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2010 Caterpillar
All Rights Reserved
KEBU7506-01
September 2001
Operation and
Maintenance
Manual
CS-531D, CP-533D and CS-533D
Vibratory Compactors
AFC1-Up (Machine)
AGH1-Up (Machine)
AET1-Up (Machine)
76
Maintenance Section
Maintenance Interval Schedule
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When Required
Battery - Recycle .................................................. 80
Cab Air Filter - Clean/Replace .............................. 82
Circuit Breakers - Reset ........................................ 83
Cutting Edges (Leveling Blade) - Inspect/
Replace ............................................................... 93
Drum Cooling Oil - Change ................................... 94
Drum Scrapers - Inspect/Adjust/Replace .............. 95
Engine Air Filter Primary Element Clean/Replace .................................................. 101
Engine Air Filter Secondary Element - Replace .. 102
Ether Starting Aid Cylinder - Replace ................. 109
Fuel System - Prime ........................................... 112
Fuel System Water Separator - Drain ................. 116
Fuses - Replace .................................................. 119
Oil Filter - Inspect ................................................ 126
Radiator Core - Clean ......................................... 126
Wheel Nuts - Tighten .......................................... 131
Window Washer Reservoir - Fill .......................... 132
Window Wiper - Inspect/Replace ........................ 132
Windows - Clean ................................................. 132
118
125
127
129
77
Maintenance Section
Maintenance Interval Schedule
Every 3 Years
Seat Belt - Replace ............................................. 127
78
Maintenance Section
Air Conditioner - Test
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Illustration 144
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Illustration 143
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79
Maintenance Section
Axle Oil Sample - Obtain
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Illustration 145
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Illustration 147
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Battery - Clean/Check
SMCS Code: 1401-535
Illustration 148
Illustration 146
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80
Maintenance Section
Battery - Recycle
Illustration 149
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Illustration 150
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Illustration 151
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Battery - Recycle
SMCS Code: 1401-561
Always recycle a battery. Never discard a battery.
Always return used batteries to one of the following
locations:
A battery supplier
An authorized battery collection facility
Recycling facility
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81
Maintenance Section
Belts - Inspect/Adjust/Replace
Illustration 152
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Alternator Belt
Belts - Inspect/Adjust/Replace
SMCS Code: 1357-025; 1357-040; 1357-510
Your engine can be equipped with a water pump
belt, with a fan drive belt and with accessory drive
belts. Your engine can also be equipped with an
alternator belt. For maximum engine performance
and maximum utilization of your engine, inspect
the belts for wear and for cracking. Check the belt
tension. Adjust the belt tension in order to minimize
belt slippage. Belt slippage will decrease the belt
life. Belt slippage will also cause poor performance
of the alternator and of any driven equipment.
If new belts are installed, recheck the belt
adjustment after 30 minutes of operation. If two belts
or more are required for an application, replace the
belts in belt sets. If only one belt of a matched set
is replaced, the new belt will carry more load. This
is due to the fact that the older belts are stretched.
The additional load on the new belt could cause the
new belt to break.
Illustration 153
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82
Maintenance Section
Cab Air Filter - Clean/Replace
Illustration 155
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Illustration 154
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Illustration 156
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83
Maintenance Section
Circuit Breakers - Reset
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Illustration 158
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84
Maintenance Section
Cooling System Coolant (DEAC) - Change
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Illustration 161
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Illustration 159
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85
Maintenance Section
Cooling System Coolant (ELC) - Change
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Illustration 162
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86
Maintenance Section
Cooling System Coolant (ELC) - Change
NOTICE
Mixing Extended Life Coolant (ELC) with other
products reduces the effectiveness of the coolant
and shortens coolant life. Use only Caterpillar products or commercial products that have passed the
Caterpillar EC-1 specifications for premixed or concentrate coolants. Use only Caterpillar Extender with
Caterpillar ELC. Failure to follow these recommendations could result in the damage to cooling systems
components.
If ELC cooling system contamination occurs, refer to
Operation and Maintenance, Extended Life Coolant
(ELC) under the topic ELC Cooling System Contamination.
Drain the coolant whenever the coolant is dirty.
Drain the coolant when foam is observed.
1. Stop the engine. Allow the cooling system to
cool completely.
Illustration 165
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Illustration 163
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Illustration 164
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87
Maintenance Section
Cooling System Coolant Additive (DEAC) - Add
NOTICE
Excessive additive (greater than the recommended
6% initial fill) together with concentrations of antifreeze
greater than 60% cause deposits to form and can result in radiator tube blockage and overheating.
