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Light Weight
Strip Braid
Harbour Industries
Coaxial Cable Catalog
Low Loss
Light Weight
Strip Braid
MIL-C-17
Spiral Strip
High Strength
COAXIAL CABLES
LL (Low Loss) Cables ............................................. page 4 - 7
Expanded PTFE tape dielectrics and a composite braided shields
Harbour Industries is the preeminent manufacturer of high temperature and high performance coaxial cables for
the military, aerospace, commercial, and industrial markets. Design and process engineering expertise ensure
high quality and uniform products in accordance with customer specifications. Harbour Industries has a wide
range of manufacturing processes with large scale production operations and First-in-Class customer service.
Harbour manufactures QPL approved MIL-C-17 Coax cables swept for VSWR to ensure product uniformity.
For many years, Harbour has also been manufacturing special versions of MIL-C-17 cables such as HS High
Strength and TRX Triaxial constructions to meet demanding customer requirements.
In the 1980s and 1990s, Harbour developed a series of LL Low Loss, SB Strip Braid, and SS Spiral Strip series
of coaxial cables for the RF and Microwave markets. Techniques such as composite strip braid configurations
and proprietary expanded PTFE tape dielectrics were developed, thereby creating a cost effective viable source
of supply for assembly houses and OEMs.
Moving into the 21st century, through the use of special materials and innovative construction techniques,
Harbour continues to enhance their product offering with coaxial cables that are lighter weight, more flexible,
and have higher levels of shielding effectiveness. Explore Harbours catalog for just a few of the cables offered.
Harbour is an ISO 9001-2000 manufacturer with facilities that are fully compliant to the directives of RoHS,
DFARS, WEEE, ELV and BFR.
Construction:
Center Conductor: Solid silver plated copper
Dielectric: Expanded PTFE tape
Inner Braid: Flat silver plated copper strip
Inter layer: Aluminum polyester or polyimide tape
Outer Braid: Round silver plated copper
Jacket: FEP, translucent colors, solid colors or clear
LL120
LL160
LL142
LL235
LL335
.0285
.080
.086
.092
.108
.120
.0403"
.110"
.116"
.122"
.140"
.160"
.051
.145
.152
.158
.174
.195
.057
.160
.170
.175
.191
.235
.089
.250
.258
.264
.284
.335
17
0.6
21
0.8"
44
1.0
48
1.2
100
1.7
Typ / Max
9.0 / 12.0
14.6 / 18.0
21.0 / 25.0
25.6 / 30.0
32.0 / 38.0
48.0 / 54.0
61.5 / 74.0
Typ / Max
6.4 / 7.1
10.2 / 11.2
14.6 / 16.0
17.8 / 19.6
23.3 / 25.7
33.5 / 36.9
45.8 / 50.4
Typ / Max
5.2 / 6.5
8.2 / 10.0
11.3 / 14.0
14.0 / 17.0
18.0 / 21.0
25.0 / 30.0
36.0 / 40.0
Typ / Max
4.6 / 5.0
7.4 / 8.0
10.6 / 11.4
13.1 / 14.0
17.2 / 18.0
25.0 / 27.0
34.1 / 37.0
Typ / Max
2.4 / 3.5
4.8 / 5.5
6.8 / 7.8
8.4 / 9.5
10.3 / 12.5
17.0 / 19.0
22.0 / 26.0
64.0
42.0
32.9
23.0
18.0
4
Harbour Industries 4744 Shelburne Road Shelburne Vermont 05482 USA 802-985-3311
100
LL120
LL120
LL142
LL142
LL235
LL235
LL393-2
LL393-2
LL335
LL335
LL450
LL450
