10 - Introduction To PROFIBUS DP and The HMI Operator Panel

Introduction to PROFIBUS DP and the HMI Operator Panel (1)
PROFIBUS DP
SIMATIC S7
Siemens AG 2006. All rights reserved.
Date:
File:
2/4/2012
SERV1_11E.1
SITRAIN Training for

Automation and Industrial Solutions
Objectives
Upon completion of the chapter the participant will ...
SIMATIC S7
be familiar with the use of PROFIBUS DP
...
be familiar with the WinCC flexible software
...
be able to set the interface of the HMI operator panel
...
be able to download a project to the HMI operator panel
...
be familiar with the principle of interfacing the HMI operator panel via tags
Date:
File:
2/4/2012
SERV1_11E.2

Structure of a PROFIBUS DP System
Master
PS
S7
10A 400
S7-400
S7
S7
PS S7-300 S7-300
CPU
4142 DP
CPU
314
S7
S7-300
CP
3425 DP
PROFIBUS -DP
ET 200M
SIMATIC S7-300
Slaves
PS S7- S7 S7 S7
300
CP
CPU
3423155 DP
2 DP
S7
STAND.
DP
SLAVE
Compact Slaves
Intelligent Slave
PS IM S7 S7 S7 S7
153
Modular Slave
STAND.
DP
SLAVE
SIMATIC S7
Date:
File:
2/4/2012
SERV1_11E.3

Configuring a PROFIBUS DP Master System
Result
SIMATIC S7
Date:
File:
2/4/2012
SERV1_11E.4

Configuring Compact and Modular DP Slaves
DP Slave
Configure rack like central hardware
SIMATIC S7
Date:
File:
2/4/2012
SERV1_11E.5

Exercise 1: Configuring the DP System (ET 200S)
SIMATIC S7
Date:
File:
2/4/2012
SERV1_11E.6

Control and Monitoring with SIMATIC HMI

Process
Visualization System
SIMATIC WinCC
SIMATIC Panels
WinCC flexible
ProTool / Pro
WinCC
SIMATIC S7
Date:
File:
2/4/2012
SERV1_11E.7

Communication between SIMATIC S7 and the HMI System
M30.0
1
MPI
PROFIBUS DP
Industrial Ethernet
Update
Press key set bit
Let go of key reset bit
SIMATIC S7
Date:
File:
2/4/2012
SERV1_11E.8

Configuring Phase, Downloading Phase and Process Control Phase
Configuring phase
(Offline)
Transfer
Process control phase
PC/PG
WinCC flexible
Configuration
data
Source file
<Name>.hmi
Configuration
data
PC/OP/TP
Flash
Flash
MPI
DP
Ethernet
PLC
SIMATIC S7
Date:
File:
2/4/2012
SERV1_11E.9

WinCC flexible
Advanced
Advanced Demo
- Complete functional scope

- Limited to a max. 30 days
Standard
Compact
*) Option
Micro
SIMATIC PANEL
Micro
SIMATIC PANEL
70 / 170
SIMATIC PANEL
270 / 370
R u n t i m e (RT)
SIMATIC S7
Date:
File:
2/4/2012
SERV1_11E.10
(ES)
PC - based
Windows 2000
Windows XP
RT Options
E n g i n e e r i n g

HMI Operator Panel: Setting the Interface for the Project Transfer
Loader V07.01.01.00_01.34
Transfer
OK X
PROFIBUS
Panel is the only master on bus
Start
Station Parameters
Control
Panel
Address:
Time-out:
1s
NetworkParameters
Transmission Rate:
1,5 Mbits/s
Highest Station:
126
Profile:
DP
Bus Parameters
OK X
Transfer Settings
Channel
Directories
S7-Transfer Settings
OK X
Channel 1:
Serial:
Enable Channel
MPI
Remote Control
Profibus
Channel 2:
MPI/
Profibus
Enable Channel
Remote Control
SIMATIC S7
Properties...
Advanced
Date:
File:
2/4/2012
SERV1_11E.11

HW Config: Setting the Runtime Interface
2xL
SIMATIC S7
Date:
File:
2/4/2012
SERV1_11E.12

WinCC flexible Configuration Tool
Editor Section
(Work Area)
Properties
SIMATIC S7
Date:
File:
2/4/2012
SERV1_11E.13

Input and Output Fields
SIMATIC S7
Date:
File:
2/4/2012
SERV1_11E.14

Defining the Connection to the Controller
2xL
SIMATIC S7
Date:
File:
2/4/2012
SERV1_11E.15

Transfer Settings in WinCC flexible
SIMATIC S7
Date:
File:
2/4/2012
SERV1_11E.16

Exercise 2: Copying the Touchpanel Project
SIMATIC S7
Date:
File:
2/4/2012
SERV1_11E.17

Exercise 3: Setting the HMI Operator Panel Interface for Transfer

Loader V07.01.01.00_01.34
Transfer
OK X
PROFIBUS
Panel is the only master on bus
Start
Station Parameters
Control
Panel
Address:
Time-out:
1s
NetworkParameters
Transmission Rate:
1,5 Mbits/s
Highest Station:
126
Profile:
DP
Bus Parameters
OK X
Transfer Settings
Channel
Directories
S7-Transfer Settings
OK X
Channel 1:
Serial:
Enable Channel
MPI
Remote Control
Profibus
Channel 2:
MPI/
Profibus
Enable Channel
Remote Control
SIMATIC S7
Properties...
Advanced
Date:
File:
2/4/2012
SERV1_11E.18

