time, 10000 hour
238736
Switch, rocker, 12V
GM33849
Screw, pan head M3 x 12
M7985A-03012-20
TT Rmt Start Panel
TT-1378
Decal, warning
249494

TP-5987 2/06

Accessories, continued
Qty.

Description

Part No.

Siphon Break Kits

Siphon Break
(Generator Set without Sound Shield)
1
1
1
1
1
1
1

1
2
1
2
1
2
1
1
1
1
1
1

2
2
1
2
1
1
1
1
1
1
1

PA-359413

GM41786-KP1

Grommet, 7/8
X-284-7
Clamp, hose, 1.2-1 13/32
X-426-3
Clamp, hose, .25/.70 in.
X-426-9
Connector, hose
344934
Tubing, clear flexible plastic
GM34883
Hose, molded seawater
GM41736
Hose, molded seawater
GM41737
Valve, siphon break (includes the following)GM32985
Valve, duct
328666
Cap, siphon valve
GM32984
Loop, siphon valve vent
GM32988

Siphon Break
1
1
1
1

Sound Shield Kit

PA-229928

Instructions, installation
TT-1184
Grommet, 7/8
X-284-7
Hose, .62 ID
X-312-42
Clamp, hose, 1.2-1 13/32
X-426-3
Clamp, hose, .25/.70 in.
X-426-9
Connector, hose
344934
Hose, molded seawater
359414
Tubing, clear flexible plastic
GM34883
Valve, siphon break (includes the following)GM32985
Valve, duct
328666
Cap, siphon valve
GM32984
Loop, siphon valve vent
GM32988

Siphon Break Hose Connection

(Generator Set with Sound Shield)

GM24866-KA1

Valve, siphon break (includes the following)GM32985

Valve, duct
328666
Cap, siphon valve
GM32984
Loop, siphon valve vent
GM32988

TP-5987 2/06

Description

Part No.

Sound Shield Kits

Instructions, installation
TT-1268
Clamp, hose, .25/.70 in
X-426-9
Tubing, clear flexible plastic
GM34883
Valve, siphon break (includes the following)GM32985
Valve, duct
328666
Cap, siphon valve
GM32984
Loop, siphon valve vent
GM32988

Siphon Break
(Generator Set with Sound Shield)

Qty.

5
5
4
5
2
6
1
1
1
1
7
5
5
1
1
1
1
1
1
1
3
1
1
4
3
1
1
4
4
4
1
1
1
2
1
1
1
2
1
2
1
1
1
2
1
1
2
1
1
1
1
4
4
1
1
2
1

Screw, hex head, 10-24 x 5/8

Washer, plain
Washer, plain
Washer, plain
Clamp, hose
Screw
Channel, U
Nut, whiz
Hose
Channel, U, 25.75 in.
Rivet, pop
Screw, slotted HC
Washer, fiber
Hose, connector, 1/4 in. x 2 in.
Base, sound shield
Duct, air outlet
Foam, acoustical (kit)
Insulation, acoustic
Roof subassembly, sound shield
Decal, caution not a step
Insert, threaded
Roof, sound shield
Insulation, acoustic
Corner, sound shield
Pin, threaded
Insulation, acoustic
Door subassembly (LH)
Washer, plain
Screw, flat head machine
Nut, hex
Port, fire extinguisher
Decal, warning
Decal, warning
Insert, threaded
Door, sound shield
Insulation, acoustic
Latch
Pin, threaded
Door subassembly, sound shield (front)
Insert, threaded
Door, sound shield
Insulation, acoustic
Latch
Pin, threaded
Insulation, acoustic
Door subassembly, sound shield (RH)
Insert, threaded, 10-24
Door, sound shield
Insulation, acoustic
Roof subassembly, sound shield
Grommet
Rivet, pop
Insert, threaded
Roof, sound shield
Insulation, acoustic
Corner, sound shield
Support subassembly

359345
X-117-5
X-25-36
X-25-37
X-25-40
X-426-18
X-465-6
X-6047-27
X-6210-2
X-6251-2
X-6373-2
X-781-13
X-97-18
222889
359250
359369
359376
359380
359389
359423
343165
344484
359374
359383
359394
359395
359424
359425
X-25-6
X-31-9
X-6234-8
344147
344435
344436
344484
359372
359388
359393
359395
359426
344484
359373
359386
359393
359395
359397
359427
346258
359371
359387
359428
X-6033-12
X-781-7
344484
359377
359390
359394
359429

41

Accessories, continued
Qty.

Description

Sound Shield Kit

1
2
1
1
1
1
1
2
1
1
1
1
3
1
1
1
1
1
1
4
4
1
1
4
1
1

Grommet
Seal, push on trim
Insert, threaded, 10-24
Support, sound shield
Insulation, acoustic
Insulation, acoustic
Housing subassembly, alternate
Grommet
Channel, U
Channel, U
Decal
Grommet
Insert, threaded, 10-24
Housing, alternator
Insulation, acoustic
Insulation, acoustic
Insulation, acoustic
Insulation, acoustic
Panel subassembly, access
Rivet, pop
Clip, spring
Panel, seawater pump access
Insulation, acoustic foam
Bracket subassembly, sound
Insert, threaded, 10-24
Bracket, sound shield

Part No.
359345
X-284-44
X-6422-6
346258
359370
359381
359382
359433
D-1128
X-6047-27
X-6047-7
X-6348-6
200705
346258
359378
359384
359385
359391
359396
359434
X-781-13
344146
359430
359432
359435
346258
359379

Qty.

