Aro Electrodes en

Electrodes
ARO ELECTRODES: MASTER Y OF A TRADE

Present on every continent with the widest range of products in the
world, ARO occupies a leading position in its activity. Its new range of
electrodes is the result of an incomparable know-how acquired over half
a century entirely dedicated to a trade:
resistance welding.
It is not by chance that for many users ARO electrodes have become
the benchmark. Making the most of the experience it has gained both
on production sites and following thousands of hours' testing in the
laboratory, ARO is now proposing an advanced range with improved
longevity and working quality performances.
Electrode criteria
THE METAL
The metal used to manufacture the electrodes must have the following characteristics:
excellent conductivity in order to oppose the least possible resistance to the current;
a good thermal conductivity to ensure rapid heat dissipation;
mechanical properties in order to avoid cracking under the effect of impacts.
The metal must have an optimum hardness when hot, which does not mean the maximum hardness that could
be obtained by work-hardening (1). The metal must be sufficiently hard to avoid it being crushed under the compression force, and it must keep this optimum hardness in service so that the electrode is not subjected to softening which would quickly make it unusable.
Amongst the possible metals, the most interesting due to the breadth of its utilization possibilities is chromium
copper with a slight zirconium content (0.02 to 0.10 % Zr). Thanks to its composition, this alloy has the abovementioned key qualities. Furthermore, its mechanical properties are further significantly reinforced by its particular elaboration technique which gives it a long-fiber oriented-crystal structure. For example, chromium copper's hardness when hot and its resistance to softening are considerably more favorable than those of ordinary
copper zirconium alloys as shown by the graphs reproduced below.
There is, however, one case where the utilization of this metal is not recommended, or is even impossible: welding of copper, etc. For these special applications, ARO proposes electrodes made of electrolytic copper, sintered copper tungsten, molybdenum, tungsten, or even graphite. Their utilization conditions are summarized in
the table on page 5.
DESIGN
The electrode's design must meet the following requirements:
appropriate shape for guaranteeing application with optimum weld reliability;
optimum heat dissipation.
ARO has paid a great deal of attention to studying the thickness between the electrode's active surface and
the bottom of the cooling channel in order to obtain the best metal-water heat exchange, while ensuring that
the electrode keeps excellent mechanical properties and the maximum dressing possibilities. Likewise, the
distance between the injection tube (or nozzle) and the bottom of the channel has been carefully determined
due to the importance of this factor in the effectiveness and regularity of cooling. This is why, when an electrode is replaced with an electrode of a different model, it is absolutely essential to use the appropriate injection tube.
(1) Excessive work hardening will cause inconsistencies in the metal (by precipitation of one phase at the time of the successive reheatings that it is submitted to in service) when, on the contrary, its homogeneity is a key factor for its good mechanical and electrical resistance.
-2-
As a general rule, the end of the tube must be situated at a distance of 1 to 5 mm from the bottom of the channel.
Indeed, if this distance is too great, a pool of stagnant water forms at the bottom and is rapidly transformed into
vapour preventing any cooling (Fig. 3).
In order to cope with the particular requirements dictated by the configuration or to enable access to the parts to be welded, ARO has designed special electrode shapes. There are a large number of variants one of which,
intended for welding tubes, is illustrated in figure 4.
Furthermore, given the many advantages of ARO's swivel electrodes, we
must emphasize their special characteristics. These electrodes, the goal of
which is to leave practically no imprint (on the thin metal sheets), meet three
key requirements : very compact shape, extremely easy to orient, highly efficient cooling and sealing. (Fig. 5 and 6: Cross-section of a swivel electrode
and view of the orientation possibilities in every plane)
USING THE ELECTRODES
Fig. 3
Fig. 4
The electrodes inevitably become worn due to the contact

with the metal to be welded, under the effect of pressure
and heat. The fact that they are wear parts does not mean
that it is always difficult to limit their consumption. Indeed,
between very good and very poor utilization conditions,
wear can vary by a factor of 1 to 100! It is therefore
obvious why it is so important to use these parts in a rational way, which is ensured by an appropriate adjustment of
the welding guns or machines, a power and force rating
suited to the nature and thickness of the sheets to be welded, an adequate water supply and, insofar as possible, a
good surface condition for the parts. By becoming encrusted in the active face, scaling or rust cause it to deteriorate
very quickly.
If, after having checked these various points, abnormal

wear is nevertheless observed, consult the ARO Service
department. Likewise, if the mechanical resistance of the
weld spots is not as good as expected, check that the diameter (D) of the active faces is suited to the thickness (e),
using the following relationship:
D = 2e + 3 mm. If the parts to be welded are of the same
thickness, the active diameters of the two electrodes will
therefore be the same. But, if we
take the example of a 1 mm
sheet to be welded to a 4 mm
sheet, the respective diameters
should be in the region of 5 and
e1
e2
11 mm. This is necessary to
ensure that the weld nugget is

de base
spread evenly on each side of
the interface (Fig. 7).
Fig. 5
D1
D2
Fig. 7
Basic
Fig. 6
The "diameter" parameter has undeniable consequences

on the mechanical strength of the assembly. This parameter must therefore never be neglected. Likewise, the angle
of the tip must be kept close to its original value, which is
to say for most electrodes, a = 90 to 120 (Fig. 8).
-3-
Electrode criteria
Although the application of the above-mentioned relationship leads to electrodes with a

wide basic diameter being used, these electrodes are not however oversized. On the
contrary, their thermal cycle (temperature variation in service) is more favorable and,
when welding galvanized sheets for example, their longevity without any reworking will
be all the better. Furthermore, a large electrode cross-section is a determining factor for
improving the machine's secondary efficiency by reducing the current density (A/mm?)
passing through the electrodes and, consequently, their ohmic resistance.
Fig. 8
WELDABILITY TABLE
Nickel
alloy
M
I
L
D
S
T
E
E
L
Pickled
Nickel
Phosphor
bronze
Silica
bronze
Nickel
silver
Yellow
Red
brass
brass
24-40% Zn 10-25% ZN
fh
fh
fh
fh
cd
cd
bh
bh
bh
bfh
bcd
bcd
cd
cd
cd
cd
Zinc
galvanized
cdh
cd
cd
cd
cd
cdf
Other
coatings
cdh
cd
4
D
4
3
1
D
4
3
1
3
eg
eg
egh
egh
egh
eg
egh
eg
eg
eg
eg
eg
eg
3
3
3
C
B
3
3
3
3
3
3
B
C
3
3
B
3
5
3
3
3
1
4
5
1
3
D
3
4
3
egh
eg
W elding
A. Excellent
B. Good
C. Difficult
D. Unsatisfactory
Electrodes
1.
3.
4.
5.
Copper (soudalox 100)

