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FPRO-ECOM PIPELINE PROJECT

CONTRACTOR RESPONSE SHEET (CRS)


Document Number

FOXTROT-I-PLA-0002

Document Receipt
Date

26-Feb-2015

Comment Code*

Rev

Document Title

ITP FOR OFFSHORE PIPELINE INSTALLATION 10 INCH

PHE Comments By

IY, GM

PHE Comments Date

04-Mar-2015

PHE CRS No.


Item

Paragraph/
Section Ref

Comment
#

PHE Comment

CONTRACTOR Response

Page 6

Added content 1.4 Reference Document

Yes, has added

Page 8

Revised content : A. REVIEW DOCUMENT


Deleted 11. Safety Device Procedure,
Revised Reference Document

Yes, has revised

Page 11

Revised content : C. STRUCTURAL WORK


To be : 1. Material Specfication
2. Fabrication Work
3. Installation Work

Yes, has revised

*Comment Codes Status:


1 Approved
2 Approved as Noted
3 Not Approved / Rejected

Page 1 of 1

CONTRACTOR
Response By
CONTRACTOR
Response Date
CONTRACTOR
Response No.

AN
04-Mar-2015

CRS-I-PLA-0002
Status

FPRO-ECOM Pipeline
Replacement Project
STC-0949

Document Number :
FOXTROT -1-PLA-0002

1-'

Author's Organization
PT. HDK - PT.
HDS
Consortium

PERTAMINA
PH E

Validation
6 Months
Expired Date
04-Sep-2015

ONWJ

ITP FOR OFFSHORE PIPELINE


INSTALLATION 10 INCH

Approval Sheet
Name

Title

Ato Suyanto

Project Manager

Edim T. Sinulingga

Project Lead

lndra Ashari I Ahmad Y ani

Project Engineer

Garniko Mulia Nugraha

Project QA/QC Lead

Date

Revision Status
Rev

Issue Date

By

Check

App

Issue Purpose

17-Feb-2015

AN

YF

FS

Issued for Review

26-Feb-2015

AN

YF

FS

Issued for Approval

04-Mar-20 15

AN Lh-

YF /'- FS1

Re-Issued for Approval

S!_gnature

Owner
Signature

ITP OFFSHORE PIPELINE

PT. PHE ONWJ

Review & Endorsement Records


This document has been reviewed and endorsed by:
Name
Frengki Siagian

Title
Project Manager

Date
4-Mar-2015

ignature

_j\A

J+
I

Yanferizal

FOXTROT-1-PLA-0002 Rev.
0
Paper copies are uncontrolled

QA/QC Manager

4-Mar-2015

--- }

Page 2 of 20

ITP OFFSHORE PIPELINE

PT. PHE ONWJ

Revision Log Register


Revisions had been performed on following pages:

Page

Date

Revision

25-Feb-2015

Edited Reference Document

25-Feb-2015

Deleted Engineering Design

25-Feb-2015

Added Qualification QC Personal & Inspection

8-12

25-Feb-2015

Revised Acceptance Criteria

10-11

25-Feb-2015

Added Field Joint Coating & Painting Inspection

2-Mar-2015

Added content 1.4 Reference Document

2-Mar-2015

Revised content : A. REVIEW DOCUMENT


Deleted 11. Safety Device Procedure, Revised Reference Document

2-Mar-2015

Revised content : C. STRUCTURAL WORK


To be : 1. Material Specfication
2. Fabrication Work
3. Installation Work

11

FOXTROT-I-PLA-0002 Rev. 0
Paper copies are uncontrolled

Page 4 of 20

TABLE OF CONTENTS

Page
REVIEW & ENDORSEMENT RECORDS......................................................................................................... 2
REVISION LOG REGISTER............................................................................................................................. 3
TABLE OF CONTENTS.................................................................................................................................... 4

1.

INTRODUCTION............................................................................................................................... 5

1.1

General............................................................................................................................... 5

1.2

Purpose.............................................................................................................................. 5

1.3

Definitions........................................................................................................................... 5

1.4

Reference Document.......................................................................................................... 6

2.

LEGEND OF INSPECTION LEVEL................................................................................................... 6

3.

NOTES.............................................................................................................................................. 7

4.