Use 8T-5296 Test Kit in order to check the
concentration.
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Illustration 167
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Illustration 168
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88
Maintenance Section
Cooling System Coolant Extender (ELC) - Add
Illustration 169
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Illustration 170
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89
Maintenance Section
Cooling System Coolant Sample - Obtain
NOTICE
Care must be taken to ensure that fluids are contained
during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to
collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.
Refer to Special Publication, NENG2500, Caterpillar
Tools and Shop Products Guide for tools and supplies
suitable to collect and contain fluids on Caterpillar
products.
Dispose of all fluids according to local regulations and
mandates.
Illustration 171
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Illustration 172
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90
Maintenance Section
Cooling System Level - Check
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Illustration 174
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Illustration 175
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Illustration 177
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91
Maintenance Section
Cooling System Pressure Cap - Clean/Replace
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Illustration 179
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92
Maintenance Section
Cooling System Water Temperature Regulator - Replace
Illustration 182
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Illustration 180
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NOTICE
Since Caterpillar engines incorporate a shunt design
cooling system, it is mandatory to always operate the
engine with a water temperature regulator.
Depending on load, failure to operate with a water temperature regulator could result in either an overheating
or an overcooling condition.
NOTICE
If the water temperature regulator is installed incorrectly, it will cause the engine to overheat.
6. Install a new water temperature regulator. Orient
the regulator in the same manner as the old
regulator. Install a new gasket. Install the water
temperature regulator housing.
Illustration 181
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93
Maintenance Section
Crankshaft Vibration Damper - Inspect
Illustration 185
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Illustration 183
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94
Maintenance Section
Drum Cooling Oil - Change
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Illustration 186
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95
Maintenance Section
Drum Scrapers - Inspect/Adjust/Replace
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Adjust
Flexible Scrapers
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Steel Scrapers
Illustration 190
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96
Maintenance Section
Drum Support Oil - Change
Adjust
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Adjust
Illustration 193
Illustration 191
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Illustration 192
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Illustration 194
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97
Maintenance Section
Drum Support Oil - Check
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Illustration 196
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98
Maintenance Section
Eccentric Weight Housing Oil - Change
Illustration 197
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Illustration 199
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Illustration 198
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Illustration 200
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99
Maintenance Section
Eccentric Weight Housing Oil - Change
Illustration 201
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Illustration 203
Illustration 204
Illustration 202
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Illustration 205
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100
Maintenance Section
Eccentric Weight Housing Oil - Change
Illustration 208
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Illustration 206
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Illustration 207
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101
Maintenance Section
Engine Air Filter Primary Element - Clean/Replace
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pressure air
Illustration 210
pressure water
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detergent washing
When you use pressure air, the maximum air
pressure is 205 kPa (30 psi). When you use
pressure water, the maximum water pressure is
280 kPa (40 psi).
Illustration 211
Illustration 209
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102
Maintenance Section
Engine Air Filter Secondary Element - Replace
Illustration 212
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Illustration 214
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Illustration 216
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103
Maintenance Section
Engine Air Filter Service Indicator - Inspect
Illustration 217
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Illustration 220
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Illustration 221
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Illustration 219
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104
Maintenance Section
Engine Crankcase Breather - Clean
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Illustration 222
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Illustration 224
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Illustration 223
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Illustration 225
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105
Maintenance Section
Engine Mounts - Inspect
NOTICE
Do not under fill or overfill engine crankcase with oil.
Either condition can cause engine damage.
Illustration 226
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Illustration 228
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Illustration 227
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Illustration 229
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106
Maintenance Section
Engine Oil Sample - Obtain
NOTICE
Do not overfill the crankcase. The oil level must not
reach the top of the FULL range mark or above the
FULL range mark.
Illustration 232
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4. Clean the oil filler plug. Install the oil filler plug.
5. Close the engine compartment.
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107
Maintenance Section
Engine Oil and Filter - Change
Illustration 233
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Illustration 234
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Illustration 236
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108
Maintenance Section
Engine Oil and Filter - Change
Illustration 237
Illustration 239
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Illustration 240
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10. Before you start the engine, check the oil level
on the dipstick. The oil level must be within the
FULL RANGE on the dipstick.
11. Start the engine. Run the engine for two minutes.
Inspect the machine for leaks. Stop the machine.
12. Wait for ten minutes in order to allow the oil
to drain back into the crankcase. Check the
oil level. Maintain the oil level within the FULL
RANGE on the dipstick.