CRM16 (soudalox 200)
CB4 (soudalox 300)
Molybdenum
Special indications
3
3
3
3
3
3
3
3
Yellow brass
24-40% Zn
Nickel alloy
3
3
Red brass
10-25% ZN
Nickel
Pickled
Phosphor bronze
Scaled
Silica bronze
Zinc gal vanized
Nickel silver
Other
coatings
Copper
MILD STEEL
St ainless
steel
Aluminum
and its
its alloys
Aluminum
and
its
its alloys
Scaled
St ainless steel
Copper
Welding
possibility
Electrode
against
Electrode
against
Special
indications
-4-
a) Can be used in a very wide quality and size range.

b) Inconsistent low-quality welding, sanding or pickling
recommended.
c) The thickness of the coating must be uniform.
d) The electrodes must be kept clean to avoid
sticking.
e) High currents and short times to avoid sticking.
f) Small thicknesses can be welded under special
conditions.
g) The welding parameters must be carefully checked.
h) Low welding resistance.
Electrode criteria
NATURE OF THE ELECTRODES' ACTIVE FACE
The table below indicates the nature of the electrodes to be used according to the metallurgical type of the parts to
be welded, their shape, and the type of assembly to be made.
Nature of the work to be performed
Welding
of mild steels (whether pickled or not),

not coated (galvanized, zinc-plated, aluminized, chrome-plated, nickel-plated,
tin-plated, etc.)
of stainless steels
of heat-resisting steels
Nature of the electrode to be used

of brasses
of bronzes
of nickel and its alloys
of different types of metals
(steel/brass, stainless
steel/mild steel, stainless
steel/galvanized steel)
copper-chrome-zirconium alloy
Welding
of aluminum
of aluminized steel
electrolytic copper
Welding
of pure copper
of lightly alloyed copper
molybdenum
Welding
Welding
Welding
copper/brass
molybdenum on copper side and

Cu-Cr-Zr electrode on brass side
of copper wires
of tantalum
of silicon steel
tungsten
of electrical contacts
by projection
sintered copper tungsten

(Cutene)
Electro-brazing of parts made of miscellaneous metals

or heating
graphite
Cunitene (possibly Cutene)
Hot riveting
The various parts making up the electrode: (electrode tips and electrode bodies) and the electrode holders presented
in this catalogue comply with the CNOMO recommendations and are conform to the ISO specifications.
In certain cases, the utilization of these electrode tips requires the replacement of the existing electrode bodies or
electrode holders, with new models.
We remain at your disposal for any further information and to propose the most appropriate solution if you give us the
precise references or dimensions of the equipment used on your machine.
-5-
Electrode characteristics
In a resistance welding machine, the electrodes are the components that are submitted to the most severe
service conditions, since they must simultaneously support all of the force and all of the current.
One of the key factors for success lies in the choice of its characteristics,
that is to say:
Material
Profile and dimension
Cooling
Material
To make the electrodes, we use alloys that maintain a high degree hardness at the welding temperatures
and a conductivity close to that of copper.
The table below indicates these alloys' characteristics and applications.
METAL
ELECT. COPPER
SOUDALOX 100
CRM16
SOUDALOX 200
CB4
SOUDALOX 300
Brinell hardness
100 to 120
130 to 160
170 to 220
Electrical
conductivity
Copper I.A.C.S. %
83 to 93
75 to 85
45 to 52
Annealing
temperature C
350
500
500
Breaking load
kg/mm2
45
52
70
Applications
aluminum and
light alloys
mild and
semi-soft steel
stainless steels
hard steels
heat-resistant steels
self-hardening steels
Marking on the tip of

soudalox electrodes
XXXXXXXXXX
-6-
Tips of female
detachable electrodes
CRM16
SOUDALOX 200
16
9.5
12
20
P911 310 600 *
(T0 611 001)
20
11.5
15
22
P911 321 600
(T0 611 002)
16
9.5
12
20
P911 310 400 *
(T0 611 003)
20
11.5
15
22
P911 321 400
(T0 611 004)
16
9.5
12
20
P911 310 000
(T0 611 005)
20
11.5
15
22
P911 321 000
(T0 611 006)
16
9.5
12
20
40
P911 310 101
(T0 611 007)
20
11.5
15
22
50
P911 321 100
(T0 611 008)
* Can be delivered within 24 hours in an emergency.
-7-
10% tapered electrodes

