Condenser Product Manual

Liebert.
PEX Condenser
Technical Manual
Version
Revision date
BOM
V1.0
2008-07-17
31020737
Emerson Network Power provides customers with technical support. Users may contact the nearest
Emerson local sales office or service center.
Copyright 2008 by Emerson Network Power Co., Ltd.

All rights reserved. The contents in this document are subject to change without notice.
Emerson Network Power Co., Ltd.

Address: No.1 Kefa Rd., Science & Industry Park, Nanshan District 518057, Shenzhen China
Homepage: www.emersonnetworkpower.com.cn
E-mail: support@emersonnetwork.com.cn
Contents
Chapter 1 Overview ............................................................................................................................................................ 1
1.1 Classification And Model....................................................................................................................................... 1
1.2 Model Description ................................................................................................................................................. 1
1.3 Appearance And Structure.................................................................................................................................... 1
Chapter 2 Techanical Parameters....................................................................................................................................... 3
2.1 Environmental Parameters ................................................................................................................................... 3
2.1.1 Paramters Of Storage Environment........................................................................................................... 3
2.1.2 Paramters Of Operation Environment ....................................................................................................... 3
2.2 Mechanical Parameters ........................................................................................................................................ 4
2.2.1 Mechanical Parameters Of Condenser...................................................................................................... 4
2.2.2 Mounting Base Parameters ....................................................................................................................... 4
2.3 Performance Parameters ...................................................................................................................................... 5
2.3.1 Fan Design Parameters............................................................................................................................. 5
2.3.2 Heat Exchanging Capacity ........................................................................................................................ 6
2.3.3 Noise Parameters ...................................................................................................................................... 6
2.3.4 Configuration Parameters.......................................................................................................................... 7
Chapter 3 Fan Speed Controller ......................................................................................................................................... 8
3.1 Control Logic......................................................................................................................................................... 8
3.2 Wiring Terminals ................................................................................................................................................... 9
3.3 HMI ..................................................................................................................................................................... 10
3.4 Operation Description Of HMI ............................................................................................................................. 11
3.5 Protection Function ............................................................................................................................................. 14
3.6 Alarm Protection ................................................................................................................................................. 14
Chapter 4 Maintenance And Troubleshooting ................................................................................................................... 15
4.1 Maintenance ....................................................................................................................................................... 15
4.2 Troubleshooting .................................................................................................................................................. 16
Appendix 1 Condenser Matching Table ............................................................................................................................ 18
1. R22 Matching Table.............................................................................................................................................. 18
2. R407C Matching Table ......................................................................................................................................... 19
Appendix 2 Circuit Diagram............................................................................................................................................... 20
Appendix 3 Lifting Figure................................................................................................................................................... 22
Liebert.PEX Condenser Technical Manual
Chapter 1 Overview
Chapter 1 Overview
This chapter introduces the classification, model, model description, appearance and structure of the Liebert.PEX
condenser (condenser for short).
1.1 Classification And Model

The condenser can be classified into two types: single system and double system with 13 models. See Table 1-1 for
detailed models.
Table 1-1
Models
Type
Model
Single system
LSF24, LSF32, LSF38, LSF42, LSF52, LSF62, LSF70, LSF76, LSF85
Double system
LDF42, LDF52, LDF62, LDF70
1.2 Model Description

Taking LSF62 for example, the model description of the condenser is shown in Figure 1-1.
L SF 62
Model code
SF: single system with fan speed controller
DF: double system with fan speed controller
Liebert
Figure 1-1
Model description
1.3 Appearance And Structure

The condenser consists of heat exchanger, fan, fan speed controller and pressure sensor. The heat exchanger is
inside the condenser, other components are shown in Figure 1-2. Note that if the side copper pipes are collided, they
will be deformed easily to result in the system leakage. So you must use a correct method to move the condenser.
For detailed movement, refer to Chapter 2 Installation in Liebert.PEX Condenser User Manual and Appendix 3
Lifting Figure in this manual.
Fan
Electrical control box (there is

a fan speed controller inside)
Pressure sensor
Single fan
Chapter 1 Overview
Fans
Electrical control box (there is

a fan speed controller inside)
Pressure sensors
Double fans
Figure 1-2
Condenser
Chapter 2 Technical Parameters
Chapter 2 Techanical Parameters

This chapter expounds the environmental parameters, mechanical parameters and performance parameters of the
condenser.
2.1 Environmental Parameters

2.1.1 Paramters Of Storage Environment
See Table 2-1 for storage environment of the condenser.
Table 2-1
Item
Storage environment
Environmental temperature
Environmental humidity
Storage time
Parameters of storage environment
Requirement
Clean indoor environment with good ventilation and no dust
-40C ~ +70C
5%RH ~ 85%RH
The total storage time should not exceed 6 months. Otherwise, the performance needs to be
re-calibrated
2.1.2 Paramters Of Operation Environment

See Table 2-2 for the operation environment of the condenser.
Table 2-2
Item
Installation position
Parameters of operation environment
Requirement
The standard equivalent distance between the indoor unit and condenser is 30m. The vertical
difference* H is from -5m to 20m. The installation mode includes horizontal mode and vertical mode
Environmental
Outdoor temperature: -20C ~ +45C. Low temperature accessories are required if the temperature is
temperature
-35C ~ -20C
Environmental humidity Outdoor: 5%RH ~ 95%RH
Operation power
380V10%, 50Hz
Altitude
1000m. Derating is required if the altitude exceeds 1000m
Protection level
Electrical control box: IP55; unit: IP20
Note*:
The value is positive if the condenser is installed higher than indoor unit; and negative if the indoor unit is installed higher than
the condenser
Note
When the equivalent distance between the indoor unit and condenser exceeds 30m, see 5.1 Refrigerant Tubing System in
Liebert.PEX Series Air Conditioner Technical Manual for the detailed requirement for the line equivalent distance.
2.2 Mechanical Parameters