13. Start the engine. Run the engine for two minutes.
Inspect the machine for leaks. Stop the machine.
Illustration 238
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109
Maintenance Section
Engine Valve Lash and Injector Fuel Timing - Check/Adjust
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Illustration 242
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Illustration 243
Illustration 241
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110
Maintenance Section
Final Drive Planetary (Axle) Oil - Change
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Illustration 244
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111
Maintenance Section
Final Drive Planetary (Axle) Oil Level - Check
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Illustration 249
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112
Maintenance Section
Final Drive Planetary (Drum) Oil - Check
8. Clean the plugs (1) and (2). Install the plugs (1)
and (2).
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Illustration 252
Illustration 250
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Illustration 251
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113
Maintenance Section
Fuel System Primary Filter - Clean/Inspect/Replace
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Illustration 254
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Illustration 256
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Illustration 255
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2. Open the valve (1). Push the plunger (2) until the
fuel starts to come out of the valve.
3. Close the valve (1).
4. Push the plunger (2) for 10 additional strokes.
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Illustration 257
114
Maintenance Section
Fuel System Secondary Filter - Replace
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Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire.
115
Maintenance Section
Fuel System Secondary Filter - Replace
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Illustration 260
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116
Maintenance Section
Fuel System Water Separator - Drain
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Illustration 263
Illustration 261
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Illustration 264
Illustration 262
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117
Maintenance Section
Fuel Tank Breather - Replace
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Illustration 266
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Illustration 265
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Illustration 267
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118
Maintenance Section
Fuel Tank Cap and Strainer - Clean
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Illustration 271
Illustration 269
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Illustration 272
Illustration 270
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119
Maintenance Section
Fuses - Replace
Illustration 273
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Fuses - Replace
Illustration 275
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(4) Horn
Illustration 276
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120
Maintenance Section
Hydraulic System Oil - Change
Illustration 277
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Illustration 278
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Illustration 279
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Illustration 280
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NOTICE
Take extreme care to insure the cleanliness of the hydraulic oil. Keep the hydraulic oil clean in order to extend the component life and assure the maximum performance.
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121
Maintenance Section
Hydraulic System Oil Filter - Replace
Illustration 281
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Illustration 282
Illustration 283
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Illustration 284
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Illustration 285
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122
Maintenance Section
Hydraulic System Oil Level - Check
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Illustration 286
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Illustration 288
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123
Maintenance Section
Hydraulic System Oil Sample - Obtain
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Illustration 289
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Illustration 290
Illustration 292
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Illustration 293
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124
Maintenance Section
Hydraulic Tank Vent - Replace
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Illustration 294
Illustration 296
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Illustration 297
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125
Maintenance Section
Leveling Blade - Lubricate
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There are two grease fittings for the blade pivot pins
that must be lubricated. The fittings are located at
the bottom of the pivot. There is one fitting on each
side of the machine.
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Illustration 298
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Illustration 301
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Illustration 299
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Illustration 302
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Illustration 300
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126
Maintenance Section
Oil Filter - Inspect
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Illustration 304
Illustration 303
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127
Maintenance Section
Rollover Protective Structure (ROPS) - Inspect
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Illustration 305
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Illustration 307
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Illustration 306
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Illustration 308
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128
Maintenance Section
Tilt Hood Actuator - Lubricate
Illustration 311
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Illustration 312
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129
Maintenance Section
Tire Inflation - Check
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Illustration 315
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Illustration 314
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130
Maintenance Section
Vibratory Support Oil Level - Check
7. Clean the oil level check plug and install the oil
level check plug. Clean the filler plug and install
the filler plug.
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Illustration 319
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Walk-Around Inspection
SMCS Code: 1000-040; 7000-040
Illustration 318
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NOTICE
Accumulated grease or oil on a machine is a fire hazard. Remove this debris with steam cleaning or high
pressure water at least every 1000 service hours or at
any time there is a significant amount of oil spilled on
the machine.
Note: Check the machine for leaks. If a leak is
found, find the source of the leak. Repair the leak
before you start the machine. Check the fluid levels
more frequently if you suspect a leak.
131
Maintenance Section
Wheel Nuts - Tighten
Illustration 320
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Illustration 322
Illustration 321
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Illustration 323
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132
Maintenance Section
Window Washer Reservoir - Fill
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Illustration 324
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Illustration 326
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Windows - Clean
(If Equipped)
SMCS Code: 7310-070
Illustration 325
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