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A Cryogenic Industries

C o m p a n y

Oil Well Service Equipment

GUPD
Features & Benets
Main shaft is pressure lubricated minimizing wear and

tear on bearings/crosshead piston while keeping all


components cool
Compatible with SG cold ends expanding capabilities. All cold

ends have minimal material for quick cool-down and minimal


wear and tear at start-up
Digital Tachometer Port

Pump Performance Map

SG Cold End
Nitrogen Lift Coiled Tubing Operations

Nitrogen lifting is a common technique used to initiate production


on a well following workover or overbalanced completion. ACDs
GUPD pumps inject nitrogen into the uid column to displace
liquids and reduce the hydrostatic pressure created by the uid
column. A coiled tubing string is generally used to apply the
treatment, which involves running to depth while pumping highpressure nitrogen gas. Once the kill-uid column is unloaded
and the well is capable of natural ow, the coiled tubing string is
removed and the well is prepared for production.

High Pressure Discharge


13/16"-16 UN-2B
for 9/16 M/P Connection

6 13
16 "

Digital Tachometer
Connection
5/8"-18 UNF-3B
48 Teeth

35 11 "
16
30 1 "
16

3/4" Square
x 31/8" Long Key

Oil Inlet
1/2" Flared Tube

Vent to Tank 1/2" Flared Tube


per SAE-AS4395
14 43 "

3"

4 87 "
4 81 "

8"

Suction Inlet
1" Flared Tube
per SAE-AS4395

5 18 "
10"

Oil Return
(Ref)

1.25, 1.625, and 2 Bore Cold Ends


2

Oil Well Service Equipment

6"
C.E.

Mounting Holes
3/4"-10 x 11/4" Deep

Oil Return
2" NPT(F)

18"

6"
C.E.

7 58 "

HD4
Enhanced Oil Recovery

ACDs high pressure nitrogen pumps are used in Enhanced


Oil Recovery (EOR) operations to restore formation pressure
and also to improve oil displacement or uid ow in the oil
reservoir. One of the major types of enhanced oil recovery
operations is miscible displacement thru the injection of
nitrogen into the well.
ACDs pumping units are capable of delivering high-purity
nitrogen gas for use in oil or gas wells at extremely
high pressures and ows. A typical nitrogen converter
includes one of ve different ACD high pressure cryogenic
reciprocating pumps.

Pump Performance Map

Features & Benets

Fluid Flow [lpm]

4 stroke cold end allows for higher ows at lower speeds

maintenance costs
Drive end design allows connecting rods to be disassembled

without teardown of complete assembly

1,100

1,380
1,034

3HD4-2.0

12,000
10,000

286 GPM at 600 RPM


*

3HD4-2.875

690

5HD4-2.875

8,000

538

3HD4-3.25

6,000

450

4,000

5HD4-3.25

2,000
0
0

50

100

150

200

250

300

350

400

Fluid Flow [gpm]

Enhanced Oil Recovery

Discharge Pressure [bar]

Shaft design integrates eccentrics to eliminate parts and reduce

830

5HD4-2.0

14,000
Discharge Pressure [psig]

Lower operating speeds extend product life

525

300

16,000

SLS
Features & Benets
Improved drive end design allows for longer life and cooler

temperatures during operation


Multiple congurations enable adaptability and conformity

to mobile and/or stationary applications using a standard


base model

5-SLS

Better than 30 to 1 turndown ratios allows for a wide range

of operating parameters, including low enough ows to


meet coil-tubing applications
Non Key Polygon Design (3-SLS) reduces drive end failure

risk due to shaft key

High Temperature Nitrogen

Delicate operations such as furnace bake-outs, catalyst regeneration and hydrocarbon and solvent stripping have been safely
performed using high temperature inert nitrogen as the controllable medium.
Leak testing

T safety and environmental integrity of oil and gas processing


The
aand rening facilities can be veried through the use of nitrogen,
with a trace of Helium, at nal commissioning. Some service
w
ccompanies claim to be able to accurately detect leaks of 0.10
SCF/year.
S

SLS Warm Ends


3-SLS
3
counter balance optional
left or right hand
diverted cooling
3-SLSGRO
3
counter balance optional
gear reduction
external oil pump
diverted cooling

55-SLSGRO
counter balance optional
gear reduction
external oil pump
diverted cooling
digital tachometer
4

Oil Well Service Equipment

ACDs high ow/pressure nitrogen pumps are used for pipeline and process
applications, onshore and offshore, in the oil, gas and petrochemical industries.