2.2.1 Mechanical Parameters Of Condenser
The condenser appearance and structure with vertical placement is shown Figure 2-1 and the detailed mechanical
parameters are listed in Table 2-3.
LL
Front view
Figure 2-1
Table 2-3
Model
Weight
(kg)
LSF24
LSF32
LSF38
LSF42
LSF52
LSF62
LSF70
LSF76
LSF85
LDF42
LDF52
LDF62
LDF70
105
110
120
130
140
150
150
220
230
130
140
160
160
L
1410
1410
1410
1610
1610
1910
1910
2410
2410
1610
1610
2110
2110
Side view
Appearance and structure (double fans)
Dimension (mm)
H
980
980
980
1280
1280
1280
1280
1280
1280
1280
1280
1280
1280
Structure parameters
W
679
679
686
686
686
679
679
686
686
686
686
679
679
Liquid pipe dimension (mm)
Discharge pipe dimension (mm)
16
16
16
16
22
22
22
22
22
16
16
22
22
22
22
22
22
28
28
28
28
28
22
22
28
28
2.2.2 Mounting Base Parameters

The condenser can be installed in horizontal and vertical modes. The mounting base is shown in Figure 2-2 during
horizontal installation and the detailed mounting base dimensions of each model are listed in Table 2-4.
L'
D
D
D
Part amplified figure

Installtion holes
(8 holes in total )
H'
D
Figure 2-2
Mounting base dimensions
D
D

Table 2-4
Mounting base dimensions
Model
Dimension (L' H' D)
Model
Dimension (L' H' D)
LSF24
1126 837 53
LSF76
2126 1120 53
LSF32
1126 837 53
LSF85
2126 1120 53
LSF38
1126 837 53
LDF42
1326 1120 53
LSF42
1326 1120 53
LDF52
1326 1120 53
LSF52
1326 1120 53
LDF62
1826 1120 53
LSF62
1626 1120 53
LDF70
1826 1120 53
LSF70
1626 1120 53
Note
The installation holes are long and flat holes. It is recommended to use M10 20 bolts to fix the mounting base.
2.3 Performance Parameters

The performance parameters of the condenser include the fan design parameters, heat exchanging capacity, noise
parameters and configuration parameters.
2.3.1 Fan Design Parameters

The fan design parameters of the condenser are listed in Table 2-5.
Table 2-5
Model
Fan No.
LSF24
LSF32
LSF38
LSF42
LSF52
LSF62
LSF70
LSF76
LSF85
LDF42
LDF52
LDF62
LDF70
1
1
1
1
1
2
2
2
2
1
1
2
2
Diameter
(mm)
710
710
800
800
800
710
710
800
800
800
800
710
710
Fan design parameters
Rated air flow

3
(m /h)
13600
8150
15800
15800
14000
25600
25600
31600
28000
15800
14000
25600
25600
Rated speed (rpm)
Rated current (A)
Rated power (W)
900
690
650
650
650
900
900
650
650
650
650
900
900
1.65
1.05
2.4
2.4
2.4
3.3
3.3
4.8
4.8
2.4
2.4
3.3
3.3
0.88
0.62
1.05
1.05
1.05
1.76
1.76
2.1
2.1
1.05
1.05
1.76
1.76
Note
1. The rated air flow, rated speed, rated current and rated power are the operating parameters supplied by the fan in 400V voltage.
2. The condenser unit power supply is provided in site and its specification is selected following the rated current in Table 2-5.
3. The specification 20AWG (0.52mm2) is recommended for the condenser startup/stop signal cable.
2.3.2 Heat Exchanging Capacity

The heat exchanging capacity (unit: kW) of all condenser models are listed in Table 2-6 and Table 2-7.
Table 2-6
Heat exchanging capacity table (R22)

*
Model
10
12
LSF24
15.3
19.8
LSF32
18.0
23.1
LSF38
24.9
31.8
LSF42
28.6
36.2
LSF52
35.3
44.8
LSF62
43.1
54.6
LDF42
30.0
38.0
LDF52
34.2
43.3
LDF62
45.5
57.6
Note*:
TD is the heat exchanging temperature difference of the condenser
Table 2-7
TD (C)
15
26.3
30.5
41.5
47.6
58.9
71.8
50.0
57.0
75.8
18
32.3
36.6
50.7
58.1
71.9
87.6
61.0
69.5
92.5
20
35.9
41.0
56.6
64.7
80.1
97.6
68.0
77.5
103.1
Heat exchanging capacity table (R407C)

*
Model
LSF24
LSF32
LSF38
LSF42
LSF52
LSF62
LSF70
LSF76
LSF85
LDF42
LDF52
LDF62
LDF70
10
11.6
14.2
19.2
21.7
26.7
32.8
34.9
39.8
45.9
22.6
27.7
35.2
37.2
TD (C)
15
22.8
27.8
37.6
42.5
52.4
64.4
68.4
78.0
90.0
44.4
54.4
69.0
73.0
12
14.4
18.6
25.1
28.5
35.1
43.1
45.8
52.3
60.3
29.7
36.4
46.2
48.9
18
29.1
35.1
48.2
54.4
67.1
82.4
87.6
99.8
115.2
56.8
69.6
88.3
93.4
20
33.6
39.8
54.8
62.1
76.5
94.0
99.9
113.9
131.4
64.8
79.4
100.7
106.6
Note*:
TD is the heat exchange temperature difference of the condenser
2.3.3 Noise Parameters

