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SAMSUNG ENGINEERING CO.

, LTD
SAMSUNG SEI TOWER, 467-14 Dogok 2 Dong,
Kangnam-Ku, Seoul, KOREA 135-280

DESIGN MANUAL
SEM-9521E
PROCESS DESIGN MANUAL

Preparation of Datasheet
for Vibrating Screen
REV.
DATE

:0
: 2006.8.23

SAMSUNG ENGINEERING CO., LTD.

DATE : 2006. 8. 23

DESIGN MANUAL

SEM 9521E

Preparation of Datasheet

REV. : 0

for Vibrating Screen

PAGE i OF ii

CONTENTS
Page
1

GENERAL................................................................................................1

SHEET NO. AND REVISION NO.............................................................1

PROJECT INFORMATION......................................................................1
3.1
3.2

OPERATING CONDITIONS.....................................................................2
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10
4.11
4.12
4.13
4.14
4.15

SUPPLIER.......................................................................................1
NO. REQD.....................................................................................1

MATERIAL HANDLED........................................................................2
DENSITY (BULK/REAL)....................................................................2
PARTICLE SHAPE............................................................................2
MOISTURE CONTENT......................................................................2
FEED TEMPERATURE.......................................................................3
ANGLE OF REPOSE.........................................................................3
OPERATING TYPE...........................................................................3
OPERATING TIME............................................................................4
METHOD OF LOADING.....................................................................4
UNLOADING TO...............................................................................4
CAPACITY.......................................................................................4
SCREEN STAGE..............................................................................5
PARTICLE SIZE DISTRIBUTION.........................................................5
MATERIAL PROPERTIES...................................................................5
INSTALLATION.................................................................................6

CONSTRUCTIONS..................................................................................6
5.1
5.2
5.3
5.4
5.5
5.6

TYPE..............................................................................................6
TROUGH TYPE................................................................................6
TROUGH SEAL TYPE.......................................................................7
SIZE...............................................................................................7
SCREEN TYPE................................................................................7
OPENING SIZE AND SHAPE.............................................................7

DATE : 2006. 8. 23

5.7
5.8
5.9
5.10
5.11

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FEED/DISCHARGE CONNECTION......................................................8
VIBRATOR TYPE..............................................................................8
VIBRATOR MOUNTING AND DRIVER NO............................................8
OVERALL DIMENSION AND WEIGHT.................................................8
VIBRATING STROKE, SPEED AND MOTION........................................8

MATERIALS.............................................................................................8

DRIVER....................................................................................................9

7.1
7.2

MANUFACTURER.............................................................................9
TYPE..............................................................................................9

7.3
7.4
7.5
7.6
7.7
7.8
7.9
7.10
7.11

RATED OUTPUT..............................................................................9
POLE............................................................................................10
RPM............................................................................................10
PHASE, CYCLE, VOLTS.................................................................10
RATED AMPERE............................................................................10
REDUCER.....................................................................................10
COUPLING....................................................................................10
TRANSMISSION..............................................................................11
LUBRICATION................................................................................11

ACCESSORIES......................................................................................11
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8

ISOLATOR......................................................................................11
FLEXIBLE JOINT............................................................................11
SUSPENSION RODS.......................................................................11
COMPANION FLANGE/GASKET/BOLT AND NUTS..............................12
SETTING (ANCHOR) BOLT/NUTS....................................................12
INSPECTION DOORS......................................................................12
FEED/DISCHARGE HOPPER...........................................................12
LOCAL PANEL...............................................................................12

REMARKS..............................................................................................13

10

REVISION HISTORY..............................................................................13

DATE : 2006. 8. 23

DESIGN MANUAL

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PAGE 1 OF 13

GENERAL
For data sheet, data sheet and sketch form shall simultaneously be
used in principle, but the sketch sheet may be omitted, if the structure
and dimensions may be indicated with only data sheet, due to simplicity
of the equipment. In the case that remarks section is insufficient at the
lower part of the data sheet, it is also good to attach between data sheet
and sketch by additional drawing up on the line paper (blank format).