10
1
0.1
Frequency in GHz
10
100
Frequency in GHz
Harbour Industries 4744 Shelburne Road Shelburne Vermont 05482 USA 802-985-3311
Construction:
Center Conductor: Stranded silver plated copper
Dielectric: Expanded PTFE tape
Inner Braid: Flat silver plated copper strip
Inter layer: Aluminum polyester or polyimide tape
Outer Braid: Round silver plated copper
Jacket: FEP, translucent colors, solid colors or clear
LL142STR
Center conductor diameter
Dielectric diameter
Diameter over inner braid
Diameter over interlayer
Diameter over outer braid
Overall diameter
Weight(lbs/mft)
Bend radius
Attenuation (dB/100ft)
400 MHz
1 GHz
2 GHz
3 GHz
5 GHz
10 GHz
18 GHz
LL270STR
LL450STR
LL475STR
.155" (7/.0553")
.405"
.418"
.435"
.475"
44
1.0
70
1.4
165
2.2
180
2.4"
Typ / Max
5.7 / 7.0
8.9 / 11.1
12.4 / 15.6
14.9 / 19.0
20.1 / 24.0
28.8 / 35.0
39.4 / 43.0
Typ / Max
4.3 / 4.5
6.7 / 7.3
9.6 / 10.6
12.0 / 13.4
15.8 / 18.0
22.5 / 26.0
31.1 / 36.0
Typ / Max
2.1 / 2.3
3.5 / 3.7
5.1 / 5.6
6.3 / 7.1
8.4 / 10.0
12.4 / 13.3
-/-
Typ / Max
1.9 / 2.2
3.1 / 3.4
4.7 / 5.1
5.8 / 6.4
7.5 / 8.0
11.4 / 12.5
-/-
32.0
24.0
12.8
11.0
6
Harbour Industries 4744 Shelburne Road Shelburne Vermont 05482 USA 802-985-3311
Construction:
Center Conductor: Solid silver plated copper
Dielectric: Expanded PTFE tape
Inner Braid: Flat silver plated copper strip
Inter layer: Aluminum polyester or polyimide tape (optional)
Outer Braid: Round silver plated copper
Jacket: FEP, translucent colors, solid colors or clear
LL142LW
LL235LW
LL335LW
.051
.140
.145
.162
.182
.057
.155
.160
.177
.197
.089
.245
.250
.271
.291
37
.09
41
1.0
74
1.4
Typ / Max
5.2 / 6.5
8.2 / 10.0
11.3 / 14.0
14.0 / 17.0
18.0 / 21.0
25.0 / 30.0
36.0 / 40.0
Typ / Max
4.6 / 5.0
7.4 / 8.0
10.6 / 11.4
13.1 / 14.0
17.2 / 18.0
25.0 / 27.0
34.1 / 37.0
Typ / Max
2.4 / 3.5
4.8 / 5.5
6.8 / 7.8
8.4 / 9.5
10.3 / 12.5
17.0 / 19.0
22.0 / 26.0
32.9
23.0
18.0
7
Harbour Industries 4744 Shelburne Road Shelburne Vermont 05482 USA 802-985-3311
Center conductor
Center conductor diameter
Dielectric diameter
Diameter over inner braid
Diameter over interlayer
Diameter over outer braid
Overall diameter
Weight (lbs/mft)
Bend radius
Attenuation (dB/100 ft)
400 MHz
1 GHz
2 GHz
3 GHz
5 GHz
10 GHz
18 GHz
Cut-off frequency (Ghz)
SB316
SB142
SB400
SB304
SB393
SCCS
.020
(7/.0067)
SCCS
.037
Solid
SPC
.0385
(19/.008)
SCCS
.059
Solid
SPC
.094
(7/.031)
.060
.067
.1175
.128
.116
.126
.185
.195
.285
.295
.072
.088
.098
12
.05
.133
.152
.195
40
1.0
.132
.152
.195
47
1.0
.201
.221
.280
77
1.4
.301
.325
.390
155
2.0
Typ/Max
16.1 / 18.0
25.8 / 29.0
35.0 / 40.0
46.0 / 51.0
61.4 / 68.0
89.0 / 100.0
126.0 / 150.0
57.0
Typ/Max
7.1 / 8.0
11.2 / 13.0
16.5 / 18.0
21.0 / 23.3
27.0 / 30.0
41.0 / 45.0
58.0 / 64.0
34.2
Typ/Max
7.8 / 8.5
12.7 / 13.8
18.0 / 20.0
23.5 / 24.9
31.2 / 33.0
45.0 / 50.0
64.0 / 70.0
29.0
Typ/Max Typ/Max
5.6 / 5.8
3.4 / 3.8
9.5 / 9.8
5.9 / 6.5
13.5 / 15.0 9.0 / 10.0
17.3 / 18.9 11.7 / 13.0
23.0 / 26.2 16.5 / 18.0
34.5 / 41.5 27.0 / 30.0
49.0 / 58.3
-/21.6
13.9
1000
SB316
SB316
100
SB400
SB400
SB142
SB142
SB304