Place the condenser vertically and test the noise of the outdoor fan separately following JB/T 4330-1999. The fan
testing voltage is the output voltage of the condenser fan speed controller in noise testing condition. See Table 2-8 for
noise testing condition and refer to Figure 2-3 and Figure 2-4 for noise test unit place mode. The noise parameters of
all models are listed in Table 2-9.
Table 2-8
Noise test condition (unit: C)
Internal cycle air condition

Dry bulb temperature
Wet bulb temperature
23
17
External cycle air condition

Dry bulb temperature
Wet bulb temperature
35
-
E
Condener
C
(vertical mode)
B
Testing point 4
Testing point 3
Testing point 1
Testing point 2
Air flow
Horizontal difference: the difference between the testing point and the unit shell is 1m
Vertical difference: the vertical difference from the earth is 1/2 (the unit height +1m)
ECB: electrical control box
Figure 2-3
Single fan noise test figure with vertical placement
Condener
(vertical mode)
Testing point 4
Testing point 3
E
C
B
Testing point 1
Testing point 2
Air flow
Horizontal difference: the difference between the testing point and the unit shell is 1m
Vertical difference: the vertical difference from the earth is 1/2 (the unit height +1m)
ECB: electrical control box
Figure 2-4
Double fan noise test figure with vertical placement

Table 2-9
Model
LSF24
LSF32
LSF38
LSF42
LSF52
LSF62
LSF70
LSF76
LSF85
LDF42
LDF52
LDF62
LDF70
Noise parameters (unit: dB (A))
Actual measured noise

64
64
66
66
68
68
68
68
68
68
68
68
68
GB/T 19413-2003
68
71
71
71
73
73
73
73
73
71
73
73
73
2.3.4 Configuration Parameters

The condenser uses the fan speed controller to control the fan full load voltage according to the designed loads of all
models and decrease the fan noise in the condition of meeting the designed load. The defaulted full load voltage
Vmax percentages at factory of all models are listed in Table 2-10.
Table 2-10
full load voltage Vmax percentages at factory
Condenser model
LSF32, LSF70, LDF52, LDF70
LSF52, LSF76, LSF85, LDF42
LSF38, LSF42, LSF62, LDF62
LSF24
Vmax percentage at factory (%)

100
89
73
65
Chapter 3 Fan Speed Controller

This chapter expounds the application of the fan speed controller, including control logic, wiring terminals, pressure
sensor selection, Human-Machine Interface (HMI), HMI operation, protection function and alarm function.
3.1 Control Logic

The control logic of the fan speed controller is shown in Figure 3-1.
V
F
100Vin
B
Vmax
E
C
2bar
A
Vx
Vmin
1bar
I
Poff
Pset
Figure 3-1
Pband
Px
5bar
Pv max Pv100
Control logic figure
The control logic is described as follows:

z Startup control: if the startup condensing pressure is within the set range (Pset, Pset + Pband), the fan speed
controller will output Vx; if the startup condensing pressure exceeds the set range (Pset, Pset + Pband), the fan
speed controller will output Vmax.
z Operation control: the control logic during operation follows A -> B -> C -> D -> E -> F -> C -> B -> A -> G -> H ->
I. The A point is the corresponding point of condensing pressure from B to G.
z Shut down control: when the condensing pressure is less than Poff ( = Pset - 1), the fan speed controller stops
supplying power with fan.
z Max. output voltage control: when the condensing pressure exceeds Pv100 ( = Pset + Pband + 5), the fan speed
controller supplies 100% input voltage Vin with fan; when the condensing pressure is down to Pvmax ( = Pv100 - 2),
the fan speed controller supplies the max. setting voltage Vmax with fan.

Note
1. The boosting pressure process of the system follows the control logic of black line: G -> A -> B -> C -> D -> E and the
releasing pressure process follows the control logic of red line: E -> F -> C -> B -> A -> G -> H -> I. The difference between the
two processes is the return difference: Pv100 - Pvmax = 2bar and Pset - Poff = 1bar.
2. Pv100 - (Pset + Pband) = 5bar.
The definitions, default values and setting ranges of the relative configuration parameters about the control logic are
listed in Table 3-1.
Table 3-1
SN
1
2
3
4
5
6
Configuration parameters of control logic
Name
Startup pressure Pset
Pressure control range Pband
Min. setting voltage Vmin
Max. setting voltage Vmax
Fan configuration number
Default
13bar
5bar
30%
See Table 2-10
1
Sensor type
2: current type
Setting range
11bar ~ 15bar
4bar ~ 6bar
30% ~ 50%
60% ~ 100%
1~2
1: voltage type
2: current type

Note
1. The configured fan number must be the actual fan number, otherwise the alarm will be generated.
2. The configured pressure sensor type must be the same as the used type, otherwise the pressure will not be measured accurately
and the deviation will be increased during the control process.
3.2 Wiring Terminals

