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i05785005
Introduction
Table 1
Revision
13
12
Added serial number prefixes for New Product Introduction. Added 326D, 318E,
314E & 314D.
11
Added serial number prefixes for New Product Introduction. Added model MD5150.
2014 Caterpillar All Rights Reserved. This guideline is for the use of Caterpillar dealers only.
Unauthorized use of this document or the proprietary processes therein without permission may be
violation of intellectual property law. Information contained in this document is considered
Caterpillar: Confidential Yellow.
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This Undercarriage Reconditioning Bulletin contains the necessary information in order to allow a
dealer to establish a parts reusability program. Reuse and salvage information enables Caterpillar
dealers and customers to benefit from cost reductions. Every effort has been made to provide the most
current information that is known to Caterpillar. Continuing improvement and advancement of
product design might have caused changes to your product which are not included in this publication.
This Undercarriage Reconditioning Bulletin must be used with the latest technical information that is
available from Caterpillar.
For questions or additional information concerning this guideline, submit a form for feedback in the
Service Information System. In order to address an urgent issue, use the following resources in order
to communicate your request to Caterpillar Repair Process Engineering:
Caterpillar Dealer Technical Communicator
Dealer Solution Network
Caterpillar Technical Representative
Knowledge Network
Summary
The following information provides Disassembly and Assembly procedures for Hydraulic Excavator
rollers. The information in the bulletin should serve as an aid in determining whether a Hydraulic
Excavator roller can be reconditioned. Correct any conditions which may have caused the original
failure during the rebuild.
References
ReferenceUndercarriage Reconditioning Guide, SEBF8599
ReferenceUndercarriage Reconditioning Bulletin, SEBF8511, "Reusability Recommendations for
Duo-Cone Seals"
ReferenceUndercarriage Reconditioning Bulletin, SEBF8594, "Nitrogen Pressure Test Unit (FT2724)"
ReferenceUndercarriage Reconditioning Bulletin, SEBF8574, "Track Roller Oil Fill Volume"
ReferenceSpecial Instruction, SEHS8484, "Tool and Specification Chart for Conventional Duo-Cone
Seal Gps"
ReferenceSpecial Instruction, SEHS8364, "Assembly and Installation of Conventional Duo-Cone
Seals"
ReferenceCatalog, NENG2500, "Dealer Service Tools Catalog"
Safety
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Illustration 1
g02139237
Most accidents that involve product operation, maintenance, and repair are caused by failure to
observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially
hazardous situations before an accident occurs. A person must be alert to potential hazards. This
person should also have the necessary training, skills, and tools in order to perform these functions
properly.
This bulletin may contain hazardous steps. A safety alert symbol like the one below is used to call
attention to a hazard.
Warning messages identify a specific, imminent, latent, hazard that has a reasonable probability of
resulting in personal injury or death if the warning is ignored.
Inspect all threaded components before use. Damaged threads may fail
under hydraulic pressure. Broken threads may release flying objects
that are propelled with great force. Personal injury or death can occur
if struck by flying objects.
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Do not stand near the hydraulic press while the press is in operation. A
component that slips or breaks under pressure may fly into the air with
great force. Personal injury or death can occur if struck by flying
objects.
Required Tooling
Table 2
Part Number
Description
FT-1238
8T-0447
Dial Caliper As
369-9450
Grease-Petro Gel
8T-9548
5P-7419
Installer Tool
5P-7392
9S-3263
170-5664
FT-2724
Disassembly
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Illustration 2
g02031773
1. If the roller contains a rubber stopper, remove the plug and the stopper in order to drain the oil.
Illustration 3
g02065954
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Illustration 4
g02065955
2. If the roller contains a pipe plug, remove the plug in order to drain the oil.
3. Use FT-1238 Vacuum Tank Assembly to drain the oil.
Illustration 5
g02065993
4. Use a hammer and a punch to remove the dowels from both ends of the roller.
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Illustration 6
g02032514
5. Press the shaft in one direction in order to remove the first end collar.
6. Rotate the roller and press the shaft from the other direction in order to remove the second end
collar.