ITP TABLE........................................................................................................................................ 7

5.

ATTACHMENT.................................................................................................................................. 7

1.

INTRODUCTION

1.1

General
PHE ONWJ intends to re-develop Foxtrot Area thru new developments and platform reactivation
including replacement of pipelines in 2013 2015. Production level from Foxtrot flow-station will
return to around 10000 BOPD and producing significant natural gas. Unfortunately there is only
single export pipeline (MOL) connecting Foxtrot to ECHO flow-station. The produced gas from
Foxtrot is currently being flared due to no gas pipeline from Foxtrot to other flow-station connecting
to NGLB.

Figure 1. East Area Pipeline Network


New export pipeline connecting Foxtrot and ECHO flow-station will be installed (length 32 km with
10 nominal diameter). The new pipeline will be functioned as oil line, while the existing 16 pipeline
will be as gas line (as its original design).
Top modification at FPRO and ECOM platform are designed to accommodate contingency scenario
for the two export pipeline and reserve gas flow ECOM to FPRO for a case when FPRO experience
black-start-up. Additional scope of top side facility is reactivation of water dumping system at FPRO
platform due to limitation of existing 14 FPRO-Junction pipeline.

1.2

Purpose
This document describes the minimum requirements of the quality control activities, Inspection &
Test items during fabrication and/or construction phase, reference documents, required acceptance
criteria, certifying or verifying documents, and inspection parties involve. Its all for assure that
the product will be built in accordance with project specifications, code & standard requirements,
and meet local government regulations.

1.3

Definitions
COMPANY

- PT. Pertamina Hulu Energi ONWJ, the owner for EPCI for
FPRO/ECOM Pipeline Replacement Project.

CONTRACTOR

- PT. Hafar Daya Konstruksi

MIGAS

- Indonesian Government Body responsible for issuing approvals and


licenses for oil and gas facilities.

PROJECT

- EPCI for FPRO/ECOM PIPELINE REPLACEMENT PROJECT.

1.4

2.

Shall/ Must/ Will

- Indicate requirement strictly to be followed in order to conform to this


specification and from which no deviation is permitted.

Should

- Indicates that among several possibilities, one is recommended as


particularly suitable, without mentioning or excluded others, or that
certain course of action is preferred but not necessarily required.
Other possibilities may be applied subject to agreement.

May/ Can

- Verbal form used to indicate a course of action permissible within the


limit of the specification.

Reference Document
FOXTROT-G-PLA-0001

Project Execution Plan

FOXTROT-I-PLA-0001

Project Quality Plan

PHEONWJ-W-PRC-0011~0

Guidance on Offshore Pipeline Installation

PHEONWJ-W-PRC-0005~2

Guidance on Pipeline Welding

PHEONWJ-W-SPE-0016~0

Pipeline Field Joint Coating

PHEONWJ-L-SPE-0001~2

Painting Specification for External Metal urface

PHEONWJ-W-PRC-0014~0

Guidance on Pipeline Testing and


Precommissioning

API 1104

Welding of Pipelines and Related Facilities

ASME B31.4

Pipeline Transportation System for Liquid


Hydrocarbons and Other Liquids

AWS D1.1

Structural Welding Code - Steel

LEGEND OF INSPECTION LEVEL


Within the ITP Table, the following definitions shall be used:

(a)

P means the Primary Responsibility as defined in the attached ITP.

(b)

A means the Approval.

(c)

R means the Review being undertaken by the responsible parties as indicated in the
attached ITP.

(d)

V means the Verification being performed by the responsible parties as indicated in


the attached ITP.

(e)

SW means the Spot Witness being undertaken by the responsible parties as


indicated in the attached ITP.

(f)

W means a Witness Point.


Witness Point is defined as critical steps in the installation and testing process, in
respect of which the Contractor is obligated to agree a time with the Company in
advance of the operation so that it may be witnessed by Companys authorized
representatives and, where indicated in the Procedure, by representatives from PJIT
and/or MIGAS. If the Company advises the Contractor that the indicated witnesses
cannot attend, then the Contractor may proceed the witness point.

(g)

H means a Hold Point.


