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Operating life
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Schaeffler KG introduced the Expanded calculation of the adjusted rating life
in 1997. This method was standardised for the first time in
DIN ISO 281 Appendix 1 and has been a constituent part of the international
standard ISO 281 since 2007.
As part of the international standardisation work, the life adjustment factor aDIN
was renamed as aISO but without any change to the calculation method.
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The basis of the rating life calculation in accordance with ISO 281 is
Lundberg and Palmgren's fatigue theory which always gives a final rating
life.
However, modern, high quality bearings can exceed by a considerable margin
the values calculated for the basic rating life under favourable operating
conditions. Ioannides and Harris have developed a further model of fatigue in
rolling contact that expands on the Lundberg/Palmgren theory and gives a
better description of the performance capability of modern bearings.
The method Expanded calculation of the adjusted rating life takes account of
the following influences:
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Dimensioning of
rolling bearings
rating life
operational reliability.
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Dynamic load
carrying capacity and life
the load
The basic dynamic load rating C applies to rotating rolling bearings. It is:
The basic dynamic load rating C is that load of constant magnitude and
direction which a sufficiently large number of apparently identical bearings can
endure for a basic rating life of one million revolutions.
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basic rating life L10 and L10h to ISO 281, see link
adjusted rating life Lna to DIN ISO 281:1990 (no longer a constituent
part of ISO 281), see link
L10
106 revolutions
The basic rating life in millions of revolutions is the life reached or exceeded by 90% of a
sufficiently large group of apparently identical bearings before the first evidence of
material fatigue develops
L10h
h
The basic rating life as defined for L10 but expressed in operating hours
C
N
Basic dynamic load rating
P
N
Equivalent dynamic bearing load for radial and axial bearings
p
Life exponent; for roller bearings: p = 10/3 for ball bearings: p = 3
n
min1
Operating speed.
P
N
Equivalent dynamic bearing load
Fr
N
Radial dynamic bearing load
Fa
N
Axial dynamic bearing load
X
Radial factor given in the dimension tables or product description
Y
Axial factor given in the dimension tables or product description.
The adjusted rating life Lna can be calculated if, in addition to the load and
speed, other influences are known such as:
lubrication
or
Lna
106 revolutions
Adjusted rating life for special material characteristics and operating conditions with a
requisite reliability of (100 n) %
L10
106 revolutions
Basic rating life
a1
Life adjustment factor for a requisite reliability other than 90%. In ISO 281:2007, the
values for the life adjustment factor a1 have been redefined, see table
a2
Life adjustment factor for special material characteristics. For standard rolling bearing
steels: a2 = 1
a3
Life adjustment factor for special operating conditions; in particular lubrication, Figure 1.
Viscosity ratio
The viscosity ratio is an indication of the quality of lubricant film formation:
mm2s1
Kinematic viscosity of the lubricant at operating temperature
1
mm2s1
Reference viscosity of the lubricant at operating temperature.
1 = reference viscosity
dM = mean bearing diameter
n = speed
Figure 2
Reference viscosity 1
= operating viscosity
= operating temperature
40 = viscosity at +40 C
Figure 3
V/T diagram for mineral oils
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Expanded adjusted rating life
The calculation of the expanded adjusted rating life Lnm was standardised in
DIN ISO 281 Appendix 1. Since 2007, it has been standardised in the
worldwide standard ISO 281. Computer-aided calculation in accordance with
DIN ISO 281 Appendix 4 has been specified since 2008 in ISO/TS 16 281.
Lnm is calculated as follows:
Lnm
106 revolutions
Expanded adjusted rating life to ISO 281
a1
Life adjustment factor for a requisite reliability other than 90%, see table
aISO
Life adjustment factor for operating conditions
L10
106 revolutions
Basic rating life, see link.
The values for the life adjustment factor a1 were redefined in ISO 281:2007
and differ from the previous data.