SB304
SB393
SB393
10
0.1
10
100
Frequency in GHz
Harbour Industries 4744 Shelburne Road Shelburne Vermont 05482 USA 802-985-3311
SS402
10
.037
.117
.128
.141
.163
32
0.8
50
29.4
Typ/Max
7.1 / 8.0
11.2 / 13.0
16.5 / 18.5
18.0 / 20.0
21.0 / 23.0
27.0 / 30.0
41.0 / 45.0
58.0 / 64.0
34.0
SS405
.0201
.064
.071
.086
.104
14
0.5
50
29.4
Typ/Max
13.5 / 14.0
21.7 / 23.0
29.0 / 32.0
33.0 / 35.0
37.0 / 39.0
47.0 / 52.0
69.0 / 80.0
95.0 / 110.0
63.0
SS75086
.0113
.064
.074
.086
.100
14
0.5
75
19.5
Typ/Max
13.5 / 14.0
22.0 / 24.0
31.0 / 34.0
34.0 / 37.0
38.0 / 41.0
50.0 / 55.5
71.0 / 84.0
98.0 / 115.0
72.0
Harbour Industries 4744 Shelburne Road Shelburne Vermont 05482 USA 802-985-3311
SS75086
SS405
SS402
10
0.1
10
100
Frequency in GHz
11
Harbour Industries 4744 Shelburne Road Shelburne Vermont 05482 USA 802-985-3311
Harbour Industries is a QPL approved manufacturer of high temperature, high performance coaxial cables supplied
in exact accordance with the MIL-C-17 specification. The information referenced has been taken from the MIL-C-17
slant sheets which define complete physical and electrical characteristics for each MIL-C-17 part number including
dimensional parameters, dielectric materials, shield constructions, VSWR, and maximum attenuation over various
frequency ranges. For complete individual slant sheets, see the Defense Supply Center Columbus (DSCC) link in the
Industry Links section of Harbours website.
The Importance of VSWR Sweep Testing
When selecting a 50 ohm coaxial cable, constructions with VSWR requirements are highly recommended.
Manufacturing and sweep testing cables with concern for VSWR ensures a quality cable free of spikes over the
frequency range referenced on the slant sheet.
Precision PTFE Dielectrics Used
All of the PTFE dielectric coax cables listed are high temperature, high performance constructions exhibiting high
dielectric strength and low capacitance in proportion to the cables dielectric constant. Harbour manufactures all PTFE
dielectric cable constructions with tolerances tighter than the MIL-C-17 specification to ensure uniformity of electrical
characteristics, especially impedance, attenuation, and VSWR.
Constructions with PTFE Tape Wrapped Jackets
Harbour manufactures PTFE tape wrapped cables - specifically RG187 A/U, RG188 A/U, RG195 A/U, and RG196 A/U
- in accordance with a previous revision of the MIL-C-17 specification. These constructions can withstand operating
temperatures up to 250 versus 200 C for FEP jacketed cables. PTFE tape wrapped cables are generally more flexible
than their FEP jacketed counterpart. Alternative 250 constructions are also available with PFA jackets.
M17 Part
M17/60-RG142
M17/93-RG178
M17/94-RG179
M17/95-RG180
M17/111-RG303
M17/112-RG304
M17/113-RG316
M17/127-RG393
M17/128-RG400
M17/131-RG403
M17/152-00001
M17/158-00001**
M17/169-00001**
M17/170-00001**
M17/172-00001**
M17/175-00001**
M17/176-00002
RG187 A/U
RG188 A/U
RG195 A/U
RG196 A/U
Center
Conductor
.037 SCCS
.0120 (7/.004)SCCS
.0120 (7/.004)SCCS
Dielectric
Diameter
.116
.033
.063
