Installation Manual

Automatic TWIN Greasing System

Wheel Loader
Volvo L150E / L180E 05
EF17196P00

your efficiency is our challenge

All rights reserved. No part of this manual may be copied and/or published by means of printing, photocopying,
microfilm or by any other means without prior written permission from Groeneveld. This applies also to the
drawings and diagrams appended.
Groeneveld reserves the right to change parts at any time, without prior or direct notice to the customer. The
contents of this manual may also be changed without prior notice.
This manual applies to the standard version of the product. Groeneveld cannot accept liability for any damage
arising from the use of specifications other than that supplied.
You are requested to contact Groeneveld technical service for information concerning adjustment, maintenance
work or repairs that is not described in this manual.
Whilst this manual has been prepared with the greatest possible care Groeneveld cannot accept responsibility for
any errors of the concequences of such errors.

Wheel Loader Volvo L150E / L180E 05

1.

Preface - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5
1.1.
1.2.
1.3.
1.4.
1.5.

2.

4.

F173646 Electronics installation kit Volvo L150E / L180E 05 - - - - - - - - 30

Distribution blocks - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 35
F177612 Installation kit Twin 7-port block / F170456 B1 - - - - - - - - - - F177613 Installation kit Twin 12-port block / F177611 B2 - - - - - - - - - F177614 Installation kit Twin 6-port block / F174529 B3 - - - - - - - - - - F177615 Installation kit Twin 4+4-port block / F174530 B4 - - - - - - - - -

36
40
44
50

Installation main line - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 55

7.1.

8.

F170458 Twin pumpkit Volvo L150E / L180E 05 - - - - - - - - - - - - - - - - - 26

Electrical components - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 29

6.1.
6.2.
6.3.
6.4.

7.

12
14
16
18

Grease pump installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 25

5.1.

6.

F170456 Twin 7-port block, complete - - - - - - - - - - - - - - - - - - - - - - - F177611 Twin 12-port block, complete - - - - - - - - - - - - - - - - - - - - - - F174529 Twin 6-port block, complete - - - - - - - - - - - - - - - - - - - - - - - F174530 Twin 4+4-port block, complete - - - - - - - - - - - - - - - - - - - - - -

Grease point location - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21

4.1.

5.

6
6
7
7
8

System lay-out - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9
2.1.
2.2.
2.3.
2.4.

3.

General information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Use of symbols - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Safety precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - General fitting instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Safety instructions for installation of attachment points - - - - - - - - - - -

q^_ib=lc=`lkqbkqp

1.

F177616 Twin Main line kit Volvo L150E / L180E 05 - - - - - - - - - - - - - - 56

Hydraulic attachment bracket - - - - - - - - - - - - - - - - - - - - - - - - - - - 61

8.1.

7300062 Hydraulic attachment bracket (optional) - - - - - - - - - - - - - - - 62

Parameter settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 67

10.

Testing of the system - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 69

Date of issue: November 2004

9.

EF17196P00

Table of contents

3 (72)

Wheel Loader Volvo L150E / L180E 05

Date of issue: November 2004

4 (72)

Table of contents

EF17196P00

Wheel Loader Volvo L150E / L180E 05

1.

1.

Date of issue: November 2004

PREFACE

your efficiency is our challenge

EF17196P00

Preface

5 (72)

Wheel Loader Volvo L150E / L180E 05

1.1

General information
This installation manual describes the installation of the Twin-system on the Volvo
Wheel Loader type L150E / L180E 05.

Automatic Twin Grease Lubrication System

Machine type

1.2

Number of
grease points

Groeneveld
order number

Volvo order
number

Manual
number

Volvo L150E /
L180E 05

28 x

F177609

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Hydr. att. bracket

2x

7300062

11093615

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Use of symbols
Symbol
H
1/4 S6-200-E6

Explanation
High pressure hose 1/4 I/D or 3/8 I/D
1/4 = internal diameter
S6

= connector straight 6 mm

200 = lenght (mm)

E6

= connector elbow 6 mm

Grease pump

PS

Main line pressure switch

Distribution block

4.25

Position number on the parts list

Grease point position number

Black

BN

Brown

BU

Blue

RD

Red

GY

Grey

YE

Yellow

BR

Brass

PA

Polyamide

SST

Stainless steel

ST-YG
ST-G

6 (72)

Preface

Date of issue: November 2004

BK

Yellow passivated steel

Galvanised steel

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Wheel Loader Volvo L150E / L180E 05

1.3

Safety precautions
For starting installation, carry out the following tasks:

Remove ignition key to prevent engine from starting while you are working.

Block all moving parts, like lifting frames, breaking points and mast parts.

Block the wheels.

Follow machine manufacturers guidelines for general safety and precautions.

During activities that require a lifting jack:

The machine should not rest on the lifting jack solely. Use additional support.
General:

Always keep your work area clean.

1.4

General fitting instructions

Before

Check if all the parts of the Twin-system are present by using the parts list.

Check if all the grease points are open and provided with grease. Lubricate
the grease points if there is not sufficient grease. This way damage due to
insufficient grease is prevented.

Date of issue: November 2004

During installation

Prevent dirt from entering the system during installation.

Use clean tools.

Clean the machine at points, where the pump and the distribution blocks
have to be installed. Even small pollution can cause failure of the system!

Even if stud couplings or plugs are not provided with an O-ring sealing or
sealing ring, use teflon tape or a liquid sealing agent.

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Preface

7 (72)

Wheel Loader Volvo L150E / L180E 05

1.5

Safety instructions for installation of attachment points

When drilling:

Wear safety goggles.

