1350 MW Amravati Thermal Power Project

Maintenance Planning Division

Unit#01 Consolidated Defect list
Issue date - 26-08-2013 at 11:00 Hrs
Sr. Equipment/ System
No.

Defect

Deptt

Defect
Raised ON

Raised by

Priority

SAP
notification no

MAL-51

Command is not going from DCS

EMD

7/24/2013

Amar Badadhe

100000587

MAL-11

Not operting from DCS. feeder

EMD
getting trip when command is given. C&I

7/24/2013

Amar Badadhe

100000588

12

CRH- 101

command not going from DCS

EMD

7/24/2013

Amar Badadhe

100000591

13

HRH- 103

command not going from DCS

TMD
EMD

7/24/2013

Amar Badadhe

100000592

22

IBD Dewatering
pump#02

Dewatering p/p of drain tank at 0mtr EMD

near MCR getting tripped

8/20/2013

Manav Singla

27

HVAC system U#02,

AHU-1
HVAC condenser water
pump
Turbine#01

Motor belt damage

TMD

8/3/2013

Sagar

EMD

8/8/2013

A. Arun

200000117

Civil

8/12/2013

Prashant K Singh

100000598

TMD

8/11/2013

Akshay P. Dhole

200000112

TMD
EMD

8/11/2013

Shashank Wath
(Premier turbine
operator)

200000113

30
33
34

35

Pump C motor bearing sound

problem
All drained water at 9m falling at
zero meter near BFP
DMCW PUMP-NO.2
Heavy Gland Leakage at NDE of
DMCW Pump 1B, & it is draining
Over head tank.
DRAIN V/V BEFORE NRV valve is not opening more than 20%
EXT 5
after giving 100% Command from
DCS.
valve lever not engaging for local
operation.

Sr. Equipment/ System

No.

Defect

Deptt

Defect
Raised ON

Raised by

Lalit Khandere

36

SCREW CHILLER
Refill Chiller with gas
PACK.3 FOR UCR 3, 4 &
5

TMD

8/11/2013

43

PA Fan 1B

Discharge gate heavy sound

BMD

8/15/2013

44

Eco NRV

BMD

8/15/2013

45

FD Fan 1B

Top flange leakage (pressure seal

replacement)
Discharge feedback not coming

EMD

8/15/2013

46

BP- 8

Heavy passing

EMD

8/15/2013

48

MAL- 11, MAL- 26

Heavy passing

TMD

8/15/2013

50

Drain vessel

Exhaust pipe extension

8/15/2013

51

Unit flash tank

Drain to be extended outside the

building

BTGProject
TMD
Civil

52

FeCl3 pump B

Not working

TMD

8/16/2013

53

Diesel hydrant pump B diesel hydrant pump B gear box oil TMD
leakage .
AS-2
AS-2 before drain line steam trap TMD

8/16/2013

54

8/15/2013
Shantanu Kale

8/17/2013

Shrikanta Padhy

welding leakage .
56

Boiler#01

59

LRSB

60

LRSB

61

Mill Rejection system

76

APH soot blower

77

FD fan A

Boiler top roof drain tray & drain

pipe erection pending .
LRSB- 65,67,69,70,74,75 I/L flange
leakage .
LRSB drain line thermo well point
plug leakage .
Mill rejection system readiness
required.
APH soot blower drain line thermo
well point steam leakage

BTGProject
BMD

8/17/2013

Shrikanta Padhy

8/17/2013

Shrikanta Padhy

BMD

8/17/2013

Shrikanta Padhy

AHS

8/17/2013

Shrikanta Padhy

BMD

8/17/2013

Shrikanta Padhy

lube oil tank level indicator oil

leakage

BMD

8/17/2013

Shrikanta Padhy

Priority

SAP
notification no

200000114

Sr. Equipment/ System

No.

Defect

Deptt

Defect
Raised ON

Raised by

lube oil tank level indicator oil

leakage
SV-6 before MS line steam leakage
found
CRH vent line steam leakage

BMD

8/17/2013

Shrikanta Padhy

BMD

8/17/2013

Shrikanta Padhy

BMD

8/17/2013

Shrikanta Padhy

78

PA Fan- 1A

80

SV-6

81

CRH vent line

84

COND WTR PUMP 1

FOR MCR & ECR
MOTOR

condesor water pump 02, bearing

sound problem

EMD

8/17/2013

93

EX- 13

Valve is not opening. Actuator not

engaging.

EMD

8/18/2013

94

BFP 1C

8/18/2013

95

BFP 1C

Oil leakage from seal of main pump TMD

NDE.
Booster pump NDE leakage from RTD C&I

96

ESP

2nos of field not in service (, 7A21,

5B21)

BMD
EMD

8/18/2013

98

EF elevation corner 1

Hose pipe broken

BMD

8/18/2013

101 SCREW CHILLED PACK

2 FOR MCR & ECR

chiller 2 compressor is lockout and

tripping at MPT & VPT.

