Академический Документы
Профессиональный Документы
Культура Документы
STEEL BRIDGES
A Seminar Report
By
Aamodh.K
(USN: 4JC09EC001)
&
Sahas.S
(USN:4JC09EC077)
II Sem. B.E.: Electronics and Communication
As a part of
CV220: Elements of Civil Engineering and Engineering Mechanics
INTRODUCTION
Bridges are great symbols of mankinds conquest of space. The sight of the
Golden Gate Bridge in the Pacific Ocean, or the Rajiv Gandhi Sea-Link (BandraWorli) in Mumbai, fills ones heart with wonder and admiration for the art of their
builders. They are the enduring expressions of mankinds determination to remove all
barriers in its pursuit of a better and freer world. Their design and building schemes
are conceived in dream-like visions. But vision and determination are not enough. All
the physical forces of nature and gravity must be understood with mathematical
precision and such forces have to be resisted by manipulating the right materials in the
right pattern. This requires both the inspiration of an artist and the skill of artisan .
There are about 1,20,000 bridges of all types and spans in India and about 50% of
these bridges are more than 100 years old. Though more than 1000 bridges are rebuilt
/ rehabilitated every year, the backlog is enormous.
Old bridges are facing following types of problems:
1. Aging and fatigue consideration
2. Increased loading standards for axle load
3. Increased longitudinal loads
4. Rebuilding meter gauge bridges for broad gauge work.
Most of these problems can be overcome by using steel as the core structural
material. Steel is suitable for most span ranges, but particularly for longer spans.
Right from Rabindra setu to Bandra-Worli sea link, structural steel has been the
natural solution for long span bridges. Howrah Bridge, also known as Rabindra Setu,
is to be looked at as an early classical steel bridge in India. This engineering marvel is
still serving the nation, deriding all the myths that people have about steel. The
sweeping 5.6 km Bandra worli sea link is the latest completed steel marvel in India.
The length of steel cables used in the sea link is equivalent to the earth's
circumference. This makes it all the more important to know the advantages that steel
possesses over concrete which has made bridges like Rabindra Setu outlast other
concrete bridges.
When constructed in insurgency affected areas like North-East and J&K and in high
seismicity areas where damage to the bridges is more likely, steel bridges provides
easier and faster options for rehabilitation. More over, structural redundancies can be
easily inbuilt in steel bridges.
In addition to the various points cited above, structural steel as the basic bridge
construction material involves several other advantages, which have also played an
important part in this shift of an engineers ideology from concrete bridge
construction to steel bridge construction and have been discussed later.
*Note:
Important terms appearing in the study of steel bridges:
Forces acting on steel bridge(or any bridge):
(i) Dead load :
This term refers to the weight of the bridge itself. Like any other
This term refers to traffic that moves across the bridge as well as
Truss
Many different types of structural systems are used in bridges depending upon the
span, carriageway width and types of traffic. Classification, according to make up of
main load carrying system, is as follows:
(i) Girder bridges A girder is a support beam used in construction. Girders often have Ibeam cross section for strength, but may also have a box shape, Z shape or other
forms. Girder is the term used to denote the main horizontal support of a structure,
which supports smaller beams. A girder is commonly used many times in the building
of bridges.
Box girders hold an important advantage over plate and rolled steel girders. A plate
girder or rolled steel girder is simple to design and build, but works well only for
straight spans. However, if the bridge needs to be curved, the beams are subject to
twisting forces. This can be altered by building several shorter straight spans with a
curved bridge deck or by using box girders. The added second web in a box girder
adds stability and increases resistance to twisting forces.
Though box girders possess several advantages over their counterparts, building
these steel box girders is more difficult, because the welding of inner corners between
the flanges webs has to be done either by a robot or a human, depending on who can
fit inside.
Ex: Bridge of Niteroi, Rio de Janerio, Brazil.
