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KS90-1
KS92-1
KS90-1
KS92-1
Operating manual
English
advanced line
9499-040-62911
Valid from: 8499
BlueControl
More efficiency in engineering,
more overview in operating:
The projecting environment for the BluePort controllers
on
!
s
N ate
O
I pd de
T
N d U ine.
E
T n an onl CD
T
A io a- -
s m MA
r
Ve w.p n P
i
n w o
M i w or
Description of symbols:
g General information
a General warning
l Attention: ESD sensitive devices
Contents
1
2
2.1
2.2
3
3.1
3.2
3.3
3.4
3.5
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Electrical connections . . . . . . . . . . . . . . . . . . . . . . . 6
Connecting diagram
. . . . . . . . . . . . . . . . . . . . . . . 6
Terminal connection . . . . . . . . . . . . . . . . . . . . . . . . 7
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Front view . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Behaviour after power-on . . . . . . . . . . . . . . . . . . . . . 12
Operating level . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Error list / Maintenance manager . . . . . . . . . . . . . . . . . 13
Self-tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.5.1
3.5.2
3.5.3
3.5.4
3.5.5
3.5.6
3.5.7
3.5.8
3.5.9
3.5.10
3.6
3.7
3.8
3.9
4
4.1
4.2
4.3
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Manual self-tuning. . . . .
Second PID parameter set .
Alarm handling . . . . . .
Operating structure . . . .
Configuration level . . . .
Configuration survey
Configuration parameters
Set-point processing . . . .
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4.3.1
4.4
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16
17
17
18
18
18
20
21
21
. 22
. 23
24
25
26
28
29
29
30
44
Switching behaviuor . . . . . . . . . . . . . . . . . . . . . . . . 45
4.4.1
KS 90-1 / KS 92-1
Standard ( CyCl= 0 ) . . . . . . . . . . . . . . . . . . . . . 45
4.4.2
4.4.3
4.4.4
4.5
Configuration examples . . . . . . . . . . . . . . . . . . . . . . 48
4.5.1
4.5.2
4.5.3
4.5.4
4.5.5
4.5.6
4.5.7
4.5.8
5
5.1
5.2
5.3
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48
49
50
51
52
53
54
55
56
56
57
60
Calibration level . . . . . . . . .
Special functions . . . . . . . . .
DAC motor actuator monitoring
O2 measurement . . . . . . . . . .
7.2.1
7.2.2
7.3
7.4
7.5
7.6
7.7
8
9
10
11
11.1
6
7
7.1
7.2
. . . . . . . . . . . . . . . . 61
. . . . . . . . . . . . . . . . 64
. . . . . . . . . . . . . . . 64
. . . . . . . . . . . . . . . . 66
Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Configuration:. . . . . . . . . . . . . . . . . . . . . . . . . . 67
Linearization . . . . . . . . . . . . . . . . . .
Loop alarm. . . . . . . . . . . . . . . . . . .
Heating current input / heating current alarm .
KS9x-1 as Modbus master. . . . . . . . . . .
Back-up controller (PROFIBUS) . . . . . . .
BlueControl . . . . . . . . . . . . . . . . . .
Versions . . . . . . . . . . . . . . . . . . . .
Technical data . . . . . . . . . . . . . . . .
Safety hints . . . . . . . . . . . . . . . . . .
Resetting to factory setting, . . . . . . . . . .
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68
69
69
70
70
71
72
74
78
80
KS 90-1 / KS 92-1
Mounting
1 Mounting
C
F
para
func
Ada
Err
921.2
Loc
locking switch
SP.E
Ada
Err
(1.77" +0.02)
SP.E SP.2
para
func
SP.2
45
1200
+0,6
run
96 (3.78")
1199
920.1
44
SP.E
SP.2
run
96
+0,8
(4
18
(3.62" +0.03)
")
5
.6
(0 1.
.0 .1
4. 0
.0
.4
")
10
92
")
4
0.
92 +0,8
92 +0,8
min.48 (1.89")
8
11
10
KS 92-1 advanced
96
KS 92-1 advanced
KS 90-1 advanced
48 (1.89")
max.
60C
min.
0C
max.
95% rel.
a Fix the instrument only at top and bottom to avoid damaging it.
Safety switch:
For access to the safety switch, the controller must be withdrawn from the housing. Squeeze the top and bottom of the front bezel between thumb and forefinger
and pull the controller firmly from the housing.
Loc
open
closed
Factory setting
KS 90-1 / KS 92-1
Electrical connections
2 Electrical connections
2.1 Connecting diagram
90...250V
24 V UC
1
2
3
4
5
6
OUT1
OUT3
10
11
12
KS90-1.4 -...
KS90-1.5 -...
OUT4
13
14
15
KS90-1.2 -...
5
d
bc e a
di2
4
5
6
7
8
9
10
11
12
13
14
15
(16)
17
7
8
9
OUT2
di1
1
2
3
Option
g
HC mA
mA
0%
100%
INP2
INP3
KS90-1..-.1...
(mV)
Volt
mA
INP1
(mV)
di2
UT
+24V DC
OUT5
OUT6
24V GND
RXD-B
GND
RXD-A
DATA B
TXD-B
5
6
7
8
9
10
VP (5V)
13
DGND
14
RxD/TxD-N
15
RxD/TxD-P
(16)
DATA A
RS485
TXD-A
17
Schirm/
Screen
DGND
390 [
220 [
5
4
4
8
3
390 [
7
VP (5V)
3
7
2
6
RS422
5
9
Profibus DP
Modbus RTU
max.
1200m
11
12
PROFIBUS-DP
RGND
Adapter
di3
(2)
Connecting diagram
KS 90-1 / KS 92-1
Electrical connections
1
2
3
2
4
6
4
5
6
7
8
9
10
11
12
13
14
7
9
10
11
12
13
14
15
(16)
15
17
+
9
10
11
12
13
14
15
KS 90-1 / KS 92-1
4
5
Logik
7
8
SSR
_
2
3
3
4
5
6
6
7
8
9
10
11
12
13
14
15
(16)
17
Terminal connection
Electrical connections
Connection of inputs di2/3 8 (option)
Digital inputs (24VDC external), galvanically isolated, configurable as switch or
push-button
Connection of output UT 9 (option)
Supply voltage connection for external energization
Connection of outputs OUT5/6 0 (option)
Digital outputs (opto-coupler), galvanic isolated, common positive control voltage, output rating: 18...32VDC
Connection of bus interface ! (option)
PROFIBUS DP or RS422/485 interface with Modbus RTU protocol
8 9 di2/3, 2-wire transmitter supply
10
11
12
13 +
13
14
15
5mA
+24VDC
14
Option
OUT3
15-
(16)
17
1
(2)
3
5mA
0V
4
5
17,5V
22mA
+
-
6
7
8
9
10
11
12
13
14
15
K
2
(16)
17
Terminal connection
KS 90-1 / KS 92-1
Electrical connections
- 10
+ 11
11
12
12
13
14
15
13 +
14
15 -
(16)
17
1
3
K
2
10
11
12
13
14
14
1
15
DATA A
11
12
13
14
15
15
(2)
(2)
10
10
10
11
12
RGND
11
12
13
RGND
14
DATA B
15
(16)
RT
10
(2)
14
DATA B
11
13
13
RT = 120...200 Ohm
10
12
11
RGND
option
option
option
DATA A
17
15
13
14
DATA B
(16)
17
12
DATA A
PC
15
(16)
17
R=100 Ohm
max. 1000m
"Twisted Pair cable
RS485-RS232
converter
RT
RT = 120...200 Ohm
KS 90-1 / KS 92-1
Terminal connection
Electrical connections
3 OUT3 as logic output with solid-state relay (series and parallel connection)
Series connection
Parallel connection
SSR
_
Imax=22mA
4V
+
SSR
_
Imax=22mA
SSR
_
10
11
12V
+
4V
12V
12
SSR
_
Logic
10
11
12
SSR
_
4V
Fuse
KS90-1
3
4
5
6
7
8
9
10
11
Logik
12
13
14
15
4
5
6
7
8
9
10
11
12
13
14
Fuse
1
2
3
Contactor
3
4
TB 40-1
Temperaturelimiter
1
2
1 TB 40-1 Temperaturelimiter
Standard-version (3 Relays):
TB40-100-0000D-000
r further versions on request
SSR
_
+
6
7
8
9
10
11
12
13
15
14
(16)
17
15
Heating
Resetkey
N1
N2
Terminal connection
10
KS 90-1 / KS 92-1
Operation
3 Operation
3.1 Front view
1199
C
F
p
para
f
func
A
Ada
Err
1200
"
SP.E
3
9
0
3
5
6
7
8
SP.2
!
$
$
%
&
/
(
920.1
o
para
func
Ada
Err
921.2
"! 0
%
(
1
3
5
7
9
!
