32 33 30 36 12 63 64 71

70

9 10 62 42 51 52 20 22

KENR6503-02
October 2009

2 16 40

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS
MAIN

PUMP OR MOTOR

FLUID CONDITIONER

SPRING

CONTROL VALVES

VARIABILITY

SPRING
(ADJUSTABLE)

LINE RESTRICTION
(VARIABLE)

PRESSURE
COMPENSATION

LINE RESTRICTION
(FIXED)

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

TWO POSITION

PUMP
(VARIABLE & PRESSURE
COMPENSATED)

ATTACHMENT

LINE RESTRICTION
(VARIABLE & PRESSURE
COMPENSATED)

VALVE PORTS

THREE POSITION

TWO - WAY

THREE - WAY

CONTROL VALVES
AB

PUMP
(2 - SECTION)

VALVES

VALVE ENVELOPES

ONE POSITION

RESTRICTION

AUX

FOUR - WAY

CHECK VALVES

A B

P T

P T

NORMAL POSITION

SHIFTED POSITION

BASIC
SYMBOL

INFINITE POSITION

SHUTTLE

SPRING
LOADED

PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

19
PRESSURIZED

VENTED

D11T Track-Type Tractor

Hydraulic System

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

MEASUREMENT

PRESSURE

ROTATING SHAFTS

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

GEB1-UP
SOLENOID

SOLENOID
OR MANUAL

SOLENOID
& PILOT

SOLENOID &
PILOT OR MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

34 31 35 61 18 60 11
32 33 34 61 60

18 11 70 71

6 15 17

9 10 62

1 13 21

3 16 41

7 22

3 16 40 41

MANUAL SHUTOFF

PUSH - PULL LEVER

GENERAL MANUAL

EXTERNAL RETURN

LINES CROSSING

VARIABLE DISPLACEMENT
NON-COMPENSATED

FIXED
DISPLACEMENT

SINGLE ACTING

LINES JOINING

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

DOUBLE ACTING

INTERNAL PASSAGEWAYS
INFINITE
POSITIONING

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

INTERNAL
SUPPLY PRESSURE

HYDRAULIC & PNEUMATIC CYLINDERS

HYDRAULIC MOTORS

HYDRAULIC PUMPS

2009 Caterpillar, All Rights Reserved

COMPLETE

CROSSING & JOINING LINES

GAS CHARGED

SPRING

REMOTE SUPPLY PRESSURE

SIMPLIFIED

INTERNAL RETURN

ACCUMULATORS

FIXED
DISPLACEMENT

PEDAL

PILOT CONTROL SYMBOLS

RELEASED PRESSURE

SPRING LOADED

PUSH BUTTON

3 POSITION

FLOW IN ONE
DIRECTION

PARALLEL
FLOW

CROSS
FLOW

2 POSITION

FLOW IN
EITHER
DIRECTION

Printed in U.S.A.

ELECTRICAL SYMBOLS TABLE

HYDRAULIC SYMBOLS (ELECTRICAL)

1 13

20 21

19

HPS

HPDL

51 52 64

HPDR

TRANSDUCER
(FLUID)

TRANSDUCER
(GAS / AIR)

GENERATOR

ELECTRIC MOTOR

PRESSURE SWITCH

PRESSURE SWITCH
(ADJUSTABLE)