The wiring terminals are on the fan speed controller board. Their distributions are shown in Figure 3-2 and the
definitions are listed in Table 3-2. Refer to Appendix 2 Circuit Diagram for detailed connections.
J8(SCRTemp) LCD and keys D15
J9
W
V
J3(HP1)
J4(HP2)
U
J1
J17
J18
L3
L2
L1
J14(HP2)
J15HP1
J5(Out Temp)
J11(RS232)
J7(Fan1Sta)
J10(Fan2Sta)
PE
J6(CompSta)
D16
Figure 3-2
Table 3-2
Silk print
Layout of wiring terminals

Definitions of wiring terminals
Definition
J1
AC I/O terminal
J9
Passive dry contactor relay output (for the

power switch of fan power supply contactor)
J3 (HP1)
J4 (HP2)
J15 (HP1)
J14 (HP2)
Input terminal of voltage pressure sensor 1

(spare)
Input terminal of voltage pressure sensor 2
(spare)
Input terminal of current pressure sensor 1
Input terminal of current pressure sensor 2
J17, J18
Shorting jumpers of current pressure sensor
J5 (Out Temp)
Input terminal of environment temperature

sensor (spare)
J11 (RS232)
Serial communication interface (used for

maintenance)
J7 (Fan1Sta)
J10 (Fan2Sta)
D22
Detecting terminal of fan 1 over temperature

state
Detecting terminal of fan 2 over temperature
state
Definition of pins
PE: protection earth
L1, L2, L3: three-phase AC input
U, V, W: three-phase AC output, which connects with the
power supply terminals
The middle terminal pin without logo is reserved
Pin 1: normally closed terminal of relay, which is reserved
Pin 2: common terminal of relay, which is used for AC input
Pin 3: normally open terminal of relay, which is used for AC
output
Pin 1: positive terminal of 5V power
Pin 2: input terminal of 0.5V ~ 4.5V pressure voltage signal
Pin 3: negative terminal of 5V power
Pin 1: positive terminal of 12V power
Pin 2: input terminal of 4mA ~ 20mA pressure current signal
Current prssure sensor: the short circuit ring must be installed
on the shorting jumpers
Voltage pressure sensor: the open state of short jumpers must
be kept
Pin 1: input terminal of temperature signal
Pin 2: signal groud
Pin 1: communication ground
Pin 2: reception terminal of communication
Pin 3: transmission terminal of communication
Pin 1: output terminal of 19V AC signal
Pin 2: return terminal of 19V AC signal
10

Silk print
Definition
Definition of pins
J6 (CompSta)
Detecting terminal of compressor state
Note :
J8 (SCRTemp) in Figure 3-2 is the interface of fan speed controller board, and not to be used by users
Note
1. If the phase sequence of three-phase AC input (L1, L2 and L3) is connected reversely, the fan speed controller will generate
the phase loss alarm A00 and cannot supply the AC output.
2. If the phase sequence of three-phase AC output (U, V and W) is connected reversely, the fan will operate in reverse.
3. If he over temperature detecting terminals (J7, J10) of fan1 and 2, and the compressor detecting terminal (J6) are not connected,
you can short them by short cables to make sure the fan speed controller can operate normally. If the terminals are disconnected,
the fan speed controller cannot supply the AC output.
3.3 HMI
The fan speed controller can realize the HMI function through indicators, RS232 serial communication port, keys and
LCD.
Indicators
There are three indicators (see Figure 3-2) on the fan speed controller board. See Table 3-3 for the functions of
indicators.
Table 3-3
Silk
print
D16
Definition
Color
Power indicator
Green
D22
Run indicator
Green
D15
Power switch controlling

indicator of AC contactor
Indicator functions
State
On
Off
On or off
Blinking at 1Hz (slowly)
Blinking at 5Hz (quickly)
On
Red
Off
Function
There is 5V power supply on the CPU circuit of
fan speed controller board
There is a faulty on fan speed controller board
There is a faulty on fan speed controller board
The system is running normally without alarm
There is an alarm or the compressor is shut down
The control switch which supplies the AC contactor
with the driving power is open
The control switch which supplies the AC contactor
with the driving power is closed
RS232 serial communication port

RS232 serial communication port (see J11 in Figure 3-2) provides a port to interface the computer using
factory-defined protocol. It is used in factory commissioning and maintenance.
Keys and LCD
The keys and LCD, which can realize the functions in Table 3-4, provide the HMIs for maintenance personnel. Refer
to 3.4 Operation Description Of HMI for the detailed operations of keys and LCD HMI.
Table 3-4
NO.
1
Function
Inquiry the acquisition
data in real time
Function descriptions of keys and LCD
Description
The inquiried acquisition data includes condensing pressure, environment temperature, SCR
temperature, output percentage
The inquiried current alarm data includes phase loss alarm, SCR over temperature, fan 1
over temperature, fan 2 over temperature, pressure sensor failure, EEPROM read fault
alram, SCR temperature sensor failure and abnormal frequency
Inquiry
the
current
alarm data in real time
Inquiry the historical

alarm data in real time
The present 100 historical alarms saved can be inquiried
Change the configured

parameters in real time
The changed configured parameters include running pressure, pressure controlling range,
minimum voltage, maximum voltage, fan number, pressure sensor type; or resume the
default values

The keys and LCD are located on the upper right corner of the fan speed controller, as shown in Figure 3-2. Their
appearance is shown in Figure 3-3.
LCD
ENT key
ESC key
UP key DOWN key
Figure 3-3
Keys and LCD
3.4 Operation Description Of HMI