Hold Points is defined as critical steps in the installation and testing process, in

respect of which the Contractor is obligated to advise the Company by an agreed time

period in advance of the operation so that it may be witnessed by the Companys


authorized representatives, and, where applicable, by PJIT and/or MIGAS
representatives. The Contractor may not proceed the such operation with the hold point
without it being witnessed by the requisite representative(s), except by prior written
agreement from the Company.

3.

NOTES
1.

Test/Inspection shall be carried out if specified or required in the applicable requisition or


specification.

2.

Inspection and Testing of the items and materials not listed in this ITP but required by other
specification or applicable code/standard shall be carried out by Vendor.

3.

Random means as little as possible of the test number will be performed at shop in respect
of which the employee is obligated to agree with other parties who witness the shop test.
Random does not confine to set a frequency or level of inspection.

4.

ITP TABLE
See Page 8 - 12

5.

ATTACHMENT
Inspection Form Sheet

ITP OFFSHORE PIPELINE

PT. PHE ONWJ

'
I'

Legend
of
Inspection
Level
P
Primary
Responsibility
A
Approval
R Review

l(j

Pt1 ONWJ

ERTAMINA

REVISION

JOB NO. : 0949


DOC.NO.:
FOXTROTIPLA-0002
DATE
4-Mar-t5

Verificat on

BY
AN

CHK I APVD
YF
FS

SW = Spot Witness

INSPECTION A ND TEST PLAN FOR OFFSHORE PIPELINE

W = Witness Point
H = Hold! Point

NO
A

REFERENCE
DOCUMENT

ACCEPTANCE
CRITERIA

Quality Requirement for


Contractor

Quality Requirement for


Contractor

Project Schedule

INSPECTION ACTIVITY I TEST ITEM

INSPECTION LEVEL
VERIFYING DOCUMENT

HAFAR

PHE
ONWJ

Third
Party

MIGAS

Approved Project Quality


Plan

Project Schedule

Approved Project Schedule

Specification for Line Pipe


Material

Approved Material
Specication and
Certificate

Approved WPSIPQR

Approved Welder and


Operator Certificate

- Approved Repair
Procedure
'-General Welding
Procedure

- Approved Manutacture
Coating Procedure
-Approved Manufactu re
Spec ificat on Procedure

ApprovedInstallation
Procedure

Approved Flooding,
Cleaning,Gauging
& Hydrostatic
Testing Procedure

VENDOR

REMARK

DOCUMENT REVIEW
1. Project OUal y Plan

2. Construction Completion Schedule

Specification for
Line Pipe
Material

3. Material Specification

4 . Welding Procedure Spec ication

5. Welder & Welding Operator Certificate

6. Repair Procedure

Guidance
Pipeline
for Pipeline Welding
-API 1104&AWS D1.1 Welding

Guidance for

- Specdication for
- Specification for Pipeline
Pipeline
Installation
Installation
-API 1104&AWS01.2
-API 1104&AWS 01.1
- Specffication for
- Specification for
Pipeline Installation
Pipeline Installation
-API 1104 & AWS 01.1 -API 1104&AWSD1.2
- Specification for
Pipeline Corrosion
Specification
Protection Coating
for Pipeline Corrosion
-Specification for
Protection Coating
Offshore Pipeline Weight - Specification for Offshore
Coating
Pipeline Weight Coating
-Specification for Riser
-Specification for Riser
Corrosion Protection
Corrosion Protection
Coating
Coating
Specification for Pipeline Specification for Pipeline
lnstanation
Installat on

Coating Procedures i.e Concrete weight,FBE,Asphatt


Enamel
7.
and Field Joint Coating

8. Installation Procedure

9.

Flooding,Cleaning,Gauging,Hydrotest,Dewatering,
Swabbing,Drying and Purging Procedure

FOXTROT-1-PLA-0002 Rev. 0

Paper copies are uncontrolled

-Guidance on Pipeline
Testing and
Precommissioning
-Applicable Codes and
Standards

- Guidance on Pipel
ne Testing and
Precomm issioning
-Applicable Codes and
Standards

