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FMC Fluid Control Systems Ball Valves

World proven valves for high-pressure shutoff and manifold applications

Brochure BV-1/95

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Brochure BV-1/95 g n i r u t c a C e Quality r f t

FMC’s BallValves: High-pressure

Valve design shown illustrates two methods for butt-weld flanged ends:

1. One piece weld neck flange.

2. Swivel flange with butt-weld nipple and half rings.

Handle easily repositions to move in any quadrant. Bonnet and stem easily remove through top
Handle easily repositions to
move in any quadrant.
Bonnet and stem easily
remove through top for in-
line stem seal replacement.
Handle immediately “reads” as
open or closed. Design accepts
factory or field-installed actuators.
Fire test certifications (API 6FA and
BS6755) confirm negligible leakage
even when resilient seals are totally
destroyed.
Fitting allows easy routine grease
packing of ball cavity for longer life
and low turning torque.
New patented design equalizes
pressure across the seats without
expensive L-seals to prevent seal
blowout when valve is opened.
Extra large ball-to-seat contact area promotes
positive sealing and distributes loads for
reduced wear and longer service.
Stainless-steel valve stem absolutely prevents stem blowout.
Stainless-steel valve stem absolutely
prevents stem blowout.

All fasteners are plastic coated for corrosion resistance and easy maintenance in offshore and hostile environments.

Capscrew thread corrosion is virtually eliminated by the use of EPDM sponge gaskets to fill the gap between flange and body.

Valve is fully repairable on-site. Design requires minimum line spread for removal and permits quick, economical disassembly.

Internal shoulder at one end of body retains ball and seats under full rated pressure to allow flange removal for servicing downstream flowline equipment.

End connections weld directly into the flowline for maximum compactness.

Metal-to-metal primary face seal at body connections is both leak proof and fire safe.

2

performance in a compact package

FMC’s Ball Valves give you high- pressure performance backed by more than 20 years of oil and gas service in literally hundreds of drilling, production, injection, and well servicing applications. Available in 1/2-inch to 10-inch sizes, these compact quarter-turn valves provide positive shutoff at working pressures to 15,000 psi. You get the reliability of a gate valve with advantages only a ball valve can give you:

•Up to 60 percent weight and space savings for reduced transportation and structural costs •Faster, easier operation saves time •Simpler assembly and repair for reduced maintenance time and costs •Easy reconfiguration for new applications

Features & Benefits

Dynamic sealing — FMC’s Ball Valves use a patented design with dual floating seats and a floating ball to dynamically apply line pressure thereby increasing the sealing advantage. With flow in either direction, the ball is preloaded between the seats. The ball moves minutely under pressure to seal tighter against the seats as pressure increases. Preloading assures tight shut-off from 0 psi to maximum operating pressure.

Fewer moving parts — Because FMC Ball Valves have fewer moving parts than other ball valves there are fewer things to go wrong. No springs or ratchets are required for sealing as with most competi- tive ball valves.

to API 6FA and BS6755 by third-party witness as a standard feature, not an extra- cost option.

End connections — With the unique 3- piece design (2 ends and body), virtually any size, type, and combination of end connection is available. Possible connec- tions include butt-weld companion flanges beveled to match pipe, threaded, socket weld, and spools to match API or ANSI flanges and FMC’s Dynetor ® connectors.

Fast access fasteners — All FMC Ball Valves use 12-point external wrenching cap screws which are readily tightened with conventional 12-point box-end or ratchet wrenches. Because the cap screw sizes are smaller than studs and nuts on similar API flange sizes, the torque requirements are less. This feature reduces the effort and time for mainte- nance. Cap screw thread corrosion is virtually eliminated by the use of EPDM gaskets to fill the gap between flange and body.

Easy maintenance — FMC Ball Valves are easily repaired on-site with no special tools required. By contrast, permanently sealed competitor ball valves allow only injection of additional sealant against leaks. When not effective, the entire valve must be replaced. Unlike conventional flanged valves which are equipped with ring joints that require line spreading (and/ or disassembly of other manifold compo- nents) to remove the valves for servicing, FMC Ball Valves move in and out of the system easily, usually without disassembling any other part of the manifold.

without disassembling any other part of the manifold. Extra large ball-to-seat contact area — Proven design

Extra large ball-to-seat contact area — Proven design promotes positive sealing, long life, and low turning torque under the worst conditions.

Metal-to-metal sealing — Proven metal-to-metal seal design prevents leakage at the stem, seat, and end connec- tions, even when resilient seals are destroyed. You get fire-safe trim and certification

Engineered for simple automation — FMC Ball Valves accept electric, pneumatic, or hydraulic actuators for remote operation. The actuator readily mounts to the bolted valve bonnet for

FMC’s Model B3260 Ball Valve with hydraulic actuator.