SP.E
SP.2
/
&
SP.E
4
5
6
7
8
SP.2
&
In the upper display line, the process value is always displayed. At parameter,
configuration, calibration as well as extended operating level, the bottom display
line changes cyclically between parameter name and parameter value.
KS 90-1 / KS 92-1
11
Front view
Operation
Automatic
1199
1200
Manual
i i
1199
Y 21
time
out
1199
1199
1200
Y 21
time
out
only
display
126
FbF.1
Err
126
Display
switching
Err
12
KS 90-1 / KS 92-1
Operation
Signification
Alarm due to
existing error
Error removed,
alarm not
acknowledged
No error, all alarm
entries deleted
1199
C
F
para
func
Ada
Err
1200
SP.E
SP.2
Proceed as follows
-
Error list:
Name
E.1
E.2
E.3
E.4
Description
Internal error,
cannot be
removed
Internal error,
can be reset
Cause
FbF.
1/2/3
Sht.
1/2/3
POL.
1/2/3
HCA
KS 90-1 / KS 92-1
Sensor break
INP1/2/3
Short circuit
INP1/2/3
INP1/2/3
polarity error
Heating current
alarm (HCA)
13
Sensor defective
Faulty cabling
Sensor defective
Faulty cabling
Faulty cabling
- Elektronic-/Optioncard must be
exchanged
- Replace INP1/2/3 sensor
- Check INP1/2/3 connection
- Replace INP1/2/3 sensor
- Check INP1/2/3 connection
- Reverse INP1/2/3 polarity
- Check heating current circuit
- If necessary, replace heater band
Operation
Description
Cause
Heating current - Current flow in heating
short circuit
circuit with controller off
(SSR)
- SSR defective
LooP Control loop
- Input signal defective or not
alarm (LOOP)
connected correctly
Name
SSr
AdA.C
dAC
LiM.1/
2/3
Inf.1
Inf.2
E.5
dp.1
dp.2
dp.3
dp.4
g
g
heating alarm
(ADAH)
Self-tuning
heating alarm
cooling (ADAC)
DAC-Alarm
stored limit
alarm 1/2/3
time limit value
message
duty cycle
message
(digital ouputs)
Internal error in
DP module
No access by bus
master
Faulty
configuration
Inadmissible
parameter
setting telegram
sent
No data
communication
Actor error
- check process
self-test errorinternal
communication interrupted
bus errorconnector
problemno bus connection
Faulty DP configuration
telegram
Faulty DP parameter
setting telegram
Bus errorAddress
errorMaster stopped
- application-specific
- application-specific
Saved alarms (Err-LED is lit) can be acknowledged and deleted with the digital
input di1/2/3, the -key or the -key.
Configuration, see page 37: ConF / LOGI / Err.r
If an alarm is still valid that means the cause of the alarm is not removed so far
(Err-LED blinks), then other saved alarms can not be acknowledged and deleted.
14
KS 90-1 / KS 92-1
Operation
Self-tuning heating ( ADA.H) and cooling ( ADA.C) error status:
Error Description
status
0
No error
3
Faulty control
4
5
6
7
8
action
No response of
process variable
Low reversal point
Danger of exceeded
set-point (parameter
determined)
Output step change
too small (dy > 5%)
Set-point reserve too
small
Behaviour
Re-configure controller (inverse i direct)
The control loop is perhaps not closed: check sensor,
connections and process
Increase ( ADA.H) max. output limiting Y.Hi or decrease (
ADA.C) min. output limiting Y.Lo
If necessary, increase (inverse) or reduce (direct) set-point
Increase ( ADA.H) max. output limiting Y.Hi or reduce (
ADA.C) min. output limiting Y.Lo
Acknowledgment of this error message leads to switch-over to
automatic mode.If self-tuning shall be continued,
increase set-point (invers), reduce set-point (direct)
or decrease set-point range
(r PArA / SEtp / SP.LO and SP.Hi )
KS 90-1 / KS 92-1
Description
No error
Output is blocked
Wrong method of operation
Fail at Yp measurement
Calibration error
15
Behaviour
Check the drive for blockage
Wrong phasing, defect motor capacitor
Check the connection to the Yp input
Manual calibration necessary
Operation
3.5 Self-tuning
For determination of optimum process parameters, self-tuning is possible.
After starting by the operator, the controller makes an adaptation attempt, whereby the process characteristics are used to calculate the parameters for fast line-out
to the set-point without overshoot.
The following parameters are optimized when self-tuning:
Parameter set 1:
Pb1
- Proportional band 1 (heating) in engineering units [e.g. C]
ti1
- Integral time 1 (heating) in [s]r only, unless set to OFF
td1
- Derivative time 1 (heating) in [s]r only, unless set to OFF
t1
- Minimum cycle time 1 (heating) in [s]r only, unless Adt0 was
set to no self-tuning
during configuration by means of
BlueControl.
Pb2
ti2
td2
t2
Self-tuning
16
KS 90-1 / KS 92-1
Operation
tunE = 1
tunE = 2
sufficient set-point
reserve is provided
Optimization at the
set-point
sufficient set-point reserve is
not provided
sufficient set-point reserve is
not provided
KS 90-1 / KS 92-1
17
Self-tuning
Operation
18
KS 90-1 / KS 92-1
Operation
Optimization-at-the-set-point procedure:
The controller uses its instantaneous parameters for control to the set-point. In lined out condition, the controller makes a pulse attempt. This pulse reduces the
correcting variable by max. 20% 1, to generate a slight process value undershoot. The changing process is analyzed and the parameters thus calculated are recorded in the controller. The optimized parameters are used for line-out to
theset-point.
Optimization at the set-point
set-point
process value
correcting
variable
KS 90-1 / KS 92-1
19
Self-tuning
Operation
Simulation
actual position
Internal calculation
tt
Internal calculation always occurs, when the actuator was varied by travel time
tt in one go , independent of manual or automatic mode. When interrupting the
variation, internal calculation is cancelled. Unless internal calculation occurred
already after self-tuning start, it will occur automatically by closing the actuator
once.
Unless the positioning limits were reached within 10 hours, a significant deviation between simulation and actual position may have occurred. In this case, the
controller would realize minor internal calculation, i.e. the actuator would be closed by 20 %, and re-opened by 20 % subsequently. As a result, the controller
knows that there is a 20% reserve for the attempt.
Self-tuning
20
KS 90-1 / KS 92-1
Operation
Strt = 1
Signification
Waiting, until process calms down
Self-tuning is running
Self-tuning not activ or ended
1199
C
F
para
func
Ada
Err
1200
SP.E
SP.2
KS 90-1 / KS 92-1
21
Self-tuning
Operation
3.5.10 Acknowledgement procedures in case of unsuccessful self-tuning
1. Press keys and simultaneously:
The controller continues controlling using the old parameters in automatic
mode. The Err LED continues blinking, until the self-tuning error was
acknowledged in the error list.
2. Press key (if configured):
The controller goes to manual mode. The Err LED continues blinking,
until the self-tuning error was acknowleged in the error list.
3. Press key :
Display of error list at extended operating level. After acknowledgement
of the error message, the controller continues control in automatic mode using
the old parameters.
Cancellation causes:
r page 15: "Error status self-tuning heating ( ADA.H) and cooling ( ADA.C)"
Self-tuning
22
KS 90-1 / KS 92-1
Operation
X
W
100%
Y
0%
Start r
t reversal point
blinks
X
W
100%
Y
0%
start r
t reversal point
blinks
r t
X
W
100%
Y
0%
Start r
blinks
Three-point controller a
3
r t
X
The parameter for heating and cooling are
W
determined in two attempts. The heating
power is switched on (1). Heating parat reversal
point
meters Pb1, ti1, td1 and t1 are de+100%
termined at the reversal point. Control to
Y 0%
the set-point occurs(2). With constant
-100%
Start r
2
5
1
4
control deviation, the controller provides a
cooling correcting variable pulse (3). After determining its cooling parameters
Pb2, ti2, td2 and t2 (4) from the
process characteristics , control operation is started using the new parameters (5).
During phase 3, heating and cooling are done simultaneously!
KS 90-1 / KS 92-1
23
Self-tuning
Operation
100%
Yh
0%
t
x
Tg
Xmax
{X
{t
t
Tu
y
Yh
Tu
Tg
Xmax
correcting variable
control range
delay time (s)
recovery time (s)
maximum process value
Xmax { x
Vmax
=
= max. rate of increase of process value
=
{t
Tg
The control parameters can be determined from the values calculated for delay
time Tu , maximum rate of increase vmax, control range Xh and characteristic K according to the formulas given below. Increase Xp, if line-out to the set-point oscillates.