Make sure there are no vital parts behind the hole to be drilled.

Drilling

Drilling depth

Full drilling

Tap

Fill the grease point with grease

Drilling location

In case of welding:

Ask the workshop manager whether welding is allowed in this room.

Disconnect the earthing cable from the battery or remove the earthing key.
Disconnect any computers present. In case of doubt, always refer to the
supplier of the machine.
Wear welding goggles and overalls.

Welding

Date of issue: November 2004

Grind

Welding location

8 (72)

Preface

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Wheel Loader Volvo L150E / L180E 05

2.

2.

Date of issue: November 2004

SYSTEM LAY-OUT

your efficiency is our challenge

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System lay-out

9 (72)

Wheel Loader Volvo L150E / L180E 05

Parts list
The Twin-system for the Volvo L150E / L180E 05 comprises the following parts:
Groeneveld
order number

Volvo
order number

Description

F170458

11176458

Twin pumpkit Volvo L150E / L180E 05

F173646

11177068

Electronics installation kit Volvo L150E / L180E 05

F170456

11708642

Twin 7-port block, complete

F177611

Twin 12-port block, complete

F174529

11177553

Twin 6-port block, complete

F174530

11177558

Twin 4+4-port block, complete

F177612

Installation kit Twin 7-port block

B1

F177613

Installation kit Twin 12-port block

B2

F177614

Installation kit Twin 6-port block

B3

F177615

Installation kit Twin 4+4-port block

B4

F177616

Twin Main line kit Volvo L150E / L180E 05

F177617

A5 manual Volvo L150E / L180E 05

XU1701D

Users manual TWIN

F173350

11177183

High-pressure hose 3/8 E10-1650-S10

H1 2x

830412

11708645

High-pressure hose 1/4 S10-2000-E10

H2 2x

830803

11708646

High-pressure hose 1/4 S8-4650-S10

H3 2x

830037

11707873

High-pressure hose 1/4 S8-0800-S8

H4 2x

Date of issue: November 2004

10

System lay-out

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Date of issue: November 2004

Wheel Loader Volvo L150E / L180E 05

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System lay-out

11

Wheel Loader Volvo L150E / L180E 05

Parts list
2.1

F170456 Twin 7-port block, complete

Pos.

Qty

Groeneveld
order
number

Volvo
order
number

Description

31801

11702148

Sealing ring

32901

11702149

Threaded plug 1/4 BR

50802

11997270

T-male stud 1/4 - 10mm ST-YG

71101

11702153

Metering unit No.4 - 0.200cc/M22/6mm/BR

79601

11702154

Metering unit No.9 - 1.000cc/M22/6mm/BR

70401

11708193

Twin 7-port block M10 BR

1.5m

77301

11701833

Grease pipe 1 x 6mm x 1.5 PA per m

2m

77301

11701833

Grease pipe 1 x 6mm x 1.5 PA per m

1.5m

77301

11701833

Grease pipe 1 x 6mm x 1.5 PA per m

10

1m

77301

11701833

Grease pipe 1 x 6mm x 1.5 PA per m

11

1m

77501

11701835

Grease pipe 3 x 6mm x 1.5 PA per m

12

02717

Protective cap 6mm

13

03217

Protective cap 12mm

Date of issue: November 2004

12

System lay-out

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Date of issue: November 2004

Wheel Loader Volvo L150E / L180E 05

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System lay-out

13

Wheel Loader Volvo L150E / L180E 05

Parts list
2.2
Pos.

F177611 Twin 12-port block, complete

Qty

Groeneveld
order
number

Volvo
order
number

Description

31801

11702148

Sealing ring

32901

11702149

Threaded plug G1/4 BR

72722

Body, T-male stud 1/4 - 10mm ST-YG

70801

11702371

Metering unit No.1 - 0.050cc/M22/6mm/BR

71001

11702152

Metering unit No.3 - 0.150cc/M22/6mm/BR

71201

11702155

Metering unit No.8 - 0.400cc/M22/6mm/BR

91001

11702375

Metering unit No.10 - 2.000cc/M22/6mm/BR

F115874

Pressure switch 150 bar, complete BR

70601

11708191

Twin 12-port block M10 BR

10

2m

77401

11701834

Grease pipe 2 x 6mm x 1.5 PA per m

11

2m

77401

11701834

Grease pipe 2 x 6mm x 1.5 PA per m

12

2m

77401

11701834

Grease pipe 2 x 6mm x 1.5 PA per m

13

1.25m

77301

11701833

Grease pipe 1 x 6mm x 1.5 PA per m

14

2m

77401

11701834

Grease pipe 2 x 6mm x 1.5 PA per m

15

830545

11707875

HPH 1/4 S6-4600-S6

16

F174651

11177548

HPH 1/4 S6-4700-S10

17

15417

11707861

Pressure switch cable

18

02717

Protective cap 6mm

19

28401

Protective cap 9.5mm

Date of issue: November 2004

14

System lay-out

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Wheel Loader Volvo L150E / L180E 05

18

16

17
10

15

11

13
12
14
19

Date of issue: November 2004

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System lay-out

15

Wheel Loader Volvo L150E / L180E 05

Parts list
2.3

F174529 Twin 6-port block, complete

Pos.