EMD

8/19/2013

102 BFP-1B
105 HPH-6

Pump DE & NDE vibration high

Vent to condensor having leakage
from flange near HP flash tank.

TMD
TMD

8/19/2013
8/20/2013

106 Jockey pump B

107 compressor 1

Impeller shaft broken.

Inspection

TMD
TMD

4/30/2013
6/4/2013

108 CD-25

Handle broken

C&I

Priority

SAP
notification no

100000606

8/18/2013

Rupesh

200000126
200000131

A
A

200000127
200000140

Sr. Equipment/ System

No.

Defect

Deptt

Defect
Raised ON

Raised by

110 Sampling point

Sampling point to be made in

vessels of ESP hoppers

AHP- MD

8/20/2013

Shantanu Kale

111 FD- 14

inoperative in closed condition

BMD

8/20/2013

112 MAIN STEAM LINE

leakage at flow nozzle impulse line

(just above DMCW booster pump)
inoperative beyond 72% opening

TMD

8/20/2013

BMD

118 HP HEATER#6

inoperative below 40% operating

range is 40%-100%
shell drain valve passing

119 HP HEATER#6

Priority

SAP
notification no

200000141
200000132
100000623

8/20/2013

200000142

BMD

8/20/2013

200000143

TMD

8/20/2013

200000146

leakage in mechanical level gauge

TMD

8/20/2013

200000147

124 Seal air fan 1B reverse seal air fan discharge NRV passing
rotation

BMD

8/20/2013

128 Air compressor#03

Tripping on motor vibration (vertical) TMD

high. Vibration observed.

8/21/2013

Pratik

131 WWSB

Not retracting from DCS

C&I
EMD
BMD

8/21/2013

Pratik

100000609
100000611

134 Boiler#01

0 mte LHS fire fighting line flange lkg TMD

8/21/2013

100000612

135 MAIN STEAM LINE

MS sampling line lkg at 25 mtr

BMD

8/21/2013

100000613

BMD

8/21/2013

200000133

BMD

8/21/2013

200000134

TMD

8/21/2013

200000135

BMD

8/21/2013

200000136

114 FD-17
115 FD-20

139 FRONT WATER WALL'S steam leakage before thermowell

WALL SOOT BLOWER- point
15
140 DESUPERHEATER L
MS Spray (LHS) lkg at cond pot iso
vlv
141 OIL BURNERS (AB)
fire fighting line sprinkler vlv passing
CORNER 1
142 BLOWN TANK(CBD)
CBD sampling line lkg at
21m,25m,45 m

Akshay P. Dhole

Sr. Equipment/ System

No.

Defect

Deptt

143 BOILER FEED PUMP-A

Defect
Raised ON

Raised by

Priority

SAP
notification no

water leakage from flange DMCW

TMD
line & BFP suction
144 FRONT WATER WALL'S leakage observed at drain vlv to IBD BMD
WALL SOOT BLOWER16
145 BP8 WARMUP DRAIN
Heavy leak in BP4 Manual Isoln to
EMD
TO FLASH VESSEL
BP8
MOTOR
146 SH flow Tx
Has extreme leakage
BMD

8/22/2013

200000137

8/21/2013

Tushar Deshmukh B

200000149

8/21/2013

Tushar Deshmukh A

200000150

8/21/2013

Nilesh

147 ELECTROSTATIC
PRECIPITATOR

Field 4A11 trip at under voltage

AHS- MD

8/22/2013

Tushar Deshmukh A

100000624

149 Pressuized Sand

Filter#2

is constantly coming out during

operation and chocking UF basket
strainer
Impulse line leakage at 9mtr
Shifted from position

TMD

8/22/2013

200000138

TMD
TMD

8/22/2013
8/23/2013

Abnormal sound is being observed

from DMCW pump.
Chocked

TMD

8/23/2013

AHP- MD

8/23/2013

150 Impulse line

152 HRH line
153 DMCW PUMP
155 BA hopper refractory
Quenching nozzle

157 Generator H2 Cooling

System
158 APRDS UNIT -1
159 BOILER DRUM

no moistur in H2 drier 1B accum plz TMD

chk
HT PRDS drain line leakage
BMD
water gauge glass leakage RHS
BMD

8/24/2013

100000626

8/24/2013
8/24/2013

B
A

200000151
200000152

160 BCN 8A
163 Deaerator

brake adjustment required

Deaerator orifice vent needs to be
replaced
DMCW valve 88 is havily passing
HPH 6 Drip line thermowell welding
leakage
HPH 5 Drip line thermowell welding
leakage
SH spray line at flow nozzle leakage
at 21 mtr

CHP- MD
TMD

8/24/2013
8/24/2013

TMD
TMD

8/24/2013
8/24/2013

A
A

100000616
100000617

TMD

8/24/2013

100000618

TMD

8/24/2013

100000619

164 DMCW OVER HEAD

165 TANK
HP HEATER NO6
166 HP HEATER NO5
167 DESUPERHEATER L

Sr. Equipment/ System

No.