Life adjustment factor a1
Requisite reliability
%
90
95
96
Requisite reliability
%
97
98
99
99,2
99,4
99,6
99,8
99,9
99,92
99,94
99,95
The standardised method for calculating the life adjustment factor aISO
essentially takes account of:
aISO
Life adjustment factor for operating conditions,
Figure 4 to Figure 7
eC
Life adjustment factor for contamination, see table
Cu
N
Fatigue limit load
P
N
Equivalent dynamic bearing load
Figure 4
Life adjustment factor aISO
for radial roller bearings
Figure 5
Life adjustment factor aISO
for axial roller bearings
Figure 6
Life adjustment factor aISO
for radial ball bearings
Figure 7
Life adjustment factor aISO
for axial ball bearings
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Fatigue limit load
The fatigue limit load Cu in accordance with ISO 281 is defined as the load
below which, under laboratory conditions, no fatigue occurs in the material.
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The life adjustment factor for contamination ec takes into consideration the
influence of contamination in the lubrication gap on the rating life, see table.
The rating life is reduced by solid particles in the lubrication gap and is
dependent on:
this case, the operating life is substantially less than the calculated life.
Factor eC
Contamination
Extreme cleanliness
Factor eC
dM
dM
1)
100 mm
1
100 mm1)
1
0,8 to 0,6
0,9 to 0,8
0,6 to 0,5
0,8 to 0,6
0,5 to 0,3
0,6 to 0,4
0,3 to 0,1
0,4 to 0,2
0,1 to 0
0,1 to 0
Laboratory conditions
High cleanliness
Oil filtered through extremely fine filter
Sealed, greased bearings
Standard cleanliness
Slight contamination
Typical contamination
Heavy contamination
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The rating life formulae assume a constant bearing load P and constant
bearing speed n. If the load and speed are not constant, equivalent
operating values can be determined that induce the same fatigue as the
actual conditions.
The equivalent operating values calculated here already take account of the
life adjustment factors a3 or aISO. They must not be applied again when
calculating the adjusted rating life.
If the load and speed vary over a time period T, the speed n and equivalent
bearing load P are calculated as follows:
Variation in steps
If the load and speed vary in steps over a time period T, n and P are
calculated as follows:
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Variable load at constant speed
If the function F describes the variation in the load over a time period T and
the speed is constant, P is calculated as follows:
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Load varying in steps and
constant speed
If the load varies in steps over a time period T and the speed is constant, P
is calculated as follows:
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Constant load at variable speed
If the speed varies but the load remains constant, the following applies:
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Constant load with
speed varying in steps
If the speed varies in steps, the following applies:
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Under oscillating bearing motion
The equivalent speed is calculated as follows:
The formula is valid only if the angle of oscillation is greater than twice the
angular pitch of the rolling elements. If the angle of oscillation is smaller,
there is a risk of false brinelling.
Figure 8
Angle of oscillation
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Symbols, units and definitions
n
min1
Mean speed
T
min
Time period under consideration
P
N
Equivalent bearing load
p
Life exponent;
for roller bearings: p = 10/3
for ball bearings: p = 3
ai, a(t)
Life adjustment factor aISO for current operating condition,
see link
ni, n(t)
min1
Bearing speed for current operating condition
qi
%
Duration of operating condition as a proportion of the total operating period;
qi = (ti/T) 100
Fi, F(t)
N
Bearing load during the current operating condition
nosc
min1
Frequency of oscillating motion
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If no information is available on the rating life, the guide values from the
following tables may be used.
Do not overspecify the bearing. If the calculated life is 60 000 h, this
normally means that the bearing arrangement is overspecified. Pay attention
to the minimum load for the bearings; see the design and safety guidelines in
the product sections.