Qty

Groeneveld
order
number

Volvo
order
number

Description

45502

11700972

Male stud coupling 1/4 - 8mm ST-YG

80701

11702476

Elbow swivel coupling 8mm ST-YG

72022

11713081

Body, male stud coupling 1/4 - 8mm ST-YG

72222

11713082

Body, male stud elbow 1/4 - 8mm ST-YG

70701

11702150

Shut-off plug M22 x 1 BR

71201

11702155

Metering unit No.8 - 0.400cc/M22/6mm/BR

79601

11702154

Metering unit No.9 - 1.000cc/M22/6mm/BR

91001

11702375

Metering unit No.10 - 2.000cc/M22/6mm/BR

75601

11705430

Twin 6-port block, flat BR

10

F174654

H.P.H. 1/4 S6-0900-S10

11

830061

11708064

H.P.H. 1/4 S6-0900-S6

12

830273

11708065

H.P.H. 1/4 S6-1200-S6

13

F174538

11713084

H.P.H. 1/4 S6-0350-E6

14

02717

Protective cap 6mm

Date of issue: November 2004

16

System lay-out

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Date of issue: November 2004

Wheel Loader Volvo L150E / L180E 05

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System lay-out

17

Wheel Loader Volvo L150E / L180E 05

Parts list
2.4

F174530 Twin 4+4-port block, complete

Pos.

Qty

Groeneveld
order
number

Volvo
order
number

Description

32901

11702148

Threaded plug 1/4 BR

83901

11702149

Sealing ring

45502

11700972

Male stud coupling 1/4 - 8mm ST-YG

72222

11713082

Body, male stud elbow 1/4 - 8mm ST-YG

80701

11702476

Elbow swivel coupling 8mm ST-YG

70701

11702150

Shut-off plug M22 x 1 BR

71001

11702152

Metering unit No.3 - 0.150 cc/M22/6mm/BR

71101

11702153

Metering unit No.4 - 0.200 cc/M22/6mm/BR

72701

11702370

Metering unit No.6 - 0.300 cc/M22/6mm/BR

10

79601

11702154

Metering unit No.9 - 1.000 cc/M22/6mm/BR

11

77201

11713962

Twin 4+4-port block, flat BR

12

830276

11708426

H.P.H. 1/4 S6-2200-S6

13

F173538

11713085

H.P.H. 1/4 S6-2300-S10

14

830482

11713086

H.P.H. 1/4 S6-2800-S6

15

830667

11713087

H.P.H. 1/4 S6-0200-S6

16

02717

Protective cap 6mm

Date of issue: November 2004

18

System lay-out

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Date of issue: November 2004

Wheel Loader Volvo L150E / L180E 05

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System lay-out

19

Wheel Loader Volvo L150E / L180E 05

Notes

Date of issue: November 2004

20

System lay-out

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Wheel Loader Volvo L150E / L180E 05

3.

3.

Date of issue: November 2004

GREASE POINT LOCATION

your efficiency is our challenge

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Grease point location

21

Wheel Loader Volvo L150E / L180E 05

Date of issue: November 2004

22

Grease point location

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Wheel Loader Volvo L150E / L180E 05

28

30 13

16 11 10

12

18

Date of issue: November 2004

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Grease point location

23

Wheel Loader Volvo L150E / L180E 05

Notes

Date of issue: November 2004

24

Grease point location

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Wheel Loader Volvo L150E / L180E 05

4.

4.

Date of issue: November 2004

GREASE PUMP INSTALLATION

your efficiency is our challenge

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Grease pump installation

25

Wheel Loader Volvo L150E / L180E 05

Parts list
4.1

F170458 Twin pumpkit Volvo L150E / L180E 05

Pos.

Qty

Groeneveld
order
number

Volvo
order
number

Description

1.1

15517

11176708

Cable harness, pump

1.2

10

00208

4881439

Cable tie, black 186mm

1.3

F173347

11177137

Mounting bracket, pump 270 x 270mm

1.5

101110

969313

Hexagonal bolt M10 x 110 ST-G

1.6

108050

965179

Hexagonal bolt M8 x 40 ST-G

1.7

220008

948645

Nut, self-locking M8 ST-G

1.8

220010

971098

Nut, self-locking M10 ST-G

1.9

300008

960141

Plain washer M8 ST-G

1.10

300010

960143

Plain washer M10 ST-G

1.11

F116316

11708641

Twin pump 24V/12cc/3L/250bar

1.12

16512

11708538

Distance spacer 80mm ST-YG

Date of issue: November 2004

26

Grease pump installation

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Date of issue: November 2004

Wheel Loader Volvo L150E / L180E 05

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Grease pump installation

27

Wheel Loader Volvo L150E / L180E 05

Notes

Date of issue: November 2004

28

Grease pump installation

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Wheel Loader Volvo L150E / L180E 05

5.

5.

Date of issue: November 2004

ELECTRICAL COMPONENTS

your efficiency is our challenge

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Electrical components

29

Wheel Loader Volvo L150E / L180E 05

Parts list
5.1

F173646 Electronics installation kit Volvo L150E / L180E 05

Pos.

