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Start sequence:
Key to Run position: Dash lights Warning Lamp, Oil Pressure, Stop Lamp, and
Wait to Start are controlled by the ECM on the engine. These lights come on for
2 seconds (as a test) and go out. The Low Water and Low Hydraulic lights are
timed on for 5 seconds by the Amperite Relay in the Black Box by the engine.
If the Wait to Start light stays on, the ECM is activating the Glow Plugs and you
should wait until the ECM turns the Wait to Start light off before trying to start the
engine.
Key to Start position: Electric flow to start passes through the key switch to
Terminal E on the lower terminal in the black box. From E through the Neutral
Start switch on the Main Hydraulic Pump to Terminal 1 on the upper strip. Then
through one of the N/C contacts on the E-Stop to the Start Relay in the Black
Box. This relay should then energize the starter.
E-Stop pressed:
The Low Water and Low Hydraulic diagnostic lights come on and stay on. The
circuit to the ECM indicating the key is on, is opened, and the circuit to activate
the starter is opened. (It will not even try to turn the starter)
E-Stop is pushed in on
Black Box on drivers side
of engine.
Wiring OK
Replace Relay
Wiring OK
+ 1
5
Black #18
2
- 3 4
Black #18
Red #18
Black #18
Black #18
Black #12 Ground
4
Blue #18
Red #18
86
85
Air Dryer
87
E-Stop
86
2
30
85
2
Start
87
5 Amp
5 Amp
5 Amp
Water Level,
Alternator
Excite, etc
30
N/O
Air Switch
Red #14
Red #12
30 Amp 10 Amp
20 Amp
Black #8
Ground
20 Amp
Black #18
Red #12
Orange #14
White #12 BU
#18 Pin 52 49, & 35-Throttle
#18 Pin 50-Throttle
Red #12
Yellow #18
Water Level Signal
Red #8
10 11 12
Orange #14
Optional Air Dryer
Breaker
5
60 Amp
Red #14
Alternator Excite
Red #18
Switched Fuse
Black #18
Terminal 4
Black #18
Starter
Red #18 Glow Plug Relay
Green #18
Low Hydraulic
Signal
Hydraulic
Level
#6 Wire
50A
Indicator
Lights in Cab
Starter
12v
Glow Plug
Cab Main
Starting Serial #
07355
T-4
Glow Plug Gnd
Grainger
Tucker #
Push-Pull
NC/NO Contact
Block w /Base
NO Contact
6HW12
80575-111
6HX35
80575-112-NO-NC
6HZ06
80575-112-NO
T-12
Warning Lamp
Quantity
NC Contact
6HZ09
80575-112-NC
Name Plate
6JC63
80575-113
Tyco Relay's
Tyco
Relay
VF7-41F11
80130-12
Relay Socket
VCF7-1000
80130-13
Terminal 6-10
280755-4
80130-14
Terminal 12-10
Amperite Time
Delay Relay
280756-4
80130-15
12DSPDT5SC
80130-11
80130-16
80575-109-10
80575-109
T-11
Stop Lamp
T-10
Oil Pressure
T-9
Glow Plug Wait
Throttle Switch
T-5
Waytek
Fuse Panel
46060
Throttle Switch
Red #12
25A
Black #12
+ -
+ -
Wiper (Optional)
Hi-Low - Yellow
Low Water - Brown
20 Amp
5 Amp
Oil Pressure - Brown
Warning Lamp - Yellow
Glow Plug Wait - Green
Stop Lamp - Red
20 Amp
12
4
Off
ACC
11
Hours
Ign
+
0000
20 Amp
Start
10 11 12
20 Amp
20 Amp
5
Tier III Engine Dash Wiring BOM
Tucker #
Qty
956-9100 CH 80130-36
2 Hour Meter
040022 GBI
80575-13
3 Push-Pull
50001
80132
80575-110
47662
80130-3
47664
80130-3Y
7 Wiper Sw itch
Option
81995-03
8 Wiper Motor
Option
81995-06
Wiper Arm
Option
81995-02
Wiper Blade
Option
81995-07
81985-01
10 Cab Heater
Option
81995-15
11 4 Wire - 120 Ohm Resistor Assy 8197320
12 2 Wire - 120 Ohm Resistor Assy 8197320-2
1
1
1
Drive Lights
Wiper
(Option)
Wait to Start
(Red)
+ -
+ -
+ -
Warning
(Yellow)
Low Hyd
(Red)
Stop Lamp
(Red)
+ -
+ -
+ -
6-1
Hi-Low Speed
Warning
Lamp
+Starting Serial #
07355
Low Water
(Red)
Oil Pressure
(Red)
Push/Pull
Push/Pull
80130-16
9 Work Light
46060
7
3
Work Lights
Waytek
4 Fuse Panel
Push/Pull
1 Key Sw itch
Low
Hyd
+-
Low
Oil Pres Water
++-
6
Stop
Lamp
+Wait
+-
Dash
Closed
Heater (Optional)
10
HS
10
#18 Purple
76"
#18 Purple 17" Ext.