TEMPERATURE
SWITCH

ELECTRICAL WIRE

HPSO

COMPONENT LOCATIONS

HPRV

Component Locations
Part
Number
Standard

Description

HPRL

Machine
Location

Schematic
Location

Tap Locations
Pressure and Sampling

Cooler Gp - Hydraulic

190-3832

B-3

Cylinder Gp - LH Lift

252-0471

E-6

Tap
Number

Cylinder Gp - RH Lift

252-0471

E-5

HPD1

Pump Discharge 1

C-6

Filter Gp - Pilot Supply

249-1751

D-3

C-5

Pump Discharge 2

226-6537

C-2

HPD2

Manifold - Fan Pump

Manifold Gp - Pilot, Slctr / Redcr

232-3242

D-3

HPD3

Pump Discharge 3

B-4

229-0892
323-3616

C-3

Pilot Supply

D-3

HPDR

Pilot Lift Raise

D-4

Motor Gp - Fan
Reversing Fan

HPS

Description

227-9383

B-4

Pump Gp - Fan and Pilot

204-2576

C-2

HPDL

Pilot Lift Lower

D-5

Solenoid - Artic Option

149-2610

10

C-1

HPTL

Pilot Tilt Left

C-4

Tank Gp - Hydraulic

235-0256

11

A-4

Valve Gp - Control, Dozer / Tilt

244-5438

12

C-6

HPTR

Pilot Tilt Right

C-5

Pilot Ripper Raise

C-5

Pilot Ripper Lower

C-4

HPS1

Pilot Shank In

C-4

Pilot Shank Out

C-5

Valve Gp - Cooler Bypass

4T-0884

13

B-3

Valve Gp - E/H Pilot

285-5625

15

B-4 to D-5

HPRL

Valve Gp - Quick Drop

9T-5633

16

E-5, E-6

Valve Gp - Resolver, Shuttle

132-5077

17

D-7

Valve Gp - Vacuum Breaker

154-6165

18

A-4

HPSO

Manifold Gp - Control and Relief

229-1466

19

D-2

HFRP

Fan Pump Discharge

C-2

HFM1

Fan Motor Inlet

C-2

HPRV

RV Pressure Signal

D-5

Dual Tilt STD on D11

Cylinder Gp - LH, Dual Tilt

308-2462

20

E-7

Cylinder Gp - RH, Dual Tilt

308-2464

21

E-4

Valve Gp - Control, Dual Tilt

225-2321

22

E-5

HPTL

Schematic
Location

Pump Gp - Dozer and Tilt

HPRR

ELECTRICAL SYMBOLS (ELECTRICAL)

TOP VEIW

HPSI
PRESSURE
SWITCH

RIGHT
SIDE
VEIW

TEMPERATURE
SWITCH

LEVEL
SWITCH

FLOW
SWITCH

HPTR
WIRE NUMBER IDENTIFICATION CODES

HPRR

ELECTRICAL SCHEMATIC EXAMPLE

HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD

CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE

INDICATES WIRE 135 IN HARNESS AG
WIRE
CIRCUIT NUMBER
IDENTIFICATION

325-AG135 PK-14

CIRCUIT NUMBER
IDENTIFICATION

WIRE
COLOR

WIRE GAUGE

325-PK

PREVIOUS STANDARD
WIRE

HPS

HPDL HPDR HPSO HPRV HPRL HPTL

HPSI

HPTR HPRR

WIRE COLOR

325-PK-14

CIRCUIT NUMBER
IDENTIFICATION

WIRE GAUGE

101-8614

30

B-7

Cylinder Gp - Ripper Lift, RH

101-8581

31

B-6

Cylinder Gp - Ripper Pin Puller

6E-3113

32

A-5

Cylinder Gp - Ripper Tilt, LH

130-6381

33

B-6

Cylinder Gp - Ripper Tilt, RH

130-3263

34

B-6

Valve Gp - Ripper Lift / Tip

285-0139

35

B-6

Valve Gp - Solenoid

188-6140

36

A-5

PILOT TAP LOCATIONS

Auto Carry Option

Cylinder Gp - LH Lift,

252-0473

40

E-6

Cylinder Gp - RH Lift, Postioning

202-4328

41

E-4

Valve Gp - Diverter

164-4536

42

B-5

Discharge Screen Option

Screen Gp

266-0285

51

B-4

Screen Gp

263-3308

52

B-3, D-3

HFM1

12

EU Vacuum Breaker Package

Valve Gp - EU Vacuum Breaker

220-0813

18

HPD3

PILOT PUMP

HFR1

63

A-4

HFRP

Reference Sensors and Switches

Switch - Press, Case Drain Bypass

258-0883

60

A-3

Switch As - Fan Filter Bypass

227-6744

61

A-3

Sensor Gp - Pressure

237-0957

62

C-1

Sensor Gp - Pressure

237-0957

63

C-6

Sensor Gp - Pressure

237-0957

64

C-5

64

HPD2
FAN PUMP

42

Ladder Attachment
Motor Gp - Gerotor

254-0148

70

E-3

Valve Gp - Control

258-8894

71

E-3

DOZER / TILT CONTROL (12)

FAN AND PILOT PUMP TAP LOCATIONS

(EXAMPLE VALVE)

Ripper Option
Cylinder Gp - Ripper Lift, LH

WIRE COLOR

DIVERTER (42)

(Dimensions: 34 inches x 28 inches)

17 8

24 Page,

35 36 12 15 42 63

KENR6503-02

30 31

BLADE
(41) CYLINDER GP RH LIFT
AUTO CARRY
POSITIONING
202-4328

(3) CYLINDER GP RH LIFT

252-0471

(20) CYLINDER GP LH DUAL TILT

308-2462

(C5) (C6)
(40) CYLINDER GP LH LIFT
AUTO CARRY
252-0473
(16) VALVE GP QUICK DROP
9T-5633

(C5)