Qty

Groeneveld
order
number

Volvo
order
number

Description

2.1

02701

11176861

Self-tapping screw M5 x 10

2.2

97101

Relais housing with cable harness

2.3

97201

11701821

Cable harnes, cycle mode switch

2.4

97301

4786690

Relais + diode

2.5

97401

Fuse box, 6 fuses

2.6

35

00208

4881439

Cable tie, black 186 mm

2.7

19508

13967545

Fuse 10A, plug-in

2.8

12817

11705936

Cycle mode switch 24V

2.9

16422

11997279

Illuminated lamp cover, yellow

2.10

F173645

Cable harness, cabine

Date of issue: November 2004

30

Electrical components

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Wheel Loader Volvo L150E / L180E 05

2.6

1.11

2.9
2.3

2.8

1.6

Date of issue: November 2004

2.10

2.4

2.2

2.5

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Electrical components

31

Wheel Loader Volvo L150E / L180E 05

Position number

Description

+ 30

Fuse box (optional)

Relais

Circuit board Volvo

Fuse box (standard)

Cycle mode switch with integrated control lamp

Gear box connector housing CL

- 31 Central earth connection

Cabine

10

Grease pump with integrated timer

11

Main line pressure switch

Date of issue: November 2004

32

Electrical components

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Date of issue: November 2004

Wheel Loader Volvo L150E / L180E 05

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Electrical components

33

Wheel Loader Volvo L150E / L180E 05

2.2

2.4

2.7

2.5

34

Electrical components

Date of issue: November 2004

2.3

2.10

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Wheel Loader Volvo L150E / L180E 05

6.

6.

Date of issue: November 2004

DISTRIBUTION BLOCKS

your efficiency is our challenge

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Distribution blocks

35

Wheel Loader Volvo L150E / L180E 05

Parts list
6.1

F177612 Installation kit Twin 7-port block / F170456 B1

Pos.

Qty

Groeneveld
order
number

Volvo
order
number

Description

3.1

02701

11176861

Self-tapping screw M5 x 10

3.2

97701

11701842

Extend adaptor 1/8NPTF - 70mm ST-YG

3.3

97901

11701845

Elbow red. adaptor 1/8NPTF ST-YG

3.4

98101

11701843

Male stud coupling 1/8NPTF - 6mm BR

3.5

98201

11701837

Male stud elbow 1/8NPTF - 6mm BR

3.6

10

11107

4881440

Cable tie, black 338mm

3.7

25

00208

4881439

Cable tie, black 186mm

3.8

01108

11176860

Clamp 8mm

3.9

5m

36608

941451

Protection hose 7mm ID per m

3.10

F170756

11177147

Clamp 6mm for a M10 bolt

3.11

220010

971098

Nut, self-locking M10 ST-G

3.12

300010

960143

Plain washer M10 ST-G

3.13

F170456

11708642

Twin 7-port block, complete

Date of issue: November 2004

36

Distribution blocks

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Wheel Loader Volvo L150E / L180E 05

NT
O
R
F

5
3.2

3.5

3.13
3.10
3.12
3.11

3.1
3.8

7
3.3

Date of issue: November 2004

3.4

BK

BK

BU

BK

BK

BK

RD

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Distribution blocks

37

Wheel Loader Volvo L150E / L180E 05

6
5

7
4

Date of issue: November 2004

38

Distribution blocks

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Wheel Loader Volvo L150E / L180E 05

6
5

7
3

Date of issue: November 2004

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Distribution blocks

39

Wheel Loader Volvo L150E / L180E 05

Parts list
6.2
Pos.

Qty

Groeneveld
order
number

4.1

33301

11701850

Extend adaptor 1/8NPTF - 42mm ST-YG

4.2

50301

11701827

Allen plug 1/8NPTF BR

4.3

78701

11701854

Tube clamp, double 12mm

4.4

97701

11701842

Extend adaptor 1/8NPTF - 70mm ST-YG

4.5

10

98201

11701837

Male stud elbow 1/8NPTF - 6mm BR

4.6

10

11107

4881440

Cable tie, black 338mm

4.7

25

00208

4881439

Cable tie, black 186mm

4.8

36208

11707383

Bracket 5 x 30 x 90mm

4.9

5m

36608

941451

Protection hose 7mm ID per m

4.10

39008

980614

Clamp 14mm for M10 bolt

4.11

39308

11708539

Mounting bracket

4.12

02112

11707384

Mounting bracket

4.13

13312

11707381

Cover plate, tube clamp double 6-12mm

4.14

18312

11707877

Flange bolt M12 x 35 with grease channel

4.15

101016

946471

Hexagonal bolt M10 x 16 ST-G

4.16

101040

965185

Hexagonal bolt M10 x 40 ST-G

4.17

108016

955294

Hexagonal bolt M8 x 16 ST-G

4.18

126035

959208

Allen bolt M6 x 35 ST-G

4.19

126040

959209

Allen bolt M6 x 40 ST-G

4.20

300008

960141

Plain washer M8 ST-G

4.21

300010

960143

Plain washer M10 ST-G

4.22

0,5m

F117437

11176983

Spiral protective wrap 22mm

4.23

F118881

11177488

Male stud coupling 1/8NPTF - 10mm (L150E)

4.24

F171197

11177136

Clamp 12 for M10 bolt

4.25

F173293

Bracket bucketpin tube 10mm ST-YG

4.26

F173414

11177103

Male stud coupling 1/8NPTF - 10mm (L180E)

4.27

F173417

11177105

Straight connecting coupling 10mm ST-YG

4.28

F174531

11177549

Tube lower bucket pin left 10 mm ST-YG

4.29

F176943

Welding block M8x1.25 / 35 / 20 / 10mm

4.30

F177610

Protection bracket bucket pin

4.31

F177611

Twin 12-port block, complete

Distribution blocks

Volvo
order
number

Description

EF17196P00

Date of issue: November 2004

40

F177613 Installation kit Twin 12-port block / F177611 B2

Wheel Loader Volvo L150E / L180E 05

NT
O
R
F

4.13

4.15
4.21
4.12

15
4.3
4.8
4.18
4.19

14

17

4.5

4.28

18
4.4

4.27
4.24

16
4.14
4.1

4.16

4.17

4.11

12
4.10

11

4.25
4.20

10
4.30
4.29

13

4.31

4.23

4.26

Date of issue: November 2004

BK RD BK RD
8 9 10 11 12 13

14 15 16 17 18
BK RD BK RD BK

EF17196P00

Distribution blocks

41

Wheel Loader Volvo L150E / L180E 05

4.21
4.16

Date of issue: November 2004

4.10
4.31 4.11

42

Distribution blocks

EF17196P00

Wheel Loader Volvo L150E / L180E 05

5mm

FULL

5mm

1.