Manual self-tuning
=
=
=
=
=
24
KS 90-1 / KS 92-1
Operation
Control
increased damping
Line-out of
disturbances
slower line-out
faster line-out
faster response to
disturbances
slower response to
disturbances
slower line-out
faster line-out
Formulas
Start-up behaviour
slower reduction of duty cycle
faster reduction of duty cycle
faster reduction of duty cycle
slower reduction of duty cycle
slower reduction of duty cycle
faster reduction of duty cycle
K = Vmax *
Tu
PID
With 2-point and 3-point PD
controllers, the cycle time PI
must be adjusted to
P
t1 / t2 0,25 * Tu
3-point-stepping
1,7 * K
0,5 * K
2,6 * K
K
1,7 * K
td1 [s]
ti1 [s]
2 * Tu
Tu
OFF
OFF
Tu
2 * Tu
OFF
6 * Tu
OFF
2 * Tu
Self-tuning is always done using the active parameter set, i.e. the second
parameter set must be active for optimizing.
KS 90-1 / KS 92-1
25
Operation
InH.1
SP
InL.1
InH.1
H.1
H.1
HYS.1
HYS.1
LED
LED
H.1 = OFF
H.1 = OFF
InL.1
SP
InH.1
InL.1
InH.1
L.1
L.1
HYS.1
HYS.1
LED
LED
SP
InL.1
InH.1
InL.1
InH.1
L.1
H.1
L.1
HYS.1
LED
HYS.1
H.1
HYS.1
LED
HYS.1
LED
LED
Alarm handling
26
KS 90-1 / KS 92-1
Operation
The variable to be monitored can be selected seperately for each alarm via
configuration
The following variables can be monitored:
w process value
w control deviation xw (process value - set-point)
w control deviation xw + suppression after start-up or set-point change
After switching on or set-point changing, the alarm output is suppressed,
until the process value is within the limits for the first time. At the latest after
expiration of time 10 ti1, the alarm is activated. (ti1 = integral time 1;
parameter r Cntr)
If ti1 is switched off (ti1 = OFF), this is interpreted as , i.e. the alarm
is not activated, before the process value was within the limits once.
w Measured value INP1
w Measured value INP2
w Measured value INP3
w effective set-point Weff
w correcting variable y (controller output)
w Deviation from SP internal
w x1 - x2
w control deviation xw + suppression after start-up or setpoint change
without time limit.
- after switch-on or setpoint change, alarm output is suppressed, until the
process value was within the limits once.
KS 90-1 / KS 92-1
27
Alarm handling
Operation
1199
1200
1199
para
PArA
3 sec.
PASS
1199
para
ConF
1199
CAL
PASS
PASS
1199
End
PArA - level:
ConF - level:
When safety switch Loc is open, only the levels enabled by means
PASS of BlueControl (engineering tool) are visible and accessible by entry
of the password also adjusted by means of BlueControl (engineering
tool). Individual parameters accessible without password must be copied to the
extended operating level.
g
g
All password-protected levels are disabled only, if the Loc safety switch is
closed.
Factory setting:Safety switch Loc closed: all levels accessible without
restriction, password PASS = OFF.
Safety
switch Loc
closed
open
open
open
Operating structure
Password entered
with BluePort
OFF / password
OFF / password
OFF
Password
Function disabled or
enabled with BluePort
disabled / enabled
disabled
enabled
enabled
28
KS 90-1 / KS 92-1
Configuration level
4 Configuration level
4.1 Configuration survey
Y.2
OuT.0 Y.1
Lim.1
Out.1 Y.2
Lim.2
Lim.3
dAc.A
O.Src Lim.1
O.FAI Lim.2
Y.1
Lim.3
LP.AL
Y.2
dAc.A
HC.AL
Lim.1 LP.AL
HC.SC
Lim.2 HC.AL
P.End
Lim.3 HC.SC
FAi.1
dAc.A P.End
FAi.2
LP.AL FAi.1
FAi.3
HC.AL FAi.2
dP.Er
HC.SC FAi.3
Othr Display,
operation, interface
O.Act O.Act
LOGI
Digital inpu ts
O.tYP O.tYP
Y.1
Out.5/6
Output 5/6
OUt.4
Output 4
OUt.3
Output 3
OUt.2
Output 2
O.Act
See output 1
Fnc.1
Src.1
Fnc.2
Src.2
Fnc.3
Src.3
HC.AL
LP.AL
dAc.A
See output 1
I.Fnc
S.Lin
S.Typ
Corr
In.F
OUt.1
Output 1
InP.3
Input 3
I.Fnc I.Fnc
StYP StYP
C.Fnc S.Lin Corr
C.dif Corr In.F
mAn In.F
C.Act
FAIL
rnG.L
rnG.H
CYCL
tunE
Strt
SP.Fn
C.tYP
Lim
Limit value functions
InP.2
Input 2
InP.1
Input 1
Cntr
Control and self-tuning
L_r
SP.2
SP.E
Y.2
Y.E
mAn
C.oFF
m.Loc
Err.r
Pid.2
I.Chg
di.Fn
bAud
Addr
PrtY
dELY
dp.Ad
bc.up
O2
Unit
dP
LEd
dISP
C.dEl
FAi.1 OuT.0
FAi.2 Out.1
FAi.3 O.Src
dP.Er
Adjustment:
w The configuration can be adjusted by means of keys .
w Transition to the next configuration is by pressing key .
w After the last configuration of a group, donE is displayed and followed by
automatic change to the next group
Return to the beginning of a group is by pressing the key for 3 sec.
KS 90-1 / KS 92-1
29
Configuration survey
Configuration level
Cntr
Name
SP.Fn
C.tYP
0
1
2
3
4
5
6
7
8
C.Fnc
0
1
2
3
4
5
6
C.dif
0
1
mAn
0
1
C.Act
0
1
Configuration parameters
Default
0
30
KS 90-1 / KS 92-1
Configuration level
Name
FAIL
Default
1
Behaviour at sensor break
0
controller outputs switched off
1
y = Y2
2
y = mean output. The maximum permissible output can be
adjusted with parameter Ym.H. To prevent determination of
inadmissible values, mean value formation is only if the
control deviation is lower than parameter L.Ym.
rnG.L -1999...9999 X0 (start of control range) 1
-100
rnG.H -1999...9999 X100 (end of control range) 1
1200
CYCL
0
Characteristic for 2-point- and 3-point-controllers
0
standard
1
water cooling linear (siehe Seite 45)
2
water cooling non-linear
3
with constant cycle
tunE
0
Auto-tuning at start-up
0
At start-up with step attempt, at set-point with impulse attempt
1
At start-up and at set-point with impulse attempt. Setting for
fast controlled systems (e.g. hot runner control)
2
Always step attempt at start-up
Strt
0
Start of auto-tuning
0
Manual start of auto-tuning
1
Manual or automatic start of auto-tuning at power on or
when oscillating is detected
0
Adt0
Optimization of T1, T2 (only visible with BlueControl!)
0
Automatic optimization
1
No optimization
1 rnG.L and rnG.H are indicating the range of control on which e.g. the
self-tuning is refering
InP.1
Name
I.fnc
S.tYP
0
1
2
3
KS 90-1 / KS 92-1
31
Default
7
Configuration parameters
Configuration level
Name
Value range
4
5
6
7
8
9
10
18
20
Description
Default
OFF
1 with current and voltage input signals, scaling is required (see chapter 5.3)
Configuration parameters
32
KS 90-1 / KS 92-1
Configuration level
InP.2
Name
I.Fnc
Default
1
Function selection of INP2
0
no function (subsequent input data are skipped)
1
heating current input
2
external set-point (SP.E)
3
Yp input
4
Second process value X2
5
External positioning value Y.E (switch-over r LOGI / Y.E)
6
no controller input (e.g. transmitter input instead)
7
Process value x1
S.tYP
30
Sensor type selection
30
0...20mA / 4...20mA 1
31
0...50mA AC 1
50
Potentiometer ( 0...160 Ohm) 1
51
Potentiometer ( 0...450 Ohm) 1
52
Potentiometer ( 0...1600 Ohm) 1
53
Potentiometer ( 0...4500 Ohm) 1
Corr
Measured value correction / scaling
0
0
Without scaling
1
Offset correction (at CAL level)
(offset entry is at controller CALlevel)
2
2-point correction (at CALlevel)
(calibration is at controller CALlevel)
3
Scaling (at PArA level)
In.F -1999...999 Alternative value for error at INP2
OFF
9
If a value is adjusted, this value is used for display and
calculation in case of error (e.g. FAIL).
a Before activating a substitute value, the effect in the
control loop should be considered!
0
fAI2
Forcing INP2 (only visible with BlueControl!)
0
No forcing
1
Forcing via serial interface
1 with current and voltage input signals, scaling is required (see chapter 5.3)
InP.3
Name
I.Fnc
KS 90-1 / KS 92-1
33
Default
1
Configuration parameters
Configuration level
Name
S.Lin
S.tYP
Corr
In.F
fAI3
1
Default
0
Linearization (onlyatS.tYP=30(0..20mA)and40(0..10V)adjustable)
none
Linearization to specification. Creation of linearization table
with BlueControl (engineering tool) possible. The
characteristic for KTY 11-6 temperature sensors is preset.
