Перечень Замечаний По НД - Подробный (На 06.02.2010) 209 Стр - Eng

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1 As per Item 5.2.2 (Appendix 4 of the Contract - design, engineering, installation and General Comment
supply of process equipment) the detail process description shall be provided with the
PFD, revision 1. Since the comprehensive process description is not provided
(executive summery, process part) within terms stipulated in the contract it is difficult to
qualitatively review of submitted PFD at the shortest time.
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Indicate border of process units as per OPVHP-88. Provide data on explosion hazard General Comment
category of the process units. Provide data on fire, explosion and toxic level (class,
category, & group) of processed mediums, materials, half finished products, and
chemicals.
Opened
Engineering solutions shall be provided for feed gas separator V-1400 to eliminate
freezing of fluid: trace heating & insulation (as per ONTP 1-86, item 10.30).
6854-00-B-PI1140
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0. 1
In order to prevent hydrate formation heat tracing and insulation shall be envisaged for
flare headers ("Rules for Design & Safe Operation of Flare systems").
6854-00-B-PI1140
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0. 1
Indicate circuit of free open/close position indicator corresponding to valve trim used
for shutoff valves interlock purposes (i.15.3.1 of RD 39-135-94). Example: shutoff
valve PCV-1400 shown on 6854-A00-B-PI-1140.
6854-00-B-PI1140
Opened
Fullfill the requirements of RD 39-135-94, item 13.2.2: "Two shutoff valves and two
check valves shall be installed on nitrogen feed line (inert gas) run to compressors and
used for systematic filling and purging. Drainage with internal diamter not less than 25
cm and cold vent shall be envisaged between shut off valves.
6854-00-B-PI1141
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0. 1
Indication of alarm position shall be removed from the legends of circuit of free
open/close position indicator of shut-off valves (RD 39-135-94, item 15.3.1) and
playback function "I" shall be removed.
6854-00-B-PI1141
Opened
Fullfill the requirements of RD 39-135-94, item 13.2.16 "Compressor inlet and

discharge headers shall be located outside of compressor. Moreover inlet headers shall
be sloped to allow fluids to be drained by gravity.
6854-00-B-PI1141
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12 Show devices for pressuer, flow rate, and temperature measurement in gas headers in
accordance with "RoK Rules on Industrial Safety for Installation and Operation of
Reciprocating Compressor Units Operating in Explosive and Harmful Gases", item 103.
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6854-00-B-PI1141
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0. 1
Remote control shut off valve shall be installed on gas line run from -1511 and V1400 to -1101-1104 compressores (as per item 3.1.2, 4.5.10 of OPVHP-88).
Pumps and compressors (group of pumps and compressors) that transfer flammable
products shall be provided with remote shutdown moreover shutoff and isolation valve
usually with remote control shall be installed on suction and discharge lines for
emergency shutdown of each process units.
6854-00-B-PI1141
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0. 1
15 Envisage isolation the compressor unit by isolation valves according to p.51 of RoK
Rules on Industrial Safety for Installation and Operation of Reciprocating Compressor
Units Operating in Explosive and Harmful Gases; shutting down of suction and
discharge reciprocating compressor units shall be performed by means of double block
and bleed valve. Also in accordance with Item 9.17 "Process Engineering Standards for
Gas Processing Plants" (RD 39-135-94): remote shutdown and shutoff and isolation
valves usually with remote control shall be installed on suction and discharge lines for
compressors that transfer products which can result in formation of explosive vapor-gas
cloud in open area when vented s
6854-00-B-PI1141
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0. 1
14
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16 Remote control isolation valve and manual shutoff valve shall be provided on steam
recirculation line run from amine flash contactor 1072-2"-GP-A2-LSTR-1,5"HH-EWT
as per item 4.5.10 of OPVHP-88.
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6854-00-B-PI1141
Opened
0. 1
6854-00-B-PI1141
Opened
18 Fullfill the requirements of RD 39-135-94, item 13.2.16:"Compressor inlet and