ARO
N1
N2
N3
N4
d1
ISO
12.7 -15.5
19
8.9
11.8
17.8
24.5
STRAIGHT, FLAT
CRM16
soudalox 200
CB4
soudalox 300
17
WL145100
WL145107
6.5
27
WL145135
12
7.5
24
WL245134
55
12
7.5
20
WL245156
12
30
19
7.5
17
WL245530 *
"
14
33
25
7.5
25
WL245733 *
12.7
16
32
13
T0611009
"
"
40
"
"
T0611010
"
"
50
"
"
T0611011
"
"
63
"
"
T0611012
15.5
20
40
16
10
"
"
50
"
"
"
63
"
"
"
80
"
"
"
44
25
17.8
20
45
19
10.5
27
"
20
65
19
10.5
"
20
45
25
"
20
72
"
20
"
d1
8.9
10
25
14
6.5
"
10
35
14
11.8
14
34
"
14
"
Electrolytic Cu
soudalox 100
T0611014
T0611013
WL245203
T0611015
T0611016
T0611018
T0611017
T0611019
T0611020
36
T0611084
WL370101
WL345146 *
WL345147
48
WL345165
WL345118
10.5
35
WL345645
30
10.5
27
WL345372
62
35
10.5
42
WL346562
20
53
40
10.5
27
WL345553
"
20
72
50
10.5
53
WL345972
19
25
50
20
13
"
"
63
"
"
"
"
80
"
"
"
"
55
35
"
24.5
32
50
25
16
T0611028
"
32
63
25
16
T0611029
"
32
80
25
16
T0611030
"
32
60
25
10.5
41
WL445960
"
32
100
30
10.5
83
WL445601
"
32
64.5
35
10.5
41
WL445000
T0611022
T0611021
T0611023
T0611024
T0611026
45
T0611025
T0611085
-8-
T0611027
ARO
N1
N2
N3
N4
d1
d2
ISO
12.7 -15.5
19
8.9
11.8
17.8
24.5
STRAIGHT, CENTERED
Electrolytic Cu
CRM16
soudalox 100
soudalox 200
d1
d2
8.9
10
25
10
7.5
17
60
WL103525 *
10
34
10
7.5
26
90
WL103534
10
43
10
7.5
17
90
WL103543
11.8
14
34
12
7.5
16
37,30
WL203001
"
14
34
12
7.5
24
90
"
14
42
12
7.5
24
90
WL203142 *
"
14
55
12
7.5
40
90
WL203155 *
14
55
12
7.5
90
WL203101
14
71
12
7.5
24
90
WL203171
14
84
12
7.5
24
60
WL203184 *
14
84
12
7.5
24
90
WL203105
12.7
16
40
13
90
T0611208
"
16
63
13
90
T0611209
15.5
20
40
16
10
90
"
20
50
16
10
90
"
20
63
16
10
90
"
20
80
16
10
90
17.8
13
30
19
10.5
20
120
WL303130
"
20
45
19
10.5
27
90
WL303145 *
"
20
56
19
10.5
38
90
"
20
62
19
10.5
"
20
92
19
10.5
27
"
20
104
19
10.5
27
19
25
50
20
13
90
"
25
63
20
13
90
"
25
80
20
13
90
24.5
32
50
25
16
90
"
32
60
25
10.5
41
90
13
"
32
100
25
10.5
83
90
13
WL267300
T0611032
CB4
soudalox 300
WL203134 *
T0611031
WL203183
T0611033
T0611034
T0611036
T0611035
T0611037
T0611038
WL367156
WL303156 *
WL303162
90
WL303192
90
WL303104
T0611040
WL303146
T0611039
T0611041
T0611042
T0611044
T0611043
T0611210
-9-
WL403960
WL403901
WL403900
T0611045
c
c
d2
d1
j
a
d2
e
d1
ARO
N1
N2
N3
N4
ISO
12.7 -15.5
19
8.9
11.8
17.8
24.5
Fig. 1
* Fig. 2
d1
d2
STRAIGHT, ECCENTRIC
Electrolytic
Cu
soudalox 100
8.9
"
"
11.8
"
"
"
"
"
"*
12.7
"
"
"
15.5
"
"
"
"
"
"
"
17.8
"
"
"*
19
"
"
"
"
"
25
"
10
10
10
10
14
14
14
14
14
14
14
16
16
16
16
20
20
20
20
20
20
20
20
20
20
20
20
25
25
25
25
25
25
31.5
31.5
25
34
43
25
34
42
55
71
80
84
34
32
40
50
63
40
50
63
80
40
50
63
80
45
56
92
55
50
63
80
50
63
80
60
100
10
10
10
14
12
12
12
12
12
12
14
13
13
13
13
16
16
16
16
16
16
16
16
19
19
19
30
20
20
20
20
20
20
25
25
21
6.5
6.5
6.5
6.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
8
8
8
8
10
10
10
10
10
10
10
10
10.5
10.5
10.5
10.5
13
13
13
13
13
13
10.5
10.5
17
26
17
13
24
24
40
65
24
22
27
38
27
40
41
90
90
90
90
90
90
90
90
60
90
90
60
60
60
60
90
90
90
90
60
60
60
60
90
90
90
90
90
90
90
60
60
60
90
90
5
4
4
6.5
6
6
6
2.5
4
5
6
6
6
6
12
12
- 10 -
3
3
3
4
3
3
3
4
3
8
3
3
3
3
4
4
4
4
4
4
4
4
4
4
5
11
5
5
5
5
5
5
6
6
T0611047
T0611051
T0611066
T0611070
WL368155
T0611055
T0611059
T0611212
T0611076
WL441000
CRM16
soudalox
200
WL141525 *
WL141534
WL141543
WL142125
WL241134 *
WL241142
WL241155 *
WL241171
WL241100
WL241102
WL242502
T0611061
T0611062
T0611063
T0611064
T0611046
T0611049
T0611050
T0611053
T0611065
T0611068
T0611069
T0611072
WL341145 *
WL341156
WL341192
WL342355
T0611054
T0611057
T0611058
T0611073
T0611069
T0611075
WL441960
WL441900
CB4
soudalox
300
domed
"
"
"
T0611048
T0611052
T0611067
T0611071
domed
"
"
"
T0611056
T0611060
T0611213
T0611077
domed
"
"

L
L
c
d2
d1
d2
d1
a
j
d2
d1
8.9
11.8
17.8
24.5
ISO
12.7 -15.5
19
L
L
ARO
N1
N2
N3
N4
d1
graphite
Cutene
molybdenum
tungsten
DETACHABLE
DETACHABLE ELECTRODE
d1
d2
8.9
10
25
10
6.5
16
90
8.9
10
25
14
6.5
14
90
3
3
centered
straight
eccentric
straight
eccentric
tilted
flat
WL155525
WL156100
8.9
10
25
14
6.5
14
90
11.8
14
34
16
7.5
14
90
WL157600
11.8
14
34
16
7.5
24
90
11.8
14
34
16
7.5
24
90
17.8
20
45
19
10.5
28
90
17.8
20
45
19
10.5
27
90
17.8
20
43
19
10.5
27
90
8.9
10
25
14
6.5
16
90
8.9
10
25
12
6.5
16
90
8.9
10
25
14
6.5
16
90
8.9
10
26
14
6.5
16
11.8
14
34
16
7.5
24
90
11.8
14
34
16
7.5
24
90
11.8
14
34
16
7.5
24
90
17.8
20
56
18
10.5
27
90
17.8
20
58
18
10.5
27
90
17.8
20
58
18
10.5
27
90
17.8
20
52
18
8.9
10
42
14
6.5
26
90
8.9
10
42
14
6.5
26
11.8
14
44
16
7.5
24
90
WL275344
11.8
14
44
16
7.5
17.8
20
55
18
10.5
27
90
WL375155
17.8
20
45
18
10.5
31
90
17.8
20
55
18
10.5
27
WL376155
8.9
10
37
12
6.5
26
WL178137
11.8
14
36
14
7.5
24
WL278336
17.8
20
48
16
10.5
27
WL378148
17.8
20
45
24
10.5
27
WL378345
WL255334
WL256334
WL257334
WL355145
WL356100
WL357100
WL158125
WL159125
WL160125
WL164126
WL258334
WL259334
WL260334
WL358156
WL359158
WL360158
27
WL364152
WL175142
WL176142
WL276344
5
- 11 -
WL381145
d1
d2
b
ARO
N1
N2
N3
N4
a
j
Fig. 1
8.9
11.8
17.8
24.5
ISO
12.7 -15.5
19
* Fig. 2
TILTED, ECCENTRIC
d1
d2
CRM16
soudalox 200
8.9
10
25
10
6.5
17
90
2, 5
WL105525
"
10
35
10
6.5
26
90
WL105535
11.8
11
24
12
7.5
17
90
WL205124
"
14
34
12
7.5
24
90
WL205134 *
"
14
42
12
7.5
24
90
WL205142
"
14
55
12
7.5
40
90
WL205154 *
14
70
12
7.5
24
60
WL205170
11.8*
14
36
18
7.5
22
9.5
WL244436
11.8*
14
56
18
7.5
40
9.5
WL244456
17.8
20
45
19
10.5
27
90
WL305145 *
"
20
55
19
10.5
27
90
WL305157
"
20
87
19
10.5
73
90
WL305101
24.5
31.5
60
25
10.5
41
90
10
WL305964
- 12 -
ARO
N1
N2
N3
N4
ISO
12.7 -15.5
19
8.9
11.8
17.8
24.5
SPECIAL SHAPES OR
VERSIONS
S-shaped
d1
d2
11.8
87
27
90
15.5
95
28
17.8
100
27
19
105
35
90
WL210300
T0611102
WL310104 *
T0611103
curved and tapered