Shield
SPC (2)
SPC
SPC
Shield
Diameter
.160"
.051"
.080"
Jacket
FEP
FEP
FEP
Overall
Diameter
.195
.071
.100
Bend
Radius
1.0
0.4
0.4
Weight
(lbs/mft)
43.0
6.3
10.8
.0120 (7/.004)SCCS
.037 SCCS
.059 SCCS
.0201 (7/.0067)SCCS
.094 (7/.0312) SPC
.0384 (19/.008) SPC
.0120 (7/.004)SCCS
.0201 (7/.0067)SCCS
.037 SCCS
.0120 (7/.004)SCCS
.037 SCCS
.0120 (7/.004)SCCS
.0384(19/.008)SPC
.0235 (19/.005)SPA(2)
.0120 (7/.004)SCCS
.0201 (7/.0067)SCCS
.0129 (7/.004)SCCS
.0120 (7/.004)SCCS
.102
.116
.185
.060
.285
.116
.033
.060
.116
.033
.116
.060
.116
.042
.063
.060
.102
.034
SPC
SPC
SPC (2)
SPC
SPC (2)
SPC (2)
SPC (2)
SPC (2)
SPC (2)
SPC
SPC
SPC
SPC (2)
SPA
SPC
SPC
SPC
SPC
.118"
.136"
.240"
.075"
.314"
.156"
.090"
.091"
.160"
.051"
.136"
.075"
.156"
.100"
.079"
.080"
.117"
.050"
FEP
FEP
FEP
FEP
FEP
FEP
FEP (2)
FEP
FEP
FEP
FEP
FEP
FEP
PFA
PTFE
PTFE
PTFE
PTFE
.141
.170
.280
.098
.390
.195
.116
.114
.195
.071
.170
.098
.195
.129
.100
.100
.141
.067
0.7
0.9
1.4
0.5
2.0
1.0
0.6
0.6
1.0
0.4
0.9
0.5
1.0
0.6
0.5
0.5
0.7
0.4
19.8
31.0
94.0
12.2
165.0
50.0
15.0
18.5
56.0
6.3
39.0
11.5
50.0
18.0
10.0
11.0
18.0
6.0
12
Harbour Industries 4744 Shelburne Road Shelburne Vermont 05482 USA 802-985-3311
Comments
Triaxial RG-178
Double Shield RG-316
Use M17/60-RG142
Use M17/93-RG178
Use M17/111-RG303
Use M17/113-RG316
Use M17/128-RG400
Twinax
Tape Wrapped Jacket
Tape Wrapped Jacket
Tape Wrapped Jacket
Tape Wrapped Jacket
Double Braid
Single Braid
Twinax
Triaxial
M17/60-RG142
M17/93-RG178
M17/94-RG179
M17/95-RG180
M17/111-RG303
M17/112-RG304
M17/113-RG316
M17/127-RG393
M17/128-RG400
M17/131-RG403
M17/152-00001
M17/158-00001**
M17/169-00001**
M17/170-00001**
M17/172-00001**
M17/175-00001**
M17/176-00002
RG187 A/U
RG188 A/U
RG195 A/U
RG196 A/U
Impedance Capacitance
(ohms)
(pF/ft)
50 +/-2
29.4
50 +/-2
29.4
75 +/-3
19.4
95 +/-5
17.4
50 +/-2
29.4
50 +/-2
29.4
50 +/-2
29.4
50 +/-2
50 +/-2
50 +/-2
50 +/-2
50 +/-2
50 +/-2
50 +/-2
50 +/-2
50 +/-2
77 +/-7
75 +/-3
50 +/-2
95 +/-5
50 +/-2
29.4
29.4
29.4
29.4
29.4
29.4
29.4
29.4
29.4
19.0
19.4
29.4
17.4
29.4
100 MHz
Typ/Max
4.0 / 5.5
13.0 / 16.0
8.0 / 9.2
5.7 / 6.6
3.5 / 3.9
2.4 / 2.7
7.6 / 11.0
400 MHz
Typ/Max
8.1 / 11.7
27.2 / 33.0
15.5 / 21.0
11.7 / 17.4
7.2 / 8.0
5.8 / 6.4
16.0 / 21.0
1 GHz
Typ/Max
13.4 / 19.2
44.2 / 52.0
26.7 / 30.7
19.2 / 23.0
13.5 / 15.0
10.0 / 11.1
26.2 / 38.0
2.4 GHz
Typ/Max
21.3 / 30.4
61.9 / 83.3
1500
1900
1000
1200
1900
1000
1900
1200
1900
1000
1200
1200
1500
1000
2.3 / 2.5
4.3 / 4.5
4.4 / 5.0
8.6 / 10.5
33.3 / 37.0
17.8 / 24.0
8.1 / 9.5
27.2 / 29.0
7.7 / 8.6
15.5 / 21.0
8.6 / 10.5
7.7 / 9.2
14.1 / 18.1
12.4 / 14.2
22.6 / 30.2
29.6 / 40.0
43.1 / 58.3
26.2 / 38.0
41.2 / 55.4
3.0
44.2 / 52.0
41.7 / 56.1
3.0
8.1 / 11.5
7.6 / 11.0
13.0 / 16.0
15.5 / 21.0
16.0 / 21.0
11.7 / 17.4
27.2 / 33.0
5 GHz
Typ/Max
33.3 / 48.7
Max
Frequency
(GHz)
12.4
Max
Voltage
1900
1000
1200
1500
1900
3000
1200
10 GHz
Typ/Max
8.0
3.0
41.2 / 55.4
21.3 / 26.8
35.6 / 52.1
30.1 / 37.9
61.6 / 78.0
11.0
12.4
10.0
12.4
UL Approvals for many of the MIL-C-17 cables listed are available upon request.
