Hilti HIT System - Rebar Application

Hilti HIT
injection system
Post-installed
rebar design for
Hilti HIT-RE 500
and HIT-HY 200
injection
Hilti HIT
HIT-RE
Injection
500 system
System
for
Rebar
Applications
for rebar
applications
Contents
1. Post-installed simply works better than cast-in
2. Basic considerations for fire design of post-installed reinforcement
3. Approvals and reports for HIT-RE 500 and HIT-HY 200
4. HIT dispenser and mixer platform
5. HIT-RE 500
5.1
5.2
5.3
5.4
5.5
5.6
7
8
11
13
15
16
Product information
Setting instruction
Precalculated value based on concrete splitting
Precalculated value based on chemical bond
Design example for HIT-RE 500
Hilti specification guideline for HIT-RE 500
6. HIT-HY 200
17
6.1
6.2
6.3
6.4
6.5
6.6
17
18
20
22
24
25
Product information
Setting instruction
Precalculated value based on concrete splitting
Precalculated value based on chemical bond
Design example for HIT-HY 200
Hilti specification guideline for HIT-HY 200
7. Differences of HIT-RE 500 and HIT-HY 200
26
8. Hilti service for engineers
27
9. Hilti solutions for post-installed rebar connections
28
10. Frequently asked questions
29
11. Project reference in Malaysia
31
11
Hilti
Hilti HIT-RE
System
500
HiltiHIT
HIT Injection
injection
system
for Rebar
Applications
for rebar
applications
1. Post-installed simply works better than

cast-in.
by Jakob Kunz
Post-installed reinforcement works at least as well as cast-in rebars. This has been
proven by the comprehensive testing required for European Technical Approvals
for post-installed reinforcement connections. Consequently, the design process is
straightforward and in accordance with structural concrete codes (ACI 318 & Eurocode
2) for post-installed overlap splices, reinforcement anchorage at simple supports and
connections of columns mainly loaded in compression.
Only straight bars can be post-installed in cured concrete, but cast-in reinforcement
often uses hooks to reduce anchorage length or bends to divert forces. Hilti has thus
invested in extensive research to find solutions that allow post-installed reinforcement
to be used in situations where standard structural concrete detailing would require
hooks or bends. A revolutionary new design method has now been developed on the
basis of this research.
Hilti HIT Rebar Design Method
According to structural concrete building codes, the bond strength of cast-in bars is
limited, even where depth of concrete cover is considerable. Accordingly, in some
zones such as in walls where anchorage depth is often limited, welded transverse
reinforcement or hooks are used to compensate for the reduction in available anchorage
depth. The Hilti Rebar Design Method also makes it possible to reduce anchorage
length while maintaining the high bond strength needed to replace hooks or welded
transverse reinforcement.
Better results through more detailed research
Research has shown that the bond strength of bars anchored with Hilti adhesive
mortars is higher than that of cast-in-place bars, provided there is adequate concrete
cover1. The Hilti HIT Rebar Design Method takes advantage of this increased bond
strength in order to achieve anchorage length reductions of up to 50% compared to
the figures given in building codes.
Frame node connections with straight bars
According to standard reinforcement design concepts, bends are required at momentresisting connections. Working together with the Technical University of Munich and
the American University of Beirut, Hilti has carried out theoretical and laboratory
research in order to propose an adequate strut-and-tie model that takes the specific
characteristics of frame node connections with straight bars2 into account.
Connection of members under tension
Where a connection is made between concrete members under predominant tension,
the principles of anchor design should be applied3. As a specialist in anchoring to
concrete, Hilti is well qualified to provide the appropriate solutions. Factors such as the
possibility of concrete cone breakout must be given special consideration.
Post-installed reinforcement for shear loads
Thanks to many years of research, Hilti is also in an excellent position to provide
solutions for post-installed shear interface reinforcement4 for concrete overlays or
post-installed punching shear reinforcement5.
Hilti HIT
HIT-RE
Injection
500 System
for Rebar Applications
Hilti HIT Rebar Design Method.

Bond strength depends on concrete cover. Where cover is limited, splitting is the controlling
factor and the red and grey lines therefore show more or less linear functions. Where cover
is sufficient, pull-out begins to become the controlling factor. With Hilti adhesives, the cover
limit is usually higher than that specified for cast-in in concrete building codes (fbd=bond
strength, c=cover, =bar diameter).
References
1) Kunz, J., Muenger F.: Splitting and Bond Failure of Post-Installed Rebar Splices and
Anchorings. Bond in Concrete. fib, Budapest, 20 to 22 November 2002.
2) Hamad, B.S., Al-Hammoud, R., Kunz, J.: Evaluation of Bond Strength of Bonded-In or
Post-Installed Reinforcement. ACI Structural Journal, V. 103, No. 2, MarchApril 2006.
3) Design of Bonded Anchors. EOTA Technical Report TR 029. European Organisation for
Technical Approvals, June 2007.
4) Randk, N.: Untersuchungen zur Krftebertragung zwischen Alt- und Neubeton bei
unterschiedlicher Fugenrauhigkeit. University of Innsbruck, Austria, 1997 (Thesis in
German).
5) Fernandez Ruiz, M., Muttoni, A., Kunz, J.: Strengthening of Flat Slabs Against Punching
Shear Using Post-Installed Shear Reinforcement. ACI Structural Journal, V. 107, No. 4,
JulyAugust 2010.
Dr. Jakob Kunz is Scientific Consultant for the Hilti Anchor Business Unit. He gained his
doctorate at the ETH (Swiss Federal Institute of Technology) in Zurich and Lausanne and has
been with Hilti as a research engineer, project manager and chief scientific officer since 1989.
Dr. Jakob Kunz specializes in the fields of fastening technology and reinforced concrete design.
He is a member of fib, IABSE, ACI and SIA 179
post-installed
cast-in
Strut-and-tie modeling of frame node

connections for straight (post-installed) and
bent (standard cast-in) bars.
Hilti HIT Injection

Hilti HIT-RE
System
500
2. Basic considerations for fire design

of post-installed reinforcement
State of the Art assessment of fire resistance for reinforced

concrete structures
Codes
specify minimum concrete cover for protection of the reinforcement against high
temperature depending on the required fire rating.
Since, in case of fire, the behaviour of the bonding material for post-installed bars is
somewhat different to cast-in reinforcement some back ground information is necessary
to provide equivalent behaviour of the post installed system.
Fig. 1. Strength reduction of carbon steel
due to temperature (various sources)
Fig.2 Standard temperature / time curve

(ISO 834)
Behaviour of steel in high temperatures

Steel changes material properties when its temperature is increased. This is especially
the case for yield strength as shown by fig.1.
Note: at 560C steel yield is approx. half of yield strength at room temperature.
Safety approach for fire design
The safety approach for fire design is semi- empirical because it is impossible to
determine a fire statistically. Therefore a standard fire temperature/time curve ISO 834
(fig. 2) has been agreed on for normal cases. In some cases, especially in road tunnels
more stringent temperature/time curves are applied.
Note: Safety concept is based on experience, many simplifications on the safe
side have been accepted for design.
Fire resistance of bonded-in bars

