3way - Unit A1 SM

Service Manual
Finisher, Sorter, DeliveryTray

3 Way Unit-A1
Oct 25 2004
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and
repair of products. This manual covers all localities where the products are sold. For this reason, there may be
information in this manual that does not apply to your locality.
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products.
When changes occur in applicable products or in the contents of this manual, Canon will release technical information
as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will
issue a new edition of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent with local law.
Trademarks
The product names and company names used in this manual are the registered trademarks of the individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied,
reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc.
COPYRIGHT 2001 CANON INC.

Printed in Japan
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.
Introduction
Symbols Used
This documentation uses the following symbols to indicate special information:
Symbol
Description
Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.
Indicates an item requiring care to avoid electric shocks.
Indicates an item requiring care to avoid combustion (fire).
Indicates an item prohibiting disassembly to avoid electric shocks or problems.
Indicates an item requiring disconnection of the power plug from the electric outlet.
Indicates an item intended to provide notes assisting the understanding of the topic in question.
Memo
Indicates an item of reference assisting the understanding of the topic in question.

REF.
Provides a description of a service mode.
Provides a description of the nature of an error indication.
Introduction
The following rules apply throughout this Service Manual:

1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical
and mechanical systems with reference to the timing of operation.
In the diagrams,
the arrow
represents the path of mechanical drive; where a signal name accompanies the symbol ,
indicates the direction of the electric signal.
The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the
delivery unit door, which results in supplying the machine with power.
2. In the digital circuits, '1'is used to indicate that the voltage level of a given signal is "High", while '0' is used to
indicate "Low".(The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in
"DRMD*" indicates that the DRMD signal goes on when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the
operations of the microprocessors used in the machines are not discussed: they are explained in terms of from
sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for product improvement or other
purposes, and major changes will be communicated in the form of Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant
Service Information bulletins and be able to identify and isolate faults in the machine."
Contents
Contents
Chapter 1
Specifications
1.1 Product Specifications ....................................................................................................................................... 1- 1

1.1.1 Specifications ............................................................................................................................................. 1- 1
1.2 Names of Parts................................................................................................................................................... 1- 3
1.2.1 External View............................................................................................................................................. 1- 3
1.2.2 Cross Section .............................................................................................................................................. 1- 4
Chapter 2
Functions
2.1 Basic Construction ............................................................................................................................................ 2- 1

2.1.1 Basic Construction ..................................................................................................................................... 2- 1
2.2 Basic Operation ................................................................................................................................................. 2- 3
2.2.1 Delivery to the No. 1 Delivery Slot............................................................................................................ 2- 3
2.2.4 Movement of Paper in Duplex Mode ......................................................................................................... 2- 6
2.3 Detecting Jams .................................................................................................................................................. 2- 7
2.3.1 Arrangement of Sensors ............................................................................................................................. 2- 7
2.3.2 Delay Jam ................................................................................................................................................... 2- 7
2.3.3 Stationary Jam ............................................................................................................................................ 2- 8
2.3.4 Stationary Jam and Cover Open Jam at Power-On .................................................................................... 2- 8
Chapter 3
Parts Replacement Procedure
3.1 Removing from the Host Machine .................................................................................................................... 3- 1

3.1.1 3 Way Unit .................................................................................................................................................. 3- 1
3.2 Drive System ..................................................................................................................................................... 3- 4
3.2.1 Delivery Motor 2......................................................................................................................................... 3- 4
3.2.2 Delivery Motor 3......................................................................................................................................... 3- 6
3.3 Document Feeding System.............................................................................................................................. 3- 10
3.3.1 Delivery Roller 2....................................................................................................................................... 3- 10
3.3.2 Reversing Roller ....................................................................................................................................... 3- 13
3.3.3 Delivery Roller 3....................................................................................................................................... 3- 16
3.3.4 Duplexing Inlet Roller .............................................................................................................................. 3- 20
3.3.5 Inlet Roller ................................................................................................................................................ 3- 22
3.4 Electrical System ............................................................................................................................................. 3- 27
3.4.1 Delivery Sensor 2...................................................................................................................................... 3- 27
3.4.2 Delivery Tray 2 Paper Level Sensor ......................................................................................................... 3- 30
3.4.3 Reversal Sensor......................................................................................................................................... 3- 33
3.4.4 Duplexing Inlet Sensor ............................................................................................................................ 3- 35
3.4.5 Delivery Sensor 3...................................................................................................................................... 3- 38
3.4.6 Delivery Solenoid 1 .................................................................................................................................. 3- 40
3.4.9 3 Way Unit Controller PCB ...................................................................................................................... 3- 42
Contents
Chapter 4
Maintenance
4.1 Maintenance and Inspection .............................................................................................................................. 4- 1