PageB
of20

'
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Legend
of
Inspection
Level
P
Primary
Responsibility
A
Approval
R Review

l(j

Pt1 ONWJ

ERTAMINA

REVISION

JOB NO. : 0949


DOC.NO.:
FOXTROTIPLA-0002
DATE
4-Mar-t5

Verificat on

BY
AN

CHK I APVD
YF
FS

SW = Spot Witness

INSPECTION A ND TEST PLAN FOR OFFSHORE PIPELINE

W = Witness Point
H = Hold! Point

NO

INSPECTION ACTIVITY I TEST ITEM

REFERENCE
DOCUMENT

ACCEPTANCE
CRITERIA

INSPECTION LEVEL
VENDOR

HAFAR

PHE
ONWJ

Third
Party

VERIFYING DOCUMENT

REMARK

MIGAS

QUALIFICATION PROCEDURE and VERIFICATION OF


EQUIPMENT,CONSUMABLE$, PERSONNEL

9.1 Welding
1. Qualif cation of WPS (including mechanicaltesting)

2. Qualiijcation of Welder

> PHEONWJ-W-PRC-

3. Review and Verification of Welding Consumable


4 . Review and Verijication of Base Metal

> General

5. aualiijcation of ac Personnel

6. Review and Verificat on of Inspect on Tools

ooos 2

Welding
Procedure
> Welding & Welder
Qualification Procedure
> WPS/PQR for Pipeline
(API 1104) 10 Inch
> WPS/PQR for Steel
Structure (AWS D1.1) 10
Inch
> Welder Qualificat on
Records
> QA/QC Personnel
Competence Record
> QC Equipment
Calibration Record

API1104 & AWS D1.1


FOXTROT-1-PRC-0010

FOXTROT-1-PRC-00 11

API1104&AWSD1.1
FOXTROT-1-PRC-0005

H
H

w
w

R
R
R
R

WPSIPQR
Welder Cermicate
Material Certificate
Material Certij cate

RIA

QC Personnel Cert f cate

RIA

Calibration
Tools/Equipment Certificate

NDT Procedure

NDT Operator Certificate

Calbrat on Certificate

Material Certificate

POT Report

p
p

9.2 Non Destructive Test


1. NDT Procedure (RT,UT,MPI, and PT)

2.

B.S

Review NDT Operator I Personnel


Qualification I Certification

API1104/
PHEONWJ-W-PRC0005-2

API 1104/
FOXTROT-1-PRC-0006

3. Review Equipment Certification and Calibration


Painting & Coating Protection (HSS & HOPUF)

1. Material Specification
2. Procedure Qua lification Test

FOXTROT+PLA-0002 Rev. 0
Paper copies are uncontrolled

PHEONWJ-L-SPE-000 1/
FOXTROT-1-PRC-0008
PHEONWJ-W-SPEI FOXTROT-1-PRC0016-0
0007

Page9 of20

'
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Legend
of
Inspection
Level
P
Primary
Responsibility
A
Approval
R Review

l(j

Pt1 ONWJ

ERTAMINA

REVISIO
N

JOB NO. : 0949


DOC. NO. :
FOXTROTIPLA-0002
DATE
4-Mar-t5

Verificat on

BY
AN

CHK I APVD
YF
FS

SW = Spot Witness

INSPECTION A ND TEST PLAN FOR OFFSHORE PIPELINE

W = Witness Point
H = Hold! Point

NO

INSPECTION ACTIVITY I TEST ITEM

REFERENCE
DOCUMENT

ACCEPTANCE
CRITERIA

INSPECTION LEVEL
VENDOR

HAFAR

PHE
ONWJ

Third
Party

VERIFYING DOCUMENT

REMARK

MIGAS

PIPELINE, RISER & DOG LEG INSTALLATION

1. Pipe Unloading, Receiving Inspection.Handling and Storage

PHEONWJ-STC-0819

FOXTROT-1-PRC-0009

H-QC-1112-MIP I H-QC.
1112-IPS
(Material Inspect on Report
/ Incoming Pipe Tally
Sheet)

sw
sw
sw

Approved WPS

sw
sw
sw

Welder Certnicate

2. Welding
a. Confirm Approved WPS (including welding repair)
b. Confirm Welder Qualnicat on
c. Edge Preparation and Cleaning

H-QC-1112-APS
(As laid Pipe Tally
Sheet)
H QC- 1112-FUVI
(Fit Up & Visua
lInspection

sw

sw

sw
sw

sw

Check Welding Parameters, Volts.Amps, TravelSpeed,


h. etc.
(2 times per shift & for every repair activity)

sw

sw

i. Welding VisualInspection

sw

sw

H-QC-1112-DWR
(Daily Welding Report)

j Joint ldenutication and Welder SymbolMarking


3. Non Destructive Testing

a. Radiography Testing (100% for butt weld)

UT Report

w
w

w
w

MPI Report
PT Report

d. Pipe No.Record
Alignment and Fit-Up
e. (Position of ong Seam Orientation 45 each side
of vertical)

f.

