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User Manual
Table of Contents
Introduction ...........................................................................................................................................5
Purpose of Product ..............................................................................................................................................................................................................5
Customer Support Information .....................................................................................................................................................................................6
Warranty..................................................................................................................................................................................................................................6
Safety Annotations ..............................................................................................................................................................................................................6
CE-Marking .............................................................................................................................................................................................................................7
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Version
Rev.
Date
Author
Comments
15.09.11
JS
First Edition
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Introduction
This document is intended as an aid in the operation of the Argos PRS System. It
describes in detail the recipes, the menu items, and the message system. For preparation
of the site and installation, please refer to the Site Preparation and Installation Manual.
For maintenance tasks, Please refer to the Maintenance manual.
Purpose of Product
Argos Panel Repair System (PRS) is a system for automatic repair of the surface of
plywood boards. It routes out and fills defects with putty.
It consists of:
Digital cameras
Lighting
The cameras used are line-scan cameras. As a board moves through the system, the
cameras scan one pixel row at the time, thus constructing an image of the board. A
tachometer wheel measures the speed. This controls how frequently the cameras scan a
new pixel line for the board image.
The cameras are interfaced to the PC. The PC reads the pixel lines and combines them to
board images. The software then runs several algorithms on the image to determine
board defects to classify (grade) the board.
During ordinary production, the operator selects the product being repaired, enters a
serial/reference number and shift information and clicks Start. PRS will now operate
automatically, taking pictures, analyzing them to find the defects on the board surfaces
and perform the automatic repair. The classification will be based on the grading recipes
defined for each surface of the current product. The result of the classification is used to
determine which defects to repair. The screen will show some of the key data for
information to the operator, but it does not require any attention or actions by the
operator. The system will monitor conditions that may require operator attention and
presents 2 signals used for warning and error indications.
A report generator may be included to produce statistical data from the production. This
is easily done at the end of the shift, start of a new series or at some other convenient
time.
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Norway
Dyrmyrgt. 35
Tel. +47 91 66 94 10
N-3611 Kongsberg
Fax. +47 32 73 57 69
Warranty
The warranty period of the Product is twelve (24) months from completion of Product
installation. For further information, see the document Terms and Conditions for
purchase, license and service.
Safety Annotations
All safety directions must be respected in order to avoid damage to personnel,
environment and equipment. In this user manual the following annotations are used
with belonging signification:
DANGER
Indicates possibilities for immediate hazards, which WILL result in fatal or severe
personnel injuries and substantial property damage, if the required precautions are not
taken.
Warning
Indicates possibilities for hazards or unsafe practices, which COULD result in fatal or
severe personnel injuries or substantial product or property damage, if the required
precautions are not taken.
CAUTION!
Indicates possibilities for hazards or unsafe practices, which COULD result in minor
personnel injuries and/or property damage, if the required precautions are not taken.
Note:
Draws attention to specific information of technical significance which might not be
obvious to specialist personnel, or points at important remarks in the procedures to
follow.
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CE-Marking
The CE-marking is placed on the leg of the
AGS.
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Technical Description
System Description
1
2
Computer cabinet
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Soft light.
Flat light.
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Softlight 45.
Upper camera.
Panel sensor.
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Putty Tool
Router Tool.
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Computer Cabinet
The computer(s) is located in the
computer cabinet.
The distance between the cabinet and
the Argos Grading System is limited to
50 meters with the standard cables
(shielded cat 6 Ethernet cables, 50 m).
Option: If necessary a fiber optics cable
can be used.
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Make sure that all units are powered on. AGS, X-Y tables, computers and
monitors.
Make sure that air pressure is on and that the automatic lubricant system for the
X-Y tables is functional.
Remove dust and debris form the production line. Take extra precautions around
the AGS (if the camera sees too much debris the system will fail) and the vacuum
conveyor.
Clean the putty heads by removing old putty on the outside and also inside of the
putty opening.
Check the router bit for damage and sharpness. Adjust to desired depth.
Make sure that the computer are powered and turned on.
The computer will automatically log in the normal User then it starts up.
The necessary programs for running the Repair line will be started automatically.
If you need to manually log in or switch users on the computer the normal user
name and password is:
User name: user
Password : user
Then pushing an E-stop button the complete line stops. Restarting the line will
require resetting of several positions along the production line. The Argos Panel
Repair system will automatically reset itself then the rest of the production line is
reset.