d1
d2
17.8
127
30
7.4
WL310103 *
platen on swivel
d1
8.9
39.3
22
41.4
30
WL108243
11.8
43.25
22
WL208939 *
"
45.4
30
WL208943 *
"
45.8
25
WL208600
12.7
45
30
T0611086
15.5
50
30
T0611087
17.8
51.4
30
WL308363 *
19
65
40
T0611088
WL108839
rectangular
d1
S1
S2
11.8
25
41
20
30
35
WL299941
15.5
20
50
20
50
35
T0611082
17.8
18
40
20
40
25
WL311941
"
20
42
20
90
32
WL311942
"
25
47
25
50
25
WL311948
19
25
60
25
60
40
T0611083
shouldered
d1
d2
d3
11.8
41
12
16
90
WL299141
17.8
50
19
19
90
10
WL303950 *
- 13 -
ARO
N1
N2
N3
N4
ISO
12.7 -15.5
19
8.9
11.8
17.8
24.5
SPECIAL SHAPES OR
VERSIONS
offset, adjustable
d1
d2
17.8
62 to 104
90
43
WL343900
L-offset
d1
d2
11.8
56
26
35
12
10
T0611214
15.5
56
26
35
12
10
T0611104
17.8
67
32
40
16
12
T0611215
19
67
32
40
16
12
T0611105
elbow end
d1
15.5
88
25
16
T0611100
19
93
25
20
T0611101
90 elbow, rough cast surface

d1
d2
15.5
45
25
T0611106
19
65
30
T0611107
tapered
- 14 -
d1
d2
sx 100
sx 200
sx 300
11.8
60
12 6
WL216360
12.7
50
13 5
T0611093
15.5
64
16 7
T0611095
T0611094
T0611096
19
80
20 9
T0611098
T0611097
T0611099
ARO
N1
N2
N3
N4
ISO
12.7 -15.5
19
8.9
11.8
17.8
24.5
SPECIAL SHAPES OR
VERSIONS
straight, centered dome (special light alloy)
d1
soudalox 100
CRM16
15.5
50
16
100
T0611079
"
63
16
"
T0611117
17.8
45
19
50
WL314111
"
45
19
75
WL314101
"
45
19
100
WL314109
"
45
19
150
WL314110
"
56
19
150
WL314108
19
50
20
200
T0611080
snub end
d1
soudalox 200
15.5
80
25
T0611089
19
90
25
T0611090
tube welding
d1
CRM16
17.8
55
50
30
35
WL315955
please consult us for other dimensions
d1
CRM16
17.8
50
40
20
WL313950
- 15 -
Electrodes for end

mounting 19.8
Used on S 2000 and S 3000 welding guns and on N 33 machines.
NUT AND HALF-BUSHING FOR END MOUNTING OF ELECTRODE

Electrode reference
Half-bushing reference
Nut reference
WL 899 903
00 100 384*
100 385
WL 899 901
00 100 384*
100 385
WL 899 902
00 100 384*
100 385
WL 803 201
2 180
WL 819 200
2 180
WL 818 100
002 179 (to be ordered in pairs)
WL 816 201
2 180
2 180
* set of 2
- 16 -
Electrodes for end

mounting - 24.5
Used on S 4000 and S 6000 welding guns and on MA - MC - MD and PA machines.
NUT AND HALF-BUSHING FOR END MOUNTING OF ELECTRODE

Electrode reference
Half-bushing reference
Nut reference
WL 403 501
100 542
WL 425 500
100 542
WL 420 500
100 542
WL 403 500
100 542
WL 439 103
100 604*
100 542
WL 499 901
100 604*
100 542
WL 499 900
100 604*
Short 103 834
* set of 2
- 17 -
Electrodes for MOS machines