Initial Interface
The LCD will display alternately F01 (the max. pressure logo) and the bigger one of condensing pressure 1 and
condensing pressure 2 when the fan speed controller is powered on initially. The key function on initial interface is
listed in Table 3-5. The show order is shown in Figure 3-4 (the 16.1 is only an example, and the actual value is
determined by the sampling result).
Table 3-5
Key on initail interface
Key
ESC
Function
Used to enter the main menu interface
F01
16.1
F01
Figure 3-4
16.1
Initial interface
Note
The pressure value will be displayed as 88.8 on the LCD upon the following occasions:
1. The pressure sensor is not installed.
2. The short jumper caps of terminals J17, J18 used to configure the current pressure sensor is not installed correctly.
3. The pressure sensor is disabled.
Main Menu Interface
The main menu interface includes the analog main menu interface F--, current alarm main interface A--, historical
alarm main menu interface H-- and configuration main menu interface C--. The key functions of main menu
interface are listed in Table 3-6. The switching operation processes and orders are shown in Figure 3-5.
Table 3-6
Key functions of main menu interface
Key
UP, DOWN
ENT
Function
Used to switch between the main menu interfaces
Used to enter the submenu interface
DOWN key
DOWN key
F-Analog main
menu interface
A-UP
key
DOWN key
H--
Current alarm
main interface
DOWN key
UP key
Figure 3-5
C--
UP
UP
Configuration main
key Historical alarm main key
menu interface
menu interface
Switch figure of main menu interfaces
11
12

Analog main menu interface
The key functions of analog main menu interface are listed in Table 3-7. The switching operation processes and
orders are shown in Figure 3-6.
Table 3-7
Key functions of analog main menu interface
Key
UP, DOWN
ESC
Function
Used to switch between ID
Used to return the analog main menu interface F--
Analog main menu
F- -
ENT key
Analog submenu shows

the ID and values circulary
DOWN key F01
16.1
F02
16.1
F03
.0
F04
-15
F05
60
F06
88
ESC key
Initial interface
Analog ID definitions
F01: the maximum pressure between the
pressure 1 and pressure 2; 88.8 will be
shown when the pressure sensor is disable
F02: pressure 1
F03: pressure 2
F04: environment temperature
F05: SCR temperature
F06: output voltage percentage
UP key
Figure 3-6
Switch figure of analog main menu interface
Current alarm main interface

The key functions of the current alarm main interface are listed in Table 3-8. The switching operation processes and
orders of the current alarm submenu are shown in Figure 3-7.
Table 3-8
Key functions of the current alarm main interface
Key
UP, DOWN
ESC
Function
Used to return the analog main menu interface F-Current alarm
main interface
When there is alarm, the XX

of alram ID is number from 00
ENT key
A- -
DOWN key
- - ESC key
No alarm
or
AXX
AXX
AXX
F- -
AXX
UP key
Current alarm ID definitions

A00: Phase loss alarm
A01: SCR over temperature
A02: Fan 1 over temperature
A03: Fan 2 over temperature
A04: Pressure sensor failure
A05: EEPROM read fault
A06: SCR temperature sensor failure
A07: Abnormal frequency
Figure 3-7 Switch figure of current alarm main interface
Note
The alarm generating conditions and troubleshooting are listed in Table 4-2.
13
Historical alarm main menu interface

The key functions of historical alarm main menu interface are listed in Table 3-9. The switching operation processes
and orders of the historical main menu are shown in Figure 3-8.
Table 3-9
Key functions of historical alarm main menu interface
Key
UP, DOWN
ESC
Function
Used to return the analog main menu interface F--
Historical alarm main

The radix point is the space mark between the number order and
menu interface
alarm ID. The number is the alarm number and from1 whcih is
ENT key the present historical alarm. 0 is the 100th historical alarm. X is
the hiatorical alarm ID. when there is no alarm, '-' will be shown
H- DOWN key
1.X
2.X
ESC key
99.X
F- -
0.X
Historical alarm ID definitions

0: Phase loss alarm
1: SCR over temperature
2: Fan 1 over temperature
3: Fan 2 over temperature
4: Pressure sensor failure
5: EEPROM read fault
6: SCR temperature sensor failure
7: Abnormal frequency
UP key -: No alarm
Analog main menu

Figure 3-8
Switch figure of historical alarm main menu interface
Configuration data main menu interface

Note
The configuration data main menu interface is designed only for maintenance personnel to set parameters, others are prohibited
to operate it.
The key functions of configuration data main menu interface are listed in Table 3-10. The switching operation
processes and orders of the configuration data main menu are shown in Figure 3-9.
Table 3-10
Key
UP, DOWN
ENT
ESC
Key functions of configuration data main menu interface
Function
1. Used to switch between ID
2. Used to change the ID value
1. Used to enter the changing interface of ID value
2. Used to ensure the changed ID value
1. Used to return the configuration main menu interface C-2. Used to return the configuration value change submenu interface from the configuration
ID selected submenu interface
3. Used to return the configuration value change submenu interface from the prompt
interface of successful change
14

Configuration main
menu interface
ENT key
ESC key
C- -
Configuration value
Configuration ID
selected submenu changed submenu (using
UP key
DOWN and UP keys)
C01
13
C02
ESC key
C03
C04
4
ESC key
ENT key
C05
30
100
1
C06
888
Prompt interface of
successful change
Configuration ID definitions
ENT key C01: Pressure set Pset
C02: Pressure band Pband
C03: Minimum voltage Vmin
C04: Maximum voltage Vmax
C05: Fan number
C06: Sensor type
C99: Resume the default
C99
DOWN key
Figure 3-9 Switch figure of configuration data main menu interface
3.5 Protection Function