4.1.1 Periodically Replaced Parts......................................................................................................................... 4- 1
4.1.2 Durables ...................................................................................................................................................... 4- 1
4.1.3 Periodical Servicing .................................................................................................................................... 4- 1
4.2 Outline of Electrical Components ..................................................................................................................... 4- 2
4.2.1 Electrical Components................................................................................................................................ 4- 2
Chapter 1
Specifications
Contents
Contents
1.1 Product Specifications ....................................................................................................................................... 1- 1
1.1.1 Specifications ............................................................................................................................................. 1- 1
1.2 Names of Parts................................................................................................................................................... 1- 3
1.2.1 External View............................................................................................................................................. 1- 3
1.2.2 Cross Section .............................................................................................................................................. 1- 4
Chapter 1
1.1 Product Specifications

1.1.1 Specifications
0007-4886
T-1-1
Item
Specifications
Number of bins
3
No. 1 delivery slot: inside tray of host machine
No. 2 delivery slot: 1 bin (optional)
No. 3 delivery slot: outside machine (optional)
Stacking method
Paper
type
Face-down
No. 1/2
plain paper (64 to 80 g/m2)
delivery
heavy paper (81 to 128 g/m2)
slot
recycled paper, eco paper

postcard (A6R non-default; postcard, 4-pane postcard)
envelope (Monarch, DL, ISO-B5, ISO-C5)
transparency, tracing paper
No.3
plain paper (64 to 80 g/m2)
delivery
recycled paper, eco paper
slot
Paper size
A3/LDR to B5R
Power supply
none (24 VDC from host machine)
Dimensions
176 x 546 x 151 mm (WxDxH)
Weight
3.9 kg
- Number of Sheets in a Stack

1) A4, B5, A5R
T-1-2
Plain paper
Heavy paper
No. 1
No. 2
No. 3
delivery slot
delivery slot
delivery slot
64g/m2
250 sheets
100 sheets
150 sheets
75g/m2
250 sheets
100 sheets
150 sheets
80g/m2
250 sheets
100 sheets
150 sheets
90g/m2
120 sheets
45 sheets
128g/m2
120 sheets
45 sheets
1-1
Chapter 1
Special
No. 1
No. 2
No. 3
delivery slot
delivery slot
delivery slot
label sheet
50 sheets
20 sheets
transparency
50 sheets
20 sheets
envelope
10 sheets
4 sheets
tracing paper
50 sheets
20 sheets
postcard
50 sheets
20 sheets
No. 1
No. 2
No. 3
delivery slot
delivery slot
delivery slot
64g/m2
100 sheets
50 sheets
75 sheets
75g/m2
100 sheets
50 sheets
75 sheets
80g/m2
100 sheets
50 sheets
75 sheets
90g/m2
60 sheets
20 sheets
128g/m2
60 sheets
20 sheets
label sheet
transparency
envelope
Tracing paper
25 sheets
10 sheets
Postcard
paper
2) SRA 3, 12'X18", A3, B4, A4R, B5R

T-1-3
plain paper
Heavy paper
Special
paper
1-2
Chapter 1
1.2 Names of Parts

1.2.1 External View
0007-6248
[3]
[2]
No. 3 delivery slot
[1]
[4]
No. 2 delivery slot
[6]
[7]
[5]
No. 1 delivery slot
F-1-1
[1] No. 2 delivery motor
[3] Extension delivery kit controller PCB
[4] No. 3 delivery tray (optional: Copy Tray-J1)
[5] Reversal slot
[6] Reversing guide
[7] No. 2 delivery tray (optional: Inner 2-Way Tray-D1)
1-3
Chapter 1
1.2.2 Cross Section
0007-6130
[1]
[2] [3]
[4]
[5] [6]
[7]
No.3
delivery slot
No.2 delivery slot
No.1 delivery slot

[17]
[16]
[15] [14] [13] [12] [11] [10] [9]
F-1-2
[1]
Reversing guide
[2]
Reversing roller
[3]
Reversal sensor
[4]
Duplexing flapper
[5]
No. 3 delivery flapper
[6]
No. 3 delivery sensor
[7]
No. 3 delivery roller
[8]
No. 3 delivery tray (optional: Copy Tray-J1)
[9]
Duplex inlet roller
[10]
Duplex inlet sensor
[11]
[12]
No. 2 delivery inlet roller
[13]
[14]
[15]
No. 2 delivery roller
[16]
No. 2 delivery tray full sensor
[17]
No. 2 delivery tray (optional: Inner 2-Way Tray-D1)
1-4
[8]
Chapter 2
Functions
Contents
Contents
2.1 Basic Construction ............................................................................................................................................ 2- 1
2.1.1 Basic Construction ..................................................................................................................................... 2- 1
2.2 Basic Operation ................................................................................................................................................. 2- 3
2.2.4 Movement of Paper in Duplex Mode ......................................................................................................... 2- 6
2.3 Detecting Jams .................................................................................................................................................. 2- 7
2.3.1 Arrangement of Sensors ............................................................................................................................. 2- 7
2.3.2 Delay Jam ................................................................................................................................................... 2- 7
2.3.3 Stationary Jam ............................................................................................................................................ 2- 8
2.3.4 Stationary Jam and Cover Open Jam at Power-On .................................................................................... 2- 8
Chapter 2
2.1 Basic Construction