Illustration 7
g02032534
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Illustration 8
g02033059
8. Measure the clearance between the shaft and the bearing at the top center position of the roller.
Refer to Table 3 for the correct dimensions.
Note: Table 4 includes the dimensions of the shaft. A feeler gauge may be used as a quick
check for the clearance.
Table 3
Clearance Between the Shaft and the Bearing
Sales Model
Roller Group
Maximum Clearance
307
307B
307C
307D
308C
308D
308E
127-3806
307
307B
127-3807
311
311B
311C
311D
312
312B
Minimum Clearance
248-7259
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312C
312D
312D2
312E
313B
313C
312D2
313D
315
314C
315B
314D
315C
314E
315D
317
317B
318B
318C
318D
318D2
318E
319C
319D
320
320B
320C
320D
320D2
320
321C
320B
321D
320C
323D
323D
323D2
320
320B
320C
325
325B
325C
325D
329D
323D
324D
325
325B
325C
325D
326D
322
322B
322C
348-1868
163-4143
163-4144
206-1265
247-0565
247-0566
206-1263
206-1264
163-4145
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324D
326D
322
322B
322C
326D
328D
330
330B
330C
330D
336D
336D2
340D
340D2
163-4146
197-4161
183-2874
183-2879
178-7293
330
330B
330C
330D
336D
345
345B
345C
345D
349E
183-2874
568
336E
340D
183-2874
183-2874
179-1491
178-7293
179-2395
189-0475
350
189-0794
365B
365C
374D
375
390D
5080
178-7288
179-2348
185-5102
185-5065
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375
5080
385B
385C
390D
5090
5110B
230-7162
5130
5130B
155-4102
Table 4
Specifications of the Shaft
Sales Model
307
307B
307C
307D
311
308C
311B
308D
311C
311D
312
312B
312C
312D
312D2
312E
313B
313C
313D
314C
315
314D
315B
314E
315C
315D
317
317B
318B
318C
318D
318D2
318E
319C
319D
320
Shaft
102-8115
151-9748
248-7262
348-1871
8E-5035
Outside Diameter
209-3312
59.917 0.025 mm (2.3589 0.0010 inch)
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320B
320C
320D
320D2
321C
321D
323D
323D2
320
320B
320C
323D
158-8089
320
320B
320C
325
325B
325C
325D
329D
247-0564
323D
324D
325
325B
325C
325D
326D
206-9260
322
322B
322C
324D
326D
163-7393
322
322B
322C
326D
200-6432
328D
330
330B
330C
330D
336D
336D2
336E
183-2883
74.945 0.025 mm (2.9506 0.0010 inch)
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340D
340D2
183-2883
568
178-7297
330
330B
330C
330D
336D
336D2
340D2
179-1498
345
345B
345C
345D
349E
178-7297
350
189-0476
365B
365C
374D
375
5080
385B
385C
390D
5090
178-7292
5110B
230-7154
5130
5130B
178-3927
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Illustration 9
g02033112
9. Remove the shaft from the roller. If necessary, attach a hoist in order to help remove the shaft.
Illustration 10
g02033190
10. Remove the Duo-Cone seals from the end collars and the roller assembly.
11. Inspect each set of Duo-Cone seals for reusability. Refer to Undercarriage Reconditioning
Bulletin, SEBF8511, "Reusability Recommendations for Duo-Cone Seals".
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Note: If the seals are reusable, the seals must be kept in matching pairs.
12. Wash all components in order to remove debris from the components.
Assembly
Illustration 11
g02033635
1. Clean the Duo-Cone seals with isopropyl alcohol. Always use new toric rings for assembly.
Note: Make sure that the toric ring is not twisted on the seal ring.
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Illustration 12
g02033693
Illustration 13
g02033773
3. Clean the contact surface area for the toric rings in the end collars with isopropyl alcohol.
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Illustration 14
g02034053
4. Lightly dampen the lower half of the toric ring with isopropyl alcohol.
Illustration 15
g02034155
5. Use a firm, even pressure on the installation tool in order to install the Duo-Cone seal in the end
collars. Refer to Table 5 for the correct installation tool.