30
Sensor type selection
0
thermocouple type L (-100...900C) , Fe-CuNi DIN
1
thermocouple type J (-100...1200C) , Fe-CuNi
2
thermocouple type K (-100...1350C), NiCr-Ni
3
thermocouple type N (-100...1300C), Nicrosil-Nisil
4
thermocouple type S (0...1760C), PtRh-Pt10%
5
thermocouple type R (0...1760C), PtRh-Pt13%
6
thermocouple type T (-200...400C), Cu-CuNi
7
thermocouple type C (0...2315C), W5%Re-W26%Re
8
thermocouple type D (0...2315C), W3%Re-W25%Re
9
thermocouple type E (-100...1000C), NiCr-CuNi
10
thermocouple type B (0/100...1820C), PtRh-Pt6%
18
special thermocouple
20
Pt100 (-200.0 ... 100,0 C)
( -200,0 ... 150,0C with reduced lead resistance: measuring
resistance + lead resistance 160 [ )
21
Pt100 (-200.0 ... 850,0 C)
22
Pt1000 (-200.0 ... 850.0 C)
23
special 0...4500 Ohm (preset to KTY11-6)
24
special 0...450 Ohm
30
0...20mA / 4...20mA 1
41
special -2,5...115 mV 1
42
special -25...115 0mV 1
50
potentiometer 0...160 Ohm 1
51
potentiometer 0...450 Ohm 1
52
potentiometer 0...1600 Ohm 1
53
potentiometer 0...4500 Ohm 1
0
Measured value correction / scaling
0
Without scaling
1
Offset correction (at CAL level)
(offset entry is at controller CALlevel)
2
2-point correction (at CAL level)
(calibration is at controller CALlevel)
3
Scaling (at PArA level)
4
Automatic calibration (DAC)
-1999...999 Alternative value for error at INP3
OFF
9
If a value is adjusted, this value is used for display and
calculation in case of error (e.g. FAIL).
a Before activating a substitute value, the effect in the
control loop should be considered!
0
Forcing INP3 (only visible with BlueControl!)
0
No forcing
1
Forcing via serial interface
with current and voltage input signals, scaling is required (see chapter 5.3)
Configuration parameters
34
KS 90-1 / KS 92-1
Configuration level
Lim
Name
Fnc.1
Fnc.2
Fnc.3
Src.1
Src.2
Src.3
0
1
2
3
4
5
6
7
8
9
11
HC.AL
0
1
2
LP.AL
0
1
dAc.A
0
1
KS 90-1 / KS 92-1
35
Default
1
Configuration parameters
Configuration level
Name
99
Swit OFF...9999 Output switching cycles (only visible with BlueControl !)
99
Default
OFF
OFF
O.Act
Y.1
Y.2
Lim.1
Lim.2
Lim.3
dAc.A
0
1
0
1
0
1
LP.AL
0
1
HC.AL
0
1
HC.SC
0
1
FAi.1
FAi.2
FAi.3
dP.Er
0
1
0
1
fOut
0
1
Default
0
Configuration parameters
36
KS 90-1 / KS 92-1
Configuration level
Out.3
Name
O.tYP
and
Value range
Out4
Description
Default
0
0
1
2
3
4
5
KS 90-1 / KS 92-1
37
0
100
1
Configuration parameters
Configuration level
Name
HC.AL
Value range
0
1
HC.SC
0
1
FAi.1
FAi.2
FAi.3
dP.Er
0
1
0
1
fOut
0
1
Description
Default
Heating current alarm signal (only visible when O.TYP=0) 0
not active
active
Solid state relay (SSR) short circuit signal (only visible when
O.TYP=0)
not active
active
INP1/ INP2 / INP3 error (only visible when O.TYP=0)
not active
active
PROFIBUS error
not active
active: Profibus trouble, no communication with this
instrument.
Forcing OUT3 (only visible with BlueControl!)
No forcing
Forcing via serial interface
Out.5/ Out.6
Configuration parameters Out.2 = Out.1 except for: Default Y.1 = 0 Y.2 = 0
LOGI
Name
L_r
Default
0
Local / Remote switching (Remote: adjusting of all values by
0
1
2
3
4
5
SP.2
0
2
3
4
5
Configuration parameters
38
KS 90-1 / KS 92-1
Configuration level
Name
SP.E
Y2
0
2
3
4
5
6
Y.E
0
1
2
3
4
5
6
mAn
0
1
2
3
4
5
6
C.oFF
0
2
3
4
5
6
m.Loc
0
2
3
4
5
KS 90-1 / KS 92-1
39
Default
0
Configuration parameters
Configuration level
Name
Err.r
Pid.2
0
2
3
4
5
I.Chg
0
2
3
4
5
di.Fn
0
1
2
fDI1
fDI2
fDI3
0
1
Default
0
othr
Name
bAud
Value range
Addr
PrtY
dELY
Configuration parameters
0
1
2
3
1...247
0
1
2
3
0...200
Description
40
Default
2
1
1
KS 90-1 / KS 92-1
Configuration level
Name
Value range
dP.AD
0...126
Description
Profibus address
bc.up
Behaviour as backup controller (see page )
0
No backup functionality
1
With backup functionality
O2
Entering parameter for O in ppm or %
0
Parameter for O -function in ppm
1
Parameter for O -function in %
Unit
Unit
0
without unit
1
C
2
F
dP
Decimal point (max. number of digits behind the decimal point)
0
no digit behind the decimal point
1
1 digit behind the decimal point
2
2 digits behind the decimal point
3
3 digits behind the decimal point
LED
Function allocation of status LEDs 1 / 2 / 3 / 4
10
OUT1, OUT2, OUT3, OUT4
11
Heating, alarm 1, alarm 2, alarm 3
12
Heating, cooling, alarm 1, alarm 2
13
Cooling, heating, alarm 1, alarm 2
14
Bus error
dISP
0...10
Display luminosity
C.dEl
0..200
Modem delay [ms]
Additional delay time, before the received message is
evaluated in the Modbus. This time is required, unless
messages are transferred continuously during modem
transmission.
FrEq
Switching 50 Hz / 60 Hz (only visible with BlueControl!)
0
50 Hz
1
60 Hz
MAst
Modbus master/slave (see page ) (visible only with BlueControl )
0
No
1
Yes
0...240
CycL
Master cycle (sec.) (see page ) (visible only with BlueControl !)
AdrO -32768...32767 Destination address (see page ) (visible only with BlueControl !)
AdrU -32768...32767 Source address (see page ) (visible only with BlueControl !)
0...100
Numb
Number of data (see page ) (visible only with BlueControl !)
ICof
Block controller off (only visible with BlueControl!)
0
Released
1
Blocked
IAda
Block auto tuning (only visible with BlueControl!)
0
Released
1
Blocked
2
Default
126
0
KS 90-1 / KS 92-1
41
5
0
120
1100
1100
1
0
Configuration parameters
Configuration level
Name
Value range
IExo
Description
Default
0
Block extended operating level (only visible with BlueControl!)
0
1
ILat
Pass
IPar
ICnf
ICal
CDis3
TDis3
T.dis3
T.InF1
T.InF2
Released
Blocked
Suppression error storage (visible only with BlueControl !) 0
0
No: error message remain in the error list until
acknowledgement.
1
Yes alarms are deleted from the error list as soon as
corrected
OFF...9999 Password (only visible with BlueControl!)
OFF
0
Block parameter level (only visible with BlueControl!)
0
Released
1
Blocked
0
Block configuration level (only visible with BlueControl!)
0
Released
1
Block
0
Block calibration level (only visible with BlueControl!)
0
Released
1
Blocked
2
Display3controlleroperatinglevel (onlyvisiblewithBlueControl!)
0
No value / only text
1
Display of value
2
Output value as bargraph
3
Control deviation as bargraph
4
Process value as bargraph
2...60
10
Display3displayalternationtime[s] (onlyvisiblewithBlueControl!)
8 Zeichen
Text display 3 (only visible with BlueControl!)
8 Zeichen
Text Inf.1 (only visible with BlueControl!)
8 Zeichen
Text Inf.2 (only visible with BlueControl!)