Maximum frequencies are those as referenced on individual slant sheets of the MIL-C-17 specification. No values are given
above 400MHz for unswept constructions because MIL-C-17 specification recommends these cables should not be used above
this frequency.
Harbour Industries 4744 Shelburne Road Shelburne Vermont 05482 USA 802-985-3311
13
CN (Communication Network)
Coaxial Cable - Single Braid
Construction:
Center conductor: Silver plated copper clad steel (SCCS)
Dielectric: Solid PTFE
Braids: Round silver or tin plated copper
Jacket: FRPVC
Operating temperature: -20 +150 C
Velocity of Propagation: 70%
.0120
(7/.0040)
.033
.0120
(7/.0040)
.033
.0201
(7/.0067)
.060
.0201
(7/.0067)
.060
.0120
(7/.0040)
.063
.0120
(7/.0040)
.063
.051
.072
6
.04
50
29.4
.051
.072
6
0.4
50
29.4
.076
.098
12
0.5
50
29.4
.076
.098
12
0.5
50
29.4
.079
.100
10
0.5
75
19.5
.079
.100
10
0.5
75
19.5
Typ / Max
13.2 / 16.2
27.5 / 33.4
44.7 / 53.2
64.1 / 76.0
70.2 / 83.2
79.6 / 95.1
Typ / Max
13.0 / 16.0
27.2 / 33.0
44.2 / 52.0
63.3 / 75.1
69.4 / 82.3
78.7 / 94.0
Typ / Max
7.7 / 11.1
16.2 / 21.3
26.5 / 36.1
38.2 / 51.1
41.7 / 56.1
47.5 / 59.2
Typ / Max
7.6 / 11.0
16.0 / 21.0
26.2 / 38.0
37.5 / 50.5
41.2 / 55.4
46.9 / 58.0
Typ / Max
8.1 / 9.3
15.7 / 21.3
27.0 / 31.1
38.5 / 44.5
-
Typ / Max
8.0 / 9.2
15.5 / 21.0
26.7 / 30.7
38.3 / 44.0
-
Attenuation (dB/100ft)
100 MHz
400 MHz
1 GHz
2 GHz
2.4 GHz
3 GHz
14
Harbour Industries 4744 Shelburne Road Shelburne Vermont 05482 USA 802-985-3311
CN (Communication Network)
Coaxial Cable - Double Braid
Construction:
Center conductor: Silver plated copper clad steel (SCCS)
Dielectric: Solid PTFE
Braids: Round silver or tin plated copper
Jacket: FRPVC
Operating temperature: -20 +150 C
Velocity of Propagation: 70%
Conductor diameter
Dielectric diameter
Diameter over 1st braid
Diameter over 2nd braid
Overall diameter
Weight(lbs/mft)
Bend radius
Impedance (Ohms)
Capacitance (pF/ft)
Attenuation (dB/100ft)
100 MHz
400 MHz
1 GHz
2 GHz
2.4 GHz
3 GHz
CN316SCSC
CN142SCSC
CN400SCSC
CN179SCSC
.0201
(7/.0067)
.060
.076
.092
.114
18
0.6
.0370
solid
.116
.136
.156
.195
43
1.0
.0384
(19/.008)
.116
.136
.156
.195
50
1.0
.0120
(7/.0040)
.063
.079
.096
.118
15
0.6
50
29.4
50
29.4
50
29.4
75
19.5
Typ / Max
7.6 / 11.0
16.0 / 21.0
26.2 / 38.0
37.5 / 50.5
41.2 / 55.4
46.9 / 58.0
Typ / Max
4.0 / 5.5
8.1 / 11.7
13.4 / 19.2
19.4 / 27.7
21.3 / 30.4
24.6 / 35.0
Typ / Max
4.4 / 4.5
8.9 / 10.5
14.6 / 18.1
21.4 / 27.5
23.4 / 30.2
27.1 / 38.0
Typ / Max
8.0 / 9.2
15.5 / 21.0
26.7 / 30.7
38.3 / 44.0
-
Harbour Industries 4744 Shelburne Road Shelburne Vermont 05482 USA 802-985-3311
15
Construction:
Center Conductor: stranded, silver plated copper clad steel (alloys optional)
Dielectric: solid PTFE
