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Industrial

Hydraulics

Electric Drives
and Controls

Linear Motion and


Assembly Technologies

Pneumatics

Service
Automation

Mobile
Hydraulics

Axial Piston
Variable Displacement Pump A11VO

RE 92 500/06.04
Replaces: 07.00

1/60

Open circuit

Sizes 40...260
Series 1
Nominal pressure 350 bar
Peak pressure 400 bar

Contents

Features

Ordering code / standard program

2...3

Technical data

4...7

LR Power control

8...17

DR Pressure control

18...21

HD Hydraulic control, pilot pressure related

22..23

EP Electrical control with proportional solenoid

24...25

Unit dimensions size 40

26...29

Unit dimensions size 60

30...33

Unit dimensions size 75

34...37

Unit dimensions size 95

38...41

Unit dimensions size 130/145

42...45

Unit dimensions size 190

46...49

Unit dimensions size 260

50...53

Through drive dimensions

54...55

Summary of through drive assembly


possibilites for A11V(L)O

56

Combination pumps A11VO + A11VO

56

Swivel angle indicator

57

Male connectors for solenoids

58

Installation and commissioning

59

Safety Instructions

60

Variable displacement axial piston pump of swashplate


design for hydrostatic drives in open circuit hydraulic system
Designed primarily for use in mobile applications
The pump operates under self-priming conditions, with tank
pressurization, or with an optional built-in charge pump
(impeller)
A comprehensive range of control options is available
matching any application requirement
Power control option is externally adjustable, even when the
pump is running
The through drive is suitable for adding gear pumps and axial
piston pumps up to the same, i.e. 100% through drive
The output flow is proportional to the drive speed and
infinitely variable between maximum and zero

2/60

Bosch Rexroth AG | Mobile Hydraulics

A11VO | RE 92 500/06.04

Ordering Code / Standard Program


Axial piston unit
Swashplate design, variable displacement

A11V

Charge pump (impeller)


without charge pump (no code)
with charge pump

40 60 75 95 130 145 190 260



Operation
Pump, open circuit

Size
Displacement Vg max (cm3)
Control device
Power control
with override

cross-sensing
high pressure related
pilot pressure related

40 60 75 95 130 145 190 260


LR
negative LR
negative LR3
negative LG1
positive LG2
negative LE1
negative LE2

electrical 12V
24V
with pressure cut-off
hydraulic 2-stage
hydraulic remote controlled
with load sensing
electr. prop. override, 24V
hydr. prop. override
with stroke limiter negative characteristic p = 25 bar
p = 10 bar
positive characteristic p = 25 bar
p = 10 bar
U = 12 V
U = 24 V
Pressure control
with load sensing
remote controlled
for parallel operation
Hydraulic control
p = 10 bar
pilot pressure related (pos. characteristic) p = 25 bar
with pressure cut-off
with pressure cut-off, remote controlled
Electrical control
U = 12 V
with proportional solenoid (pos. characteristic)U = 24 V
with pressure cut-off
with pressure cut-off, remote controlled

D
E
G
S
S2
S5
H1
H5
H2
H6
U1
U2
DR
DRS
DRG
DRL
HD1
HD2

D
G
EP1
EP2

D
G

40

60

75

95

130 145 190 260
































LR
LR . C
LR3
LG1
LG2
LE1
LE2
L . D. .
L.E..
L..G.
L...S
L . . . S2
L . . . S5
L . . . H1
L . . . H5
L . . . H2
L . . . H6
L . . . U1
L . . . U2
DR
DRS
DRG
DRL
HD1
HD2
HD. D
HD. G
EP1
EP2
EP. D
EP. G

Series
1
Index
Size
Size
Direction of rotation
viewed on shaft end

40...130
145...260

clockwise
anti-clockwise

0
1
R
L

In case of controls with several additional functions, observe the order of the columns, only one option per column is possible
(e.g. LRDCH2).
The following combinations are not available for the power control:
LRDS2, LRDS5, L...GS, L...GS2, L...GS5, L...EC and the combination L...DG in connection with the stroke limiters H1, H2, H5, H6,
U1 and U2.
= available
= available on request
= not available
= preferred program

RE 92 500/06.04 | A11VO

Mobile Hydraulics | Bosch Rexroth AG

A11V

/ 1

12

Axial piston unit


Charge pump
Operation
Size
Control device
Series
Index
Direction of rotation
Seals
NBR (nitrile-caoutchouc), shaft seal in FKM (fluor-caoutchouc)
Shaft end (perm. input torques see page 7)
40 60
Splined shaft DIN 5480 for single and combi pump

Cylindrical shaft with key DIN 6885

Splined shaft ANSI B92.1a1976 for single pump

for combination pump

N
130 145 190 260



1) 1)

Z
P
S
T

Mounting flange
SAE J744 2-hole
SAE J744 4-hole
SAE J617 2) (SAE 3)

40 60 75 95 130 145 190 260




C
D
G

Service line ports


SAE pressure and suction port on (opposite) sides,
with metric fastening threads

40 60 75 95 130 145 190 260

75

95

1)

Through drive (see page 56 for attachments)


Flange SAE J744 3)
Splined shaft coupler

82-2 (A)
5/8in
9T 16/32DP (A)
3/4in
11T 16/32DP (A-B)
101-2 (B)
7/8in
13T 16/32DP (B)
1in
15T 16/32DP (B-B)
W35
2x30x16x9g
127-2 (C) 4)
1 1/4in
14T 12/24DP (C)
1 1/2in
17T 12/24DP (C-C)
W30
2x30x14x9g
W35
2x30x16x9g
152-4 (D)
1 1/4in
14T 12/24DP (C)
1 3/4in
13T 8/16DP (D)
W40
2x30x18x9g
W45
2x30x21x9g
W50
2x30x24x9g
165-4 (E)
1 3/4in
13T 8/16DP (D)
W50
2x30x24x9g
W60
2x30x28x9g

40

60

75

95

130 145 190 260



















N00
K01
K52
K02
K04
K79
K07
K24
K80
K61
K86
K17
K81
K82
K83
K72
K84
K67

Swivel angle indicator (page 57)


without (no code)
with optical swivel angle indicator
with electrical swivel angle sensor

40 60 75


95

130 145 190 260




V
R

12

Male connectors for solenoids 5) (page 58)


40 60 75 95 130 145 190 260
DEUTSCH DT04-2P-EP04 (2-pole), moulded on the solenoid coil

Hirschmann according to DIN EN 175 301-803-A

(not for new projects)
1) S-shaft suitable for combination pump!
2) To fit the flywheel housing of the combustion engine
3) 2
2-hole; 4 4-hole
4) Size 190 and 260 with 2 + 4-hole flange
5) Male connector without bidirectional surpressor diode
6) no code = standard version, S = special version, K = combination with mounting part or mounting pump

P
H

3/60

6)

4/60

Bosch Rexroth AG | Mobile Hydraulics

A11VO | RE 92 500/06.04

Technical Data
Hydraulic fluid
For detailed information on the choice of hydraulic fluids
and application conditions, please see our catalog pages
RE 90220 (mineral oil), RE 90221 (environmentally acceptable
hydraulic fluids) and RE 90223 (HF-hydraulic fluids) prior to
configuration.
The variable displacement pump A11VO is unsuitable for
operation with HFA, HFB and HFC. When using HF- or
environmentally acceptable (Eco-evaluated) hydraulic fluids
possible restrictions in the technical data may have to be taken
in consideration. If required please consult with our technical
support department. The hydraulic fluide type used should be
stated on the order.
Operating viscosity range
We recommend you to choose the operating viscosity (at
operating temperature) in the optimum range for efficiency and
useful life of
opt = opt. operating viscosity 16...36 mm2/s

Explanation of selection of the hydraulic fluid


Knowledge of the operating temperature in the tank (open
circuit) depending on the ambient temperature is a prerequisite
for the correct choice of hydraulic fluid.
The hydraulic fluid should be selected so that the operating
viscosity is in the optimum range (opt) in the operating
temperature range, see selection diagram, shaded area.
We recommend you to choose the respective higher viscosity
class.
Example: At an ambient temperature of X C an operating
temperature of 60 C is set in the circuit. In the optimum
operating viscosity range (opt; shaded area) this corresponds
to the viscosity classes VG 46 or VG 68; to be selected:
VG 68.
Note: The leakage oil temperature, influenced by pressure and
speed, is always above the tank temperature. The temperature
may not be higher than 115C at any point in the machine.
If the above conditions cannot be satisfied in the case of
extreme operating parameters or high ambient temperatures,
please ask.

related to the tank temperature (open circuit).


Limit viscosity range
The following values apply for borderline conditions:

Filtration

min = 5 mm2/s
temporary (t < 3 min)
at max. perm. temperature of tmax = +115C.

The finer the filtration the better the cleanliness class of


hydraulic fluid reached, the longer the life of the axial piston
unit.

Note that the max. hydraulic fluid temperature of 115C may


not be exceeded even locally (e.g. in the bearing area).

To ensure functional reliability of the axial piston unit at least


cleanliness class

max = 1600 mm2/s


temporary (t < 3 min)
at cold start (p 30 bar, n 1000 min-1, tmin = -40C).
Only for starting up without load. The optimum operating
viscosity must be reached within about 15 minutes.
Special measures are necessary in the temperature range from
-40C to -25C, please ask.
For detailed information about use at low temperatures, see
RE 90300-03-B.
2500-40
1600
1000
600
400

-20

At very high hydraulic fluid temperatures (90C to max. 115C)


at least cleanliness class
19/17/14 in accordance with ISO 4406 is required.
If the above classes cannot be observed, please consult with
product support.

20

40

60

80

100
1600

0
10
G
V 68
VG 46
VG 2
3
VG 2
2
VG

200

Viscosity in mm2/s

Selection diagram

20/18/15 in accordance with ISO 4406 is necessary for


the hydraulic fluid.

100
60
40

36

opt.

20
16
10

5
-40

-25

-10 0 10

30

50

70

90

5
115

Temperature t in C
tmin= -40C

Hydraulic fluid temperature range

tmax= +115C

RE 92 500/06.04 | A11VO

Mobile Hydraulics | Bosch Rexroth AG

5/60

Technical Data
Operating pressure range

Case drain pressure

Absolute pressure at port S (suction port)

The case drain pressure at the ports T1 and T2 may


be a maximum 1.2 bar higher than the inlet pressure at the port
S but not higher than

Version without charge pump

pL abs. max

pabs min __________________________________________________________ 0.8 bar

An unrestricted, full size case drain line directly to tank is


required.

Inlet

pabs max __________________________________________________________ 30 bar


If the pressure is > 5 bar, please ask.

____________________________________________________________

2 bar.

Temperature range of the shaft seal

Version with charge pump


pabs min __________________________________________________________ 0.6 bar
pabs max ____________________________________________________________ 2 bar

Maximum permissible speed (speed limit)


Permissible speed by increasing the inlet pressure pabs at the
suction port S or at Vg Vg max

The FKM shaft seal ring is permissible for housing


temperatures of -25C to +115C.
Note:
For applications below -25C, an NBR shaft seal is necessary
as a special version (permissible temperature range: -40C to
+90C).
State NBR shaft seal in clear text in the order.

Flushing the housing


Speed nmax /nmax1

1,2

If a variable displacement pump with control device EP, HD,


DR or stroke limiter (H., U.) is operated over a long period
(t > 10 min) with flow zero or operating pressure < 15 bar,
flushing of the housing via ports "T1", "T2" or "R" is necessary.

pabs = 1.5 bar


1,1

pabs = 1 bar
1,0

0,9
0,8

0,9
Displacement Vg / Vg max

1,0

size

40 60

75

95 130 145 190 260

qV flush (L/min)

The housing flushing is unnecessary in versions with charge


pump (A11VLO), since a part of the charge flow is directed to
the housing. Higher case drain flow beyond volumetric rotary
group losses and control flow may be noticed.

Outlet

Charge pump (impeller)

Pressure at port A or B

The charge pump is a circulating pump with which the A11VLO


(size 130...260) is filled and therefore can be operated at
higher speeds. This also simplifies cold starting at low
temperatures and high viscosity of the hydraulic fluid. Tank
charging is therefore unnecessary in most cases. A tank
pressurization of a max. 2 bar is permissible with charge pump.

Nominal pressure pN
Peak pressure pmax

__________________________________________

350 bar

____________________________________________

400 bar

Minimum operating pressure

G M

T1

ma
x

10

Vg

<V

/2

15

/2

Vg

Vg max Vg min

Vg

Minimum operating pressure pB min in bar

A minimum operating pressure pB min is required in the pump


service line depending on the speed, the swivel angle and the
displacement (see diagram).