Sound Shield Kit

9
9
4
6
7
1
4
3
5
7
1
1
1
1
1
1
5
1
1
1
1
1

1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1

42

Description

Part No.
GM10056-KA1

Screw, hex head, #10-24 x 0.625

X-117-5
Washer, plain, 0.219 x 0.5 x 0.049
X-25-36
Washer, plain, 0.406 x 0.812 x 0.065
X-25-37
Washer, plain, 0.281 x 0.625 x 0.065
X-25-40
Bolt, 1/4-20 x 0.50
X-465-6
Nut, whiz, 1/4-20
X-6210-2
Bolt, 3/8-16 x 0.62
X-6238-2
Rivet, pop
X-781-13
Screw, #10-24 x 2.750
X-97-18
Washer, plain, 0.203 in. ID x 0.438 in. OD X-25-115
Duct, air outlet, 15.38 x 7.83 in.
GM21386
Roof, engine, 23.98 x 18.10 in.
GM22726
Roof, engine (serial numbers before 722479) 359423
Door, service side, 23.99 x 15.50 in.
359425
Door, nonservice side, 23.99 x 15.60 in.
359427
Roof, alternator, 18.10 x 6.46 in.
359428
Support, 15.62 x 15.70 in.
359429
Bracket, 1.06 x 0.81 in.
359435
Panel, access, 5.38 x 3.25 in.
GM21384
Panel, access, 3.61 x 1.94 in.
GM21385
Housing, alternator, 18.10 x 6.68 in.
359627
Panel, seawater pump access,
8.72 x 8.80 in.
359628
Door, engine end, 15.61 x 15.50 in.
GM22724
Door, engine end (includes latch)
(serial numbers before 722479)
GM10062
Base, 18.10 x 30.44 in.
GM10290
Screw, hex head, #10-24 x 2.0
X-97-14
Kit, acoustic foam (include the following) GM10055
Insulation, acoustic, 8.5 x 1.72 in.
359381
Insulation, acoustic, 10.88 x 2.5 in.
359382
Insulation
359383
Insulation, acoustic, 5.44 x 2.38 in.
359384
Insulation, acoustic, 10.38 x 5.44 in.
359385
Insulation
359387
Insulation, acoustic, 22.75 x 14.25 in.
359388
Insulation, acoustic, 7.08 x 3.34 in.
359389
Insulation
359390
Insulation
359391
Insulation
359396
Insulation, acoustic foam
359424
Insulation, acoustic foam
359432
Insulation, acoustic foam
359574
Insulation, acoustic foam
359626
Insulation, acoustic foam
GM10002
Insulation, acoustic foam
GM10053
Insulation, acoustic foam
GM10054
Insulation, acoustic foam
GM10289

TP-5987 2/06

Accessories, continued
Qty.

Description

Sound Shield Kit

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Part No.
GM41781-KP1

Bracket, sound shield subassembly

Base, sound shield
Door subassy, sound shield (RH)
Door subassy, sound shield (rear)
Door subassy, sound shield (front)
Roof subassy, sound shield
Door subassy, sound shield (LH)
Panel subassy, bulkhead connection
Panel subassy. sound shield (rear)
Duct, subassy, air intake
Cable, battery (red)
Cable, battery (black)
Conduit, convoluted
Foam, sound hsg kit
(includes the following)
Foam, acoustic (bulkhead panel)
Foam, acoustic (bulkhead panel)
Foam, acoustic (rear door)
Foam, acoustic (front door)
Foam, acoustic (front door)
Foam, acoustic (front door)
Foam, acoustic (RH door)
Foam, acoustic (roof)
Foam, acoustic (rear panel)
Foam, acoustic (RH door)
Foam, acoustic (LH door)
Foam, acoustic (RH door)
Foam, acoustic (RH door)

TP-5987 2/06

359435
GM39756
GM39829
GM39865
GM39866
GM39867
GM39868
GM41696
GM41712
GM41808
X-545-185
X-545-186
X-6003-10
GM41721
GM41722
GM41723
GM41724
GM41725
GM41726
GM41727
GM41728
GM41729
GM41730
GM41731
GM41773
GM42334
GM42335

Qty.

Description

Part No.

Miscellaneous Kits
Lifting Eye Tool
1

Eye, lifting

Oil Drain Extension Kit

1
1
2
1
1
1

Panel, oil hose

Hose, rubber, straight, .375 in.
Clamp, hose, .25/.70 in
Coupling, hose
Decal, drain
Plug, pipe, 3/8 in. white nylon

Corrosion Protection Kit

2
2
2
1
1
1

Spacer
Screw, slotted round head machine
Washer, plain, .154 ID x .31 in. OD
Cover, choke
Cover, generator air inlet
Tray, drip

Drip Tray, Stainless

1

Tray, drip

PA-359572
359572

GM10102-KA1
GM10101
X-651-15
X-426-9
X-582-9
GM14167
X-75-55

GM29572-KP1
X-400-255
X-51-41
X-25-120
GM29564
GM29550
GM29571

GM29979-KA1
GM29571

43

Notes

44

TP-5987 2/06

Appendix A Abbreviations
The following list contains abbreviations that may appear in this publication.
A, amp
ABDC
AC
A/D
ADC
adj.
ADV
AHWT
AISI
ALOP
alt.
Al
ANSI

AO
API
approx.
AR
AS
ASE
ASME
assy.
ASTM
ATDC
ATS
auto.
aux.
A/V
avg.
AVR
AWG
AWM
bat.
BBDC
BC
BCA
BCI
BDC
BHP
blk.
blk. htr.
BMEP
bps
br.
BTDC
Btu
Btu/min.
C
cal.
CARB
CB
cc
CCA
ccw.
CEC
cert.
cfh

ampere
after bottom dead center
alternating current
analog to digital
analog to digital converter
adjust, adjustment
advertising dimensional
drawing
anticipatory high water
temperature
American Iron and Steel
Institute
anticipatory low oil pressure
alternator
aluminum
American National Standards
Institute
(formerly American Standards
Association, ASA)
anticipatory only
American Petroleum Institute
approximate, approximately
as required, as requested
as supplied, as stated, as
suggested
American Society of Engineers
American Society of
Mechanical Engineers
assembly
American Society for Testing
Materials
after top dead center
automatic transfer switch
automatic
auxiliary
audiovisual
average
automatic voltage regulator
American Wire Gauge
appliance wiring material
battery
before bottom dead center
battery charger, battery
charging
battery charging alternator
Battery Council International
before dead center
brake horsepower
black (paint color), block
(engine)
block heater
brake mean effective pressure
bits per second
brass
before top dead center
British thermal unit
British thermal units per minute
Celsius, centigrade
calorie
California Air Resources Board
circuit breaker
cubic centimeter
cold cranking amps
counterclockwise
Canadian Electrical Code
certificate, certification, certified
cubic feet per hour