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Then opening a safety door the Safety-stop function will be activated. The line
stops and the X-Y tables will be disabled. It is then safe to enter the enclosed area
for maintenance.
Push the red button with 0 sign. Yellow light will illuminate.
b.
Push the yellow button and turn the red key marked A at the same time.
The gate is now open.
Procedure for closing the Safety gates: Then exiting the safety area you need to
push the reset button by the door. This starts the line and the X-Y tables again
automatically. The panels that are positioned after the AGS scanner will be passed
through the system without repairing.
a. Close the safety gate and turn the red key marked A.
b. Push the green button marked I. The yellow light will go off and the white
light will illuminate.
If the usage of the Safety doors are planned it might be a good idea to empty
the line first to avoid that some panels passes without being repaired.
Start the program by double-clicking the AutoSort icon on the screen. The system
can also be started from an AutoSort icon on the Start menu.
Start the HMI program by double-clicking the Main icon on the screen. This will
bring up your operating window.
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If there are alarm messages on top of the screen you must resolve the issues and
click Clear to reset. Repeat if necessary.
Select Recipe from the drop-down list, and enter the serial number and shift
information, as applicable to your system. The recipes are defined in the Recipe
Editor (see own chapter).
Enter the finished panel size after trimming together with the thickness if the
predefined values are incorrect. This is very important since this sets the working
area of the X-Y table.
If the line does not start, check for error messages and resolve the problems. Then
click Clear. Biele and UPM production line must be in AUTO mode.
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Main Screen
The Product Defects display shows
information about the last board that
has been classified. The matrix will
show the number of each defect type
divided into the tree classes (Accepted,
Repair and Reject).
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Statistics
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Manual, Router
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Manual, Putty
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Logging
The Logging tab shows the alarm history. The log can be sorted by clicking on the header
of each column.
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System
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In the lower part of the dialog, the date, serial number, product, shift and the board
count of the series is listed.
A drop-down list gives you easy access to a few of the latest series run. By selecting the
triple-dotted button to the left of the drop-down list, you can open any archived series
on the disk by selecting its corresponding series file. The files are located on
d:\Argos\Sis\Data\Data. The file name indicates date, product, series and shift.
The left pane lists the latest boards that went through the system. The final grade result
the board was given is indicated by colored icons. You can filter out specific grades by
clicking the corresponding colored buttons in the lower right part of the dialog.
When a board in the list is selected (by clicking on it), the bar chart of the detected
properties and grade for the board is shown in the right pane. This is the same chart that
was displayed when the board passed through the system.
The list of boards consists of the following information:
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Indication of which surface and what kind of defect that was regarded the most
severe.
If you want to view a specific board image without looking at the series, select the
Search for file button, find and select the wanted image file.
TIP: Double right-click an image icon to show a preview of the image in the right pane.
Note that no zooming or defect indications will be available in this preview mode.
Saving Images as Examples
To save a board to be used as an example
for later use, e.g. for support by Argos
Solutions, select the Save as example
button after having highlighted the
desired board in the left pane. A dialog
appears.
Here you can select which images to save
(it may be more than one image for each
board), and in what sample series to save
them.
A text editor window then appears where you can enter your comments:
The image(s) and comments for this board will be saved in a dedicated directory, for later
retrieval by Argos Solutions.
TIP: To select the correct board for saving, note the time and date of the image as
indicated in the file name showed in the upper part of the inspection dialog.
Board Inspection
Double-click a board icon or click it and select the OK button to inspect the boards
image(s) for detected defects. A new window will open where you can also review a textbased list of the detections and their severity.
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Zooming
By framing a rectangle while pressing the left mouse button, the display will be zoomed
into the selected region in the image. By clicking the right mouse button, the display will
zoom back out to show the whole image.
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Measure Tool:
The Measure tool button sets and indicates the measure state. In this state, when
framing an area of interest, the metrics of the selected area will be shown in the lower
right part of the display.
The measure state will be cancelled as
the left mouse button is released.
The measurement reference point is
initially set to the lower left corner of the
image (leading edge, left corner of the
board). It is displayed in red as a small dot
framed by a rectangle. By right clicking a
point in the image while in measurement
mode, the measurement reference point
will be set.