2.1.1 Basic Construction
0007-6133
The following shows the major components of the extension delivery kit:
[3]
[2]
[4]
[5]
[1]
[10]
[6]
[7]
[9]
[8]
F-2-1
[3] Duplex inlet sensor
[4] No. 3 delivery sensor
[5] Extension delivery kit controller PCB
[6] No. 3 delivery solenoid
[7] Duplex delivery solenoid
[8] No. 1 delivery solenoid
[9] No. 2 delivery sensor
[10] No. 2 delivery tray full sensor
2-1
The following is a diagram showing the drive system of the extension delivery kit:
M2
PS4A
SL2
SL3
Reversal guide
No. 3 delivery slot
No. 2 delivery slot
PS2A
PS1A
M1
PS5A
No. 1 delivery slot
PS3A
SL1
F-2-2
T-2-1
Notation
Name
M1
No. 2 delivery motor
M2
PS1A
PS2A
No. 2 delivery tray full sensor
PS3A
Duplex inlet sensor
PS4A
Reversal sensor
PS5A
SL1
No. 1 delivery solenoid
SL2
SL3
Chapter 2
2.2 Basic Operation

2.2.1 Delivery to the No. 1 Delivery Slot
0007-6136
The following shows the sequence of operation used to discharge paper to the No. 1 delivery slot:
1) Paper arrives from the delivery slot of the host machine. A specific period of time after the leading edge of the
paper reaches the fixing outlet sensor (PS13), the No. 1 delivery solenoid (SL1) goes on to help move the paper
to the No. 1 delivery tray.
SL1
PS13
F-2-3
F-2-4
2-3
Chapter 2
0007-6137
The following shows the sequence of operation used to discharge paper to the No. 2 delivery slot.
paper reaches the fixing outlet sensor (PS13), the No. 2 delivery motor (M1) starts to rotate. The paper then moves
forward past the No. 2 delivery sensor (PS1A) and the No. 2 delivery tray full sensor (PS2A) to reach the No. 2
delivery tray.
No. 2
delivery slot
PS2A
PS1A
M1
PS13
F-2-5
F-2-6
2-4
Chapter 2
0007-6138
The following shows the sequence of operation used to discharge paper to the No. 3 delivery slot:
paper reaches the fixing outlet sensor (PS13), the No. 2 delivery motor (M1) and the No. 3 delivery motor (M2)
starts to rotate.
M1
M2
PS13
F-2-7
2) When the paper moves past the reversal sensor (PS4A) and its trailing edge reaches a specific point in front of the
reversing roller, the No. 3 delivery motor (M2) stops once and then starts again to rotate in reverse direction after
a specific period of time. At the same time, the No. 3 delivery solenoid (SL3) goes on so that the paper moves past
the No. 3 delivery sensor (PS5A) to reach the No. 3 delivery slot.
PS4A
M2
PS3A
SL3
F-2-8
F-2-9
2-5
Chapter 2
2.2.4 Movement of Paper in Duplex Mode
0007-6139
The following shows the sequence of operation used to move paper in duplex mode (copy or print):
1) Paper arrives from the delivery slot of the host machine. A specific period of time after the leading edge of paper
reaches the fixing outlet sensor (PS13), the No. 2 delivery motor (M1) and the No. 3 delivery motor (M2) start to
rotate.
M1
M2
PS13
F-2-10
2) When the paper has moved past the reversal sensor (PS4A) and its trailing edge reaches a specific point in front
of the reversing roller, the No. 3 delivery motor (M2) stops once and starts again to rotate in reverse direction after
a specific period of time. The paper is moved as it is to the duplex inlet assembly.
PS4A
M2
PS3A
F-2-11
2-6
Chapter 2
2.3 Detecting Jams

