UNCONVENTIONAL MACHINING PROCESS

Session
No

Topics to be covered

Introduction to unconventional machining processes, their needs and

classification
Brief introduction to the type of energy source employed in AJM, USM , WJM

Brief introduction to the type of energy source employed in EDM, ECM, ECG

Brief introduction to the type of energy source employed in EDM, ECM, ECG

Brief introduction to the type of energy source employed in LBM, PAM,EBM

06
07

Abrasive Jet Machining, Working Principle equipment used

Abrasive Jet Machining ,Process parameters

08
09
10

Abrasive Jet Machining, MRR-Variation in techniques used, Applications

Water Jet Machining, Working Principle equipment used
Water Jet Machining- Process parameters

11
12
13

Water Jet Machining ,MRR-Variation in techniques used, Applications

Ultrasonic Machining, Working Principle equipment used
Ultrasonic Machining ,Process parameters

14

Ultrasonic Machining, MRR-Variation in techniques used, Applications

15

Comparison of process capabilities and parametric analysis

16

CAT - I

17

Electric Discharge Machining (EDM)- working Principle

18
19
20
21

Electric Discharge Machining (EDM) equipments-Process Parameters

MRR- electrode / Tool Power Circuits
Characteristic of the Electric Discharge Machining process
Dielectric, Flushing

22
23
24
25
26
27
28
29

Wire cut EDM working Principles

Process Parameters, equipments
Characteristic of Machining process, Applications.
Chemical machining, working Principle
Etchants, Maskant,
Techniques of applying maskants
Process Parameters MRRPrinciples of ECM, Electrolysis, Functions of Electrolyte and its importance

30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47

ECM machine tool, equipments

CAT - II
Electrical circuit, MRR
Process Parameters of ECM, parametric analysis
Principles of ECG, ECG Machine Tool
Equipments, Process Parameters
Electrical circuit, MRR
Process Parameters ,Process characteristics
Laser Beam machining ,LBM -working Principle
Types of laser, Equipments
Process Parameters ,Process characteristics
plasma Arc machining (PAM) working Principle
plasma Arc cutting system, Equipments
Process Parameters ,Process characteristics
Electron Beam Machining (EBM)- working Principle
Electron Beam machining system, Equipments
Process Parameters ,Process characteristics
Beam control techniques Comparison of process capabilities, Applications.

48

CAT - III

Text Books and References:

Vijay.K. Jain Advanced Machining Processes Allied Publishers Pvt. Ltd., New Delhi (2002)
ISBN 81-7764-294-4.
2. Benedict. G.F. Nontraditional Manufacturing Processes Marcel Dekker Inc., New York (1987).
3. Pandey P.C. and Shan H.S. Modern Machining Processes Tata McGraw-Hill, New Delhi
(1980).
4. Mc Geough, Advanced Methods of Machining Chapman and Hall, London (1998).
5. Paul De Garmo, J.T.Black, and Ronald.A.Kohser, Material and Processes in Manufacturing
Prentice Hall of India Pvt. Ltd., New Delhi (8th Edition) (2001) ISBN 81-203-1243-0.
1.