Академический Документы
Профессиональный Документы
Культура Документы
Air-Treatment FRLs
Our Promise...
Its on time,
or its shipped free
CYLINDERS
ESTIMATED TRAVEL
SPEED OF A LOADED
AIR CYLINDER
The table below shows cylinder forces in pounds for both extension and retraction.
Numbers in color text represent extension forces, using the full piston area. Numbers in
black show retraction forces with various rod sizes. These values are theoretical, derived
by calculation.
Pressures in the top row of the chart represent differential pressures across the two
cylinder ports. In practice, the air-supply line must supply another 5% of pressure to
make up for cylinder loss, and must supply about 25% to 50% additional pressure to
compensate for flow losses in lines, fittings, and valves so the cylinder will attain sufficient travel speed. Most manufacturers recommend designing a system 25% greater
than theoretical calculations.
Reliability and
high performance
Piston
diameter,
in.
Rod
diameter,
in.
1 2
1
www.camozzi-usa.com
9/20/12 5:32 PM
212
Effective
area
in.2
60
None
1.77
106
124
142
159
177
195
230
1.46
88
102
117
132
146
161
190
0.99
59
69
79
89
98
108
128
None
3.14
188
220
251
283
314
345
377
2.83
170
198
227
255
283
312
340
2.35
141
165
188
212
235
259
283
3 4
10
PHONE: 888-821-5725
100
110
120
4.91
295
344
393
442
491
540
589
4.60
276
322
368
414
460
506
552
4.12
247
289
330
371
412
454
495
None
7.07
424
495
565
636
707
778
848
6.76
406
431
540
608
676
744
814
None
8.30
498
581
664
747
830
913
996
7.51
451
526
601
676
751
826
902
138
6.82
409
477
545
613
681
818
818
None
12.57
754
880
1006
1131
1257
1283
1508
11.78
707
825
943
1061
1178
1296
1415
138
11.09
665
776
887
998
1109
1219
1330
19.64
1178
1375
1571
1768
1964
2160
18.85
1131
1320
1508
1697
1885
2074
2263
18.16
1089
1271
1452
1634
1816
1997
2179
None
28.27
1696
1979
2262
2544
2827
3110
3392
138
26.79
1607
1875
2143
2411
2679
2946
3214
134
25.90
1552
1811
2069
2328
2586
2845
3104
None
50.27
3016
3519
4022
4524
5027
5530
6032
138
48.79
2927
3415
3903
4391
4879
5366
5854
134
47.90
2872
3351
3829
4308
4786
5265
5744
None
78.54
4712
5498
6283
7069
7854
8639
9425
1 4
76.14
4568
5329
6091
6852
7614
8375
9136
75.40
4524
5278
6032
6786
7540
8294
9048
None
113.10
6786
7917
9048
10179
11310
12441
13572
110.00
6598
7697
8797
9896
10996
12095
13195
212
108.20
6491
7573
8655
9737
10819
11901
12983
164
0.062
0.068
0.073
0.083
0.095
0.105
0.123
0.140
0.158
0.176
0.194
0.211
0.229
0.264
0.300
0.335
0.370
0.406
0.441
0.476
0.494
132
116
18
14
38
12
5/8
34
78
0.249 0.993
0.272 1.09
0.293 1.17
0.331 1.32
0.379 1.52
0.420 1.68
0.491 1.96
0.562 2.25
0.633 2.53
0.703 2.81
0.774 3.10
0.845 3.38
0.916 3.66
1.06 4.23
1.20 4.79
1.34 5.36
1.48 5.92
1.62 6.49
1.76 7.05
1.91 7.62
1.98 7.90
3.97
4.34
4.68
5.30
6.07
6.72
7.86
8.98
10.1
11.3
12.4
13.5
14.7
16.9
19.2
21.4
23.7
26.0
28.2
30.5
31.6
15.9
17.4
18.7
21.2
24.3
26.9
31.4
35.9
40.5