Check Pre-Heat & lnterpass Temperature

API1104/
PHEONWJ-W-PRC0005-2

API 1104/
FOXTROT-1-PRC-0002

g. Check Welding Consumable Used

Approved WPS
H-QC-1112-WPM
(Welding Parameter
Monitoring)

RTReport

b. Uttrasonic Testing
> Performed UT for every joint during pipelaying (bottom

side of pipe which identified buckle detector wire)


c.

Magnetic Particle Examination


d. Dye Penetra ntTesting

FOXTROT-1-PLA-0002 Rev. 0
Paper copies are uncontrolled

API1104/
PHEONWJ-W-PRC0005-2

AP1 1104 /
FOXTROT+PRC0006

Page 1 2
of20

'
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Legend

of

Inspection

Level

Primary

Responsibility

l(j

DOC. NO. :

Approval

Pt1 ONWJ

FOXTROTIPLA-0002

R Review
V

ERTAMINA

REVISION

JOB NO. : 0949

DATE

Verificat on

4-Mar-t5

BY
AN

CHK
YF

I APVD

FS

SW = Spot Witness

INSPECTION A ND TEST PLAN FOR OFFSHORE PIPELINE

W = Witness Point
H = Hold! Point

INSPECTION ACTIVITY I TEST ITEM

NO

REFERENCE
DOCUMENT

ACCEPTANCE
CRITERIA

INSPECTION LEVEL
VENDOR

HAFAR

PHE
ONWJ

Third
Party
R

VERIFYING DOCUMENT
MIGAS

4. Field Joint Coating

AIFC Drawing

p
p
p
p

sw
sw
w
sw

AIFC Drawing

PR

RiA

PIR
p

RiA

sw
sw
sw
sw

a. Receipt of Material
b. Surface Preparation

PHEONWJ-W-SPE-

c. Coating Applica on

00160

FOXTROT-1-PRC-0007

d. Final Inspection

5. Pipeline Route

AFC Drawing

H-QC-1112-FJCR
(Field Joint Coating
Report)

Material Cert cate

R
R
R

As Bum Drawing

STRUCTURAL WORK
1. Mater al Specification and Cemficate
2. Fabrication Work

PHEONWJ-GPRC- 00160

a . Check Engineering Drawing


b. Check Fabrication Procedure
c. Material Inspection (Spec & Physical)
d. Check Fit up & Dimensionalprior welding
e. WeldingInspection (compliance to WPS)
f.

Welding V isua!Inspection

PHEONWJ-G-PRC0016-0

PHEONWJ-G-PRC0016-0

R
AFC Drawing

I
WP8-PQR/
Procedure
AFC Drawing I WPSPQR/
Procedure

P/W

sw

- Paint Material

-Surface Preparation

sw
sw
sw

h. Painting (Riser Clamp & Pipe Bend)

- Painting A pplication (Primer,lntermidiate & Final


-Coat
WFT & OFT ChecK

PHEONWJ-L-SPE0001-2

FOXTROT-1-PRC-0008

- Painting VisualInspect on

i. PacKing & IRN {Inspection Release Note)

p
p

ChecK Engineering Drawing

b. ChecK Installat on Procedure


c. ChecK Fit up

PHEONWJ-G-PRC0016-0

d. Inspection of steel structural


Dimensional Check (position, centreline and alignment)

f. Inspection for bolt t ghtening


g. Finishing

PHEONWJ-G-PRC0016-0

AFC Drawing
I
WP8-PQR/
Procedure

AFC Drawing I
WP8-PQR/
Procedure

R
R
R

SW

sw

P/W

sw

P/R

RiA

P/R

RiA

P/W

SW

3. Installation Work

e.