R T2

0,5

0,6

0,7

0,8

0,9

1,0 n
/nmax, perm.

M1

asdasd
6/60

Bosch Rexroth AG | Mobile Hydraulics

A11VO | RE 92 500/06.04

Technical Data
Value table
(theoretical values, without efficiencies and tolerances; values rounded)
Size

A11VO

40

60

75

95

130

145

190

260

A11VLO (with charge pump)


Displacement

Speed
maximum at Vg max 1)
maximum at Vg Vg max 3)

130

145

190

260

Vg max

cm3

42

58.5

74

93.5

130

145

193

260

130

145

193

260

Vg min

cm3

nmax

min1

3000

2700

2550

2350

2100

2200

2100

1800 2500 2) 2500 2) 2500 2) 23002)

nmax1

min1

3500

3250

3000

2780

2500

2500

2500

2300

2500

2500

2500

2300

qV max L/min

126

158

189

220

273

319

405

468

325

363

483

598

Flow 4)
at nmax and Vg max
Power at qV max

Pmax

kW

74

92

110

128

159

186

236

273

190

211

281

349

Tmax

Nm

234

326

412

521

724

808

1075

1448

724

808

1075

1448

kgm2

0.0048 0.0082 0.0115 0.0173 0.0318 0.0341 0.055 0.0878 0.0337 0.036 0.0577 0.0895

Angular acceleration, max.

rad/s2

22000 17500 15000 13000 10500

Speed variation, max.

min-1

Frequency limit

flimit

and p = 350 bar


Torque at Vg max
and p = 350 bar
Mass moment of inertia
around drive axis
Rotational vibration 4)

Rotary stiffness

Hz

9000

6800

4800

10500

9000

6800

4800

85

73

68

63

57

49

37

28

57

49

37

28

788

731

675

626

563

563

563

518

563

563

563

518

Shaft end Z

Nm/rad

88894 102440 145836 199601 302495 302495 346190 686465 302495 302495 346190 686465

Shaft end P

Nm/rad

87467 107888 143104 196435 312403 312403 383292 653835 312403 312403 383292 653835

Shaft end S

Nm/rad

58347 86308 101921 173704 236861 236861 259773 352009 236861 236861 259773 352009

Nm/rad

74476 102440 125603

Shaft end T
Filling volume
Weight (approx.)

301928 567115

301928 567115

1.1

1.35

1.85

2.1

2.9

2.9

3.8

4.6

2.9

2.9

3.8

4.6

kg

32

40

45

53

66

76

95

125

72

73

104

138

1)

The values apply at absolute pressure (pabs) 1 bar at the suction port S and mineral hydraulic fluid.
The values apply at absolute pressure (pabs) of at least 0.8 bar at the suction port S and mineral hydraulic fluid.
3) The values apply at V V
g
g max or in case of an increase in the inlet pressure pabs at the suction port S (see diagram page 5)
4) The permissible angular acceleration or speed variation only applies for single pumps, not for combi pumps.
The load on connection parts (e.g. through drive) must be taken into account additionally.
At f < flimit the n specified in the table is permissible.
At f > flimit the permissible angular acceleration specified in the table limits the value of the speed variation:
nperm = 3.04 /f.
2)

Determining the nominal value


Flow

Torque

Power

qv =

T =

P =

Vg n v

L/min

1000
Vg p

Nm

20 mh
2Tn
60 000

qv p
600 t

kW

Vg = Displacement per revolution

cm3

p = Differential pressure

bar

= Speed

rpm

= volumetric efficiency

mh = mechanical-hydraulic efficiency
t

= overall efficiency (t = v mh)

RE 92 500/06.04 | A11VO

Mobile Hydraulics | Bosch Rexroth AG

7/60

Technical Data
Permissible radial and axial loading on the drive shaft
Size
Radial force, max.
at distance (from shaft collar)

Fq max
a

Fq

a,b,c
Fax
+

Axial force, max.

N
mm

40
3600
17.5

60
5000
17.5

75
6300
20

95
8000
20

130
11000
22.5

145
11000
22.5

190
16925
26

260
22000
29

Fq max

2891

4046

4950

6334

8594

8594

13225

16809

mm

30

30

35

35

40

40

46

50

Fq max

2416

3398

4077

5242

7051

7051

10850

13600

mm

42.5

42.5

50

50

57.5

57.5

66

71

1500

2200

2750

3500

4800

4800

6000

4150

40

60

75

95

130

145

190

260

Nm

234

326

412

521

724

808

1075

1448

TE perm. Nm

468

648

824

1044

1448

1448

2226

2787

32

35

40

45

50

50

55

60

Fax max N

Permissible input and through drive torques


Size
Torque

Tmax

(at Vg max and p = 350 bar 1))


Input torque, max. 2)
at shaft end P
Keyed per DIN 6885

TE perm. Nm

at shaft end Z
DIN 5480

TE perm. Nm

at shaft end S
ANSI B92.1a-1976 (SAE J744)

TE perm. Nm

ANSI B92.1a-1976 (SAE J744)

1460

2190

3140

3140

3140

5780

W40

W45

W50

W50

W50

W60

314

602

602

1640

1640

1640

1640

1640

602

1 1/4 in 1 1/4 in 1 3/4 in 1 3/4 in 1 3/4 in 1 3/4 in 1 3/4 in


970

970

1 1/4 in 1 3/8 in 1 3/8 in

Through drive torque, max. 3)

TD perm. Nm

1)

Efficiency not taken into account


For side load-free drive shafts
3) Observe max. input torque for shaft S!
2)

Distribution of torques

T1

T2

TE
1.Pump

912
W35

1 in

at shaft end T

1. Pumpe

912
W35

2.2nd
Pumpe
pump

TD

314

521

660

2670

4070

2 in

2 1/4 in

822

1110

1110

1760

2065

8/60

Bosch Rexroth AG | Mobile Hydraulics

A11VO | RE 92 500/06.04

LR Power Control
The power control regulates the displacement of the pump
depending on the operating pressure so that a given drive
power is not exceeded at constant drive speed.

pB Vg = constant

Size 40-145: LR

pB = operating pressure

T1

Vg = displacement

Vg max

The precise control with a hyperbolic control characteristic,


provides an optimum utilization of available power.
The operating pressure acts on a rocker via a piston.
An externally adjustable spring force counteracts this,
it determines the power setting.
If the operating pressure exceeds the set spring force, the
control valve is actuated by the rocker, the pump swivels back
(direction Vg min). The lever length at the rocker is shortened
and the operating pressure can increase at the same rate as
the displacement decreases without the drive powers being
exceeded (pB Vg = constant).
The output power (characteristic) is influenced by the
efficiency of the pump.

GM

T2

Vg min

M1

Size 190-260: LR

G M

T1

State in clear text in the order:


Vg max Vg min

drive power P in kW
drive speed n in rpm
max. flow qV max in l/min

Operating pressure pB in bar

After clarifying the details a power diagram can be created by


our computer.
320 bar
setting range
start of control

50 bar
Vg min

Displacement

Vg max

R T2

M1

RE 92 500/06.04 | A11VO

Mobile Hydraulics | Bosch Rexroth AG

9/60

LR Power Control
LRC Override with cross-sensing

LR3 High pressure related override

Cross sensing control is a summation power control system,


whereby the total power, of both the A11VO and of a same
size A11VO power controlled pump mounted onto the through
drive, are kept constant.

The high pressure related power override is a total power


control in which the power control setting is piloted by the load
pressure of an attached fixed displacement pump (port Z).

If a pump is operating at pressures below the start of the


control curve setting, then the surplus power not required, in a
critical case up to 100%, becomes available to the other pump.
Total power is thus divided between two systems as demand
requires.
Any power being limited by means of pressure cut-off or other
override functions is not taken into account.
Half side cross-sensing function

As a result the A11VO can be set to 100 % of the total drive


power. The power setting of the A11VO is reduced proportional to the load-dependent rise in operating pressure of the
fixed displacement pump. The fixed displacement pump has
priority in the total power setting.
The measuring area of the power reduction pilot piston is
designed as a function of the size of the fixed displacement
pump.
Size 40-145: LR3

When using the LRC control on the 1st pump (A11VO) and a
power-controlled pump without cross-sensing attached to the
through drive, the power required for the 2nd pump is
deducted from the setting of the 1st pump. The 2nd pump
has priority in the total power setting.

T1

The size and start of control of the power control of the 2nd
pump must be specified for rating the control of the 1st pump.

Size 40-145: LRC


Z

pHD

GM

Vg max

Vg min

pHD

R
T1

GM

T2

M1

Size 190-260: LR3


Z
Vg max

Vg min

LR

G M

T1

T2

pHD

M1

Vg max Vg min

Size 190-260: LRC


Z
R T2
G M

T1

Vg max Vg min

R T2

M1

M1

10/60

Bosch Rexroth AG | Mobile Hydraulics

A11VO | RE 92 500/06.04

LR Power Control
LG1/2 Pilot pressure related override
This power control works by overriding the control setting with
an external pilot pressure signal. This pilot pressure acts on the
adjustment spring of the power regulator via port Z.
The mechanically adjusted basic setting can be hydraulically
adjusted by means of different pilot pressure settings, enabling
different power mode settings.
If the pilot pressure signal is then adjusted by means of a
external power limiting control, the total hydraulic power
consumption of all users can be adapted to the available drive
power from the engine.
The pilot pressure used for power control is generated by an
external control element that is not a component part of the
A11VO (e.g. see also data sheet RE 95310, Electronic Load
Limiting Control, LLC).
LG1 Negative power override

LG2 Positive power override

Power control with negative override, LG1: the force resulting


from the pilot pressure is acting against the mechanical
adjustment spring of the power control.

Power control with positive override, LG2: the force resulting


from the pilot pressure is additive the mechanical adjustment
spring of the power control.

Increasing the pilot pressure reduces the power setting.

An increase in pilot pressure increases the power output.

Size 40-145: LG1

Size 40-145: LG2


Z

T1

GM

Vg max

T2

T1

GM

Vg max Vg min

Vg min

M1

Size 190-260: LG1

T2

M1

Size 190-260: LG2


Z

G M

T1

M1

G M

T1

Vg max Vg min

R T2

Vg max Vg min

R T2

M1

RE 92 500/06.04 | A11VO

Mobile Hydraulics | Bosch Rexroth AG

11/60

LR Power Control
LE1/2 Electrical override (negative)

Size 40-145: LE1/2

Contrary to hydraulic power control override, the basic power


setting is reduced by an electrical pilot current applied to a
proportional solenoid. The resulting force is acting against the
mechanical power control adjustment spring.

T1

GM

Increase in current = decrease in power


If the pilot current signal is adjusted by a load limiting control
(e.g. LLC control RE 95310) the power consumption of all
mechanical and hydraulic actuators is decreasing the A11VO
power setting to match the remaining available power from the
engine.

Vg max

A 12V (LE1) or 24V (LE2) supply is required for the control of


the proportion solenoid.

T2

Vg min

M1

Technical data of solenoids


LE1

LE2

12 V DC ( 20 %)

24 V DC ( 20 %)

Start of control

400 mA

200 mA

End of control

1200 mA

600 mA

Limiting current

1.54 A

0.77 A

Nominal resistance (at 20C)

5.5

22.7

Dither frequency

100 Hz

100 Hz

Duty cycle

100 %

100%

Voltage

Size 190-260: LE1/2

Control current

Vg max Vg min

dependent on connector version, see page 58


R T2

M1

Overview of power overrides


Effect of power overrides at rising pressure or current

Operating pressure pB in bar

Type of protection

G M

T1

pHD

pSt
LG2

50

min

Vg min

LRC LR3 LE1/2 LG1


Displacement

Vg max

12/60

Bosch Rexroth AG | Mobile Hydraulics

A11VO | RE 92 500/06.04

LR Power Control
LRD Power control with pressure cut-off

Size 40-145: LRD

Pressure cut-of is a pressure control that adjusts the pump


displacement back towards Vg min when a preset pressure
value is reached.
This function overrides the power control, i.e. below the preset
pressure value, the power function is effective.

T1

GM

The pressure cut-off function is integrated into the pump


control module and is preset to a specified value at the factory.
Vg max

Setting range from 50 to 350 bar

Vg min

350

max

T2

M1

Size 190-260: LRE


Y

setting range

Operating pressure pB in bar

Characteristic: LRD

50

Vg min

G M

T1

min
Displacement

Vg max
Vg max Vg min

LRE Power control with pressure cut-off,


2-stage
By connecting an external pilot pressure to port Y, the basic
value of the pressure cut-off can be increased by 50 +20 bar
and a 2nd pressure setting implemented.