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Illustration 16
g02034233
6. Use a firm, even pressure on the installation tool in order to install the Duo-Cone seal into the
roller assembly. Refer to Table 5 for the correct installation tool.
Table 5
Duo-Cone Seal Installation
Sales Model
Seal Installer
307
307B
307C
307D
308C
308D
308D
308E
123-3800
311
311B
311C
311D
312
312B
312C
312D
312D2
312E
313B
313C
313D
Seal Height
1U-6145
8.8 0.6 mm (0.35 0.02 inch)
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314C
314D
314E
315
315B
315C
315D
317
317B
318B
318C
318D
318D2
318E (1)
319C
319D
320 (1)
320B (1)
320C (1)
320D
320D2 (1)
321C
321D
323D (1)
323D2
1U-8841
320 (2)
320B (2)
320C (2)
320D2 (2)
322
322B
322C
323D (3)
323D2 (2)
324D
326D
325
325B
325C
325D
329D
1U-8842
328D
330
330B
330C
330D
336D
9U-7537
8.8 0.6 mm (0.35 0.02 inch)
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336D2
336E
340D
340D2
345
345B
345C
345D
349D
350
1U-8849
9U-7537
568
1U-8849
365B
365C
374D
375
5080
385B
385C
390D
5090
4C-6206
5110B
1U-6339
5130
5130B
1U-6438
(1)
(2)
(3)
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Illustration 17
g02034459
7. Use 8T-0447 Dial Caliper As in order to check the height of the assembled Duo-Cone seal in
the end collars and roller assembly at four 90 degree locations. Refer to Table 5 for the correct
seal height.
Note: The difference in height must not exceed 1.0 mm (0.04 inch). If the assembled height
does not meet specifications, the Duo-Cone seals will need to be reinstalled.
NOTICE
Do not get oil on the rubber toric rings. Oil on the rubber toric rings
could lead to a failure.
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Illustration 18
g02034473
8. Make sure that the seal faces are free of all debris. Apply a thin film of 3E-9712 Oil to the
entire seal ring face in the roller assembly.
Illustration 19
g02034478
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Illustration 20
g02035036
10. Make sure that the seal faces are free of all debris. Apply a thin film of 3E-9712 Oil to the
entire seal ring face in the end collars.
Illustration 21
g02033112
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Illustration 22
g02032534
12. Apply 369-9450 Grease-Petro Gel to the new O-rings in order to install the new O-rings into
the grooves on each end of the shaft.
Note: Always use new O-rings on the ends of the shaft.
Illustration 23
g02035594
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13. Place one end collar on the shaft and compress the roller with a hydraulic press in order to align
the hole in the end collar with the hole in the shaft.
14. Install the dowel into the end collar and the shaft.
15. Repeat Step 13 and Step 14 in order to install the other end collar.
16. Spin the end collars and the shaft. The shaft should be spun 20 revolutions in each direction.
17. Check the end play. Refer to Table 6 for the correct end play.
Table 6
Sales Model
Roller Group
307
307B
307C
307D
308C
308D
308E
127-3806
307
307B
127-3807
311
311B
311C
311D
312
312B
312C
312D
312D2
312E
313B
313C
313D
314C
314D
314E
248-7259
312D
312D2
314E
315
315B
315C
315D
317
348-1868
163-4143
163-4144
End Play
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317B
318B
318C
318D
318D2
318E
319C
319D
320
320B
320C
320D
320D2
321C
321D
323D
323D2
320
320B
320C
323D
320
320B
320C
325
325B
325C
325D
329D
323D
324D
325
325B
325C
325D
326D
322
322B
322C
324D
326D
322
322B
322C
326D
206-1265
0.25 mm to 1.25 mm (0.010 inch to 0.049 inch)
247-0565
247-0566
206-1263
206-1264
163-4145
163-4146
197-4161
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330
330B
330C
330D
336D
336D2
336E
336E
340D
340D2
183-2874
0.25 mm to 1.25 mm (0.010 inch to 0.049 inch)
183-2879
183-2874
183-2874
568
178-7293
330
330B
330C
330D
336D
336D2
345
345B
345C
345D
349D
179-1486
179-1491
178-7293
179-2395
189-0475
350
189-0794
365B
365C
374D
178-7288
179-2348
375
390D
5080
185-5102
375
5080
385B
385C
390D
5090
185-5065
5110B
230-7162
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5130
5130B
155-4102
Note: If the end play does not meet the specifications, the roller must be disassembled.