be sloped to allow fluids to be drained by gravity".
6854-00-B-PI1142
Opened
19 Fullfill the requirements of RD 39-135-94, item 13.2.21: "Two shutoff valves and two
6854-00-B-PI1142
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0. 1
17
Indicate the necessity of pipeline slopes (item 13.2.16 of RD 39-135-94).
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23 Indicate the necessity of pipeline slopes (item 13.2.16 of RD 39-135-94).
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6854-00-B-PI1142
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6854-00-B-PI1143
Opened
0. 1
25 Fullfill the requirements of RD 39-135-94, item 13.2.16:"Compressor inlet and

be sloped to allow fluids to be drained by gravity".
6854-00-B-PI1143
Opened
30
6854-00-B-PI1143
Opened
6854-00-B-PI1144
Opened
0. 1
32
Fullfill the requirements of RD 39-135-94, item 13.2.16 "Compressor inlet and

be sloped to allow fluids to be drained by gravity.
6854-00-B-PI1144
Opened
37
6854-00-B-PI1144
Opened
38
Indication of alarm position shall be removed from the legends of circuit of free
open/close position indicator of shut-off valves (RD 39-135-94, item 15.3.1) and
playback function "I" shall be removed.
6854-00-B-PI1148
Opened
42
As per item 9.21 of RD 39-135-94 check and shut off valve shall be installed on line
1005 run between units (up to XV-1401).
6854-00-B-PI1148
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43 Indicate slope of 3011-X-RF-A1-LT line in accordance with "RoK Rules for Design &
Safe Operation of Flare systems".
6854-00-B-PI1148
Opened
0. 1
44 Indicate circuit of free open/close position indicator corresponding to valve trim used
for shutoff valves interlock purposes (i.15.3.1 of RD 39-135-94).
6854-00-B-PI1148
Opened
48 To provide heating and thermal insulation of fault lines to a flare (Rules about structure
and safety operation of flare systems of the RK).
6854-00-B-PI1149
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49 To put outside loop conventional signs of alarm limits of setoff valves the marking
(i.15.3.1 PD 39-135-94) of the position being alarmed and exclude I indicating
function:
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6854-00-B-PI1149
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0. 1
50 To envisage pressure control loop inside absorption unit (i. 15.3.1 PD 39-135-94).
6854-00-B-PI1149
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0. 1
51 To envisage installation of temperature sensor with remote data transmission along amic
solution supply line to absorber -1510 (i. 15.3.1 RD 39-135-94).
6854-00-B-PI1149
Opened
52 To envisage for a gas-cleaner V-1403 pressure difference measurement at knockout

drum showing sensor's indications in the control room (i. 15.3.1 RD 39-135-94).
6854-00-B-PI1149
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0. 1
55 According to the requirements of i. 9.19 RD 39-135-94, for reliable devices and

equipment turn-off from collector operated under explosive and toxic pressure
environment of 4,0 MPa (40 kgc/cm2) and more one shall install two stop units between
which it shall be a drainage system with a nominal bore no less than 25 mm with direct
connection to explosive environment and drainage systems for toxic environment.
Meet requirements to a drainage line standard T-1510 (1110-2-D-A1-LT).
6854-00-B-PI1149
Open
0. 1
56 To indicate inclination of lines 3036, 3050 as per the requirements of the structure and
safety operation of flare systems regulations of the RK.
6854-00-B-PI1149
Open
58 Basing on experience in similar devises operation (Zhanazholskiy GRP-3) one shall

anticipate pressure difference measurement at contactor switch -1511 with remote
signal transmission about extremely high value (i. 15.3.1 RD 39-135-94).
6854-00-B-PI1150
Open
0. 1
59 To reflect inclination of line 3037 as per the requirements of the structure and safety
operation of flare systems regulations of the RK.
6854-00-B-PI1150
Open
60 To indicate extreme position alarm loop appropriate to a valve structure for locking and
regulating valves involved in lockout (i.15.3.1 39-135-94).
6854-00-B-PI1150
Open
62 To provide letdown system of body and pressure line of pumps -1610, -1611, -1612
with two stop valves (i.9.19 RD 39-135-94).
6854-00-B-PI1151
Open
regulating valves involved in lockout (i.15.3.1 39-135-94).
6854-00-B-PI1151
Open
5 12
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64 In order to prepare the device being repaired heat exchanger sections shall be free of
product and disconnected from operating pipelines. To envisage seals at amic in and
output to -1310 device according to the requirements i.336, Gas processing industrial
safety regulations of the RK.
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Rev.
6854-00-B-PI1152
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0. 1
65 To envisage pressure difference value alarm at F-1416 filter (i. 15.3.1 RD 39-135-94).
6854-00-B-PI1152
Open
67 To envisage remote pressure difference control at filtering elements of F-1411, F-1413

filters (i. 15.3.1 RD 39-135-94).
6854-00-B-PI1153
Open
68 To envisage installation of pressure difference sensors at filters' flow input in -1211