Fire Exposure Condition
Scope
The sensitivity for high temperatures of the adhesives used for bonded-in bars is
higher than the bond of cast-in bars. A design concept is provided for the design of fire
resistance for bonded-in bars with equivalent safety compared to cast-in bars.
Tests and design concept
Tests to evaluate the relationship between temperature and bond of the adhesives have
been performed. Taking into account the temperature gradients in the concrete for the
various fire ratings a design concept was derived. Testing, high temperature bond
relation and the design tables are shown in the corresponding reports.
Conclusion
Be aware that steel yield under fire is reduced considerably, and safety factors for fire
design are reduced accordingly as specified in the code.
Note that the fire design tables must not be used for cold design (accepted bond
stress under fire may be above the values acceptable for safe cold design).
a.) The maximum load for each individual fire design is performed by the engineer.
The designer determines his individual load depending on the load situation and
individual safety factor combination used.
With this load value he can determine the anchorage length by means of the Hilti fire
design tables.
b) It does not mean that the adhesives withstands the same temperatures as the steel
does, but the tables specify cover and anchorage length that are necessary to withstand
for the same duration the same force as is expected from the steel.
c) It is evident that for simplification the maximum load can be used on the safe side to
determine anchorage length, but maybe steel holds not the same force under fire in the
new building member e.g. with less cover.
Therefore if shorter embedment is requested it is worth to calculate the correct design
load for fire.
That is especially true if higher safety factors or global safety factors for cold design are
used (than there is more reserve in the steel).
Hilti HIT
HIT-RE
Injection
500 System
3. Approvals and reports for HIT-RE 500

and HIT-HY 200
CE Conformity - Certificate for both Hilti HIT-RE 500 & HIT-HY 200
NSF Certification - for use in potable water systems when cured
HIT-HY 200 - is approved for to use automatic cleaning while drilling
LEED Certification - Both HIT-RE 500 & HIT-HY 200 contribute green building credits
Hilti HIT Injection

Hilti HIT-RE
System
500
4. HIT dispenser and mixer platform
for HIT-RE 500 all sizes

for HIT-HY 200 all sizes
330 ml
500 ml
330ml
cartridge holder
500 ml
cartridge holder
Dispenser
Cartridge holder
Cartridges
Mixer
HIT-RE-M Mixer
HDM 330
HDM 500
HDE
Hilti HIT
HIT-RE
Injection
500 System
5. HIT-RE 500
5.1 Product information
Benefits
-
Suitable for non-cracked concrete C 20/25 to C 50/60

High loading capacity
Suitable for dry and water saturated concrete
Under water application
Large diameter applications
High corrosion resistant
Long working time at elevated temperatures
Odourless epoxy
Hilti HIT-RE 500

330 ml foil pack
(also available in 500 ml)
Static mixer
Rebar
Approval / Certificate
Description
Authority / Laboratory
No. / date of issue
European technical approval

European technical approval
DIBt approval
Fire test report
Assessment report (fire)
DIBt, Berlin
DIBt, Berlin
DIBt, Berlin
IBMB Braunschweig
Warringtonfire
ETA-08/0105 / 2008-07-30
ETA-04/0027 / 2009-05-20
Z-21.8-1790 / 2009-03-16
3357/0550-5 / 2002-07-30
WF 66402 / 2007-10-26
Concrete
Small edge
distance
and spacing
Variable
embedment
depth
Diamond
drilled
holes
Fire
resistance
European
Technical
Approval
Setting detail
Data according ETA-04/0027, issue 2009-05-20
Additional
Hilti tech.
data
Anchor size
10 12 14 16 20 25 28 32 36 40
Nominal diameter of
drill bit
do [mm]
12
14
10
16
18
20
25
32
35
40
45
55
Setting detail
Installation equipment
Anchor size
Rotary
Drilling tools
Other tools
12 14 16 20 25 28 32
36
TE 2 - TE 30
TE 40 - TE 70
DD EC-1, DD 100 ... DDxxx
Compressed air gun or blow out pump, set of cleaning brushes, dispenser
CE
conformity
DIBt
approval
Drinking
water
appoved
Corossion
tested
Hilti HIT Injection

Hilti HIT-RE
System
500
5.2 Setting instruction

Bore hole drilling
Drill Hole to the required embedment depth with a hammer drill set in rotationhammer
mode using an appropriately sized carbide drill bit.
Bore hole cleaning

Just before setting an anchor, the bore hole must be free of dust and debris.
For under water application see Table 6 and 7, Annex 11
a) Manual Cleaning (MC)
for bore hole diameters d020mm and limited bore hole depth h0
Blow 4 times from the back of the hole (if needed with nozzle extension) with the
hand pump until return air stream is free of noticeable dust.
Valid for:
bore hole diameter d0 20 mm and
bore hole depth
h0 20 d (element diameter) or h0 250 mm
Brush 4 times with the specified brush size (brush bore hole , see Table 7)
by inserting the steel brush Hilti HIT-RB to the back of the hole (if needed with
extension) in a twisting motion and removing it.
The brush must produce natural resistance as it enters the bore hole -- if not the
brush is too small and must be replaced with the proper brush diameter.
Blow again with hand pump 4 times until return air stream is free of noticeable
dust.
b) Compressed air cleaning (CAC)

for all bore hole diameters d0 and all bore hole depth h0
Blow 2 times from the back of the hole (if needed with nozzle extension) over the
hole length with oil-free compressed air (min. 6 bar at 6 m/h) until return air
stream is free of noticeable dust.
Blow again with compressed air 2 times until return air stream is free of noticeable
dust.
Hilti HIT
HIT-RE
Injection
500 System
c) Cleaning for under water

Flush 2 times the hole by inserting a water hose (water-line pressure) to the back
of the hole until water runs clear.
Flush again 2 times the hole by inserting a water hose (water-line pressure) to
the back of the hole until water runs clear.
Injection preparation
Insert foil pack in foil pack holder. Never use damaged foil packs and/or
damaged or unclean foil pack holders. Attach new mixer prior to dispensing a
new foil pack (snug fit).
Tightly attach Hilti HIT-RE-M mixer to foil pack manifold. Do not modify the mixer
in any way.
Make sure the mixing element is in the mixer. Use only the mixer supplied with
the adhesive.
Insert foil pack holder with foil pack into HIT-dispenser. Push release trigger,
retract plunger and insert foil pack holder into the appropriate Hilti dispenser.
Discard initial adhesive. The foil pack opens automatically as dispensing is initiated.
Depending on the size of the foil pack an initial amount of adhesive has to be discarded.
Discard quantities are
3 strokes
4 strokes
65 ml
for 330 ml foil pack,

for 500 ml foil pack and
for 1400 ml foil pack.
Hilti HIT Injection

Hilti HIT-RE
System
500
Inject adhesive
from the back of the borehole without forming air voids
Inject the adhesive starting at the back of the hole, slowly withdrawing the mixer
with each trigger pull.
Fill holes approximately 2/3 full, or as required to ensure that the annular gap
between the anchor and the concrete is completely filled with adhesive along the
embedment length.
After injection is completed, depressurize the dispenser by pressing the release
trigger. This will prevent further adhesive discharge from the mixer.
Overhead installation and installation with embedment depth hef > 250mm
For overhead installation or under water application the injection is only possible
with the aid of extensions and piston plugs. Assemble HIT-RE-M mixer,
extension(s) and appropriately sized piston plug (see Table 7).
Insert piston plug to back of the hole and inject adhesive. During injection the
piston plug will be naturally extruded out of the bore hole by the adhesive pressure.
Under water application fill bore hole completely with mortar.
Working time and curing time for general condition

Data according ETA-04/0027, issue 2009-05-20
10
Temperature
of the base material
Working time in
which anchor can
be inserted and
adjusted tgel
40 C
30 C to 39 C
20 C to 29 C
15 C to 19 C
10 C to 14 C
5 C to 9 C
12 min
12 min
20 min
30 min
90 min
120 min
Curing time before

anchor can be fully
loaded tcure
4h
8h
12 h
24 h
48 h
72 h
Additional
Hilti technical data
Preparation work
may continue.
Do not apply
design load. tcure, ini
2h
4h
6h
8h
12 h
18 h
Hilti HIT
HIT-RE
Injection
500 System
5.3 Precalculated value based on concrete splitting