Braid: silver plated copper clad steel (alloys optional)
Jacket: FEP
Part Number
HS 178
HS 179
HS 180
HS 316
Center conductor
diameter
.0120 (7/.0040)
.0120 (7/.0040)
.0120 (7/.0040)
.0201 (7/.0067)
Dielectric
diameter
.033
.063
.102
.060
Diameter over
inner braid
.049"
.080"
.118"
.076"
Overall
diameter
.071
.100
.141
.098
Impedance
(ohms)
50
75
95
50
Capacitance
(pF/ft)
32
23
17
32
Part Number
M17/131-RG403
TRX316
TRX142
TRX400
TRX179
TRX180
16
Center conductor
diameter
.0120(7/.0040)
.0201(7/.0067)
.037 Solid
.0384(19/.008)
.0120(7/.0040)
.0120(7/.0040)
Overall
diameter
.116
.140
.215
.215
.141
.180
.033"
.071"
123
78
41
28
14
.033"
.116"
123
78
41
28
14
.060"
.098"
240
160
80
57
30
.060"
.114"
240
160
80
57
30
.063"
.100"
310
200
110
76
41
.064"
.104"
240
160
80
57
30
SS75086
.064"
.100"
240
160
80
57
30
LL120
.080"
.120"
720
460
250
190
140
.102"
.141"
400
250
135
93
50
.116"
.195"
1100
550
350
245
140
.116"
.170"
1100
550
350
245
140
M17/128-RG400, SB400
.116"
.195"
1100
550
350
245
140
SS402
.117"
.163"
1100
550
350
245
140
SB142
.117"
.195"
1100
550
350
245
140
LL142
.145"
.195"
1200
720
400
310
220
LL235
.160"
.235"
1500
900
540
410
300
LL393-2
.185"
.270"
1900
1100
680
510
380
M17/112-RG304
.185"
.280"
1900
1100
680
510
380
SB304
.185"
.280"
1450
870
460
330
190
LL335
.250"
.335"
2900
1800
1050
850
600
M17/127-RG393, SB393
.285"
.390"
2800
1700
880
620
350
LL450
.360"
.450"
7250
4200
2200
1600
1015
M17/113-RG316, CN316SC,
CN316TC, RG188 A/U, SB316
M17/152-00001, CN316SCSC,
CN316TCTC
M17/94-RG179, CN179SC,
CN179TC, RG187 A/U
SS405
M17/60-RG142, CN142SCSC,
CN142TCTC
M17/111-RG303
Harbour Industries 4744 Shelburne Road Shelburne Vermont 05482 USA 802-985-3311
17
4000
5000
3000
4000
2000
1000
0
-1000
-2000
-3000
-4000
-5000
3000
2000
1000
0
-1000
-2000
-3000
-4000
-30
-20
-10
-5000
-40
-30
-40
-20
10
20
-10
22
30
40
50
10Temp.
20 (C)
22
60
30
70
40
50
80
60
90
70
100
80
110
90
120
100
110
120
Temp. (C)
Phase Change:
The electrical length for a given frequency will shift as a result of environmental changes. The degree of change is
based on mechanical stresses, connector torque and thermal conditions.
The degree of phase shift as a result of temperature variation can be calculated by using the following formula:
= *
ppm
6
10
Before calculating the excepted phase shift there are a few additional questions that need to be answered.
Once these questions are answered the phase shift can be calculated.
For example, what would be the change in phase for a 10 ft cable assembly of LL142 at 80 C at 18 Ghz.?
Step 1:
Calculate the electrical length using the following formula:
= 365.7 *
* (ft) x (Ghz)
= 365.7 *
1.478 * 10 * 18 = 80,032
Step 2:
Using the chart above determine the parts per million (ppm) at 80C.