SHEET NO. AND REVISION NO.


Sheet No. may be generated up to three pages, and these are the
number of the data sheet itself. Revision shall be entered as revision 0
in the case of initial issue. Every time the revision of the concerned data
sheet is generated, it shall be entered like 1, 2, 3.. in step. The
method for revision shall apply the DWG method.

PROJECT INFORMATION
Customer's name shall be entered in full name, if possible, and area and
country name shall be entered for location. For service, the concerned
system or process shall be entered.
3.1

Supplier
As a supplier is decided after a purchase contract of the
equipment is made, it shall be indicated by checking it when 1st
phase vendor print is accepted.

3.2

No. Reqd
Enter required number and unit of the equipment.
If stand-by is required, they shall be separately marked.

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OPERATING CONDITIONS
These are the data mainly concerned with process, and shall be
completely entered in the concerned process.
4.1

Material Handled
Material handled refers to the material to be conveyed.
If the materials that are fed into the screen are different kinds,
the analysis of these shall be entered. Namely, %WT or %VOL
of each material shall be analyzed and indicated. In this case, if
space is insufficient, the concerned number shall be noted and
the remarks section at the lower part shall be used.

4.2

Density (Bulk/Real)
When materials are conveyed, only bulk density is usually
needed, and real density is not used much; so, only bulk is
marked.
In the case of mixed material, average shall be marked with
average bulk density.
When average is not obtained, minimum and maximum shall
simultaneously be entered.
i.e.: 1200 - 1800 KG/M3

4.3

Particle Shape
This indicates the shape of fed material. Precise explanation is
provided in the section of Size of Particle. This is drawn up for
reference in screen design.

4.4

Moisture Content
This indicates contained moisture when conveyed material is

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exposed in the air, and is indicated as Weight%. Material itself


contains moisture, but this case is rare. Moisture content rate is
marked with maximum value like 1%WT below.
4.5

Feed Temperature
This indicates the temperature when injecting material into
screen. When this is not handled in the previous process, that it,
when the temperature is the same as the air temperature, it is
marked as Ambient Temperature.

4.6

Angle of Repose
This means the angle of repose of materials, and is mainly used
when designing hopper capacity. Depending on the kinds of
equipment, there are cases that it is essentially necessary, and
that it is utilized as reference data.
This data is forecast to be used as only reference data, and is
not essentially necessary.
However, when the type is dump type in the case of loading in
trough, it is meaningful to review trough size.

4.7

Operating Type
Operating type shall be selected by classifying into a continuous
operation or intermittent operation and auto start/stop or manual
start/stop as indicated in the data sheet.
In the case of a special operating type, entering shall be made
by using only remarks section. Regardless of the mode of
automatic or manual start/stop, whether or not the local
start/stop push button box has been installed shall be checked.
At the early stage of business, it shall be decided whether a
vendor shall supply or purchase in blanket of the local start/stop
push button box shall be made at the measuring site.

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In the case of automatic type, the local push button box shall
contain remote switch.
When operation is frequently on/off in the intermittent operation
type, entering shall be made by using the remarks section
(i.e.: On-off cycle time: 3 minutes or Time/Min.)
4.8

Operating Time
This is also expressed as operating cycle, and this indicates how
many hours are operated a day. Operating time has something
to do with factory working time of the business owner.
In the case of operating a factory with two shift units, operating
time shall be 16hr/day, and in the case of three shift units, it shall
be 24hr/day.

4.9

Method of Loading
This is a method to feed material into screen. It is good to
simultaneously mark a method to connect with previous
equipment in terms of lay-out.
This also classifies if feed type is continuous, dump, or batch.

4.10

Unloading to
This indicates where to send conveyed material.
This also simultaneously marks the kinds of equipment in the
next process and a connection method.

4.11

Capacity
Capacity indicates material convey competency and volume.
For volume, normal and design are marked on the data sheet,
and normal shall be marked essentially.
Design capacity shall be understood as equipment detail design

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from vendor, and rated capacity in the case of calculation.


