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Abstract: This paper describes a comparative study of the three most commonly used
field density tests: sand-cone, nuclear, and drive-cylinder. In order to evaluate the range
of variability of these tests, a large-scale soil compaction apparatus was constructed so
that soil could be compacted to a known water content and dry density under close
laboratory control conditions before running field density tests. The equipment consisted
of a 4-fi (122-cm) mold, and a hydraulic system for compacting the soil in ten 4-in. (10cm) thick layers inside the mold. A cohesive soil with gravel up to 3A-in. (19 mm) in size
was used. Five series of tests were performed on this soil compacted to five different
water contents and dry densities. In each series, side-by-side sand-cone, nuclear, and 3in. (7.6-cm) drive-cylinder tests were made. It was found that sand-cone test results were
closer to the placement values than the nuclear test results. This was partly due to
inaccuracies in water content readings by the nuclear device. When the water content
data measured by the nuclear device were ignored and the placement water contents
measured by oven-drying were used instead, the results of the nuclear tests became more
accurate, but the range of variability in the measured data did not decrease significantly.
The drive-cylinder test had a bias toward underestimating the actual field density,
primarily due to sampling disturbance. Despite careful control of test conditions, data
from all three test methods had a wide range of variability.
Keywords: soils, compaction control, field density, sand-cone, nuclear, drive-cylinder,
statistical evaluation, large-scale tests
Field Density Tests
The most commonly used in-place density tests are the sand-cone, nuclear, and
drive-cylinder. Each test has a number of limitations that can lead to measurement errors
Professor, Civil and Environmental Engineering Department, San Diego State
University, San Diego, CA 92182.
2 Former Vice President, Woodward-Clyde Consultants, 514 Pennsylvania Ave., Fort
Washington, PA 19034.
3 Associate, Schnabel Engineering Associates, Inc., Charlotte, NC 28269.
4 Senior Engineer, Geocon, Inc., San Diego, CA 92121.
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59
and variability in the results. The key limitations are briefly discussed in the following
sections.
The standard sand-cone test, ASTM Test Method for Density and Unit Weight of
Soil in Place by Sand-Cone Method (D 1556), requires hand excavating a density hole
and measuring the mass of the material excavated as well as the volume of the hole. The
hole volume is measured indirectly by pouring sand in the hole and measuring the mass
of the sand required to fill up the hole. The standard sand-cone device for pouring sand
into the density hole has a base diameter of 6.5 in. (16.5 cm), and is suitable for testing
softs that do not have significant amounts of coarse material larger than 1.5 in. (38 mm).
A larger apparatus with 12-in. (30-cm) base diameter and proportions similar to those of
the standard cone is used for bigger test holes when particles larger than 1.5 in. (38 mm)
are prevalent. For soils containing significant amounts of coarse particles, the ASTM
Density of Soil and Rock in Place by the Sand Replacement Method in a Test Pit (D
4914) or Density of Soil and Rock in place by the Water Replacement Method in a Test
Pit (D 5030) are appropriate. The sand-cone test is not suitable for soft or friable soils, or
for softs that deform easily, or for those softs that may undergo a volume change in the
excavated hole during the test.
The in-place density test by nuclear method, ASTM Density of Soil and SoftAggregate in Place by Nuclear Methods (Shallow Depth) (D 2922), and in-situ moisture
content by nuclear method, ASTM Test Method for Water Content of Soil and Rock in
Place by Nuclear Methods (Shallow Depth) (D 3017), are used to measure the wet
density and the water content of compacted softs. These methods are suitable to test
depths up to 12 in. (30 cm), but the measured densities may be affected by chemical
composition and heterogeneity of the soft being tested. The technique also exhibits
spatial bias, in that the apparatus is more sensitive to the density of the soft in close
proximity to the surface. Furthermore, oversize rocks or large voids may cause incorrect
density readings. The same factors also affect the measurement of water content by
nuclear device except that the chemical composition of the soft may dramatically affect
the measurement.
The drive-cylinder method, ASTM Test Method for Density of Soil in Place by the
Drive-Cylinder Method (D 2937), is used for obtaining a relatively undisturbed soil
sample by driving a thin-walled cylinder into the soil. Drive cylinders with diameters of
3 to 5.5 in. (7.5 to 14 cm) or larger have be used for measuring densities of fine-grained
softs. The test is not recommended for soft, highly plastic soils, non-cohesive soils, or
any soft that can easily deform. According to the D 2937 standard, the use of this method
in softs containing particles coarser than 4.75 mm "may not yield valid results if voids are
created along the wall of cylinder during driving, or if particles are dislodged from the
sample ends during trimming." Furthermore, the ASTM standard stipulates that when
this test is used as a basis of acceptance of a compacted fill, the drive-cylinder volumes
must be as large as practical and not less than 0.03 ft3 (850 em3). Despite these
limitations, a drive cylinder commonly used in California is a 3-in. (7.6-cm) in diameter
cylinder with a volume of 293 cm3, which is too small for compaction control or forensic
determination of relative compaction of fills.