R T2

M1

This value is usually above the primary pressure relief valve


setting and therefore disables the pressure cut-off function.

LRG Power control with pressure cut-off,


hydraulically remote controlled

The pressure signal at port Y must be between 20 and 50 bar.

See page 20 for description and characteristic (pressure


control remote controlled, DRG)

Operating pressure pB in bar

Characteristic: LRE

390

increased pressure cut-off with tolerance range


disable pressure cut-off

370

primary pressure relief valve

350

basic value pressure cut-off

320

Vg min

Displacement

Vg max

RE 92 500/06.04 | A11VO

Mobile Hydraulics | Bosch Rexroth AG

13/60

LR Power Control
LRDS Power control with pressure cut-off
and load sensing

Size 40-145: LRDS


X

The load-sensing control is a flow control option that operates


as a function of the load pressure to regulate the pump
displacement to match the actuator flow requirement.

(1)

The flow depends here on the cross section of the external


sensing orifice (1) fitted between the pump outlet and the
actuator. The flow is independent of the load pressure below
the power curve and the pressure cut-off setting and within the
control range of the pump.

T1

The sensing orifice is usually a separately arranged load


sensing directional valve (control block). The position of the
directional valve piston determines the opening cross section
of the sensing orifice and thus the flow of the pump.
The load-sensing control compares pressure before and after
the sensing orifice and maintains the pressure drop across the
orifice - and therefore the pump flow - constant as a function of
the orifice size.
If the differential pressure p increases, the pump is swivelled
back towards Vg min and, if the p decreases the pump is
swivelling out towards Vg max until the pressure drop across the
sensing orifice in the valve is restored.

GM

Vg max

T2

Vg min

M1

Size 190-260: LRDS


X

porifice = ppump pactuator

(1)

The setting range for p is between 18 bar and 25 bar.


The standard differential pressure setting 18 bar. (Please
state in clear text when ordering).
The stand-by pressure in zero stroke operation (sensing orifice
plugged) is slightly above the p setting.

G M

T1

In a standard LS system the pressure cut-off is integrated in


the pump control. In a LUDV (flow sharing) system the
pressure cut-off is integrated in the LUDV control block.

Vg max Vg min

(1) The sensing orifice (control block) is not included in the


pump supply.
R T2

operating pressure pB in bar

Characteristic: LRDS

350

50

max

min

Vg min

displacement

Vg max

M1

14/60

Bosch Rexroth AG | Mobile Hydraulics

A11VO | RE 92 500/06.04

LR Power Control
LRS2 Power control with load sensing,
electrically override

LRS5 Power control with load sensing,


hydraulically override

This control option adds a proportional solenoid to override to


the mechanically set load-sensing pressure. The pressure
differential change is proportional to the solenoid current.

This control option adds an external proportional pilot pressure


signal (to port Z) to override the mechanically set load-sensing
pressure.

Increasing current = smaller p-setting

Increasing pilot pressure = smaller p-setting

See following characteristic for details (example).

See following characteristic for details (example).

This permits a change in flow with the same sensing orifice


size, to improve control resolution of the control block.
Please consult us when applying.

This permits a change in flow with the same sensing orifice


size, to improve control resolution of the control block.
Please consult us when applying.

For solenoid specification, see page 11 (LE2)


Characteristic: LRS5

25

25

18
14
10
5

18
14
10
5

pLS in bar

pLS in bar

Characteristic: LRS2

200

300

400

500

600

10

Control current I in mA (at 24 V)


Size 40-145: LRS5

Size 40-145: LRS2

T1

GM

Vg max

T2

GM

Vg min

Vg max

M1

T1

Size 190-260: LRS2

T2

Vg min

M1

Size 190-260: LRS5


Z

G M

T1

M1

G M

T1

Vg max Vg min

Vg max Vg min

R T2

15
20
25
30
Pilot pressure pz in bar

R T2

M1

RE 92 500/06.04 | A11VO

Mobile Hydraulics | Bosch Rexroth AG

15/60

LR Power Control
LR... Power control with stroke limiter
The stroke limiter can be used to vary or limit the displacement
of the pump continuously over the whole control range. The
displacement is set in LRH with the pilot pressure pSt (max. 40
bar) applied to port Y or in LRU by the control current applied
to the proportional solenoid. A DC current of 12V (U1) or 24V
(U2) is required to control the proportional solenoid.
The power control overrides the stoke limiter control, i.e. below
the hyperbolic power characteristic, the displacement is
controlled, by the control current or pilot pressure. When
exceeding the power characteristic with a set flow or load
pressure, the power control overrides and reduces the
displacement following the hyperbolic characteristic.

LRH1/5 Hydraulic stroke limiter


(negative characteristic)

To permit operation of the pump displacement control from its


starting position Vg max to Vg min, a minimum control pressure of
30 bar is required for the electrical stroke limiter LRU1/2 and
the hydraulic stroke limiter.
The required control oil is taken either from the load pressure,
or from the externally applied control pressure at the G port.
To ensure functioning of the stroke limiter at low operating
pressure as well, the port G must be supplied with external
control pressure of approx. 30 bar.
Note:
If no external control pressure is connected at G, the shuttle
valve must be removed.

Size 40-145: LRH1/5

Control from Vg max to Vg min


With increasing pilot pressure the pump swivels to a smaller
displacement.
Start of control (at Vg max), settable _______ from 4 10 bar

T1

GM

Please state start of control value, when ordering.


Starting position without control signal (pilot pressure): Vg max
Vg max

Vg min

Characteristic: H1

Pilot pressure pSt in bar


Setting range

Increase in pilot pressure (Vg max Vg min) ________ p = 25 bar

35
30
25
20
15
10

T2

M1

Size 190-260: LRH1/5


Y

4
0
Vg min

0,5
Displacement

1,0
Vg max

G M

T1

Characteristic: H5

Vg max Vg min

Pilot pressure pSt in bar


Setting range

Increase in pilot pressure (Vg max Vg min) _______ p = 10 bar

20
15
10

R T2

4
0
Vg min

0,5
Displacement

1,0
Vg max

M1

16/60

Bosch Rexroth AG | Mobile Hydraulics

A11VO | RE 92 500/06.04

LR Power Control
LRH2/6 Hydraulic stroke limiter
(positive characteristic)

Size 40-145: LRH2/6

Control from Vg min to Vg max


With increasing pilot pressure the pump swivels to a higher
displacement.

T1

Start of control (at Vg min), settable from 4 10 bar

GM

Please state start of control value, when ordering.


Starting position without control signal (pilot pressure):

Vg max

Vg min

at operating pressure and external control pressure


< 30 bar:Vg max
at operating pressure or external control pressure
> 30 bar: Vg min

R
Characteristic: H2

T2

Size 190-260: LRH2/6

Pilot pressure pSt in bar


Setting range

Increase in pilot pressure (Vg min Vg max) ________ p = 25 bar

35
30
25
20
15
10

G M

T1

4
0
Vg min

0,5

1,0

Displacement

Vg max

R T2

Characteristic: H6
Increase in pilot pressure (Vg min Vg max) _________ p = 10 bar

Pilot pressure pSt in bar


Setting range

M1

20
15
10
4
0
Vg min

0,5
Displacement

1,0
Vg max

M1

RE 92 500/06.04 | A11VO

Mobile Hydraulics | Bosch Rexroth AG

17/60

LR Power Control
LRU1/2 Electrical stroke limiter
(positive characteristic)

Size 40-145: LRU1/2

Control from Vg min to Vg max


With increasing control current the pump swivels to a higher
displacement.
T1

G M

Technical data of solenoids


LRU1

LRU2

12 V DC ( 20 %)

24 V DC ( 20 %)

Start of control at Vg min

400 mA

200 mA

End of control at Vg max

Voltage

Vg max

Vg min

Control current
1200 mA

600 mA

Limiting current

1.54 A

0.77 A

Nominal resistance (at 20C)

5.5

22.7

100 Hz

100 Hz

100 %

100%

Dither frequency
Duty cycle
Type of protection

T2

M1

Size 190-260: LRU1/2

dependent on connector version, see page 58

Starting position without control signal (control current):


at operating pressure and external control pressure
< 30 bar: Vg max
at operating pressure or external control pressure
> 30 bar: Vg min

G M

T1

Vg max Vg min

The following electronic control devices are available for


controlling the proportional solenoid:
Proportional amplifier PV (see RE 95023)

R T2

Electronic control unit RC (see RE 95200)


Characteristic: LRU1/2

Control current I in mA

1400
1200
1000

LRU1

800
600

LRU2

400
200

0
Vg min

0,5
Displacement

1,0
Vg max

M1

18/60

Bosch Rexroth AG | Mobile Hydraulics

A11VO | RE 92 500/06.04

DR Pressure Control
DR Pressure control

Size 40-145: DR

The pressure control keeps the pressure in a hydraulic system


constant within its control range even under varying flow
conditions. The variable displacement pump only moves as
much hydraulic fluid as is required by the actuators. If the
operating pressure exceeds the setpoint set at the integral
pressure control valve, the pump displacement is automatically
swivelled back until the pressure deviation is corrected.

G M

T1

Vg max Vg min

In zero pressure non-running condition, the pump is swivelled


to its starting position (Vg max) by means of the control spring.
Setting range from 50 to 350 bar.
Characteristic: DR
R T2

max. 10 bar

50
0

M1

Size 190-260: DR

350
Setting range

Operating pressure pB in bar

max

G M

T1

Vg max Vg min

min
Flow qv in L/min

R T2

M1

RE 92 500/06.04 | A11VO

Mobile Hydraulics | Bosch Rexroth AG

19/60

DR Pressure Control
DRS Pressure control with load sensing

Size 40-145: DRS


X

The load-sensing control is a flow control option that operates


as a function of the load pressure to regulate the pump
displacement to match the actuator flow requirement.
The flow depends here on the cross section of the external
sensing orifice (1) fitted between the pump outlet and the
actuator. The flow is independent of the load pressure below
the pressure cut-off setting and within the control range of the
pump.

(1)

T1

The sensing orifice is usually a separately arranged load


sensing directional valve (control block). The position of the
directional valve piston determines the opening cross section
of the sensing orifice and thus the flow of the pump.
The load-sensing control compares pressure before and after
the sensing orifice and maintains the pressure drop across the
orifice - and therefore the pump flow - constant as a function of
the orifice size.

G M

Vg max

R T2

Vg min

M1

Size 190-260: DRS

If the differential pressure p increases, the pump is swivelled


back towards Vg min and, if the p decreases the pump is
swivelling out towards Vg max until the pressure drop across the
sensing orifice in the valve is restored.

X
(1)

porifice = ppump pactuator


The setting range for p is between 14 bar and 25 bar.

G M

T1

The standard differential pressure setting is 18 bar. (Please


state in clear text when ordering).
Vg max Vg min

The stand-by pressure in zero stroke operation (sensing orifice


plugged) is slightly above the p setting.
(1) The sensing orifice (control block) is not included in the
pump supply.
R T2

max
350

max. 10 bar

Operating pressure pB in bar

Characteristic: DRS

50 min
0

Flow qv in L/min

M1

20/60

Bosch Rexroth AG | Mobile Hydraulics

A11VO | RE 92 500/06.04

DR Pressure Control
DRG Pressure control, remote controlled

Size 40-145: DRG

(1)

(2)
max. 5m

The remote control pressure cut-off regulator permits the


adjustment of the pressure setting by a remotely installed
pressure relief valve (1). Pilot flow for this valve is provide by a
fixed orifice in the control module. The pressure drop across
this relief valve is additive to the spring bias of the control
spool.

Setting range from 50 to 350 bar.


In addition the pump can be unloaded into a standby pressure
condition by an externally installed 2/2-way directional valve
(2).

T1

Both functions can be used individually or in combination (see


circuit diagram).

GM

Vg max

Vg min

The external valves are not included in the pump supply.


As a separate pressure relief valve (1) we recommend:
- DBDH 6 (manual control), see RE 25402
R T2

50
0

min

max.5m

max. 10 bar

350

M1

Size 190-260: DRG

max

Setting range

Operating pressure pB in bar

Characteristic: DRG

G M

T1

Flow qv in L/min

Note: The remote controlled pressure cut-off is also possible in


combination with LR, HD and EP.

Vg max Vg min

R T2

M1

RE 92 500/06.04 | A11VO

Mobile Hydraulics | Bosch Rexroth AG

21/60

DR Pressure Control
DRL Pressure control for parallel operation

Size 40-145: DRL

The pressure control DRL is suitable for pressure control of


several axial piston pumps A11VO in parallel operation
pumping into a common pressure header.