Lin
Name
Lin
Value range
Description
Default
Configuration parameters
42
1036
-49,94
KS 90-1 / KS 92-1
Configuration level
Name
In.2
Ou.2
:
:
Value range
Description
:
:
Default
1150
-38,94
:
:
4470
150,0
KS 90-1 / KS 92-1
43
Configuration parameters
Configuration level
1199
C
F
para
func
Ada
Err
1200
Xeff
Internal
set-point
SP.E SP.2
SP.Hi
8 *
SP.Lo
External
set-point SP.E
INP2
Limitation
0/4...20 mA
Effektive
r.SP set-point
2. set-point SP.2
- LED
Ramp
Index:
: int/ext-setpoint switching
* : configuration SP.Fn
: SP / SP.2 switching
Set-point processing
44
KS 90-1 / KS 92-1
Configuration level
6,0
5,0
4,0
4 x t1
3,0
3 x t1
2,0
2 x t1
1,0
t1
0,0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
Parameters to be adjusted:
( PArA/ Cntr)
45
Switching behaviuor
Configuration level
70
-95%
-67%
-80%
-100%
-92%
Parameter:
t.on = 0.4 sec
t.off = 0.2 sec
60
-90%
-87%
-82%
50
40
30
20
10
0
-100
-95
-90
-85
-80
-75
-70
-65
-60
-55
-50
-45
-40
-35
-30
-25
-20
-15
-10
-5
Parameters to be adjusted:
( PArA / Cntr)
Switching behaviuor
46
KS 90-1 / KS 92-1
Configuration level
Parameters to be adjusted:
( PArA/ Cntr)
KS 90-1 / KS 92-1
47
70%
20%
10%
80%
90%
Switching behaviuor
Configuration level
InL.1
SP.LO
SP
SP.Hi InH.1
InP.1
100%
SH
Out.1
0%
ConF / Cntr:
SP.Fn
C.Fnc
C.Act
=0
=0
=0
ConF / Out.1:
O.Act
Y.1
Hys.l
Hys.H
SP.LO
SP.Hi
=0
=1
= 0...9999
= 0...9999
= -1999...9999
= -1999...9999
PArA / Cntr:
PArA / Cntr:
PArA / SEtP:
set-point controller
signaller with one output
inverse action
(e.g. heating applications)
action Out.1 direct
control output Y1 active
switching difference below SP
switching difference above SP
set-point limit low for Weff
set-point limit high for Weff
process value
SH
setpoint
output
Configuration examples
48
KS 90-1 / KS 92-1
Configuration level
4.5.2 2-point controller (inverse)
SP.LO
InL.1
InP.1
SP
SP.Hi InH.1
PB1
100%
Out.1
0%
ConF / Cntr:
SP.Fn
C.Fnc
C.Act
ConF / Out.1:
O.Act
Y.1
Pb1
PArA / Cntr:
PArA / SEtP:
ti1
td1
t1
SP.LO
SP.Hi
= 0
= 1
= 0
set-point controller
2-point controller (PID)
inverse action
(e.g. heating applications)
= 0
action Out.1 direct
= 1
control output Y1 active
= 1...9999
proportional band 1 (heating)
in units of phys. quantity (e.g. C)
= 0,1...9999
integral time 1 (heating) in sec.
= 0,1...9999
derivative time 1 (heating) in sec.
= 0,4...9999
min. cycle time 1 (heating)
= -1999...9999 set-point limit low for Weff
= -1999...9999 set-point limit high for Weff
setpoint
process value
output
KS 90-1 / KS 92-1
49
Configuration examples
Configuration level
4.5.3 3-point controller (relay & relay)
InL.1
SP.LO
InP.1
SP
PB1
100%
SP.Hi InH.1
PB2
100%
Out.1
Out.2
0%
0%
ConF / Cntr:
SP.Fn
C.Fnc
C.Act
ConF / Out.1:
O.Act
Y.1
Y.2
O.Act
Y.1
Y.2
Pb1
ConF / Out.2:
PArA / Cntr:
Pb2
PArA / SEtP:
Configuration examples
ti1
ti2
td1
td2
t1
t2
SH
SP.LO
SP.Hi
= 0
= 3
= 0
set-point controller
3-point controller (2xPID)
action inverse
(e.g. heating applications)
= 0
action Out.1 direct
= 1
control output Y1 active
= 0
control output Y2 not active
= 0
action Out.2 direct
= 0
control output Y1 not active
= 1
control output Y2 active
= 1...9999
proportional band 1 (heating)
in units of phys. quantity (e.g. C)
= 1...9999
proportional band 2 (cooling)
in units of phys. quantity (e.g. C)
= 0,1...9999
integral time 1 (heating) in sec.
= 0,1...9999
derivative time 2 (cooling) in sec.
= 0,1...9999
integral time 1 (heating) in sec.
= 0,1...9999
derivative time 2 (cooling) in sec.
= 0,4...9999
min. cycle time 1 (heating)
= 0,4...9999
min. cycle time 2 (cooling)
= 0...9999
neutr. zone in units of phys.quantity
= -1999...9999 set-point limit low for Weff
= -1999...9999 set-point limit high for Weff
50
KS 90-1 / KS 92-1
Configuration level
4.5.4 3-point stepping controller (relay & relay)
SP.LO
InL.1
InP.1
SP
SP.Hi InH.1
PB1
100%
100%
SH
Out.1
0%
SP.Fn
C.Fnc
C.Act
= 0
= 4
= 0
ConF / Out.1:
O.Act
Y.1
Y.2
O.Act
Y.1
Y.2
Pb1
=
=
=
=
=
=
=
ti1
td1
t1
SH
tP
tt
SP.LO
SP.Hi
=
=
=
=
=
=
=
=
PArA / Cntr:
PArA / SEtP:
0%
ConF / Cntr:
ConF / Out.2:
Out.2
set-point controller
3-point stepping controller
inverse action
(e.g. heating applications)
0
action Out.1 direct
1
control output Y1 active
0
control output Y2 not active
0
action Out.2 direct
0
control output Y1 not active
1
control output Y2 active
1...9999
proportional band 1 (heating)
in units of phys. quantity (e.g. C)
0,1...9999 integral time 1 (heating) in sec.
0,1...9999 derivative time 1 (heating) in sec.
0,4...9999 min. cycle time 1 (heating)
0...9999
neutral zone in units of phy. quantity
0,1...9999 min. pulse length in sec.
3...9999
actuator travel time in sec.
-1999...9999 set-point limit low for Weff
-1999...9999 set-point limit high for Weff
For direct action of the 3-point stepping controller, the controller output action
must be changed ( ConF / Cntr / C.Act = 1 ).
setpoint
process value
output 1
output 2
KS 90-1 / KS 92-1
51
Configuration examples
Configuration level
4.5.5 Continuous controller (inverse)
SP.LO
InL.1
InP.1
SP
SP.Hi InH.1
PB1
20 mA
Out.3
0/4 mA
ConF / Cntr:
SP.Fn
C.Fnc
C.Act
= 0
= 1
= 0
ConF / Out.3:
O.tYP
Out.0
Out.1
Pb1
=
=
=
=
1/2
-1999...9999
-1999...9999
1...9999
ti1
td1
t1
SP.LO
SP.Hi
=
=
=
=
=
0,1...9999
0,1...9999
0,4...9999
-1999...9999
-1999...9999
PArA / Cntr:
PArA / SEtP:
g
g
set-point controller
continuous controller (PID)
inverse action
(e.g. heating applications)
Out.3 type ( 0/4 20mA )
scaling analog output 0/4mA
scaling analog output 20mA
proportional band 1 (heating)
in units of phys. quantity (e.g. C)
integral time 1 (heating) in sec.
derivative time 1 (heating) in sec.
min. cycle time 1 (heating)
set-point limit low for Weff
set-point limit high for Weff
For direct action of the continuous controller, the controller action must be
changed ( ConF / Cntr / C.Act = 1 ).
To prevent control outputs Out.1 and Out.2 of the continuous controller from
switching simultaneously, the control function of outputs Out.1 and Out.2
must be switched off ( ConF / Out.1 and Out.2 / Y.1 and Y.2 = 0 ).
Configuration examples
52
KS 90-1 / KS 92-1
Configuration level
SP.LO
InL.1
SP
InP.1
SP.Hi InH.1
PB1
100%
Out.1
0%
Out.2
SH
ConF / Cntr:
SP.Fn
C.Fnc
C.Act
d.SP
= 0
= 2
= 0
set-point controller
D -Y-Off controller
inverse action
(e.g. heating applications)
ConF / Out.1: O.Act = 0
action Out.1 direct
Y.1
= 1
control output Y1 active
Y.2
= 0
control output Y2 not active
ConF / Out.2: O.Act = 0
action Out.2 direct
Y.1
= 0
control output Y1 not active
Y.2
= 1
control output Y2 active
PArA / Cntr: Pb1
= 1...9999
proportional band 1 (heating)
in units of phys. quantity (e.g. C)
ti1
= 0,1...9999
integral time 1 (heating) in sec.
td1
= 0,1...9999
derivative time 1 (heating) in sec.
t1
= 0,4...9999
min. cycle time 1 (heating)
SH
= 0...9999
switching difference
d.SP
= -1999...9999 trigg. point separation suppl. cont.