(i. 15.3.1 RD 39-135-94).
6854-00-B-PI1153
Open
0. 1
69 To envisage heating (to prevent freezing in winter time) from the bottom of filters (and
heat exchanger -1211) of emptying fittings (i.9.11, RD 39-135-94).
6854-00-B-PI1153
Open
0. 1
71 To envisage indication and level adjustment in amic column cube -1512 (i. 15.3.1 RD
39-135-94).
6854-00-B-PI1155
Open
72 To envisage possibility for pumps P-1613, P-1614 pressure nipple catchments (lines to
check valve) i.13.5.13 RD 39-135-94.
6854-00-B-PI1154
Open
73 According to the requirements of i. 13.5.7 39-135-94, all pumps shall be equipped

with ventilation devices with output to the atmosphere (so called air vent), being
installed at pressure pipeline to check valve and stop valve. To envisage meeting these
requirements at pumps -1613, -1614.
6854-00-B-PI1154
Open
0. 1
74 According to the requirements of i. 13.5.14 RD 39-135-94, to envisage at pumps 1613, -1614 fittings with fixture to connect the pipeline for rare gas or steam for pump
expulsion and steaming.
6854-00-B-PI1154
Open
0. 1
78 To envisage liquid availability sensor in liquid supply pipeline from amic regeneration
column -1512 to column reboiler E-1210. This sensor could lock heat carrier to 1210 in case of amic flow cut to E-1210, and consequently avoid local overheating at
pipe matrix -203 and prevent thermal decomposition of amic being regenerated (i.
15.3.1 RD 39-135-94).
6854-00-B-PI1155
Open
80 To indicate inclination of the line 3037 according to the requirements of Structure and
Safety Operation of Flare Systems Regulations of the RK.
6854-00-B-PI1155
Open
regulating valves involved in lockout (i.15.3.1 RD 39-135-94).
6854-00-B-PI1155
Open
6 12
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83 In order to prepare the device being repaired sections shall be free of product and
disconnected from operating pipelines. To envisage seals at amic in and output to 1311 device according to the requirements i.336, Gas processing industrial safety
regulations of the RK.
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6854-00-B-PI1156
Open
86 According to the requirements of i. 13.5.7 39-135-94, all pumps shall be equipped

6854-00-B-PI1156
Open
function:
6854-00-B-PI1167
Open
90 According to requirements RD 39-135-94 i. 9.15, - Capacitive equipment for

technological purposes, store capacities, columns, reflux capacity and others, for
liquefied gas and HFL shall be equipped with at least three level meters. Upper limit
alarm signals shall come from two independent meters. Meet this requirement for the
cooler -1220.
6854-00-B-PI1168
Open
0. 1

technological purposes, store capacities, columns, reflux capacity and others, for
alarm signals shall come from two independent meters. To envisage installation of an
extra level sensor to meet this requirement for separator V-1421.
6854-00-B-PI1169
Open
0. 1
93 According to the requirements RD 39-135-94 i. 9.5, - Operating fluids from devices,

vessels and pipelines emptying in case of emergency, repair or revision are subject to
dumping to special drainage collectors with consequent, if possible, return to the
process, and if impossible, to relevant processing and utilization systems. To envisage
possibility to empty cold separator V-1421 into a special drainage collector.
6854-00-B-PI1169
Open
0. 1
94 To indicate inclination of line 3034 as per the requirements of the structure and safety
6854-00-B-PI1169
Open
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96 To envisage additional fittings and faucets to supply into and issue out of the device
nitrogen, steam and water for repair preparation in column -1530 and reboiler -1230
(requirements PB 09-540-03 i.3.6 and ISNPD 1-86 i. 10.14).
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Issued on
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6854-00-B-PI1171
Open
0. 1
98 To envisage remote control cutoff units at gas output line from the device -1530
(according to the requirements i. 4.5.10 ESSCP-88).
6854-00-B-PI1171
Open
0. 1