TP-5987 2/06

cfm
CG
CID
CL
cm
CMOS

cubic feet per minute

center of gravity
cubic inch displacement
centerline
centimeter
complementary metal oxide
substrate (semiconductor)
cogen.
cogeneration
com
communications (port)
coml
commercial
Coml/Rec Commercial/Recreational
conn.
connection
cont.
continued
CPVC
chlorinated polyvinyl chloride
crit.
critical
CRT
cathode ray tube
CSA
Canadian Standards
Association
CT
current transformer
Cu
copper
cu. in.
cubic inch
cw.
clockwise
CWC
city water-cooled
cyl.
cylinder
D/A
digital to analog
DAC
digital to analog converter
dB
decibel
dBA
decibel (A weighted)
DC
direct current
DCR
direct current resistance
deg.,
degree
dept.
department
dia.
diameter
DI/EO
dual inlet/end outlet
DIN
Deutsches Institut fur Normung
e. V. (also Deutsche Industrie
Normenausschuss)
DIP
dual inline package
DPDT
double-pole, double-throw
DPST
double-pole, single-throw
DS
disconnect switch
DVR
digital voltage regulator
E, emer. emergency (power source)
EDI
electronic data interchange
EFR
emergency frequency relay
e.g.
for example (exempli gratia)
EG
electronic governor
EGSA
Electrical Generating Systems
Association
EIA
Electronic Industries
Association
EI/EO
end inlet/end outlet
EMI
electromagnetic interference
emiss.
emission
eng.
engine
EPA
Environmental Protection
Agency
EPS
emergency power system
ER
emergency relay
ES
engineering special,
engineered special
ESD
electrostatic discharge
est.
estimated
E-Stop
emergency stop
etc.
et cetera (and so forth)
exh.
exhaust

ext.
F
fglass.
FHM
fl. oz.
flex.
freq.
FS
ft.
ft. lb.
ft./min.
g
ga.
gal.
gen.
genset
GFI

external
Fahrenheit, female
fiberglass
flat head machine (screw)
fluid ounce
flexible
frequency
full scale
foot, feet
foot pounds (torque)
feet per minute
gram
gauge (meters, wire size)
gallon
generator
generator set
ground fault interrupter

GND,
gov.
gph
gpm
gr.
GRD
gr. wt.
HxWxD
HC
HCHT
HD
HET

ground
governor
gallons per hour
gallons per minute
grade, gross
equipment ground
gross weight
height by width by depth
hex cap
high cylinder head temperature
heavy duty
high exhaust temperature,
high engine temperature
hexagon
mercury (element)
hex head
hex head cap
horsepower
hour
heat shrink
housing
heating, ventilation, and air
conditioning
high water temperature
hertz (cycles per second)
integrated circuit
inside diameter, identification
International Electrotechnical
Commission
Institute of Electrical and
Electronics Engineers
improved motor starting
inch
inches of water
inches of mercury
inch pounds
incorporated
industrial
internal
internal/external
input/output
iron pipe
International Organization for
Standardization
joule
Japanese Industry Standard
kilo (1000)
kelvin

hex
Hg
HH
HHC
HP
hr.
HS
hsg.
HVAC
HWT
Hz
IC
ID
IEC
IEEE
IMS
in.
in. H2O
in. Hg
in. lb.
Inc.
ind.
int.
int./ext.
I/O
IP
ISO
J
JIS
k
K

Appendix 45

kA
KB
kg
kg/cm2

kiloampere
kilobyte (210 bytes)
kilogram
kilograms per square
centimeter
kgm
kilogram-meter
kilograms per cubic meter
kg/m3
kHz
kilohertz
kJ
kilojoule
km
kilometer
kOhm, k kilo-ohm
kPa
kilopascal
kph
kilometers per hour
kV
kilovolt
kVA
kilovolt ampere
kVAR
kilovolt ampere reactive
kW
kilowatt
kWh
kilowatt-hour
kWm
kilowatt mechanical
L
liter
LAN
local area network
L x W x H length by width by height
lb.
pound, pounds
lbm/ft3
pounds mass per cubic feet
LCB
line circuit breaker
LCD
liquid crystal display
ld. shd.
load shed
LED
light emitting diode
Lph
liters per hour
Lpm
liters per minute
LOP
low oil pressure
LP
liquefied petroleum
LPG
liquefied petroleum gas
LS
left side
Lwa
sound power level, A weighted
LWL
low water level
LWT
low water temperature
m
meter, milli (1/1000)
M
mega (106 when used with SI
units), male
m3
cubic meter
m3/min. cubic meters per minute
mA
milliampere
man.
manual
max.
maximum
MB
megabyte (220 bytes)
MCM
one thousand circular mils
MCCB
molded-case circuit breaker
meggar
megohmmeter
MHz
megahertz
mi.
mile
mil
one one-thousandth of an inch
min.
minimum, minute
misc.
miscellaneous
MJ
megajoule
mJ
millijoule
mm
millimeter
mOhm,
m
milliohm
MOhm,
M
megohm
MOV
metal oxide varistor
MPa
megapascal
mpg
miles per gallon
mph
miles per hour
MS
military standard
m/sec.
meters per second
MTBF
mean time between failure