45.0
49.6
54.1
58.6
67.6
76.7
85.7
94.8
104
113
122
126
35.7
39.1
42.2
47.7
54.6
60.5
70.7
80.9
91.1
101
112
122
132
152
173
193
213
234
254
274
284
63.5
69.5
75.0
84.7
97.0
108
126
144
162
180
198
216
235
271
307
343
379
415
452
488
506
99.3
109
117
132
152
168
196
225
253
281
310
338
366
423
479
536
592
649
705
762
790
143
156
168
191
218
242
283
323
365
405
446
487
528
609
690
771
853
934
1016
1097
1138
195
213
230
260
297
329
385
440
496
551
607
662
718
828
939
1050
1161
1272
1383
1494
1549
254
278
300
339
388
430
503
575
648
720
793
865
938
1082
1227
1371
1516
1661
1806
1951
2023
10
20
40
60
70
80
16
1116
1 8
1 4
1 8
16
1316
1 3 8
1 1 2
13
112
11
16
15
134
1716
1916
1316
16
1 8
1 8
1 16
3
4
15
1 8
178
120
16
1 16
1 2
1 8
1 4
2 4
1 1 8
1516
1916
134
178
2 1 8
2 3 8
80
0.012
0.022
0.035
0.050
0.059
0.091
0.143
0.205
0.369
0.576
0.831
90
0.013
0.025
0.039
0.055
0.065
0.100
0.159
0.227
0.408
0.637
0.919
100
0.015
0.027
0.043
0.060
0.071
0.110
0.174
0.249
0.447
0.698
1.010
110
0.016
0.029
0.047
0.066
0.078
0.119
0.189
0.270
0.486
0.759
1.090
120
0.017
0.032
0.050
0.070
0.084
0.129
0.204
0.292
0.525
0.820
1.180
130
0.018
0.034
0.054
0.076
0.090
0.139
0.219
0.314
0.564
0.881
1.270
140
0.020
0.036
0.058
0.081
0.096
0.148
0.234
0.335
0.602
0.940
1.360
150
0.021
0.039
0.062
0.087
0.102
0.158
0.249
0.357
0.642
1.000
1.450
Knowing the supply pressure, go to the corresponding column. Each value represents a 1-in. extend-andretract cycle. Multiply that value by the actual stroke and by the number of the actual cycles per minute.
The result will be the flow, in scfm, for the application.
Bore, in.
1
1 1 8
1 1 2
2
2 1 2
3
314
4
5
6
8
10
12
132
6
116
15
18
37
14
5
3
12
7
4
28
16
9
6
4
3
85
50
28
18
12
10
7
4
3
38
12
34
72
48
37
28
18
12
7
4
3
79
60
40
26
15
9
6
82
55
32
20
14
70
45
30
24
17
11
7
4
Values in the table are in in./sec and represent approximate speeds under average conditions where the
force required is 50% of available from a constant 80- to 100-psi inlet pressure and the directional valve
internal flow area is equal to its port area. Acceleration distance is assumed to be relatively short compared
to a sufficiently long stroke.
712
1316
114
1716
134
178
214
2 1 2
10
1 3 8
1716
158
178
2 1 8
2716
234
15
11
11
16
1 4
1 8
2 8
2 4
2 8
2 16
20
2 1 8
2 3 8
212
258
278
314
30
2 3 8
27
16
212
234
234
278
314
3 1 2
40
2 4
2 4
2 8
3 4
3 2
334
50
3 8
3 8
3 4
3 8
3 2
3 2
3 4
75
334
334
378
4 1 8
4 3 8
4 1 2
100
4 3 8
4 3 8
4 3 8
412
434
434
4-7/8
150
5 3 8
5 3 8
5 3 8
512
512
5 1 2
534
Air consumption by a cylinder is calculated using geometry and using compression ratio, which is simply the applied pressure expressed in absolute units divided by atmospheric pressure. The concept is best illustrated with an example.
Determine the air consumption of a 2-in. bore cylinder with a 4-in. stroke operating 30 complete cycles (extend and retract) per minute at 80-psig inlet pressure.