The fan speed controller can provide the protection function according to the acquired information. The detailed
protection functions are as follows:
z Compressor operation synchronization protection
When the compressor operates normally, the fan speed controller can provide the output control according to the
condensing pressure measured value. Otherwise, the fan power supply will be shut off.
z Fan power protection 1
Before starting the fan power output, if the AC abnormal frequency alarm (the normal range of AC frequency is 45Hz
~ 65Hz) is detected, the fan power output will be stopped until the AC frequency is back to be normal.
If fan over temperature, phase loss alarm and SCR over temperature are generated during single fan configuration,
the fan power output will be stopped until there are not the alarms. When the temperature is up to 100C, the SCR
cuts the power from the fan; when the temperature is down to 70C, the power to fan is restored.
When the single fan is configured, if the interval time between two consecutive over temperature alarms of fan 1 is
less than 24 hours, the power of fan contactor coil will be cut off and the fan power output will be stopped. After the
maintenance personnel resolve the faulty and restart the fan speed controller, the fan re-works.
When the double fans are configured, if the interval time between two consecutive over temperature alarms of both
fan 1 and fan 2 is less than 24 hours, the power of fan contactor coil will be cut off and the fan power output will be
stopped. After the maintenance personnel resolve the faulty and restart the fan speed controller, the fans re-work.
3.6 Alarm Protection

The fan speed controller can handle the corresponding alarms according to the acquired alarm information. The
detailed alarms include:
1. Phase loss alarm
4. Fan 2 over temperature,
7. SCR temperature sensor failure
2. SCR over temperature

5. Pressure sensor failure
8. Abnormal frequency
See Figure 4-2 for the generating conditions and troubleshooting.
3. Fan 1 over temperature,

6. EEPROM read fault
Appendix 1
Condenser Matching Table
15
Chapter 4 Maintenance And Troubleshooting

This chapter gives an introduction to the maintenance and troubleshooting of the condenser. You should check the
condenser regularly and solve the problems in time
4.1 Maintenance
Refrigeration system
1. Check that the refrigeration pipes are firmly fixed. The refrigeration pipes shall not shake with the vibration of wall,
earth or equipment frame. Otherwise reinforce the refrigeration pipes with fastening objects.
2. Check that there is no oil on the accessories of all refrigeration pipes, and make sure that the pipes does not leak.
Heat exchanger
1. Clean the fin of heat exchanger regularly.
2. Clean the fin of heat exchanger with compressed air or fin detergent (weakly alkaline) if the condenser airflow is
blocked. The direction of inverse airflow is good when the compressed air is used.
3. Check for damaged fins and maintain them in time.
4. Avoid snow accumulation around the condenser in winter.
Fan
Check that the fan runs normally, check it for problems such as abnormal noise, vibration and bearing failure. If the
fan should be replaced, refer to Table 4-1 for selecting the fan models.
Table 4-1
Model
Fan selected model parameters
Fan model
Fan number
Wiring type of fan
LSF24
FE071-SDK.6F.V7
LSF32*
FE071-SDK.6F.V7
LSF62, LSF70, LDF62, LDF70
FE071-SDK.6F.V7
LSF38, LSF42, LSF52, LDF42, LDF52
FE080-ADK.6N.V7
LSF76, LSF85
FE080-ADK.6N.V7
Note*: when the LSF32 fan should be replaced, you should change the wiring of fan motor from the angle wiring to star wiring
Y
Fan speed controller

Check that the fan speed controller board operates normally. If not, replace it in time. The board is installed inside the
electrical control box. Refer to Figure 4-1 for assembling.
Heat
sink
Bolt 1
Fan speed controller board
Bolt 2
Figure 4-1
Removing the fan speed controller board
16
Appendix 1 Condenser Matching Table