212 ppm @ 80C
Step 3:
Now solve
= *
ppm
6
10
= 80,032 *
==
212 = 16.97
6
10
18
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8
102 12
Frequency (GHz)
14
16
18
Harbour Industries 4744 Shelburne Road Shelburne Vermont 05482 USA 802-985-3311
19
VSWR = (1 + 10(RL/20))
(10(RL/20) - 1)
SRL
-40dB
-39dB
-38dB
-37dB
-36dB
-35dB
-34dB
-33dB
-32dB
-31dB
20
VSWR
1.0202:1
1.0227:1
1.0255:1
1.0287:1
1.0322;1
1.0362:1
1.0407:1
1.0458:1
1.0515:1
1.0580:1
SRL
-30dB
-29dB
-28dB
-27dB
-26dB
-25dB
-24dB
-23dB
-22dB
-21dB
VSWR
1.0653:1
1.0736:1
1.0829:1
1.0935:1
1.1055:1
1.1192:1
1.1347:1
1.1524:1
1.1726:1
1.1957:1
SRL
-20dB
-19dB
-18dB
-17dB
-16dB
-15dB
-14dB
-13dB
-12dB
-11dB
-10dB
VSWR
1.2222:1
1.2528:1
1.2880:1
1.3290:1
1.3767:1
1.4326:1
1.4985:1
1.5769:1
1.6709:1
1.7849:1
1.9250:1
Harbour Industries 4744 Shelburne Road Shelburne Vermont 05482 USA 802-985-3311
Harbour Industries 4744 Shelburne Road Shelburne Vermont 05482 USA 802-985-3311
21
The chart below recalculates the attenuation of a coaxial cable at various temperatures.
22
Harbour Industries 4744 Shelburne Road Shelburne Vermont 05482 USA 802-985-3311
Harbour Industries 4744 Shelburne Road Shelburne Vermont 05482 USA 802-985-3311
23
Harbour Industries has been manufacturing strip braided expanded PTFE dielectric coaxial cable (LL series)
and strip braided solid PTFE dielectric coaxial cable (SB series) since 1988. The strip braid design is a
proven, effective shield configuration. Flat strips of silver plated copper are braided over the dielectric, then
an intermediate aluminum mylar or aluminum kapton tape is applied under a silver plated copper round wire
braid.
The need for improved shielding effectiveness
High frequency cable and assemblies have been used in environments requiring a high level of shielding
such as commercial and military aviation, defense systems, antenna systems and microwave test leads.
Today, cellular and personal communication systems require cable and assemblies with the same high level
of shielding. Cables must provide adequate isolation to preserve the integrity of the system and to avoid
interference with over-the-air communications.
Harbour supplies cable assembly houses with reliable high performance cable. Test data must be given,
including impedance, attenuation, structural return loss, and shielding effectiveness. Since the strip braid
composite configuration had previously been used and published data existed, there seemed to be little need
for testing cables for shield effectiveness. Later, however, it was discovered that many cable manufacturers
made general statements about shielding, but did not perform shielding effectiveness tests, certainly not at
frequencies above 1 GHz. At best, one RF leakage number was given for a given shield configuration. Test
procedures were difficult to obtain.
A new, improved shield configuration
In 1993, Harbour designed a new SS series of high frequency coaxial cables with a new shield design of
silver plated copper strip spiraled around a solid PTFE dielectric. Since these cables were frequently used
as flexible alternatives for semi-rigid coax, it was time to develop a reliable, repeatable test procedure for
shielding effectiveness. RF leakage and transfer impedance were considered in developing a test method.
Other methods, such as open field antenna sites, absorbing clamps, and TEM cells were deemed less reliable
in comparing one cable to another.
Shielding effectiveness (RF leakage and transfer impedance)
Radiation, or the transformation of energy out of a coaxial cable, is known as RF leakage.
The formula for RF leakage is as follows:
dB = 10 log10 Pt
Pi
RF leakage, measured in decibels (dB), compares the input power level (Pi) to the power level propagating
in the test chamber (Pt). The power in the test chamber is a function of the chamber itself and the attenuation,
impedance and velocity of propagation of the cable under test. Importantly, the ability of the shield to
attenuate the energy passing through it enables comparison of various shield configurations. The transfer
impedance of a coaxial cable is defined as the ratio of the voltage in the disturbed circuit to the current
flowing in the interfering circuit. The current on one surface of the shield is related to the voltage drop
generated by this current on the opposite surface of the shield. This value depends solely on the shield
construction.
24
Harbour Industries 4744 Shelburne Road Shelburne Vermont 05482 USA 802-985-3311
Test setup
Shielding effectiveness testing was performed to evaluate the relative ratings of different cables. Testing was
performed in accordance with MIL-T-81490, with actual measured values difficult to substantiate. Repeatability
was questionable. Therefore, the following triaxial test assembly was constructed in accordance with MIL-C39012C for RF leakage.