D / Y / Off in units of phys. quantity PArA / SEtP:
SP.LO
=
-1999...9999
set-point limit low for Weff
SP.Hi = -1999...9999 set-point limit high for Weff
KS 90-1 / KS 92-1
53
Configuration examples
Configuration level
4.5.7 Continuous controller with position controller
( Cntr/ C.Fnc = 6 )
SP
W
INP.1
OUT.4
Ycontinuous
Ypid
Master controller
W
OUT.1
Y.1
INP.2
Y.2
OUT.2
Position controller
I.Fnc
S.typ
= 3
= 50
position feedback Yp
sensor e.g. potentiometer 0..160 W
ConF / Out.1:
O.Act
Y.1
Y.2
= 0
= 1
= 0
ConF / Out.2:
O.Act
Y.1
Y.2
= 0
= 0
= 1
PArA / Cntr:
Pb1
= 0,1...9999
ti1
td1
t1
SH
=
=
=
=
Configuration examples
1...9999
1...9999
0,4...9999
0...9999
54
KS 90-1 / KS 92-1
Configuration level
4.5.8 Measured value output
phys.
quantity
Out.1
mA / V
phys. quantity
Out.0
20mA
10V
0/4mA
0/2V
90...250VAC
24VUC
} NL
1
2
1
2
3
3
4
5
6
7
8
9
OUT3
OUT4
10
11
12
13
14
15
4
5
6
7
8
9
10
11
12
13
14
15
(16)
INP1
17 +
1
2
3
4
-1999...9999
Out.1 =
-1999...9999
O.Src =
KS 90-1 / KS 92-1
55
Configuration examples
Pb1
Pb2
ti1
ti12 SP.2
ti2
ti22 r.SP
td1
td12
tF.1
td2
td22
E.tc
tF.2
tF.3
End
Lim
Limit value functions
Input 3
InP.3
Input 2
InP.2
Input 1
InP.1
PAr.2
PArA
L.2
E.tc H.2
t1
HYS.2
t2
dEl.2
SH
L.3
Hys.l
H.3
Hys.H
HYS.3
d.SP
dEl.3
tP
HC.A
tt
Y.Lo
Y.Hi
Y2
Y0
Ym.H
L.Ym
E.H2O
t.on
t.off
FH2
oFFS
tEmp
Adjustment:
w The parameters can be adjusted by means of keys
w Transition to the next parameter is by pressing key
w After the last parameter of a group, donE is displayed, followed by
automatic change to the next group.
Parameter survey
56
KS 90-1 / KS 92-1
5.2 Parameters
Cntr
Name
Pb1
Pb2
ti1
ti2
td1
td2
t1
Value range
1...9999 1
1...9999 1
0,1...9999
0,1...9999
0,1...9999
0,1...9999
0,4...9999
t2
0,4...9999
SH
0...9999
Hys.l
Hys.H
d.SP
0...9999
0...9999
-1999...9999
tP
tt
Y.Lo
Y.Hi
Y2
Y.0
Ym.H
L.Ym
0,1...9999
3...9999
-120...120
-120...120
-100...100
-100...100
-100...100
0...9999
E.H2O
-1999...9999
t.on
0,1...9999
t.oFF
1...9999
F.H2O
0,1...9999
oFFS
tEmp
-120...120
0...9999
Description
Default
100
100
180
180
180
180
10
10
2
1
1
100
OFF
60
0
100
0
0
5
8
0
1
10
1
0
750
KS 90-1 / KS 92-1
57
Parameters
PAr.2
Name
Pb12
Pb22
1...9999 1
Ti22
Ti12
Td12
Td22
0,1...9999
0,1...9999
0,1...9999
0,1...9999
100
10
10
10
10
SEtP
Name
SP.LO
SP.Hi
SP.2
r.SP
SP
Value range
-1999...9999
-1999...9999
-1999...9999
0...9999
-1999...9999
Description
Default
0
900
0
OFF
0
SP.LO and SP.Hi should be within the limits of rnGH and rnGL see
configuration r Controller page
InP.1
Name
InL.1
OuL.1
InH.1
OuH.1
t.F1
Etc.1
Value range
-1999...9999
-1999...9999
-1999...9999
-1999...9999
0,0...9999
0...100 (C)
32...212 (F)
Description
Default
0
0
20
20
0,5
OFF
InP.2
Name
InL.2
OuL.2
InH.2
OuH.2
t.F2
Value range
-1999...9999
-1999...9999
-1999...9999
-1999...9999
0,0...9999
Description
Default
0
0
50
50
0,5
InP.3
Parameters
58
KS 90-1 / KS 92-1
Name
InL.3
OuL.3
InH.3
OuH.3
t.F3
Etc.3
Value range
-1999...9999
-1999...9999
-1999...9999
-1999...9999
-1999...9999
0...100 (C)
32...212 (F
Description
Default
0
0
20
20
0
OFF
Lim
Name
Value range
L.1
-1999...9999
H.1
-1999...9999
HYS.1
0...9999
dEl.1
0...9999
L.2
-1999...9999
H.2
-1999...9999
Parameters
Description
Default
10
10
1
0
Lower limit 1
Upper limit 1
Hysteresis limit 1
Alarm delay from limit value 1
Lower limit 2
Upper limit 2
OFF
OFF
59
KS 90-1 / KS 92-1
OuH.x
phys. quantity
mA / V
OuL.x
InH.x mA/V
InL.x
S.tYP
30
(0...20mA)
40
(0...10V)
Input signal
0 20 mA
4 20 mA
0 10 V
2 10 V
InL.x
0
4
0
2
OuL.x
any
any
any
any
InH.x
20
20
10
10
OuH.x
any
any
any
any
g
a
g
Input signal
0 20 mA
InL.2
0
OuL.2
any
InH.2
20
OuH.2
any
In addition to these settings, InL.2 and InH.2 can be adjusted in the range
(0...20/ 50mA/W) determined by selection of S.tYP.
Input scaling
60
KS 90-1 / KS 92-1
Calibration level
6 Calibration level
Measured value correction ( CAL) is only visible if ConF / InP.1 / Corr = 1
or 2 is chosen.
The measured value can be matched in the calibration menu ( CAL). Two methods are available:
Offset correction
( ConF/ InP.1 / Corr =1 ):
display
standard setting
offset correction
OuL.1old
InL.1
2-point correction
( ConF/ InP.1 / Corr = 2 ):
display
standard setting
2-point correction
OuL.1new
OuL.1old
InL.1
KS 90-1 / KS 92-1
61
InH.1
Calibration level
Offset correction ( ConF/ InP.1 / Corr =1 ):
1199
C
F
para
func
Ada
Err
1200
SP.E SP.2
r r PArA
3 sec.
CAL r
r InP.1 r r InL.1 r
r OuL.1 r
r End r
62
KS 90-1 / KS 92-1
Calibration level
2-point correction ( ConF/ InP.1 / Corr = 2):
1199
C
F
1200 r r
3 sec.
PArA
SP.E SP.2
para
func
Ada
Err
ConF
CAL
r r InP.1 r r InL.1 r
InL1
InP.2
OuL.1
InP.3
End
InH.1 r
InH.1
OuH.1
The parameters (OuL.1, OuH.1) changed at CAL level can be reset by adjusting
the parameters below the lowest adjustment value (OFF) by means of decrement
key .
KS 90-1 / KS 92-1
63
Special functions
7 Special functions
7.1 DAC motor actuator monitoring
(Digital Actor Control DAC)
With all controllers with position feedback Yp, the motor actuator can be monitored for functional troubles. The DAC function can be started by chosing the parameter C.Fnc = 5 or 6 at the configuration level ( ConF):
w ConF / Cntr / C.Fnc = 5
64
KS 90-1 / KS 92-1
Special functions
g
g
g
KS 90-1 / KS 92-1
65
Special functions
7.2 O2 measurement
This function is available only on the instrument version with INP3.
As the O2-measurement result range can extend over many decades, automatic
display switch-over between % and ppm was realized.
The instantaneous unit is displayed in
the lower line.
With set-point changing via keys I or
D, the unit of the set-point and of the
other parameters is displayed.
Lambda probes (l probes) are used as
sensors.
The electromotive force (in Volts) generated by l probes is dependent of instantaneous oxygen content and temperature. Therefore, KS 9x-1 can only evaluate
exact measurement results, if it knows the sensor temperature.
Distinction of heated and non-heated lambda probes is made. Both can be evaluated by KS 9x-1.
Heated lambda probes
Controlled heating which ensures constant temperature is integrated in the heated
l probe. This temperature must be entered in KS 9x-1 parameter Probe temperature.
Parameter r Controller r Probe temperature r .....C (/F - dependent of configuration)
Cntr r tEmP
temp.
0...9999
O measurement
2
66
KS 90-1 / KS 92-1
Special functions
7.2.2 Configuration:
Oxygen measurement
Oxygen measurement with heated lambda probe
Controller r Process value processing r 7: O2 functions with constant probe
temperature
Cntr r C.tYP
O2-const
O2+temp
X1-Input
In input 1, the sensor type is set for one of the high-impedance voltage inputs:
Input 1 r Sensor type r 42: special (-25...1150 mV) or
41: special (-2,5...115 mV)
InP.1 r S.tyP
InP.1 r S.tyP
41
42
115 mV
1150 mV
no
0
1
unit : ppm
unit : %
KS 90-1 / KS 92-1
67
1
2
C
F
O measurement
2
Special functions
7.3 Linearization
Linearization for inputs INP1 or INP3
Access to table Lin is always with selection of sensor type S.TYP = 18:
special thermocouple in INP1 or INP3, or with selection of linearization S.Lin
1: special linearization.
Dependent of input type, the input signals are specified in V or in Ohm
dependent of input type.
With up to 16 segment points, non-linear signals can be simulated or linearized.
Every segment point comprises an input (In.1 In.16) and an output (Ou.1
Ou.16). These segment points are interconnected automatically by means of
straight lines. The straight line between the first two segments is extended
downwards and the straight line between the two largest segments is extended
upwards. I.e. a defined output value is also provided for each input value.
When switching an In.x value to OFF, all other ones are switched off.
Condition for these configuration parameters is an ascending order.
In.1 < In.2 < ...< In.16 and Ou.1 < Ou.2 ...< Ou.16.
In.16
.
.
.
.
.
.
In 1
Ou.1.....................Ou.16
Linearization
68
KS 90-1 / KS 92-1
Special functions
KS 90-1 / KS 92-1
69
Loop alarm
Special functions
MASt
Cycl
AdrO
AdrU
Default
0
60
1
1
The KS9x-1 can be used as Modbus master ( ConF / othr / MASt = 1 ). The
Modbus master sends ist data to all slaves (Broadcast message, controller adress
0). It transmits its data (modbus adress AdrU) cyclic with the cycle time Cycl to
the bus. The slave controller receives the data transmitted by the masters and allocates it to the modbus target adress AdrO. If more than one data should be
transmitted by the master controller ( Numb > 1) , the modbus adress AdrU indicates the start adress of the data that should be transmitted and AdrO indicates
the first target adress where the received data should be stored. The following
data will be stored at the logically following modbus target adresses.
With this it is possible e.g. to specify the process value of the master controller as
set-point for the slave controllers.
70
KS 90-1 / KS 92-1
BlueControl
8 BlueControl
BlueControl is the projecting environment for the BluePort controller series of
PMA. The following 3 versions with graded functionality are available:
Functionality
Parameter and configuration setting
Controller and loop simulation
Download: transfer of an engineering to the controller
Online mode / visualization
Defining an application specific linearization
Configuration in the extended operating level
Upload: reading an engineering from the controller
Basic diagnostic functions
Saving data file and engineering
Printer function
Online documentation, help
Implementation of measurement value correction
Data acquisition and trend display
Wizard function
Extended simulation
Customer-specific default data-set
Programeditor (KS 90-1programmer only)
Support for the "railline"-system
Mini
Basic
Expert
yes
yes
yes
SIM only
yes
yes
SIM only
no
no
no
yes
yes
SIM only
yes
no
no
yes
yes
yes
yes
yes
yes
yes
no
yes
yes
yes
yes
yes
yes
no
no
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
no
no
no
no
yes
yes
The mini version is - free of charge - at your disposal as download at PMA homepage www.pma-online.de or on the PMA-CD (please ask for).
At the end of the
installation the licence number has
to be stated or
DEMO mode
must be chosen.
At DEMO mode
the licence number can be stated
subsequently under Help r Licence r Change.
KS 90-1 / KS 92-1
71
Versions
9 Versions
KS 90-1 Format 48 x 96
KS 92-1 Format 96 x 96
0
2
Flat-pin connectors
Screw terminals
90..250V AC, 4 relays
24VAC / 18..30V DC, 4 relays
90..250V AC, 3 relays + mA/logic
24V AC / 18..30V DC, 3 relays + mA/logic
90..250V AC, 2 relays + 2x mA/logic
24V AC / 18..30V DC, 2 relays + 2x mA/logic
no option
RS422/485 + UT + di2, di3 + OUT5, OUT6
PROFIBUS-DP + UT + di2,di3 + OUT5, OUT6
INP1 and INP2
INP1, INP2 and INP3 incl. O2 measurement
Standard configuration
Configuration to specification
no manual
manual german
manual english
manual french
Standard (CE-certified)
cULus-certified (with screw-terminals only)
EN 14597 (replaces DIN 3440) certified
Unit/front according to customer specification
XX
72
KS 90-1 / KS 92-1
Versions
Accessory equipment with ordering information
Description
Heating current transformer 50A AC
PC-adaptor for the front-panel interface
Standard rail adaptor
Operating manual
Operating manual
Operating manual
Operating manual
Interface description Modbus RTU
Interface description Modbus RTU
BlueControl (engineering tool)
BlueControl (engineering tool)
BlueControl (engineering tool)
KS 90-1 / KS 92-1
73
German
English
French
Russian
German
English
Mini
Basic
Expert
Order no.
9404-407-50001
9407-998-00001
9407-998-00061
9499-040-62918
9499-040-62911
9499-040-62932
9499-040-62965
9499-040-63718
9499-040-63711
Download www.pma-online.de
9407-999-11001
9407-999-11011
Technical data
10 Technical data
INPUTS
PROCESS VALUE INPUT INP1
Resolution:
Decimal point:
Dig. input filter:
Scanning cycle:
Measured value
correction:
> 14 bits
0 to 3 digits behind the decimal
point
adjustable 0,000...9999 s
100 ms
2-point or offset correction
> 14 bits
100 ms
Thermocouples
r Table 1 (page 77 )
Internal and external temperature compensation
1 MW
1 mV/W
Input resistance:
Effect of source resistance:
Measuring range:
Scaling:
0...50mA AC
adjustable -1999...0.000...9999 A
Sensor current:
Configurable output action
Thermocouple to specification
Measuring range -25...75mV in conjunction with
the linearization can be used for connecting
thermocouples which are not included in Table 1.
Potentiometer
r Table 2 (page 77 )
Connection:
Lead resistance:
Input circuit monitor:
2-wire
max. 30 Ohm
Break
> 14 bits
100 ms
Resistance thermometer
r Table 2 (page 77 )
Connection:
Lead resistance:
Input circuit monitor:
0...4500 Ohm
16
r Table 3 (page 77 )
5V
100 mA
74
KS 90-1 / KS 92-1
Technical data
Nominal voltage
Current sink (IEC 1131 type 1)
Logic 0
Logic 1
Current requirement
24 V DC external
-3...5 V
15...30 V
approx.. 5 mA
Power:
As analog outputs OUT3 or OUT4 and transmitter supply UT are connected to different
voltage potentials, an external galvanic connection between OUT3/4 and UT is not permissible
with analog outputs.
GALVANIC ISOLATION
Relay OUT1
Relay OUT2
Relay OUT3
Relay OUT4
OUTPUTS
RELAY OUTPUTS OUT1...OUT4
Note:
If the relays operate external contactors, these
must be fitted with RC snubber circuits to manufacturer specifications to prevent excessive
switch-off voltage peaks.
KS 90-1 / KS 92-1
0...approx.22mA
500 W
no effect
22 mA (0.1%)
40 mA (0.2%)
Voltage output
0/2...10V configurable
Signal range:
Min. load:
Load effect:
Resolution:
Accuracy
0...11 V
2 kW
no effect
11 mV (0.1%)
20 mV (0.2%)
22 mA / 13 V
Output power:
Contact type:
Max.contact rating:
0/4...20 mA configurable.
Signal range:
Max. load:
Load effect:
Resolution:
Accuracy
Safety isolation
Function isolation
Mains supply
Current output
11 bits
75
0/ 20 mA
0/> 13 V
POWER SUPPLY
Dependent of order:
AC SUPPLY
Voltage:
Frequency:
Power consumption
90...260 V AC
48...62 Hz
approx. 10 VA
UNIVERSAL SUPPLY 24 V UC
AC voltage:
Frequency:
DC voltage:
Power consumption:
20.4...26.4 V AC
48...62 Hz
18...31 V DC class 2
approx.. 10 VA
Technical data
BEHAVIOUR WITH POWER FAILURE
Electromagnetic compatibility
GENERAL
BLUEPORT FRONT INTERFACE
Connection of PC via PC adapter (see "Accessory equipment"). The BlueControl software is
used to configure, set parameters and operate
the device.