Illustration 24
g02138724
18. If the roller contains a rubber stopper, lubricate the stopper with a light oil.
19. Use 5P-7392 Installation Tool Group in order to install 5G-2247 Rubber Stopper into the shaft.
NOTICE
Do not allow air to enter in a surge and do not use pressure in excess of
138 kPa (20 psi) excess pressure may damage the seals.
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Illustration 25
g02038156
20. Use the 170-5664 Test and Fill Cart Gp to evaluate and fill the joint.
Illustration 26
g02038987
21. Use 5P-7419 Installer Tool in order to install 6Y-0473 Clear Plug into the rubber stopper.
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Illustration 27
g02067193
22. If the roller contains a threaded plug, a compression fitting must be used in order to perform a
pressure test on the assembled roller.
23. Use the 170-5664 Test and Fill Cart Gp to evaluate and fill the joint.
24. Apply 9S-3263 Thread Lock Compound to the pipe plug and install the plug into the oil cavity
of the roller.
Note: The correct torque for 3D-4603 Pipe Plug is 10 Nm (7.5 lb ft). The correct torque for
9W-2146 Pipe Plug is 25 Nm (18.0 lb ft).
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Illustration 28
g02138726
25. If 170-5664 Test and Fill Cart Gp is not available, use FT-2724 Pressure Gauge Tool Gp to
perform a pressure test on the roller. Refer to Undercarriage Reconditioning Bulletin,
SEBF8594, "Nitrogen Pressure Test Unit (FT-2724)".
a. Introduce nitrogen into the oil cavity to a pressure of 138 kPa (20.0 psi).
b. Turn the ball valve to the shutoff position.
c. Close the pressure gauge.
d. Observe the pressure for 10 seconds. A pressure drop of 3.4 kPa (0.50 psi) or less is
acceptable.
e. Add the correct quantity of 8T-9548 Oil to the roller. Refer to Table 7 or Undercarriage
Reconditioning Bulletin, SEBF8574, "Track Roller Oil Fill Volume" for the oil volumes.
Table 7
Sales Model
Roller Group
307
307B
307C
307D
308C
308D
308E
127-3806
307
307B
127-3807
311
311B
311C
311D
312
312B
312C
312D
312E
313B
313C
313D
314D
314E
320D2
248-7259
312D2
315
348-1868
Oil Volumes
Akashi 170 10 mL
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317B
318B
318C
318D
318D2
318E
319C
319D
320
320B
320C
320D
320D2
321C
320
321D
320B
323D
320C
323D2
323D
320
320B
320C
325
325B
325C
325D
329D
323D
324D
325
325B
325C
325D
322
322B
322C
324D
326D
322
322B
322C
326D
328D
330
330B
330C
330D
Mec-Track 225 10 mL
163-4143
163-4144
206-1265
247-0565
247-0566
206-1263
206-1264
163-4145
163-4146
197-4161
183-2874
183-2879
437 25 mL (14.8 0.8 oz)
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336D
336D2
340D2
336E
340D
183-2874
183-2874
568
178-7293
330
330B
330C
330D
336D
345
345B
345C
345D
349D
179-1486
179-1491
178-7293
179-2395
189-0475
350
189-0794
365B
365C
374D
178-7288
179-2348
375
390D
5080
185-5102
375
5080
385B
385C
390D
5090
185-5065
5110B
230-7162
5130
5130B
155-4102
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Media Search - SEBF8568 - Hydraulic Excavator Roller Disassembly and Assembly ... Pgina 34 de 34
Illustration 29
g02039353
26. Gently tap the end of the shaft in order to determine if the roller contains oil. If the shaft
thumps, the roller contains oil. The roller does not contain oil if there is a ring.
Copyright 1993 - 2013 Caterpillar Inc.
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