46 Appendix

MTBO
mtg.
MW
mW
F
N, norm.
NA
nat. gas
NBS
NC
NEC
NEMA

mean time between overhauls

mounting
megawatt
milliwatt
microfarad
normal (power source)
not available, not applicable
natural gas
National Bureau of Standards
normally closed
National Electrical Code
National Electrical
Manufacturers Association
NFPA
National Fire Protection
Association
Nm
newton meter
NO
normally open
no., nos. number, numbers
NPS
National Pipe, Straight
NPSC
National Pipe, Straight-coupling
NPT
National Standard taper pipe
thread per general use
NPTF
National Pipe, Taper-Fine
NR
not required, normal relay
ns
nanosecond
OC
overcrank
OD
outside diameter
OEM
original equipment
manufacturer
OF
overfrequency
opt.
option, optional
OS
oversize, overspeed
OSHA
Occupational Safety and Health
Administration
OV
overvoltage
oz.
ounce
p., pp.
page, pages
PC
personal computer
PCB
printed circuit board
pF
picofarad
PF
power factor
ph.,
phase
PHC
Phillips head crimptite (screw)
PHH
Phillips hex head (screw)
PHM
pan head machine (screw)
PLC
programmable logic control
PMG
permanent-magnet generator
pot
potentiometer, potential
ppm
parts per million
PROM
programmable read-only
memory
psi
pounds per square inch
pt.
pint
PTC
positive temperature coefficient
PTO
power takeoff
PVC
polyvinyl chloride
qt.
quart, quarts
qty.
quantity
R
replacement (emergency)
power source
rad.
radiator, radius
RAM
random access memory
RDO
relay driver output
ref.
reference
rem.
remote
Res/Coml Residential/Commercial
RFI
radio frequency interference
RH
round head
RHM
round head machine (screw)

rly.
rms
rnd.
ROM
rot.
rpm
RS
RTV
SAE
scfm
SCR
s, sec.
SI
SI/EO
sil.
SN
SPDT
SPST
spec,
specs
sq.
sq. cm
sq. in.
SS
std.
stl.
tach.
TD
TDC
TDEC
TDEN
TDES
TDNE
TDOE
TDON
temp.
term.
TIF
TIR
tol.
turbo.
typ.
UF
UHF
UL
UNC
UNF
univ.
US
UV
V
VAC
VAR
VDC
VFD
VGA
VHF
W
WCR
w/
w/o
wt.
xfmr

relay
root mean square
round
read only memory
rotate, rotating
revolutions per minute
right side
room temperature vulcanization
Society of Automotive
Engineers
standard cubic feet per minute
silicon controlled rectifier
second
Systeme international dunites,
International System of Units
side in/end out
silencer
serial number
single-pole, double-throw
single-pole, single-throw
specification(s)
square
square centimeter
square inch
stainless steel
standard
steel
tachometer
time delay
top dead center
time delay engine cooldown
time delay emergency to
normal
time delay engine start
time delay normal to
emergency
time delay off to emergency
time delay off to normal
temperature
terminal
telephone influence factor
total indicator reading
tolerance
turbocharger
typical (same in multiple
locations)
underfrequency
ultrahigh frequency
Underwriters Laboratories, Inc.
unified coarse thread (was NC)
unified fine thread (was NF)
universal
undersize, underspeed
ultraviolet, undervoltage
volt
volts alternating current
voltampere reactive
volts direct current
vacuum fluorescent display
video graphics adapter
very high frequency
watt
withstand and closing rating
with
without
weight
transformer

TP-5987 2/06

Appendix B Common Hardware Application Guidelines

Use the information below and on the following pages to
identify proper fastening techniques when no specific
reference for reassembly is made.
Bolt/Screw Length: When bolt/screw length is not given,
use Figure 1 as a guide. As a general rule, a minimum
length of one thread beyond the nut and a maximum
length of 1/2 the bolt/screw diameter beyond the nut is
the preferred method.

Steps for common hardware application:

1. Determine entry hole type: round or slotted.
2. Determine exit hole type: fixed female thread
(weld nut), round, or slotted.
For round and slotted exit holes, determine if
hardware is greater than 1/2 inch in diameter, or
1/2 inch in diameter or less. Hardware that is
greater than 1/2 inch in diameter takes a standard
nut and SAE washer. Hardware 1/2 inch or less in
diameter can take a properly torqued whiz nut or
spiralock nut. See Figure 2.

Washers and Nuts: Use split lock washers as a bolt

locking device where specified. Use SAE flat washers
with whiz nuts, spiralock nuts, or standard nuts and
preloading (torque) of the bolt in all other applications.
See Appendix C, General Torque Specifications, and
other torque specifications in the service literature.

3. Follow these SAE washer rules after determining

exit hole type:
a. Always use a washer between hardware and a
slot.

Preferred Nut/Bolt Clearance

1

b. Always use a washer under a nut (see 2 above

for exception).

c. Use a washer under a bolt when the female

thread is fixed (weld nut).
4. Refer to Figure 2, which depicts the preceding
hardware configuration possibilities.
Unacceptable Nut/Bolt Clearance
3

3
G-585

1. 1/2 of bolt diameter

2. Min. 1 full thread beyond top of nut
3. Below top of nut

Figure 1

Acceptable Bolt Lengths

5
4

G-585

1.
2.
3.
4.
5.
6.

Cap screw
Entry hole types
Standard nut and SAE washer
Whiz nut or spiralock: up to 1/2 in. dia. hardware
Weld nuts: above 1/2 in. dia. hardware
Exit hole types

Figure 2

TP-5987 2/06

Acceptable Hardware Combinations

Appendix

47

Appendix C General Torque Specifications

American Standard Fasteners Torque Specifications

Size

Assembled into
Aluminum
Grade 2 or 5

Assembled into Cast Iron or Steel

Torque
Measurement

Grade 2

Grade 5

Grade 8

8-32

Nm (in. lb.)

1.8

(16)

2.3

(20)

10-24

Nm (in. lb.)

2.9

(26)

3.6

(32)

10-32

Nm (in. lb.)

2.9

(26)

3.6

(32)

1/4-20

Nm (in. lb.)

6.8

(60)

10.8

(96)

14.9

(132)

1/4-28

Nm (in. lb.)

8.1

(72)

12.2

(108)

16.3

(144)

5/16-18

Nm (in. lb.)

