User Guide For

H YDRO C YC LO N ES
D-SA N DER

Worldwide Headquarters
P.
O .Box42842
H oust
on,TX 772422842
Te l:2815611300
Fa x:28156
1-1441
www.
m iswa co.
com
E-m a il:que st
ions@m iswa c o.
com

D-SILTER

Manual Part #. 9091073 (B)

M-I SWACO

HYDROCYCLONES USER GUIDE

DISCLAIMER
Recommendations made by M-I SWACO are advisory only. M-I SWACO shall not be liable
under any guarantees or warranties, expressed or implied, in any manner or form, AND ALL
WARRANTIES, EXPRESSED OR IMPLIED, ARE HEREBY SPECIFICALLY EXCLUDED, and
M-I SWACO shall not be liable for the failure to obtain any particular results from the use of
any recommendation made by it or from the use of this material. In no event shall M-I SWACO
be liable for incidental or consequential damages.

A SSEM B LIES C O VERED IN M A N UA L

ThisU se rGuid e isfora llstand a lone a nd M ud Cle a ne rH yd roc yclone a sse m b lie s.
A prod uct-spe c ific U se rGuid e isprovid e d witha llSha le Sha ke rM ud Cle a ne ra sse m b lie s.ConsultM D-3,M ong oose ,
orM e e rka tU se rGuid e d ocum e ntation forinform a tion a b outSha le Sha ke rfunc t
iona lit
y.
Copyrig ht2012 M -ISW ACO
Pub lica t
ion Da t
e :De ce m b e r2012
*M a rk of M -IL.
L.
C.
Allothe rprod ucts,b rand ,ortra d e na m e suse d in t
hispub lica tion a re the tra d em a rksorreg ist
e re d trad e m a rksof
the irre spe ctive owne rs.
Allrig ht
sre serve d .Thispub lic a tion ist
he prope rtyof,and cont
a insinform a t
ion proprie taryto M -IL.
L.
C.N o pa rtof
thispub lica tion m a yb e reprod uce d in a nyform orb ya nym e a ns,includ ing e le ctronic ,m e cha nica l,orothe rwise,
withoutthe priorwrit
ten pe rm ission of M -IL.
L.
C.
Information contained within this publication is subject to change without notice.

ii

9091073 (B)

HYDROCYCLONES USER GUIDE

M-I SWACO

SEC TIO N 1.0:IN TRO DUC TIO N

IN TEN DED USA GE
Thisd ocum e ntat
ion isint
e nd e d foruse b yfie ld e ng ine e ring ,installa tion,ope ra t
ion a nd repa irpe rsonne lfort
he
properinstalla tion a nd m a intena nce of e quipm e ntm a nufa c tured b yM -ISW ACO .Eve rye ffortha sb e e n m a d e to
e nsure the a c cura cyof t
he inform a tion cont
a ine d he rein.M -ISW ACO willnotb e he ld lia b le fore rrorsin this
m a teria l,orforc onse que nc e sa rising from m isuse of thism a teria l.

SYM B O LS
N otes,C auti
ons & W arni
ngs
N otes,ca utionsa nd wa rning sa ppe a rthroug houtthism a nua lto provid e a d d itiona linform a tion a nd to a d vise on
spe c ific a c tionsto prot
e c tpe rsonne lfrom potentia linjuryorfa t
a lcond it
ions.The ya lso inform of a ctionsne ce ssa ryto
preve nte quipm e ntd a m a g e orcond itionstha tm a yvoid e quipm e ntwa rrantie s.

A TTEN TIO N

Thissym b old rawsa ttention to sa fe tym e a sureswhich M U ST b e ob se rve d t

o
preve ntDAM AGEto e quipm e nt.

C A UTIO N

Thissym b old ra wsa t

tention to sa fe tym e a sure swhich M U ST b e ob se rve d to
preve nta n ACCIDEN T from oc curring .

W A RN IN G

Thissym b old ra wsa t

tention to sa fe tym e a sure swhich M U ST b e ob se rve d to
preve ntPERSO N ALinjury.

NOTE:

Thissym b old rawsa ttent

ion to g e ne ra lope rating not
e swhich should b e e spe cia lly
ob se rve d .