2.

1. Remove the bushing.

2. Drill a hole of 5mm to the
inside of the lift frame.
3. Assemble the bushing again.
This bushing needs to be
provided with a grease channel
around the outside, with on
one spot a hole to the pin.
If such a bushing is not
available, the old one needs to
be adapted.

3.

A-A

FULL

B-B
4.19
4.21
4.16
4.13

4.18

4.12

4.13

4.3

4.29

4.3

4.21

4.25

4.15

4.20

4.27 4.10

4.17

4.28

4.30

B
A

B
A
Date of issue: November 2004

4.3
4.8
4.13
4.19

EF17196P00

4.5

4.23

4.14

4.26

Distribution blocks

43

Wheel Loader Volvo L150E / L180E 05

Parts list
6.3
Pos.

Qty

Groeneveld
order
number

5.1

50301

11701827

Allen plug 1/8NPTF BR

5.2

78701

11701854

Tube clamp, double 12mm

5.3

97701

11701842

Extend adaptor 1/8NPTF - 70mm ST-YG

5.4

98201

11701837

Male stud elbow 1/8NPTF - 6mm BR

5.5

09202

11176859

Spring washer 6.4

5.6

39702

11706046

Protection ring 60 x 40mm

5.7

81802

11701117

Tube clamp, single 12mm

5.8

35808

11707389

Distance spacer 20 x 20 x 10mm

5.9

36008

11176596

Mounting bracket 6/8 port block

5.10

36208

11707383

Mounting bracket

5.11

01712

11707879

Clamping bracket 390mm

5.12

13312

11707381

Cover plate, tube clamp double 6-12mm

5.13

16012

11707377

Cover plate, tube clamp single 6-12mm

5.14

18312

11707877

Flange bolt M12 x 35 with grease channel

5.15

101016

949471

Hexagonal bolt M10 x 16 ST-G

5.16

101040

965185

Hexagonal bolt M10 x 40 ST-G

5.17

101070

965188

Hexagonal bolt M10 x 70 ST-G

5.18

108016

946440

Hexagonal bolt M8 x 16 ST-G

5.19

108080

965182

Hexagonal bolt M8 x 80 ST-G

5.20

126030

959207

Allen bolt M6 x 30 ST-G

5.21

126035

959208

Allen bolt M6 x 35 ST-G

5.22

220008

948645

Nut, self-locking M8 ST-G

5.23

220010

971098

Nut, self-locking M10 ST-G

5.24

300008

960141

Plain washer M8 ST-G

5.25

300010

960143

Plain washer M10 ST-G

Distribution blocks

Volvo
order
number

Description

Date of issue: November 2004

44

F177614 Installation kit Twin 6-port block / F174529 B3

EF17196P00

Wheel Loader Volvo L150E / L180E 05

NT
O
R
F

5.15
5.20

5.27 5.30
5.34

22

5.19
5.14

5.5

10

89

5.22

20
5.31

5.11

5.28

5.2

5.24
5.18

19

5.17
5.16
5.25

5.32

5.7

5.26
5.29

5.9

5.12

5.33

5.21

5.8
5.23

5.13

5.6

5.10

5.4

21

Date of issue: November 2004

5.3

EF17196P00

Distribution blocks

45

Wheel Loader Volvo L150E / L180E 05

Parts list
F177614 Installation kit Twin 6-port block / F174529 B3 (continue)
Pos.

Qty

Groeneveld
order
number

Volvo
order
number

Description

5.26

F118881

11177488

Male stud coupling 1/8NPTF - 10mm (L150E)

5.27

F171197

11177136

Clamp 12 mm for M10 bolt

5.28

F173293

Bracket bucketpin tube 10mm ST-YG

5.29

F173414

11177103

Male stud coupling 1/8NPTF - 10mm (L180E)

5.30

F173417

11177105

Straight connecting coupling 10mm ST-YG

5.31

F174532

11177552

Tube lower bucket pin right 10mm ST-YG

5.32

F176943

Welding block M8x1.25 / 35 / 20 / 10mm

5.33

F177610

Protection bracket bucket pin

5.34

F174529

11177553

Twin 6-port block, complete

Date of issue: November 2004

46

Distribution blocks

EF17196P00

Wheel Loader Volvo L150E / L180E 05

NT
O
R
F

5.15
5.20

5.27 5.30
5.34

22

5.19
5.14

5.5

10

89

5.22

20
5.31

5.11

5.28

5.2

5.24
5.18

19

5.17
5.16
5.25

5.32

5.7

5.26
5.29

5.9

5.12

5.33

5.21

5.8
5.23

5.13

5.6

5.10

5.4

21

Date of issue: November 2004

5.3

EF17196P00

Distribution blocks

47

Wheel Loader Volvo L150E / L180E 05

5.23

5.17

5.25

5.9

5.8

5.25

5.23

5.13

5.7

5.10

5.21

48

Distribution blocks

EF17196P00

Date of issue: November 2004

5.16

Wheel Loader Volvo L150E / L180E 05

5mm

FULL

5mm

1.