1. First, find the area of the piston by converting the bore into the area of a
circle:
(2 in. / 2) 2 = 3.14 in.2
2. Determine air consumption in a single stroke:
3.14 in.2 4 in. = 12.56 in.3
3. Determine consumption per complete cycle (in most cases, the volume displaced by the piston rod can be ignored): 12.56 in.3 2 = 25.12 in.3/cycle
VALVES
Table shows minimum suggested rod diameters for various rod diameters and unsupported lengths. Any
cylinder mounting other than vertical can cause bending stress on the rod when extended, just from the
weight of the rod and cylinder itself. Therefore, trunnion mounting should be used in these applications
to help balance the cylinder weight when the rod is extended.
Cylinder forces are shown for extension and retraction. Values in blue represent extension, where
pressure is applied to the cap end of the cylinder (no rod area). Values in black text represent
retraction forces, with pressure applied to the cylinders cap end.
70
0.010
0.020
0.032
0.044
0.053
0.081
0.128
0.184
0.330
0.516
0.744
1.50
2.00
2.50
3.00
3.25
4.00
5.00
6.00
8.00
10.00
12.00
3
13
100
60
0.009
0.018
0.028
0.039
0.046
0.072
0.113
0.162
0.291
0.455
0.656
Pressure, psig
Cylinder
bore
www.festo.us
This table helps determine approximate flow through a sharp-edged orifice using line pressure, orifice
size of the valve, and applying correction factors.
2357
138
2
12
90
80
None
70
None
5
1
Pressure, PSI
Pressure
across
orifice, psi
5
6
7
9
12
15
20
25
30
35
40
45
50
60
70
80
90
100
110
120
130
The figures in the table are for cylinders using standard piston-rod
diameters. Air consumption was calculated assuming the cylinder
would dwell momentarily at the end of each stroke, allowing air to
fill up the cylinder to set system pressure. If the cylinder strokes before compressed air fills it, air consumption will be less than what is
shown in the table.
Assuming pressure losses through piping, fittings, and other components will be about 20% to 25%, ensure that the cylinder bore
selected will overcome the load at 75% of available system pressure.
Without this surplus pressure the cylinder may not travel at its desired speed. As an example, calculate the flow, in scfm, of a cylinder
in a punching operation that moves a 2,250-lb weight 60 times per
minute through a 6-in. stroke.
By selecting a 6-in. bore cylinder, the 2,250-lb force is produced
from a pressure of 80 psi. As a general rule, you should provide about
20% higher pressure (20 psig), to account for system losses and set
the regulator at 100 psig. Then, using the table at right, make the
following calculation:
0.249 x 6 (stroke) x 60 (cycles per minute) = 89.6 scfm
CYLINDER FORCE
RAPID ASSEMBLY
PIPING
CV TO SCFM CONVERSION
Pipe sizes listed in this table assume a 100-psi pneumatic system to carry air at a 1-psi loss per 100
ft. A conservative approximation considers each pipe fitting equivalent to 5 ft. of pipe. Flow capacities at pressures other than 100 psi will be inversely proportionate to pressure, as calculated using
Boyles Law using absolute pressure values.
Cartridge Check
Valves
Designed for
Installation into Plastics
100% Performance Tested
Simple Press-In Installation
Wide Range of Cracking Pressures
2.5, 5.5, and 8 mm Sizes
All Stainless Steel
For more information, contact The Lee Company
Innovation in Miniature The Lee Company
2 Pettipaug Road
Westbrook, CT 06498 USA
Tel: 860-399-6281
shanleyg@theleeco.com
www.leeimh.com
Length of run, ft
25
1
2
1
2
3
4
3
4
3
4
1
1
114
114
114
1 1 2
1 1 2
2
2
2
50
1
2
1
2
3
4
3
4
1
1
114
114
1 1 2
1 1 2
2
2
2
2 1 2
2 1 2
75
1
2
1
2
3
4
1
1
114
114
114
1 1 2
1 1 2
2
2
2
2 1 2
2 1 2
100
1
2
3
4
3
4
1
1
114
114
1 1 2
1 1 2
2
2
2
2 1 2
2 1 2
3
150
1
2
3
4
1
1
114
114
1 1 2
1 1 2
2
2
2
2 1 2
2 1 2
3
3
200
1
2
3
4
1
1
114
114
1 1 2
2
2
2
2 1 2
2 1 2
3
3
3
300
1
2
3
4
1
114
114
1 1 2
1 1 2
2
2
2 1 2
2 1 2
2 1 2
3
3
3 1 2
500
3
4
1
114
114
1 1 2
1 1 2
2
2
2 1 2
2 1 2
3
3
3
3 1 2
3 1 2
Compressor
hp
100
3
4
1
114
114
1 1 2
2
2
2 1 2
2 1 2
3
3
3
3 1 2
4
4
1
3
5
7 1 2
10
15
20
25
30
40
50
60
75
100
125
in.
