12/6/2015

416BBackhoeLoader8ZK0000105999(MACHINE)POWEREDBY3054Engine(SEBP220245)Documentacin

Pantallaanterior

Bienvenido:r095rz1
Producto:BACKHOELOADER
Modelo:416BBACKHOELOADER8ZK
Configuracin:416BBackhoeLoader8ZK0000105999(MACHINE)
POWEREDBY3054Engine

PruebasyAjustes
3054EngineforCaterpillarBuiltMachines
NmerodemedioSENR581612

Fechadepublicacin01/08/2004

Fechadeactualizacin10/08/2004

i01670136

EngineValveLashInspect/Adjust
SMCS1102025

Accidentalenginestartingcancauseinjuryordeathtopersonnel.
Topreventaccidentalenginestarting,turntheignitionswitchtothe
OFFposition,placeadonotoperatetagattheignitionswitchlocation
anddisconnectandtapetheelectricalconnectiontothestopsolenoid
thatislocatedonthefuelinjectionpump.

NOTICE
Keepallpartscleanfromcontaminants.
Contaminantsmaycauserapidwearandshortenedcomponentlife.

NOTICE
Caremustbetakentoensurethatfluidsarecontainedduring
performanceofinspection,maintenance,testing,adjustingandrepair
oftheproduct.Bepreparedtocollectthefluidwithsuitablecontainers
beforeopeninganycompartmentordisassemblinganycomponent
containingfluids.
RefertoSpecialPublication,NENG2500,"CaterpillarToolsandShop
ProductsGuide"fortoolsandsuppliessuitabletocollectandcontain
fluidsonCaterpillarproducts.
Disposeofallfluidsaccordingtolocalregulationsandmandates.
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416BBackhoeLoader8ZK0000105999(MACHINE)POWEREDBY3054Engine(SEBP220245)Documentacin

ValveLashSetting
Thetemperatureoftheenginedoesnotchangethevalvelashsetting.
ValveLashSetting
Inletvalve...0.20mm(0.008inch)
Exhaustvalve...0.45mm(0.018inch)

ValveLashAdjustment
Ifthevalvelashrequiresadjustmentseveraltimesinashortperiodoftime,excessivewearexistsina
differentpartoftheengine.Repairtheprobleminordertopreventmoredamagetotheengine.
Notenoughvalvelashcanbethecauseofrapidwearofthecamshaftandvalvelifters.Notenough
valvelashcanindicatethattheseatsforthecylinderheadvalvesareworn.
Cylinderheadvalvesbecomedamagedduetothefollowingcauses:
Fuelinjectionnozzlesthatoperateincorrectly
Excessivedirtandoilarepresentonthefiltersfortheinletair.
Incorrectfuelsettingsonthefuelinjectionpump.
Theloadcapacityoftheengineisfrequentlyexceeded.
Toomuchvalvelashcancausebrokenvalvestems,springs,andspringretainers.Toomuchvalve
lashcanbeanindicationofthefollowingproblems:
Worncamshaftandvalvelifters
Wornrockerarms
Bentpushrods
Brokensocketontheupperendofapushrod
Looseadjustmentscrewforthevalvelash
Ifthecamshaftandvalveliftersshowrapidwear,lookforfuelinthelubricationoilordirty
lubricationoilasapossiblecause.
Thevalvelashismeasuredbetweenthetopofthevalvestemandtherockerarmlever.
Note:Number1cylinderisatthefrontoftheengine.

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416BBackhoeLoader8ZK0000105999(MACHINE)POWEREDBY3054Engine(SEBP220245)Documentacin

Illustration1

g00323903

Settingthevalvelash
(1)Adjustmentscrew
(2)Feelergauge

Accidentalenginestartingcancauseinjuryordeathtopersonnel.
Topreventaccidentalenginestarting,turntheignitionswitchtothe
OFFposition,placeadonotoperatetagattheignitionswitchlocation
anddisconnectandtapetheelectricalconnectiontothestopsolenoid
thatislocatedonthefuelinjectionpump.
Removethevalvemechanismcoverandperformthefollowingprocedureinordertoadjustthevalve
lash:
1. SetthetopcenterpositionforNo.1pistononthecompressionstroke.Beforeadjustmentsare
made,lightlytapeachrockerarmatthetopoftheadjustmentscrew.Useasoftmallettoensure
thatthelifterseatsagainstthecamshaft'sbasecircle.
Note:Later3054enginesrequiretheuseofaTORXT27drivertoadjustvalvelash.
2. Rotatethecrankshaftinthenormalrotationoftheengine.WhentheinletvalveoftheNo.4
cylinderhasopenedandtheexhaustvalveoftheNo.4cylinderhasnotcompletelyclosed
measurethevalvelashoftheinletvalveandtheexhaustvalveofNo.1cylinder.Ifnecessary,
makeanadjustmenttotheinletvalveandtheexhaustvalveonNo.1cylinder.
a. Loosenthevalveadjustmentscrewlocknutthatisonadjustmentscrew(1).
b. Placeappropriatefeelergauge(2)betweentherockerarmandthevalve.Turnadjustment
screw(1)whilethevalveadjustmentscrewlocknutisbeingheldfromturning.Adjustthe
valvelashuntilthecorrectspecificationisachieved.
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416BBackhoeLoader8ZK0000105999(MACHINE)POWEREDBY3054Engine(SEBP220245)Documentacin

c. Aftereachadjustment,tightenthevalveadjustmentscrewlocknutwhilevalveadjustment
screw(1)isbeingheldfromturning.
3. Rotatethecrankshaftinthenormalrotationoftheengine.WhentheinletvalveoftheNo.2
cylinderhasopenedandtheexhaustvalveoftheNo.2cylinderhasnotcompletelyclosed
measurethevalvelashoftheinletvalveandtheexhaustvalveofNo.3cylinder.Ifnecessary,
makeanadjustmenttotheinletvalveandtheexhaustvalveonNo.3cylinder.
a. Loosenthevalveadjustmentscrewlocknutthatisonadjustmentscrew(1).
b. Placeappropriatefeelergauge(2)betweentherockerarmandthevalve.Turnadjustment
screw(1)whilethevalveadjustmentscrewlocknutisbeingheldfromturning.Adjustthe
valvelashuntilthecorrectspecificationisachieved.
c. Aftereachadjustment,tightenthevalveadjustmentscrewlocknutwhilevalveadjustment
screw(1)isbeingheldfromturning.
4. Rotatethecrankshaftinthenormalrotationoftheengine.WhentheinletvalveoftheNo.1
cylinderhasopenedandtheexhaustvalveoftheNo.1cylinderhasnotcompletelyclosed
measurethevalvelashoftheinletvalveandtheexhaustvalveofNo.4cylinder.Ifnecessary,
makeanadjustmenttotheinletvalveandtheexhaustvalveonNo.4cylinder.
a. Loosenthevalveadjustmentscrewlocknutthatisonadjustmentscrew(1).
b. Placeappropriatefeelergauge(2)betweentherockerarmandthevalve.Turnadjustment
screw(1)whilethevalveadjustmentscrewlocknutisbeingheldfromturning.Adjustthe
valvelashuntilthecorrectspecificationisachieved.
c. Aftereachadjustment,tightenthevalveadjustmentscrewlocknutwhilevalveadjustment
screw(1)isbeingheldfromturning.
5. Rotatethecrankshaftinthenormalrotationoftheengine.WhentheinletvalveoftheNo.3
cylinderhasopenedandtheexhaustvalveoftheNo.3cylinderhasnotcompletelyclosed
measurethevalvelashoftheinletvalveandtheexhaustvalveofNo.2cylinder.Ifnecessary,
makeanadjustmenttotheinletvalveandtheexhaustvalveonNo.2cylinder.
a. Loosenthevalveadjustmentscrewlocknutthatisonadjustmentscrew(1).
b. Placeappropriatefeelergauge(2)betweentherockerarmandthevalve.Turnadjustment
screw(1)whilethevalveadjustmentscrewlocknutisbeingheldfromturning.Adjustthe
valvelashuntilthecorrectspecificationisachieved.
c. Aftereachadjustment,tightenthevalveadjustmentscrewlocknutwhilevalveadjustment
screw(1)isbeingheldfromturning.
Copyright19932015CaterpillarInc.
Todoslosderechosreservados.
RedprivadaparalicenciadosdelSIS.

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r095rz1

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