2.

1. Remove the bushing.

2. Drill a hole of 5mm to the
inside of the lift frame.
3. Assemble the bushing again.
This bushing needs to be
provided with a grease channel
around the outside, with on
one spot a hole to the pin.
If such a bushing is not
available, the old one needs to
be adapted.

3.

A-A

B-B

5.32
5.28
5.24
5.33

5.31

FULL

5.27
5.25
5.15

5.30

5.18

B
A

Date of issue: November 2004

B
5.26

5.29
5.4
5.14

EF17196P00

Distribution blocks

49

Wheel Loader Volvo L150E / L180E 05

Parts list
6.4
Pos.

Qty

Groeneveld
order
number

6.1

50301

11701827

Allen plug 1/8NPTF BR

6.2

61801

11706053

Extend adaptor 1/8NPTF - 1/4G - 70mm ST-YG

6.3

78701

11701854

Tube clamp, double 12mm

6.4

97701

11701842

Extend adaptor 1/8NPTF - 70mm ST-YG

6.5

97901

11701845

Elbow red. adaptor 1/8NPTF ST-YG

6.6

98001

11701838

Extend adaptor 1/8NPTF - 22mm BR

6.7

98101

11701843

Male stud coupling 1/8NPTF - 6mm BR

6.8

98201

11701837

Male stud elbow 1/8NPTF - 6mm BR

6.9

09202

11176859

Spring washer 6.4

6.10

39702

11706046

Protection ring 60 x 40mm

6.11

47402

11997271

Male stud elbow 1/4 - 10mm ST-YG

6.12

11107

4881440

Cable tie, black 338mm

6.13

0,5m

02008

11176982

Spiral protective wrap

6.14

39008

980614

Clamp 14 mm for M10 bolt

6.15

13312

11707381

Cover plate, tube clamp double 6-12mm

6.16

18212

11707868

Hose support bracket

6.17

23612

Protection ring 60 x 20mm

6.18

108030

946671

Hexagonal bolt M8 x 30 ST-G

6.19

108050

965179

Hexagonal bolt M8 x 50 ST-G

6.20

126030

959207

Allen bolt M6 x 30 ST-G

6.21

126035

959208

Allen bolt M6 x 35 ST-G

6.22

126040

959209

Allen bolt M6 x 40 ST-G

6.23

220008

948645

Nut, self-locking M8 ST-G

6.24

220010

971098

Nut, self-locking M10 ST-G

6.25

300008

960141

Plain washer M8 ST-G

Distribution blocks

Volvo
order
number

Description

Date of issue: November 2004

50

F177615 Installation kit Twin 4+4-port block / F174530 B4

EF17196P00

Wheel Loader Volvo L150E / L180E 05

NT
O
R
F

6.22
6.15
6.3
6.32

6.23
6.16
6.19

6.28

6.25

6.29
6.17

6.31

6.20

6.27

6.8

6.10
6.11

6.20
6.4

6.2

26

6.14

25

63
99

6.9
6.33

43

6.18
6.30
6.26
6.24

27

24

28

23

6.7
6.6

Date of issue: November 2004

6.5

EF17196P00

Distribution blocks

51

Wheel Loader Volvo L150E / L180E 05

Parts list
F177615 Installation kit Twin 4+4-port block / F174530 B4 (continue)
Pos.

Qty

Groeneveld
order
number

Volvo
order
number

Description

6.26

300010

960143

Plain washer M10 ST-G

6.27

F173292

Block for bracket bucketpin

6.28

F173293

Bracket bucketpin tube 10mm ST-YG

6.29

F173417

11177105

Straight connecting coupling 10mm ST-YG

6.30

F174534

11177555

Bracket, 4+4-port block

6.31

F174535

11177556

Tube 10 mm ST-YG

6.32

F174536

11177557

Bracket for tube clamps

6.33

F174530

11177558

Twin 4+4-port block, complete

Date of issue: November 2004

52

Distribution blocks

EF17196P00

Wheel Loader Volvo L150E / L180E 05

NT
O
R
F

6.22
6.15
6.3
6.32

6.23
6.16
6.19

6.28

6.25

6.29
6.17

6.31

6.20

6.27

6.8

6.10
6.11

6.20
6.4

6.2

26

6.14

25

63
99

6.9
6.33

43

6.18
6.30
6.26
6.24

27

24

28

23

6.7
6.6

Date of issue: November 2004

6.5

EF17196P00

Distribution blocks

53

Wheel Loader Volvo L150E / L180E 05

5mm

1.

FULL

2.

1. Remove the bushing.

2. Drill a hole of 5mm to the
inside of the lift frame.
3. Assemble the bushing again.
This bushing needs to be
provided with a grease channel
around the outside, with on
one spot a hole to the pin.
If such a bushing is not
available, the old one needs to
be adapted.

3.

A-A

A
6.13

INSIDE VIEW
Date of issue: November 2004

6.14

54

Distribution blocks

EF17196P00

Wheel Loader Volvo L150E / L180E 05

7.

7.

Date of issue: November 2004

INSTALLATION MAIN LINE

your efficiency is our challenge

EF17196P00

Installation main line

55

Wheel Loader Volvo L150E / L180E 05

Parts list
7.1

F177616 Twin Main line kit Volvo L150E / L180E 05

Pos.