ENVIRONMENTAL CONDITIONS
Protection modes
Front panel:
Housing:
Terminals:
IP 65 (NEMA 4X)
IP 20
IP 00
Housing
Material:
Flammability class:
Safety test
Complies with EN 61010-1 (VDE 0411-1):
Overvoltage category II
Contamination class 2
Working voltage range 300 V
Protection class II
Certifications
Type tested to EN 14597 (replaces DIN
3440)
With certified sensors applicable for:
w Heat generating plants with outflow
temperatures up to 120C to DIN 4751
w Hot-water plants with outflow temperatures
above 110C to DIN 4752
w Thermal transfer plants with organic transfer
media to DIN 4754
w Oil-heated plants to DIN 4755
Permissible temperatures
For specified accuracy:
Warm-up time:
For operation:
For storage:
0...60C
15 minutes
-20...65C
-40...70C
cULus-certification
(Type 1, indoor use)
File: E 208286
Electrical connections
w flat-pin terminals 1 x 6.3mm or 2 x 2.8mm to
Humidity
75% yearly average, no condensation
DIN 46 244 or
10...150 Hz
1g or 0.075 mm
2g or 0.15 mm
15g
11ms
76
KS 90-1 / KS 92-1
Technical data
Mounting
Panel mounting with two fixing clamps at top/ bot- Operating manual
tom or right/left, high-density mounting possible
Fixing clamps
Mounting position:
Weight:
uncritical
0.27kg
Measuring range
-100...900C
-100...1200C
-100...1350C
-100...1300C
0...1760C
0...1760C
-200...400C
0...2315C
0...2315C
-100...1000C
0(100)...1820C
Accuracy
-148...1652F
2K
-148...2192F
2K
-148...2462F
2K
-148...2372F
2K
32...3200F
2K
32...3200F
2K
-328...752F
2K
32...4199F
2K
32...4199F
2K
-148...1832F
2K
32(212)...3308F 2K
Resolution ()
0.1 K
0.1 K
0.2 K
0.2 K
0.2 K
0.2 K
0.05 K
0.4 K
0.4 K
0.1 K
0.3 K
Accuracy
1K
1K
2K
2K
0.1 %
Resolution ()
0.1K
0.1K
0.1K
0.05K
0.01 %
* Or special
**Measuring range 150C with reduced lead resistance. Max. 160 [ for meas. and lead
resistances (150C = 157,33 [).
KS 90-1 / KS 92-1
Input impedance
~ 110 kW
? 1MW
? 1MW
77
Accuracy
0.1 %
0.1 %
0.1 %
Resolution ()
0.6 mV
6 mV
60 mV
Safety hints
11 Safety hints
This unit was
tested before delivery and passed the tests required by test schedule.
To maintain this condition and to ensure safe operation, the user must follow
the hints and warnings given in this operating manual.
The unit is intended exclusively for use as a measurement and control instrument in technical installations.
a IfWarning
the unit is damaged to an extent that safe operation seems impossible, the unit
must not be taken into operation.
ELECTRICAL CONNECTIONS
The electrical wiring must conform to local standards (e.g. VDE 0100).
The input measurement and control leads must be kept separate from signal
and power supply leads.
The switch or circuit-breaker must be installed near by the controller and the
user must have easy access to the controller.
COMMISSIONING
Before instrument switch-on, check that the following information is taken into
account:
w Ensure that the supply voltage corresponds to the specifications on the type label.
w All covers required for contact protection must be fitted.
w If the controller is connected with other units in the same signal loop, check
that the equipment in the output circuit is not affected before switch-on. If
necessary, suitable protective measures must be taken.
w The unit may be operated only in installed condition.
w Before and during operation, the temperature restrictions specified for
controller operation must be met.
78
KS 90-1 / KS 92-1
Safety hints
SHUT-DOWN
For taking the unit out of operation, disconnect it from all voltage sources and
protect it against accidental operation.
If the controller is connected with other equipment in the same signal loop, check
that other equipment in the output circuit is not affected before switch-off. If necessary, suitable protective measures must be taken.
MAINTENANCE, REPAIR AND MODIFICATION
The units do not need particular maintenance.
Warning
a When
opening the units, or when removing covers or components, live parts and
terminals may be exposed.
Before starting this work, the unit must be disconnected completely.
After completing this work, re-shut the unit and re-fit all covers and components. Check
if specifications on the type label must be changed and correct them, if necessary.
Caution
When opening the units, components which are sensitive to electrostatic discharge (ESD) can be exposed. The following work may be done only at workstations
with suitable ESD protection.
Modification, maintenance and repair work may be done only by trained and authorized personnel. For this purpose, the PMA service should be contacted.
cleaning of the front of the controller should be done with a dry or a wetted
a The
(spirit, water) handkerchief.
KS 90-1 / KS 92-1
79
Safety hints
+ Power on
FAC
FAC
Tory
1.
FAC
no
YEs
2.
When pressing the Enter key with no, the unit starts without copying the default data.
When pressing the Enter key with yEs, there are four possibilities:
FAC
FAC
COPY
FAC
COPY
8.8.8.8.
PASS
8.8.8.8.
80
KS 90-1 / KS 92-1
Safety hints
Safety
switches
1 closed
2 open
3 open
4 open
g
g
Levels
Password
any
free
free
any
none
defined
min. 1
disabled
any
Timeout
Unless a key is pressed during 10 seconds, a timeout occurs and the instruments
starts without copying the default data.
The process COPY can take several seconds.
Subsequently, the instrument changes to normal operation.
KS 90-1 / KS 92-1
81
Index
0-9
2-point correction. . . . . . . . . . . . 61
A
Alarm handling . . . . . . . . . . 26 - 27
B
Bargraph . . . . . . . . . . . . . . . . 11
BlueControl. . . . . . . . . . . . . . . 71
Bus interface
- Technical Data . . . . . . . . . . 76
C
Calibration level (CAL) . . . . . . 61 - 63
Certifications . . . . . . . . . . . . . . 76
Configuration examples
- 2-point controller . . . . . . . . . 49
- 3-point controller . . . . . . . . . 50
- 3-point stepping controller . . . . 51
- Continuous controller . . . . . . . 52
- D - Y -Off controller . . . . . . . 53
- Measured value output . . . . . . 55
- Signaller . . . . . . . . . . . . . . 48
Configuration level
- Configuration parameters . . 30 - 43
- Parameter survey . . . . . . . . . 29
Connecting diagram . . . . . . . . . . . 6
Connecting examples
- di2/3, 2-wire transmitter supply . . 8
- INP2 current transformer . . . . . . 7
- OUT1/2 heating/cooling . . . . . . 7
- OUT3 as logic output . . . . . . . 10
- OUT3 transmitter supply . . . . . . 9
- RS485 interface. . . . . . . . . . . 9
Control inputs di1, di2, di3
- Technical data . . . . . . . . . . . 74
Cooling functions
- Constant period . . . . . . . . . . 47
- Standard . . . . . . . . . . . . . . 45
- Water cooling non-linear . . . . . 46
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. . . . . . . . . . 74
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74
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11
11
11
11
11
11
11
11
11
KS 90-1 / KS 92-1
Linearization . . . . . . . . . . . . . . 68
M
Mainenance manager . . . . . . . 13 - 15
Manual tuning . . . . . . . . . . . . . 24
Modbus master . . . . . . . . . . . . . 70
Mounting. . . . . . . . . . . . . . . . . 5
O
O2-measurement . . . . . .
Offset correction . . . . . .
Optimization at the setpoint
Output OUT1
- Configuration . . . . .
- Technical data . . . . .
Output OUT2
- Technical data . . . . .
Output OUT3
- Configuration . . . . .
- Technical data . . . . .
Output OUT4
- Technical data . . . . .
Output OUT5
- Configuration . . . . .
- Technical data . . . . .
Output OUT6
- Configuration . . . . .
- Technical data . . . . .
Oxygen measurement . . .
. . . . . . 66
. . . . . . 61
. . . . . . 18
. . . . . . 36
. . . . . . 75
. . . . . . 75
. . . . . . 37
. . . . . . 75
. . . . . . 75
. . . . . . 38
. . . . . . 75
. . . . . . 38
. . . . . . 75
. . . . . . 66
P
Parameter setting level
- Parameter survey . . . . . . . . . 56
- Parameters . . . . . . . . . . 57 - 59
Power supply . . . . . . . . . . . . . . 75
R
Ramp . . . . . . . . . . . . . . . . . . 44
Resetting to factory setting . . . . 80 - 81
Resistance thermometer measuring range
. . . . . . . . . . . . . . . . . . . . . 74
KS 90-1 / KS 92-1
83
S
Safety hints . . . . . . . . . . . . 78 - 81
Safety switch. . . . . . . . . . . . . . . 5
Safety test. . . . . . . . . . . . . . . . 76
Self-tuning
- Cancelation . . . . . . . . . . . . 21
- Cancelation causes . . . . . . . . 22
SEtP. . . . . . . . . . . . . . . . . . . 58
Set-point . . . . . . . . . . . . . . . . 58
Set-point gradient. . . . . . . . . . . . 44
Set-point processing . . . . . . . . . . 44
T
Thermocouple measuring range . . . . 74
V
Versions . . . . . . . . . . . . . . 72 - 73
Voltage signal measuring range . . . . 74