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Summary
1.1
A lifting operation is the vertical movement of a load and includes any associated
transporting or supporting of a load (including lifting, lowering, slewing, trolleying
or moving) by mechanical means, whether powered by hand or machine.
1.2
A large number of activities within Anglian Water involve lifting operations. These
can be as simple as using a pallet truck, using a lift in an office, or as complex as a
two crane lift of a silo.
1.3
A significant number of accidents are associated with lifting operations and lifting
equipment. While fatal accidents are rare, many accidents associated with lifting
operations have the potential to be fatal or to cause serious injury. They often
involve considerable financial loss due to damage of the lifting equipment, the load
or both.
1.4
1.5.
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Training shall be provided for all employees carrying out mechanical lifting
operations as appropriate.
1.2
Only trained and authorised persons may manage, supervise or carry out lifting
operations.
1.3
All mechanical lifts must be carried out by a minimum of two persons unless a site
specific risk assessment determines otherwise.
1.4
For complicated or complex non routine lifts a supplementary site specific risk
assessment is required to identify and control any additional significant risks.
1.5
All items of lifting equipment (such as lifts, beams, pulley blocks, chains, slings etc)
shall be purchased from an approved supplier and notified to Anglian Waters
Contracted Inspector who will inspect each item of equipment at the statutorily
required interval. All purchases must be coordinated through a local Lifting Gear
Coordinator.
1.6
Only lifting equipment that has passed an inspection (where required) and is within
its inspection date may be used.
1.7
Suitable arrangements (i.e. load cell, slipping clutch or adequate safety factor) must
be in place for every lift to ensure that Safe Working Loads (SWL) are not exceeded.
1.8
Long-link lifting chain is NOT permissible for use in Anglian Water. Where chains
with welded links are used and/or fitted they must be of the short-link type.
1.9
1.10 Any lifting operation requiring third party assistance shall be treated as a fully
contracted lift operation. The hiring of cranes is NOT permitted (with the exception
of Anglian Waters Groundwater Engineering Team who are permitted to hire
cranes).
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Purpose
1.1
To ensure all employees who are involved in mechanical lifting operations fully
understand their responsibilities in protecting the health and safety of themselves
and others so far as is reasonably practicable.
2.0
Scope
2.1
This procedure applies to all employees who are involved in mechanical lifting
operations but in particular:
managers responsible for those carrying out lifting operations ;
employees who may be required to undertake lifting operations (including
transport workshop technicians and forklift/telehandler operators);
Lifting Gear Coordinators;
Workplace designers;
Develop.
3.0
Definitions
Contract lift
Develop
Lifting
equipment
Lifting gear
coordinator
Lifting
operation
LOLER
Routine lift
Non routine
lift
Scafftag
SWL/WLL
Mgtmechlift
4.0
Responsibilities
Supporting
Information
a)
OH&S
responsibilities
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h)
i)
j)
k)
l)
m)
n)
o)
Supporting
information
Section 6.1
Section 6.1
Section 6.2
Section 6.3
Section 6.4
Section 6.5
Section 6.6
MTRA
Mechanical
Lifting
MTRA
Lifting
Pumps
Section 9.0
Section 8.2
Section 9.1
Section 9.1
Section 8.6
Section 8.7
Section 8.1
Section 8.3
Work
Instruction
Section 8.6
Section 7.1
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a)
b)
c)
d)
e)
f)
a)
b)
c)
d)
e)
f)
ensure that design considerations are taken into account for new or
refurbished assets.
Develop shall:
a)
b)
5.0
a)
Supporting
Information
Section 6.3
Section 6.6
Section 6.3
Section 8.2
Section 9.0
None
Section 8.10
Supporting
Information
Section 8.7
Section 8.7
Section 8.7
Section 8.7
Section 8.7
Section 8.7
Supporting
Information
Section 8.5
Supporting
Information
section 6.0
None
Responsibility
Line Manager
Minimum
retention period
6 yrs
Related
Information
Control of
records
procedure
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Responsibility
b)
Lifting checklists
c)
Checklist
Completer
Line Manager
d)
e)
f)
Form Completer
Line Manager
Lifting Gear
Coordinator
Minimum
retention period
Minimum 28 days*
As defined on the
risk assessment
Minimum 28 days*
6 yrs
Lifetime of the
equipment
Related
Information
Control of
records
procedure
Control of
records
procedure
Control of
records
procedure
Control of
records
procedure
Control of
records
procedure
* In circumstances where any lift operation does not go according to plan, the identified
records shall be retained until any necessary investigation work is completed.