One of the advantages of truss bridges is that they can be constructed with less
material to give greater strength. Truss bridges are strong, since they are made of
triangles, which are ridged. Another advantage about truss bridges is that they can be
built in a convenient area, then placed over where it has to bridge, although this is not
always possible. That makes the truss bridge a perfect replacement to span over
railways and roads.
The disadvantage of a truss bridge is that it takes up more space and can
sometimes become a distraction to drivers. Also, a lot of materials may be wasted if
they are not designed properly i.e. there can be force members doing nothing for the
structure.
(ii)Cantilever bridge
A cantilever bridge is a bridge built using cantilevers, structures that project
horizontally into space, supported on only one end. For small footbridges, the
cantilevers may be simple beams; however, large cantilever bridges designed to
handle road or rail traffic use trusses built from structural steel, The steel truss
cantilever bridge was a major engineering breakthrough when first put into practice,
as it can span distances of over 1,500 feet (460 m), and can be more easily constructed
at difficult crossings by virtue of using little or no falsework.
Ex: Howrah Bridge, Forth Rail Bridge.
Building out from each end enables construction to be done with little
disruption to navigation below. The span can be greater than that of a simple beam,
because a beam can be added to the cantilever arms. Cantilever bridges are very
common over roads. Because the beam is resting simply on the arms, thermal
expansion and ground movement are fairly simple to sustain. The supports can be
simple piers, because there is no horizontal reaction. Cantilever arms are very rigid,
because of their depth.
Like beams, they maintain their shape by the opposition of large tensile and
compressive forces, as well as shear, and are therefore relatively massive. Truss
construction is used in the larger examples to reduce the weight.
10
11
12
13
14
(1) Carbon Steels only manganese, and sometimes a trace of copper and
silicon, are used as alloying elements. This is the cheapest steel available for
structural uses where rigidity rather than strength is important. It comes with yield
stress up to 275 N/mm2 and can be easily welded.
(2) High-Strength Steels these cover steels of a wide variety with yield stress
in the range of 300 to 390 N/mm2. They derive their higher strength and other
required properties from the addition of alloying elements.
(3) Heat-Treated Carbon Steels these are the steels with the highest
strength, and still retain all the other properties that are essential for building bridges.
They derive their enhanced strength from some form of heat treatment after rolling,
namely normalization or quenching-and-tempering.
(4) Weathering Steel this variety of steel is produced with enhanced resistance
to atmospheric corrosion and these can be left unpainted in appropriate situations.
15
16
Speed of Construction
The prefabrication of the components means that construction time on site in hostile
environment is minimized. The speed of steel bridge construction reduces the
durations of rail possessions and road closures, which minimises disruption to the
public using those networks. The lightweight nature of steel permits the erection of
large components. Besides this, resource, such as water, aggregates etc may
sometimes not be easily available at sites on this project, for the purpose of
production of concrete.
Versatility
Steel suits a wide range of construction methods and sequences. Installation may be
by cranes, launching, slide-in-techniques or transporters. Steel gives the engineer
flexibility in terms of erection sequence and programme. Components can be sized
to suit access restriction at site, and once erected the steel girders provide a platform
for subsequent operations.
Recycling
Steel is the most environmentally friendly material used in bridge construction. A
principal ingredient of the raw material for steel bridges is scrap steel. Steel is a
sustainable material. When a steel bridge reaches the end of its useful life, the
girders can be cut into manageable sizes to facilitate demolition, and returned to
steelworks for recycling. The increased emphasis of the green techniques for
construction, steel is lot Greener than concrete for bridges.
17
Aesthetics
Steel has broad architectural possibilities. Steel bridges can be made to look light or
heavy, and can be sculptured to any shape or form. The high surface quality of steel
creates clean sharp lines and allows attention to detail. Modern fabrication methods
have removed restrictions on curvature in both plan and elevation. The painting of
steelwork introduces colour and contrast, and repainting can change or refresh the
appearance of the bridge to appear as new.