Angle shanks
25
straight
WU 251 322
30
straight
WU 321 302
straight
WU 321 300
inclined
WU 321 301
straight
WU 401 300
inclined
WU 401 301
straight
WU 503 300
32
40
50
inclined
Straight Shanks
130
11.8
ARO cone No.2
WU 321 003
17.8
ARO cone No.3
WU 321 006
250
450
intermediate
WU 322 002
WU 324 002
00 115 515
WU 322 005
WU 324 005
00 115 509
Length
Type I
32
Type II
40
130
250
450
intermediate
Type III
50
130
250
370
550
intermediate
WU 401 005
WU 402 005
WU 404 002
00 115 576
WU 502 002
00 200 258
- 20 -
24.5
ARO cone No.4
WU 401 004
WU 402 004
WU 404 001
00 115 512
WU 501 001
WU 502 001
WU 503 001
WU 505 000
00 115 940
Two-pin electrodes
Shape
(mm)
16
L
(mm)
Ref.
Subassembly
44
WU 160 300
154
WU 161 300
44
WU160 206
154
WU 161 203
L
(mm)
Ref.
Subassembly
71.5
WU 190 300
111.5
WU 191 301
151.5
WU191 300
246.5
WU 192 300
231.5
WU 252 301
315.5
WU 253 301
71.5
WU 190 200
111.5
WU 191 201
151.5
WU 191 200
246.5
WU 192 200
L
(mm)
Ref.
Subassembly
155
WU 251 301
255
WU 252 300
355
WU 253 302
170
WU 301 300
255
WU 302 300
355
WU 303 300
155
WU 251 200
255
WU 252 200
Electrodes
9.1
WL 101 517
WL 104 516
B
16
Shape
(mm)
WL 106 700
Electrodes
12
WL 201 124
19
A
WL 204 124
25
WL 243 324
19
WL 206 421
Shape
(mm)
25
Electrodes
18
WL 341 125
A
30
WL 304 140
B
25
- 21 -
Intermediate cones
Interior B
8.9
Exterior A
11.8
12.7
15.5
17.8
19
24.5
ISO
ISO
ARO cone No.3
ISO
ARO cone No.4
ARO cone No.1 ARO cone No.2

Dimensions
(mm)
11.8
ARO cone No.
17.8
ARO cone No.
17
00 101 876
00 101 272
23
26
19
20
30
CM3
201 695
26
19
200 870
20
T0 621 028
202 044
48
00 104 621
42
32
T0 621 029
35.5
19
00 103 894
45
00 115 511
00 115 510
00 115 509
30
30
30
30
20
20
20
00 115 577
20
00 115 576
00 115 514
00 115 512
40
40
40
30
200 500
200 897
200 324
52
- 23 -
00 200 927
35
00 115 515
CM4
15.5
00 201 092
46
31.26
12.7
13
ISO
23.82
200 189
00 200 762
ARO cone No.
00 102 050
19
24.5
22
30
30
Straight extensions
Cooling tube
(to be cut to length
at 45 degrees)
4x6
00 200 850
00 200 850
00 200 851
00 200 851
00 200 851
6x8
00 201 280
00 201 280
00 201 281
00 201 281
00 201 281
L= mm
D1
D2
Cone
D3
8.9
No.1
12
10
11.8
11.8
12.7
No.2
No.2
ISO
12
16
16
12
15.5
17.8
17.8
ISO
No.3
No.3
16
20
20
15
19
ISO
20
30
*
*
*
*
*
*
*
*
T0 601 048
40
50
63
80
100
00 201 150
00 201 151
00 201 152
00 201 153
00 201 154
00 201 155
00 201 156
00 201 157
00 201 158
00 201 159
00 201 160
00 201 161
00 201 162
00 201 163
00 201 164
00 201 165
00 201 166
00 201 167
00 201 168
00 201 169
00 201 180
00 201 181
00 201 182
00 201 183
00 201 184
00 201 185
00 201 186
00 201 187
00 201 188
00 201 189
00 201 190
00 201 191
00 201 192
00 201 193
00 201 194
00 201 195
00 201 196
00 201 197
00 201 198
00 201 199
00 201 200
00 201 201
00 201 202
00 201 203
00 201 204
00 201 205
00 201 206
00 201 207
00 201 208
00 201 209
00 200 724
00 201 147
00 201 138
00 201 140
00 201 142
00 200 595
00 201 148
00 201 139
00 201 141
00 201 143
00 201 220
00 201 221
00 201 222
00 201 223
00 201 224
00 201 225
00 201 226
00 201 227
00 201 228
00 201 229
00 201 230
00 201 231
00 201 232
00 201 233
00 201 234
00 201 235
00 201 236
00 201 237
00 201 238
00 201 239
* Blind drilling
- 24 -
Cambered extensions
D1
12
Cone
D2
Cone
D3
Ref. ARO
8.9
ARO No.1
13
20
80
11.8
ARO No.2
13
20
80
12.7
ISO
13
20
80
63
T0 601 056
12
63
T0 601 057
18
63
T0 601 058
20
100
00 201 905
ISO
15.5
ISO
16
17.8
ARO No.3
20
20
100
00 201 325
19
ISO
20
20
100
Cone
Reference
15.5
10%
00 201 145
17.8
10%
00 201 146
- 25 -
Straight and cambered

extensions
D1
Cone
D2
Cone
D3
L1
L2
ref. ARO
11.8
ARO No.2
11.8
ARO No.2
16
45
14
00 201 320
12.7
ISO
12.7
ISO
16
47
16
00 201 321
15.5
ISO
12.7
ISO
16
60
20
00 201 322
17.8
ARO No.3
11.8
ARO No.2
20
70
20
00 201 323
19
ISO
15.5
ISO
20
75
25
00 201 324
20
100
20
00 201 792
17.8
17.8
D1
Cone
D2
Cone
D3
L1
L2
ref. ARO
11.8
ARO No.2
11.8
ARO No.2
16
75
14
16
00 201 545
12.7
ISO
12.7
ISO
16
77
16
16
15.5
ISO
12.7
ISO
16
90
20
16
17.8
ARO No.3
11.8
ARO No.2
20
90
20
20
00 201 296
19
ISO
15.5
ISO
20
90
25
20
- 26 -
Straight extensions
L = mm
D1
12
Cone
50
63
80
100
00 201 240
00 201 241
00 201 242
00 201 243
00 201 244
00 201 245
00 201 246
00 201 247
00 201 248
00 201 249
00 201 250
00 201 251
00 201 252
00 201 253
00 201 254
00 201 255
00 201 256
00 201 257
00 201 258
00 201 259
ISO
*
15
40
ISO
*
* blind hole
L = mm
D1
Cone
40
50
63
80
100
17.8
No.3
00 201 260
00 201 261
00 201 262
00 201 263
00 201 264
15.5
ISO
00 201 265
00 201 266
00 201 267
00 201 268
00 201 269
- 27 -
Electrode-holder subassembly
Morse taper attachment
Centered model
Ref. WG 900 273
to be cut to lenght
Left-hand model
Ref. WG 900 275
to be cut to lenght
Right-hand model
Ref. WG 900 274
to be cut to lenght
- 28 -
Electrode-holder subassembly
Clamp attachment
Center clamp model
Ref. WG 900 276
to be cut to lenght
Right-hand clamp model