Hilti HIT-RE 500 injection adhesive with Rebar application
Precalculated values based on BS8110 with ACI 318: Concrete Splitting Criteria
for Standard application/simply supported elements
Design Resistance for concrete grade (Fcu) =

Steel yield strength =
Installation condition =
Temperature =
anchorage: linst
pre-drilled hole to be clean at time of installation
loads in [kN/bar] for ruling values steel, bond and concrete
deformed high bond reinforcing bars
bar size
drill bit size
edge distance
bar to bar spacing
length to develop yield
[mm]
10
[mm]
12-14
D0
[mm]
40
Cs1
[mm]
50
s
[mm]
280.4
lb
Embedment depth
[mm]
80
[mm]
12.3
100
[mm]
14.7
120
[mm]
17.2
140
[mm]
19.6
160
[mm]
22.1
180
[mm]
24.5
200
[mm]
27.0
220
[mm]
30.7
250
[mm]
34.4
300
[mm]
34.4
320
[mm]
34.4
350
[mm]
34.4
400
[mm]
34.4
450
[mm]
34.4
500
[mm]
34.4
550
[mm]
34.4
600
[mm]
34.4
700
[mm]
34.4
800
[mm]
34.4
900
34.4
1000 [mm]
34.4
1100 [mm]
34.4
1200 [mm]
34.4
1300 [mm]
34.4
1400 [mm]
12
16-18
40
60
336.5
17.7
20.6
23.6
26.5
29.5
32.4
36.8
44.2
47.1
49.5
49.5
49.5
49.5
49.5
49.5
49.5
49.5
49.5
49.5
49.5
49.5
49.5
49.5
30 N/mm
460 N/mm
dry concrete
Range II (-40C to +58C)
16
20
40
32
25
20-22 25-28 30-32 39-42 48-52
40
50
100
80
62.5
80
100
200
160
125
448.6 602.4 876.2 1121.5 1401.9
Design loads in [kN/bar]
31.4
35.3
39.3
43.2
49.1
58.9
62.8
68.7
78.5
88.1
88.1
88.1
88.1
88.1
88.1
88.1
88.1
88.1
88.1
88.1
88.1
45.7
50.3
57.1
68.5
73.1
80.0
91.4
102.8
114.2
125.7
137.1
137.6
137.6
137.6
137.6
137.6
137.6
137.6
137.6
61.4
73.6
78.5
85.9
98.2
110.4
122.7
135.0
147.3
171.8
196.3
215.0
215.0
215.0
215.0
215.0
215.0
100.5
110.0
125.7
141.4
157.1
172.8
188.5
219.9
251.3
282.7
314.2
345.6
352.3
352.3
352.3
157.1
176.7
196.3
216.0
235.6
274.9
314.2
353.4
392.7
432.0
471.2
510.5
549.8
Note:
Data and results must be checked for agreement with the actual existing conditions and for plausibility
The calculation shown are proposals only and should be finally checked and approved by architect or
engineer responsible for the project
11
Hilti HIT Injection

Hilti HIT-RE
System
500


Temperature =
anchorage: linst
bar size
drill bit size
edge distance
bar to bar spacing
[mm]
10
[mm]
12-14
D0
[mm]
40
Cs1
[mm]
50
s
[mm]
260.3
lb
Embedment depth
80
[mm]
[mm]
100
13.2
[mm]
120
15.9
[mm]
140
18.5
[mm]
160
21.1
[mm]
180
23.8
[mm]
200
26.4
[mm]
220
29.1
[mm]
250
33.0
[mm]
300
34.4
[mm]
320
34.4
[mm]
350
34.4
[mm]
400
34.4
[mm]
450
34.4
[mm]
500
34.4
[mm]
550
34.4
[mm]
600
34.4
[mm]
700
34.4
[mm]
800
34.4
[mm]
900
34.4
1000 [mm]
34.4
1100 [mm]
34.4
1200 [mm]
34.4
1300 [mm]
34.4
1400 [mm]
34.4
12
16-18
40
60
312.4
19.0
22.2
25.4
28.5
31.7
34.9
39.7
47.6
49.5
49.5
49.5
49.5
49.5
49.5
49.5
49.5
49.5
49.5
49.5
49.5
49.5
49.5
49.5
35 N/mm
460 N/mm
dry concrete
16
20
40
32
25
20-22 25-28 30-32 39-42 48-52
40
50
100
80
62.5
80
100
200
160
125
416.5 559.3 813.5 1041.3 1301.6
33.8
38.1
42.3
46.5
52.9
63.4
67.7
74.0
84.6
88.1
88.1
88.1
88.1
88.1
88.1
88.1
88.1
88.1
88.1
88.1
88.1
49.2
54.1
61.5
73.8
78.7
86.1
98.4
110.7
123.0
135.3
137.6
137.6
137.6
137.6
137.6
137.6
137.6
137.6
137.6
66.1
79.3
84.6
92.5
105.7
119.0
132.2
145.4
158.6
185.0
211.5
215.0
215.0
215.0
215.0
215.0
215.0
108.3
118.4
135.3
152.3
169.2
186.1
203.0
236.9
270.7
304.5
338.4
352.3
352.3
352.3
352.3
169.2
190.3
211.5
232.6
253.8
296.1
338.4
380.7
422.9
465.2
507.5
549.8
550.5
Note:
12
Hilti HIT
HIT-RE
Injection
500 System
5.4 Precalculated value based on chemical bond

Precalculated values based on Chemical Bond Strength

Temperature =
bar size
drill bit size
chemical bond based
on ETA approval
anchorage: linst
D0
[mm]
[mm]
Fbd,po [N/mm]
lb
[mm]
30 N/mm
460 N/mm
dry concrete
10
12-14
12
16-18
16
20-22
20
25-28
25
30-32
32
39-42
40
38-52
6.8
6.8
6.2
6.2
6.2
5.7
4.5
161.3
193.6
281.6
352.0
440.0
619.5
984.1
Embedment depth
[mm]
80
[mm]
100
21.3
[mm]
120
25.6
[mm]
140
29.9
[mm]
160
34.1
[mm]
180
34.4
[mm]
200
34.4
[mm]
220
34.4
[mm]
250
34.4
[mm]
300
34.4
[mm]
320
34.4
[mm]
350
34.4
[mm]
400
34.4
[mm]
450
34.4
[mm]
500
34.4
[mm]
550
34.4
[mm]
600
34.4
[mm]
700
34.4
[mm]
800
34.4
[mm]
900
34.4
1000 [mm]
34.4
1100 [mm]
34.4
1200 [mm]
34.4
1300 [mm]
34.4
1400 [mm]
34.4
30.7
35.8
41.0
46.1
49.5
49.5
49.5
49.5
49.5
49.5
49.5
49.5
49.5
49.5
49.5
49.5
49.5
49.5
49.5
49.5
49.5
49.5
49.5
50.1
56.3
62.6
68.8
78.2
88.1
88.1
88.1
88.1
88.1
88.1
88.1
88.1
88.1
88.1
88.1
88.1
88.1
88.1
88.1
88.1
78.2
86.0
97.8
117.3
125.1
136.9
137.6
137.6
137.6
137.6
137.6
137.6
137.6
137.6
137.6
137.6
137.6
137.6
137.6
122.2
146.6
156.4
171.1
195.5
215.0
215.0
215.0
215.0
215.0
215.0
215.0
215.0
215.0
215.0
215.0
215.0
182.0
199.1
227.5
256.0
284.4
312.8
341.3
352.3
352.3
352.3
352.3
352.3
352.3
352.3
352.3
224.4
252.4
280.5
308.5
336.6
392.7
448.8
504.9
550.5
550.5
550.5
550.5
550.5
Note:
13
Hilti HIT Injection