Figure 1: Triaxial test assembly
A Hewlett Packard Network Analyzer was calibrated and used with the triaxial test assembly as shown
in Figure 2. To differentiate cable leakage from connector leakage, 4 and 8 inch test cables were used. For
connector leakage, a test sample of 8 inches versus 4 inches will not increase the measured leakage. For a cable
leakage, the longer sample will increase the measured leakage by +6 dB. Therefore, if the longer cable causes
a 6 dB change in measured leakage, it can be deduced that the leakage is coming from the cable and not the
connector or connector/cable interface.
Harbour Industries 4744 Shelburne Road Shelburne Vermont 05482 USA 802-985-3311
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26
Harbour Industries 4744 Shelburne Road Shelburne Vermont 05482 USA 802-985-3311
RF leakage testing was performed from 50 MHz to 18 GHz with the following results:
Table 1: Comparison of Harbours LL, SB, and SS cables to MIL-C-17 constructions
Sample
Number
1
Cable type
M17/111-RG303
M17/60-RG142
LL142
SB142
SS402
SS405
M17/133-RG405
Shield
Configuration
RF
Leakage
- 50 dB
- 75 dB
- 80 dB
- 90 dB
-110 dB
-110 dB
-110 dB
Results for the MIL-C-17 cables are consistent with previously reported results. Single and double braided
shield configurations, even those with greater than 90% braid coverage, still exhibit the highest RF leakage at
-50 dB and - 75 dB respectively.
LL and SB cables with composite stripbraid/round wire braid configurations exhibited lower RF leakage in the
-80 dB to - 90 dB range.
Spiral strip shields (Harbours SS cables) further improve RF leakage to - 110 dB. The tightly applied strip
most closely approximates the solid copper tube of semi-rigid cable showing leakage levels down in the noise
floor of the test equipment.
Figure 3: Shielding effectiveness, a comparative analysis
Harbour Industries 4744 Shelburne Road Shelburne Vermont 05482 USA 802-985-3311
27
Sample
1
2
3
4
5
6
7
Shield configuration
1 round braid (M17/111-RG303)
2 round wire braids (M17/60-RG142)
1 strip braid + 1 round braid (LL142)
1strip braid + tape inerlayer + 1 round wire braid (SB142)
1 spiral wrapped strip + 1 round wire braid (SS402)
1 spiral wrapped strip + 1 round wire braid (SS402)
solid copper tube (M17/133-RG405)
RF Leakage
- 50 dB
- 75 dB
- 80 dB
- 90 dB
-110 dB
-110 dB
-110 dB
Bend radius of
the sample
RF Leakage
N/A
.82
- 110 dB
.52
N/A
.52
.82
.52
.52
- 110 dB
- 110 dB
- 110 dB
Change
+ 10 dB
-0-
Sample 8: An 8 inch test cable of SS402 with a 360 loop was bent into a tight .52 radius to fit inside the
test cell. This bend radius exceeded the .82 minimum recommended bend radius for the cable (five times
the .163 diameter). RF leakage was measured at - 100 dB. When the spiral strip shielded SS402 cable was
tightly bent, the inner tape separated just enough to cause a + 10 dB change in shielding effectiveness.
Sample 9: An 8 inch test cable of SS405 with a 360 loop and was bent with a .52 radius, then inserted into
the test cell. This bend radius was the minimum recommended bend radius of the cable (five times the .104
diameter). The RF leakage was measured at - 110 dB, the same as the straight length of the cable and the
noise floor of the equipment.
The above tests show that bent lengths of Harbours SS cables exhibit the same shielding effectiveness level
as straight lengths, if the minimum bend radius is not exceeded.
Using the shielding effectiveness test method as a design tool
Harbours RF leakage cell allows the convenient testing of many different cables at frequencies up to
18 GHz. It provides an effective, reliable and repeatable method not only for testing, but for the design of
effective shield configurations. Physical characteristics of the braid configuration -- braid angles, picks per
inch, number of carriers, braid coverage, tape widths, tape thickness, and percent overlap of metal tapes -can be tested and modified for optimal shielding effectiveness.
28
Harbour Industries 4744 Shelburne Road Shelburne Vermont 05482 USA 802-985-3311
HBR0410