Packagi
ng
The sym b olstha tm a yb e shown on t
he pa cka g e a re noted b e low.The irm e a ning sa re b e low e a ch respe ctive sym b ol:

9091073 (B)

M-I SWACO

HYDROCYCLONES USER GUIDE

Safety W arni
ngIcons & Expl
anati
ons
Re fe rto t
he illustra t
ionsb e low t
o e a silyrec og nize sa fe tyconce rnsa nd responsib ilitie sto follow.Ea ch illustration is
a c com pa nie d witha n e xpla na tion forthe use rt
o b e rea d ilya le rtfora nd pa ya tt
e ntion to d uring ope ra t
ion a nd
m a intena nc e of the equipm e nt.

TA B LE 1.1:SA F
ETY W A RN IN G IC O N S & EXPLA N A TIO N S
ELECTRICAL: Ele ctrica lwire to ha nd with
e le ctric it
ysym b olrunning throug hind ic a tes
shoc k ha za rd isprese nt.
HEAVY PARTS: Footwit
h he a vyob je cton
topind ica t
e she a vypa rt
sc a n c rush the m .
MOVING PARTS: H a nd withfing e rsc a ug ht
b etwe e n g e a rsind ica tesm oving e quipm e nt
pa rtsprese nta d a ng e rt
o life orlim b .
EXPLOSION: Ra pid lye xpa nd ing sym b ol
ind ica t
e sm a teria lm a ye xplod e if sub je cted to
hig htem pe ratures,source sof ig nition orhig h
pressure.
POISON: Skulla nd crossb one sind ic a te tha t
a m a teria lispoisonousorisa d a ng e rt
o life .
LOCK OUT: O pe n lock wit
h d irection a rrow
ind ica test
o ope ra t
orto e nsure ALLinput
powe rsource sa re locke d outa nd tag g e d out
a c cord ing to reg ula t
ion.
FLYING PARTICLES: Arrowsb ouncing of
fa c e ind ica tespa rts/pa rticle sflying throug h
a irwillha rm fa c e a nd prese nta d a ng e rto life
orlim b .
EAR PROTECTION: H e a d phone sove re a rs
ind ica t
e noise le ve lwillha rm e a rs.
READ MANUAL: W rench ove rb ook
ind ica test
he ne ce ssit
yto rea d the instructions
b e fore pe rform ing a nyope ra tions.

HEAVY PARTS: H a nd withhe a vyob je ct

on topind ica teshe a vypa rtsca n c rush
a nd ha rm .
MOVING PARTS: H um a n fig ure with
a n a rm ca ug htb e twe e n g e a rsind ica tes
m oving equipm e ntpa rtspre senta d a ng e r
to life orlim b .
CHEMICAL: Dropsof liquid on ha nd
ind ica t
e sm a teria lwillca use b urnsor
irrit
a tion to hum a n skin ortissue .
FIRE: Fla m e ind ica tesm a teria lm a yig nite
a nd ca use b urns.
VAPOR/FUMES: H um a n fig ure in a
cloud ind ica test
ha tm a teria l
va pors/fum e spre senta d a ng e rto life or
lim b .
HOT: H a nd ove rfla m e ind ica t
e stha t
surfa ce sm a yb e hot.
HELMET PROTECTION: Arrow
b ouncing off he a d withhe lm e tind ica t
es
fa lling pa rt
sprese nta d a ng e rto life .
ELECTRICAL: Ele c t
rica lwire to a rm
wit
h e le ctricitysym b olrunning throug h
hum a n b od yind ica tesshock ha za rd is
prese nt
.

9091073 (B)

HYDROCYCLONES USER GUIDE

M-I SWACO

SEC TIO N 6 .0:SPA RE PA RTS

IN TRO DU C TIO N TO H YDRO C YC LO N E SP A RE PA RTS LISTS
NOTE: Re fe rto M -ISW ACO Sha le Sha ke rU se rGuid e Spa re Pa rtsListsforSha le Sha ke rcom pone ntsin
M ud Cle a ne ra sse m b lie s.
The following pa g e sin t
hissec t
ion c ontain Rig Crit
ic a lSpa re s(1Ye a r) Kitsforthe following g e ne ra lconfig ura t
ions:
2-12 DSa nd e r
3-12 DSa nd e r
6
T4D-Silter
8T4D-Silter
10T4D-Silter

2-12 6T4M ud Cle a ne r

2-12 8T4M ud Cle a ne r
2-12 10T4M ud Cle a ne r
3-12 8T4M ud Cle a ne r
3-12 10T4M ud Cle a ne r