2.3.1 Arrangement of Sensors
0007-6140
The following shows the sensors used to check for jams in the extension delivery kit:
PS4A
PS5A
PS1A
PS14
PS3A
F-2-12
2.3.2 Delay Jam
0007-6141
The machine will identify a delay jam if any of the foregoing sensors does not go on within a specific period of time.
The following sensors are used to check for jams:
T-2-2
Notation
Name
PS14
No. 1 delivery sensor (host machine)
PS1A
PS3A
Duplex inlet sensor
PS4A
Reversal sensor
PS5A
2-7
Chapter 2
2.3.3 Stationary Jam
0007-6142
The machine will identify a stationary jam if any of the following sensors does not go off within a specific period of
time after it has gone on.
The following sensors are used to check for jams:
T-2-3
Notation
Name
PS14
PS1A
PS3A
Duplex inlet sensor
PS4A
Reversal sensor
PS5A
2.3.4 Stationary Jam and Cover Open Jam at Power-On
0007-6143
The machine uses various sensors to check for residual paper when the power is turned on or when its cover is
opened. The presence of paper will cause the machine to assume the presence of a jam.
The following shows the sensors used to check for stationary jams and cover open jams when the power is turned on:
T-2-4
2-8
Notation
Name
PS14
PS1A
PS3A
Duplex inlet sensor
PS4A
Reversal sensor
PS5A
Chapter 3 Parts
Replacement
Procedure
Contents
Contents
3.1 Removing from the Host Machine .................................................................................................................... 3- 1
3.1.1 3 Way Unit ................................................................................................................................................. 3- 1
3.1.1.1 Removing the Inside Delivery Tray, Reversal Guide, and Inside Upper Cover ................................. 3- 1
3.1.1.2 Removing the Right Cover (rear) ........................................................................................................ 3- 1
3.1.1.3 Removing the Right Door ................................................................................................................... 3- 1
3.1.1.4 Removing the Extension Delivery Kit ................................................................................................ 3- 3
3.2 Drive System ..................................................................................................................................................... 3- 4
3.2.1 Delivery Motor 2 ........................................................................................................................................ 3- 4
3.2.1.5 Removing the No. 2 Delivery Motor................................................................................................... 3- 6
3.2.2 Delivery Motor 3 ........................................................................................................................................ 3- 6
3.2.2.5 Removing the No. 3 Delivery Motor................................................................................................... 3- 9
3.3 Document Feeding System.............................................................................................................................. 3- 10
3.3.1 Delivery Roller 2 ...................................................................................................................................... 3- 10
3.3.1.1 Removing the Inside Delivery Tray, Reversal Guide, and Inside Upper Cover ............................... 3- 10
3.3.1.2 Removing the Right Cover (rear) ...................................................................................................... 3- 10
3.3.1.3 Removing the Right Door ................................................................................................................. 3- 10
3.3.1.4 Removing the Extension Delivery Kit .............................................................................................. 3- 11
3.3.1.5 Removing the No. 2 Delivery Roller................................................................................................. 3- 12
3.3.2 Reversing Roller....................................................................................................................................... 3- 13
3.3.2.5 Removing the Reversing Roller ........................................................................................................ 3- 15
3.3.3 Delivery Roller 3 ...................................................................................................................................... 3- 16
3.3.3.5 Removing the No. 3 Delivery Roller................................................................................................. 3- 18
3.3.4 Duplexing Inlet Roller.............................................................................................................................. 3- 20
3.3.4.5 Removing the Duplex Inlet Roller .................................................................................................... 3- 22
3.3.5 Inlet Roller................................................................................................................................................ 3- 22
3.3.5.5 Removing the Inlet Roller ................................................................................................................. 3- 25
Contents
3.4 Electrical System .............................................................................................................................................3- 27

3.4.1 Delivery Sensor 2 .....................................................................................................................................3- 27
3.4.1.1 Removing the Inside Delivery Tray, Reversal Guide, and Inside Upper Cover ...............................3- 27
3.4.1.2 Removing the Right Cover (rear) ......................................................................................................3- 27
3.4.1.3 Removing the Right Door.................................................................................................................. 3- 27
3.4.1.4 Removing the Extension Delivery Kit...............................................................................................3- 28
3.4.1.5 Removing the No. 2 Delivery Sensor ................................................................................................3- 29
3.4.2 Delivery Tray 2 Paper Level Sensor.........................................................................................................3- 30
3.4.2.5 Removing No. 2 Delivery Tray Full Sensor ......................................................................................3- 32
3.4.3 Reversal Sensor ........................................................................................................................................ 3- 33
3.4.3.5 Removing the Reversal Sensor ..........................................................................................................3- 35
3.4.4 Duplexing Inlet Sensor ............................................................................................................................ 3- 35
3.4.4.5 Removing the Duplex Inlet Sensor.................................................................................................... 3- 37
3.4.5 Delivery Sensor 3 .....................................................................................................................................3- 38
3.4.5.5 Removing the No. 3 Delivery Sensor ................................................................................................3- 40
3.4.6 Delivery Solenoid 1 ..................................................................................................................................3- 40
3.4.6.1 Removing the No. 1 Delivery Solenoid.............................................................................................3- 40
3.4.9 3 Way Unit Controller PCB......................................................................................................................3- 42
3.4.9.5 Removing the Extension Delivery Kit Controller PCB.....................................................................3- 44
Chapter 3
3.1 Removing from the Host

Machine
[3]
3.1.1 3 Way Unit

3.1.1.1 Removing the Inside
Delivery
Tray,
Reversal
[3]
Guide, and Inside Upper

Cover
[3]
0007-6317
[4]
1) Remove the inside delivery tray [1].

