I.

Cover

Andrade Gutierrez S.A.

1x1 Strand Slab Casting Plant
Functional Description Instrumentation

CI - Emergency Water

Project No.:

A00138.310.90

Project Code:

EPSSN

Revision:

V2-00

Date:

2014-07-11

Life cycle:

Final

Document No. SMS 01-02-04-02-14

Confidential All rights reserved 2014 SMS Siemag AG

1x1 Strand Slab Casting Plant

Functional Description Instrumentation
CI - Emergency Water

II. Copyright
Copyright 2014 SMS Siemag AG. All rights reserved.
The reproduction, distribution and utilization of this document as well as the communication of its
contents to others without express authorization is prohibited. Offenders will be held liable for the
payment of damages. All rights reserved in the event of the grant of a patent, utility model or
design. [DIN ISO 16016]

III. Exclusion of liability

The information given in this document has been carefully verified and can be assumed to be
correct. However, we expressly point out that SMS Siemag AG shall assume neither guarantees
nor legal responsibility nor any liability for damage which may be attributable to the use or the
content of this document. The liability shall be restricted to the correction of this document.
Should any different contractual provisions be made in the pertaining project, these shall prevail
over the above stipulations of Articles II. and III.

IV. Contact
SMS Siemag AG

SMS Siemag AG

Electrical and Automation Systems

Ivo-Beucker-Strasse 43
40237 Duesseldorf Germany
Phone:
+49 211 881-5895
Fax:
+49 211 881-775895
E-mail:
automation@sms-siemag.com
Internet: www.sms-siemag.com

Electrical and Automation Systems

Wiesenstrasse 30
57271 Hilchenbach-Dahlbruch Germany
Phone:
+49 2733 29-5895
Fax:
+49 2733 29-775895
E-mail:
automation@sms-siemag.com
Internet: www.sms-siemag.com

Project No.: A00138.310.90

Project Code: EPSSN
Confidential All rights reserved 2014 SMS Siemag AG

Revision: V2-00 Final

Date: 2014-07-11

01-02-04-02-14
Page 2 / 9

1x1 Strand Slab Casting Plant

Functional Description Instrumentation
CI - Emergency Water

V. Revision
Revision
V1-00
V1-01

Life cycle
Preliminary
Preliminary

Date
2011-05-02
2014-07-11

Revision
V1-00
V1-01

Life cycle
Preliminary
Preliminary

Comment

Project No.: A00138.310.90

Project Code: EPSSN
Confidential All rights reserved 2014 SMS Siemag AG

Author
zieg
arts

Reviewed
zieg

Approved
preu
preu

TAG No. changed

Revision: V2-00 Final

Date: 2014-07-11

01-02-04-02-14
Page 3 / 9

1x1 Strand Slab Casting Plant

Functional Description Instrumentation
CI - Emergency Water

VI. Table of Contents

I.

Cover ........................................................................................................................................... 1

II.

Copyright .................................................................................................................................... 2

III. Exclusion of liability .................................................................................................................. 2

IV. Contact ........................................................................................................................................ 2
V.

Revision....................................................................................................................................... 3

VI. Table of Contents....................................................................................................................... 4

1

List of additional documentation ............................................................................................. 5

Short description of functions and components .................................................................. 6

2.1 General ........................................................................................................................................ 6

2.2 Preconditions EW for Casting.................................................................................................. 6
2.3 Casting Start ............................................................................................................................... 7
2.4 Situations for emergency water flow during casting ............................................................ 7
3

Kinematics sketches / Mimic system diagrams

Signalling and actuating device list ........................................................................................ 9

Project No.: A00138.310.90

Project Code: EPSSN
Confidential All rights reserved 2014 SMS Siemag AG

(n.a ) ....................................................... 8

Revision: V2-00 Final

Date: 2014-07-11

01-02-04-02-14
Page 4 / 9

1x1 Strand Slab Casting Plant

Functional Description Instrumentation
CI - Emergency Water

List of additional documentation

List of instruments
P&I - Diagram No.:

Project No.: A00138.310.90

Project Code: EPSSN
Confidential All rights reserved 2014 SMS Siemag AG

102 56 983

Revision: V2-00 Final

Date: 2014-07-11

01-02-04-02-14
Page 5 / 9

1x1 Strand Slab Casting Plant

Functional Description Instrumentation
CI - Emergency Water

Short description of functions and components

2.1 General
Emergency cooling water is provided for the following circuits:
Mould cooling circuit / Machine cooling circuit
Spray cooling circuit
The emergency water inlet valves have to be interlocked open so, that they cannot close
during casting operation, i.e. from casting preparations up to the end of tail out.
When the mode prepare cast is achieved, the following sequence will occur for each
system:
Mould-Cooling- and Machine-Cooling-Water:
The control system will verify that PIRAL S11_CA100 PIT0001 (YD02) and
PIRAL S11_CG100 PIT0001 (YE122) does not have low pressure. Upon confirmation of
pressure, the following valve will be pulsed to Automatic and actuated to a defined state:
UV S11_CI100 UV0001 (YW04) Open GOH=1
Spray Cooling Water:
The control system will verify that PIRAL S11_CC100 PIT0001 (YE03) does not have low
pressure. Upon confirmation of pressure, the following valve will be pulsed to Automatic
and actuated to a defined state:
UV S11_CI200 UV0001 (YW23) Open GOH=1

