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Router Table
This simple table is easy to build, transport,
and stow away at the end of the day.
This router table is packed with some impressive features. But what Ireally like about it is
that it takes only one 5' x 5' sheet of 1/2" Baltic
birch plywood (see the cutting diagram on the
next page) and a weekend to build.
Large Top. Fast, inexpensive construction
isnt the only thing going for this router table.
For starters, the top measures a full 20" x 32".
But theres more to it than size. For example, the top tilts up for easy router access to
change bits and make height adjustments.
And the heavy-duty fence makes accurate
Page 1 of 5
O D D
I
J
L
Fence brace
Sturdy
two-layer top
Router
mounts directly
to tabletop
Q
R
S
M
N
T
P P
Pinch
block
U
Pivoting arm
Tabletop lifts
open for easy
access to router
1 ply
2
1 ply
2
- 3 x 16
- 3 x 32
1 ply - 31 x 32
2
2
1 ply - 21 x 21
2
2
2
1 ply - 1 x 2
2
Top tilts
on piano
hinge
Arm pivots
to securely
support top
Page 2 of 5
BACK
SIDE
24!/2
#/4
FRONT
STILE
a.
CORNER
BLOCK
24!/2
SIDE
DRAWER
GUIDE
13!/2
B
BOTTOM
2#/4
DIVIDER
(15#/4 x 24)
!/2 NOTCH
DETAIL
DRAWER
GUIDE
SIDE
15!/4
b.
2!/2
2!/2
15!/4
14!/2
BACK
DRAWER
BOTTOM
CORNER
BLOCK
SIDE
DRAWER
BACK
1!%/16
DRAWER
SIDE
DRAWER
FRONT
build the
c.
d.
DRAWER
SIDE
DRAWER
BOTTOM
TOP
VIEW
DRAWER
FRONT
!/8
18&/16
FRONT
STILE
TOP VIEW
17&/16
BOTTOM
DRAWER
GUIDE
CORNER
BLOCK
BOTTOM
!/4
BACK
SHELF
!/2
DRAWER
GUIDE
2!/2
!/2
!/2
DRAWER
SIDE
DRAWER
BACK
DRAWER BOTTOM
BOTTOM
FRONT SECTION VIEW
SIDE
NOTE:
Both bottom
and divider
are notched
L M
CROSS SECTION
GG
MM
NN
TOP VIEW
SIDE VIEW
T T
UU
PART NAMES
NOTE: This
#8 x 1!/4" Fh woodscrew
NOTE: This
#8 x 1!/2" Fh woodscrew
FIRST:
This is DIMENSIONS:
OVERALL
A B C D
FThe
E #8
I is
J attached
K L This
H Fh
M
xG1#/4"
woodscrew
FIRST:
is
> Tilt-Up
Top.
top
SECOND:
This
CROSS SECTION
#8 xhinge.
2" Fh woodscrew
SECOND:
This
with
a
piano
This
allows
THIRD: ThisN O P Q R S T U V W X Y Z
END VIEW
#8 x 3" Fh woodscrew
This
easy access to the routerTHIRD:
without
TOP VIEWA A
B B to Cbend
D!/8 E E!/4 F #/4
F
C !/16Dover.
GG
having
SIDE VIEW
&/8 N N
HH
I I
J J #/8K K!/2 L L%/8 M M
PART NAMES
OO
P P
VV
WW
#8 x 1!/4" Fh woodscrew
#8 x 1!/2" Fh woodscrew
#8 x 1#/4" Fh woodscrew
#8 x 2" Fh woodscrew
#8 x 3" Fh woodscrew
SECOND: This
THIRD: This
END VIEW
F F
NOTE: This
FIRST: This is
OVERALL DIMENSIONS:
!/16 !/8
!/4
#/4
#/8
%/8
&/8
!/2
17!/4
#8 x 1!/4" Fh woodscrew
#8 x 1!/2" Fh woodscrew
OVERALL DIMENSIONS:
#8 x 1#/4" Fh woodscrew
CROSS
SECTION
#8 x 2"
Fh woodscrew
#8VIEW
x 3" Fh woodscrew
END
TOP VIEW
!/16 !/8
SIDE #/8
VIEW
!/2
!/4
NOTE: This
FIRST: This is
#8 x 1!/4" Fh woodscrew
#8 x 1!/2" Fh woodscrew
#8 26!/2
x 1#/4" Fh woodscrew
#8 x 2" Fh woodscrew
#8 x 3" Fh woodscrew
27#/8
!/16 !/8
!/4
#/4
SECOND: This
THIRD: This
#/4
%/8
diameter,
its&/8plenty big enough to
Since this is where all the work will
PART NAMES
RR
S S
T T
UU
take place after the table is complete, handle most common bit sizes. To
XX
Y
ZZ
the Ygoal
here is to make the top as attach the router to the table, I simply screwed it to the top.
flat and rigid as possible.
The other two openings are a pair
Making a large top from plywood
isnt a challenge just cut it to size. of slots that will be used to connect
But with 1/2" plywood, you want to and adjust the fence that will be
make sure it wont flex under the added later, as in drawing below.
load of large, heavy pieces. So, to
Fillers and Braces. As Imentioned,
make this tabletop stay flat, its rein- the top is strengthened by attachforced around the bottom edge.
ing cleats to the underside. Besides
The top has a few openings cut into keeping the top from flexing, the
it. In the center is a hole that serves as cleats also serve another purpose.
the opening for router bits. At 2" in They are positioned so that the top
TOP
2"-dia. hole
20
1#/4
1!/4
32
N
7!/2
SIDE FILLER
(2 x 17)
24"
Piano hinge
w/screws
BACK BRACE
(1 x 32)
SIDE BRACE
(#/4 x 17)
FRONT BRACE
(2 x 32)
a.
Side
filler
Side
brace
Top
Arm
2!/2
FRONT SECTION
!/4" x 2"
Carriage
bolt
b.
1!/2
!/4"
Hex nut
Top
ARM
(3 x 12!/2)
ARM
DETAIL
SIDE SECTION
Page 4 of 5
Corner
block
Back
brace
INNER
FENCE FACE
FENCE
BRACE
8!/2
%/16"
washer
Rout a
#/8"chamfer
on cutout
in base
n
BASE
R
1!/4
16
1#/8
3!/2
1#/8
OUTER
FENCE FACE
1#/8
32
a.
b.
2!/2
Brace
1"-Rad.
cut out
n
Q P
PINCH BLOCK
(1 x 2)
2!/2
END VIEW
(Cross Section)
Fence brace
%/16"
T-knob
n
Inner
fence
face
%/16"x 2"
Carriage
bolt
n
Base
Pinch block
BACK VIEW
(Cross Section)
a precision Fence
The last assembly to build to complete the router table is the fence,
as shown in the drawing above.
And its really what transforms the
router table into a precision tool
youll come to rely on.
For the fence to work its best, it
needs to do three things. First, the
fence needs to be rigid so it wont
deflect as a workpiece slides across
it. Second, the fence face has to be
square to the tabletop. This way,
you can be sure your cuts are accurate every time. Finally, it has to lock
securely to the tabletop.
Page 5 of 5