13.6

(120)

21.7

(192)

29.8

(264)

5/16-24

Nm (in. lb.)

14.9

(132)

23.1

(204)

32.5

(288)

3/8-16

Nm (ft. lb.)

24.0

(18)

38.0

(28)

53.0

(39)

3/8-24

Nm (ft. lb.)

27.0

(20)

42.0

(31)

60.0

(44)

7/16-14

Nm (ft. lb.)

39.0

(29)

60.0

(44)

85.0

(63)

7/16-20

Nm (ft. lb.)

43.0

(32)

68.0

(50)

95.0

(70)

1/2-13

Nm (ft. lb.)

60.0

(44)

92.0

(68)

130.0

(96)

1/2-20

Nm (ft. lb.)

66.0

(49)

103.0

(76)

146.0

(108)

9/16-12

Nm (ft. lb.)

81.0

(60)

133.0

(98)

187.0

(138)

9/16-18

Nm (ft. lb.)

91.0

(67)

148.0

(109)

209.0

(154)

5/8-11

Nm (ft. lb.)

113.0

(83)

183.0

(135)

259.0

(191)

5/8-18

Nm (ft. lb.)

128.0

(94)

208.0

(153)

293.0

(216)

3/4-10

Nm (ft. lb.)

199.0

(147)

325.0

(240)

458.0

(338)

3/4-16

Nm (ft. lb.)

222.0

(164)

363.0

(268)

513.0

(378)

1-8

Nm (ft. lb.)

259.0

(191)

721.0

(532)

1109.0

(818)

1-12

Nm (ft. lb.)

283.0

(209)

789.0

(582)

1214.0

(895)

See Note 3

Metric Fasteners Torque Specifications, Measured in Nm (ft. lb.)

Assembled into
Assembled into Cast Iron or Steel
Aluminum
Grade 5.8 or 8.8
Grade 5.8
Grade 8.8
Grade 10.9
Size (mm)
M6

x 1.00

6.2

(4.6)

9.5

(7)

13.6

(10)

M8

x 1.25

15.0

(11)

23.0

(17)

33.0

(24)

M8

x 1.00

16.0

(11)

24.0

(18)

34.0

(25)

M10 x 1.50

30.0

(22)

45.0

(34)

65.0

(48)

M10 x 1.25

31.0

(23)

47.0

(35)

68.0

(50)

M12 x 1.75

53.0

(39)

80.0

(59)

115.0

(85)

M12 x 1.50

56.0

(41)

85.0

(63)

122.0

(90)

M14 x 2.00

83.0

(61)

126.0

(93)

180.0

(133)

M14 x 1.50

87.0

(64)

133.0

(98)

190.0

(140)

M16 x 2.00

127.0

(94)

194.0

(143)

278.0

(205)

M16 x 1.50

132.0

(97)

201.0

(148)

287.0

(212)

M18 x 2.50

179.0

(132)

273.0

(201)

390.0

(288)

M18 x 1.50

189.0

(140)

289.0

(213)

413.0

(305)

See Note 3

Notes:
1.
2.
3.
4.

48

Do not use these values when the torque values are specified on the assembly drawing.
These values are based on new plates threads. Increase values by 15% if non-plated threads are used.
Hardware threaded into aluminum must have two diameters of thread engagement or may require 30% or more reduction in the torque.
Torques are calculated as equivalent stress loading to American hardware and approximately a preload of 90% of yield strength and
friction coefficient of 0.125.

Appendix

TP-5987 2/06

Appendix D Common Hardware Identification

Screw/Bolts/Studs

Nuts

Hardness Grades

Head Styles

Nut Styles

American Standard

Hex Head or Machine Head

Hex Head

Grade 2

Hex Head or Machine Head

with Washer

Lock or Elastic

Grade 5

Flat Head (FHM)

Square

Grade 8

Round Head (RHM)

Cap or Acorn

Grade 8/9 (Hex Socket

Head)

Pan Head

Wing

Hex Socket Head Cap or

Allent Head Cap

Washers

Metric
5.8

Washer Styles

Hex Socket Head or Allent

Head Shoulder Bolt

Plain

Sheet Metal Screw

Split Lock or Spring

Stud

Spring or Wave

Drive Styles

Number stamped on
hardware; 5.8 shown

External Tooth Lock

Hex
Internal Tooth Lock
Hex and Slotted
Internal-External Tooth Lock
Phillipsr
Slotted
Hex Socket
Allent head screw is a trademark of Holo-Krome Co.
Phillipsr screw is a registered trademark of Phillips Screw Company.

Sample Dimensions
American Standard (Screws, Bolts, Studs, and Nuts)
1/4-20 x 1
Length In Inches (Screws and Bolts)

Plain Washers
9/32 x 5/8 x 1/16
Thickness

Threads Per Inch

External Dimension

Major Thread Diameter In Fractional Inches Or Screw Number Size

Internal Dimension

Metric (Screws, Bolts, Studs, and Nuts)

M8-1.25 x 20
Length In Millimeters (Screws and Bolts)
Distance Between Threads In Millimeters

Lock Washers
5/8
Internal Dimension

Major Thread Diameter In Millimeters

TP-5987 2/06

Appendix 49

Appendix E Common Hardware List

The Common Hardware List lists part numbers and dimensions for common hardware items.

American Standard
Part No.
Dimensions
Hex Head Bolts (Grade 5)

Part No.
Dimensions
Hex Head Bolts, cont.

Part No.