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This work instruction explains the steps to be taken to enable the safe retrieval of
submersible equipment from wet wells and similar locations. This avoids the need
for in-situ lifting chains.
2.0 Scope
2.1
This work instruction applies to all Anglian Water employees who are required to
manage, supervise, carry out or provide support to the retrieval of submersible
equipment from wet wells and similar locations.
3.0 Definitions
lifting hook
locating system
(LHLS)
4.0 Background
4.1
Although the Lifting Hook Location System was formerly referred to as Blue Rope,
there is no specific requirement for blue rope to be used. Other materials may be
used (e.g. braided stainless steel wire, plastic coated wire, washing line or similar).
The colour of such is equally unimportant.
The Health & Safety at Work Act, Lifting Operations and Lifting Equipment
Regulations (LOLER) and the Work at Height Regulations create a legal duty to
prevent falls by protecting voids or openings.
Within Anglian Water, compliance is achieved through the fall prevention hierarchy
as outlined below, which must be followed:
(Plastic barriers alone are NOT normally suitable - they only warn of
the presence of a void and do not prevent a fall into it).
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Step 3
Lower the C hook into the well using the
block & tackle, do not connect to pump
handle at this point.
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C hook in use
Rope on front
of C hook
Rope on back
of C hook
Pump
handle
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Step 7
Set pump down on suitable surface (this should not be the well cover or the fall protection
device) & carry out required maintenance.
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C hook in use
Rope on front
of C hook
Rope on back
of C hook
Pump
handle
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2.
Try fitting wire instead (wire may still rag but with wire you can pull harder in
an attempt to free the wire from the rag. The plastic cable ties on the nylon
rope tend to snap if the rope is pulled too hard).
b) If you experience ragging problems following the fitment of wire, you have two
options:
1.
2.
Fit chains to the pump and arrange for the contracted inspector to provide a
written scheme of examination.
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b) To solve this lock shut Karabiners like the type shown opposite
should be used:
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2.0 Introduction
2.1 This section provides further guidance on managing mechanical lifting and also
supporting information to Section 3 - Procedure.
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Lifting equipment
Lifting gear
coordinator
A person appointed
equipment purchases
geographical area.
Lifting operation
LOLER
Routine lift
Scafftag
Mgtmechlift
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all lifting equipment should be safe to use and should be inspected regularly,
with records kept of the results of inspections;
all lifting operations must be planned and supervised as necessary for safety. A
written plan is required for complex tasks;
all persons carrying out lifting operations must be trained and competent to carry
out the work safely;
LOLER 1998 also requires lifting equipment to be inspected in accordance with the
schedules provided and applies to
all lifting equipment on installation or taking into service for the first time
without a Declaration of Conformity;
all lifting equipment and accessories after any event, which may have caused
damage;
The inspections must be carried out by a competent person and recorded. Defects must be
recorded and, where significant and likely to result in equipment failure, must be reported
to the Health & Safety Executive. The records may be stored electronically; however, any
equipment or accessory to be used on a site outside Anglian Waters control must be
accompanied by its current record and certificates (this is particularly relevant to hiab
type vehicles).
4.2
4.3
The Management of Health & Safety at Work Regulations 1999 require that:
the risks involved in doing all tasks must be assessed and controls must be put in
place to minimise all significant risks;
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4.4
any equipment provided is suitable and fit for the purpose for which it is used.
4.5
a suitable and sufficient assessment is made for any hazardous manual handling
tasks which cannot be avoided;
reduce the risk of injury from those operations to the lowest level reasonably
practicable.
risks
confined spaces
overhead cables
As with all hazards, having recognised that lifting operations will be carried out you
must ensure that adequate controls are put in place to minimise the risk of anyone being
harmed.
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6.3
6.4
Forklift/Telehandler operators:
Forklift/Telehandler operators shall be authorised (see 6.6) by their line manager and
must:
have successfully completed specific training on the type of Plant they operate and
be deemed competent to use such equipment;
be certified by a licensed service provider and undertake refresher training every 3
years.
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6.6 Authorisations:
a) Written authorisations for operating & maintaining cranes (inc. hiab type cranes)
and the use of all lifting equipment & accessories should be issued and
reviewed yearly by the employees line manger.
The requirements for
authorisation to be given are:
General requirements:
a) risk assessment is a fundamental part of Anglian Waters approach to ensuring
that the risks associated with mechanical lifting are fully identified and controlled.
b) the task risk assessment for mechanical lifting identifies in general terms, required
control measures to be implemented to ensure safe lifting. This must be made
team specific.
c) only lifting equipment that has passed an inspection and is within inspection
date may be used; this is indicated by a plastic tag known as a Scafftag showing
information about the equipment, which must include thorough examination date
and Anglian Water asset number. Inspections must be carried out by a competent
person and are normally part of a contracted inspection programme.