(2)

The parallel pressure control has a pressure rise characteristic


of approx. 15 bar from qv max to qv min. The pump regulates
therefore to a pressure dependent displacement position. This
results in stable control behavior, without the need of "staging"
the individual pump compensators.
With the externally installed pressure relief valve (1) the nominal
pressure setting of all pumps connected to the system is
adjusted to the same value.

(1)
(3)

(3)

T1

GM

Vg max

Setting range from 50 to 350 bar.

Vg min

Each pump can be individually unloaded from the system by an


separately installed 3/2- way directional valve (2).
The check valves (3) in the service line (port A) or control line
(port X) must be provided generally.

R T2

M1

The external valves are not included in the pump supply.


As a separate pressure relief valve (1) we recommend:

Size 190-260: DRL

DBDH 6 (manual control) see RE 25402

(2)

The size of the remote relief valve depends on the number of


pumps installed in parallel, and has to be able to handle the
sum of the pilot flows provided by each pump control.

(1)
(3)

MD

(3)

MA
MS

165
150
65
50

G M

T1

max

max. 15 bar

350
335

Setting range

Operating pressure pB in bar

Characteristic: DRL

Vg max Vg min

R T2
min

Flow qv in L/min

M1

22/60

Bosch Rexroth AG | Mobile Hydraulics

A11VO | RE 92 500/06.04

HD Hydraulic Control, Pilot Pressure Related


With the pilot pressure related control the pump displacement
is adjusted in proportion to the pilot pressure applied to port Y.

Size 40-145: HD
Y

Maximum permissible pilot pressure pSt max = 40 bar


Control from Vg min to Vg max.
With increasing pilot pressure the pump swivels to a higher
displacement.
Start of control (at Vg min), settable

T1

GM

from 4 - 10 bar
Vg max Vg min

State start of control in clear text in the order.


Starting position without control signal (pilot pressure):
at operating pressure and external control pressure
< 30 bar: Vg max
at operating pressure or external control pressure
> 30 bar: Vg min

R T2

M1

Size 190-260: HD

A control pressure of 30 bar is required to swivel the pump


from its starting position Vg max to Vg min.
The required control pressure is taken either from the load
pressure, or from the externally applied control pressure at the
G port.

G M

T1

To ensure the control even at low operating pressure < 30 bar


the port G must be supplied with an external control pressure
of approx. 30 bar.

Vg max Vg min

Note:
If no external control pressure is required at G port, the parts of
the shuttle valve are to be removed from the pump and G port
must be plugged.
R T2
Characteristic: HD1

Pilot pressure pSt in bar


Setting range

Increase in pilot pressure Vg min to Vg max

_____________

p = 10 bar

20
15
10
4
0
Vg min

0,5
Displacement

1,0
Vg max

Characteristic: HD2

Pilot pressure pSt in bar


Setting range

Increase in pilot pressure Vg min to Vg max

_____________

p = 25 bar

35
30
25
20
15
10
4
0
Vg min

0,5
Displacement

1,0
Vg max

M1

RE 92 500/06.04 | A11VO

Mobile Hydraulics | Bosch Rexroth AG

23/60

HD Hydraulic Control, Pilot Pressure Related


HD.D Hydraulic control
with pressure cut-off

Size 40-145: HD.D

The pressure cut-off corresponds to a pressure control which


adjusts the pump displacement back to Vg min, when the
pressure setting is reached.

T1

This function overrides the HD control, i.e. the pilot pressure


related displacement control is functional below the pressure
setting.
The valve for the pressure cut-off is integrated in the control
housing and is set to a fixed specified pressure value at the
factory.

GM

Vg max

Vg min

Setting range from 50 to 350 bar

Characteristic: Pressure cut-off D

T2

M1

max. 10 bar

350

Setting range

Operating pressure pB in bar

Size 190-260: HD.D


max

G M

T1

50

min

Vg max Vg min

Flow qv in L/min

R T2

M1

24/60

Bosch Rexroth AG | Mobile Hydraulics

A11VO | RE 92 500/06.04

EP Electrical Control With Proportional Solenoid


Characteristic: EP1/2

1400
Control current I in mA

With the electrical control with proportional solenoid, the pump


displacement is adjusted proportionally to the solenoid current,
resulting in a magnetic control force, acting directly onto the
control spool that pilots the pump control piston.
A 12V DC ( EP1) or 24V DC (EP2) supply is required to
operate the proportional solenoid.
Control from Vg min to Vg max
With increasing control current the pump swivels to a higher
displacement.
Starting position without control signal (control current):
at operating pressure and external control pressure < 30 bar:
Vg max
at operating pressure or external control pressure > 30 bar:
Vg min

1000

EP1

800
600

EP2

400
200

A control pressure of 30 bar is required to swivel the pump


from its starting position Vg max to Vg min .
The required control pressure is taken either from the load
pressure, or from the externally applied control pressure at the
G port.

1200

0
Vg min

0,5
Displacement

1,0
Vg max

Size 40-145: EP

To ensure the control even at low operating pressure < 30 bar


the port G must be supplied with a external control pressure of
approx. 30 bar.

T1

Note:
If no external control pressure is required at G port, the parts of
the shuttle valve are to be removed from the pump and G port
must be plugged.

GM

Vg max

Vg min

Note:
Install pump with EP control in the oil tank only when using
mineral hydraulic oils and an oil temperature in the tank of max.
80 C.
The following electronic control devices are available for
controlling the proportional solenoid:

T2

M1

Size 190-260: EP

Proportional amplifier PV (see RE 95023)


Electronic control unit RC (see RE 95200)
Technical data of solenoids
EP1
Voltage

EP2

12 V DC ( 20 %) 24 V DC (20 %)
Vg max Vg min

Control current
Start of control at Vg 0

400 mA

200 mA

End of control at Vg max

1200 mA

600 mA

Limiting current

1.54 A

0.77 A

Nominal resistance (at 20C)

5.5

22.7

Dither frequency

100 Hz

100 Hz

Duty cycle

100 %

100%

Type of protection

G M

T1

dependent on connector version, see page 58

R T2

M1

RE 92 500/06.04 | A11VO

Mobile Hydraulics | Bosch Rexroth AG

25/60

EP Electrical Control With Proportional Solenoid


EP.D Electrical control with pressure cut-off

Size 40-145: EP.D

The pressure cut-off corresponds to a pressure control which


adjusts the pump displacement back to Vg min, when the
pressure setting is reached.
This function overrides the EP control, i.e. the control current
related displacement control is functional below the pressure
setting.

T1

The valve for the pressure cut-off is integrated in the control


housing and is set to a fixed specified pressure value at the
factory.

GM

Vg max

Vg min

Setting range from 50 to 350 bar


Characteristic: Pressure cut-off D
max

T2

M1

Size 190-260: EP.D

max. 10 bar

Operating pressure pB in bar


Setting range

350

G M

T1
50

min

Vg max Vg min

Flow qv in L/min

R T2

M1

26/60

Bosch Rexroth AG | Mobile Hydraulics

A11VO | RE 92 500/06.04

Before finalizing your design, please


request a certified drawing.

Unit Dimensions, Size 40


LRDCS:
Power control LR with pressure cut-off D, cross sensing control C and load sensing control S
248
183
123

View Y
clockwise rotation
(anti-clockwise rotation)

122*)
74

T1 M

15

101.6

S
(A)

A
(S)

103

20*)

39

T1

100

146

9.7

T2

M1
Flange SAE J744

101-2 (B)

W
111

12

14

28.3

Detail X

T2

110

45

LR

225

17
7

14

75

21

75

50.8

A
19

77.8

Detail V

50

Detail W

42.9
*)

Center of gravity

23.8

RE 92 500/06.04 | A11VO

Mobile Hydraulics | Bosch Rexroth AG

27/60

Before finalizing your design, please


request a certified drawing.

Unit Dimensions, Size 40


Shaft ends

28

1 1/4 in 14T 12/24DP 2)


(SAE J744 32-4 (C))

38
30
7.5

22

22

48
40
9.5
40

32
40

58
7.5

1 in 15T 16/32DP 2)
(SAE J744 25-4 (B-B))

80.5
7/16-14UNC-2B

80.5
M12x1.75 1)

40
32
9.5

T splined shaft

S splined shaft

40

P cyl. shaft with key


DIN 6885 AS10x8x56

40

80.5
M12x1.75 1)

W35x2x30x16x9g

80.5
3/8-16UNC-2B

Z splined shaft DIN 5480

28

66

46

50

Ports
A

56

Tightening torque, max.


Service ports (high pressure series)
Fastening thread

SAE J518
DIN 13

3/4 in

M10x1.5; 17 deep

see safety instructions

Suction port (standard series)


Fastening thread

SAE J518
DIN 13

2 in

M12x1.75; 20 deep

see safety instructions

T1, T2

Bleeding, tank

DIN 3852

M22x1.5; 14 deep

210 Nm

Bleeding, oil drain

DIN 3852

M22x1.5; 14 deep

210 Nm

M1

Measuring position, positioning chamber

DIN 3852

M12x1.5; 12 deep

50 Nm

Measuring position, service port

DIN 3852

M12x1.5; 12 deep

50 Nm

Pilot pressure port


in version with load sensing (S)
and remote controlled pressure cut-off (G)

DIN 3852

M14x1.5; 12 deep

80 Nm

Pilot pressure port


in version with stroke limiter (H...),
2-stage pressure cut-off (E) and HD

DIN 3852

M14x1.5; 12 deep

80 Nm

Pilot pressure port


in version with cross sensing (C) and
power override (LR3, LG1)

DIN 3852

M14x1.5; 12 deep

80 Nm

Port for control pressure (controller)


in version with stroke limiter (H.., U2),
HD and EP with screw union GE10 - PLM
(otherwise port G plugged)

DIN 3852

M14x1.5; 12 deep

80 Nm

1)
2)

Centering bore in accordance with DIN 332


ANSI B92.1a-1976, 30 pressure angle, flat root side fit, tolerance class 5

28/60

Bosch Rexroth AG | Mobile Hydraulics

A11VO | RE 92 500/06.04

Before finalizing your design, please


request a certified drawing.

Unit Dimensions, Size 40


LRDH1/LRDH5:

LRDH2/LRDH6:

Power control with pressure cut-off and hydraulic stroke


limiter (negative characteristic)

Power control with pressure cut-off and hydraulic stroke


limiter (positive characteristic)
248
206

248
206
58

60

131

106
153

131

106
153

Y
H1/5

21

78

21

D
LR

78

5.5

21.5

H2/6

LR

LRDU1/LRDU2:

LR3DS:

Power control with pressure cut-off and electrical stroke


limiter (positive characteristic)

Power control with high pressure related override,


pressure cut-off and load sensing control
290

248
206

228
52

Z
140

106
153

111

X
S
D

LR

Z
LR3

LG1E:

LG2E:

Power control with pilot pressure related override


(negative) and 2-stage pressure cut-off

Power control with pilot pressure related override


(positive) and 2-stage pressure cut-off

248
70.5
35

107.5

131

E
LG1

115

56
21

Y Z

110

78

D
U1/2

21

29

RE 92 500/06.04 | A11VO

Mobile Hydraulics | Bosch Rexroth AG

29/60

Before finalizing your design, please


request a certified drawing.

Unit Dimensions, Size 40


HD1D/HD2D:

EP1D/EP2D:

Hydraulic control, pilot pressure related with pressure


cut-off

Electrical control with proportional solenoid and pressure


cut-off
208
206

208
206

106
150.5

106

21

D
HD1/2

78

78

23

33

134

62

EP1/2

DRS/DRG:

DRL:

Pressure control with load sensing control


Pressure control remote controlled

Pressure control for parallel operation

209

211.5

52

74

75

110

S/G
DR

X
81

111

135

134

DRL

LE1S/LE2S:

LE2S2/LE1S5/LE2S5:

Power control with electrical override (negative) and load


sensing control

Power control with electrical override (negative) and load


sensing control, override

248

141.5

25.5

111

X
110

LE1/2

30/60

Bosch Rexroth AG | Mobile Hydraulics

A11VO | RE 92 500/06.04

Before finalizing your design, please


request a certified drawing.