Accordingly, marking shall be made by adding 10% to normal
capacity in general, except for the case that design capacity is
needed in terms of process, or margin is added to capacity at the
request of the business owner.
4.12

Screen Stage
This is to designate how many stages shall be needed to classify
materials.
It is usually one stage, but it is two or more stages depending on
situation.
The particle size that is separated by stage shall be designated.

4.13

Particle Size Distribution


For particle size, MM is mainly used for the unit in the case of
conveyance. However, Tayler Mesh or (Micron) is used from
time to time (when material is powder). Therefore, the
appropriate unit shall be used, and MM shall be deleted. When
particles are not uniform, their distribution shall be marked with
%WT or %VOL. Especially, the particle to be obtained as product
shall be precisely entered.

4.14

Material Properties
Material properties express the chemical or physical properties
of conveyed materials. The properties listed in the data sheet
shall be selected. When a specific property is very strong in
terms of classifying strong or weak properly, it is desirable to
mark high or severe at the margin. If various properties are
simultaneously contained, all the concerned properties shall be
doubly selected and marked. If there are properties that are not
listed in the data sheet, other section shall be selected and

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entered.
4.15

Installation
This indicates an installation place of the concerned equipment
in terms of lay-out. Indoor/outdoor shall be selected.
The same conditions as under roof shall be entered.

CONSTRUCTIONS
This is the item to refer to the structure and specification of equipment.
Only the items that are required in the process shall be entered, and
others shall be drawn up by the vendor.
5.1

Type
This refers to the type of vibrating screen. Here, only installation
methods are classified. Provided that other special type is
required, it shall be entered additionally.

5.2

Trough Type
There are following types as the place to actually load materials:
(1)

Covered Type
This is the type that installed a cover for the trough, and
is applied to dusty material or when it is required in terms
of process.

(2)

Open Type
This is the type that there is no cover for trough.

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(3)

Lining
This is applied when lining is required to trough.

(4)

Jacket Type
This is the type that trough was made into a jacket type.
When trough needs to be manufactured in a jacket
structure, whether to apply jacket or not, and the purpose
shall be decided. In this case, entering shall be made by
using remarks in terms of utility supply condition.
For the design pressure and temperature of the jacket,
provided that there is no BEDD, they shall be designated
along with utility supply condition.

5.3

Trough Seal Type


This is to decide the cover and seal of trough when covering the
trough. The trough seal type includes gas tightness, dust
tightness, or air tightness.

5.4

Size
This is the size of trough, and shall be reviewed and decided
according to lay-out. However, vendor standard shall be referred
to.

5.5

Screen Type
Screen type shall comply with vendor standard in principle.

5.6

Opening Size and Shape


Opening size and shape are the specification of screen, and

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shall comply with vendor standard.


5.7

Feed/Discharge Connection
Discharge shall enter the type and size which are separated
between product and off-grade and connected.

5.8

Vibrator Type
Vendor standard shall be applied in principle, but it shall be
decided by asking the opinion of the business owner at the early
stage of a project. It is important whether it is an electronic mode
or motor mode. When vibrator is installed in the explosion
prevention area, unbalanced weight type shall not be applied to
eG3 grade or higher

5.9

Vibrator Mounting and Driver No.


This means the location and number of vibrator installation, and
shall be decided by the concerned vendor.

5.10

Overall Dimension and Weight


Overall dimensions and weight are the information provided by
the vendor.

5.11

Vibrating Stroke, Speed and Motion


These are the data indicating the state when screen vibrates,
and provided by the vendor.