Hilti HIT-RE
System
500


Temperature =
bar size
drill bit size
chemical bond based
on ETA approval
anchorage: linst
D0
[mm]
[mm]
Fbd,po [N/mm]
lb
[mm]
35 N/mm
460 N/mm
dry concrete
10
12-14
12
16-18
16
20-22
20
25-28
25
30-32
32
39-42
40
38-52
6.9
6.9
6.3
6.3
6.3
5.7
4.5
158.8
190.6
277.3
346.6
433.2
610.0
966.4
Embedment depth
80
[mm]
[mm]
100
21.7
[mm]
120
26.0
[mm]
140
30.3
[mm]
160
34.4
[mm]
180
34.4
[mm]
200
34.4
[mm]
220
34.4
[mm]
250
34.4
[mm]
300
34.4
[mm]
320
34.4
[mm]
350
34.4
[mm]
400
34.4
[mm]
450
34.4
[mm]
500
34.4
[mm]
550
34.4
[mm]
600
34.4
[mm]
700
34.4
[mm]
800
34.4
[mm]
900
34.4
1000 [mm]
34.4
1100 [mm]
34.4
1200 [mm]
34.4
1300 [mm]
34.4
1400 [mm]
34.4
31.2
36.4
41.6
46.8
49.5
49.5
49.5
49.5
49.5
49.5
49.5
49.5
49.5
49.5
49.5
49.5
49.5
49.5
49.5
49.5
49.5
49.5
49.5
50.8
57.2
63.5
69.9
79.4
88.1
88.1
88.1
88.1
88.1
88.1
88.1
88.1
88.1
88.1
88.1
88.1
88.1
88.1
88.1
88.1
79.4
87.4
99.3
119.1
127.1
137.6
137.6
137.6
137.6
137.6
137.6
137.6
137.6
137.6
137.6
137.6
137.6
137.6
137.6
124.1
148.9
158.8
173.7
198.6
215.0
215.0
215.0
215.0
215.0
215.0
215.0
215.0
215.0
215.0
215.0
215.0
184.8
202.2
231.0
259.9
288.8
317.7
346.6
352.3
352.3
352.3
352.3
352.3
352.3
352.3
352.3
227.9
256.4
284.8
313.3
341.8
398.8
455.7
512.7
550.5
550.5
550.5
550.5
550.5
Note:
14
Hilti HIT
HIT-RE
Injection
500 System
5.5 Design example for HIT-RE 500

Design Resistance for Hilti HIT-RE 500 injection adhesive with rebar diameter
10mm based on BS8110 with ACI318, Concrete Spliting Criteria
Parameters
Concrete grade, fcu =
Chemical Bond strength, d ,b =
30
6.79
N/mm
N/mm
(ETA 04/0027)
Bar diameter, =
Steel yield strength, f yd =
edge distance, c =
bar to bar spacing, s =
10
460
40
50
mm
N/mm
mm
mm
(min. edge distance 2.5)

(min. spacing 5)
Transverse reinforcement, Ktr =

C=
Splitting bond, sp,d =
( assume no transerve
reinforcement influence)
min (S/2, c)
3.91
N/mm
if, (C+ Ktr) / < 2.5 :
sp,d
if, (C+ Ktr) / > 2.5 :
sp,d
(Accordance to ACI 318,

Concrete Splitting critieria)
Application condition
Temperature =
Length to achieve yield =
=
dry concrete
f yd
min (
280.4
d ,sp ;
As
) ds
d ,b
mm
Summary
* One number of Hilti HIT-RE 500 injection adhesive with rebar application is able to
achieve tensile capacity of 34.4 kN at embement depth of 500 mm with edge distance
of 40 mm and bar to bar spacing of 50 mm
Loading table based on difference embedment depth
Embedment depth /anchorage: linst
pre-drilled hole to be clean at time of

installation
loads in [kN/bar] for ruling values

steel, bond and concrete
bar size
Drill bit size
100
120
140
160
180
200
220
250
300
350
400
450
D0
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
10
12-14
12.3
14.7
17.2
19.6
22.1
24.5
27.0
30.7
34.4
34.4
34.4
34.4
Note:
15
Hilti HIT Injection

Hilti HIT-HY
System
200
5.6 Hilti specification guideline for HIT-RE 500

Criteria to check:
Approval
Body
Approval Ref. No:
7KHSRVWLQVWDOOUHEDUVKRXOGEH
Work like cast-in or better.
HIT-RE 500
3UHTXDOLILFDWLRQWRGHVLJQDFFRUGLQJ
WREXLOGLQJFRGHVXFKDV(&
European
Technical
Approval
ETA-08/0105
EOTA TR 023
&DWDORJXHSXEOLVKHGORDGLQJGDWDPXVW
base on approval data.
)LUHUHVLVWDQFHWHVWHGIRUKRXUV
BodycoteWarrington
Report No. 166402
1RQ&RUURVLYHWR5HEDU
SGK
Report no: 02 015a
6DIHIRUGULQNLQJZDWHUDSSURYDO
:5$616)
WRAS
NSF
MA3557/B
ANSI standard 61
92&&RQWHQW7HVW&HUWLILFDWH
3URGXFWFRQWDLQVJ/RI92&
3rd party test lab
HDM 500
16
Certificate available
Hilti HIT
HIT-HY
Injection
200 System
6. HIT-HY 200
6.1 Product information
Benefits
-
Suitable for cracked and noncracked concrete C 20/25 to C 50/60.

Approved automatic cleaning with the use of the hollow drill-bit
High loading capacity, excellent handling
HY 200-R version with extended curing time for rebar applications
Small edge distance and anchor spacing possible
Large diameter applications
In service temperature range up to 120C short term/72C long term
Manual cleaning for anchor size 8 to 16 and embedment depth hefGIRU
non-cracked concrete
- Embedment depth range: from 60 ... 160 mm for 8 to 128 ... 640 mm for 32
Hilti HIT-HY 200-R

500 ml foil pack
(also available in 330 ml)
Static mixer
Rebar
Approvals / certificates
Description
Authority / Laboratory
No. / date of issue
European technical approval a)
DIBt, Berlin
ETA-12/0083 / 2012-08-08
( HIT-HY 200-R )
Fire test report
CSTB, Paris
26033756
Concrete
a) All data given in this section according ETA-12/0083, issued 2012-08-08 and
ETA-11/0492, issued 2012-08-08.
Fire
resistance
Setting details
Data according ETA-11/0493 and
ETA-12/0084, issue 2012-02-06
Anchor size
Nominal diameter of
do
drill bit
8
[mm]
10
12
14
16
20
25
28
32
25
32
35
40
28
32
12
14
(10)a) (12)a)
16
(14)a)
18
20
12
14
16
Small edge
distance
and spacing
Variable
embedment
depth
Setting details
Installation equipment
Anchor size
Rotary hammer
Other tools
10
20 25
TE 2 - TE 30
TE 40 - TE 70
Compressed air gun or blow out pump, set of cleaning brushes,
dispenser
European
Technical
Approval
CE
conformity
Approved
automatic
cleaning
while drilling
Corossion
tested
17
Hilti HIT Injection

Hilti HIT-HY
System
200
6.2 Setting instruction

Bore hole drilling
Drill hole to the required embedment depth with an appropriately sized Hilti
TE-CD or TE-YD hollow drill bit with Hilti vacuum attachment. This drilling
method properly cleans the borehole and removes dust while drilling.
After drilling is complete, proceed to the injection preparation step in the
instructions for use.
Drill Hole to the required embedment depth with a hammer drill set in
rotation-hammer mode using an appropriately sized carbide drill bit.
Bore hole cleaning