76"
17" Ext.
39"
#12 Black
14"
#12
Yellow
#12 White
17" Ext.
#18 Green
76"
16" Ext.
High/Low
G
HS
HS
HS
10
BU Alarm
Switch
Hobbs # 76575 4 N/O
Tucker # 80604
#12 White
80"
17" Ext.
6-
Neutral Start
1
1/
High/Low
Ground to
Engine
1/
1/
6-8
#12 Yellow
77"
10" Ext.
#12 White
80".
#18 Blue
81"
9- Ext.
S
10 H
#18 Brown
76"
16" Ext.
4"
16"
3/8"
BU Alarm
Preco Model 6003
Tucker # 80125
#12 Black
14"
4"
10
HS
#18 Blue
26"
3/8
#18 Blue
3/8 HS
10
HS
Neutral Start
Sunstrand # 80020S40
Tucker # 80203-07
3/4
3/4
2-
2-
3/4
3/4
3/4
.350
.350
3/4
3/4
3/4
3/4
7-
.350
#18 Black
71-
12" Ext.
#18 Black
.350
at
He
#12 Black
#12 Red
17"
#18 Blue
80"
9 Ext.
#18 Yellow
76-
17" Ext.
#18 Red
69-
10" Ext.
#12 White
61-
12" Ext.
Neutral Start
E
#18 Green
25 Amp Fuse
Heat Shrink
Non-Ins
#12 Red
60"
35" Ext.
3/8 HS
6
6
Stop Lamp
11
Warning Lamp
12
BU Alarm
30 A Fuse
#18 Purple
#18 Red
#18 Yellow
#12 Black
60"
35" Ext.
Switch On
5
#18 Red
Ins
Non-
#18 Black
#18 Purple
22"
#18 Gray
77-
18" ext.
31"
3/8"
k
rin
Sh
ns
n-I
No
Starting Serial #
07355
#18 Gray
#18 Brown
16
5/
HS
#8 Red
31"
5- Ext
10
#8 Red
#18 Red
Glow Plug
Relay
14-
20"
3/4
3/4
9-
#18 Red
51"
14 Ext
#18 Black
49"
12 Ext
3/4
#10 Red
Starter
Terminal
2
8
6-
10
HS
#12 Red
#12 Blue
265
9" Ext
#8 Black
9-
3/8"
5/16
HS
1
/
4
HS
#8 Black
42"
11- Ext
#10
6-8
5/16
Start
Signal
6 l4
ina ug
m
l
r
Te w P
o
Gl elay
R
#12 Red
33-
8- Ext
.350
#18 Black
Sw
lo itc
w he
Pl d
ug F
R use
el
ay
Circuit
Breaker
#12 Blue
HS
1/4 **
235
Main
Power
Drive
Lights
Charging
From Alt.
#10 Red
28"
1- Ext
Ground
Starting Serial #
07355
1/4 H
Starter / Charging/
Glow Plug Wire
Assembly
81974-W2-T3
Alternator
Charging
Post
Drive
Lights
Terminal F
Fuse Block
Ground
1/4
Glow Plug
Connector
on Engine
81974-W6-T3
Tier III Glow Plug Fuse Wire
Glow Plug Relay
Positive on
Starter
5/16
5/16
50 Amp Fuse
Holder w/Cover
Description
Maxi-Fuse Holder Red 8"-#6
Leads
Maxi-Fuse Holder Cover
Maxi-Fuse 50 Amp Red
Relay
Waytek #
Tucker #
46024
46028
46243
80130-32
80130-33
80130-34
#6 Red
46-
5/16
#18 Gray
28"
15- Ext
1/2
12"
1/2
3/4
3-
6-8
Water
Level
Terminal 5
3/4
#18 Yellow
32-
17" Ext
.350
6-8
#18 Black
24"
7-1/4" Ext
#14 Red
36"
18" Ext
Water
Level
Terminal 11
12"
3/8"
8
6-
#14
Red
Water
Level
10 HS
Alternator
Terminal C
Gray
Black
3
Yellow
Alternator
Excite
Water
Level
To Water Level Switch
Kohler # 273404
Tucker # 80575-57
Starting Serial #
07355
3/8" Synflex
83"
Ground
Terminal
Black
#18 Black
97"
Green
#18 Green
103"
6-8
Hydraulic
Oil Level
Terminal 8
Hydraulic
Oil Level
Sensor
Starting Serial #
06316