in
1 in.
114 in.
80 psi
125 psi
80 psi
125 psi
80 psi
125 psi
0.45
1.75
3.85
6.95
10.50
0.30
1.15
2.55
4.55
7.00
0.11
0.40
0.90
1.55
2.40
3.45
4.75
6.15
7.75
9.60
15.50
23.00
23.00
0.08
0.28
0.60
1.05
1.60
2.35
3.15
4.10
5.15
6.35
9.80
14.50
0.04
0.15
0.30
0.45
0.75
1.00
1.35
1.75
2.25
2.70
4.20
5.75
8.10
10.90
4.05
5.80
7.90
10.30
0.02
0.08
0.20
0.30
0.50
0.70
0.90
1.20
1.50
1.80
2.80
4.00
5.45
7.10
2.65
3.85
5.15
6.75
80 psi
0.18
0.25
0.35
0.45
0.56
0.65
1.05
1.45
2.00
2.60
1.80
2.55
3.55
4.55
5.80
7.10
125 psi
0.12
0.17
0.23
0.30
0.40
0.45
0.70
1.00
1.30
1.75
1.20
1.70
2.35
3.05
3.80
4.70
Values in the table are approximate pressure losses at specified flows for every 100 ft. of
clean Schedule 40 steel pipe. Losses will increase as residue builds up on the inner surface
of pipe over time.
112 in.
80 psi
125 psi
0.16
0.20
0.25
0.30
0.45
0.65
0.90
1.15
0.10
0.14
0.17
0.20
0.32
0.45
0.60
0.80
4
1.2
7.8
17.6
30.4
50.0
70.4
95.9
125
159
196
282
385
503
646
785
950
3
1
0.5
2.2
4.9
8.7
13.6
19.6
26.6
34.8
44.0
54.4
78.3
106
139
176
217
263
318
369
426
490
570
628
705
785
870
11
0.5
1.1
2.0
3.2
4.5
6.2
8.1
10.2
12.6
18.2
24.7
32.3
40.9
50.5
61.1
72.7
85.3
98.9
113
129
146
163
177
202
244
291
341
395
454
112
1.4
2.0
2.7
3.6
4.5
5.6
8.0
10.9
14.3
18.1
22.3
27.0
32.2
37.8
43.8
50.3
57.2
64.6
72.6
80.7
89.4
108
128
151
175
201
134
0.7
1.1
1.4
1.9
2.4
2.9
4.2
5.7
7.5
9.5
11.7
14.1
16.8
19.7
22.9
26.3
29.9
33.7
37.9
42.2
46.7
56.5
67.3
79.0
91.6
105
1.2
1.5
2.2
2.9
3.8
4.8
6.0
7.2
8.6
10.1
11.7
13.4
15.3
17.6
19.4
21.5
23.9
28.9
34.4
40.3
46.8
53.7
2 12
1.1
1.5
1.9
2.3
2.8
3.3
3.9
1.4
5.2
5.9
6.7
7.5
8.4
9.3
11.3
13.4
15.7
18.2
20.9
Gate
valve
0.31
0.44
0.57
0.82
0.98
1.3
1.6
2.1
3.0
3.9
Closereturn
bend
1.3
1.8
2.3
3.3
3.9
5.3
6.6
8.5
11.8
15.5
Tee
(through
side)
1.7
2.3
3.1
4.4
5.2
7.1
8.7
11.4
15.8
20.7
This table gives values for air-pressure flow losses through screw fittings expressed in the
equivalent lengths of straight pipe of the same diameter. For example, flow resistance of a
2-in. gate-valve flow resistance is the same as that for 1.3 ft. of straight pipe.
