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Bioresource Technology
journal homepage: www.elsevier.com/locate/biortech
Key Laboratory of Renewable Energy and Gas Hydrate, Guangzhou Institute of Energy Conversion, Chinese Academy of Sciences, Guangzhou 510640, PR China
University of Chinese Academy of Science, Beijing 100049, PR China
h i g h l i g h t s
g r a p h i c a l a b s t r a c t
SiO2ZrO2 supported Ni catalysts are attractive for hydrodeoxygenation of phenolic compounds. With
these catalysts, real phenolic compounds obtained from lignin degradation can be efciently converted
into hydrocarbons. This is meaningful to produce high-grade liquid fuels from lignin.
"
"
"
"
OH
OCH3
Ni
OH
HO
HO
HO
OCH3
H H
CH3
O
OH
HO
H3C
lignin
Zr
Si
O
Zr
O
Si
O
O
R
OH
OCH3
H2
HDO
Depolymerization
OH
OH
O
OCH3
OH
OCH3
Lignin
a r t i c l e
i n f o
Article history:
Received 21 November 2012
Received in revised form 13 February 2013
Accepted 14 February 2013
Available online 22 February 2013
Keywords:
SiO2ZrO2
Phenolic compounds
Hydrodeoxygenation (HDO)
Hydrocarbon
Lignin-derived
phenolic compounds
Hydrocarbons
a b s t r a c t
Inexpensive non-sulded Ni-based catalysts were evaluated for hydrodeoxygenation (HDO) using guaiacol as model compound. SiO2ZrO2 (SZ), a complex oxide synthesized by precipitation method with different ratio of Si/Zr, was impregnated with Ni(NO3)26H2O and calcined at 500 C. Conversion rates and
product distribution for guaiacol HDO at 200340 C were determined. Guaiacol conversion reached
the maximum at 300 C in the presence of Ni/SZ-3. When HDO reaction was carried out with real lignin-derived phenolic compounds under the optimal conditions determined for guaiacol, the total yield
of hydrocarbons was 62.81%. These hydrocarbons were comprised of cyclohexane, alkyl-substituted
cyclohexane and alkyl-substituted benzene. They have high octane number, would be the most desirable
components for fungible liquid transportation fuel.
2013 Elsevier Ltd. All rights reserved.
1. Introduction
The use of biomass is growing rapidly because of increasing
interests in renewable raw materials and zero emission (Zakzeski
et al., 2010). Typically, carbohydrate components could be converted into ethanol fuels (Aswathy et al., 2010; Singh et al.,
74
make these products more suitable as substitutes for the conventional fuels. In this work, it is desirable to use guaiacol for initial
screening since its structure is similar to the monomer of lignin
containing three types of CO bonds of CArOH, CArOCH3 and CArOCH3, then investigating the other model compounds and real lignin-derived phenolic compounds.
In the eld of HDO of oxygenated compounds, conventional
hydrodesulfurization (HDS) catalystssulded CoMo and NiMo
were explored by the majority of researchers (Bredenberg et al.,
1982; Bunch et al., 2007; Senol et al., 2007). For these HDS catalysts, in order to maintain the activity and stability, introduction
of extrinsic sulfur-containing compounds is necessary to keep the
sulfurization of these catalysts during the catalyst activation and
HDO processes, which inevitably brought about sulfur pollution
in the nal products (Bui et al., 2011a).
In order to replace sulded Mo-based catalysts and seek for
higher yield of alkanes products, noble metal-based catalysts have
also been studied extensively (Zhao et al., 2009; Bejblov et al.,
2005; Gutierrez et al., 2009). The noble metal catalysts show excellent catalytic performance in the HDO of phenolics, and the main
products are composed of saturated hydrocarbons. For example,
in a diluted phosphorous acid, Zhao et al. (2009) converted several
phenolic model compounds to alkanes with high selectivity over
carbon-supported palladium catalysts. However, employment of
the noble metal-based catalysts could signicantly raise cost. Thus,
development of an inexpensive non-sulded catalyst seems more
reasonable.
Support is another key factor determining the HDO activity of
catalysts. The pristine c-Al2O3 was previously used to hydrotreat
oxygenated compounds for producing hydrocarbons, but severe
carbon deposition was observed (Bui et al., 2011b) Moreover, alumina is known to be metastable in the presence of water, and will
partially transform into boehmite under hydrothermal conditions
(Laurent and Delmon, 1994). To overcome these aws, catalysts
supported on SiO2 (Zhao et al., 2011; Yakovlev et al., 2009), active
carbon (Yan et al., 2008), TiO2 (Bui et al., 2011b), ZrO2 (Bui et al.,
2011a,b; Kim et al., 2012), zeolites (Bejblov et al., 2005), and various mixed oxides (Zakzeski et al., 2010) have been explored in recent years. It was reported that ZrO2 allowed CoMoS catalysts to
reach relatively high catalytic activities because the ZrO2 support
appears to favor activation of O-compounds on surface (Bui et al.,
2011b; Yakovlev et al., 2009). In addition, the carbon deposition
on the ZrO2-supported catalyst was lower than that of the sulded
CoMo/Al2O3 catalyst (Gutierrez et al., 2009). However, the texture
of ZrO2 is very poor. This is unfavorable for the improvement of
catalytic performance. The addition of SiO2 into ZrO2 may overcome this disadvantage. The interaction of ZrO2 and SiO2 can lead
to some unique physical and chemical properties (Dang et al.,
1995).
Herein, we report the effectiveness of the non-noble and nonsulded catalyst for the conversion of lignin-derived phenolic compounds into hydrocarbons. The binary SiO2ZrO2 was synthesized
as a support, and then the novel catalysts were prepared using
the pristine transition metal Ni as active component. Our strategy
was to convert the model compounds and real lignin-derived phenolic compounds into hydrocarbons via one pot method.
2. Methods
2.1. Catalyst preparation
A series of SiO2ZrO2 supports with different molar ratio of Si/Zr
were prepared with the following method. Appropriate amounts of
Na2SiO39H2O and ZrOCl28H2O were dissolved in distilled water
respectively. With continuous stirring, solution of ammonium ni-
trate was added dropwise into the solution of Na2SiO3 until its
pH reached an approximate value of 8.0, by which the Si(OH)4 precipitate was prepared. According to the similar procedure, the
Zr(OH)4 precipitate was prepared using ammonia as precipitator.
These two kinds of precipitates were mixed and whisked. The
mixed precipitate was aged for 12 h at the temperature of 75 C.
Subsequently, the precipitate was ltered and washed with distilled water to remove chloride ions completely. Solid obtained
was dried overnight at 120 C and then calcined at 500 C for 5 h,
by which the complex oxide was prepared. These samples are designated as SZ-n (n is the molar ratio of Si/Zr). Pure ZrO2 was prepared using the same method.
An appropriate amount of nickel nitrate was dissolved in a predetermined volume of distilled water based on the amount of the
supports, followed by agitating and evaporating to dryness. The solid that remained was dried in air at 120 C overnight and then calcined at 500 C for 5 h. The Ni loading was 10 wt.% for all catalysts
tested in this work. These catalysts were designated as Ni/SZ-n.
The catalysts were crushed, sieved through 75125 lm mesh,
and reduced at 500 C in a ow of reducing gas (5% H2 + 95% N2)
before use.
75
The HDO catalytic reactions of phenolic compounds were carried out in a 500 ml stainless autoclave equipped with an electromagnetic driven stirrer. For each run, catalyst (1.5 g), reactants
(10.0 g) and solvent (dodecane, AR, 99% 100.0 g) were loaded in
the autoclave. After displacing air, the reactor was pressurized with
H2 to 5.0 MPa. The autoclave was heated to a desired reaction temperature, while the reagents were vigorously stirred at a rate of
800 rpm. Liquid samples were withdrawn from the reactor on line
for subsequent off-line analysis. Each experiment of HDO catalytic
reaction was repeated twice. Data are the average of results from
two runs.
The reactants, including phenol, guaiacol, cresol, eugenol, transanethole and vanillin are commercial agents (AR grades, P98%,
Sinopharm Chemical Reagent Co. Ltd.). The mixtures of model
compound were comprised of phenol (1.0 g), guaiacol (5.0 g), cresol (1.0 g), eugenol (1.0 g), trans-anethole (1.0 g) and vanillin
(1.0 g). The lignin-derived phenolic compounds were obtained
from the degradation of alkali lignin.
2.5. Products analysis
For the HDO reactions of model compound, quantitative analysis of liquid products were performed by gas chromatography (GC)
(SHIMADZU GC2010 with a ame ionization detector (FID) and a
DB-5 column, 30 m 0.25 mm 0.1 lm, N2 as carrier gas with
99.995% purity), with commercial standard reagents as external
standards. The vaporization temperature was 250 C, and the oven
temperature program ranged from 50 to 250 C at the rate of
5 C min1.
Conversions of model compounds and product selectivity were
calculated based on the formulas:
mreactantin mreactantout
100%
mreactantin
mC P
100%
C p Selectivity% P
mC P
Conersion%
1
2
mass balance=%
Table 1
Porous structure characterization of different catalysts.
Catalysts
DP* (nm)
Ni/ZrO2
Ni/SZ-1
Ni/SZ-3
Ni/SZ-5
6.21
221.6
228.8
230.0
11.7
12.3
16.1
0.064
0.69
0.69
0.71
41.4
12.5
12.1
12.3
50.7
29.9
29.3
29.0
76
Table 2
Conversion of guaiacol over different catalysts.
Entry
Catalysts
Conversion [%]
1
2
3
4
5
6
ZrO2
Ni/ZrO2
SZ-3
Ni/SZ-1
Ni/SZ-3
Ni/SZ-5
4.3
43.8
9.2
86.2
100
81.5
77
Fig. 2. Conversion and product selectivity for guaiacol HDO at different reaction
time. Reaction condition: Catalyst: Ni/SZ-3, T = 300 C, PH2 = 5.0 MPa.
Anisole was rarely mentioned in literatures as a reaction intermediate or product (Bui et al., 2011a,b; Zhao et al., 2009). In this
case, anisole was detected in reaction products. It could be speculated that anisole was formed from guaiacol via hydrogenolysis of
the CArOH bond. Theoretically, the CArOH could be activated easily by the active sites of catalyst surface due to the minimal steric
hindrance effect. However, the bond energy of CArOH is the strongest among the three types of CO bonds of guaiacol molecule.
Hence, the dehydroxylation route (route of (a) in Supplemental
Fig. S4).
It was reported that the oxygenated compounds containing polar CO bond would be adsorbed on the acid sites much more
strongly than less or no polar hydrocarbons (Fogassy et al.,
2011). For the guaiacol molecule, the CArOCH3 bond was activated
on the acidic sites of support surface, which cleaved heterolytically,
then the positively charged methyl group could be transferred to
aromatic ring, and the methyl-catechol formed (route of (d) in Supplemental Fig. S4) (Bui et al., 2011a). The methylcatechol was detected in the products of guaiacol HDO over support of SZ-3.
Methylcatechol could be transformed into toluene via two dehydroxylation reaction successively. And the toluene could be further
hydrogenated to form methylcyclohexane.
Summarizing the above discussion, it could be inferred that
dehydroxylation, demethoxylation, demethylation and transmethylation reaction might be parallel competing reactions at the rst
reaction step during the course of guaiacol HDO. In addition, the
selectivities of all detected intermediates were relatively low; none
of them was in excess of 10%. This result suggests that the rst reaction step is the rate-determining step for HDO reaction. The subsequent hydrogenation and dehydration of intermediates are faster,
and these intermediates would be converted into products quickly.
3.4. Effects of temperature, catalyst reusabitity on HDO of guaiacol
Reaction temperature has a pronounced effect on conversion and
product distributions (Table 3). In the investigated temperature
range, the conversion of guaiacol varied obviously with reaction
temperature over Ni/SZ-3 catalyst. However, despite the same guaiacol conversions were obtained at 300 and 340 C respectively, the
product distributions are clearly different. The selectivity for cyclohexane at 340 C is lower compared with the result obtained at
300 C, and the selectivity for benzene and toluene is relatively high
at 340 C. Moreover, bicyclic compounds appeared in the products
at 340 C, although minor. This implies that the intermolecular polymerization occurred at higher temperature. Phenolic mixtures tend
to polymerize (Zhao et al., 2009). The formed polymers might deposit on catalyst surface and cause deactivation.
There is only a slight weight loss in the TG curve of the Ni/SZ-3
catalyst used at 300 C (Supplemental Fig. S5). However, there is
Table 3
Conversion of guaiacol and product selectivity at different temperature.
Catalyst
Ni/SZ-3
Temperature [C]
Conversion [%]
200
14.6
250
67.3
0.7
21.3
3.2
7.7
1.1
1.8
27.5
36.7
1.1
93.3
1.7
0.9
0.6
0.7
1.7
300
100
0.2
96.8
1.6
1.1
0.3
340
100
6.3
60.2
1.8
0.5
0.9
10.3
18.4
1.6
78
Table 4
The main components of lignin-derived phenolic compounds and their HDO products.*
Lignin-derived phenolic compounds
HDO products
Components
Content /%
Components
Yield/%
Cyclohexanol
Methylcyclopentanone
Phenol
Trimethylbenzene
Methylphenol (o,m,p)
Guaiacol
Dimethylphenol
Tetramethylbenzene
Ethylphenol
Methyl-guaiacol
Trimethylphenol
Isopropylphenol
Ethylmethylphenol
Trimethylanisole
Tetramethylphenol
5-Isopropyl-2-methylphenol
Propylanisole
4-Propyl-2-methylphenol
Eugenol
2-(1,1-Dimethylethyl)-4-methyl-phenol
Trimethylnaphthalene
Phenanthrene and its derivatives
Total
0.94
0.47
1.20
0.12
4.48
17.50
11.3
0.42
0.23
1.97
9.58
0.47
3.97
2.02
1.76
1.32
6.44
3.42
0.38
2.20
0.41
4.57
75.17
62.81
54.99
17.09
7.13
11.65
2.31
6.38
4.33
3.36
1.68
1.06
7.82
0.53
1.26
4.94
1.09
8.23
5.60
2.63
more than 14% weight loss for the catalyst used at 340 C. The weight
loss (approximately 5 wt.%) below 250 C may be attributed to the
removal of water and residual organics absorbed in the catalyst.
The weight loss (about 6.2 wt.%) between 250 and 360 C may be
attributed to the combustion/decomposition of residual polymer
deposited on the catalyst surface. The weight loss (about 3 wt.%)
above 360 C may be attributed to the combustion of cokes deposited
on catalyst surface. The weight loss for the catalyst used at 340 C
was higher than that of catalyst used at 300 C, which strongly suggests that higher reaction temperature could result in the formation
of polymers and cokes. Though guaiacol was converted completely at
340 C, a large part of guaiacol was converted into polymers, which
were the precursors of cokes and carbon deposit.
To investigate the recyclability of catalyst, a batch of Ni/SZ-3
was used repeatedly for guaiacol HDO at 300C and under initial
pressure of H2 5.0 MPa. The guaiacol conversions for four runs
were 100%, 91.1%, 89.8%, and 86.5%, respectively. A signicant drop
in conversion of guaiacol was observed after the catalyst was reused only once. And then the conversions decreased slightly in
the following two runs.
The repeatedly used catalyst was also analyzed by TG method.
Compared the TG curve with the catalyst used only once, the
weight loss increased inconspicuously while the catalyst was reused four times (Supplemental Fig. S5). This result may strongly
suggest that the catalyst show excellent resistance to coking formation. SZ mixed oxide exhibits excellent amphoteric character
as discussed previously. The amphoteric character of support could
inhibit coke formation (Bui et al., 2011b; Klicpera and Zdrazil,
2002). This conclusion was further conrmed by Yang et al.
(2009) through phenol HDO over CoMo catalysts supported on basic materials such as MgO, in which the reaction temperature is
relatively high (380450 C).
were carried out over Ni/SZ-3 catalyst at 300 C. The results were
presented in Supplemental Table S1. Phenol, o-cresol, eugenol
and trans-anethole were completely converted. In the products
of phenol and cresol HDO reaction, the selectivities of cyclohexane
and methyl-cyclohexane were 97.8%, 92.5%, respectively. For the
HDO reaction of eugenol and trans-anethole, propylcyclohexane
was the dominant product. In addition, a spot of 1-methyl-2-propylcyclopentane and 1-methyl-3-propylcyclohexane were also detected in the HDO products. Vanillin was tested under the same
conditions. 83% conversion was achieved with a selectivity of
30.7% cyclohexane, 64.9% methylcyclohexane, and 4.4% toluene.
Partial of vanillin might be converted into guaiacol due to the
decarbonylation under cracking condition (Samolada et al., 2000),
which might be the origin of the cyclohexane.
The HDO of mixtures was also investigated over Ni/SZ-3 catalysts at 300 C. Most of the phenolic compounds were converted
into cycloalkanes. The main products were cyclohexane, methylcyclohexane and propyl-cyclohexane correspondingly. And the
isomerized products, such as dimethylcyclopentane and 1methyl-2-propylcyclopentane, account for only a few. These results were similar to the results in the HDO of single phenolic compound, correspondingly. Interactions between components in the
mixture were not observed.
Summarizing the HDO reactions for the tested phenolic compounds, we found that these model compounds could be effectively converted into cyclic alkanes with high yields, which
suggests that the catalytic conversion routine of phenolic compounds HDO would be highly atom economic and energy efcient,
and also suggest that the Ni/SZ-3 catalyst can be applied widely for
diverse phenolic compounds conversion.
79
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