[2]
2) Remove the reversing guide [2].
[1]
3) Remove the screw [3], and detach the inside upper
F-3-2
cover [4].
3.1.1.3 Removing the Right

Door
0007-9321
1) Open the right door.
F-3-1

Cover (rear)
0007-6316
F-3-3
1) Open the pedestal right door [1]. (if equipped with

a 2-Cassette Pedestal-Y2)
2) Open the right lower door [2].
2) Remove the screw [1], and detach the fixing plate

[2].
3) Remove the 5 screws [3], and detach the right cover

(rear) [4].
F-3-4
3-1
Chapter 3
3) Remove the joint shaft [1], and free the extension

delivery unit [2] from the right door.
Attaching the Right Door

1) Match the hinge [1] found at the bottom of the right
door against the lug.
2) Engage the hinge [2] found on the top of the right
door with the hook found on the side plate.
F-3-5
4) Disconnect the connector [1], and remove the reuse
band [2]; then, remove the 2 screws (M4x8; RS
tightening).
F-3-8
F-3-6
When tightening the 2 screws used to fix the hinge in
5) While freeing the hinge assembly [2], detach the
right door.
F-3-7
3-2
place, be sure to close the right door first.
Chapter 3
3.1.1.4
Removing
the
Extension Delivery Kit
6) Detach the extension delivery kit [1] from the host

0007-7919
machine.
1) Free the harness [2] front the cable clamp [3], and
remove the 2 re-use bands [4].
2) Disconnect the connector [1] from the terminal of
the host machine.
F-3-11
F-3-9
3) Open the extension delivery kit [1].
4) Remove the 2 screws [3].
5) Remove the 2 screws [2], and close the extension
delivery kit.
F-3-10
3-3
Chapter 3
3.2 Drive System

3.2.1 Delivery Motor 2
[3]

Delivery
Tray,
Reversal

Cover
[3]
0007-6151
[3]
[4]

[2]
cover [4].
[1]
F-3-13

Door
0007-9322
F-3-12

Cover (rear)
0007-6170
F-3-14
(rear) [4].

[2].
F-3-15
3-4
Chapter 3

F-3-16
tightening).
F-3-19

3.2.1.4
F-3-17
Removing
the
0007-6156
right door.

the host machine.
F-3-18
F-3-20


3-5
Chapter 3

delivery kit.
3.2.1.5 Removing the No. 2

Delivery Motor
0007-6154
1) Remove the screw [1], and detach the cover [2].

2) Disconnect the connector [3], and remove the 2
screws [4]; then, detach the No. 2 delivery motor [5].
F-3-21
machine.
F-3-23
3.2.2 Delivery Motor 3

Delivery
Tray,
Reversal

F-3-22
Cover
0007-6158

cover [4].
F-3-24
3-6
Chapter 3

Cover (rear)

0007-6171
[2].

(rear) [4].
F-3-27
[3]

[3]
[3]
[4]
[2]
[1]
F-3-25
F-3-28

Door
0007-9323

tightening).
F-3-26
F-3-29
3-7
Chapter 3

right door.
the host machine.
F-3-30
F-3-32



delivery kit.
F-3-33
machine.
F-3-31

3.2.2.4
Removing
the
0007-6159
3-8
F-3-34
Chapter 3

Delivery Motor
0007-6160

screws [2]; then, detach the No. 3 delivery motor [3].
F-3-35
3-9
Chapter 3
3.3
Document
System
Feeding
[3]
3.3.1 Delivery Roller 2

Delivery
Tray,
Reversal
[3]

Cover
[3]
0007-6161
[4]

[2]
[1]
F-3-37
cover [4].

Door
0007-9324
F-3-36

Cover (rear)
0007-6162
F-3-38


[2].

(rear) [4].
F-3-39
3-10
Chapter 3

F-3-40
tightening).
F-3-43

3.3.1.4
F-3-41
Removing
the
0007-6163
right door.

the host machine.
F-3-42
F-3-44


3-11
Chapter 3

delivery kit.
2) Disconnect the connector [1], and free the harness

from the cable guide.
F-3-45
F-3-48
3) Remove the E-ring [1].
machine.
F-3-46
F-3-49

Delivery Roller
0007-6164
4) Remove the E-ring [1], and pull out the joint pin
[2]; then, detach the No. 2 delivery unit [3].
1) Open the extension delivery kit.
F-3-47
F-3-50
3-12
Chapter 3
5) Remove the 3 E-rings [1], gear [2], and 2 bushings
[3]; then, detach the No. 2 delivery roller [4].
cover [4].
F-3-51
F-3-54

Cover (rear)
0007-6173

(rear) [4].
F-3-52
[3]
[3]
[3]
[4]
F-3-53
[2]
3.3.2 Reversing Roller
[1]
F-3-55

Delivery
Tray,
Reversal

Cover
0007-6167

3-13
Chapter 3

Door
0007-9325
F-3-59
right door.
F-3-56
[2].
F-3-60
F-3-57


F-3-58
tightening).
3-14
Chapter 3
delivery kit.
F-3-63
machine.
F-3-61

3.3.2.4
Removing
the
F-3-64
0007-6175
the host machine.
3.3.2.5
Removing
Reversing Roller
the
0007-6177
1) Remove the E-ring [1], and detach the bushing [2].
F-3-62
F-3-65

3-15
Chapter 3
2) Slide the reversing roller [1] to the left to shift it

down toward the front. Remove the E-ring [2] and the
gear to detach the reversing roller [1].