Forquick refe renc e ,thisse ction provid e sa com prehe nsive listof Rig Crit
ica lSpa res(1Ye a r) (Ta b le 6.
1).Itcont
a ins
the pa rtnum b e rfore ve ryH yd roc yclone Re com m e nd e d Spa re Pa rtsListKit.O rd e ring one of the se kit
swillprovid e
e quipm e ntope ra torswitha llt
he pa rtsne ce ssa ryto run the pa rt
icula rhyd rocyclone forone ye a r.
Sub se que nttab le sa nd d ra wing sshow a d e taile d pa rt
sb re a kd own of Spa re Pa rt
sKits.The D-SILTER Re com m e nd e d
Spa re Pa rt
sLists(Ta b le 6
.
2-6
.
4) a nd e xplod e d vie w (Re fe rto Fig ure 14) id e ntifie sthe spa re pa rt
sre quired to ke e p
D-SILTER unitsope rating in t
he fie ld .The D-SAN DER Re com m e nd e d Spa re Pa rtsList
s(Ta b le 6.
5& 6.
6
) a nd
e xplod e d vie w (Re fe rto Fig ure 15) id e ntifie sthe spa re pa rtsrequired t
o ke e pD-SAN DER unit
sope ra ting in the fie ld .
Spa re Pa rt
sKit
sforM ud Cle a ne rssim plycom b ine kitsfrom D-SILTER a nd D-SAN DER kits.
TA B LE 6 .1:RIG C RITIC A LSPA RES KITS H YDRO C YC LO N E A SSEM B LIES

9091073 (B)

Part N u m ber

Descri
pti
on

9350077

KIT,RIG CRITICALSPARES (1YEAR) 6T4DSILTER

9350078

KIT,RIG CRITICALSPARES (1YEAR) 8T4DSILTER

9350079

KIT,RIG CRITICALSPARES (1YEAR) 10T4DSILTER

9350085

KIT,RIG CRITICALSPARES (1 YEAR) 212 DSAN DER

9350086

KIT,RIG CRITICALSPARES (1 YEAR) 312 DSAN DER

9350082

KIT,RIG CRITICALSPARES (1YEAR) 212 6

T4M U DCLEAN ER

9350083

KIT,RIG CRITICALSPARES (1YEAR) 212 8T4M U DCLEAN ER

9350084

KIT,RIG CRITICALSPARES (1YEAR) 212 10T4M U DCLEAN ER

9350087

KIT,RIG CRITICALSPARES (1YEAR) 312 8T4M U DCLEAN ER

9350088

KIT,RIG CRITICALSPARES (1YEAR) 312 10T4M U DCLEAN ER

21

M-I SWACO

HYDROCYCLONES USER GUIDE

Fig ure 14D-SILTER Assemblies

22

9091073 (B)

HYDROCYCLONES USER GUIDE

M-I SWACO

TA B LE 6 .2:RIG C RITIC A LSPA RES 6 T4 D-SILTER PA RTS LIST

Item
N um ber
1
2
3
4
5
6
7
8*
9*

Part
N um ber
9622582
9622221
9622312
30838
5015052
5015053
5015030
3921025
3921028

Descri
pti
on

Q ty.

ELBO W GRO O V EDEN D 90PO LYU RETH AN E

LIN ER,FEEDU RETH AN ETW IN CO N E4"
CO N ETW IN 4"U RETH AN E "APEX
GAU GE0-6
0PSI/0-400KPA 2- " N PT LM
CO U PLIN G GRO O V EDEN D SN AP T-GASKET 2"300PSI
CO U PLIN G GRO O V EDEN DSN AP T-GASKET 2-1/2"300PSI
CO U PLIN G GRO O V ED EN DBO LT T-GASKET 8"800PSI
GASKET,CO U PLIN G,2 GRO O V ED EN D
GASKET,CO U PLIN G,2 GRO O V ED EN D

4
2
6
1
4
2
1
4
2

TA B LE 6 .3:RIG C RITIC A LSPA RES 8 T4 D-SILTER PA RTS LIST

Item
N um ber
1
2
3
4
5
6
7
8*
9*

Part
N um ber
96
22582
9622221
9622312
30838
5015052
5015053
5015030
3921025
3921028

Descri
pti
on

Q ty.