Exercise 4: Switching the PG Interface to PROFIBUS DP

SIMATIC Manager
Options
Set PG/PC Interface
SIMATIC S7
Date:
File:
2/4/2012
SERV1_11E.19

Exercise 5: Checking the PROFIBUS DP

SIMATIC Manager
Options
Set PG/PC Interface
SIMATIC S7
Date:
File:
2/4/2012
SERV1_11E.20

Exercise 6: Checking the RT Interface of the WinCC flexible Station
SIMATIC S7
Date:
File:
2/4/2012
SERV1_11E.21

Exercise 7: Checking the Connection to the Controller
2xL
SIMATIC S7
Date:
File:
2/4/2012
SERV1_11E.22

Exercise 8: Transferring the WinCC flexible Project into the HMI
SIMATIC S7
Date:
File:
2/4/2012
SERV1_11E.23

Exercise 9: Testing the WinCC flexible Project

DI
DO
SETPOINT Quantity
I 0.0
I 0.1
T_System_ON
T_System_OFF
L_SYSTEM
Q 4.1
I 0.2
I 0.3
T_Jog_RIGHT
L_MAN
Q 4.2
T_Jog_LEFT
L_AUTO
Q 4.3
I 0.4
S_M/A_ModeSelectl
I 0.5
T_M/A_Accept
T_Ackn_Fault
SIMATIC S7
ACTUAL Quantity
0 8 1 5
"IW_Thumbw" (IW 2)
"QW_DigDisp" (QW 6)
L_Conv_Fault
Date:
File:
2/4/2012
SERV1_11E.24

Rewiring using Absolute Addresses
SIMATIC S7
Date:
File:
2/4/2012
SERV1_11E.25

Exercise 10: Adapting the S7 Program using "Rewiring"

Simulator
DI
DO
I 0.0
T_System_ON
I 0.1
T_System_OFF
I 0.2
T_Jog_RIGHT
L_MAN
Q 4.2
I 0.3
T_Jog_LEFT
L_AUTO
Q 4.3
I 0.4
S_M/A_ModeSelect
I 0.5
T_M/A_Accept
L_SYSTEM
Q 4.1
Rewire
to adapt by the user
SIMATIC S7
Date:
File:
2/4/2012
SERV1_11E.26

If You Want to Know More
SIMATIC S7
Date:
File:
2/4/2012
SERV1_11E.27

PROFIBUS DP Terminating Resistor
Master
The terminating resistor must

be switched on at the beginning
and at the end of the segment
Slave
Slave
Slave
Slave
Resistor On
Resistor Off
SIMATIC S7
Date:
File:
2/4/2012
SERV1_11E.28

Segment Length Depending on the Baud Rate
Baud Rate
Master
Segment Length
9.6 to 187.5
kBaud
1,000 meters
500
kBaud
400 meters
1.5
kBaud
200 meters
3 to 12
MBaud
100 meters
Slave
Slave
Slave
Segment Length
SIMATIC S7
Date:
File:
2/4/2012
SERV1_11E.29

PROFIBUS Connector
Standard connector
with screw terminal
SIMATIC S7
Plug for
Fast Connect
Date:
File:
2/4/2012
SERV1_11E.30

Preparing a Fast Connect Cable
1. Measure
SIMATIC S7
2. Strip
Date:
File:
2/4/2012
SERV1_11E.31
3. Remove


10 - Introduction To PROFIBUS DP and The HMI Operator Panel

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Introduction to PROFIBUS DP and the HMI Operator Panel (1)

SITRAIN Training for

be familiar with the use of PROFIBUS DP

be familiar with the WinCC flexible software

be able to set the interface of the HMI operator panel

be able to download a project to the HMI operator panel

SITRAIN Training for

Structure of a PROFIBUS DP System

SITRAIN Training for

Configuring a PROFIBUS DP Master System

SITRAIN Training for

Configuring Compact and Modular DP Slaves

Configure rack like central hardware

SITRAIN Training for

Exercise 1: Configuring the DP System (ET 200S)

SITRAIN Training for

Control and Monitoring with SIMATIC HMI

SITRAIN Training for

Communication between SIMATIC S7 and the HMI System

SITRAIN Training for

Configuring Phase, Downloading Phase and Process Control Phase

Process control phase

SITRAIN Training for

- Complete functional scope

SITRAIN Training for

SITRAIN Training for

HW Config: Setting the Runtime Interface

SITRAIN Training for

WinCC flexible Configuration Tool

SITRAIN Training for

Input and Output Fields

SITRAIN Training for

Defining the Connection to the Controller

SITRAIN Training for

Transfer Settings in WinCC flexible

SITRAIN Training for

Exercise 2: Copying the Touchpanel Project

SITRAIN Training for

Exercise 3: Setting the HMI Operator Panel Interface for Transfer

SITRAIN Training for

Exercise 4: Switching the PG Interface to PROFIBUS DP

SITRAIN Training for

Exercise 5: Checking the PROFIBUS DP

SITRAIN Training for

Exercise 6: Checking the RT Interface of the WinCC flexible Station

SITRAIN Training for

Exercise 7: Checking the Connection to the Controller

SITRAIN Training for

Exercise 8: Transferring the WinCC flexible Project into the HMI

SITRAIN Training for

Exercise 9: Testing the WinCC flexible Project

SITRAIN Training for

Rewiring using Absolute Addresses

SITRAIN Training for

Exercise 10: Adapting the S7 Program using "Rewiring"

to adapt by the user

SITRAIN Training for

If You Want to Know More

SITRAIN Training for

PROFIBUS DP Terminating Resistor

The terminating resistor must

SITRAIN Training for

Segment Length Depending on the Baud Rate