Cover (rear)
0007-6200

(rear) [4].
[3]
F-3-66
[3]
3.3.3 Delivery Roller 3
[3]
[4]

Delivery
Tray,
Reversal
[2]
[1]

Cover
F-3-68
0007-6179


Door
0007-9326
cover [4].
F-3-69
F-3-67
3-16
Chapter 3

[2].
F-3-73
F-3-70



F-3-71
tightening).
F-3-74

F-3-72

right door.
3-17
Chapter 3
3.3.3.4
Removing
the

0007-6183
machine.
the host machine.
F-3-77

Delivery Roller
0007-6184

F-3-75
delivery kit.
F-3-78
2) Disconnect the 4 connectors [1], and free the cable
[2] from the cable guide.
F-3-76
F-3-79
3-18
Chapter 3
3) Free the cable from the 8 wire saddles [1], and

detach the re-use band [2].
F-3-82
F-3-80
6) Remove the 2 screws [1], and detach the No. 3

delivery frame [2].
When pulling out the joint pin, hold the No. 2 delivery
assembly in place with your hand so that the assembly
will not tumble down.
4) Remove the 2 E-rings [1] and the joint pin [2] to
detach the No. 2 delivery assembly [3].
F-3-83
7) Remove the No. 3 delivery roller [1].
F-3-81
5) Remove the 2 E-rings [1], 2 gears [2], belt [3], pin
F-3-84
[4], and 5 screws [5]; then, detach the plate [6].
3-19
Chapter 3
3.3.4 Duplexing Inlet Roller

Delivery
Tray,
[3]
Reversal

Cover
0007-6185

[3]
[3]

cover [4].
[4]
[2]
[1]
F-3-86

Door
0007-9327
F-3-85

Cover (rear)
0007-6186

F-3-87
(rear) [4].
[2].
F-3-88
3-20
Chapter 3

F-3-89
tightening).
F-3-92

3.3.4.4
F-3-90
Removing
the
0007-6187
right door.

the host machine.
F-3-91
F-3-93


3-21
Chapter 3

delivery kit.
F-3-94
machine.
F-3-97
3.3.5 Inlet Roller

Delivery
Tray,
Reversal

Cover
F-3-95
0007-6189

3.3.4.5 Removing the Duplex

Inlet Roller

0007-6188
cover [4].
F-3-96
2) Remove the 3 E-rings [1], gear [2], and 2 bushings
[3]; then, detach the duplex inlet roller [4].
3-22
F-3-98
Chapter 3

Cover (rear)

0007-6201
[2].

(rear) [4].
F-3-101
[3]

[3]
[3]
[4]
[2]
[1]
F-3-99
F-3-102

Door
0007-9328

tightening).
F-3-100
F-3-103
3-23
Chapter 3

right door.
the host machine.
F-3-104
F-3-106



delivery kit.
F-3-107
machine.
F-3-105

3.3.5.4
Removing
the
0007-6191
3-24
F-3-108
Chapter 3
3.3.5.5
Removing the Inlet
Roller
4) Remove the No. 1 delivery flapper [1] and the

0007-6195
spring [2].
F-3-109
2) Remove the 2 screws [1], and detach the cover [2].
F-3-112
F-3-110
3) Remove the solenoid lever [1].
F-3-113
F-3-111
3-25
Chapter 3
6) Remove the 2 E-rings [1] and the 2 bushings [2];

then, detach the inlet roller [3].
F-3-114
F-3-115
3-26
Chapter 3
3.4 Electrical System

3.4.1 Delivery Sensor 2
[3]

Delivery
Tray,
Reversal

Cover
[3]
0007-6197
[3]
[4]

[2]
cover [4].
[1]
F-3-117

Door
0007-9329
F-3-116

Cover (rear)
0007-6203
F-3-118
(rear) [4].

[2].
F-3-119
3-27
Chapter 3

F-3-120
tightening).
F-3-123

3.4.1.4
F-3-121
Removing
the
0007-6205
right door.

the host machine.
F-3-122
F-3-124

3-28

Chapter 3

delivery kit.
F-3-128
F-3-125
3) Remove the solenoid lever [1].
machine.
F-3-126
F-3-129

Delivery Sensor
0007-6208
4) Remove the No. 1 delivery flapper [1] and the

spring [2].
F-3-127
F-3-130
3-29
Chapter 3
3.4.2 Delivery Tray 2 Paper Level

Sensor
Delivery
Tray,
Reversal

Cover
0007-6209

F-3-131
cover [4].
F-3-134

Cover (rear)
F-3-132
0007-6210

7) Disconnect the connector [1], and detach the No. 2
delivery sensor [2].