Pump RPM
Pump
Model

Piston Dia
In. (mm)

MAWP

100

200

300

400

500

600

700

800

900

1000

PSI / BAR GPM / LPM GPM / LPM GPM / LPM GPM / LPM GPM / LPM GPM / LPM GPM / LPM GPM / LPM GPM / LPM GPM / LPM
3-SLS

2.00
(50.8)

18,000
(1241)

7.80
(29.53)

15.61
(59.07)

23.41
(88.60)

31.21
(118.14)

39.01
(147.67)

46.82
(177.21)

54.62
(206.74)

62.42
(236.27)

70.23
(265.81)

78.03
(295.34)

5-SLS

2.00
(50.8)

18,000
(1241)

13.00
(49.22)

26.01
(98.45)

39.01
(147.67)

52.02
(196.90)

65.02
(246.12)

78.03
(295.34)

91.03
(344.57)

104.04
(393.79)

117.04
(443.01)

130.05
(492.24)

3-SLS

2.52
(64)

11,600
(800)

12.39
(46.89)

24.78
(93.78)

37.16
(140.67)

49.55
(187.55)

61.94
(234.44)

74.33
(281.33)

86.72
(328.22)

99.10
(375.11)

111.49
(422.00)

123.88
(468.89)

5-SLS

2.52
(64)

11,600
(800)

20.65
(78.15)

41.29
(156.30)

61.94
(234.44)

82.59
(312.59)

103.23
(390.74)

123.88
(468.89)

144.53
(547.03)

165.17
(625.18)

185.82
(703.33)

206.47
(781.48)

3-SLS

2.70
(68.5)

10,000
(689)

14.22
(53.83)

28.44
(107.65)

42.66
(161.48)

56.88
(215.30)

71.10
(269.13)

85.33
(322.96)

99.55
(376.78)

113.77
(430.61)

127.99
(484.44)

142.21
(538.26)

5-SLS

2.70
(68.5)

10,000
(689)

23.70
(89.71)

47.40
(179.42)

71.10
(269.13)

94.81
(358.84)

118.51
(448.55)

142.21
(538.26)

165.91
(627.97)

189.61
(717.68)

213.31
(807.39)

237.02
(897.10)

3-SLS

2.875
(73)

9,000
(620)

16.12
(61.03)

32.25
(122.06)

48.37
(183.09)

64.50
(244.12)

80.62
(305.15)

96.74
(366.18)

112.87
(427.21)

128.99
(488.24)

145.12
(549.27)

161.24
(610.30)

5-SLS

2.875
(73)

9,000
(620)

26.87
(101.72)

53.75
(203.43)

80.62
(305.15)

107.49
(406.87)

134.37
(508.58)

161.24
(610.30)

188.11
(712.01)

214.99
(813.73)

241.86*
(915.45)

268.74*
(1,017.16)

3-SLS

3.25
(82.5)

7000
(482)

20.60
(77.99)

41.21
(155.98)

61.81
(233.97)

82.42
(311.96)

103.02
(389.94)

123.63
(467.93)

144.23
(545.92)

164.84
(623.91)

185.44
(701.90)

206.05
(779.89)

5-SLS

3.25
(82.5)

7000
(482)

34.34
(129.98)

68.68
(259.96)

103.02
(389.94)

137.36
(519.93)

171.71
(649.91)

206.05
(779.89)

240.39
(909.87)

274.73
(1,039.85)

309.07
(1,169.83)

343.41
(1,299.82)

* Pressure limited by maximum Horsepower limit


3-SLS

110

220

330

440

550

660

770

880

990

1100

5-SLS

184

369

553

738

922

1107

1291

1476

1500

1500

Brake HP @ MAWP

Nitrogen Purging

Nitrogen purging using ACD pumps is a technique used to


replace hydrocarbon vapors, ammable and toxic gases or
air with an environmentally safe and inert dry atmosphere.
The two most common methods of purging are displacement
and dilution. The geometry of the process system determines
which method is used. For simple systems, displacement
purging is usually more effective in terms of time and cost,
but for more complex systems, dilution purging is used.

3-SLS
Enhanced
E
h
d Oil R
Recovery

TOP-215
Features & Benets
Cartridge seal design for quick replacement
Oil lubricated bearing housing ensures lubricity of components and

improves life
Cylindrical roller bearings strengthen capacity for lateral loads

TOP-215

Pump Performance Curve


Rapid Cooldowns

6000 RPM
MAXIMUM

1000 RPM

Renery maintenance, expansions or other activities sometimes


call for the shutdown of the plant, at which point it is desirable
to reduce the temperature of process catalysts as quickly as
possible. ACDs high ow nitrogen pumps can be used as a
controlled cooling agent to reduce the time before remedial
work begins. The risk of re is also reduced because of the inert
properties of nitrogen.

Long term preservation

Foam Inerting

Because nitrogen is an inert gas it is ideal for the long term


preservation of installations that may not be in operation immediately (mothballing). For example, on completion of a process
system or pipeline commissioning, it is occasionally necessary to
protect the system from corrosion or degradation for a period of
time.

Some of our customers have developed processes to enable


work that generates heat to be carried out on hydrocarbon
handling systems without endangering workers or facilities. The
nitrogen foam is injected into a process system at a low point and
allowed to completely ll the vessel and pipe work, rendering the
internal atmosphere inert. Once the work operations that generate
heat have been completed, the nitrogen foam degenerates into
surfactant, some water nitrogen gas.