Just before setting an anchor, the bore hole must be free of dust and debris.
a) Manual Cleaning (MC) non-cracked concrete only
for bore hole diameters do PPDQGERUHKROHGHSWKKo G
The Hilti manual pump may be used for blowing out bore holes up to
diameters doPPDQGHPEHGPHQWGHSWKVXSWRKefG.
Blow out at least 4 times from the back of the bore hole until return air
stream is free of noticeable dust
Brush 4 times with the specified brush size by inserting the steel brush Hilti
HIT-RB to the back of the hole (if needed with extension) in a twisting
motion and removing it.
The brush must produce natural resistance as it enters the bore hole -- if
not the brush is too small and must be replaced with the proper brush
diameter.
Blow out again with manual pump at least 4 times until return air stream is
free of noticeable dust.
Working time and curing time for general condition

Hilti HIT-HY 200-R
Temperature of the
base material
-10 C to -5 C
-4 C to 0 C
1 C to 5 C
6 C to 10 C
11 C to 20 C
21 C to 30 C
31 C to 40 C
18
Working time in which

anchor can be inserted
and adjusted twork
3 hour
2 hour
1 hour
40 min
15 min
9 min
6 min
Curing time before anchor

can be loaded tcure
20 hour
7 hour
3 hour
2 hour
1 hour
1 hour
1 hour
Hilti HIT
HIT-HY
Injection
200 System
Compressed air cleaning (CAC)

Drill hole to the required embedment depth with an appropriately sized Hilti
Blow 2 times from the back of the hole (if needed with nozzle extension)
over the hole length with oil-free compressed air (min. 6 bar at 6 m/h) until
UHWXUQDLUVWUHDPLVIUHHRIQRWLFHDEOHGXVW%RUHKROHGLDPHWHUPP
the compressor must supply a minimum air flow of 140 m/hour.
Brush 2 times with the specified brush size by inserting the steel brush Hilti
HIT-RB to the back of the hole (if needed with extension) in a twisting
motion and removing it.
The brush must produce natural resistance as it enters the bore hole -- if
not the brush is too small and must be replaced with the proper brush
diameter.
Blow again with compressed air 2 times until return air stream is free of
noticeable dust.
Injection preparation
Tightly attach new Hilti mixing nozzle HIT-RE-M to foil pack manifold (snug
fit). Do not modify the mixing nozzle. Observe the instruction for use of the
dispenser. Check foil pack holder for proper function. Do not use damaged
foil packs / holders. Swing foil pack holder with foil pack into HIT dispenser.
Discard initial adhesive. The foil pack opens automatically as dispensing is
initiated. Depending on the size of the foil pack an initial amount of
adhesive has to be discarded.
Discard quantities are
VWURNHVIRUPOIRLOSDFN
VWURNHVIRUPOIRLOSDFN
VWURNHVIRUPOIRLOSDFN&
Inject adhesive from the back of the borehole without forming air voids
Inject the adhesive starting at the back of the hole, slowly withdrawing the
PL[HUZLWKHDFKWULJJHUSXOO)LOOKROHVDSSUR[LPDWHO\IXOORUDVUHTXLUHG
to ensure that the annular gap between the anchor and the concrete is
completely filled with adhesive along the embedment length.
After injection is completed, depressurize the dispenser by pressing the

release trigger. This will prevent further adhesive discharge from the mixer.
Overhead installation and installation with embedment depth hef > 250mm.
For overhead installation the injection is only possible with the aid of
extensions and piston plugs. Assemble HIT-RE-M mixer, extension(s) and
appropriately sized piston plug. Insert piston plug to back of the hole and
inject adhesive. During injection the piston plug will be naturally extruded
out of the bore hole by the adhesive pressure.
19
Hilti HIT Injection

Hilti HIT-HY
System
200
6.3 Precalculated value based on concrete splitting

Hilti HIT-HY 200-R injection adhesive with Rebar application

Temperature =
anchorage: linst
pre-drilled hole to be clean at

time of installation
loads in [kN/bar] for ruling

values steel, bond and concrete
deformed high bond reinforcing

bars
bar size
drill bit size
edge distance
bar to bar spacing
[mm]
10
[mm]
12-14
D0
[mm]
40
Cs1
[mm]
50
s
[mm]
280.4
lb
Embedment depth
80
[mm]
[mm]
100
12.3
[mm]
120
14.7
[mm]
140
17.2
[mm]
19.6
160
[mm]
22.1
180
[mm]
24.5
200
[mm]
220
27.0
[mm]
250
30.7
[mm]
300
34.4
[mm]
320
34.4
30 N/mm
460 N/mm
dry concrete
12
16-18
40
60
336.5
17.7
20.6
23.6
26.5
29.5
32.4
36.8
44.2
47.1
16
20
32
25
20-22 25-28 30-32 39-42
40
50
80
62.5
80
100
160
125
448.6 602.4 876.2 1121.5
31.4
35.3
39.3
43.2
49.1
58.9
62.8
45.7
50.3
57.1
68.5
73.1
61.4
73.6
78.5
100.5
Note:
20
Hilti HIT
HIT-HY
Injection
200 System


Temperature =
anchorage: linst



bars
bar size
drill bit size
edge distance
bar to bar spacing
[mm]
10
[mm]
12-14
D0
[mm]
40
Cs1
[mm]
50
s
[mm]
260.3
lb
Embedment depth
80
[mm]
[mm]
100
13.2
[mm]
120
15.9
[mm]
140
18.5
[mm]
160
21.1
[mm]
180
23.8
[mm]
200
26.4
[mm]
220
29.1
[mm]
250
33.0
[mm]
300
34.4
[mm]
320
34.4
35 N/mm
460 N/mm
dry concrete
12
16-18
40
60
312.4
19.0
22.2
25.4
28.5
31.7
34.9
39.7
47.6
49.5
16
20
32
25
20-22 25-28 30-32 39-42
40
50
80
62.5
80
100
160
125
416.5 559.3 813.5 1041.3
33.8
38.1
42.3
46.5
52.9
63.4
67.7
49.2
54.1
61.5
73.8
78.7
66.1
79.3
84.6
108.3
Note:
21
Hilti HIT Injection

Hilti HIT-HY
System
200
6.4 Precalculated value based on chemical bond


Temperature =
anchorage: linst



bars
bar size
drill bit size
chemical bond based on
ETA approval
30 N/mm
460 N/mm
dry concrete
D0
[mm]
[mm]
10
12-14
12
16-18
16
20-22
20
25-28
25
30-32
32
39-42
Fbd,po
[mm]
6.7
6.7
6.7
6.7
6.7
6.7
lb
164.3
[mm]
Embedment depth
80
[mm]
[mm]
100
20.9
[mm]
120
25.1
[mm]
140
29.3
[mm]
160
33.5
[mm]
180
34.4
[mm]
200
34.4
[mm]
220
34.4
[mm]
250
34.4
[mm]
300
34.4
[mm]
320
34.4
197.1
30.2
35.2
40.2
45.2
49.5
49.5
49.5
49.5
49.5
262.9 328.6 410.7 525.7

53.6
60.3
67.0
73.7
83.8
88.1
88.1
83.8
92.2
104.7
125.7
134.0
130.9
157.1
167.6
214.5
Note:
22
Hilti HIT
HIT-HY
Injection
200 System