(rear) [4].
[3]
[3]
[3]
F-3-133
[4]
[2]
3-30
[1]
F-3-135
Chapter 3

Door
0007-9330
F-3-139
right door.
F-3-136
[2].
F-3-140
F-3-137

F-3-138
tightening).
F-3-141
3-31
Chapter 3

3.4.2.4
Removing
the
0007-6211
F-3-144

the host machine.
3.4.2.5
Removing
No.
Delivery Tray Full Sensor
2
0007-6212

delivery tray full sensor [2].
F-3-142
delivery kit.
F-3-145
F-3-143
machine.
3-32
Chapter 3
3.4.3 Reversal Sensor

Delivery
Tray,
[3]
Reversal

Cover
0007-6217

[3]
[3]

cover [4].
[4]
[2]
[1]
F-3-147

Door
0007-9331
F-3-146

Cover (rear)
0007-6218

F-3-148
(rear) [4].
[2].
F-3-149
3-33
Chapter 3

F-3-150
tightening).
F-3-153

3.4.3.4
F-3-151
Removing
the
0007-6219
right door.

the host machine.
F-3-152
F-3-154

3-34

Chapter 3
3.4.4 Duplexing Inlet Sensor
delivery kit.

Delivery
Tray,
Reversal

Cover
0007-6221

cover [4].
F-3-155
machine.
F-3-158

Cover (rear)
F-3-156

3.4.3.5 Removing the Reversal

Sensor
0007-6223

0007-6220
1) Disconnect the connector [1], and detach the

(rear) [4].
reversal sensor [2].
[3]
[3]
[3]
[4]
F-3-157
[2]
[1]
F-3-159
3-35
Chapter 3

Door
0007-9332
F-3-163
right door.
F-3-160
[2].
F-3-164
F-3-161


F-3-162
tightening).
3-36
Chapter 3
delivery kit.
F-3-167
machine.
F-3-165

3.4.4.4
Removing
the
F-3-168
0007-6224
the host machine.
3.4.4.5 Removing the Duplex

Inlet Sensor
0007-6226
1) Disconnect the connector [1], and detach the duplex

inlet sensor [2].
F-3-166
F-3-169

3-37
Chapter 3
3.4.5 Delivery Sensor 3

Delivery
Tray,
[3]
Reversal

Cover
0007-6227

[3]
[3]

cover [4].
[4]
[2]
[1]
F-3-171

Door
0007-9333
F-3-170

Cover (rear)
0007-6229

F-3-172
(rear) [4].
[2].
F-3-173
3-38
Chapter 3

F-3-174
tightening).
F-3-177

3.4.5.4
F-3-175
Removing
the
0007-6230
right door.

the host machine.
F-3-176
F-3-178


3-39
Chapter 3
3.4.6 Delivery Solenoid 1
delivery kit.

Delivery Solenoid
0007-6233
1) Open the right door, and open the No. 2 delivery

assembly [1]; then, remove the 2 screws [2], and
detach the cover [3].
F-3-179
machine.
F-3-182
2) Remove the solenoid lever [1], and remove the 2
screws [2].
F-3-180

Delivery Sensor
0007-6232

delivery sensor [2].
F-3-183
F-3-181
3-40
Chapter 3
3) Pull out the solenoid [1], and disconnect the

connector [2]; then, detach the solenoid [1].
F-3-186
F-3-184

Delivery Solenoid

Delivery Solenoid
0007-6235
1) Open the right door, and remove the joint pin [1].
0007-6234
1) Open the right door, and remove the joint pin [1].
2) Loosen the screw [2], and detach the cover [3].

Remove the 2 screws [4], and detach the cover [5].
2) Loosen the screw [2], and detach the cover [3].

Remove the 2 screws [4], and detach the cover [5].
F-3-187
F-3-185
3) Remove the spring [1], disconnect the connector
[2], and remove the 2 screws [3]; then, detach the No.
2 delivery solenoid [4].
3-41
Chapter 3

screws [2]; then, detach the No. 3 delivery solenoid
[3].

Cover (rear)
0007-6321

(rear) [4].
[3]
F-3-188
[3]
3.4.9 3 Way Unit Controller PCB
[3]
[4]

Delivery
Tray,
[2]
Reversal
F-3-190

Cover
[1]
0007-6320


Door
0007-9334
cover [4].
F-3-191
F-3-189
3-42
Chapter 3

right door.
[2].
F-3-192
F-3-195
F-3-193
tightening).
F-3-196
F-3-194
3-43
Chapter 3
3.4.9.4
Removing
the

0007-6322
machine.
the host machine.
F-3-199
3.4.9.5
Removing
Extension
Delivery
Controller PCB
F-3-197
the
Kit
0007-6319
1) Disconnect the 5 connectors [1], and remove the 2

screws [2]; then, detach the extension delivery kit
controller PCB [3].

delivery kit.
F-3-200
F-3-198
3-44
Chapter 4
Maintenance
Contents
Contents
4.1 Maintenance and Inspection .............................................................................................................................. 4- 1
4.1.1 Periodically Replaced Parts........................................................................................................................ 4- 1
4.1.1.1 Periodically Replaced Parts................................................................................................................. 4- 1
4.1.2 Durables...................................................................................................................................................... 4- 1
4.1.2.1 Durables............................................................................................................................................... 4- 1
4.1.3 Periodical Servicing ................................................................................................................................... 4- 1
4.1.3.1 Scheduled Servicing ............................................................................................................................ 4- 1
4.2 Outline of Electrical Components ..................................................................................................................... 4- 2
4.2.1 Electrical Components ............................................................................................................................... 4- 2
Chapter 4
4.1 Maintenance and Inspection