50
60
70
80
90
100
Factor
0.0370
0.0312
0.0270
0.0238
0.0212
0.0192
0.0177
CM
To obtain flow in scfm at a particular pressure, divide the CV value by the appropriate factor from the table. For example, to determine the
output in scfm of a valve with a CV of 0.52 when operated at 80 psi, simply divide 0.52 (the valves CV) by 0.212 (the factor from the table
corresponding to 80 psi):
0.52 = 2.45
0.212
To determine CV from scfm, simply multiply the scfm value by the factor corresponding to the appropriate pressure.
Hose ID,
in.
Pressure, psi
Flow,
scfm
20
30
40
50
60
70
80
20
30
40
50
60
70
80
90
100
110
30
40
50
60
70
80
90
100
110
50
1.8
5
10.1
18.1
0.4
0.8
1.5
2.4
3.5
4.4
6.5
8.5
11.4
14.2
0.2
0.3
0.5
0.8
1.1
1.5
2
2.6
3.5
60
1.3
4
8.4
14.8
23.4
0.3
0.6
1.2
1.9
2.8
3.8
5.2
6.8
8.6
11.2
0.2
0.3
0.4
0.6
0.8
1.2
1
2
2.6
70
1
3.4
7
12.4
20
28.4
0.2
0.5
0.9
1.5
2.3
3.2
4.2
5.5
7
8.8
0.1
0.2
0.4
0.5
0.7
1
1.3
1.6
2
80
0.9
2.8
6
10.8
17.4
25.2
34.6
0.2
0.5
0.8
1.3
1.9
2.8
3.6
4.7
5.8
7.2
0.1
0.2
0.3
0.5
0.7
0.8
1.1
1.4
1.7
90
0.8
2.4
5.4
9.5
14.8
22
30.5
0.2
0.4
0.7
1.1
1.6
2.3
3.1
4
5
6.2
0.1
0.2
0.2
0.4
0.6
0.7
0.9
1.2
1.4
100
0.7
2.3
4.8
8.4
13.3
19.3
27.2
0.2
0.4
0.6
1
1.4
2
2.7
3.5
4.4
5.4
0.1
0.2
0.2
0.4
0.5
0.6
0.8
1
1.2
110
0.6
2
4.3
7.6
12
17.6
24.6
0.1
0.3
0.5
0.9
1.3
1.8
2.4
3.1
3.9
4.9
0.1
0.2
0.2
0.3
0.4
0.5
0.7
0.9
1.1
CY
MY
CMY
CV =
Globe
valve
2.5
3.5
4.7
6.5
7.8
10.6
13.1
17.1
23.7
31
40
Different methods can be used for sizing air valves, and one popular method is explained
here. You may consider oversizing the valve by 20% to 25% to compensate for the inevitable losses in a pneumatic system.
A formula and table will yield the valve velocity coefficient (CV) for operating a cylinder
within a specific cycle period:
Air pressure,
psig
A X S X CPXFC
T X 29
Where:
A = bore area, in.2
S = stroke, in.
CP = pressure-drop constant (from table), psi
FC = compression factor (from table)
t = time, sec
Compression
factor, FC
10
1.6
20
2.3
0.129
0.083
0.066
30
3.0
0.113
0.072
0.055
40
3.7
0.097
0.064
0.048
50
4.4
0.091
0.059
0.043
60
5.1
0.084
0.054
0.040
70
5.7
0.079
0.050
0.037
80
6.4
0.075
0.048
0.035
P @ 2 psi
P @ 5 psi
P @ 10 psi
0.102
90
7.1
0.071
0.045
0.033
100
7.8
0.068
0.043
0.031
110
8.5
0.065
0.041
0.030
120
9.2
0.062
0.039
0.029
Pressure drop per 25 ft. of hose. Factors are proportionate for longer or shorter
lengths.
2015-02-04
3:38 PM