Ref. WG 900 277
to be cut to lenght
Left-hand clamp model

Ref. WG 900 278
to be cut to lenght
- 29 -
Electrode holder
For flat-arm models for upright or tilted electrode bodies *

These electrode holders are made of two parts :
a chromium copper body which is attached to the arm of the welding
machine,
a cadmium-plated steel cap that
clamps the electrode, clamping is
ensured by 10 hex head socket
screws or 12 hex head socket
screws.
These electrode holders should preferably
be attached with 16 mm studs and a
normal nut and a steel washer external
diameter 45 mm, thickness 5 mm.
25
140
50
60
30
200
60
75
t
103
98
154
31.5
150
60
75
104
31.5
40
200
200
60
60
75
85
154
154
f
50
50
50
50
58
50
50
Model
straight
tilted
straight
straight
tilted
straight
straight
This electrode holder is more especially designed for machines giving a

clamping force of 2 to 4 tonnes. Cap clamping is obtained using 4 10 hex head
socket screws.
This electrode holder should preferably be
attached with two 24 mm studs and a
normal nut and a washer external
60 mm, thickness 6 mm.
Code
270
193
T0636011
* The non-functional dimensions are rough cast

- 30 -
Code
T0636012
T0636013
T0636014
T0636015
T0636016
T0636017
Electrode holder
For flat-arm models for horizontal electrodes *

These electrode holders are made of two parts:
a chromium copper body which is attached to
the arm of the welding machine,
a cadmium-plated steel cap that clamps the
electrode shank, clamping is ensured by 10
hex head socket screws.
k
25
30
31.5
w
174
185
185
b
50
60
60
g
60
75
75
t
104
104
104
h
40
45
45
Code
T0636022
a
19
25
25
25
Code
T0636025
T0636026
For round arms

These electrode holders are made of two parts:
a chromium copper body which is attached to the
arm of the welding machine,
a cadmium-plated steel cap that clamps the electrode shank, clamping is ensured by 10 hex
head socket screws.
Maximum force applicable to these electrode holders fitted with electrodes T0636018-019:
for the T0636025 model: 3250 N
for the T0636027 model: 5000 N
k
25
30
30
31.5
b
50
60
60
60
g
60
75
75
75
h
33
35
35
35
* The non-functional dimensions are rough cast

- 31 -
j
31.5
30
25
31.5
T0636027
Electrode holder
Models with intermediate part A *

The electrode holder A should preferably be attached with 2 studs 16 mm and 2 normal nuts along
with 2 steel washers external 45 mm, thickness
5 mm.
Model
straight
inclined at 15
Code
T0636028
T0636029
Models with intermediate part B *

Delivered with 1 straight fitting + 1 elbow fitting and
2 installed plugs.
Electrode holder B must be attached with 4 screws
12 mm on press platens.
Model
straight
Code
T0636030
Models with intermediate part C

The intermediate part C is installed in electrode holder A and B.
a
15.5
20
19
25
h
30
68
120
30
73
Model
short
long
long
short
long
Code
T0621031
T0621032
T0621033
T0621034
T0621035
* The non-functional dimensions are rough cast.

- 32 -
Electrode holder
For flat-arm simple models for built-in electrode tips *

Maximum force applicable to the electrode tip:
straight model: 1200 daN
inclined model: 800 daN
15.5
20
25
17.8
25
30
19
25
30
h
42
40
60
60
55
Model
straight
inclined
straight
straight
inclined
Code
T0636079
T0636080
T0636089
T0636081
T0636082
For round-arm simple offset models for built-in electrode tips *

Maximum force applicable to the electrode tip:
for
for
for
for
model T0636033
model T0636084
model T0636034
model T0636085
:
:
:
:
3250
3250
5000
5000
N
N
N
N
15.5
20
25
31.5
17.8
20
25
25
17.8
20
25
30
19
25
30
40
* The non-functional dimensions are rough cast.

- 33 -
h
48
45
48
45
48
45
62
55
g
28
28
28
30
Model
straight
inclined
straight
inclined
straight
inclined
straight
inclined
Code
T0636033
T0636084
/
/
00352267
/
T0636034
T0636085
Electrode holders
MOS - MB PB
Electrode holders
with/without platen
with clamp
4 holes 12.5
Centered electrode holder
Same with extension
Electrode (cone)
h (mm)
reference
No. 2
82
WH 900 106
No. 3
87
WH 900 107
No. 4
87
WH 900 111
No. 2
200
WH 900 114
No. 3
200
WH 900 115
No. 4
200
WH 900 116
with clamp for 20 extension
00 359 229
Machines
Connection and attachment

kit (for 1 electrode holder)
MOS
H0 159 692
MB
HMF07 020
PB
H0 359 378
- 34 -
Horizontal-electrode
simple models
These electrodes can be installed in T0636022 or T0636025 type electrode holders.
Model
Code
Straight
T0636018
Tilted
T0636019
- 35 -
Accessories
Electrode removal wrench

Used for quick removal of standard electrodes and end fittings up to 20 mm, and
electrodes from 10 to 22 mm, in complete safety for the user, while protecting the
electrode's cone and the extension.
Model
strengthened
light
Code
64 400 200
64 400 201
Reamers for electrode holder mounts
Cone
No. 1 -
No. 2 -
No. 3 -
No. 4 -
9.1 mm
12 mm
18 mm
25 mm
Code
280 87 508
280 87 900
280 86 642
280 88 002
Metal sheet protection aerosol KT-66/77-II

Thanks to its anti-adhesive properties, this 2-in-1 product
ensures the protection of metal sheets, nozzles and MIG
contact tubes.
It creates a greasy film that protects against the nicks caused
by incandescent and carbon particles.
Non-flammable product.
Can be used for tools and resistance welding guns.
Reference 93 390 011
Jar of contact grease, 1 kg

74 940 201
- 36 -
Accessories
Aerosol for protecting tools against weld projections
Description
NB Aerosol (boron nitride) is a colloidal suspension of micronized

boron nitride which, when sprayed on to the tools, leaves a highly
adhesive protective white film after a few seconds' drying.
Applications
Protection of robot welding parts and of ancillary equipment liable to receive weld
sparks. Over time they form a highly adhesive deposit which can only be removed
mechanically.
NB Aerosol eliminates this problem.
Advantages
Absence of deposits on the equipment, the projections of molten metal no longer

stick to the exposed surfaces.
Removes the need to perform the welding gun cleaning operations, hence a time
saving when carrying out maintenance operations.
Excellent resistance of the boron nitride film at high temperature.
Packaging
Aerosol 400 ml.