possibility to empty the column -1530 and reboiler -1230 into a special drainage
collector.
6854-00-B-PI1171
Open
0. 1

technological purposes, store capacities, columns, reflux capacities and others, for
alarm signals shall come from two independent meters. To meet this requirement for deethanizating column -1530 and de-ethanizating column reboiler -1230.
6854-00-B-PI1171
Open
0. 1
101 To indicate inclination of line 3035 as per the requirements of the structure and safety
6854-00-B-PI1171
Open
104 To meet the requirement i. 13.2.16 RD 39-135-94: Receiving and force collectors of
compressors shall be located outside compressors' buildings, where receiving collectors
shall be laid under inclination to provide their self-flowing liquid emptying.
6854-00-B-PI1172
Open
105 To meet the requirement i. 13.2.21 RD 39-135-94: Along the nitrogen (rare gas) input
lines used for regular filling and expulsion one must install two stop device and one
check valve for each. It is necessary to envisage a drainage system with internal
diameter no less than 25 sm with an output to the atmosphere between stopping devices.
6854-00-B-PI1172
Open
0. 1
8 12
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108 To envisage compressors cutoff by means of stopping devices as per the requirements of
Industrial safety of structure and safe operation of compressor devices with piston
compressors using combustible and poison gases regulations of the RK: turn off of
piston compressor devices both for intake and force shall be executed by means of
duplicated devices with an air vent in between, as well as according to i. 9.17 of the Gas
transferring plants technological designing standards (RD 39-135-94): for compressors
moving products, at blowout of which into the atmosphere a highly explosive steam and
gas cloud might form within unclosed space, one shall envisage their remote turn off
and installation of stop or cutoff devices at input and pressure lines with remote control
as a rule.
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Rev.
6854-00-B-PI1172
Open
110 To envisage additional fittings and faucets to supply into (and issue out) the device
nitrogen, steam and water for repair preparation in column -1531, reboiler -1231 and
heat exchanger -1330 (ESSCP-88 i. 4.1.16, SR 09-540-03 i.3.6 and ISNPD 1-86 i.
10.14).
6854-00-B-PI1173
Open
0. 1
function:
6854-00-B-PI1173
Open

technological purposes, store capacities, columns, reflux capacities and others, for
alarm signals shall come from two independent meters. To meet this requirement for
debutanization column -1531 and debutanization column reboiler -1231.
6854-00-B-PI1173
Open
0. 1
115 The temperature of the upper part of column is a crucial parameter determining quality
of propane-butane fraction received. To provide stable temperature value of the upper
part of debutanization column -1531 one shall envisage cascade control of refluxing
fraction FIC-1531 into the debutanization column with temperature correcting of the
upper part of the debutanization column -1531 (i.15.3.1 RD 39-135-94).
6854-00-B-PI1173
Open
0. 1
117 To install stoping and locking-regulating devices at connecting pipes directly connected
to debutanization column -1531 (=2,07 MPa) and reboiler -1231 or at pipelines
going to the capacity and withdrawing operating environment as per the requirements of
the Structure and safe operation of pressurized vessels regulations of the RK (ii. 216,
218).
6854-00-B-PI1173
Open
0. 1
9 12
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118 To provide binding of the dephlegmator V-1430 (=2,07 MPa) as per the requirements
of the Structure and safe operation of pressurized vessels regulations of the RK (i. 5.1, i.
5.2.1, i. 5.3.1). To envisage for the dephlegmator additional fittings and faucets for
expulsion (ISNPD 1-86 i. 10.14).
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6854-00-B-PI1174
Open
0. 1
119 To envisage additional fittings and faucets for expulsion and supply into and issue out
the device nitrogen, steam and water for repair preparation at A-1331 device
(requirements of SR 09-540-03 i.3.6 and ISNPD 1-86 i. 10.14).
6854-00-B-PI1174
Open
0. 1
121 According to the requirements of i. 13.5.7 PD 39-135-94, all pumps shall be equipped
6854-00-B-PI1174
Open
0. 1
122 According to the requirements of i. 13.5.14 RD 39-135-94, to envisage at pumps 1630, -1631 fittings with fixture to connect the pipeline for rare gas or steam pipeline
for pump expulsion and steaming.
6854-00-B-PI1174
Open
0. 1
possibility to empty collector V-1430 into a special drainage collector.
6854-00-B-PI1174
Open
0. 1
124 According to standards RD 39-135-94 i. 9.15, - Capacitive equipment for technological