Unit Dimensions, Size 60


LRDCS:
Power control LR with pressure cut-off D, cross sensing control C and load sensing control S
261,5

View Y
clockwise rotation
(anti-clockwise rotation)

198
140*)
136
88

10*)

T1 M

41.5

12.7

108

154

T1
17

46

127

15*)

111

A
(S)

127-2 (C)

181

124.5

213

19

X T2

82

LR

242

T1

50.8

A
19

77.8

Detail V

50

Detail W

*)

Center of gravity

23.8

112

23

82

42.9

T2

M1

Flange SAE J744

S
(A)

RE 92 500/06.04 | A11VO

Mobile Hydraulics | Bosch Rexroth AG

31/60

Before finalizing your design, please


request a certified drawing.

Unit Dimensions, Size 60


Shaft ends

28

28

50

48
40
9.5

1 3/8 in 21T 16/32DP 2)

56

56

Ports

9.5

28

28
66

48
40

45

35
45

9.5

1 1/4 in 14T 12/24DP 2)


(SAE J744 32-4 (C))

91
7/16-14UNC-2B

58

91
M12x1.75 1)

40
32
9.5

T splined shaft

S splined shaft

45

P cyl. shaft with key


DIN 6885 AS10x8x56

45

91
M12x1.75 1)

W35x2x30x16x9g

91
7/16-14UNC-2B

Z splined shaft DIN 5480

Service ports (high pressure series)


Fastening thread

SAE J518
DIN 13

3/4 in
M10x1.5; 17 deep

Tightening torque, max.

see safety instructions

Suction port (standard series)


Fastening thread

SAE J518
DIN 13

2 in
M12x1.75; 20 deep

see safety instructions

T1, T2

Bleeding, tank

DIN 3852

M22x1.5; 14 deep

210 Nm

Bleeding, oil drain

DIN 3852

M22x1.5; 14 deep

210 Nm

M1

Measuring position, positioning chamber

DIN 3852

M12x1.5; 12 deep

50 Nm

Measuring position, service port

DIN 3852

M12x1.5; 12 deep

50 Nm

Pilot pressure port


in version with load sensing (S)
and remote controlled pressure cut-off (G)

DIN 3852

M14x1.5; 12 deep

80 Nm

Pilot pressure port


in version with stroke limiter (H...),
2-stage pressure cut-off (E) and HD

DIN 3852

M14x1.5; 12 deep

80 Nm

Pilot pressure port


in version with cross sensing (C) and
power override (LR3, LG1)

DIN 3852

M14x1.5; 12 deep

80 Nm

Port for control pressure (controller)


in version with stroke limiter (H.., U2),
HD and EP with screw union GE10 - PLM
(otherwise port G plugged)

DIN 3852

M14x1.5; 12 deep

80 Nm

1)
2)

Centering bore in accordance with DIN 332


ANSI B92.1a-1976, 30 pressure angle, flat root side fit, tolerance class 5

32/60

Bosch Rexroth AG | Mobile Hydraulics

A11VO | RE 92 500/06.04

Before finalizing your design, please


request a certified drawing.

Unit Dimensions, Size 60


LRDH1/LRDH5:

LRDH2/LRDH6:

Power control with pressure cut-off and hydraulic stroke


limiter (negative characteristic)

Power control with pressure cut-off and hydraulic stroke


limiter (positive characteristic)
261.5
225

261.5
225
73.5

73.5
35

139

110.5
161

139

110.5
161

Y
23

H1/5

D
H2/6 LR

23

83

D
LR

83

17

LRDU1/LRDU2:

LR3DS:

Power control with pressure cut-off and electrical stroke


limiter (positive characteristic)

Power control with high pressure related override,


pressure cut-off and load sensing control

261.5
225

241

148

110.5
161

65.5

124.5

S
D

83

LR

23
112

2.5

312

LR3
U1/2

LG1E:

LG2E:

Power control with pilot pressure related override


(negative) and 2-stage pressure cut-off

Power control with pilot pressure related override


(positive) and 2-stage pressure cut-off

261,5
83.5
48 Z

114

136

E
LG1

117

58
23

Y Z

RE 92 500/06.04 | A11VO

Mobile Hydraulics | Bosch Rexroth AG

33/60

Before finalizing your design, please


request a certified drawing.

Unit Dimensions, Size 60


HD1D/HD2D:

EP1D/EP2D:

Hydraulic control, pilot pressure related with pressure


cut-off

Electrical control with proportional solenoid and pressure


cut-off

225
221.5

225
221.5

5.5

G
110.5
158.5

110.5
139

75.5
38

Y
83

23

83

D
HD1/2

EP1/2

DRS/DRG:

DRL:

Pressure control with load sensing control


Pressure control remote controlled

Pressure control for parallel operation

223.5

225
10.5

125.5

137

138.5

66.5

87.5

83

76.5

DR

112

S/G

DRL

LE1S/LE2S:

LE2S2/LE1S5/LE2S5:

Power control with electrical override (negative) and load


sensing control

Power control with electrical override (negative) and load


sensing control, override

261.5

150

39

124.5

112

LE1/2

34/60

Bosch Rexroth AG | Mobile Hydraulics

A11VO | RE 92 500/06.04

Before finalizing your design, please


request a certified drawing.

Unit Dimensions, Size 75


LRDCS:
Power control LR with pressure cut-off D, cross sensing control C and load sensing control S

276
View Y
clockwise rotation
(anti-clockwise rotation)

215
148
130*)

Z T1

105

10*)

56

12.7

117

T1

50

152.4

10*)

160

A
(S)

117

S
(A)

Flange SAE J744

M1

152-4 (D)

21
162

138.5

19

X
Z

T2

200

88.5

LR

260

T1

A
V

57.2

A
25

88.9

Detail V

63

Detail W

50.8
*)

Center of gravity

28

113.5

24.5

88.5

S
D

T2

RE 92 500/06.04 | A11VO

Mobile Hydraulics | Bosch Rexroth AG

35/60

Before finalizing your design, please


request a certified drawing.

Unit Dimensions, Size 75


Shaft ends

1 3/8 in 21T 16/32DP 2)

Ports

45
56

56

90

48
40
9.5

28

28

36

55

48
40
9.5

45

40
45

96
M16x2 1)

36

12

T splined shaft

1 1/4 in 14T 12/24DP 2)


(SAE J744 32-4 (C))

96
7/16-14UNC-2B

S splined shaft

82

45
37
12

96

P cyl. shaft with key


DIN 6885 AS12x8x80

45

M16x2 1)

W40x2x30x18x9g

96
7/16-14UNC-2B

Z splined shaft DIN 5480

Service ports (high pressure series)


Fastening thread

SAE J518
DIN 13

Tightening torque, max.


1 in

M12x1.75; 17 deep see safety instructions

Suction port
Fastening thread

SAE J518
DIN 13

2 1/2 in

M12x1.75; 17 deep see safety instructions

T1, T2

Bleeding, tank

DIN 3852

M22x1.5; 14 deep

210 Nm

Bleeding, oil drain

DIN 3852

M22x1.5; 14 deep

210 Nm

M1

Measuring position, positioning chamber

DIN 3852

M12x1.5; 12 deep

50 Nm

Measuring position, service port

DIN 3852

M12x1.5; 12 deep

50 Nm

Pilot pressure port


in version with load sensing (S)
and remote controlled pressure cut-off (G)

DIN 3852

M14x1.5; 12 deep

80 Nm

Pilot pressure port


in version with stroke limiter (H...),
2-stage pressure cut-off (E) and HD

DIN 3852

M14x1.5; 12 deep

80 Nm

Pilot pressure port


in version with cross sensing (C) and
power override (LR3, LG1)

DIN 3852

M14x1.5; 12 deep

80 Nm

Port for control pressure (controller)


in version with stroke limiter (H.., U2),
HD and EP with screw union GE10 - PLM
(otherwise port G plugged)

DIN 3852

M14x1.5; 12 deep

80 Nm

1)
2)

Centering bore in accordance with DIN 332


ANSI B92.1a-1976, 30 pressure angle, flat root side fit, tolerance class 5

36/60

Bosch Rexroth AG | Mobile Hydraulics

A11VO | RE 92 500/06.04

Before finalizing your design, please


request a certified drawing.

Unit Dimensions, Size 75


LRDH1/LRDH5:

LRDH2/LRDH6:

Power control with pressure cut-off and hydraulic stroke


limiter (negative characteristic)

Power control with pressure cut-off and hydraulic stroke


limiter (positive characteristic)
276
239

276
239
87.5
49

87.5

109
167.5

145.5

G
109
167.5

145.5

Y
H1/5

89.5

24.5

24.5

Y
LR

D
H2/6

89.5

31

LR

LRDU1/LRDU2:

LR3DS:

Power control with pressure cut-off and electrical stroke


limiter (positive characteristic)

Power control with high pressure related override,


pressure cut-off and load sensing control

326.5
255.5

276
239

80

154.5

109
167.5

138.5

LR

S
D

89.5

Z
LR3

U1/2

24.5
113.5

15

LG1E:

LG2E:

Power control with pilot pressure related override


(negative) and 2-stage pressure cut-off

Power control with pilot pressure related override


(positive) and 2-stage pressure cut-off

276
97.5
62 Z

120.5

142.5

E
LG1

118.5

59.5
24.5

Y Z

RE 92 500/06.04 | A11VO

Mobile Hydraulics | Bosch Rexroth AG

37/60

Before finalizing your design, please


request a certified drawing.

Unit Dimensions, Size 75


HD1D/HD2D:

EP1D/EP2D:

Hydraulic control, pilot pressure related with pressure


cut-off

Electrical control with proportional solenoid and pressure


cut-off

239
235.5

239
235.5

20.5

G
109
165

109
145.5

89.5
50.5

HD1/2

89.5

D
D

89.5

24.5

EP1/2

DRS/DRG:

DRL:

Pressure control with load sensing control


Pressure control remote controlled

Pressure control for parallel operation


240

238.5
25.5

144.5

142.5

80

138.5

102.5

X
89.5

78

DR

113.5

S/G
DRL

LE1S/LE2S:

LE2S2/LE1S5/LE2S5:

Power control with electrical override (negative) and load


sensing control

Power control with electrical override (negative) and load


sensing control, override

276

156.5

54

S
LE1/2

113.5

138.5

38/60

Bosch Rexroth AG | Mobile Hydraulics

A11VO | RE 92 500/06.04

Before finalizing your design, please


request a certified drawing.

Unit Dimensions, Size 95


LRDCS:
Power control LR with pressure cut-off D, cross sensing control C and load sensing control S
292
234

View Y
clockwise rotation
(anti-clockwise rotation)

155
142*)
113

48

10*)

T1

Z
X

172.5

12.7

152.4

10*)
50

139

T1
Y

125

A
(S)

S
(A)
T2
M
161.6
200

M1

Flange SAE
J744 152-4 (D)

287

Flange SAE 3 (G)


150

20

X
Z

16
10

T2

15

S
26
96
115

D
C

T1
V

61.9
1)
*)

57.2

25

75

Detail V

106.5

Detail W

451
428.62 1)
409.58 1)
385
130
101

77

x30

LR

287

12

27.8

Dimensions according to SAE J617-No. 3, for connection to the flywheel housing of the combustion engine
Center of gravity

RE 92 500/06.04 | A11VO

Mobile Hydraulics | Bosch Rexroth AG

39/60

Before finalizing your design, please


request a certified drawing.

Unit Dimensions, Size 95


Shaft ends
S splined shaft

50
42
12

36

12
45
55

101
M16x2 1)

82

1 3/4 in 13T 8/16DP 2)


(SAE J744 44-4 (D))

36

36

60

67
55
12
55

P cyl. shaft with key


DIN 6885 AS14x9x80

55

101
M16x2 1)

W45x2x30x21x9g

101
5/8-11UNC-2B

Z splined shaft DIN 5480

75

90

Ports
A

Service ports (high pressure series)


Fastening thread

SAE J518
DIN 13

Tightening torque, max.


1 in

M12x1.75; 17 deep see safety instructions

Suction port (standard series)


Fastening thread

SAE J518
DIN 13

3 in
M16x2; 24 deep

see safety instructions

T1, T2

Bleeding, tank

DIN 3852

M26x1.5; 16 deep

230 Nm

Bleeding, oil drain

DIN 3852

M26x1.5; 16 deep

230 Nm

M1

Measuring position, positioning chamber

DIN 3852

M12x1.5; 12 deep

50 Nm

Measuring position, service port

DIN 3852

M12x1.5; 12 deep

50 Nm

Pilot pressure port


in version with load sensing (S)
and remote controlled pressure cut-off (G)

DIN 3852

M14x1.5; 12 deep

80 Nm

Pilot pressure port


in version with stroke limiter (H...),
2-stage pressure cut-off (E) and HD

DIN 3852

M14x1.5; 12 deep

80 Nm

Pilot pressure port


in version with cross sensing (C) and
power override (LR3, LG1)

DIN 3852

M14x1.5; 12 deep

80 Nm

Port for control pressure (controller)


in version with stroke limiter (H.., U2),
HD and EP with screw union GE10 - PLM
(otherwise port G plugged)

DIN 3852

M14x1.5; 12 deep

80 Nm

1)
2)

Centering bore in accordance with DIN 332


ANSI B92.1a-1976, 30 pressure angle, flat root side fit, tolerance class 5

40/60

Bosch Rexroth AG | Mobile Hydraulics

A11VO | RE 92 500/06.04

Before finalizing your design, please


request a certified drawing.