2.2 Preconditions EW for Casting

Following condition states are interlocking preconditions for release of Ready for cast
signal:
Emerg. water mould and machine
Emergency water tank

LISALH S11_CI100 LI0001 (YW01)

level 1

>H

Emergency water tank

LISALH S11_CI100 LI1001 (YW02)

level 2

>H

Manual on/off-valve

HV S11_CI100 HV0001 (YW03)

open

GOH=1

Automatic on/off-valve

UV S11_CI100 UV0001 (YW04)

open

GOH=1

Project No.: A00138.310.90

Project Code: EPSSN
Confidential All rights reserved 2014 SMS Siemag AG

Revision: V2-00 Final

Date: 2014-07-11

01-02-04-02-14
Page 6 / 9

1x1 Strand Slab Casting Plant

Functional Description Instrumentation
CI - Emergency Water

Spray cooling water

Emergency water tank

LISALH S11_CI200 LI0001 (YW21)

level

>H

Manual on/off-valve

HV S11_CI200 HV0001 (YW22)

open

GOH=1

Automatic on/off-valve

UV S11_CI200 UV0001 (YW23)

open

GOH=1

Automatic on/off-valve

UV S11_CI200 UV1001 (YW24)

closed

GOL=1

2.3 Casting Start

The emergency water preconditions are still the same as described under "2.3
Preconditions EW for Casting"

2.4 Situations for emergency water flow during casting

If one of the below listed failure signals occurs, the emergency water will run.
Mould Cooling Water:
Feed line pressure

PIRAL S11_CA100 PIT0001 (YD02)

< LL

Closed Machine Cooling Water:

Feed line pressure
PIRAL S11_CG100 PIT0001 (YE122)

< LL

Spray Cooling Water:

Feed line pressure

< LL

PIRAL S11_CC100 PIT0001 (YE03)

Other Failure:
General break of electric power signal from electrical part
The main cooling water valves will be closed up to the next casting start only in maintenance
mode by the operator.
The switch off of mould cooling water is possible in maintenance mode earliest when tail out
length is 2,5m.

Project No.: A00138.310.90

Project Code: EPSSN
Confidential All rights reserved 2014 SMS Siemag AG

Revision: V2-00 Final

Date: 2014-07-11

01-02-04-02-14
Page 7 / 9

1x1 Strand Slab Casting Plant

Functional Description Instrumentation
CI - Emergency Water

Kinematics sketches / Mimic system diagrams

Project No.: A00138.310.90

Project Code: EPSSN
Confidential All rights reserved 2014 SMS Siemag AG

Revision: V2-00 Final

Date: 2014-07-11

(n.a )

01-02-04-02-14
Page 8 / 9

1x1 Strand Slab Casting Plant

Functional Description Instrumentation
CI - Emergency Water

Signalling and actuating device list

Technological Designation

Tag-Number

Start
Cond.
Ready
for
Cast

Mould cooling water

Emergency water tank
level 1
Emergency water tank
level 2

Warning

Alarm

CI100 LI0001
(YW01)

>H

<L

LISALH

CI100 LI1001
(YW02)

>H

<L

GOH=1

GOH=0

GOH=1

GOH=0

>H

<L

GOH=1

GOH=0

GOH=1

GOH=0

GOL=1

GOH=1

Auto. on/off-valve, supply line

UV

Spray cooling water

S 11 ;

Emergency water tank level

LISALH

Man. on/off-valve, supply line

HV

Auto. on/off-valve, supply line

UV

Auto. on/off-valve, filling line

UV

Confidential All rights reserved 2014 SMS Siemag AG

max

LISALH

HV

Project Code: EPSSN

min

Cast
Stop

S 11 ;

Man. on/off-valve, supply line

Project No.: A00138.310.90

Limit Signals
Fault
Signals
Cast Endangered
during
Cast

CI100 HV0001
(YW03)
CI100 UV0001
(YW04)

CI200 LI0001
(YW21)
CI200 HV0001
(YW22)
CI200 UV0001
(YW23)
CI200 UV1001
(YW24)

Revision: V2-00 Final

Date: 2014-07-11

01-02-04-02-14
Page 9 / 9