P/W

g. NOT PenetrantTestl MPI (if specified )

a.

P/W

P/W

P/W

P/W
P/W

sw
sw
sw
sw

Inspection Report

Inspection Report

Inspection Report

Inspection Report

Inspection Report

REMARK

'
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Legend of
Inspection
Level P
Primary
Responsibility
A
Approval
R Review

l(j

Pt1 ONWJ

ERTAMINA

REVISION

JOB NO. : 0949


DOC. NO. :
FOXTROT IPLA-0002
DA TE
4-Mar-t5

Verificat on

BY
AN

CHK
YF

I A PVD
FS

SW = Spot Witness

INSPECTION A ND TEST PLAN FOR OFFSHORE PIPELINE

W = Witness Point
H = Hold! Point

NO

REFERENCE
DOCUMENT

INSPECTION ACTIVITY I TEST ITEM

ACCEPTANCE
CR ITERIA

INSPECTION LEVEL
VENDOR

HAFAR

PHE
ONWJ

VERIFYING DOCUMENT

Third
Party

MIGAS

R
R
R

REMARK

FINAL TEST

E. 1 Flooding,Cleaning and Gauging Operation


a. Verif ication of Material& Equipment

E.2

b. Chem icalAdditive Dosage (if any)


c. Water Filling
d. Debris quant ty check
e. Gauge Plate inspection (after gauging operatio n)
Hydrostest,Dewatering,Swabbing,Drying dan Purging
a. Hydrotest Equipment Calibrat on Certificate
b. Pressurizing,stabil zat onand holding for 8 hours

c.
d.
e.
f.
g.
h.
F

Sign Off Recorder Chart at start and Finish of Test (8


hours)
Pressure Test Complet on
Swabbing
Drying
Purging
Sign-Off Test Report

FINAL REPORT AND ISSUANCE CERTIFICATE

SIGNATURE
NAM E
DATE

PHEONWJ-W-PRC-00 14
FOXTROT-Y-PRC-0001
Rev. 0

p
p

w
w
w
w
w

p
p

p
p
p
p
p

PHEONWJ-W-PRC0014
Rev.0/
Peraturan MIGAS
84K

PHEONWJ-G-PRC0362-0

FOXTROT-Y-PRC-0001

FOXTR OT-1-PRC-0012

w
w
w
w
w

H
H
H
H
H

H
H
H
H
H

H
H
H
H
H

H
H
H
H
H

R /A

PIA

Mate rialInspection
Report
Cleaning & Gauging
Report

Calibration Report
Pressurization Record
H-QC-1112-PLO
(Hydrotest Pressure
Log Operation)
H-QC-1112-PLO
(Swabbing,Drying &
Purging
Report)
MDR

Prepared By,

Approved By,

Reviewed By,

Ac knowledge By,

HAFAR CONSORTIUM

PT. PHE ONWJ

Third Party

MIGAS

PT. PHE ONWJ

ITP OFFSHORE PIPELINE

INSPECTION FORM SHEET

FOXTROT-I-PLA-0002 Rev. 0
Paper copies are uncontrolled

Page 15 of 20

l(j

H-QC-1112-APS

PT. HAFAR CONSORTIUM

Report No.:

Subject :AS LAID PIPE TALLY SHEET


Clenl

ProjectNo.:

Shift

Joint No.

Diameter Pipe :

Project
Location
Vessel
No.

Pipe No.

IDate :

ewe

Plain/

Visual

Anode

Heat No.

Mill

Length

Thk

Cummulative Length

Remark

f-f-f-f--

r-f-f--

1'f--

r-1'f--

1'f--

r-1'-

r-1'1'-

1'1'-

r-1'f--

r-Signature

Hafar Consortium
Date :

FOXTROT-1-PLA-0002 Rev. 0
Paper copies are uncontrolled

Signature

Signature

Approved IWitnessed By.