MATERIALS
The material shall generally be decided depending on the properties of

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materials or purpose of use. The material that contacts with raw material
in terms of process shall be specified. If the materials of trough and
frame are designated at least, other parts' materials shall be decided by
the vendor. When selecting the materials, it shall be done in reference of
material properties under the operating conditions.
Especially, when designating trough material, a hard surface trough
using abrasion resistant material is applied or lining is conducted in the
case that materials with abrasion attributes exist.
7

DRIVER
Unless extraordinary case, Supplied-by/Mounted-by shall be provided
by the vendor. Driver-related matters shall be conduced by Post Detailrelated department; therefore, driver is not needed to be specially
designated, and it is OK not to enter the details of driver.
7.1

Manufacturer
Manufacturer refers to a manufacturer of the motor.
Unless motor is supplied separately from the screen, the screen
vendor shall decide. However, there may be a case that a
specific motor manufacturer is decided first operation,
maintenance and control at the request of the business owner.

7.2

Type
Although motor type is decided by TEFC in general, previous
period's SPEC. type is standardized at the early stage of a
project. For this reason, the type shall comply with the previous
period's SPEC type.

7.3

Rated Output
This is the rated output of the motor, and vendor shall decide

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rated output In accordance with capacity.


7.4

Pole
This refers to the number of revolution of motor, and shall be
decided by the vendor.

7.5

RPM
This is the RPM of the motor, and shall be decided by Pole
according to voltage.

7.6

Phase, Cycle, Volts


These are standardized over the whole plant at the early stage
of a project, and shall be provided via previous period's SPEC or
utility supply conditions.

7.7

Rated Ampere
This is reference data provided by the vendor.

7.8

Reducer
In the vibrating screen, reducer is required from the motor type,
and shall be presented by the vendor. Rating shall be decided by
service factors depending on the rated-output of the motor.

7.9

Coupling
When using the vibrator, coupling is not needed. When using
motor and reducer separately, coupling is needed. Greater rating
shall be selected than the output torque of the motor, and it is
presented by the vendor.

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7.10

Transmission
This is the device connecting the reducer and shaft of the
screen. Mainly, belt type is used.

7.11

Lubrication
This refers to lubrication type with regard to reducer, motor and
coupling, and is presented by the vendor.

ACCESSORIES
The supply classification of accessories is related with the supply scope
of equipment itself, and is decided according to operation/system. If
possible, whether accessories are required shall be decided when
drawing up the process data. If explanation is sufficiently made with
process requirements and special requirements, all matters shall be
mentioned. For this reason, it is not impossible for the Detail Dept. to
select.
8.1

Isolator
Isolator is installed in order to interrupt vibration when screen is
installed In the floor. Provided that the floor type is structure, the
isolator shall always be supplied.

8.2

Flexible Joint
Flexible joint is needed when trough is covered type and is
connected with chute.

8.3

Suspension Rods

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Suspension rods shall always be supplied when vibration screen


is a suspension Type. When installing screen, suspension rods
connect the screen body with upper part of insert plate/hole or
structure. For suspension rods, turn buckle and eye bolt are
used.
8.4

Companion Flange/Gasket/Bolt and Nuts


The vendor shall supply the other flange and necessary
materials, because connection part does not well fit when
connecting with flexible or chute in terms of feed/discharge.
Except for the accessories mentioned above, any specially
added accessories shall be mentioned using the remarks
section.

8.5

Setting (Anchor) Bolt/Nuts


These shall always be supplied by the vendor, regardless of

type.
8.6

Inspection Doors
Inspection door is required in the case of a covered type.

8.7

Feed/Discharge Hopper
In the case of a covered type, feed/discharge hopper shall be
decided by comparing and reviewing lay-outs.

8.8

Local Panel
When the type is an electronic type, or capacity is controlled, the
local panel is needed, but whether to be supplied by the vendor
shall be decided in consultation with the Business Dept.

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REMARKS
Remarks shall be used as a section to write the requirements difficult to
mention or impossible using the upper part of the data sheet format.
In addition, remarks shall be filled in the case of additional process
special requirements.

10 REVISION HISTORY
Rev

Date

Page

06.08.23

All

Revision Status
- Team : Process Eng'g Team
- Made by : M.H. Lee
- Checked by : J.C. Ro, E.D. Lee, Henry Sung, B.S. Son
- Approved by : C.S. Jung