purposes, store capacities, columns, reflux capacity and others, for liquefied gas and
HFL shall be equipped with at least three level meters. Upper limit alarm signals shall
come from two independent meters. To meet this requirement for collector V-1430.
6854-00-B-PI1174
Open
0. 1
125 According to the requirements RD 39-135-94 i. 13.5.13 For possible empty of pump
body from the product at its binding one shall envisage auxiliary pipelines depending on
the transferable environment: - to tap gas fraction for utilization or to a flare. The
pipeline 0,5" SS Tubing of pumps -1630, -1631 is connected to the line of upper
tapping of the level of the capacity V-1430. To move connection of this line to
discharging line at the flare (l.3013).
6854-00-B-PI1174
Open
0. 1
10 12
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126 According to requirements i. 9.21 RD 39-135-94 one shall install at output line from 1221/, tank gas compressor -1105, -1106 a check valve, stop valve and spectacle
blind.
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6854-00-B-PI1174
Open
127 To indicate inclination of lines 3035, 3013 as per the requirements of the structure and
6854-00-B-PI1174
Open
129 To envisage drainage system for at the dead-end of air line CMD 3426-2-IA-A0-LT
(ISNPD 1-86, .10.12).
6854-00-B-PI1175
Open
130 To indicate inclination of flare tapping lines as per the requirements of the structure and
6854-00-B-PI1176
Open
134 To envisage turn off units with remote control at gas input collectors from different
separation stages (according to the requirements i. 4.5.10 ESSCP-88).
6854-00-B-PI1177
Open
0. 1
135 To envisage measuring of flow, pressure, temperature at gas input collectors to the
device(i.15.3.1 RD 39-135-94).
6854-00-B-PI1177
Open
0. 1
136 To envisage gas pressure control node at compressor intake with gas withdrawal to the
flare (i.15.3.1 RD 39-135-94).
6854-00-B-PI1177
Open
0. 1
137 To envisage turn off units (with remote control, as a rule) at compressor intake and
pressure lines (as per the requirements i. 3.1.2 ESSCP-88, as well as i.428 Gas
processing industrial safety regulations 172 RK).
6854-00-B-PI1177
Open
0. 1
138 To envisage fixed lines for compressor expulsion with rare gas (as per the requirements
i.2.6, 2.7 ESSCP-8, i.3.12 SR 03-582-03).
6854-00-B-PI1177
Open
0. 1
139 To envisage a check valve at lubricating oil supply line to cylinders and gaskets (i.3.43
SR 03-582-03).
6854-00-B-PI1177
Open
0. 1
140 According to requirements i. 9.21 RD 39-135-94 one shall install at the line 1023 a
check valve, stop valve and spectacle blind.
6854-00-B-PI1177
Open
141 To indicate inclination of flare tapping lines as per the requirements of the structure and
6854-00-B-PI1177
Open
142 To envisage fixed lines (extra fittings and faucets) for equipment and pipelines
expulsion with nitrogen (requirements SR 09-540-03 i.3.6 and ISNPD 1-86 i. 10.14).
6854-00-B-PI1181
Open
0. 1
143 According to the instructions of RD 39-135-94 i. 10.3.20, - At ethylene glycol supply

