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PROCESS CONDITIONS
Solid Components at 303.15 K
Total Mass Flow Rate
10987.18592 kg/day
Mass of BaSO4
6776.159157 kg/day
Mass of ZnO
50.07507506 kg/day
Mass of ZnS
3188.78078 kg/day
50 0C
323.15 K
125 0C
398.15 K
Air at 523.15 K
Mass Flow Rate
1269266300 kg/day
1.0407388 kJ/kg-K
515 0C
788.15 K
335 0C
608.15 K
For the calculation of wet bulb temperature, for spray dryers, Nt is in general between 0.25 to 1. (Land,
2012). Assume the value of Nt =1
= ln (
)
1 = ln (
788.15
)
608.15
= 503.3941928
Calculating the logarithmic mean temperature difference:
=
1 + 2 323.15 + 398.15
=
2
2
= 360.65
Using Perrys Handbook Cp solid components @ 360.65 K: (Perry & Green, 2008)
Cp of BaSO4
6.144707242 kJ/kg-K
Cp of ZnO
2.445455874 kJ/kg-K
Cp of ZnS
2.709484455 kJ/kg-K
1 = ( )
1 = (6776.159157
kJ
) (6.144707242
) (398.15 323.15)
kg K
+ (50.07507506
+ (3188.78078
kJ
) (2.445455874
) (398.15 323.15)
kg K
kJ
) (2.709484455
) (398.15 323.15)
kg K
3717841.093
= 154910.0455
ii. Sensible heat to raise the temperature of water from initial (30 C) to vaporization temperature (50C
323.15 K)
Using Perrys Handbook, Cp of liquid water
2 = ( )
Cp
323.15 K
4.185257778 kJ/kg K
2 = (972.1709048
2 = 203439.292
kJ
) (4.185257778
) (373.15 323.15)
kg K
= 8476.637168
Latent heat
373.15 K
2258.234 kJ/kg
3 = ().
3 = (971.6848193
3 = 2194291
kJ
) (2258.234 )
kg
= 91428.80268
iv. Sensible heat to raise temperature of water from vaporization temperature to final product temperature
(1250C):
Solving for the calorific temperature of solid component:
=
1 + 2 373.15 + 398.15
=
= 385.65 = 112.50
2
2
Cp
385.25 K
4.235077 kJ/kg K
4 = ( ).
4 = (972.1709048 971.6848193)(4.235077)(398.15 373.15)K
4 = 51.46523735
= 2.144384889
Using Ambient Temperature of 26 C and RH = 89% (Yesterday's and last week's weather in manila, 2015)
Using Psychometric Chart from Perrys Chemical Engineers Handbook:
Humidity = 0.01901 kg of water per kg of dry air
Taking the humid heat of Air:
= 1.005 + 1.88
= 1.005 + 1.88(0.01901)
= 1.0407388
6115623.547
=
=
1.0407388 (788.15 608.15)
= 1057721917
971.6848193
kg water
+ 0.01901
1057721917
kg air
= 00.019010919
kg water
kg air
Allotting an allowance of 20%, for the possible heat losses and due to startup, shutdown and cleaning:
(Land, 2012)
= 1.20 (1057721917
= 1269266300