Temperature =
anchorage: linst



bars
bar size
drill bit size
chemical bond based on
ETA approval
35 N/mm
460 N/mm
dry concrete
D0
[mm]
[mm]
10
12-14
12
16-18
16
20-22
20
25-28
25
30-32
32
39-42
Fbd,po
[mm]
6.7
6.7
6.7
6.7
6.7
6.7
lb
164.3
[mm]
Embedment depth
80
[mm]
[mm]
20.9
100
[mm]
25.1
120
[mm]
29.3
140
[mm]
33.5
160
[mm]
180
34.4
[mm]
200
34.4
[mm]
220
34.4
[mm]
250
34.4
[mm]
300
34.4
[mm]
320
34.4
197.1
30.2
35.2
40.2
45.2
49.5
49.5
49.5
49.5
49.5
262.9 328.6 410.7 525.7

53.6
60.3
67.0
73.7
83.8
88.1
88.1
83.8
92.2
104.7
125.7
134.0
130.9
157.1
167.6
214.5
Note:
23
Hilti HIT Injection

Hilti HIT-HY
System
200
6.5 Design example for HIT-HY 200

Design Resistance for Hilti HIT-HY 200-R injection adhesive with rebar diameter
10mm based on BS8110 with ACI318, Concrete Spliting Criteria
Parameters
Concrete grade, fcu =
Chemical Bond strength, d ,b =
30
6.67
N/mm
N/mm
(ETA 12/0084)
Bar diameter, =
Steel yield strength, f yd =
edge distance, c =
bar to bar spacing, s =
10
460
40
50
mm
N/mm
mm
mm
(min. edge distance 2.5)

(min. spacing 5)
Transverse reinforcement, Ktr =

C=
Splitting bond, sp,d =
( assume no transerve
reinforcement influence)
min (S/2, c)
3.91
N/mm
if, (C+ Ktr) / < 2.5 :
sp,d
if, (C+ Ktr) / > 2.5 :
sp,d
(Accordance to ACI 318,

Concrete Splitting critieria)
Application condition
Temperature =
Length to achieve yield =
=
dry concrete
f yd
min ( d ,sp ;
280.4
As
) ds
d ,b
mm
Summary
* One number of Hilti HIT-HY 200 injection adhesive with rebar application is able to
achieve tensile capacity of 34.4 kN at embement depth of 300 mm with edge distance
of 40 mm and bar to bar spacing of 50 mm
Loading table based on difference embedment depth
Embedment depth /anchorage: linst
pre-drilled hole to be clean at time of

installation
loads in [kN/bar] for ruling values

steel, bond and concrete
bar size
Drill bit size
80
100
120
140
160
180
200
220
250
300
320
D0
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
10
12-14
12.3
14.7
17.2
19.6
22.1
24.5
27.0
30.7
34.4
34.4
Note:
24
Hilti HIT injection

Injection system
System
for
Rebar
Applications
for rebar
applications
6.6 Hilti specification guideline for HIT-HY 200

Criteria to check:
Approval
Body
Approval Ref. No:
7KHSRVWLQVWDOOUHEDUVKRXOGEH
:RUNOLNHFDVWLQRUEHWWHU
3UHTXDOLILFDWLRQWRGHVLJQDFFRUGLQJ
WREXLOGLQJFRGHVXFKDV(&
(XURSHDQ
7HFKQLFDO
$SSURYDO
E7A12/0083
EO7A 7R023
HIT-HY 200
&DWDORJXHSXEOLVKHGORDGLQJGDWDPXVW
EDVHRQDSSURYDOGDWD
)LUHUHVLVWDQFHWHVWHGIRUKRXUV
CSTB
Report No. 26033756
1RQ&RUURVLYHWR5HEDU
SGK
RHSRUWQR:
3UGSDUW\WHVWODE
&HUWLILFDWHDYDLODEOH
92&&RQWHQW7HVW&HUWLILFDWH
3URGXFWFRQWDLQVJ/RI92&
HDM 500
25
Hilti
Basic
HIT Injection
of post-installed
System
for Rebar
rebar connections
Applications
7. Differences of HIT-RE 500

and HIT-HY 200
The outperforming HIT
The extra-reliable HIT
Hilti HIT-RE 500
Hilti HIT-HY 200
8 40 mm
8 32 mm
Bond strength
Permissible rebar diameter
range
Working time in Malaysia
12 min
6 min
Curing time in Malaysia
8h
1h
ETA-08/0105
ETA-12/0083
Suitable for water-filled holes

and underwater use
Drilling method: hammer drilling
Drilling method: diamond drilling
(Coring)
European Technical Approval
(ETA)
Fire resistance tested and
approved
Legend:
Yes
No
26
Hilti HIT
Basic
ofinjection
Injection
post-installed
System
system
rebar
for
Rebar
connections
Applications
for rebar
applications
8. Hilti service for engineers

Technical advice
Hiltis qualified engineers and technicians provide consulting, support and advice free of
charge. Theyll be pleased to answer any question on the subject of post-installed rebar
connections on the phone, at your office or on site as per your convenience.
Anchor Fastening Technology Manual

This technical manual provides a wealth of information and practical examples of postinstalled rebar connections as well as all the technical data for the Hilti HIT system for your
easy reference.
User training
By providing special training, Hilti ensures that rebar installation personnel know how to
use the HIT system in accordance with the proper procedures so that post-installed rebar
connections can be made correctly.
Pull-out tests
Hilti offers the possibility of carrying out on-site rebar pull-out tests to validate expected
loads.
Rebar analysis
The Hilti PS 200 Ferroscan System provides information about existing reinforcement by
determining its position, diameter and depth of coverage without the need for destructive
procedures such as removal of concrete. Hilti PROFIS Ferroscan software simplifies the job
of analyzing the data obtained.
The Hilti PROFIS Ferroscan software

shows the position coverage and size of
transverse and longitudinal reinforcement
clearly.
27
Hilti
Basic
HIT Injection
of post-installed
System
for Rebar
rebar connections
Applications
9. Hilti solutions for post-installed

rebar connections
Design
Our dedicated and professional engineers provide you comprehensive, technical
and engineering advice, design proposals, technical seminars, on-site testing and
installation guidance in your ofce or at your jobsite.
Detection
For the rapid detection, localization and documentation of reinforcement for the
purpose of avoiding cutting through statically-relevant rebars. Also allows verification of
reinforcement where plans no longer exist. (Ferroscan PS 200)
Drilling
Drill faster and more safely with Hilti combihammers and extra-rugged Hilti hammer drill
bits or with Hilti high-performance diamond coring systems. (TE70, DD200)
Cleaning
Hilti HIT Profis Rebar sets keep all the required cleaning accessories conveniently at
hand.
Cutting
Hilti angle grinders featuring Smart Power and fitted with Hilti AC-D cutting discs are
ideal for cutting rebars to length. Alternatively, Hilti cordless reciprocating saws provide
total mobility.
Setting
Make a quick, easy, professional job of post-installed rebar connections with Hilti HIT
injectable mortars and efficient Hilti dispensers.
28
Hilti HIT
Basic
ofinjection
Injection
post-installed
System
system
rebar
for
Rebar
connections
Applications
for rebar
applications
10. Frequently asked questions