Note
1. Seven M4 10 bolts are used to fix the fan speed controller board. The bolt 1 and bolt 2 are used to fix the heat sink.
2. Except for the seven bolts in Table 4-1, other bolts are prohibited to be removed.
3. While installing the fan speed controller board, the bolt 1 and bolt 2, used to fix the heat sink, must be fastened firstly. The heat
sink must cling to the floor of the electrical control box. After installing the heat sink, use the other five bolts to fix the fan speed
controller board.
Pressure sensor
If the standard-configurable pressure sensor fails, follow below to select the model and install.
z Selecting the model of pressure sensor
To make sure the precision of the condensing pressure measured value, the pressure sensor should be selected as
follows:
1. The same fan speed controller must select the same type of pressure sensors.
2. The configuration of pressure sensor type (see Figure 3-9) must be the same as the used type.
3. The current type pressure sensor must meet: 4mA ~ 20mA corresponds to 0 ~ 30bar; the voltage type pressure
sensor must meet: 0.5V ~ 4.5V corresponds to 0 ~ 34bar.
4. Except for the type configuration, all parameters of pressure sensor should be amended by factory to use.
z Installing the pressure sensor
The condenser is configured with current type pressure sensor in factory. If the pressure senor should be replaced,
the current type pressure sensor is recommended. If the voltage pressure sensor has to be used because of especial
condition, refer to the following steps:
1. Remove the current type pressure sensors on J14 and J15 terminals and the jumper caps of the current type
pressure sensors on J17 and J18 terminals.
2. Connect the voltage type pressure sensor to J3 and J4 terminals. For the type configuration of pressure sensor,
refer to Configuration data main menu interface in 3.4 Operation Description Of HMI.
4.2 Troubleshooting
The troubleshooting of the condenser is listed in Table 4-2.
For alarms, refer to Current alarm main interface in 3.4 Operation Description Of HMI.
Table 4-2
Alarm
number ID
Alarm name
A00
Phase loss
alarm
A01
SCR
over
temperature
A02A03
Fan 1 over
temperature,
Fan 2 over
temperature
Table of alarm troubleshooting
Cause
1. One phase or two phase of
three-phase voltage is lost
2. The input connection is reversed
3. The fan speed controller board has
hardware fault
1. The fan cannot run normally
hardware fault
1. The fan cannot run normally
2. The AC contactor supplying power
for fan has fault or its wire cuts off
3. Fan speed controller board has
hardware fault (the detecting circuit or
SCR power supplying circuit has fault)
Troubleshooting
1. Measure that the three-phase voltage is correct
2. Check the input order of wire
3. Replace the fan speed controller board and
compare
1. Check that the fan runs normally
compare
1. Check that the fan runs normally
2. Check the wiring of AC contactor; detect the
auxiliary contact state of AC contactor
compare
Appendix 1
Alarm
number ID
A04
Alarm name
Pressure
sensor
failure
A05
EEPROM
read fault
A06
SCR
temperature
sensor
failure
A07
Abnormal
frequency
Cause
1. The pressure sensor is not installed
or its terminal connection is poor
2. Jumper caps are not used at
shorting terminals J17 and J18 of
current pressure sensor
3. The pressure sensor failed
hardware fault
The fan speed controller board has
hardware fault
1. The SCR temperature sensor is not
installed or its terminal connection is
poor
2. The SCR temperature sensor failed
3. The fan speed controller has
hardware fault
1. The frequency of power supply
voltage is wrong
2. The fan speed controller has
hardware fault
17
Troubleshooting
1. Check the wiring of pressure sensor
2. Install the jumper cap when the current pressure
sensor is configured
3. Replace the pressure sensor and compare
compare
Replace the fan speed controller board and compare
1. Check the wiring of SCR temperature sensors (J8
SCRTemp, see Figure 3-1 for whose position )
2. Replace the SCR temperature sensor and compare
compare
Replace the fan speed controller board and compare
18

1. R22 Matching Table
See Table 1 for single system condenser matching relationships.
Table 1 Matching table of single system condensers
Model of indoor unit
The matched condensers under different temperatures

35C
40C
45C
P1020
LSF24
LSF24
LSF32
P1025
LSF32
LSF32
LSF32
P1030
LSF38
LSF38
LSF42
P1035
LSF42
LSF42
LSF52
P2045
LSF52
LSF52
LSF62
P2055
LSF62
LSF62
LSF62
P2040
LSF24 2
LSF24 2
LSF32 2
P2050
LSF32 2
LSF32 2
LSF32 2
P2060
LSF38 2
LSF38 2
LSF42 2
P2070
LSF42 2
LSF42 2
LSF52 2
P3080
LSF52 2
LSF52 2
LSF52 2
P3090
LSF52 2
LSF52 2
LSF62 2
P3100
LSF62 2
LSF62 2
LSF62 2
See Table 2 for double system condenser matching relationships.

Table 2 Matching table of double system condensers

35C
40C
45C
P2040
LDF42
LDF52
LDF52
P2050
LDF52
LDF62
LDF62
P2060
LDF62
P2070
P3080
P3090
P3100
Appendix 1
2. R407C Matching Table

See Table 3 for single system condenser matching relationships.
Table 3 Matching table of single system condensers

35C
40C
45C
P1020
LSF32
LSF32
LSF38
P1025
LSF38
LSF38
LSF38
P1030
LSF42
LSF42
LSF52
P1035
LSF52
LSF52
LSF52
P2045
LSF62
LSF62
LSF76
P2055
LSF70
LSF76
LSF85
P2040
LSF32 2
LSF32 2
LSF38 2
P2050
LSF38 2
LSF38 2
LSF38 2
P2060
LSF42 2
LSF42 2
LSF52 2
P2070
LSF52 2
LSF52 2
LSF62 2
P3080
LSF52 2
LSF62 2
LSF62 2
P3090
LSF62 2
LSF62 2
LSF76 2
P3100
LSF70 2
LSF76 2
LSF85 2
See Table 4 for double system condenser matching relationships.

Table 4 Matching table of double system condensers

35C
40C
45C
P2040
LDF52
LDF52
LDF62
P2050
LDF62
LDF62
LDF70
P2060
P2070
P3080
P3090
P3100
19
20
Appendix 2 Circuit Diagram
Appendix 2 Circuit Diagram
02
L1
Yellow
04
Pressure sensor 1
Pressure sensor 2
J9 3
04
Whitle
Yellow
J3 HP1
J4 HP2
J14 HP2
Compressor signal
Orange
J15 HP1 J5 OutTemp J11 RS232 J7 Fan1Sta
L3
J10 Fan2Sta J6 CompSta
L2
L1
PE
Shell connecting
to the earth
03
03
Black
Blue
04
L1
03
Brown Yellow
04
White Orange
Blue Olivine
02
Blue
Red
05
02
02
02
Green Yellow Olivine
7
Air circuit
breaker
Wiring terminal block