Motor vehicles
Motorcycles
Passenger car powertrains
Passenger car gearboxes protected
against contamination
Passenger car wheel bearings
Light commercial vehicles
Medium commercial vehicles
Heavy commercial vehicles
Buses
Internal combustion engines
1 400
2 000
2 900
4 000
2 900
900
Mounting location
Rail vehicles
Mounting location
Wheelset bearings for freight wagons
Tram carriages
Passenger carriages
Goods wagons
Tipper wagons
Powered units
Locomotives, external bearings
Locomotives, internal bearings
Gearboxes for rail vehicles
Shipbuilding
Mounting location
Marine thrust blocks
Marine shaft bearings
Large marine gearboxes
Small marine gearboxes
Boat propulsion systems
Agricultural machinery
Mounting location
Tractors
Self-propelled machinery
Seasonal machinery
Construction machinery
Mounting location
5 300
4 000
5 300
8 800
11 000
4 000
1 500
2 400
3 600
5 000
3 600
900
7 000
5 000
7 000
12 000
16 000
5 000
generators
Vibrator bodies
500
Mounting location
Electric motors
Mounting location
Electric motors for household
appliances
Series motors
Large motors
Electric traction motors
Machine tools
500
2 000
32 000
63 000
21 000
35 000
50 000
20 000
50 000
110 000
35 000
machines
Machine tool gearboxes
Presses, flywheels
Presses, eccentric shafts
Electric tools and compressed air tools
14 000
21 000
14 000
4 000
Mounting location
Woodworking machinery
1 700
32 000
32 000
21 000
14 000
20 000
35 000
20 000
5 000
50 000
50 000
35 000
20 000
Mounting location
Circular saws
Gearboxes in
general machine building
Mounting location
Universal gearboxes
Geared motors
Large gearboxes, stationary
Conveying equipment
drive
Winding cable sheaves
Sheaves
32 000
7 800
46 000
21 000
50 000
10 000
75 000
35 000
Ventilators, fans
Large fans
Piston pumps
Centrifugal pumps
Hydraulic axial and radial piston
engines
Gear pumps
Compressors
500
4 000
Mounting location
Centrifuges, stirrers
Mounting location
Centrifuges
Large stirrers
7 800
21 000
500
5 000
10 000
35 000
Textile machinery
Plastics processing
Mounting location
Plastics worm extruders
Rubber and plastics calenders
Jaw crushers
Gyratory crushers, roll crushers
Rigid hammer mills, hammer mills,
50 000
110 000
impact crushers
Tube mills
Vibration grinding mills
Grinding track mills
Vibrating screens
Briquette presses
Rotary furnace track rollers
Mounting location
50 000
5 000
50 000
10 000
35 000
50 000
100 000
20 000
110 000
20 000
50 000
110 000
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Operating life
The operating life is defined as the life actually achieved by the bearing. It
may differ significantly from the calculated value.
This may be due to wear or fatigue as a result of:
contamination
insufficient lubrication
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radial forces.
The axial load carrying capacity is dependent on:
the size of the sliding surfaces between the ribs and the end faces of
the rolling elements
Bearings of TB design
In the case of bearings of TB design, the axial load carrying capacity has
been significantly improved through the use of new calculation and
manufacturing methods.
Optimum contact conditions between the roller and rib are ensured by means
of a special curvature of the roller end faces. As a result, axial surface
pressures on the rib are significantly reduced and a lubricant film with
improved load-carrying capabilities is achieved. Under normal operating
conditions, wear and fatigue at the rib contact running and roller end faces is
completely eliminated. The axial frictional torque is reduced by up to 50%. The
bearing temperature during operation is therefore significantly lower.
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Permissible and
maximum axial load
Fa per and Fa max are calculated as follows:
Bearings of standard design
Bearings of TB design
Factor
Lubrication methods1)
Minimal heat dissipation, drip feed oil lubrication, oil mist
kS
7,5 to 10
10
to 15
12
to 18
lubrication)
Very good heat dissipation,
16
to 24
Bearing factor kB
Series
SL1818, SL0148
SL1829, SL0149
SL1830, SL1850
SL1822
LSL1923, ZSL1923
SL1923
NJ2..-E, NJ22..-E, NUP2..-E, NUP22..-E
NJ3..-E, NJ23..-E, NUP3..-E, NUP23..-E
NJ4
Factor
kB
4,5
11
17
20
28
30
15
20
22
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Very high static loads or shock loads can cause plastic deformation on the
raceways and rolling elements. This deformation limits the static load
carrying capacity of the rolling bearing with respect to the permissible noise
The static load safety factor S0 is the ratio between the basic static load rating
C0 and the equivalent static load P0:
S0
Static load safety factor
C0 (C0r, C0a)
N
Basic static load rating
P0 (P0r, P0a)
N
Equivalent static load on the radial or axial bearing, see link.
Guide values for axial spherical roller bearings and high precision bearings:
see corresponding product description.
For drawn cup needle roller bearings, S0 3 is necessary.
Guide values
for static load safety factor
S0
for roller
bearings
Smooth, low-vibration, normal operation with 1
for ball
bearings
0,5
P0
N
Equivalent static bearing load
F0r
N
Radial static bearing load
F0a
N
Axial static bearing load
X0
Radial factor given in the dimension tables or product description
Y0
Axial factor given in the dimension tables or product description.