lines before discharge nozzle it is necessary to install filters (active + stand-by).
According to this one shall envisage for glycol supply lines to heat exchangers -1220,
-1221/, -1222 installation of stand-by filters.
6854-00-B-PI1181
Open
0. 1
11 12
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144 According to the instructions RD 39-135-94 i. 13.5.13 For possible empty of pump
body from the product at its binding one shall envisage auxiliary pipelines depending on
the transferable environment: - to tap gas fraction to a drainage system. To envisage
auxiliary pipelines for pipe -1660, -1661 binding to provide possible empty of pump
body to a closed drainage system.
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6854-00-B-PI1181
Open
0. 1
145 In accordance with the Annex 4 to the Contract (Section 7) one shall indicate nominal
revolutions and engine capacity for pumps -1660, -1661. While selecting the
equipment one shall take into consideration implosion protection class as per EIC.
6854-00-B-PI1181
Open
0. 1
146 To indicate inclination of the line 1614 as per the requirements of the structure and
6854-00-B-PI1181
Open
147 To envisage fixed lines (extra fittings and faucets) for equipment and nitrogen, steam
and water pipelines expulsion (requirements SR 09-540-03 i.3.6 and ISNPD 1-86 i.
10.14).
6854-00-B-PI1182
Open
0. 1
regulating valves involved in lockout (i.15.3.1 RD 39-135-94).
6854-00-B-PI1182
Open
10.14).
6854-00-B-PI1183
Open
0. 1
vessels and pipelines emptying in case of emergency, repair or revisions are subject to
possibility to empty glycol evaporating capacity V-1463 into a special drainage
collector.
6854-00-B-PI1183
Open
0. 1
152 To indicate inclination of the line 3024 as per the requirements of the structure and
6854-00-B-PI1183
Open
10.14).
6854-00-B-PI1184
Open
0. 1
10.14).
6854-00-B-PI1185
Open
0. 1
160 To put outside loop conventional signs of alarm limits of setoff valves the marking 6854-00-B-PI(i.15.3.1 PD 39-135-94) of the position being alarmed and exclude I indicating 1188
function:
Open
161 According to requirements i. 9.15 RD 39-135-94, - Capacitive equipment for 6854-00-B-PItechnological purposes, store capacities, columns, reflux capacities and others, for 1188
alarm signals shall come from two independent meters. To meet the requirement for
equipment standard:
-cooling agent collector V-1423;
-cooling agent economizer V-1424;
-scrubber at cooling agent intake V-1425.
Open
0. 1
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Перечень Замечаний По НД - Подробный (На 06.02.2010) 209 Стр - Eng

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Seria

Fullfill the requirements of RD 39-135-94, item 13.2.16 "Compressor inlet and

18 Fullfill the requirements of RD 39-135-94, item 13.2.16:"Compressor inlet and

Indicate the necessity of pipeline slopes (item 13.2.16 of RD 39-135-94).

25 Fullfill the requirements of RD 39-135-94, item 13.2.16:"Compressor inlet and

Fullfill the requirements of RD 39-135-94, item 13.2.16 "Compressor inlet and

Indicate the necessity of pipeline slopes (item 13.2.16 of RD 39-135-94).

Indicate the necessity of pipeline slopes (item 13.2.16 of RD 39-135-94).

52 To envisage for a gas-cleaner V-1403 pressure difference measurement at knockout

55 According to the requirements of i. 9.19 RD 39-135-94, for reliable devices and

58 Basing on experience in similar devises operation (Zhanazholskiy GRP-3) one shall

67 To envisage remote pressure difference control at filtering elements of F-1411, F-1413

68 To envisage installation of pressure difference sensors at filters' flow input in -1211

73 According to the requirements of i. 13.5.7 39-135-94, all pumps shall be equipped

86 According to the requirements of i. 13.5.7 39-135-94, all pumps shall be equipped

90 According to requirements RD 39-135-94 i. 9.15, - Capacitive equipment for

92 According to requirements RD 39-135-94 i. 9.15, - Capacitive equipment for

93 According to the requirements RD 39-135-94 i. 9.5, - Operating fluids from devices,

99 According to the requirements RD 39-135-94 i. 9.5, - Operating fluids from devices,

100 According to requirements RD 39-135-94 i. 9.15, - Capacitive equipment for

114 According to requirements RD 39-135-94 i. 9.15, - Capacitive equipment for

124 According to standards RD 39-135-94 i. 9.15, - Capacitive equipment for technological

143 According to the instructions of RD 39-135-94 i. 10.3.20, - At ethylene glycol supply

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