Unit Dimensions, Size 95


LRDH1/LRDH5:

LRDH2/LRDH6:

Power control with pressure cut-off and hydraulic stroke


limiter (negative characteristic)

Power control with pressure cut-off and hydraulic stroke


limiter (positive characteristic)

292
262

292
262

97.5

97.5
58.5

115
180

155

155

115
180

D
H2/6

26

97

26

D
H1/5

LR

97

LR

LRDU1/LRDU2:

LR3DS:

Power control with pressure cut-off and electrical stroke


limiter (positive characteristic)

Power control with high pressure related override,


pressure cut-off and load sensing control

292
262

342.5
271.5

32

91

115
180

166

150

LR

26
115

S
D

97

LR3

U1/2

LG1E:

LG2E:

Power control with pilot pressure related override


(negative) and 2-stage pressure cut-off

Power control with pilot pressure related override


(positive) and 2-stage pressure cut-off

292

Y Z

132.5

157

108.5
73

E
LG1

120

61
26

Y Z

RE 92 500/06.04 | A11VO

Mobile Hydraulics | Bosch Rexroth AG

41/60

Before finalizing your design, please


request a certified drawing.

Unit Dimensions, Size 95


HD1D/HD2D:

EP1D/EP2D:

Hydraulic control, pilot pressure related with pressure


cut-off

Electrical control with proportional solenoid and pressure


cut-off

262
252
101
62

262
252
31.5

115
155

114.8
174.9

Y
97

26

97

D
D
HD1/2

EP1/2

DRS/DRG:

DRL:

Pressure control with load sensing control


Pressure control remote controlled

Pressure control for parallel operation

255

255
91

157

153

36.5

113.5

X
97

115

S/G
DR

79.5

150

DRL

LE1S/LE2S:

LE2S2/LE1S5/LE2S5:

Power control with electrical override (negative) and load


sensing control

Power control with electrical override (negative) and load


sensing control, override

293

293

62.5

169.5

169.5

62.5

121

S
LE1/2

233

S2
LE2

110
121

233

Section
LE.S5

S5
LE1/2

42/60

Bosch Rexroth AG | Mobile Hydraulics

A11VO | RE 92 500/06.04

Before finalizing your design, please


request a certified drawing.

Unit Dimensions, Size 130/145


LRDCS:
Power control LR with pressure cut-off D, cross sensing control C and load sensing control S
View Y
clockwise rotation
(anti-clockwise rotation)

313
174
170*)
134

T1

29
10*)

181.5

T1

152.4

58

21

148

21
12.7

S
(A)

A
(S)

Y
135

10*)

T2

M1
Flange SAE J744

161.6
204

152-4 (D)

305 (A11VO) / 353 (A11VLO) 2)

Flange SAE 3 (G)

16
10

171

T2

30

104

310

LR

M
Z

104
118

S
D
C

12x

451
428.62 1)
409.58 1)
385
130
106

69

15

T1

V
with charge pump
Detail W
358
287

S1

61.9
1)

27.8

Detail V
358
244

66.7

57.2

310
255

A1
32

75
106.4

Detail V

25

75
106.4

without charge pump


Detail W
310
255

61.9

31.8

Dimensions according to SAE J617-No. 3, for connection to the flywheel housing of the combustion engine
The housing or length dimension with flange SAE 3 is 5 mm shorter than the standard housing.
*) Center of gravity
2)

RE 92 500/06.04 | A11VO

Mobile Hydraulics | Bosch Rexroth AG

43/60

Before finalizing your design, please


request a certified drawing.

Unit Dimensions, Size 130/145


Shaft ends
P cyl. shaft with key DIN

36

12
50
60

107
M16x2 1)

82

36

36

65

67
55
12
60

55
44
12

S splined shaft
1 3/4 in 13T 8/16DP 2)
(SAE J744 44-4 (D))

6885 AS14x9x80

60

107
M16x2 1)

W50x2x30x24x9g

107
5/8-11UNC-2B

Z splined shaft DIN 5480

90

75

Ports
Service ports (high pressure series)
Fastening thread

A1

Service ports (high pressure series) with charge pump SAE J518
Fastening thread
DIN 13

1 1/4 in
M14x2; 19 deep

see safety instructions

S, S1

Suction port (standard series)


Fastening thread

SAE J518
DIN 13

3 in
M16x2; 24 deep

see safety instructions

T1, T2

Bleeding, tank

DIN 3852

M26x1.5; 16 deep

230 Nm

Bleeding, oil drain

DIN 3852

M26x1.5; 16 deep

230 Nm

M1

Measuring position, positioning chamber

DIN 3852

M12x1.5; 12 deep

50 Nm

Measuring position, service port

DIN 3852

M12x1.5; 12 deep

50 Nm

Pilot pressure port


in version with load sensing (S)
and remote controlled pressure cut-off (G)

DIN 3852

M14x1.5; 12 deep

80 Nm

Pilot pressure port


in version with stroke limiter (H...),
2-stage pressure cut-off (E) and HD

DIN 3852

M14x1.5; 12 deep

80 Nm

Pilot pressure port


in version with cross sensing (C) and
power override (LR3, LG1)

DIN 3852

M14x1.5; 12 deep

80 Nm

Port for control pressure (controller)


in version with stroke limiter (H.., U2),
HD and EP with screw union GE10 - PLM
(otherwise port G plugged)

DIN 3852

M14x1.5; 12 deep

80 Nm

1)
2)

SAE J518
DIN 13

Tightening torque, max.


1 in

M12x1.75; 17 deep see safety instructions

Centering bore in accordance with DIN 332


ANSI B92.1a-1976, 30 pressure angle, flat root side fit, tolerance class 5

44/60

Bosch Rexroth AG | Mobile Hydraulics

A11VO | RE 92 500/06.04

Before finalizing your design, please


request a certified drawing.

Unit Dimensions, Size 130/145


LRDH1/LRDH5:

LRDH2/LRDH6:

Power control with pressure cut-off and hydraulic stroke


limiter (negative characteristic)

Power control with pressure cut-off and hydraulic stroke


limiter (positive characteristic)
313
283

313
283
118.5

118.5
79.5

Y
G
115
189

164

115

164

189

Y
LR

105

28

D
H2/6

28

105

Y
D

LR

H1/5

LRDU1/LRDU2:

LR3DS:

Power control with pressure cut-off and electrical stroke


limiter (positive characteristic)
313
283
48

Power control with high pressure related override,


pressure cut-off and load sensing control
364
293
Z
112

115

189

175.5

S
D

105

D
LR

28
118

171

LR3

U1/2

LG1E:

LG2E:

Power control with pilot pressure related override


(negative) and 2-stage pressure cut-off

Power control with pilot pressure related override


(positive) and 2-stage pressure cut-off

313

Z
166

129.5
94
Y

E
LG1

123

63
28

Y Z

RE 92 500/06.04 | A11VO

Mobile Hydraulics | Bosch Rexroth AG

45/60

Before finalizing your design, please


request a certified drawing.

Unit Dimensions, Size 130/145


HD1D/HD2D:

EP1D/EP2D:

Hydraulic control, pilot pressure related with pressure


cut-off

Electrical control with proportional solenoid and pressure


cut-off

283
273
125
86

283
273
52.5

Y
G
115
164

115
184

Y
105

28

105

D
D
HD1/2

EP1/2

DRS/DRG:

DRL:

Pressure control with load sensing control


Pressure control remote controlled

Pressure control for parallel operation

276

276

112

171

162

166

57.5

82.5

118

S/G
DR

X
105

134.5

DRL

LE1S/LE2S:

LE2S2/ LE1S5/LE2S5:

Power control with electrical override (negative) and load


sensing control

Power control with electrical override (negative) and load


sensing control, override

316

316

83.5

124

LE1/2

254

Section
LE.S5

S2
LE2

131

124

254

178.5

178.5

83.5

S5
LE1/2

46/60

Bosch Rexroth AG | Mobile Hydraulics

A11VO | RE 92 500/06.04

Unit Dimensions, Size 190

Before finalizing your design, please


request a certified drawing.

LRDCS:
Power control LR with pressure cut-off D, cross sensing control C and load sensing control S
View Y
clockwise rotation
(anti-clockwise rotation)

379
203.5
190.5
170*)

Z T1

34
10*)

27
15.9
196

165.1

10*)
66

156

T1
A
(S)

S
(A)
T2

M1

224.5
262.5

165-4 (E)

16
10

116

69.9
1)

90
120.7

346.8
281.3

with charge pump


Detail W
395
319

Detail V
346.8
281.3

38
79.4

without charge pump


Detail W

T1

36.5

S1

Detail V

395
272

A1

69.9

Dimensions according to SAE J617-No. 3, for connection to the flywheel housing of the combustion engine
The housing or length dimension with flange SAE 3 is 5 mm shorter than the standard housing.
*) Center of gravity
2)

M
346.8

12

LR

15

x3

S
D
C

90
120.7

451
428.62 1)
409.58 1)
385
155
126

T2

116
131

139.8

341.8 (A11VO) / 390 (A11VLO) 2)

Flange SAE 3 (G)

318.8

38
79.4

Flange SAE J744

21

163.2

36.5

RE 92 500/06.04 | A11VO

Mobile Hydraulics | Bosch Rexroth AG

47/60

Before finalizing your design, please


request a certified drawing.

Unit Dimensions, Size 190


Shaft ends
S splined shaft

36

88

75

113

Ports

80
66
12

36

36

42

65

2 in 15T 8/16DP 2)
(SAE J744 50-4 (F))

60

15

67
55
12

60

105

55
60

126
M20x2.5 1)

55
44
12

T splined shaft

1 3/4 in 13T 8/16DP 2)


(SAE J744 44-4 (D))

126
5/8-11UNC-2B

P cyl. shaft with key DIN


6885 AS16x10x100

60

126
M16x2 1)

W50x2x30x24x9g

126
5/8-11UNC-2B

Z splined shaft DIN 5480

A, A1

Service ports (high pressure series)


Fastening thread

SAE J518
DIN 13

1 1/2 in
M16x2; 21 deep

Tightening torque, max.

see safety instructions

S, S1

Suction port (standard series)


Fastening thread

SAE J518
DIN 13

3 1/2 in
M16x2; 24 deep

see safety instructions

T1, T2

Bleeding, tank

DIN 3852

M33x2; 18 deep

540 Nm

Bleeding, oil drain

DIN 3852

M33x2; 18 deep

540 Nm

M1

Measuring position, positioning chamber

DIN 3852

M12x1.5; 12 deep

50 Nm

Measuring position, service port

DIN 3852

M12x1.5; 12 deep

50 Nm

Pilot pressure port


in version with load sensing (S)
and remote controlled pressure cut-off (G)

DIN 3852

M14x1.5; 12 deep

80 Nm

Pilot pressure port


in version with stroke limiter (H...),
2-stage pressure cut-off (E) and HD

DIN 3852

M14x1.5; 12 deep

80 Nm

Pilot pressure port


in version with cross sensing (C) and
power override (LR3, LG1)

DIN 3852

M14x1.5; 12 deep

80 Nm

Port for control pressure (controller)


in version with stroke limiter (H.., U2),
HD and EP with screw union GE10 - PLM
(otherwise port G plugged)

DIN 3852

M14x1.5; 12 deep

80 Nm

1)
2)

Centering bore in accordance with DIN 332


ANSI B92.1a-1976, 30 pressure angle, flat root side fit, tolerance class 5

48/60

Bosch Rexroth AG | Mobile Hydraulics

A11VO | RE 92 500/06.04

Unit Dimensions, Size 190

Before finalizing your design, please


request a certified drawing.