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Operator maintenance
Putty Tool
Cleaning Putty Head
Then the putty head accumulates dry putty around the edges or if it has been out of
operation for a period it will require cleaning.
Normally you can do this without removing the putty head from the tool. Just use a
scrape and a flat screwdriver to clean around the outer edge of the head and in the putty
opening in the center. Using warm water will make the cleaning easier.
Test the putty flow by pushing the putty purge button on top of the tool.
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Putty pump
Replacing putty barrels
Then the putty barrel is close to empty you will get a warning.
There are two types of putty pumps, one for the 200L barrels and one for the 10L (or 20L)
buckets. The two pumps are operated the same way.
1. Lift the pump and the barrel a few cm from the floor using the air cylinder control (A)
valve located at the pump ram. Set it to the upper position until the barrel is lifted a
few cm from the floor and move it to the center (horizontal) position.
2. Press the small button (B) to inflate air into the empty barrel and simultaneously
move the lifting handle a little upp, this opens the air flow. The barrel will then come
off the wiper plate. (The small pump has a air valve with a long handle next to the air
inlet. This has to be opened by turning it clockwise and pulling it out 10mm).
3. Continue to inflate air and to lift pump until the barrel is free.
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4. Replace the barrel with a new full one and make a pile of putty in the center of the
barrel to make it easier for the pump to get to the putty. Scrape of the putty from
the bottom side of the wiper plate and put it on the pile in the center of the barrel.
5. Clean and lubricate the rim of the wiper plate.
6. Open the ventilating valve on the wiper plate for the air to escape. The channel
through the wiper plate needs to be opened with a long screwdriver or similar.
Ventilating valves
7. Make sure that the barrel is centered under the pump and lower the pump into the
barrel. Then/if the putty starts to come out of the ventilation valve you must close it.
Then the wiper plate is pushed all the way now to the putty it is ready. Leave the air
cylinder control (A) in the lower position to have a constant press on the wiper plate.
8. The pressure on the wiper plate can be adjusted by using the regulator on the pump.
For the large 200L pump it should be a 6 bar. For the small 10L pump it should be 4
bar.
9. To get the putty into the pump you might need to open the valve on top of the
pump and drain some air/putty. Open the valve and place a cup or similar under the
drain. Open the air valve by pushing on the small blue knob on the air valve. The
pump starts and you will hear and see then the pump start to pump putty. Let the
putty flow for 5 sec and stop the pump. Close the putty drain valve and the putty
pump is ready for use.
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The putty pump air motor is using higher air pressure than standard mill air. The pressure
booster is installed next to the pumps and can be adjusted if needed.
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2. The putty pump is lubricated through the oil cup around the pump shaft. We
recommend to use the Graco Throat Seal Liquid (TSL) oil.
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Router bit
Replacement
Then the router bit is worn out or broken it needs to be replaced.
Use a 16mm spanner to lock the spindle and a 24mm spanner to open the chuck.
Replace with a new router bit with desired diameter. Put the new drill bit into the chuck
so that 35mm of the bit is outside the chuck and secure it by tightening the chuck.
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Release the lower clamp that fixes the router and turn the depth adjustment wheel to 0.
Leave the lower clamp unlocked.
Release the upper clamp and press the small piece of plywood up against the router base
plate. Check that you are lifting the router with the plate then you press it up against the
base plate. While holding the plate with one hand, lock the upper clamp with the other
hand.
The 0 mm reference position is now set.
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Alarm /
Warning
Description
Line
Stop
Comments / Actions
114 Error
PRS: Communication to
workstation# PLC
(10.4.19.4x : 51941) down
Yes
114 Error
Yes
115 Error
Yes
116 Error
Yes
140 Warning
143
WorkStation # is disabled
No
200 Error
Line name:
Yes
202 Error
Line name:
Light has failed
Yes
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Alarm /
Warning
305 Error
Description
Line
Stop
Comments / Actions
System error
Yes
405 Warning
No
406 Warning
No
427 Error
No
560 Error
Yes
561 Warning
No
562 Warning
No
570 Error
573
Tool # on workstation #
ran off board
Yes
611 Error
Yes
645 Warning
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Alarm /
Warning
Description
Line
Stop
Comments / Actions
Registry settings must be changed, contact
Argos Support.
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