4.1.1 Periodically Replaced Parts
4.1.1.1 Periodically Replaced Parts
0007-6243
The 3-Way Unit-A1 does not have parts that require periodical replacement.
4.1.2 Durables
4.1.2.1 Durables
0007-6244
The 3-Way Unit-A1 does not have parts that are designated as durables.
4.1.3 Periodical Servicing

4.1.3.1 Scheduled Servicing
0007-6245
The 3-Way Unit-A1 does not have parts that require scheduled servicing.
4-1
Chapter 4
4.2 Outline of Electrical Components

4.2.1 Electrical Components
0008-0296
T-4-1
Extension
Notation
Name
Description
Parts No.
controller
PCB
PS1A
PS2A
detects paper in the No. 2
No. 2 delay sensor
delivery path
No. 2 delivery tray full
detects the state (full) of
sensor
the No. 2 delivery tray

detects paper at the inlet to
PS3A
Duplex inlet sensor
PS4A
Reversal sensor
PS5A
the duplex unit

detects paper at the print of
reversal
detects paper in the No. 3
delivery path
PS3A
PS5A
PS2A
PS4A
PS1A
F-4-1
4-2
Jam
code
FH7-7312
J744
xx09
FH7-7312
J743
FH7-7312
J742
xx0C
FH7-7312
J745
xx0A
FH7-7312
J742
xx0B
Chapter 4
T-4-2
Extension
Notation
Name
Description
Parts No.
delivery
PART-
controller
CHK
PCB
M1
M2
No. 3 motor
drives the No. 2 delivery roller
FH5-1108
J743
MTR>14
FH5-1021
J743
MTR>15
FL2-1203
J744
FL2-1206
J742
FL2-1205
J742
drives the reversing roller,

duplex inlet roller, and No. 3
delivery roller
SL1
SL2
SL3
[1]
No. 1 delivery
discharges paper to the No. 1
solenoid
delivery slot
No. 2 delivery
solenoid
delivery slot
No. 3 delivery
solenoid
delivery slot
extension delivery kit
controls the extension delivery
PCB
kit
FG3-3293
[1]
M2
M1
SL3
SL2
SL1
F-4-2
4-3
Chapter 4
4-4
Oct 25 2004

3way - Unit A1 SM

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Service Manual

Finisher, Sorter, DeliveryTray

COPYRIGHT 2001 CANON INC.

Indicates an item requiring care to avoid electric shocks.

Indicates an item requiring care to avoid combustion (fire).

Indicates an item prohibiting disassembly to avoid electric shocks or problems.

Indicates an item of reference assisting the understanding of the topic in question.

Provides a description of a service mode.

Provides a description of the nature of an error indication.

The following rules apply throughout this Service Manual:

1.1 Product Specifications ....................................................................................................................................... 1- 1

2.1 Basic Construction ............................................................................................................................................ 2- 1

Parts Replacement Procedure

3.1 Removing from the Host Machine .................................................................................................................... 3- 1

4.1 Maintenance and Inspection .............................................................................................................................. 4- 1

1.1 Product Specifications

plain paper (64 to 80 g/m2)

heavy paper (81 to 128 g/m2)

recycled paper, eco paper

plain paper (64 to 80 g/m2)

recycled paper, eco paper

none (24 VDC from host machine)

176 x 546 x 151 mm (WxDxH)

- Number of Sheets in a Stack

2) SRA 3, 12'X18", A3, B4, A4R, B5R

1.2 Names of Parts

No. 2 delivery slot

No. 1 delivery slot

1.2.2 Cross Section

No.2 delivery slot

No.1 delivery slot

[15] [14] [13] [12] [11] [10] [9]

No. 3 delivery flapper

No. 3 delivery sensor

No. 3 delivery roller

No. 3 delivery tray (optional: Copy Tray-J1)

Duplex inlet roller

Duplex inlet sensor

No. 2 delivery flapper

No. 2 delivery inlet roller

No. 1 delivery flapper

No. 2 delivery sensor

No. 2 delivery roller

No. 2 delivery tray full sensor

No. 2 delivery tray (optional: Inner 2-Way Tray-D1)

2.1 Basic Construction

No. 1 delivery slot

No. 2 delivery motor

No. 3 delivery motor

No. 2 delivery sensor

No. 2 delivery tray full sensor

Duplex inlet sensor

No. 3 delivery sensor

No. 1 delivery solenoid

No. 2 delivery solenoid

No. 3 delivery solenoid

2.2 Basic Operation

2.2.2 Delivery to the No. 2 Delivery Slot

2.2.3 Delivery to the No. 3 Delivery Slot

2.2.4 Movement of Paper in Duplex Mode

2.3 Detecting Jams

2.3.2 Delay Jam

No. 1 delivery sensor (host machine)