Non-flammable propellant, no effect on the ozone layer.
Reference 93 390 025
- 37 -
Elastomer heads
Direct attachment elastomer heads

TEBL - 500 and 1000

TECL - 500 and 1000
TEBL: elastomer head with 20 clamp, for extension and caps

TECL: elastomer head with No.3 17.8 cone, for direct electrode attachment
The flexibility of the elastomer head makes it possible to compensate for the differences of
levels and spread the forces evenly over the metal sheets.
Direct mounting on a welding machine by means of a pad. The center distance between the
2 heads is at least 31 mm.
double guide on wear bushings,

silver-plated shunt,
rapidly interchangeable spare parts,
cooled electrode holder.
Narrow attachment elastomer heads

TEBE - 500 and 1000

TECE - 500 and 1000
TEBE: narrow elastomer head with 20 clamp, for extension and

caps
TECE: narrow elastomer head with No. 3 17.8 cone, for direct
electrode attachment
The finesse of the elastomer heads makes it possible to place several heads side
by side. The minimum center distance is 31 mm. These heads are attached to the
slotted platen by means of an attachment plate that is generally water-cooled.
The flexibility of the elastomer heads makes it possible to compensate for the differences of levels and spread the forces
evenly over the metal sheets.
-
double guide on wear bushings,

silver-plated shunt,
rapidly interchangeable spare parts,
swivel clamp positioning,
cooled electrode holder.
- 38 -
Electrode holder
PESS-E - PESS-V
Clinker-blower electrode holder

PESS-E : Clinker-blower electrode holder for nuts

PESS-V : Clinker-blower electrode holder for screws
Depending on the type of parts to be welded (nuts or screws), this water-cooled assembly
makes it possible to center them with respect to the drilling in the sheet, thanks to the guide
device. Its clinker-blower system, which functions during the welding cycle, reduces the
arcing phenomena and lengthens the electrodes' service life. The assembly is installed
directly on the platen of a welding machine by means of a mounting pad.
Depending on the electrodes and pilots, possibility of welding:
- M3 - M4 - M5 - M6 - M8 - M10 nuts,
- M5 - M6 - M8- M10 screws.
Delivered with one electrode and one pilot depending on
the type of parts to be welded.
General view of the PESS-E
Example of nut welding
- 39 -
Connecting rods
CESS shank for welding nuts with clinker-blower
The guide device makes it possible to center the nuts with respect to the drilling in the sheet.
The clinker-blower system, which functions during the welding cycle, reduces
the arcing phenomena and lengthens the electrodes' service life.
This assembly is used on a spot welding machine.
- shank 25, 30 and 40, length 275 mm or 180 mm,

- air supply for blowing off the clinker,
- water box and cooling injector,
- interchangeable electrode and pilot,
- possibility of checking the nut direction with the DPS (Nut Presence/Direction Detector)
box.
CVSS shank for welding screws with clinker-blower
The guide device makes it possible to center the screw.

The clinker-blower system, which functions during the welding cycle, reduces the arcing
phenomena and lengthens the electrodes' service life.
This assembly is used on a spot welding machine.
shank 25, 30 and 40, length 275 mm or 180 mm,

air supply for blowing off the clinker,
water box and cooling injector,
interchangeable electrode and pilot,
possibility of checking the presence and length of the screw with the DPS
(Nut Presence/Direction Detector) box.
- 40 -
Pneumatic hand grinder
AICHI SANGYO grinder

TDETD18A : electrode diameter 9 to 18 mm

TDETD25A : electrode diameter 19 to 25 mm
- Operation possible with one hand.

- Simple, patented electrode plating system.
- Modular milling grinder, quick and easy positioning.
- 41 -
Dynamometers
Mechanical dynamometer

Ref. 70 800 003 from 0 to 1000 daN

Ref. 70 800 004 from 0 to 2000 daN
The 334 series universal mechanical dynamometers have been designed

for the static measurement of forces.
The compression forces applied to the bearing points cause a deformation
of the keyway. This results in a movement of the built-in measurement rod,
which is transmitted to the comparator. The compression forces are indicated in the clockwise direction. The slight thickness between the bearing
points makes it possible to use universal, robust and precise dynamometers, where other measuring apparatus cannot be used because of their
size.
Delivered with a plastic case and a calibration certificate.
Thickness between the bearing points:
- 18 mm for the 70 800 003,
- 25 mm for the 70 800 004.
Digital dynamometer

Ref. 70 800 010 version 500 daN

Specially developed for ARO, this new digital dynamometer offers all the
advantages of an advanced technology combined with ARO's experience
in resistance welding.
Proposed in three versions 500, 1500, 3000 daN its rigid construction allows it to accept forces up to 4500 daN without the slightest
problem
-
dimensions: 280 x 85 x 35 mm,

thickness between pads : 23 mm,
weight: 685 gr,
precision: less than 0.6 % of the measured value,
power supply: 1 standard 9 V battery.
Besides the direct reading of the measured force, it offers the possibility of freezing the
measurement at any moment in the cycle, and of storing it until resetting.
Supplied with its battery, calibration certificate for ISO 9000, user's manual and storage box.
- 42 -
Nine subsidiaries worldwide