Note: Scafftags are the current recognised best practice, some areas of the
business may use other marking systems e.g. The Ground Water Engineering
Team use a colour coding system. The Safety Team must agree any other system
prior to its implementation.
d) users of electric (Lucas) mini-lifts located on vehicles will be trained on their safe
use, this shall be included in the Mechanical Lifting training see 6.0.
8.2
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2.
3.
8.3
Safe Equipment:
a) all lifting equipment should be clearly marked with its SWL.
b) all lifting equipment must be to an approved EC standard, normally indicated by
a CE mark and a fixed identifier on the equipment. All lifting equipment must
be uniquely marked with a serial number or a batch number. Any equipment
supplied prior to the requirements for CE marking shall have a load test certificate
as proof of capability. The equipment will be deemed safe to use if Anglian
Waters contracted inspector has carried out (and passed) their thorough
inspection.
c) all lifting equipment must be Scafftagged or otherwise suitably identified and
within its defined inspection period - see 8.1 d) for details.
d) Inspections must be carried on all lifting equipment at planned intervals - see 8.6
d) for details.
e) for submersible lifting equipment the lifting hook location system must be fitted
and adopted where practicable - see Working Instruction for using Lifting Hook
Location System.
f) damaged equipment and accessories must be taken out of service immediately,
suitable marked and stored in an appropriate quarantine area to ensure the
equipment is not inadvertently used and either destroyed or set aside for repair by
a competent person. The Lifting Gear Co-ordinator and contracted inspector
must be informed and the SAP database updated.
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8.6
Maintenance of Equipment
a) all equipment must be regularly serviced in accordance with the manufacturers
instructions.
b) any equipment that is not fit for use, could cause harm (or there is any doubt as to
its condition) must be removed from service immediately it is identified or
suspected.
c) copies of all test certificates, details of any modifications or repairs and thorough
examination certificates for all equipment must be held on behalf of Anglian
Water by the contracted inspector.
d) Inspections must be carried out by a competent person, for Anglian Water the
competent person shall be the contracted inspector. If the equipment is outside
the inspection period the Scafftag (or other suitable unique marker) must be
removed and the equipment taken out of service, suitably marked and stored in
an appropriate quarantine area to ensure the equipment not inadvertently
used. Inspection periods are:
not greater than 6 months for all accessories (i.e. slings, shackles, chains), manriding equipment, passenger lifts and workshop equipment;
e) any items of lifting equipment not tagged with a Scafftag or where the tag is
showing DO NOT USE must be removed from service (where practicable).
f) fibre slings and ropes cannot be repaired or maintained and must be disposed of.
If there is doubt as to their continued fitness for use and the Lifting Gear
Coordinator informed.
g) all fibre slings, ropes and strops will have a maximum working lifespan of 5 years
from first use (they maybe stored in their original packaging for a maximum of 2
years).
Document Reference: Mechanical Lifting-SUP-01
This document was printed on 17/3/2008 9:11 AM
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8.8
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8.10
A simple
Crane hire - Anglian Water are fully responsible for the planning, supervision,
insurance of all equipment (including the crane) and ensure a safe system of
work is implemented.
Contract lift - the crane company/Appointed Person is fully responsible for the
planning, supervision, insurance of all equipment (including the crane) and
ensure a safe system of work is implemented.
Anglian Water will only use contract lifts (except the Ground Water Engineering
Team who are permitted to hire cranes).
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9.2
a)
b)
they assess the load, task and environment and gather all necessary information
to complete the planning for contract lift form.
c)
all equipment provided under the contract has a current test certificate.
d)
the contract lift provider produces a lifting plan, risk assessment and method
statement prior to the lift taking place. On completion of the lift, the plan shall
be retained with the site information where the lift may be repeated in the
future.
e)
f)
when arranging the contract lift the responsibilities for provision of the crane,
operator, crane supervisor, Appointed Person and a banksman/slinger are
agreed by all parties.
f)
9.3
1.
2.
3.
4.
the last thorough examination and inspection of all the equipment including
the crane and accessories to be used in the lifting operation;
5.
adequate insurance cover for the work and for the equipment to be lifted
(this is normally at least 2,000,000 for their general liabilities but where the
value of the equipment is very high (over 10,000), a separate insurance
policy may be required at the client's expense).
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attaching the load to the crane correctly and in accordance with the lifting
plan;
2.
giving the appropriate signals to the crane operator for the lifting,
transferring and positioning of the loads in a safe manner;
3.