3

FMC’s Model B3260 Ball Valve with hydraulic actuator. 3 FMC’s Ball Valves are easily incorporated into

FMC’s Ball Valves are easily incorporated into FMC production, well servicing, and other high-pressure manifold systems.

factory or field installation. Provisions for manual valve operation can be provided with most actuators.

Worldwide parts and service — FMC’s global network of service facilities assures a local inventory of parts. Technical assis- tance, installation, and field service are all available to get your system up and running and keep it that way.

FMC maintains a complete range of Fluid Control Systems products at its facilities worldwide.

and keep it that way. FMC maintains a complete range of Fluid Control Systems products at
ANSI 6" (150mm)—1500 lb FMC 6" (150mm)—1500 lb 12" (305mm) 28" 23-1/2" (711mm) (597mm)
ANSI
6" (150mm)—1500 lb
FMC
6" (150mm)—1500 lb
12"
(305mm)
28"
23-1/2"
(711mm)
(597mm)
41-1/2"
(1055mm)

Ball Valve Comparison

 

Standard ANSI

 

FMC

Percent

Savings

Body length

28" (711mm)

12" (305mm)

57%

Assembly length (with comparion flanges)

41 1 /2" (1055mm)

23 1 /2" (597mm)

43%

Body weight

1200

lbs (544kg)

390

lbs (177kg)

68%

Assembly weight (with companion flanges)

1561

lbs (708kg)

510

lbs (231kg)

67%

Flange bolt size

1 3 /8" (35mm)

7 /8" (22mm)

36%

Flange bolt torque

1200 ft.lb. (1627N.m)

325 ft.lb. (441N.m)

73%

Spreading required for valve removal

1" (25mm)

1 /16"* (1.6mm)

94%

* Minimal spreading required with metal-to-metal connection.

Comparison of valve size and weight shown above is based on a 6-inch ANSI 1500 valve.

Ball Valve Material Selection

Part

NACE Std. Trim (00)

NACE S.S. Trim (06)

Body, Bonnet

Carbon Steel

Carbon Steel

End Connection

Stem

17-4 PH S.S.

17-4 PH S.S.

Seat Carriers

Carbon Steel.

17-4 PH S.S.

Ball

Carbon Steel Electroless Nickel Plate

17-4 PH S.S. Chrome Plate

Seat Seal

Celcon

Celcon

Stem Seal

Polymyte-Nitrile

Polymyte-Viton

O-Rings

Nitrile (Buna-N)

Viton

Capscrews

A193-B7

A193-B7

The material table illustrates the two most common trim selections: Standard NACE C.S. for non-corrosive fluids and NACE S.S. for mild corrosion or fluids containing hydrogen sulfide. A wide selection of other materials are available such as full 316 S.S. bodies and trim, Duplex, or Inconel for the most difficult environments.

All valves are manufactured to NACE Standards MR0175. Stem seals and O-rings are available in a wide variety of materials for special applications. Seat seals are available in PEEK or Arlon material. Please refer to seat rating curves for working pressures verses temperature.

4

Ball Valve Selection Table

Nominal

Nominal

Ball

 

Port

Weight

Check

Body Test

Comparable

Working

Size†

Valve

Diameter

With End

Valve

Pressure

Pressure

Pressure

in (mm)

Model

in (mm)

Fittings

Model

psi (bar)

Rating

psi (bar)

lbs (kg)

 

1 /2-1 (12-25)

* B0861

13 /16 (21)

26

(12)

C0861

   

2

(50)

* B1561

1

1 /2 (38)

56

(26)

C1561

2

1 /2 (65)

B1837

1

13 /16 (46)

58

(27)

C1561

3

(80)

* B2137

2

1 /16 (52)

68

(31)

C2037

3705

3

(80)

B2650

2

9 /16 (65)

131

(60)

C2360

6000

API 3000

(250)

4

(100)

B3336

3

5 /16 (84)

174

(79)

C3160

(420)

ANSI 1500

4

(100)

B3736

3

3 /4 (95)

258

(117)

C3636

6

(150)

B5236

5

3 /16 (135)

510

(231)

C5036

8

(200)

B7136

7

1 /16 (179)

1020

(463)

C7136

10

(250)

B9136

9

1 /16 (230)

1560

(708)

C8536

 

1 /2-1 (12-25)

* B0861

13 /16 (21)

26

(12)

C0861

   

2

(50)

* B1561

1

1 /2 (38)

56

(26)

C1561

2

1 /2 (65)

B1861

1

13 /16 (46)

79

(36)

C1860

3

(80)

* B2151

2

1 /16 (52)

75

(31)

C2360

5000

(350)

3

(80)

B2650

2

9 /16 (65)

131

(60)

C2360

10,000

(700)

API 5000

4

(100)

B3260

3

1 /4 (83)