LRDH1/LRDH5:

LRDH2/LRDH6:

Power control with pressure cut-off and hydraulic stroke


limiter (negative characteristic)

Power control with pressure cut-off and hydraulic stroke


limiter (positive characteristic)
379
321.5

379
321.5

148
109

148
91

Y
176

142.5
227.5

G
142.5
227.5

176

H2/6

118.5

D
LR

34

H1/5

118.5

34

Y
D
LR

LRDU1/LRDU2:

LR3DS:

Power control with pressure cut-off and electrical stroke


limiter (positive characteristic)

Power control with high pressure related override,


pressure cut-off and load sensing control
379
207

379
321.5
77.5

142.5
227.5

D
LR

X
S
D

34

U1/2

118.5

319

131

178

LR3

LG1EH.:

LG2EH.:

Power control with pilot pressure related override (neg.),


2-stage pressure cut-off and hydr. stroke limiter

Power control with pilot pressure related override (pos.),


2-stage pressure cut-off and hydr. stroke limiter
442.5
365

392
148
109

Z2

148
109

Z1

44
34

H.

E
LG1

227.5

176

Z2

399

H.

Z1
E
LG2

Z2

69
118.5

Z1

34

242

69
118.5

176

200.5
227.5

RE 92 500/06.04 | A11VO

Mobile Hydraulics | Bosch Rexroth AG

49/60

Before finalizing your design, please


request a certified drawing.

Unit Dimensions, Size 190


HD1D/HD2D:

EP1D/EP2D:

Hydraulic control, pilot pressure related with pressure


cut-off

Electrical control with proportional solenoid and pressure


cut-off

379
321.5

379
321.5

77.5

178

142.5
183

142.5
187.5

148
109

34

D
HD1/2

D
EP1/2

DRS/DRG:

DRL:

Pressure control with load sensing control


Pressure control remote controlled

Pressure control for parallel operation

118.5

118.5

315.5

379

79.5

178

178

223

161.5

118.5

89.5

S/G
DR

X
131

319

DRL

LE1S/LE2S:

LE2S2/LE1S5/LE2S5:

Power control with electrical override (negative) and load


sensing control

Power control with electrical override (negative) and load


sensing control, override

383

383

156.5

192

192

156.5

Section
LE.S5

LE1/2

133

321.5

198.5

S5

S2
133

321.5

LE2

LE1/2

50/60

Bosch Rexroth AG | Mobile Hydraulics

A11VO | RE 92 500/06.04

Before finalizing your design, please


request a certified drawing.

Unit Dimensions, Size 260


LRDCS:
Power control LR with pressure cut-off D, cross sensing control C and load sensing control S
View Y
clockwise rotation
(anti-clockwise rotation )

408,5
214
185*)

Z T1

34
10*)

30
15.9

T1

10*)
72

165.1

156

205.5

A
(S)

S
(A)

Flange SAE J744

M1

165-4 (E)

21

176.2

T2

224.5
262.5

346

T2

S
S
D
C

130

LR

130
137

166.5

with charge pump


Detail W

69.9
Center of gravity

428
329.5

428
346

38
79.4

90
120.7

Detail V

36.5

S1

77.8

38
79.4

Detail V
372.1
307

372.1
307

*)

100
130.2

without charge pump


Detail W

T1

372.1

A1

36.5

RE 92 500/06.04 | A11VO

Mobile Hydraulics | Bosch Rexroth AG

51/60

Before finalizing your design, please


request a certified drawing.

Unit Dimensions, Size 260


Shaft ends
S splined shaft

42

36

42

66

113

80
66
15

70

15

67
55
12

2 1/4 in 17T 8/16DP 2)


131
3/4-10UNC-2B

105

T splined shaft

1 3/4 in 13T 8/16DP 2)


(SAE J744 44-4 (D))

70

DIN 6885 AS18x11x100

131
5/8-11UNC-2B

P cyl. shaft with key

60
70

58
47
15

70

131
M20x2.5 2)

W60x2x30x28x9g

131
M20x2.5 2)

Z splined shaft DIN 5480

42
88

75

Ports
A, A1

Service ports (high pressure series)


Fastening thread

SAE J518
DIN 13

1 1/2 in
M16x2; 21 deep

Tightening torque, max.

see safety instructions

Suction port (standard series)


Fastening thread

SAE J518
DIN 13

3 1/2 in
M16x2; 21 deep

see safety instructions

S1

Suction port (standard series)


Fastening thread

SAE J518
DIN 13

4 in
M16x1; 21 deep

see safety instructions

T1, T2

Bleeding, tank

DIN 3852

M33x2; 16 deep

540 Nm

Bleeding, oil drain

DIN 3852

M33x2; 16 deep

540 Nm

M1

Measuring position, positioning chamber

DIN 3852

M12x1.5; 12 deep

50 Nm

Measuring position, service port

DIN 3852

M12x1.5; 12 deep

50 Nm

Pilot pressure port


in version with load sensing (S)
and remote controlled pressure cut-off (G)

DIN 3852

M14x1.5; 12 deep

80 Nm

Pilot pressure port


in version with stroke limiter (H...),
2-stage pressure cut-off (E) and HD

DIN 3852

M14x1.5; 12 deep

80 Nm

Pilot pressure port


in version with cross sensing (C) and
power override (LR3, LG1)

DIN 3852

M14x1.5; 12 deep

80 Nm

Port for control pressure (controller)


in version with stroke limiter (H.., U2),
HD and EP with screw union GE10 - PLM
(otherwise port G plugged)

DIN 3852

M14x1.5; 12 deep

80 Nm

1)
2)

Centering bore in accordance with DIN 332


ANSI B92.1a-1976, 30 pressure angle, flat root side fit, tolerance class 5

52/60

Bosch Rexroth AG | Mobile Hydraulics

A11VO | RE 92 500/06.04

Before finalizing your design, please


request a certified drawing.

Unit Dimensions, Size 260


LRDH1/LRDH5:

LRDH2/LRDH6:

Power control with pressure cut-off and hydraulic stroke


limiter (negative characteristic)

Power control with pressure cut-off and hydraulic stroke


limiter (positive characteristic)
408.5
351

408.5
351
174.5
116

174.5
135.5

Y
G
153
239

187.5

153

187.5

239

H2/6

40

40

132.5

D
LR

H1/5

132.5

D
LR

LRDU1/LRDU2:

LR3DS:

Power control with pressure cut-off and electrical stroke


limiter (positive characteristic)

Power control with high pressure related override,


pressure cut-off and load sensing control

408.5
351

408.5
235

104.5

153
239

189.5

S
D
LR3

137

D
LR

40

U1/2

132.5

345.5

LG1EH.:

LG2EH.:

Power control with pilot pressure related override (neg.),


2-stage pressure cut-off and hydr. stroke limiter

Power control with pilot pressure related override (pos.),


2-stage pressure cut-off and hydr. stroke limiter

419.6

469.1
391.6

Z2

174.5
135.5

268.5

Y
Z1 Z
40

H.

75
132.5

50
40

Z2
E
LG1

212
246
469.2

Z1

187.5

187.5

212
239

Z1

H.

E
LG2

75
132.5

174.5
135.5

RE 92 500/06.04 | A11VO

Mobile Hydraulics | Bosch Rexroth AG

53/60

Before finalizing your design, please


request a certified drawing.

Unit Dimensions, Size 260


HD1D/HD2D:

EP1D/EP2D:

Hydraulic control, pilot pressure related with pressure


cut-off

Electrical control with proportional solenoid and pressure


cut-off

408.5
351

408.5
351

174.5
135.5

104.5
G

152.8
194

187.5

152.5
199

40

132.5

HD1/2

D
EP1/2

DRS/DRG:

DRL:

Pressure control with load sensing control


Pressure control remote controlled

Pressure control for parallel operation

408.5

132.5

342

188

137

S/G
DR

95.5

132.5

345.5

189.5

189.5

106

DRL

LE1S/LE2S:

LE2S2/LE1S5/LE2S5:

Power control with electrical override (negative) and load


sensing control

Power control with electrical override (negative) and load


sensing control, override

409.5

409.5

183

203.5

203.5

183

Section
LE.S5

LE1/2

137

348

S2
LE2

230.3

137

348

S5
LE1/2

54/60

Bosch Rexroth AG | Mobile Hydraulics

A11VO | RE 92 500/06.04

Through Drive Dimensions

Before finalizing your design, please


request a certified drawing.

Flange SAE J744 82-2 (A)

5/8in 9T 16/32DP 1)
3/4in 11T 16/32DP 1)

Coupler for splined shaft according


to ANSI B92.1a-1976

A1

A2
A3

82.5

2)

106.4
130

A1
up to mounting flange

Size

K01

K52

40
60
75
95
130/145
130/145*
190
190*
260

240
257
275
306
339
373
359.8
394
385

240
257
275
306
329
363
359.8
394
385

(SAE J744 16-4 (A)) K01


(SAE J744 19-4 (A-B)) K52

A2

A3 3)

M10x1.5; 15 deep
M10x1.5; 15 deep
M10x1.5; 15 deep
M10x1.5; 12.5 deep
M10x1.5; 12.5 deep
M10x1.5; 12.5 deep
M10x1.5; 13 deep
M10x1.5; 13 deep
M10x1.5; 13 deep

260*
27.3
427.3
*) Version with charge pump

M10x1.5; 13 deep

Coupler for splined shaft according


7/8in 13T 16/32DP 1)
(SAE J744 22-4 (B)) K02
(SAE J744 25-4 (B-B)) K04
to ANSI B92.1a-1976
1in 15T 16/32DP 1)
Coupler for splined shaft according
to DIN 5480
W35x2x30x16x9g
K79
3
Hole template in size 40 to 145
A2
A1
A2 A3 )
A3
Size
K02
K04
K79
2)
45
40
244
244
10 M12x1.75; 19 deep
60
261
261
265
10 M12x1.75; 19 deep
75
279
279
10 M12x1.75; 19 deep
95
303
303
303
10 M12x1.75; 16 deep
1
46
130/145
326
326
326
10 M12x1.75; 16 deep
130/145*
360
360
360
10 M12x1.75; 16 deep
190
371.8 371.8 361.8

M12x1.75; 15 deep
190*
404
404
394

M12x1.75; 15 deep
146
A1
260
395
395
395

M12x1.75; 15 deep
101.6

Flange SAE J744 101-2 (B)

up to mounting flange

In size 190 and 260 the hole template is turned 45 counterclockwise.

Flange SAE J744 127-2 (C)

2)

127

A3

A2

A3 3)

K61
265
283
318
330

13
13
13
13

M16x2; 20 deep
M16x2; 20 deep
M16x2; 16 deep
M16x2; 20 deep

130/145*
364 364 364
*) Version with charge pump

364

13

M16x2; 20 deep

A1
K07
272
290
318
330

A1
up to mounting flange

Pressure angle 30, flat root side fit, tolerance class 5


O-ring seal is included in the supply
3) Thread according to DIN 13, see safety instructions
2)

M12x1.75; 15 deep

K80
265
283
318
330

Size
60
75
95
130/145

Note: All through drive flanges can be turned 90. Please state in clear text if required.
1)

1 1/4in 14T 12/24DP 1) (SAE J744 32-4 (C)) K07


1 1/2in 17T 12/24 DP 1) (SAE J744 38-4 (C-C)) K24
W30x2x30x14x9g
K80
W35x2x30x16x9g
K61

Coupler for splined shaft according


to ANSI B92.1a-1976
Coupler for splined shaft according
to DIN 5480

A2

181
213

260*
437.5 437.5 437.5
*) Version with charge pump

K24

318
330

RE 92 500/06.04 | A11VO

Mobile Hydraulics | Bosch Rexroth AG

Through Drive Dimensions

Before finalizing your design, please


request a certified drawing.