a.) Why is it important not only to specify mortar but the overall application?
Post-installed rebar connections typically have signicant embedment lengths. The
equipment used must therefore allow drilling to be carried out accurately, avoiding crossing
with neighboring holes. If dust remains on the walls of the holes drilled, bond strength as
specied cannot be achieved. The holes must therefore be properly cleaned along their
entire length using a steel brush tted to an electric drill.
Injection without creation of air pockets and bubbles is possible only when its done from the
bottom of the hole and when mixer extensions and piston plugs are used. Air bubbles may
cause pressure to build up when the rebar is inserted into the adhesive. This pressure can
become so high that the adhesive is squirted out of the hole towards the worker, causing a
hazard. Air can also inhibit proper curing of the adhesive and, last but not least, the presence
of air impedes bonding, reducing the effective bonding length.
b) What does a European Technical Rebar Approval attest to an adhesive?
The product has passed a number of acceptance tests proving that the behavior of postinstalled rebar connections is at least comparable to that of cast-in-place rebar connections
(comparable load transfer with a comparable load-displacement behavior) under various
conditions.
c.) Which conditions are assessed for a European Technical Rebar Approval? Bond
strength in different grades of concrete, substandard hole cleaning, wet concrete, sustained
load and temperature inuence, freeze-thaw conditions, different installation directions,
maximum embedment depth, avoidance of air bubbles during injection, durability (corrosion,
chemical attack).
d.) The acceptance tests dont include re or fatigue loads. Can loads of this kind be
taken up by post-installed reinforcement?
Its true that the adhesive forms a layer between the concrete and rebar, which may
result in cast-in-place and post-installed rebar connections having signicantly different
characteristics under such conditions. Hilti has performed specic research on these loading
conditions and can provide corresponding design recommendations.
e.) Whats the main difference between cast-in-place and post-installed reinforcement?
While detailing of cast-in-place reinforcement often requires bends or hooks or welded-on
transverse reinforcement, post-installed reinforcement is limited to straight bar ends because
only straight holes can be drilled.
f.) Whats the advantage of the Hilti HIT Rebar Design Method for post-installed
anchorage where depth is limited, e.g. when connecting a slab to a wall?
With cast-in reinforcement, anchorage length can be reduced by using hooks or welded
transverse reinforcement, which is not possible with post-installed reinforcement. Hilti
adhesives, however, usually provide higher bond strength than that specied in building
codes for cast-in-place reinforcement. Since such applications have a large concrete cover,
the designer can take advantage of the high bond strength of the adhesive by reducing the
anchorage length signicantly.
g.) How can moment-resisting connections be designed for post-installed
reinforcement?
Such connections normally require bends in the connecting reinforcement. The Hilti HIT
Rebar Design Method includes a strut-and-tie model for the design of moment-resisting
connections with post-installed straight bars anchored using Hilti adhesives. Laboratory
tests have proven this model to be correct and it has been assessed by independent experts.
29
Hilti
Basic
HIT Injection
of post-installed
System
for Rebar
rebar connections
Applications
h.) How can concrete members under tension be connected using post-installed
rebars?
Reinforcement in such members is usually hooked back by bending it around the
perpendicular reinforcement in the base member which, again, isnt possible with postinstalled reinforcement. As a highly experienced specialist in the eld of anchoring to
concrete, Hilti is well qualied to provide recommendations on how these principles should
be used to connect such members. It should be noted that due to the possibility of concrete
cone breakout failure, the design of connections of this kind must take brittle failure mode
into account as it is done in Hilti PROFIS Rebar 2.0
i.) Can the post-installation technology also be used for shear reinforcement?
Although this topic is still under research, Hilti already offers well-proven solutions for postinstalled shear interface reinforcement and for post-installed punching shear reinforcement.
Please ask Hilti Technical Service for details.
Our qualified and experienced account managers, design engineers and customer
service representatives are at your service. Anytime.
For more information, please call us.
30
Hilti HIT
Basic
ofinjection
Injection
post-installed
System
system
rebar
for
Rebar
connections
Applications
for rebar
applications
11. Project reference in Malaysia
Baby G-Hotel, Penang

Bakun Dam, Sarawak
B. Braun Medical Industries, Penang
Berjaya Central Park, Kuala Lumpur
Capital Square, Kuala Lumpur
CIMB Tower (KL Sentral, Lot A), Kuala Lumpur
Custom & Immigration Quarantine Complex, Johor
Da:Men, Petaling Jaya
DNP Plaza, Kuala Lumpur
Electried Double Track Project
First Solar Malaysia, Kulim
Four Seasons Hotel, Kuala Lumpur
G-Hotel, Penang
Government Headquarter, Putrajaya
IB Tower, Kuala Lumpur
Icon City, Petaling Jaya
Icon Residence, Mont Kiara
Infenion, Kulim
Jaya One Building, Petaling Jaya
JKR Headquarter (KKR2), Johor
KLCC Convention Center, Kuala Lumpur
KL Monorail Project
KL Gateway, Kuala Lumpur
Kompleks Tabung Haji, Putrajaya
Kuala Lumpur International Airport (KLIA)
Kuala Lumpur International Airport 2 (KLIA2)
Kuantan Port Consortium Extension
KWSP Building, Alor Setar
Legoland Nusajaya, Johor
Light Rail Transit Extension
Manjung Power Plant
M City, Kuala Lumpur
Metro Rapid Transit Project
Mid Valley II
Nu Sentral (KL Sentral, Lot G), Kuala Lumpur
Pavillion, Kuala Lumpur
Penang Bridge 2nd Link (P2x)
Penang Bridge Extension
Pinewoods Iskandar Malaysia Studio, Johor
Prai Power Station
Public Mutual Tower, Kuala Lumpur
Queensbay Mall, Penang
Sepangga Bay, Sabah
SMART Tunnel, Kuala Lumpur
St. Regis (KL Sentral, Lot C), Kuala Lumpur
Sunway Pyramid Hotel, Petaling Jaya
Sunway Pyramid 2, Petaling Jaya
Sunway Velocity, Kuala Lumpur
Taiping Water Head Refurbishment, Perak
Tapah Prison, Perak
Teluk Gong Power Plant
The Troika, Kuala Lumpur
Times Square, Kota Kinabalu
Tropicana City, Petaling Jaya
Universiti Malaysia Sarawak, Sarawak
Uptown Residence, Petaling Jaya
Vales Iron Ore Distribution Hub, Perak
Vision City (Quill Mall), Kuala Lumpur
W Hotel, Kuala Lumpur
KL Pavilion, KL
Government Headquaters,
Putrajaya
Mid Valley - The Gardens,

KL
KL Convention Centre,
KL
Nu Sentral,
KL
Queensbay Mall,
Penang
31
Hilti
Basic
HIT Injection
of post-installed
System
for Rebar
rebar connections
Applications
32
Chef!s
Delicious
Jalan PJS 11/12
THE PETS
CONCEPT
HOUSE
Lorong Buru
ng Lilin
Jalan PJS 11/7

Sunway
University College
Apartment Hostel
Jalan PJS 11/18
Jalan PJS 11/20
Lorong Hua Joo Park 8