4.
ensuring that the lifting accessories are stored correctly and reporting any
defects.
Note: The slinger/signaller may also act as the Crane Supervisor on simple lifts if
they are competent and have been instructed to do so by the Appointed Person.
10.2
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10.3
BS7121 British Standard Code of Practice for the safe use of cranes
Key legislation:
10.4
Useful information:
Health & Safety Executive Website http://www.hse.gov.uk
Including guide to LOLER explained HSE Guide to LOLER
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appointed person
borehole pump
CE marking
competent person
(contracted
inspector)
davit
declaration of
conformity
fall protection grid
gantry
hiab
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mobile crane
pump lifting
protection grid
responsible person
safe working load
submersible pump
test certificate
thorough
examination of
lifting equipment
tripod (or quadpod)
working load limit
written scheme of
examination
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Site Name:
Location on Site:
weight:
breakout weight:
a. For all lifts - preparing for the lift:
Is appropriate PPE being worn for the lift, by all parties involved? i.e.
hard hat, gloves, overalls, safety footwear, high visibility jackets.
Is the lifting equipment adequate for the anticipated load?
Have pre-use checks been carried out on the lifting equipment?
Is all the lifting equipment suitably marked (Scafftagged etc.) and in
date?
Has the load been isolated from electrical / mechanical attachment?
Can the load be manoeuvred to a safe position on site?
Yes
No
Yes
Yes
No
No
Yes
No
Yes
Yes
No
No
If the answer to any of the above questions is No, STOP work and seek guidance
Are you confident that due consideration has been given to the shape,
No
Yes
dimension and balance of the load?
Have the weather conditions been taken into account?
Yes
No
Does suitable lighting exist, either natural or artificial?
Yes
No
Are ground conditions and working area suitable for the lift?
Yes
No
Confident that no underground or overhead cables/plant pose a hazard?
Yes
No
Can the lifting equipment be erected or positioned safely?
Yes
No
Can the load be slewed safely?
Yes
No
Does the lifting area have a suitable cordon?
Yes
No
If the answer to any of the above questions is No, STOP work - a site specific task risk
assessment MUST be carried out
SAP number:
Date:
Time:
The completion of this checklist is mandatory for all lifting operations. A site specific
task risk assessment may also be required.
Document Reference: Mechanical Lifting-TEM-01
This document was printed on 3/17/2008 9:11:00 AM
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YES/NO
YES/NO
YES/NO
YES/NO
YES/NO
YES/NO
YES/NO
YES/NO
Anglian Water
Representative:
Signature:
YES/NO
YES/NO
Proximity hazard?
Overhead power lines?
Other overhead obstacles?
Underground services & voids, incl. drains & cellars?
Proximity to excavations?
Recently backfilled trenches?
Unsafe/soft ground?
Sewage / sludge?
Hazardous chemicals / materials?
Vehicle movements?
Load slung to vehicle?
Environmental hazards?
Other hazards identified?
(specify i.e. low flying aircraft)
day of the lift, PRIOR to commencement
Have the contractor requirements detailed above been
provided?
Has the lifting area been cordoned off and all personnel and
vehicle movements been restricted?
Has all relevant COSHH information been provided to the
contractor?
Print name
YES/NO
YES/NO
YES/NO
YES/NO
YES/NO
YES/NO
YES/NO
YES/NO
YES/NO
YES/NO
YES/NO
YES/NO
YES/NO
YES/NO
YES/NO
Date:
If you have answered YES to all questions in this lower box, the lift may continue.
If not, STOP working and contact the site owner or manager responsible for guidance DO NOT CONTINUE
Document Reference: Mechanical Lifting-TEM-02
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0001
For all hazards unable to be controlled fully by a model task risk assessment (MTRA)
site:
task:
assessors name:
signature:
date:
site manager:
which model task risk assessment is
this in addition to:
hazard(s) not adequately
activity
controlled by MTRA
EXAMPLE
risk rating (LxS) for task with additional controls in place:
is this tolerable?
YES
NO
expiry date*:
*If the required control measures are time limited, please specify an expiry date for this site specific task risk assessment.
action plan:
By when
what additional
controls can be
implemented to
further reduce the
risk permanently?
White copy given to person carrying out task and filed on site in blue box. Pink copy to line manager, yellow
copy retained in book
very unlikely
unlikely
likely
very likely
almost certain
severity (S)
no effect or
trivial
minor injury
or illness
major injury or
illness
fatal or
disabling
injury or illness
risk rating
(L x S)
1-5
LOW
TOLERABLE no further
action required
6-12
MED
13-25
HIGH
INTOLERABLE stop
process or activity until
further controls are in
place