Reviewed /Verified By,

PT. PHEONWJ

Date :

THIRD PARTY

Date

Page 15 of 20

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LOCATION

SUBJECT

No

FIT UP & VISUAL INSPECTION REPORT

Joint No

STANDARD

WPSNo

Joint desi!J'

Gap IOpening Root


(mm)

Groovel Bevel
Angle (

WelderiD
Fit Up

Root / Hot

ss

Filler
PS

ss

ca pping
PS

Visual Weld

Remarks

ss

Prepare.d by, Hafar Consortium

Reviewed by, PT.PHE

Appr011ed by, THIRD PARTY

Name :

ONWJ Name :

Name :

Date :

Dale :

Date :

Signature

Signature :

Signature :

INSPECllON DATE :

PS

REPORT NO.

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H-QC-1112-WPM

PT. HAFAR CONSORTIU M

Repcrt No.:

Shift :

Project No.: 1214

WELDING PARAMETER MONITORING

Prqect Name

Client

Date :

WPS No.
KP

Loeation

Barge Name

Discipline

OPipeline

Structure

Piping
STB Side (Right Side)

Port Side (Left Side)


No.

PASS

Root

JOINT

WELDER POLARITY

--------------

Hot
2
13
Fill

T.S (mmlmin)

H.l (Jimin)

Remark

---

No.

PASS

Root

Hot

Fill

Fill

Fill

Cap

Cap

Cap

Cap

-----------

---

--------------

---

-1

Batch No. Electrode

JOINT

WELDER POLARITY

T.S (mm/mln)

H.l (Jhnin)

Remark

Trade Name & Brand


Size & AWS Class
Prepared By, PT. Hafar Conscrtium
Date
Signature

Reviewed By, PT.PHE ONWJ


Date
Signature

Rellie:wed By,Third Party


Date
Signature

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Prqect Name

SIZE

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KP

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CODE

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Location
Barge Name

SHIFT :

REPORT NO.:

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DATE :

MATERIAL :

PT.PHEONWJ

WPS

Joint No. Pipe No. Heat


No. Anode Type

Length
(m
m)

wrr

PQR

mm

WELDER 10 No.

Accumulation
Length
(mm)
l

:
:

Root
R

Hot

Filler
l

capping

Visual

MPI

UT

RT

REMARKS

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Sign
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:
Sign
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:
ELECTRODES
CLASS
LOT No.

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Q.

:
Weather

:
Foreman

Prepared By.PT.Hafllr Consor1ium


Reviewed BY.Third Party
Date
Date

I
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IAI>proved BY.PT.PHE ONWJ


Date

ITP OFFSHORE PIPELINE

PT. PHE ONWJ

H-QC-1112-WRR

PT. HAFAR CONSORTIUM


:WELDING REPAIR REPORT

SUBJECT
Client
Project
Kp
Location
Barge Name

Report No.

:PT. PHE ONWJ

Material
Diameter
Wa ll Thick.

RT Report No
Date Repair
Shift
WELDING DATA

WPS Welded No.


Welder Code Who Produced The Defect
WPS Repair No.

Joint No.
Date
Shift
Defect Data

Defect Location Sketc h

Defect Excavation Sketch

42

(
31

<;>

10

Type Of Defect
Size Of Defect
Circumferential Position
W.T Position

21

>1
at film

Note :Facing to Submarine Pipeline

Removal Of Defect

Air Gouging

Grinding

Cut-Out

Repair Data

Joint No.
WPS Welded No.
Welder ID

RT Report No. :
UT Report No. :
MPI Report No. :
PT. Report No. :

:
:

Result I Remarks :

Reviewed By,

Prepared By,

Hafar Consortium
Date

FOXTROT-1-PLA-0002 Rev. 0
Paper copies are uncontrolled

Verified By,

PT. PHE ONWJ


Date

Third Party
Date

Page 19 of20

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Traofibllity Report No. :

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:
:

Jofnt No.

P eNo

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A CCUI!IUI:I.tion
(l'l'lm)
ltngth
(mm)

PAGE: ol

P OJECT NO.:

: WELD HISTORY SHEET

WELDING
Oat

H..QC-1112-WHS

PT. HAFAR DAYA KONSTRUKSI

DAlE :

Anodt lypt
L

MAONEmC
PARnCLE

WELDER STAMP

Hot
l

Fil.,.
L

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L

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MAlERIA L
SIZE

CODE
WPS

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ULTRASONIC

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RADIOGRAPHIC
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PARAMETER
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Dale

Date

Date

Signature

Signature

Slgna1ure

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