S2

(4) FILTER GP PILOT SUPPLY

249-1751
(6) MANIFOLD GP PILOT
SEL. / REDUCER
232-3242

S1

(16) VALVE GP QUICK DROP

9T-5633

C1
DEAD ELECTRIC
LOWER VALVE

HE
END STROKE
BYPASS VLV

(22) VALVE GP CONTROL

DUAL TILT
225-2321

(C3)

LIFT AND TILT PUMP OUTPUT ONE

PILOT PUMP OUTPUT
FAN PUMP OUTPUT
LIFT AND TILT PUMP OUTPUT TWO
SUPPLY LINE
DRAIN / RETURN LINE
TILT CYLINDER AND CONTROL CIRCUIT
IMPLEMENT PILOT SENSING
RIPPER TILT CYLINDER AND CONTROL CIRCUIT
LADDER MOTOR AND CONTROL CIRCUIT
RIPPER LIFT CYLINDER AND CONTROL CIRCUIT
RIPPER PIN PULLER CYLINDER AND CONTROL CIRCUIT

(71) VALVE GP CONTROL

258-8894

RE

S1=PITCH
S2=SINGLE TILT
DEFAULT=DUAL TILT

(C4)

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

(21) CYLINDER GP RH DUAL TILT

308-2464
TYPICAL

(C4) (C3)

(C6)

(70) MOTOR GP GEROTOR

254-0148

(2) CYLINDER GP LH LIFT

252-0471

HPS

C2
(19 ) MANIFOLD GP CONTROL AND RELIEF
229-1466

(17) VALVE GP RESOLVER

SHUTTLE
132-5077

(15) VALVE GP E/H PILOT

285-5625

HPRV

TT

RV
(52) SCREEN GP 263-3308

HPDR

HPDL
(12) VALVE GP CONTROL
DOZER / TILT
244-5438

RAISE

LOWER/FLOAT

HFRP
C1

HPTL

(63) SENSOR GP PRESSURE

237-0957

HPTR

(64) SENSOR
GP HPD2 PRESSURE
237-0957

TT

TILT LT

TILT RT

(9) PUMP GP FAN AND PILOT

204-2576

HPD1
HPRL
HPRR

RIP UP

(Dimensions: 34 inches x 28 inches)

24 Page,

KENR6503-02

(7) MOTOR GP FAN

229-0892
REV. FAN
323-3616

C2

(62) SENSOR GP PRESSURE

237-0957

RIP DOWN

HPSI

HPSO

TIP OUT

TIP IN

(13) VALVE GP COOLER

BYPASS
4T-0884
(1) COOLER GP HYDR. OIL
190-3832

(51) SCREEN GP 266-0285

(35) VALVE GP RIPPER

LIFT AND TIP
285-0139

HFM1

(5) MANIFOLD FAN PUMP

226-6537
(10) SOLENOID ARTIC OPTION
149-2610

B
(42) VALVE GP DIVERTER
164-4536

(52) SCREEN GP 263-3308

(8) PUMP GP DOZER AND TILT
227-9383

HPD3

(60) SWITCH AS PRESSURE CASE DRAIN BYPASS

258-0883

LINE PATTERNS
Pressure Line
Pilot / Load Sensing Pressure

(30) CYLINDER GP LH LIFT

101-8614

(33) CYLINDER GP LH TILT

130-6381

(34) CYLINDER GP RH TILT

130-3263

(31) CYLINDER GP RH LIFT

101-8581

(32) CYLINDER GP RIPPER PIN PULLER

6E-3113

(18) VALVE GP VACUUM BREAKER

STD: 154-6165
EU: 220-0813

Drain / Return Lines

(61) SWITCH AS PRESSURE FAN FILTER BYPASS

227-6744

Component Group

CALLOUTS
Taps (Pressure, Sampling, Sensor - by letter)

YY

RIPPER

Callout Number
(Machine Location from
Component LocationsTable)

(36) VALVE GP SOLENOID

188-6140

(52) VALVE GP - CONTROL

138-1234
Part Number

THIS SCHEMATIC IS FOR THE D11T TRACK-TYPE TRACTOR

SUPPLY
(TRANS)

MEDIA #: KENR6503-02
PART NUMBER: 235-2457, CHANGE: 13, VERSION: -

(11) TANK GP HYDRAULIC OIL

235-0256

TANK

Components are shown installed on a fully operable machine.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Component
Name