X-465-17
X-465-6
X-465-2
X-465-16
X-465-18
X-465-7
X-465-8
X-465-9
X-465-10
X-465-11
X-465-12
X-465-14
X-465-21
X-465-25
X-465-20

1/4-20 x .38
1/4-20 x .50
1/4-20 x .62
1/4-20 x .75
1/4-20 x .88
1/4-20 x 1.00
1/4-20 x 1.25
1/4-20 x 1.50
1/4-20 x 1.75
1/4-20 x 2.00
1/4-20 x 2.25
1/4-20 x 2.75
1/4-20 x 5.00
1/4-28 x .38
1/4-28 x 1.00

X-6238-14
X-6238-16
X-6238-21
X-6238-22

3/8-24 x .75
3/8-24 x 1.25
3/8-24 x 4.00
3/8-24 x 4.50

X-6009-1

1-8

Standard

X-6024-5
X-6024-2
X-6024-8
X-6024-3
X-6024-4
X-6024-11
X-6024-12

7/16-14 x .75
7/16-14 x 1.00
7/16-14 x 1.25
7/16-14 x 1.50
7/16-14 x 2.00
7/16-14 x 2.75
7/16-14 x 6.50

X-6210-3
X-6210-4
X-6210-5
X-6210-1

6-32
8-32
10-24
10-32

Whiz
Whiz
Whiz
Whiz

X-125-33
X-125-23
X-125-3
X-125-31
X-125-5
X-125-24
X-125-34
X-125-25
X-125-26
230578
X-125-29
X-125-27
X-125-28
X-125-22
X-125-32
X-125-35
X-125-36
X-125-40

5/16-18 x .50
5/16-18 x .62
5/16-18 x .75
5/16-18 x .88
5/16-18 x 1.00
5/16-18 x 1.25
5/16-18 x 1.50
5/16-18 x 1.75
5/16-18 x 2.00
5/16-18 x 2.25
5/16-18 x 2.50
5/16-18 x 2.75
5/16-18 x 3.00
5/16-18 x 4.50
5/16-18 x 5.00
5/16-18 x 5.50
5/16-18 x 6.00
5/16-18 x 6.50

X-129-15
X-129-17
X-129-18
X-129-19
X-129-20
X-129-21
X-129-22
X-129-23
X-129-24
X-129-25
X-129-27
X-129-29
X-129-30
X-463-9
X-129-44

1/2-13 x .75
1/2-13 x 1.00
1/2-13 x 1.25
1/2-13 x 1.50
1/2-13 x 1.75
1/2-13 x 2.00
1/2-13 x 2.25
1/2-13 x 2.50
1/2-13 x 2.75
1/2-13 x 3.00
1/2-13 x 3.50
1/2-13 x 4.00
1/2-13 x 4.50
1/2-13 x 5.50
1/2-13 x 6.00

X-6210-2
X-6210-6
X-6210-7
X-6210-8
X-6210-9
X-6210-10
X-6210-11
X-6210-12
X-6210-15
X-6210-14

1/4-20
1/4-28
5/16-18
5/16-24
3/8-16
3/8-24
7/16-14
1/2-13
7/16-20
1/2-20

Spiralock
Spiralock
Spiralock
Spiralock
Spiralock
Spiralock
Spiralock
Spiralock
Spiralock
Spiralock

X-85-3
X-88-12
X-89-2

5/8-11
3/4-10
1/2-20

Standard
Standard
Standard

X-129-51
X-129-45
X-129-52

1/2-20 x .75
1/2-20 x 1.25
1/2-20 x 1.50

X-125-43
X-125-44
X-125-30
X-125-39
X-125-38

5/16-24 x 1.75
5/16-24 x 2.50
5/16-24 x .75
5/16-24 x 2.00
5/16-24 x 2.75

X-6238-2
X-6238-10
X-6238-3
X-6238-11
X-6238-4
X-6238-5
X-6238-1
X-6238-6
X-6238-17
X-6238-7
X-6238-8
X-6238-9
X-6238-19
X-6238-12
X-6238-20
X-6238-13
X-6238-18
X-6238-25

3/8-16 x .62
3/8-16 x .75
3/8-16 x .88
3/8-16 x 1.00
3/8-16 x 1.25
3/8-16 x 1.50
3/8-16 x 1.75
3/8-16 x 2.00
3/8-16 x 2.25
3/8-16 x 2.50
3/8-16 x 2.75
3/8-16 x 3.00
3/8-16 x 3.25
3/8-16 x 3.50
3/8-16 x 3.75
3/8-16 x 4.50
3/8-16 x 5.50
3/8-16 x 6.50

X-6021-3
X-6021-4
X-6021-2
X-6021-1
273049
X-6021-5
X-6021-6
X-6021-7
X-6021-12
X-6021-11
X-6021-10

5/8-11 x 1.00
5/8-11 x 1.25
5/8-11 x 1.50
5/8-11 x 1.75
5/8-11 x 2.00
5/8-11 x 2.25
5/8-11 x 2.50
5/8-11 x 2.75
5/8-11 x 3.75
5/8-11 x 4.50
5/8-11 x 6.00

X-6021-9

5/8-18 x 2.50

X-6239-1
X-6239-8
X-6239-2
X-6239-3
X-6239-4
X-6239-5
X-6239-6

3/4-10 x 1.00
3/4-10 x 1.25
3/4-10 x 1.50
3/4-10 x 2.00
3/4-10 x 2.50
3/4-10 x 3.00
3/4-10 x 3.50

X-792-1
X-792-5
X-792-8

1-8 x 2.25
1-8 x 3.00
1-8 x 5.00

50 Appendix

Dimensions

Type

Hex Nuts

Washers
Part No.