Durability
Steel bridges now have a proven life span extending to well over 100 years. In fact,
old steel girders of vintage 1854 etc are also in use on branch lines. Steel has a
predictable life, as the structural elements are visible and accessible. Any signs of
deterioration are readily apparent, without the need for extensive investigations.
Corrosion is a problem requiring major maintenance.
The potential durability of steel may be summarized in the following quote by a
Mr. J.A.Waddell in 1921:
All steels possess a combination of properties that determine how well steel
performs its intended function. Strength, weldability, toughness, ductility, corrosion
resistance, and formability are all important to determine how well a steel performs.
High-performance steel (HPS) can be defined as having an optimized balance of
these properties to give maximum performance in bridge structures while remaining
cost-effective.
18
Strength
The high strength of HPS comes from heat treatment and rolling processes
during manufacture rather than from carbon content. HPS contains low levels of
carbon, making it easy to weld under a variety of conditions.
Weathering Capability:
Included in this development are HPS formulations with weathering
capability that add savings in life cycle costs. These specials grades effectively resist
weather and corrosion. Naturally occurring corrosion eventually forms a protective
barrier layer (patina) on the steel that greatly reduces further access to oxygen,
moisture, and contaminants.
Weldability:
High strength levels in steel are usually achieved by increasing the amount of
carbon and other alloys. But high carbon levels make welding difficult, often leading
to cracking during construction or in service. To avoid cracking, fabricators and
erectors must perform carefully controlled techniques. These requirements increase
fabrication and erection costs. HPS grades, on the other hand, have been developed to
greatly improve weldability and to minimize need for pre- and post-heating.
Fracture Toughness:
High Performance Steel has much higher fracture toughness than the conventional
grades of steel used for bridge construction. HPS makes the transition from brittle to
ductile at a much lower temperature than conventional grades. So HPS improves
reliability by minimizing the chance of sudden brittle failure. This property provides
more time for inspectors to detect and repair any fatigue cracks that might develop
before the structure becomes unsafe.
Fabrication:
Standard shop practices of girders of High Performance Steel may require some
modification for drilling, reaming, and mill scale removal. For HPS 70W, drill bits
and reamers will dull quickly unless the worked area is flooded with
19
lubricants. To remove mill scale, abrasive blasting is the preferred method. Grinding
mill scale from HPS grades has proved difficult.
CONCLUSION
Bridges are the monuments of civil engineering profession. Bridges generally
outlive their designers and provide a visual testimonial to the skill and ingenuity of
their engineers and builders. Steel structures are poised for a dramatic resurgence,
given the opportunities available with recent research and the development of HPS for
innovative, cost-effective, and pleasing steel structures.
It is concluding that the High Performance Steel is being used on highway and
railway bridges successfully all over the world because of its inherent quality of better
strength, resistance against fracture toughness, weldability and a very good resistance
against weathering / corrosion. The weight of the structure is reduced tremendously
reducing the cost of substructure and foundations and over all reduced life cycle costs.
Its introduction on Indian railways will be a very good decision for the upgradation
of the present technology of design, fabrication and maintenance of steel bridges. It
will not be long before much of today's concrete bridge infrastructure will have to be
replaced, and properly designed steel bridges will all have their place.
REFERENCES
Chatterjee, S., The Design of Modern Steel Bridges, first edition, BSP professional
books.
McCormac, Jack., Structural steel design, fourth edition.
Owens, G.W., Knowles, P.R., & Dowling, P.J. (1994): Steel Designers' Manual, Fifth
edition, Blackwell Scientific Publications.
en.wikipedia.org/wiki/Steel_Bridge
www.steel-insdag.org/new/pdfs/chapter43.pdf
www.steel.org/bridges/Myths_and_Realities.pdf
www.fhwa.dot.gov/bridge
www.reidsteel.com/steel_bridges.htm
20