265

(120)

C3160

6

(150)

B4160

4

1 /8 (105)

560

(254)

C4160

6

(150)

B5250

5

3 /16 (135)

650

(295)

C5050

8

(200)

B7150

7

1 /16 (179)

1020

(463)

C6860

10

(250)

B8560

8

1 /2 (216)

1875

(851)

C8560

 

1 /2-1 (12-25)

* B0861

13 /16 (21)

26

(12)

C0861

   

2

(50)

* B1561

1

1 /2 (38)

56

(26)

C1561

2

1 /2 (65)

B1861

1

13 /16 (46)

79

(36)

C1860

6170

3

(80)

B2260

2

1 /4 (57)

138

(63)

C2360

10,000

ANSI 2500

(420)

4

(100)

B3260

3

1 /4 (83)

265

(120)

C3160

(700)

6

(150)

B4160

4

1 /8 (105)

560

(254)

C4160

6

(150)

B4760

4

3 /4 (121)

650

(295)

C4660

8

(200)

B6860

6 13 /16 (173)

1055

(478)

C6860

10

(250)

B8560

8

1 /2 (216)

1875

(851)

C8560

 

1 /2-1 (12-25)

* B0811

13 /16 (21)

26

(12)

C0811

   

2

(50)

* B1510

1

1 /2 (38)

87

(39)

C1510

2

1 /2 (65)

B1810

1

13 /16 (46)

100

(45)

C1810

10,000

3

(80)

B2110

2

1 /8 (54)

158

(72)

C2110

15,000

API 10,000

(700)

3

(80)

B2610

2

5 /8 (67)

230

(104)

C2710

(1050)

4

(100)

B3110

3

1 /8 (79)

294

(133)

C3110

6

(150)

B4110

4

1 /8 (105)

634

(288)

C4110

8

(200)

B6110

6

1 /16 (154)

1110

(503)

C6110

15,000

1

(25)

B0815

13 /16 (21)

32

(15)

C0815

22,500

API 15,000

(1050)

2

(50)

B1815

1

13 /16 (46)

150

(68)

C1815

(1575)

* These valves are also available in a V port throttle valve for manual flow control. † Other sizes are also available. For example, the 2" B1560 is available with 1-1/2", 2", 2-1/2", and 3" ends. Actuators not included in above weights.

5

▲ ▲ G H ▲ ▲ A K ▲ J F B C E D
G
H
A
K
J
F
B
C
E
D

Ball Valve Dimensions (inches)

     

A

 

B

 

C

D

 

E

 

F

 

G

H

 

J

 

K

 

Working

Nominal

Valve

Ball

Body

Threaded

Weld

Body

Below

Height

Height

Length

Nipple

Pressure

Size*

Model

Port

Group

Ends

Ends

Width

Center

 

of

of

 

of

O.D.

(psi)

Diameter

Length

Overall

Overall

Line

Handle

Standard

Standard

(Max)

(Std)

(Std)

Extension

Extension

 

1

/2-1

B0861

13

/16

 

4

6

5 /8

12

4

1 /8

2

1 /16

5

1 /4

7

7 /8

12

2

3 /8

 

2

B1561

1

1 /2

5

8

15

1 /2

5

1 /2

2

3 /4

6

9

3 /4

16

3

1 /2

2

1 /2

B1837

1

13 /16

5

7

3 /8

15

1 /2

5

3 /4

2

3 /4

6

1 /4

9

3 /4

16

3

1 /2

3

B2137

2

1 /16

5

8

1 /8

16

1 /2

6

1 /4

3

1 /8

6

1 /2

10

1 /4

16

4

1 /2

3

B2650

2

9 /16

7

10

5 /8

18

1 /2

8

4

8

12

1 /2

24

4

1 /2

3705

4

B3336

3

5 /16

8

11

3 /4

21

8

7 /8

4

7 /16

8 1 /2

13

 

24

6

5 /8

4

B3736

3

3 /4

10

13

3 /4

21

1 /2

10

 

5

9 1 /2

14

5 /8

32

6

5 /8

6

B5236

5

3 /16

12

-

23

1 /2

13

6

1 /2

 

12 20

1 /8

48

8

5 /8

8

B7136

7

1 /16

15

-

29

16

1 /4

8

1 /8

- -

-

10

3 /4

10

B9136

9

1 /16

17

-

32

19

 

9

1 /2

- -

-

12

3 /4

 

1

/2-1

B0861

13

/16

 

4

6

5 /8

12

4

1

/8

2

1 /16

5

1

/4

7

7

/8

12

2

3

/8

 