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Test Equipment
The compaction system consisted of a large mold and a hydraulic compactor. The
compaction mold was a rigid soil bin made of steel, with an inside diameter of 46 in. (117
cm) and a depth of 48 in. (122 cm) in three segments coupled together. The compaction
mold was assembled on the base platform of a steel flame 7-fl by 7 fl (2.1 m by 2.1 m) in
horizontal dimensions and 14 fl (4.3 m) high. The base platform consisted of a thick steel
plate supported on a grid of welded beams. The top of the frame had two girders that
supported a 150-ton (662-kg) double-acting hydraulic cylinder. The hydraulic cylinder
pushed a loading ram which was connected to a compaction foot with an imprint 46 in.
(117 cm) long, 7 in. (18 cm) wide on the ends and 3.5 in. (9 cm) wide in the middle. The
ends of the compaction foot were curved to fit the mold snugly. ARer each application,
the foot was raised and rotated before the next application. The downward travel of the
compaction foot was monitored by means of a displacement transducer, thereby
controlling the thickness of each compacted lift. The displacement transducer was
mounted on a separate frame to avoid any effects of the elastic deformation of the main
frame.
The hydraulic cylinder activating the downward push of the compaction foot was
controlled by a push-button electrical switch, and the movement of the foot was measured
to 0.01 in. (0.25 ram) on the digital readout of the displacement transducer. An initial
zero reading was established by lowering the compaction foot to the bottom of the empty
mold and loading the foot to a pressure of the same magnitude typically observed during
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compaction of the soil layers. Thereafter, the thickness of various lifts was controlled by
lowering the foot to exactly 4.00 in. (10 cm) above the base for the first lift, 8.00 in. (20
cm) for the second lift, and so on.
When compaction operations were completed, the base plate with the mold was
pulled out of the compaction l~ame, so that tests could be made on the compacted soil.
Soil Properties
The soil used in this study was obtained from a test boring in a residential fill at
Villa Trinidad development in San Diego, California. The fraction finer than % in. (19
mm) used for this test program was classified as clayey sand (SC). The soil's grain size
distribution curve is shown in Figure 1. The soil had a liquid limit of 35, a plasticity
index of 21, and a specific gravity of solids of 2.66. The results of the ASTM Test
Method for Laboratory Compaction Characteristics of Soil Using Modified Effort (D
1557) Method C compaction test are shown in Figure 2. The maximum dry density from
this test was used as a reference for computing relative compaction, RC, for five series of
tests in the large-scale mold. The water content and dry density values for these five
series of tests are also shown in Figure 2.
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61
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Placement Data
Table 1 summarizes the placement water content and dry density data for five series
of tests. Each "mean" value is the average of 10 measurements for 10 compacted
Table 1 - Placement Data
Test
Series
1
2
3
4
5
Water Content, %
Mean
Range
11.4
8.7
8.3
13.3
12.8
0.7
0.6
0.4
0.7
0.7
Dry Density
Mean
Range
lb/~3 (Mg/m3) lb/~ 3 (Mg/m3)
113.3 (1.82)
1.3 (0.021)
113.0 (1.81)
1.5 (0.024)
118.6 (1.90)
1.4 (0.022)
112.4 (1.80)
1.1 (0.018)
119.2 (1.91)
1.5 (0.024)
Relative Compaction
RC 1, % Range
90.3
90.1
94.6
89.6
95.0
1.0
1.2
1.1
0.9
1.2
Test Series
1
2
3
4
5
Number of Tests
Nuclear
Sand Cone
89
5
32
12
40
8
44
12
48
12
Drive Cylinder
13
12
11
12
12
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64
Starting from the top o f the compacted soil, nuclear moisture and density
measurements were made in two or more locations to a depth o f 8 in. (20 cm). Then,
after hand excavating the soil to a depth o f 8 in. (20 cm), another series o f measurements
were made and so on. In each test location and at every depth, two sets o f readings were
taken in two directions 180 ~ apart. All test locations were selected a minimum distance
of 12 in. (30 cm) away from the side and the base o f the mold.