8
10
Black
Blue
06
06
11
Brown Yellow
06
12
14
13
White Orange White Olivine
07
08
09
01
01
N
1L1
3L2
5L3
A1
4T2
6T3
01
01
01
Black
Blue
Brown
L2
L1
PE
NO
Contacotor 1
2T1
L3
External power
A2
01
NO
09
White Orange
Remark:
1. Connect the pressure sensor 1 only, when PEX condenser is single system.
V1
2. Connect the pressure sensor 1 and 2 with the pipeline of PEX condenser, when PEX condenser is double system.
U1
W1
Fan
TB
TB
PE
3. The system adjacent the bottom connects with the pressure sensor 1 and the system
adjacent the top connects the pressure sensor 2, when PEX condenser is located vertically.
4. Both external power and compressor signal are wired in field.
5. The compressor signal lines should be in parallel and then connected
01
01
Olivine
White
into the electrical controlling board, when the indoor unit is double system.
Figure 1 Circuit diagram of the condenser with single fan
Appendix 2
J3 HP1
J14 HP2
J15 HP1
J5 OutTemp
J11 RS232
J7 Fan1Sta
04
06
Blue Brown Yellow
White
Compressor signal
11
Orange
J10 Fan2Sta
J6 CompSta
L3
L1
J4 HP2
10
Brown
04
Black
Wiring
terminal
block
04
06
Whitle
Yellow
J9 3
Pressure sensor 1
Pressure sensor 2
03
L1
Yellow
Circuit Diagram
10
11
N
Blue
Brown Orange
05
Shell connecting
to the earth
N
Olivine
Blue
03
L2
03
L1
PE
03
03
Red Green Yellow Olivine
9
Air circuit
breaker
11
10
Black
12
13
Blue Brown Yellow
07
07
07
15
14
White
08
16
Brown Orange
09
09
09
17
18
White
White
02
01
Olivine Olivine
02
01
N
1L1
3L2
5L3
A1
NO
1L1
3L2
Contacotor 1
2T1
Black
01
4T2
6T3
A2
W1
01
V1
01
NO
2T1 4T2
Black
02
09
U1
6T3 A2
01
Olivine
01
White
L1
PE
NO
NO
Blue Brown White Orange

02
W1
02
V1
TB
PE TB
A1
L2
Contacotor 2
Blue Brown White Orange

01
5L3
L3
02
09
U1
TB
Fan 1 (remote )
PE
01
Olivine
TB
Fan 1 (proximal)
01
White
Remark:
1. Connect the pressure sensor 1 only, when PEX condenser is single system.
2. Connect the pressure sensor 1 and 2 with the pipeline of PEX condenser, when PEX condenser is double system.
3. The system adjacent the bottom connects with the pressure sensor 1 and the system
adjacent the top connects the pressure sensor 2, when PEX condenser is located vertically.
4. Both external power and compressor signal are wired in field.
5. The compressor signal lines should be in parallel and then connected
into the electrical controlling board, when the indoor unit is double system.
Figure 2 Circuit diagram of the condenser with double fan
External power
21
22
Appendix 3
Lifting Figure
Appendix 3 Lifting Figure

See Figure 3 for lifting the condenser package (taking double fan for example).

Note
When lifting the package, fix the cable by leading it through the slot at the bottom of the pallet. Otherwise, the cable may slide
during the lifting process, and the package may fall to the ground, damaging the pipes within and resulting in system leakage.
Figure 3
lifting figure

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Liebert.

Copyright 2008 by Emerson Network Power Co., Ltd.

Emerson Network Power Co., Ltd.

Liebert.PEX Condenser Technical Manual

1.1 Classification And Model

LSF24, LSF32, LSF38, LSF42, LSF52, LSF62, LSF70, LSF76, LSF85

LDF42, LDF52, LDF62, LDF70

1.2 Model Description

1.3 Appearance And Structure

Electrical control box (there is

Liebert.PEX Condenser Technical Manual

Electrical control box (there is

Liebert.PEX Condenser Technical Manual

Chapter 2 Technical Parameters

Chapter 2 Techanical Parameters

2.1 Environmental Parameters

Parameters of storage environment

2.1.2 Paramters Of Operation Environment

Parameters of operation environment

Liebert.PEX Condenser Technical Manual

Chapter 2 Technical Parameters

2.2 Mechanical Parameters

Appearance and structure (double fans)

Liquid pipe dimension (mm)

Discharge pipe dimension (mm)

2.2.2 Mounting Base Parameters

Part amplified figure

Mounting base dimensions

Liebert.PEX Condenser Technical Manual

Chapter 2 Technical Parameters

Mounting base dimensions

Dimension (L' H' D)

Dimension (L' H' D)

2.3 Performance Parameters

2.3.1 Fan Design Parameters

Fan design parameters

Rated air flow

Rated speed (rpm)

Rated current (A)

Rated power (W)

Liebert.PEX Condenser Technical Manual

Chapter 2 Technical Parameters

2.3.2 Heat Exchanging Capacity

Heat exchanging capacity table (R22)

Heat exchanging capacity table (R407C)

2.3.3 Noise Parameters

Noise test condition (unit: C)

Internal cycle air condition

External cycle air condition

Liebert.PEX Condenser Technical Manual

Chapter 2 Technical Parameters

Single fan noise test figure with vertical placement

Double fan noise test figure with vertical placement

Noise parameters (unit: dB (A))

Actual measured noise

2.3.4 Configuration Parameters

full load voltage Vmax percentages at factory

Vmax percentage at factory (%)

Liebert.PEX Condenser Technical Manual

Chapter 3 Fan Speed Controller

Chapter 3 Fan Speed Controller

3.1 Control Logic

Control logic figure

The control logic is described as follows: