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1. INTRODUCTION
More and more chimneys are required to carry vertically and discharge to the atmosphere gaseous
products of combustion, chemical waste gases, exhaust air, etc.
There are several types of steel chimneys
self-supporting chimney
guyed chimney
stayed chimney (on a supporting column)
bracketed chimney (on a nearby building).
This lecture covers only self-supporting chimneys. The principles of calculation which are given
here would have to be modified for application to other types of chimney.
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In double-skin or multi-flue chimneys, it is recommended that the liners are allowed to deform
independently from the structural shell. If they are not independent the effects of structural
deformations of the structural shell on the behaviour of the liners should be studied.
The mechanical properties and the chemical composition of structural steels should comply with the
European Standard EN 10025 [1].
For high temperatures, the yield stress and the Young's modulus of steel are modified as shown in
Section 2.5.
In order to limit the corrosion allowances (see Section 2.6) stainless or alloy steels should be used.
Ordinary stainless steels have poor corrosion resistance in the presence of condensing sulphuric or
other acids and are therefore not recommended in chimneys burning fuels containing sulphur under
conditions of medium or high chemical load. They are acceptable when steel temperature is less than
65C and acid concentration is less than 5%.
Where it is not possible to avoid high chemical loads, the use of high nickel alloy steels is a solution.
2. ACTIONS
2.1 Permanent Load
The permanent load includes the weight of all permanent parts, i.e. shell, fittings, linings, flues, and
insulation and any permanent equipment.
2.3 Wind
The calculation of the wind actions is described according to the Model Code for Steel Chimneys
edited by CIC.IND [2].
2.3.1 Basic wind speed Vb
The basic wind speed, corresponding to the chimney site, is defined as the mean hourly speed at 10m
above ground level in open country which occurs once every 50 years. Although steel chimneys are
normally replaced after a shorter period than 50 years, the basic recurrence period is taken as 50
years and the factor of safety is determined according to a design life period (20 years for instance).
The determination of the factor of safety according to a design life period is not discussed further in
the present lecture.
2.3.2 Design wind speed
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The design wind speed at level z above ground is obtained from the basic wind speed Vb multiplied
by three factors:
V (z) = Vb k(z) kt ki... (m/s)
where
* k(z) is the height factor: k(z) = max [1 , (z/10)]
is equal to 0,14 if the chimney is erected in open terrain or projects well above the
surrounding buildings.
* kt is the topographical factor:
kt is generally fixed by the contract. The following method for the determination of kt is
valid for situations in which the chimney (height h above its foundation) is erected on a
hill or escarpment which is described by:
u : the upwind slope 0,05
d : the downwind slope 0,05
U : the horizontal length of upwind slope
Then kt = 1 + 1,2 E [1 - x/UE - h/UE] 1
where:
x is the distance of the chimney from the crest of the escarpment
E = u and UE = U if u < 0,3
E = 0,3 and 3,3 UE = U u if u > 0,3
* ki is the interference factor:
- if the height of the interferance object is less than half the chimney height: ki = 1
- if the interference object is an almost cylindrical structure:
ki = 1,25 - a (0,15/9d') for 6d a 15 d
ki = 1 for a > 15 d
where
a is the distance of chimney from the interference object
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G=
(1 + 2 g i)
with T =
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=
if connections are executed by ordinary bolts:
=
if a lining is continuously attached to the shell:
=
where
V is the design wind speed at the top of the chimney
t is the thickness of the wall in the top third (equivalent thickness in the case of lined chimneys
calculated as the total mass per square metre divided by 7850 kg/m3
2.3.5 Vortex shedding
Forces due to vortex shedding cause a response of the chimney perpendicular to the wind direction.
Important amplitudes occur when the shedding frequency coincides with a structural frequency.
Vortex shedding occurs at the critical wind speed:
Vcr = f1 d/St
where
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St is the Strouhal number, equal to 0,2 if there is no interference object nearer to the chimney than 15
times its diameter.
If there is a cylindrical interference object - diameter d' - at a distance a which is smaller than 15 d
from the chimney, the Strouhal number decreases to:
St 0,1 + 0,1
If a is smaller than 6d, wind tunnel tests are necessary.
Vortex shedding can be neglected if the critical wind speed exceeds 1,2 times the maximum design
speed at the top of the chimney.
If not, the amplitude y of the movement of the top of the chimney in the cross-wind direction is
calculated as follows:
= F (K)
where:
d1 is the diameter of shell averaged over the top third of its height
K=
with mo =
where
x1 (z) is the mode shape of the first resonance frequency.
is the damping ratio calculated from Section 2.3.4 with V=0
Table 1 Values of
K
= F (k)
0,47
Re < 6.105
-0,23 K + 0,565
6.105 Re
3.106
-0,28 K + 0,565
3.106 < Re
-0,24 K + 0,285
0,70
0,86
1,27
- 1,33 K +
1,723
- 1,465 K +
1,585
-0,609 K +
0,458
0,032
0,032
0,032
Bending moments are calculated from the first mode shape normed on y at the top of the
chimney
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2.3.6 Ovalling
The uneven wind pressure distribution around the circumference of a circular cylinder causes
bending moments in vertical cross-sections of the shell:
Mmax = 0,09 W5 sec (z) d2 (z) ... (N)
where
W5 sec is the pressure averaged over 5 seconds:
/ 2 ... (N/m2)
To avoid ovalling vibrations caused by vortex excitation resulting in amplified bending moments, the
use of stiffening rings is suggested.
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fy.T = fy
When a chimney is restrained from adopting a distorted shape under differential expansion, bending
stresses are introduced in the shell.
Stresses are high when a single unlined chimney carries gases from several sources at different
temperature or when a single side entry source introduces gases at high temperature. In addition, the
resulting differential steel temperature introduces secondary thermal stresses. Typically restraint
occurs in bracketed, stayed or guyed chimneys.
For bare steel chimneys, the metal temperature can be assumed to be midway between ambient air
temperature and that of the flue gas over the range of flue gas velocity 5 - 15m/s.
Chemical load
< 65C
high
not recommended
65C - 345C
low
1mm
1mm
medium
2mm
4mm
high
not recommended
low
1mm
> 345C
Design life
10 yrs
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20 yrs
1mm
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The thickness of steel shell is, in the same way, increased by an external corrosion allowance as
follows:
Exposure
Design life
10 yrs
20 yrs
nil
1mm
nil
1.5 mm
1,5mm
3mm
1mm
2mm
nil
nil
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= (fy/ cr)0,5
cr = 0,605 Et/r
E is the Young's modulus of steel at design temperature
t is the corroded shell thickness
r is the radius of shell for the section considered.
=
N and M are in relation with maximal imperfection Wmax of the shell (see Section 5)
If Wmax is less than 0,04
N =
N =
, then:
M = 0,189 + 0,811 N
If Wmax is between 0,04
and 0,08
, then:
(2)
<
where x* = N* + M*
y* is the factored bending stress due to ovalling
T* is the factored shear stress.
exceeds 0,6,
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The deflection due to vortex shedding should not be greater than 0,3 d from centreline.
R = 1,10 if the steel temperature is less than 200C;
R = 1,32 if temperature is more than 200C.
R is given by the following equation:
log R = -
log N + C
where A = 3,5
Vcr is the critical wind speed for vortex shedding
Vh is the design wind-speed at the top of the chimney
m = 3 for N 5.107 and m = 5 for N > 5.107
C = log [cat] + 2,1
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where [cat] is the category number of the constructional detail for which the fatigue check is
required, see Eurocode 3 [3].
6. CONCLUDING SUMMARY
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There are several types of steel chimney, the main ones being self-supporting, guyed, stayed
(on a supporting column) and bracketed (on a nearby building).
Self-supporting chimneys may consist of a bare steel shell, a double skin in which the steel is
internally covered with a liner, or multi-flue chimneys in which the steel shell contains several
liners.
Actions which have to be taken into account in the design of self-supporting chimneys include
permanent and dust loads, wind loads including vortex shedding and ovalling, earthquake
loading and thermal and chemical effects.
In some cases the effects of uneven wind pressure distribution and vortex shedding may have
to be limited by the use of stiffening rings or aerodynamic stabilisers. Chemical effects require
the use of an appropriate corrosion allowance on the thickness of the steel shell.
Verification of design requires checks of load resistance (strength and stability), serviceability
and fatigue.
Specific consideration in the detail design is required concerning connections, large apertures
and anchors at the base.
7. REFERENCES
[1] BS EN 10025, 1990, Hot Rolled Products of Non-Alloy Structural Steels and their Technical
Delivery Conditions, British Standards Institution, London.
[2] Model Code for Steel Chimneys
CIC.IND (Comit International des Chemines Industrielles).
[3] Eurocode 3: "Design of Steel Structures": ENV 1993-1-1: Part 1.1: General Rules and Rules for
Buildings, CEN, 1992.
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