ID

X-25-46
.125
X-25-9
.156
X-25-48
.188
X-25-36
.219
X-25-40
.281
X-25-85
.344
X-25-37
.406
X-25-34
.469
X-25-26
.531
X-25-15
.656
X-25-29
.812
X-25-127 1.062

OD
.250
.375
.438
.500
.625
.687
.812
.922
1.062
1.312
1.469
2.000

Bolt/
Thick. Screw
.022
.049
.049
.049
.065
.065
.065
.065
.095
.095
.134
.134

#4
#6
#8
#10
1/4
5/16
3/8
7/16
1/2
5/8
3/4
1

TP-5987 2/06

Metric
Hex head bolts are hardness grade 8.8 unless noted.
Part No.
Dimensions
Hex Head Bolts (Partial Thread)
M931-05055-60
M931-06040-60
M931-06055-60
M931-06060-60
M931-06060-SS
M931-06070-60
M931-06070-SS
M931-06075-60
M931-06090-60
M931-06145-60
M931-06150-60

M5-0.80 x 55
M6-1.00 x 40
M6-1.00 x 55
M6-1.00 x 60
M6-1.00 x 60
M6-1.00 x 70
M6-1.00 x 70
M6-1.00 x 75
M6-1.00 x 90
M6-1.00 x 145
M6-1.00 x 150

M931-08035-60
M931-08040-60
M931-08045-60
M931-08050-60
M931-08055-60
M931-08055-82
M931-08060-60
M931-08070-60
M931-08070-82
M931-08075-60
M931-08080-60
M931-08090-60
M931-08095-60
M931-08100-60
M931-08110-60
M931-08120-60
M931-08130-60
M931-08140-60
M931-08150-60
M931-08200-60

M8-1.25 x 35
M8-1.25 x 40
M8-1.25 x 45
M8-1.25 x 50
M8-1.25 x 55
M8-1.25 x 55*
M8-1.25 x 60
M8-1.25 x 70
M8-1.25 x 70*
M8-1.25 x 75
M8-1.25 x 80
M8-1.25 x 90
M8-1.25 x 95
M8-1.25 x 100
M8-1.25 x 110
M8-1.25 x 120
M8-1.25 x 130
M8-1.25 x 140
M8-1.25 x 150
M8-1.25 x 200

M931-10040-82
M931-10040-60
M931-10045-60
M931-10050-60
M931-10050-82
M931-10055-60
M931-10060-60
M931-10065-60
M931-10070-60
M931-10080-60
M931-10080-82
M931-10090-60
M931-10090-82
M931-10100-60
M931-10110-60
M931-10120-60
M931-10130-60
M931-10140-60
M931-10180-60
M931-10235-60
M931-10260-60
M960-10330-60

M10-1.25 x 40*
M10-1.50 x 40
M10-1.50 x 45
M10-1.50 x 50
M10-1.25 x 50*
M10-1.50 x 55
M10-1.50 x 60
M10-1.50 x 65
M10-1.50 x 70
M10-1.50 x 80
M10-1.25 x 80*
M10-1.50 x 90
M10-1.50 x 90*
M10-1.50 x 100
M10-1.50 x 110
M10-1.50 x 120
M10-1.50 x 130
M10-1.50 x 140
M10-1.50 x 180
M10-1.50 x 235
M10-1.50 x 260
M10-1.25 x 330

M931-12045-60
M960-12050-60
M960-12050-82
M931-12050-60
M931-12050-82
M931-12055-60
M931-12060-60
M931-12060-82
M931-12065-60
M931-12075-60
M931-12080-60
M931-12090-60
M931-12100-60
M931-12110-60

M12-1.75 x 45
M12-1.25 x 50
M12-1.25 x 50*
M12-1.75 x 50
M12-1.75 x 50*
M12-1.75 x 55
M12-1.75 x 60
M12-1.75 x 60*
M12-1.75 x 65
M12-1.75 x 75
M12-1.75 x 80
M12-1.75 x 90
M12-1.75 x 100
M12-1.75 x 110

Part No.
Dimensions
Hex Head Bolts (Partial Thread),
continued

Part No.
Dimensions
Hex Head Bolts (Full Thread),
continued

M960-16090-60
M931-16090-60
M931-16100-60
M931-16100-82
M931-16120-60
M931-16150-60

M16-1.50 x 90
M16-2.00 x 90
M16-2.00 x 100
M16-2.00 x 100*
M16-2.00 x 120
M16-2.00 x 150

M931-20065-60
M931-20090-60
M931-20100-60
M931-20120-60
M931-20140-60
M931-20160-60

M20-2.50 x 65
M20-2.50 x 90
M20-2.50 x 100
M20-2.50 x 120
M20-2.50 x 140
M20-2.50 x 160

M933-12016-60
M933-12020-60
M961-12020-60F
M933-12025-60
M933-12025-82
M961-12030-60
M933-12030-82
M961-12030-82F
M933-12030-60
M933-12035-60
M961-12040-82
M933-12040-60
M933-12040-82

M12-1.75 x 16
M12-1.75 x 20
M12-1.50 x 20
M12-1.75 x 25
M12-1.75 x 25*
M12-1.25 x 30
M12-1.75 x 30*
M12-1.50 x 30*
M12-1.75 x 30
M12-1.75 x 35
M12-1.25 x 40*
M12-1.75 x 40
M12-1.75 x 40*

M931-22090-60
M931-22120-60
M931-22160-60

M22-2.50 x 90
M22-2.50 x 120
M22-2.50 x 160

M961-14025-60
M933-14025-60
M961-14050-82

M14-1.50 x 25
M14-2.00 x 25
M14-1.50 x 50*

M931-24090-60
M931-24120-60
M931-24160-60
M931-24200-60

M24-3.00 x 90
M24-3.00 x 120
M24-3.00 x 160
M24-3.00 x 200

M961-16025-60
M933-16025-60
M961-16030-82
M933-16030-82
M933-16035-60
M961-16040-60
M933-16040-60
M961-16045-82
M933-16045-82
M933-16050-60
M933-16050-82
M933-16060-60
M933-16070-60

M16-1.50 x 25
M16-2.00 x 25
M16-1.50 x 30*
M16-2.00 x 30*
M16-2.00 x 35
M16-1.50 x 40
M16-2.00 x 40
M16-1.50 x 45*
M16-2.00 x 45*
M16-2.00 x 50
M16-2.00 x 50*
M16-2.00 x 60
M16-2.00 x 70

M933-18035-60
M933-18050-60
M933-18060-60

M18-2.50 x 35
M18-2.50 x 50
M18-2.50 x 60

M933-20050-60
M933-20055-60

M20-2.50 x 50
M20-2.50 x 55

M933-24060-60
M933-24065-60
M933-24070-60

M24-3.00 x 60
M24-3.00 x 65
M24-3.00 x 70

Hex Head Bolts (Full Thread)