1 1/4in 14T 12/24DP 1)


1 1/2in 17T 12/24 DP 1)
W30x2x30x14x9g
W35x2x30x16x9g

Flange SAE J744 127-2 + 4 (C) Coupler for splined shaft according
to ANSI B92.1a-1976
Coupler for splined shaft according
to DIN 5480

A1
K07
367.8
400
391.5

A2
2)

115

127

A3

115
181

Flange SAE J744 152-4 (D)

Size
190
190*
260

2)

13
13
13

M16x2; 19 deep
M16x2; 19 deep
M16x2; 19 deep

260*
433.5 433.5 433.5
*) Version with charge pump

433.5

13

M16x2; 19 deep

1 1/4in 14T 12/24DP 1)


1 3/4in 13T 8/16DP 1)
W40x2x30x18x9g
W45x2x30x21x9g
W50x2x30x24x9g

152.4

128

165.1

145

K17

350
384
392
424
417

K82

317
340
374
392
424
417

K83

340
374
392
424
417

13 M20x2.5; 28 deep
30 M20x2.5; 25 deep
30 M20x2.5; 25 deep
30 M20x2.5; 25 deep
13 M20x2.5; 22 deep
13 M20x2.5; 22 deep
13 M20x2.5; 22 deep
M20x2.5; 22 deep

(SAE J744 32-4 (C))

A3 3)

19
19
19

M20x2.5; 20 deep
M20x2.5; 20 deep
M20x2.5; 20 deep

442.5 442.5 19

M20x2.5; 20 deep

Size
190
190*
260

K84
376.8
409
400

260*

459

K67

400

*) Version with charge pump

K72
K84
K67

A2

A1
K72
376.8
409
417

A1
up to mounting flange

30 pressure angle, flat root side fit, tolerance class 5


O-ring seal is included in the supply
3) Thread according to DIN 13, see safety instructions

K81
290
317
340
374
392
424
417

W50x2x30x24x9g
W60x2x30x28x9g

Note: All through drive flanges can be turned 90. Please state in clear text if required.
2)

K86
K17
K81
K82
K83

A2 A3 3)

13/4 in 13T 16/32 DP 1)

Coupler for splined shaft according


to ANSI B92.1a-1976
Coupler for splined shaft according
to DIN 5480

2)

270

Size
75
95
130/145
130/145*
190
190*
260

A1
K86
290
317
340
374
392
424
417

(SAE J744 32-4 (C))


(SAE J744 44-4 (D))

260*
459 459 459 459 459 13
*) Version with charge pump

A1
up to mounting flange

A3

1)

A3 3)

K61
367.8
400
391.5

Coupler for splined shaft according


to ANSI B92.1a-1976
Coupler for splined shaft according
to DIN 5480

A2

145

A2

A1
up to mounting flange

A3

Flange SAE J744 101-2 (E)

K24
367.8
400
391.5

(SAE J744 32-4 (C)) K07


(SAE J744 38-4 (C-C)) K24
K80
K61

K80
367.8
400
391.5

A2

128

55/60

56/60

Bosch Rexroth AG | Mobile Hydraulics

A11VO | RE 92 500/06.04

Summary of Through Drive Assembly Possibilites for A11V(L)O


Through drive A11VO
Flange
coupler for
splined shaft code

82-2 (A)

A11VO
Size (shaft)

attachment 2nd pump


through drive
A10V(S)O/31 A10V(S)O/52
A4FO
A4VG
A10VG external gear- available
Size (shaft) Size (shaft) Size (shaft) Size (shaft) Size (shaft)
pump
for Size

5/8in

K01

18 (U)

10 (U)

3/4in

K52

18 (S)

101-2 (B) 7/8in

K02

28 (S,R)
45 (U)

1in

K04

40 (S)

45 (S,R)

45 (S,R)
60 (U,W)

W35

10 (S)

28 (S,R)
45 (U,W)

16, 22, 28 (S)

28 (S)

frame size F
size 4-22 1)

40...260

40...260

18 (S)

frame size N
size 20-32 1)
frame size G
size 38-45 1)

40...260

28, 45 (S)

40...260

K79

40 (Z)

40...260

127-2 (C) 1 1/4in

K07

60 (S)

71 (S,R)
100 (U)

60 (S) 2)
85 (U)

40, 56, 71 (S)

63 (S)

60...260

1 1/2in

K24

100 (S)

85 (S)

95...260

W30

K80

40, 56 (Z)

60...260

W35

K61

60 (Z)

40, 56 (A)
71 (Z)

60...260

152-4 (D) 1 1/4in

K86

75 (S)

75...260

1 3/4in

K17

95, 130, 145 (S)

140 (S)

90, 125 (S)

130...260

W40

K81

75 (Z)

125 (Z)

75...260

W45

K82

95 (Z)

90, 125 (A)

95...260

W50

K83

130, 145 (Z)

130...260

K72

190, 260 (S)

180, 250 (S)

190...260

W50

K84

190 (Z)

180 (Z)

190...260

W60

K67

260 (Z)

260

165-4 (E) 1 3/4in

1)
2)

Rexroth recommends special versions of the gear pumps. Please ask.


Only A10VO with 4-hole mounting flange can be mounted to A11V(L)O 190 and 260.

Combination Pumps A11VO + A11VO


Total length A 1)
A11VO

A11VO (2nd pump)

(1st pump)

size 40

size 40
size 60

490

size 75

size 60

size 75

size 95

size 130/145

size 130/145 2)

size 190 size 190 2) size 260 size 260 2)

507

525

550

size 95

528

560

577

604

size 130/145

551

572

600

627

650

698

size 130/145

2)

585

606

634

661

684

732

586.8

609.8

652

679

702

750

723.6

772.3

size 190 2)

619

642

684

711

734

782

755.8

804.5

size 260

620

633.5

677

704

727

775

746.8

795.5

772

828

817

789.3

838

814.5

870.5

size 190

2)

size 260
662.5
675.5
719
746
769
When using the S shaft (splined shaft DIN 5480) for the attached pump (2nd pump)
2) Version with charge pump
1)

Hub
Flange

When ordering combination pumps, the type designations of the 1st and 2nd
pumps must be connected by a "+".
Ordering code 1st pump + Ordering code 2nd pump
Ordering example:

A11VO
(2nd pump)

A11VO
(1st pump)

A11VO130LRDS/10R-NZD12K61 + A11VO60LRDS/10R-NZC12N00
Note:
For permissible input torques and though drive torques see page 7, technical data.

RE 92 500/06.04 | A11VO

Mobile Hydraulics | Bosch Rexroth AG

57/60

Swivel Angle Indicator


Optical swivel angle indicator, V

Parameters

With the optical swivel angle indicator, a mechanical pointer on


the side of the pump housing displays the position of the
swivel angle of the pump.

Supply voltage Ub

10...30 V DC

Current consumption

< 15 mA

Output voltage Ua

2.5 V (Vg min)...4.5 V (Vg max)


20 k

Load resistance
Reverse polarity protection
Vg max

T2

Vg min

Protection against short circuit of the signal

M1

Vg min
Vg max

Supply voltage to ground


to ground

EMC - DIN 40839


EN 55025, ISO/EN 14982,
ISO 11452, ISO 7637-1

Details on request

Operating temperature range

-40 C...+125 C

Vibration resistance
Sinusoidal vibration EN 60068-2-6

4g / 22...500 Hz

Random vibration IEC 68-2-36

min. 0.02g2 / Hz

Shock resistance:
Continuous shocking IEC 68-2-29

10g / 15 ms

Type of protection DIN/EN 60529

IP67 and IP69K

Housing material

synthetic material

Mating connector
A

Female connector AMP Superseal 1.5; 3-pin,


Rexroth Mat. no. 2602132, consisting of:
AMP-No.
1 female connector housing, 3-pins ____________ 282087-1
3 single wire seal, yellow ____________________ 281934-2
3 female connector contacts 1.8 - 3.3 mm ______ 283025-1

size

40

50.5

84.0

60

The mating connector is not included in the supply. It can be


supplied by Rexroth on request.

not available

75

60.7

97.0

95

63.5

104.0

130

70.9

112.0

190

87.6

123.5

260

87.6

137.0

Detail V
not to scale

Electrical swivel angle sensor, R

A
B
Output
voltage Ua
C

With the electrical swivel angle indicator the swivel position of


the pump is measured by an electrical swivel angle sensor. It
has a robust, sealed housing and integrated electronics
designed for automotive applications.
As an output the Hall effect swivel angle sensor supplies a
voltage signal proportional to the swivel angle (see technical
parameters).

Vg max

T2

M1

Vg min

V
size

40

50.5

88.5

60
75

60.7

not available
98.7

131.3

95
130

63.5
70.9

101.5
108.9

138.3
146.3

190

87.6

125.6

157.8

260

87.6

125.6

171.3

118.3

Ub Ground

58/60

Bosch Rexroth AG | Mobile Hydraulics

A11VO | RE 92 500/06.04

Male Connector for Solenoids


Hirschmann DIN EN 175 301-803-A/ISO 4400

moulded to the solenoid coil,


without bidirectional surpressor diode ___________________ P

without bidirectional surpressor diode __________________ H


Type of protection according to DIN/EN 60529: IP65

Cable
gland
37

37

36

Type of protection according to DIN/EN 60529: IP67 and IP69K

(not for new projects)

65,4

DEUTSCH DT04-2P-EP04 (2-pole)

50
68,5

50
68,5

Mating connector
Female connector DEUTSCH DT06-2S-EP04
Rexroth Mat. no. 02601804
consisting of:

DT designation

1 housing __________________________ DT06-2S-EP04


1 wedge ___________________________ W2S
2 female connectors _________________ 0462-201-16141
The mating connector is not included in the supply. It can be
supplied by Rexroth on request.

The sealing ring in the screw cable gland (M16x1.5) is suitable


for line diameters of 4.5 mm to 10 mm.
The mating connector is included in the supply of the pump.

RE 92 500/06.04 | A11VO

Mobile Hydraulics | Bosch Rexroth AG

59/60

Installation and Commissioning Instructions


General
The pump housing must be filled with hydraulic fluid during commissioning and before operation (filling of housing case).
Commissioning must take place at low speed and without load until the system has been bled completely.
In long periods at standstill the housing can empty via the service lines, sufficient filling of the housing must be guaranteed when
restarting.
The case drain for the pump housing cavity must be drained into the tank through the highest leakage oil port. The minimum
suction pressure at port S of 0.8 bar absolute (without charge pump) or 0.6 bar (with charge pump) may not be dropped below
of.
Installation below tank

Installation above tank

Pumps under minimum oil level in the tank (standard).

Pumps above minimum oil level in the tank.

any installation position.


installation position "shaft upwards":
Make sure that the pump housing is completely filled during
commissioning. An air cushion in the area of the bearings
causes damage to the axial piston unit.
Measures:
Fill the axial piston pump via the highest leakage oil port T1,
T2, R prior to commissioning.
Recommendation: fill suction lines.

The housing cavity may empty via the service lines during
long periods of standstill (air gets in through the shaft seal),
the bearing is not adequately lubricated when restarting.
The axial piston unit must be filled via the highest leakage oil
port prior to restarting (bleed via port R). Emptying via the
leakage oil line can be prevented with a check valve in the
leak oil line (opening pressure
0.5 bar). Emptying via the service ports can be reduced with
a special version of the control plate.
installation position "shaft horizontal" and "shaft upwards".
installation position "shaft upwards".

Operate the pump at low speed (starter speed) until the


pump is completely filled.
Minimum immersion depth of the suction or leakage oil line
in the tank: 200 mm (related to the min. oil level in the tank).

The version A11VLO (with charge pump) is not designed for


installation above the tank.
See installation below tank for further measures.
Additional measures for installation above the tank:
max. permissible suction height hmax = 800 mm
min. permissible pressure at port S (min. suction pressure)
For control options with pressure control, displacement
limiters, HD and EP control, the minimum displacement
setting must be Vg 5% Vg max.
Recommendation: use suction line with "goose neck".

T2

T2
T1

T1

S
hmax

S
T

0,5 bar

S
T2

T1

T1
S

T1

T2
S

hmax

60/60

Bosch Rexroth AG | Mobile Hydraulics

A11VO | RE 92 500/06.04

Safety Instructions
The pump A11VO is designed for using in an open circuit.
Configuration, assembly, commissioning of the pump must be performed by trained and qualified personnel.
The operating and function ports are designed exclusively for connecting hydraulic lines.
Tightening torques:

The tightening torques specified in this data sheet are maximum values and may not be
exceeded (maximum value for screw thread). Manufacturer specifications for the max.
permissible tightening torques of the used fittings must be observed!
For DIN 13 fastening screws we recommend checking the tightening torque individually
according to VDI 2230 Edition 2003.

There is a danger of burns from the pump and especially the solenoids during and shortly after operation.
Observe the specified data and instructions.

Bosch Rexroth AG
Mobile Hydraulics
Product Unit Axial Piston Units
Elchingen Plant
Glockeraustrasse 2
89275 Elchingen, Germany
Telephone +49 (0) 73 08 82-0
Facsimile +49 (0) 73 08 72 74
info.brm-ak@boschrexroth.de
www.boschrexroth.com/axial-piston-pumps

This document, as well as the data, specifications and other informations set
forth in it, are the exclusive property of Bosch Rexroth AG. Without their consent
it may not be reproduced or given to third parties.
The data specified above only serve to describe the product. No statements
concerning a certain condition or suitability for a certain application can be
derived from our information. The given information does not release the user
from the obligation of own judgment and verification. It must be remembered that
our products are subject to a natural process of wear and aging.
Subject to change.

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