2

B1561

1

1

/2

5

8

15

1

/2

5

1

/2

2

3

/4

6

9

3

/4

16

3

1

/2

2

1 /2

B1861

1

13

/16

5

1

/2

9

16 6

1

/4

3

1

/8

6

1

/2

10

1

/4

16

3

1

/2

3

B2151

2

1

/16

5

1

/2

9

17 6

1

/4

3

1

/8

6

1

/2

12

1

/8

16

4

1

/2

5000

3

B2650

2

9

/16

7

10

5

/8

18

1

/2

8

4

8

12

1

/2

24

4

1

/2

4

B3260

3

1

/4

10

14

1

/8

21

1

/2

9

7

/8

4

15

/16

9

1

/2

14

5

/8

32

6

5

/8

6

B4160

4

1

/8

11

 

-

24

11

7

/8

5

15

/16

11

5 /8

19

3

/4

48

8

5

/8

6

B5250

5

3

/16

13

-

26

13

6

1

/2

12 20

1

/8

48

8

5

/8

8

B7150

7

1

/16

15

-

29

16

1

/4

8

1

/8

- -

 

-

10

3

/4

10

B8560

8

1 /2

18

-

33

20

10

- -

-

12

3

/4

 

1

/2-1

B0861

13

/16

 

4

6

5 /8

12

4 1 /8

2

1 /16

5

1 /4

7

7 /8

12

2

3 /8

 

2

B1561

1

1 /2

5

8

15

1 /2

5 1 /2

2

3 /4

6

9

3 /4

16

3

1 /2

2

1 /2

B1861

1

13 /16

5

1 /2

9

16

6 1 /4

3

1 /8

6

1 /2

10

1 /4

16

3

1 /2

3

B2260

2

1 /4

7

10

5 /8

18

1 /2

 

8

4

8

12

1 /2

24

4

1 /2

6170

4

B3260

3

1 /4

10

14

1 /8

21

1 /2

9

7 /8

4

15 /16

9

1 /2

14

5 /8

32

6

5 /8

6

B4160

4

1 /8

11

 

-

24

11

7 /8

5

15 /16

11

5 /8

19

3 /4

48

8

5 /8

6

B4760

4

3 /4

13

-

26

13

 

6

1 /2

11

7 /8

20 48

8

5 /8

8

B6860

6

13 /16

15

-

29

16

1 /4

8

1 /8

-

- -

10

3 /4

10

B8560

8

1 /2

18

-

33

20

 

10

-

- -

12

3 /4

 

1

/2-1

B0811

13

/16

 

4

6

5

/8

12

4

1

/8

2

1

/16

5

1

/4

7

7 /8

12

2

3

/8

 

2

B1510

1

1

/2

5

1

/2

9

1

/4

16

6

1

/8

3

1

/16

6

5

/8

10

3

/8

16

3

1

/2

2

1 /2

B1810

1

13

/16

5

1

/2

9

1

/4

16

6

5

/8

3

5

/16

6

7

/8

10

5

/8

16

3

1

/2

10,000

3

B2110

2

1

/8

7

 

11 7

16

1

/2

7

/8

3

15

/16

8

1

/4

12

3

/4

24

4

1

/2

3

B2610

2

5

/8

8

12 18

9

4

1

/2

9

1

/8

14

1

/4

32

4

1

/2

4

6

8

B3110

B4110

B6110

3

4

6

1

1

/8

/8

1 /16

9

12

15

13

1 /2

20

1

18 /2

24

29

- 16

9

12

7

/8

3

1

/4

/4

4

6

8

15

3

1

/16

/8

/8

9

11

5

-

/8

7 /8

14

3

/4

32

20 8

48

- 10

-

6

5

5

/8

/8

3 /4

15,000

 

1

B0815

13

/16

4

1 /2

 

1 /2

- 4

12

 

1 /2

2

1 /4

5

3 /4

8

3 /8

16

2

3 /8

2

B1815

1

13 /16

6

15

- 7

1 /2

3

3 /4

8

12

1 /2

24

3

3 /4

* Other sizes are available for each valve model. Note: “C” dimensions are for nominal NPT box thread sizes. Actuators recommended on 6" valves. 8" and 10" valves require actuators.

6

▲ ▲ G H ▲ ▲ A K ▲ J F B C E D
G
H
A
K
J
F
B
C
E
D

Ball Valve Dimensions (mm)

     

A

B

C

D

E

F

G

H

J

K

Working

Nominal

Valve

Ball

Body

Threaded

Weld

Body

Below

Height

Height

Length

Nipple

Pressure

Size*

Model

Port

Group

Ends

Ends

Width

Center

of

of

of

O.D.

(bar)

Diameter

Length

Overall

Overall

Line

Handle

Standard

Standard

(Max)

(Std)

(Std)

Extension

Extension

 

12-25

B0861

21

102

168

305

105

52

133

200

305

60

50

B1561

38

127

203

394

140

70

152

248

406

89

64

B1837

46

127

187

394

146

70

159

248

406

89

75

B2137

52