M933-04006-60

M4-0.70 x 6

M933-05030-60
M933-05035-60
M933-05050-60

M5-0.80 x 30
M5-0.80 x 35
M5-0.80 x 50

M933-06010-60
M933-06012-60
M933-06014-60
M933-06016-60
M933-06020-60
M933-06025-60
M933-06030-60
M933-06040-60
M933-06050-60

M6-1.00 x 10
M6-1.00 x 12
M6-1.00 x 14
M6-1.00 x 16
M6-1.00 x 20
M6-1.00 x 25
M6-1.00 x 30
M6-1.00 x 40
M6-1.00 x 50

M933-07025-60

M7-1.00 x 25

M933-08010-60
M933-08012-60
M933-08016-60
M933-08020-60
M933-08025-60
M933-08030-60
M933-08030-82

M8-1.25 x 10
M8-1.25 x 12
M8-1.25 x 16
M8-1.25 x 20
M8-1.25 x 25
M8-1.25 x 30
M8-1.25 x 30*

M933-10012-60
M961-10020-60
M933-10020-60
M933-10025-60
M961-10025-60
M933-10025-82
M961-10030-60
M933-10030-60
M933-10030-82
M961-10035-60
M933-10035-60
M933-10035-82
M961-10040-60

M10-1.50 x 12
M10-1.25 x 20
M10-1.50 x 20
M10-1.50 x 25
M10-1.25 x 25
M10-1.50 x 25*
M10-1.25 x 30
M10-1.50 x 30
M10-1.50 x 30*
M10-1.25 x 35
M10-1.50 x 35
M10-1.50 x 35*
M10-1.25 x 40

Pan Head Machine Screws

M7985A-03010-20 M3-0.50 x 10
M7985A-03012-20 M3-0.50 x 12
M7985A-04010-20
M7985A-04016-20
M7985A-04020-20
M7985A-04050-20
M7985A-04100-20

M4-0.70 x 10
M4-0.70 x 16
M4-0.70 x 20
M4-0.70 x 50
M4-0.70 x 100

M7985A-05010-20
M7985A-05012-20
M7985A-05016-20
M7985A-05020-20
M7985A-05025-20
M7985A-05030-20
M7985A-05080-20
M7985A-05100-20

M5-0.80 x 10
M5-0.80 x 12
M5-0.80 x 16
M5-0.80 x 20
M5-0.80 x 25
M5-0.80 x 30
M5-0.80 x 80
M5-0.80 x 100

M7985A-06100-20 M6-1.00 x 100

Flat Head Machine Screws

M965A-04012-SS

M4-0.70 x 12

M965A-05012-SS
M965A-05016-20
M965A-06012-20

M5-0.80 x 12
M5-0.80 x 16
M6-1.00 x 12

* This metric hex bolts hardness is grade 10.9.

TP-5987 2/06

Appendix 51

Metric, continued
Part No.
Hex Nuts

Dimensions

Type

M934-03-50

M3-0.50

Standard

M934-04-50
M934-04-B

M4-0.70
M4-0.70

Standard
Brass

M934-05-50

M5-0.80

Standard

M934-06-60
M934-06-64
M6923-06-80
M982-06-80

M6-1.00
M6-1.00
M6-1.00
M6-1.00

Standard
Std. (green)
Spiralock
Elastic Stop

M934-08-60
M6923-08-80
M982-08-80

M8-1.25
M8-1.25
M8-1.25

Standard
Spiralock
Elastic Stop

M934-10-60
M934-10-60F
M6923-10-80
M6923-10-62
M982-10-80

M10-1.50
M10-1.25
M10-1.50
M10-1.50
M10-1.50

Standard
Standard
Spiralock
Spiralock[
Elastic Stop

M934-12-60
M934-12-60F
M6923-12-80
M982-12-80

M12-1.75
M12-1.25
M12-1.75
M12-1.75

Standard
Standard
Spiralock
Elastic Stop

M982-14-60

M14-2.00

Elastic Stop

M6923-16-80
M982-16-80

M16-2.00
M16-2.00

Spiralock
Elastic Stop

M934-18-80
M982-18-60

M18-2.5
M18-2.50

Standard
Elastic Stop

M934-20-80
M982-20-80

M20-2.50
M20-2.50

Standard
Elastic Stop

M934-22-60

M22-2.50

Standard

M934-24-80
M982-24-60

M24-3.00
M24-3.00

Standard
Elastic Stop

M934-30-80

M30-3.50

Standard

Washers
Part No.
M125A-03-80
M125A-04-80
M125A-05-80
M125A-06-80
M125A-08-80
M125A-10-80
M125A-12-80
M125A-14-80
M125A-16-80
M125A-18-80
M125A-20-80
M125A-24-80

ID
3.2
4.3
5.3
6.4
8.4
10.5
13.0
15.0
17.0
19.0
21.0
25.0

Bolt/
OD Thick. Screw
7.0
9.0
10.0
12.0
16.0
20.0
24.0
28.0
30.0
34.0
37.0
44.0

0.5
0.8
1.0
1.6
1.6
2.0
2.5
2.5
3.0
3.0
3.0
4.0

M3
M4
M5
M6
M8
M10
M12
M14
M16
M18
M20
M24

[ This metric hex nuts hardness is grade 8.

52 Appendix

TP-5987 2/06

Notes

TP-5987 2/06

Appendix 53

Notes

54 Appendix

TP-5987 2/06

KOHLER CO. Kohler, Wisconsin 53044

Phone 920-565-3381, Fax 920-459-1646
For the nearest sales and service outlet in the
US and Canada, phone 1-800-544-2444
KohlerPowerSystems.com

TP-5987 2/06e
E 1999, 2003, 2005, 2006 by Kohler Co. All rights reserved.

Kohler Power Systems

Asia Pacific Headquarters
7 Jurong Pier Road
Singapore 619159
Phone (65) 6264-6422, Fax (65) 6264-6455