Qty

Groeneveld
order
number

Volvo
order
number

Description

7.1

78701

11701854

Tube clamp, double 12mm

7.2

25

11107

4881440

Cable tie, black 338mm

7.3

39008

980614

Clamp 14mm for M10 bolt

7.4

02112

11707384

Mounting bracket

7.5

13312

11707381

Cover plate, tube clamp double 6-12mm

7.6

101016

946471

Hexagonal bolt M10 x 16 ST-G

7.7

101020

946441

Hexagonal bolt M10 x 20 ST-G

7.8

126035

959208

Allen bolt M6 x 35 ST-G

7.9

126040

959209

Allen bolt M6 x 40 ST-G

7.10

300010

960143

Plain washer M10 ST-G

7.11

0,5m

F117437

11176983

Spiral protective wrap 22mm

7.12

F173350

11177183

High-pressure hose 3/8 E10-1650-S10

H1

7.13

830412

11708645

High-pressure hose 1/4 S10-2000-E10

H2

7.14

830803

11708646

High-pressure hose 1/4 S8-4650-S10

H3

7.15

830037

11707873

High-pressure hose 1/4 S8-0800-S8

H4

Date of issue: November 2004

56

Installation main line

EF17196P00

Wheel Loader Volvo L150E / L180E 05

5.34

7.14
7.15

6.33

4.31

7.13

3.13

1.11

Date of issue: November 2004

7.12

EF17196P00

Installation main line

57

Wheel Loader Volvo L150E / L180E 05

NT
O
R
F

7.12
3.13
7.13

7.8

1.11

7.10
7.6

7.14
7.1

7.3

5.34

7.7

6.33

4.31

Date of issue: November 2004

5.11

7.15

7.9
7.5

7.4

58

Installation main line

EF17196P00

Wheel Loader Volvo L150E / L180E 05

7.14

7.3

7.11

6.33

5.34

7.14

Date of issue: November 2004

7.15

EF17196P00

Installation main line

59

Wheel Loader Volvo L150E / L180E 05

Notes

Date of issue: November 2004

60

Installation main line

EF17196P00

Wheel Loader Volvo L150E / L180E 05

8.

8.

Date of issue: November 2004

HYDRAULIC ATTACHMENT BRACKET

your efficiency is our challenge

EF17196P00

Hydraulic attachment bracket

61

Wheel Loader Volvo L150E / L180E 05

Parts list
8.1

7300062 Hydraulic attachment bracket (optional)

Pos.

Qty

Groeneveld
order
number

Volvo
order
number

Description

8.1

02701

946501

Self-tapping screw M5 x 10

8.2

50301

11701827

Allen plug 1/8NPTF BR

8.3

71201

11702155

Metering unit No.8 - 0.400cc/M22/6mm/BR

8.4

2m

77301

11701833

Grease pipe 1 x 6mm x 1,5 PA per m

8.5

78701

11701854

Tube clamp, double 12mm

8.6

97901

11701845

Elbow red. adaptor 1/8NPTF ST-YG

8.7

98101

11701843

Male stud coupling 1/8NPTF - 6mm BR

8.8

98201

11701837

Male stud elbow 1/8NPTF - 6mm BR

8.9

11107

4881440

Cable tie, black 338mm

8.10

01108

952624

Clamp 8mm

8.11

1,5m

36608

11176651

Protection hose 7mm ID per m

8.12

13312

11707381

Cover plate, tube clamp double 6-12mm

8.13

126035

959208

Allen bolt M6 x 35 ST-G

8.14

830368

11176847

High pressure hose 1/4 S6-2300-S6

Date of issue: November 2004

62

Hydraulic attachment bracket

EF17196P00

Wheel Loader Volvo L150E / L180E 05

NT
O
R
F

5.19
5.24

8.3
8.13

5.22

88

8.12

8.14
8.5

8.6

5.11

8.8

29

8.10
8.7

8.1

Date of issue: November 2004

30

EF17196P00

Hydraulic attachment bracket

63

Wheel Loader Volvo L150E / L180E 05

Date of issue: November 2004

64

Hydraulic attachment bracket

EF17196P00

Wheel Loader Volvo L150E / L180E 05

8.9

8.14

8.7
8.6

8.8

8.1

Date of issue: November 2004

8.10

EF17196P00

Hydraulic attachment bracket

65

Wheel Loader Volvo L150E / L180E 05

Notes

Date of issue: November 2004

66

Hydraulic attachment bracket

EF17196P00

Wheel Loader Volvo L150E / L180E 05

9.

9.

Date of issue: November 2004

PARAMETER SETTINGS

your efficiency is our challenge

EF17196P00

Parameter settings

67

Wheel Loader Volvo L150E / L180E 05

Parameter settings
Code

Description

Setting

HDCY

Heavy duty cycle

15 minutes

NDCY

Normal duty cycle

20 minutes

LDCY

Low duty cycle

30 minutes

CMS

Cycle mode select

MPT

Maximum pumping time

15 minutes

VMF

Venting multiply factor

10 (/10) x

NOA

Number of attempts before pump

holds

10 x

BCDC

Blink code duty cycle

4x

CSI

Command signal 'inverted'

1 (GINA) / YES (PC)

Consumption metering units each cycle : 14,75 cc

Date of issue: November 2004

68

Parameter settings

EF17196P00

Wheel Loader Volvo L150E / L180E 05

10.

10.

Date of issue: November 2004

TESTING OF THE SYSTEM

your efficiency is our challenge

EF17196P00

Testing of the system

69

Wheel Loader Volvo L150E / L180E 05

Testing of the system

Warning
Only operate machine when fully familiar with the controls and permission
of the person in charge at the working place.