ELBO W GRO O V EDEN D90PO LYU RETH AN E

LIN ER,FEEDU RETH AN ETW IN CO N E4"
CO N ETW IN 4"U RETH AN E1/2"APEX
GAU GE0-6
0PSI/0-400KPA 2-1/2"1/4N PT LM
CO U PLIN G GRO O V EDEN D SN AP TGASKET 2"300PSI
CO U PLIN G GRO O V EDEN DSN AP T-GASKET 2-1/2"300PSI
CO U PLIN G GRO O V EDEN D BO LT T-GASKET 8"800PSI
GASKET,CO U PLIN G,2 GRO O V ED EN D
GASKET,CO U PLIN G,2 GRO O V ED EN D

4
2
8
1
4
2
1
4
2

TA B LE 6 .4 :RIG C RITIC A LSPA RES 10T4 D-SILTER PA RTS LIST

Item
N um ber
1
2
3
4
5
6
7
8
9*
10*

Part
N um ber
9622595
9622221
9622312
30838
5015052
5015053
5015030
5015031
3921025
3921028

Descri
pti
on

Q ty.

ELBO W D-SILTER 10T4,D-SILTER PO LYU RETH AN E2"GRO O V EDEN D

LIN ER,FEED U RETH AN ETW IN CO N E4"
CO N ETW IN 4"U RETH AN E1/2"APEX
GAU GE0-6
0PSI/0-400KPA 2-1/2"1/4N PT LM
CO U PLIN G GRO O V EDEN DSN AP T-GASKET 2"300PSI
CO U PLIN G GRO O V ED EN DSN AP T-GASKET 2-1/2"300PSI
CO U PLIN G GRO O V EDEN D BO LT T-GASKET 8"800PSI
CO U PLIN G GRO O V ED EN DBO LT T-GASKET 10"1000PSI
GASKET,CO U PLIN G,2 GRO O V ED EN D
GASKET,CO U PLIN G,2 GRO O V ED EN D

6
3
10
1
6
3
1
1
6
3

*It
e m snotca lle d outin d ra wing .

9091073 (B)

23

M-I SWACO

HYDROCYCLONES USER GUIDE

Fig ure 15DSAN DER Assem b lies

24

9091073 (B)

HYDROCYCLONES USER GUIDE

M-I SWACO

TA B LE 6 .5 :RIG C RITIC A LSPA RES 2-12 D-SA N DER PA RTS LIST

Item
N um ber
1
2
3
4
5
6
7
8
9
10
11*

Part
N um ber
5015031
9621281
30838
9621176
9621177
5015026
5015029
9621173
9621175
9621174
3921039

Descri
pti
on

Q ty.

CO U PLIN G GRO O V ED EN DBO LT T-GASKET 10"800PSI

FEED 12 FEED SEC
GAU GE0-60PSI/0-400KPA 2-1/2"1/4N PT LM
CLAM P SM ALL12"CLO N EU RETH AN E
CLAM P LARGE12"CLO N EU RETH AN E
CO U PLIN G GRO O V ED EN DBO LT T-GASKET 4"1000PSI
CO U PLIN G,GRO O V ED6"
BO DY M AIN 12"CLO N EU RETH AN E
BO DY,M IDDLE12"CLO N EU RETH AN E
V ALV EAPEX 1-1/2"CLO N EU RETH AN E
GASKET CO U PLIN G,GRO O V ED

1
1
1
2
1
1
2
1
1
1
1

TA B LE 6 .6 :RIG C RITIC A LSPA RES 3-12 D-SA N DER PA RTS LIST

Item
N um ber
1
2
3
4
5
6
7
8
9
10
11*

Part
N um ber
5015031
96
21281
30838
96
21176
96
21177
5015026
5015029
96
21173
96
21175
96
21174
3921039

Descri
pti
on

Q ty.

CO U PLIN G GRO O V ED EN DBO LT T-GASKET 10"800PSI

FEED 12 FEED SEC
GAU GE0-60PSI/0-400KPA 2-1/2"1/4N PT LM
CLAM P SM ALL12"CLO N EU RETH AN E
CLAM P LARGE12"CLO N EU RETH AN E
CO U PLIN G GRO O V ED EN DBO LT T-GASKET 4"1000PSI
CO U PLIN G,GRO O V ED6"
BO DY M AIN 12"CLO N EU RETH AN E
BO DY,M IDDLE12"CLO N EU RETH AN E
V ALV EAPEX 1-1/2"CLO N EU RETH AN E
GASKET CO U PLIN G,GRO O V ED

1
1
1
2
1
1
2
1
1
1
1

*It
e m snotca lle d outin d ra wing .

9091073 (B)

25

Worldwide Headquarters
P.
O .Box42842
H oust
on,TX 772422842
Tel:281-56
11300
Fa x:2815611441
www.
m iswa co.
com
E-m a il:que st
ions@m iswa co.
c om