Terminal
Bus Kuching
Biaramas
Bus Station
Hin Guan Motor

Trading Co
Monash University
Sunway Campus
* Petaling Jaya :
9 & 11, Jalan PJS 11/20, Bandar Sunway,
46150 Petaling Jaya, Selangor.
Toll Free : 1800-880-985 Fax: 03-5632 1527
2
Pu
du
et
ro
M
Ja
lan
HELP College of
Arts & Technology
City Campus
Lodge
et
lan
Ja
Be
si
ro
Pu
du
m
Li
la
Ha
ke
Lo
m
Li
e
ok
tL
ka
ng
Ti
Jabatan
Perkhimatan
Pos
an
Ja
Ja
lan
ar
ala
Ku
s
ng
Ka
ra
ng
ro
Lo
ikik
ikik
da
Me
da
nK
ikik
5
nK
ikik
Ma
gn KFC
um
4D
TO
TO
Lo
ro
ng
ed
an
Ki
kik
Bu
ng
aR
aja
Hard Ware
Bu
tte
rw
Bu
ng
aR
aja
m
an
is
Ira
m
an
is
Me
Tin
gk
at
K
Lo
ro
ng
Fo
od
co
urt
is
an
m
Ira
Ha
lam
an
K
Lua
r
m
Li
Ipoh :
No. 476, Jalan Kuala Kangsar,
Taman Loke Lim(Nearby Perak Cave),
30010 Tasek, Ipoh, Perak.
Tel : 05-219 8475 Fax: 05-291 8475
Kuala Lumpur :
Fraser Business Park,
50, Jalan Metro Pudu Off Jalan Yew,
55100 Kuala Lumpur
Tel : 03-9221 0800 Fax: 03-9221 0700
ing
kara
n
e
ok
rL
sa
ela
w
Ye
ke
Lo
Su
ng
ai
Sm
art H
ighw
ay
Ja
la
n
Su
ng
ai
Be
si
Perak Tong
Temple
One-Stop Serviced
Residence & Office
lan
Leb
ura
ya
L
iar
rs
Pe
Ja
The Curiousity
Shop
Pe
35
an
wa
Ta
as
Snior
Sdn Bhd
M
as
ah
or
w
Ta
Priton Edar
Jar
rm
Lo
ke
Ye
w
Sh
er
ip
* Kuching :
Lot 12375, Block 16,
Jalan Datuk Tawi Sli,
93250 Kuching, Sarawak.
Tel : 082-416 661 Fax: 082-237 661
s
Ja
lan
Tai
Sh
in
Lorong 3c
Jalan PJS
Rock
Cafe
Ja
lan
Lorong Taman Seng
Jalan PJS 11/3
Jalan PJS 11/16
Jalan PJS 11/10
Ja
lan Hua Joo Park
Jalan PJS 11/8
Jalan PJS 11/14
Jalan Datuk Am
ar Kalong Ningkan
Petron
Jalan PJS 11/7
Jalan PJS 11/1
Jalan PJS 11/6
Jalan PJS 11/2
Ja
la
n
Sunway Pyramid
Goon 3d
S 11/2
PJ
Jalan
Jalan Datuk Tawi Sli
Lebuhraya Pantai Baru
gI
ron
Lo
is
an
ram
tas
Lin
lan
Ja
is
an
am
g Ir
ron
Lo
ort
h
* Kota Kinabalu :
Lot 23, Grd Flr, (DBKK Shop No. 28-0),
Blk D, Iramanis Ctr, Ruang Iramanis,
Jalan Lintas, 88450 Kota Kinabalu, Sabah.
Tel : 088-380 521 Fax: 088-383 521
* Perai :
147-GF, Ground Floor, Medan Kikik 1,
Taman Inderawasih,13600 Perai, Penang
Tel : 04-380 0360 Fax: 04-380 0366
2/
1
M
ol
ek
Ja
la
n
2/
3
M
ol
ek
Zhi Sian Japanese

Food Restaurant
17
2/
2/
5
ek
ol
M
M
ol
ek
n
la
Ja
an
Ja
la
n
Ja
lan
C.
Y.
Ch
oy
Jala
n Bri
Jala
ck K
n Bri
lin
ck K
lin
13
4/
ru
ah
Ba
er
ai
M
as
M
n
la
Ja
Creative Music
Enrichment
Centre
s
Ro
Penang :
268, Jalan Gurdwara, 10300 Penang
Tel : 04-262 2360/ 263 9766
Fax: 04-261 0164
Pusat Tuisyen
Alfa Berjaya
ek
ol
M
Adora Gold
lan
Ja
Asb
Hotel 193
RHB
n
ra
ia
rs
Pe
Leh aluminium
& Engineering
Al Rajhi Bank
Johor Bahru
2
2/
Choy
Jalan C. Y.
Aquanauts
Sdn Bhd
Grand
Hallmark
Bhpetrol
2
2/
Shell
n
la
Ja
Adoma
Silver
San
dila
nds
ek
ol
M
Menara
Perdana
Leb
uh
Cecil Street
Market
n
la
Ja
Rumah
Penyembelihan
Bandaraya
He
rrio
t
ek
ol
M
Leb
uh
ung
ai
Ja
J
la ala
n
Pe n M
o
rs
ia lek
ra
1/
n
M 10
ol
ek
U
ta
m
a
Jala
nS
Pusat Tuisyen
Fokus Perintis
Johor Bahru :
27, Jalan Molek 2/1, Taman Molek,
81100 Johor Bahru.
Tel : 07-355 1759 Fax: 07-355 1739
* with Repair Service
Hilti. Outperform. Outlast.

Hilti (Malaysia) Sdn. Bhd. (157721-A)
Head Office
Level 5-A, Block F, Oasis Square Ara Damansara,
47301 Petaling Jaya, Selangor, Malaysia.
E myhilti@hilti.com I www.hilti.com.my
Toll Free:
1-800-88-0985

Hilti HIT System - Rebar Application

Загружено:

Сведения о документе

Авторское право

Доступные форматы

Поделиться этим документом

Поделиться или встроить документ

Параметры публикации

Этот документ был вам полезен?

Это неприемлемый материал?

Авторское право:

Доступные форматы

Hilti HIT System - Rebar Application

Загружено:

Авторское право:

Доступные форматы

Hilti HIT

2. Basic considerations for fire design of post-installed reinforcement

3. Approvals and reports for HIT-RE 500 and HIT-HY 200

4. HIT dispenser and mixer platform

7. Differences of HIT-RE 500 and HIT-HY 200

8. Hilti service for engineers

9. Hilti solutions for post-installed rebar connections

10. Frequently asked questions

11. Project reference in Malaysia

1. Post-installed simply works better than

Hilti HIT Rebar Design Method.

Strut-and-tie modeling of frame node

Hilti HIT Injection

2. Basic considerations for fire design

State of the Art assessment of fire resistance for reinforced

Fig.2 Standard temperature / time curve

Behaviour of steel in high temperatures

Fire resistance of bonded-in bars

3. Approvals and reports for HIT-RE 500

Hilti HIT Injection

4. HIT dispenser and mixer platform

for HIT-RE 500 all sizes

Suitable for non-cracked concrete C 20/25 to C 50/60

Hilti HIT-RE 500

No. / date of issue

European technical approval

Hilti HIT Injection

5.2 Setting instruction

Bore hole cleaning

b) Compressed air cleaning (CAC)

c) Cleaning for under water

for 330 ml foil pack,

Hilti HIT Injection

Working time and curing time for general condition

Curing time before

5.3 Precalculated value based on concrete splitting

Design Resistance for concrete grade (Fcu) =

pre-drilled hole to be clean at time of installation

loads in [kN/bar] for ruling values steel, bond and concrete

deformed high bond reinforcing bars

Hilti HIT Injection

Hilti HIT-RE 500 injection adhesive with Rebar application

Design Resistance for concrete grade (Fcu) =

pre-drilled hole to be clean at time of installation

deformed high bond reinforcing bars

loads in [kN/bar] for ruling values steel, bond and concrete

5.4 Precalculated value based on chemical bond

Design Resistance for concrete grade (Fcu) =

pre-drilled hole to be clean at time of installation

loads in [kN/bar] for ruling values steel, bond and concrete

deformed high bond reinforcing bars

length to develop yield

Design loads in [kN/bar]

Hilti HIT Injection

Hilti HIT-RE 500 injection adhesive with Rebar application

Design Resistance for concrete grade (Fcu) =

pre-drilled hole to be clean at time of installation

deformed high bond reinforcing bars

loads in [kN/bar] for ruling values steel, bond and concrete

length to develop yield

Design loads in [kN/bar]

5.5 Design example for HIT-RE 500

(min. edge distance 2.5)

Transverse reinforcement, Ktr =