The nuclear-density tests were performed by four experienced soil technicians and
engineers licensed for nuclear density testing; three of them were from local geotechnical
consulting firms, one was from a public agency. Each operator brought his nucleardensity instrument and his density calibration block, on which he ran a calibration check
before commencing tests on the compacted soil. No attempt was made to calibrate
various nuclear density instruments against one another; the objective was to see how the
results would turn out when different operators calibrate their own equipment before use.
The sand-cone tests were made using the standard 6.5-in. (16.5 cm) in diameter sand
cone, at 6- to 8-in. (15 to 20 cm) depth intervals at different locations within the mold.
Excavated soil was weighed to 0.01 g. Water contents were measured by oven drying.
The drive-cylinder tests were run using a 2.8-in. (7. l-cm) high cylinder with 3-in.
(7.6-cm) outside diameter, 2-7/8-in. (7.3-cm) inside diameter, and a volume of
approximately 0.01 ft3 (284 cm3). This type o f drive-cylinder is otten used in compacted
structural fills in California. Alter driving the cylinder into the soil using the equipment
described in D 2937, the soil adjacent to the cylinder was excavated by hand tools to
remove the cylinder without disturbance. The presence o f gravels up to 3/4 in. (l 9 ram)
interfered with trimming the ends of the cylinder, and dislodging any gravel and filling
and packing the hole typically led to a decrease in the measured density.
Measured Water Content Data
Table 3 summarizes the water content data measured using different field density
tests. Because the water contents in sand-cone and drive-cylinder tests were measured by
oven drying, the results are close to the actual placement water content in each series.
Excluding the nuclear method, the measured water content data in Table 3 has an average
standard deviation o f 0.30, an average coefficient o f variation o f 2.69, and an average
range o f 1.1%. In contrast, the water contents measured by nuclear method resulted in
considerably lower accuracy with an average standard deviation o f 0.77, an average
coefficient of variation o f 7.96, and an average range o f 2.9%. This is because the
nuclear method is an indirect procedure for measuring water content by counting the
hydrogen present in the form o f water. The chemical composition o f the soil may affect
the measurement, and adjustments may be necessary by calibration tests on samples of
known water content, as described in D 3017. Furthermore, measurements by different
operators using different instruments can lead to considerable variability in the results. In
this study, the nuclear device used by one o f the four operators gave consistently lower
water contents than the other three devices, and appeared to be offin calibration. This is
not uncommon, and a water content correction factor, or direct measurement of water
content by oven drying is necessary for every project.
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65
Mean
12.2
11.5
11.5
Measured w
SD 2 CV,% 3
0.64 5.25
0.43 3.74
0.26 2.26
Range'
2.6
1
0.9
8.7
Nuclear
Sand Cone
Drive Cylinder
8.9
8.5
8.5
0.55
0.20
0.36
6.18
2.35
4.23
1.9
0.7
1.4
8.3
Nuclear
Sand Cone
Drive Cylinder
7.0
8.3
8.3
1.06 15.1
0.12
1.45
0.17 2.05
3.7
0.4
0.6
13.3
Nuclear
Sand Cone
Drive Cylinder
11.8
12.9
13.2
1.21 10.23
0.23
1.78
0.20 1.52
4.4
0.9
0.7
12.8
Nuclear
Sand Cone
Drive Cylinder
13.0
12.8
12.9
0.40
0.45
0.33
1.8
1.7
1.1
Iw
2SD
3CV
4 Range
3.10
3.51
2.56
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9
The sand-cone method (Figure 3) had the best accuracy, with the measured mean
values in most of the test series being closest to the actual placement value.
Nevertheless, the measured RC values had a range of 4% to 9%, with extreme values
being as much as 5% offthe placement value.
The nuclear method (Figure 4) was somewhat less accurate, in that the measured
mean RC values in five series of tests were not as close to the placement values as in
the sand-cone tests. Besides, nuclear tests showed a higher degree of variability with
a range of 4.2 to 10.8%, and extreme values about 10% offthe placement value.
Table 4 - Summary of Relative Compaction Data
Test Series
1
Placement RC I
Test Method
%
90.3
Nuclear 5
Adjusted Nuclear 6
Sand Cone
Drive Cylinder
Mean
%
87
87.6
90
88
Measured RC
SD 2
CV 3 Range 4
%
%
2.33
2.68
10.8
2.13
2.44
9.8
1.62
1.80
4
2.30
2.61
8
90.1
Nuclear
Adjusted Nuclear
Sand Cone
Drive Cylinder
87.7
87.8
92.5
86
1.03
0.95
2.10
2.27
I. 17
1.08
2.26
2.64
4.2
3.9
7
8
94.6
Nuclear
Adjusted Nuclear
Sand Cone
Drive Cylinder
94.6
93.4
95.5
91
2.45
2.15
1.32
2.13
2.59
2.30
1.39
2.34
10.2
8.8
4
8
89.6
Nuclear
Adjusted Nuclear
Sand Cone
Drive Cylinder
90.6
89.3
90.5
88.5
3.16
2.26
2.39
2.14
3.49
2.53
2.63
2.41
10.6
8.5
9
8
95.0
Nuclear
Adjusted Nuclear
Sand Cone
Drive Cylinder
92.8
92.9
95.5
93
1.17
1.08
1.71
1.49
1.27
1.16
1.79
1.60
4.6
4.3
5
5
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I
q-
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Y.