Oil Well Service Equipment

Boost Pumps
Features & Benets
Compact design is lightweight and reduces installation time
Hydraulic drive allows operators to use truck PTO system
Bearing housing designed for well service, heavy duty applications

Right Hand Discharge


2x3x6
2
3 6 & 2x4x6
2 6

Composite Face Seal (CFS) more tolerant of cavitation

Pump Performance Curve

Left Hand Discharge


1x2x4.5 & 1.5x2.5x6A
1x2x

Pressure Testing

*(Maximum Capacity)

In some instances where hydrostatic testing may not be possible,


systems or components may be tested with nitrogen. If considering this as an alternative, it is mandatory that the system design
specications be reviewed and a risk analysis be conducted before
using a compressible medium for the test.

Pipe Freezing

Flow Range: 5-500 GPM / 20-1,900 lpm


NPSHR: 3-35 Feet / 1-10 Meters
Differential Head: 40-780 Feet / 13-240 Meters
Pump Design Rating*: 1-85 hp / 0.75-60 kw
RPM Range:
1 x 2 x 4.5

2,000-10,200 RPM

1.5 x 2.5 x 6A 2,000-7,200 RPM


2x3x6

2,000-8,100 RPM

2x4x6

2,000-8,100 RPM

The boiling point of liquid nitrogen is -320F (-195C) and as


such it has an application as a coolant in indirect pipe freezing
systems. Users of ACDs cryogenic pumps have reported that
on pipe-work compatible with cryogenic liquids, liquid nitrogen
can be used as the direct cooling medium. The benets of this
approach over conventional methods reportedly are:
s More effective use of plant/platform personnel
s No interruptions to the process system while repairs are
carried out
s There is no draining operation thus, saving time
s Liquid waste is limited resulting in cost savings
s Isolation for pressure or leak testing is provided

Enhanced Oil Recovery

Global Service Centers

Manufacturing Facilities

A Cryogenic Industries
C o m p a n y

2321 S. Pullman Street


Santa Ana, CA 92705 USA
Tel 800.525.4216 (USA only)
4EL s&AX 
ACD ACDLLCCOMsWWWACDCOMCOM

A Cryogenic Industries
C o m p a n y

Cryogenic Industries Service and Sales Companies

North America

International

Atlanta

Australia

370 Great Southwest Parkway, Suite F


Atlanta, GA 30336 USA
s&AX 
sales@cryoatlanta.com
www.cryoindservice.com

14 Zenith Road
Dandenong, Victoria 3175, Australia
s&AX 
sales.au@cryoquip.com
www.cryoquip.com

California

Brasil

2110 S. Lyon Street, Unit H


Santa Ana, CA 92705 USA
s&AX 
sales@cryocal.com
www.cryoindservice.com

Rua Lydia Ferrari Magnoli, 250


Vila Prudente - Sao Paulo - SP
Brasil CEP: 03227-085
Tel: 2341.7474SP mobile: 9619.6532SP
www.cryoind.com
sales.br@cryoind.com

Gutenbergstrasse 1

Houston

CH-4142 Muenchenstein Switzerland


Tel: +41.61.413.0230
&AX 
sales@acdcryo.com
www.acdcryo.com

14014 Interdrive East


Houston, TX 77032 USA
s&AX 
sales@cihouston.com
www.cryoindservice.com

China
7UXING6ILLAGE 1IAOSI4OWN
Hangzhou, China 311101
s&AX 
hci@mail.hz.zj.cn
www.cryoind.com

Pittsburgh
767 State Route 30
Imperial, PA 15126 USA
s&AX 
pittcryo@pittcryogenic.com
www.cryoindservice.com
Red Deer
7443 Edgar Industrial Dr., #6
Red Deer, Alberta T4P 3R2, Canada
s&AX 
sales@cryocanada.com
www.cryoindservice.com
Toronto
530 McNicoll Avenue
Toronto, Ontario M2H 2E1, Canada
s&AX 
info@cryocanada.com
www.cryoindservice.com

Europe
Rheinauenstrasse 2
D-79415 Bad Bellingen Germany
Tel: +49.7635.8105.0
&AX 
info@acdcryo.com
www.acdcryo.com
India
Plot No: 454 GIDC, National Highway No.8
Por Ramangamdi,
District: Vadodara 391 243
Gujarat, INDIA
Phone: +91.265.283 0113 0117
&AX 
www: acdcom.com
Korea
476-109 Gongse-ri, Giheung-eup
Yongin-si, Gyeonggi-do, 449-902, Korea
s&AX 
info@ci-korea.co.kr
www.ci-korea.co.kr
Malaysia
Lot 35, Jalan Selat Selatan 21
Sobena Jaya, Pandamaran
42000 Port Klang, Selangor, D.E. Malaysia
 s&AX  
sales@cimalaysia.com
www.cimalaysia.com

A Cryogenic Industries
C o m p a n y

Bulletin No. Acd-WS-1


Specications subject to change without notice
2008 ACD LLC. Printed in U.S.A.

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