A proximity service in France
ARO S.A.S.
1, avenue de Tours - BP 40161 - 72500 CHATEAU-DU-LOIR - FRANCE
Tel: 33 (0) 2 43 44 74 00 - Fax: 33 (0) 2 43 44 74 01
E-mail: aro@aronet.com - http: //www.aronet.com
Nine distribution and service subsidiaries and one subsidiary dedicated to welding electronics:
ARO Controls SAS
ARO SCHWEISSMASCHINEN GmbH
Blcherstrae 135 b
86165 AUGSBURG
Deutschland
Tel.: 49 (0) 821 797 1980
Fax: 49 (0) 821 797 1976
E-mail: aro-d@aronet.com
SAVAIR INC.
48500 Structural Drive
CHESTERFIELD TOWNSHIP, MI 48051
United States
Tel.: (1) 586 849 9353
Fax: (1) 586 949 4493
E-mail: sales@savairinc.com
ARO SOUDOMETAL
RESISTANCE WELDING SA - N.V.
Riverside Business Park
55/15 Bd Internationa(a)llaan
1070 BRUXELLES/BRUSSEL
Belgique/Belge
Tel.: 32 (2) 555 07 50
Fax: 32 (2) 523 20 24
E-mail: aro-b@aronet.com
AROSOUDAGE AB
Box 85
430 33 FJRS - Sverige
Tel.: + 46 (0) 300-543988
Fax: + 46 (0) 300-543989
E-mail: rs@arosoudage.se
ARO ESPAOLA SA
Calle Gav, 71-75
08014 BARCELONA
Espaa
Tel.: (34) 93 421 21 11
Fax: (34) 93 432 01 90
E-mail: aro-sp@aronet.com
AROMEXICANA S.A de CV
Prolongacin 51 Poniente n5106
Fraccionamiento Estrellas del Sur
72190 PUEBLA PUE - Mexico
Tel.: (52) 222 230 00 37
Fax: (52) 222 248 20 65
E-mail: aro@aromexicana.com.mx
ARO WELDING LTD
Unit 4 Fairfield Court
Seven Stars Industrial Estate
Coventry West Midlands CV3 4LJ U-K
Tel. : 44 (0) 2476 214320
Fax: 44 (0) 2476 511502
E-mail: aro-uk@aronet.com
ARO WELDING EQUIPMENT

(WUHAN) Co LTD
District A, Building No.19
High Tech Industry Park
430056 WUHAN - CHINA
Tel.: 86 27 8447 1353
Fax: 86 27 8447 1351
E-mail: gilles_claudinot@aro-wh.com.cn
ARO CENTRAL EUROPE S.R.O.
TRENCIANSKA 53
SK 82109 BRATISLAVA
Slovensko
Tel.: 421 915 79 24 67
Fax: 421 253 63 28 16
E-mail: ce@aronet.com
ARO Controls SAS
ZI de Mont sur Loir
72500 CHATEAU-DU-LOIR
France
Tel.: 33 (0)2 43 44 74 00
E-mail: aro-controls@aronet.com
A proximity service in France

North Paris Region Normandy
West
East
South
ILE DE FRANCE
ARO SAS
Regional Agency
60250 ANGY
Tel./Fax 03 44 26 36 48
e-mail: lopez@aronet.com
OUEST-BRETAGNE
Rue de Mallenneries
49190 ROCHEFORT S/Loire
Tel: 02 41 78 88 44
Fax: 02 41 66 48 26
e-mail: milon@aronet.com
CHAMPAGNE-ARDENNES
19, av. du 29 Aot 1944
51430 TINQUEUX
Tel: 03 26 04 18 97
Fax: 03 26 04 08 17
e-mail: kerever@aronet.com
NORD-NORMANDIECENTRE
1, avenue de Tours
Tel: 02 43 44 74 84
Fax: 02 43 44 72 04
e-mail: dilhac@aronet.com
SUD OUEST
9, route de Niort
79260 FRANCOIS
Tel: 05 49 33 28 09
Fax: 05 49 35 07 82
e-mail: papion@aronet.com
EAST
1, route des chalets
67730 LA VANCELLE
Tel: 03 88 57 93 82
Fax: 03 88 57 90 47
e-mail: huntzinger@aronet.com
ALPES-DAUPHINE
MIDI-PACA
ARO SAS
Regional Agency
38420 LE VERSOU
Tel: 04 76 51 53 52
Fax: 04 76 51 51 14
e-mail: imburchia@aronet.com
CENTRE OUEST
BOURGOGNEFRANCHE COMTE
10, rue du vieux noyer
21910
CORCELLES-LESCITEAUX
Tel: 03 80 36 97 00
Fax: 03 80 36 91 60
e-mail: debrosse@aronet.com
(bodywork)
1, avenue de Tours
Tel: 02 43 44 73 58
Fax: 02 43 44 73 52
e-mail: pasquereau@aronet.com
1, avenue de Tours - BP 40161

FRANCE
Tel.: 02 43 44 74 00
Fax: 02 43 44 74 01
E-mail: aro@aronet.com
http: //www.aronet.com
C618E - 10/05 - Ind. 1
ARO S.A.S.
The information and illustrations given in this brochure are based on the technical characteristics of the products at the time
when this document was printed. Within the scope of its continued product improvement policy, ARO reserves the right to
modify at all times the technical specificities of its products. This brochure includes information of a general character and
is not a contractual document.
The material in this brochure cannot be reproduced without formal authorization from ARO S.A.S.

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Electrodes

ARO ELECTRODES: MASTER Y OF A TRADE

USING THE ELECTRODES

The electrodes inevitably become worn due to the contact

If, after having checked these various points, abnormal

ensure that the weld nugget is

The "diameter" parameter has undeniable consequences

Although the application of the above-mentioned relationship leads to electrodes with a

Copper (soudalox 100)

Zinc gal vanized

a) Can be used in a very wide quality and size range.

NATURE OF THE ELECTRODES' ACTIVE FACE

Nature of the work to be performed

of mild steels (whether pickled or not),

Nature of the electrode to be used

molybdenum on copper side and

sintered copper tungsten

Electro-brazing of parts made of miscellaneous metals

Cunitene (possibly Cutene)

Marking on the tip of

P911 310 600 *

(T0 611 001)

P911 321 600

(T0 611 002)

P911 310 400 *

(T0 611 003)

P911 321 400

(T0 611 004)

P911 310 000

(T0 611 005)

P911 321 000

(T0 611 006)

P911 310 101

(T0 611 007)

P911 321 100

(T0 611 008)

* Can be delivered within 24 hours in an emergency.

10% tapered electrodes

10% tapered electrodes

10% tapered electrodes

10% tapered electrodes

10% tapered electrodes

10% tapered electrodes

curved and tapered

10% tapered electrodes

90 elbow, rough cast surface

10% tapered electrodes

straight, centered dome (special light alloy)

please consult us for other dimensions

Electrodes for end

NUT AND HALF-BUSHING FOR END MOUNTING OF ELECTRODE

002 179 (to be ordered in pairs)

Electrodes for end

NUT AND HALF-BUSHING FOR END MOUNTING OF ELECTRODE

Short 103 834

Electrodes for MOS machines

ARO cone No.3

ARO cone No.4

ARO cone No.1 ARO cone No.2

ARO cone No.

Straight and cambered

Right-hand clamp model

Left-hand clamp model