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70
However, when the water contents measured by nuclear device were ignored and dry
densities were computed based on the placement water contents measured by oven
drying, the standard deviation and range values decreased, indicating a higher degree
of accuracy. These computed values are denoted as "Adjusted Nuclear" in Table 4,
and they are also shown in Figure 4. However, it can be seen in Table 4 and Figure
4 that even when the water content variable was eliminated, the wide range in the
RC did not decrease significantly.
9
The drive-cylinder method (Figure 5) was less accurate than the sand-cone and the
nuclear methods. The test had a bias in that most of the measured densities were
lower than the actual placement densities, that is, the mean RC values (dots in Figure
6) for all test series were lower than the placement values: about 4% lower for soil
compacted dry-of-optimum (Test Series 2) and 2% lower for soil compacted wet-ofoptimum (Test Series 5). Aside from this bias, the range of measurements was about
8%, and the extreme measured values were as much as 8% lower than the placement
value.
Referring to Figures 3, 4, and 5, regardless o f the type o f density test, the ranges o f
measurements (vertical lines) were significantly higher than the placement ranges
(bands marked with P). The differences are indicative of the test-related variability
unless we suspect that the actual placement densities had some local variations more
than the ranges indicated in Table 1. This is unlikely in view of all the precautions
described in the section of Soil Placement and Compaction.
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guarantee that the equipment will measure water content and density accurately. It is
necessary that the nuclear device be calibrated for every type of soil at every site
against direct measurements of soil density by sand-cone or similar method, and
water content by oven drying. This study showed that when the nuclear density data
are adjusted based on water contents directly measured by oven drying, more
accurate results and a lower standard deviation and variability can be achieved.
The 3-in. (76-mm) drive-cylinder method had a bias toward under-estimating the
field density and relative compaction. The measured mean values in five test series
were as much as 4% too low on the dry side of the optimum and 2% too low on the
wet side of the optimum. Some measurements were as much as 8% lower than the
placement value. The primary reasons for measuring low densities appeared to be
the small size of the cylinder, and the adverse influence of gravel. The presence of
gravel created voids along the wall of the cylinder during driving, and produced
lower densities when gravel had to be dislodged from the sample ends during
trimming. Results of the drive-cylinder tests confirm the ASTM D 2937 statement
that in-place density measurements using such small drive cylinders should not be
used as a basis of acceptance of compacted fills, particularly if the soil contains
gr~lvel.
In this study, a limited number of tests were also made using a 3-in. (7.6-cm)
California split-tube drive sampler with 2.4-in. (6-cm) ring liners. This sampler is
thick-walled and does not meet the "area ratio" and the "clearance ratio"
requirements stipulated in ASTM D 2937. When the sampler was driven by means
of the Standard Penetration Test (SPT) hammer, it had a poor sample recovery ratio
of 67%. The number of tests was too small for an adequate evaluation of the
results. However, both in terms of size and sample disturbance, the quality of the
samples taken with this type of drive sampler is lower than those taken by the 3-in.
(7.6 cm) drive cylinder. Thus, the drive sampler would also be expected to provide
unreliably low estimates of the in-place density.
Acknowledgments
This study was funded by Woodward-Clyde Consultants. Michael Uzdavines, Dr.
Fang Chou, and Marvin Iverson helped with the development oftbe test apparatus. Steve
Strickling, Fady Abourjeily, Peter Sheydayi, Richard Wolf, and Peter Dilks assisted with
the performance' of the tests. The authors are very grateful for all of these valuable
contributions to the project.
References
Dreason, K.M., 1984, "A Comparison of Soil Density Measurement Methods (Nuclear
Gauge, Sand Cone and Rubber Balloon)," Engineering Report, Department of
Civil Engineering, Arizona State University, Arizona.
Noorany, I., July 1990, "Variability in Compaction Control," Journal of Geotechnical
Engineering, Vol. 116, No. 7, pp. 1132-1136.
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