Remove the end-plugs out of the distributions blocks.

De-aerate pipe A

Start the pump manually with the Gina; leave the 5/2 magnet valve nonexcited (exit A).
Close the distribution blocks with an end-plug as soon as main pipe (A) is
completely clear of air and dirt.
Stop the pump.
Remove main pipe A.

De-aerate pipe B

Mount main pipe (B) on exit A of the pump.

Start the pump manually with the Gina; leave the 5/2 magnet valve nonexcited (exit A).
Close the distribution blocks with an end-plug as soon as main pipe (B) is
completely clear of air and dirt.
Stop the pump.
Connect main pipe (B) to exit B and main pipe (A) to exit A.

Accelerated test

Start an accelerated test by means of the test button on the pump or with the
GINA.
Check the main pipe for leakage.
Check if all the grease points are provided with grease.
Terminate the accelerated test by switching off the ignition.
Switch the machine back on.
Operate the machine in all positions and check if all the parts of the Twinlubrication have enough tolerance and do not jam or scrape.
Check the timer settings by means of the GINA (if available).
Shut the machine down.

Date of issue: November 2004

70

Testing of the system

EF17196P00

Groeneveld Australia Pty. Ltd.

Groeneveld Information Technology B.V.

18 - 20 Mc Dougall Road
P.O.Box 787
Sunbury, Vic 3429, AUSTRALIA
Tel.: +61 397 4099943
Fax: +61 397 4099665

Stephensonweg 12, 4207 HB Gorinchem

THE NETHERLANDS
Tel.: +31 183 641400
Fax: +31 183 641690

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Industriezone Hogenakkerhoek
Heirbaan 3, B-9150 Kruibeke, BELGIUM
Tel.: +32 3 8979860
Fax: +32 3 8979861

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58 Newton Road
P.O.Box 4509
Mt Maunganui, NEW ZEALAND
Tel.: +64 7 5720684
Fax: +64 7 5724587

Groeneveld Polska Sp. Z.o.o.

Groeneveld CPL Systems Canada Inc.
7065 Twiss Road R.R.#3.
LOP 1BO Campbellville, Ontario, CANADA
Tel: + 1 905 875 1017
Fax: + 1 905 875 2125

Ul. Ostrowska 476

61 - 342 Poznan, POLAND
Tel.: +48 61 8726207/08/09
Fax: +48 61 8798166

Groeneveld South Africa

Groeneveld Deutschland GMBH
Bullermanshof 2B
47441 Moers-Hlsdonk, DEUTSCHLAND
Tel.: +49 2841 793520
Fax: +49 2841 7935222

Unit 65, Sunny Rock Park

Sun Rock Close, Germiston
1401 SOUTH AFRICA
Tel.: +27 11 4503977
Fax.: +27 11 4503980

Groeneveld France

Groeneveld Ibrica S.A.

53, rue Antoine Condorcet

38090 Vaulx Milieu, FRANCE
Tel.: +33 4 74999333
Fax: +33 4 74999350

Pol. Ind. Mercederias,

C/. Font de Sant Lloren 36
08720 Vilafranca del Peneds (Barcelona), SPAIN
Tel.: +34 93 8171822
Fax: +34 93 8172061

Groeneveld France IT
53, rue Antoine Condorcet
38090 Vaulx Milieu, FRANCE
Tel.: +33 4 74999333
Fax: +33 4 74999350

GINTEC
Active Safety Ltd.,
49, Hasharoshet 1st
Karmiel, 20101, ISRAL
Tel.: +972 4 9882220
Fax: +972 4 9883179

Groeneveld LEfficienza nel Trasporto

S.r.l. (GENT)
Via Chiari 100
23868 Valmadrera (Lecco), ITALIA
Tel.: +39 3 41200536
Fax: +39 3 41201539

Groeneveld Italia (GRIT)

Via Chiari 100
23868 Valmadrera (Lecco), ITALIA
Tel.: +39 3 41201133
Fax: +39 3 41201158

Groeneveld Transport Efficiency B.V.

Postbus 777, 4200 AT Gorinchem
THE NETHERLANDS
Tel.: +31 183 641400
Fax: +31 183 624993

Groeneveld Transport Efficiency U.K. Ltd.

The Greentec Centre
Gelders Hall Road, Shepshed
Loughborough, Leicestershire, LE12 9NH
UNITED KINGDOM
Tel.: +44 1509 600033
Fax: +44 1509 602000

Groeneveld Transport Efficiency, Inc.

1130 Industrial Parkway North
Brunswick, Ohio 44212, U.S.A.
Tel.: +1 330 2254949
Toll free: +1 800 5867283
Fax: +1 330 2255213
Mobile: +1 800 5867283

Groeneveld Pacific West L.L.C.

1089 Valentine Avenue SE
Pacific, WA 98047, U.S.A.
Tel.: +1 253 8633700
Fax: +1 253 8633131
Mobile: +1 253 6061838

Groeneveld Atlantic South, Inc.

7820 Professional Place, suite #6
Tampa, FL 333637, U.S.A.
Tel.: +1 883 983 1883
Fax: +1 813 983 1873
Toll free: +1 877 977 7772

Groeneveld Transport Efficiency B.V., Stephensonweg 12, 4207 HB Gorinchem, Postbus 777, 4200 AT Gorinchem,
the Netherlands. Tel. +31 183 64 14 00, Fax +31 183 62 34 05, http:// www.groeneveld-groep.com