Defect

Deptt

Defect
Raised ON

Raised by

Priority

SAP
notification no

169 Bottom Ash Hopper

AHP- MD

8/24/2013

Nabil

100000631

170 U#1 Bottom Ash

Overflow Sump Pump

U#1 BA Hopper flushing nozzles

choked (6Nos.)
BA overflow sump jetting nozzle
choked.

AHP- MD

8/24/2013

Nabil

100000632

171 BOTTOM ASH

CONVEYOR BELT 1A

Internal & external scrapper

adjustment required.

AHP- MD

8/24/2013

Nabil

100000633

172 BOTTOM ASH

CONVEYOR BELT 2A

Internal & external scrapper

adjustment required.

AHP- MD

8/24/2013

Nabil

100000634

173 BOTTOM ASH

CONVEYOR BELT 3
174 BOTTOM ASH
CONVEYOR BELT 5A

Internal & external scrapper

adjustment required.
Internal & external scrapper
adjustment required.

AHP- MD

8/24/2013

Nabil

100000635

AHP- MD

8/24/2013

Nabil

100000636

175 BOTTOM ASH

CONVEYOR BELT 6A

Internal & external scrapper

adjustment required.

AHP- MD

8/24/2013

Nabil

100000637

176 SCRAPPER CONVEYOR1

177 Intermediate Surge
Hopper's
178 Fly Ash Handling

Hydraulic power pack oil level low

AHP- MD

8/24/2013

Nabil

100000638

Both ISH 2 & 3 pneumatic valve

AHP- MD
passing
ESP Pass A 5th field slave 2 & Pass b AHP- MD
6th field slave 1 Dome valve not
operating
ECO HOPPER FLUSHING APPRATUS
AHP- MD
ASH NOT FLOWING THROUGH IT

8/24/2013

Nabil

100000639

8/24/2013

Nabil

100000640

8/24/2013

Nabil

100000641

Nabil

100000642

179 Eco Hopper

180 Plant Air Compressor of FLOCULATOR DRIVE#1 SPROCKET

AHS
DAMAGED
182 MS spray line (SD-4
Heavy leakage observed at drain
before drain)
line.
183 HRH line
Hanger supports slightly distorted at
9mtr & 15mtr.
184 FD-12
Gland leakage observed at FD-12

AHP- MD

8/24/2013

BMD

8/24/2013

TMD

8/24/2013

TMD

8/24/2013

185 APH support bearing

lighting

EMD

8/24/2013

Lighting not working. DB getting

tripped.

Sr. Equipment/ System

No.

Defect

Deptt

Defect
Raised ON

Raised by

Priority

187 Coal feeders

All coal feeder inside light found in

fused condition. Difficult to observe
feeder belt status.

C&I

8/25/2013

S. Pathy

188 ATTEMPERATION
STATIONDESUPERHEATER L
189 BFP 1C
190 BFP 1C

reheater atemperation heavy

leakage

BMD

8/26/2013

Batukdhar Dubey A

Leakage observed at LR-303

Leakage observed at flow nozzle of
discharge of booster pump

TMD
TMD

8/25/2013
8/25/2013

A
A

191 BFP 1C

Leakage observed at thermowell at

discharge of booster pump

TMD

8/25/2013

192 BFP 1A

Leage observed at thermowell at

suction of main pump
Deaerator pegging line from CRH
drain line leakage after isolation
valve
HTPRDS line from CRH bypass line
after isolating valve pin hole
leakage.
Mechanical gauge glass heavy body
leakage observed (isolated for now)

TMD

8/25/2013

TMD

8/25/2013

TMD

8/25/2013

C&I

8/25/2013

196 CHP- BCN 4B

BSS of 4B belt was shown operated C&I

and number not shown in plc but all
bss are ok in field.it is bypassed

8/25/2013

Dheeraj

197 CHP

When system started in auto from

C&I
8A to crusher, screen started even it
is in manual
1B belt shown feedback fault and its C&I
feeder is OK

8/25/2013

Dheeraj

8/25/2013

Dheeraj

193 Deaerator floor

194 HTPRDS

195 HPH#6

198 CHP

SAP
notification no

100000643

Sr. Equipment/ System

No.

Defect

199 CHP

Deptt

Defect
Raised ON

Raised by

2B and 3B pullcord operated as

C&I
some work is been carried out at plc
panel and when stop command
given to aapron feeder it shown stop
in plc but it was running in field due
to which chute choked and when
again started 1B belt was overload

8/25/2013

Dheeraj

200 CHP

when aapron started again its rpm

C&I
automatically changed to 35 from 30
and when given stop command to
aapron feeder it didnt stop and rpm
changed to 25.rpm. RPM was
changing randomly

8/25/2013

Dheeraj

201 CHP

When 1A emergency released at

9.25 pm it automatically started
without any command

8/25/2013

Dheeraj

C&I

Priority

SAP
notification no

wer Project
vision
ect list
1:00 Hrs
Duration of
Job (in hrs)

WO No.

WA No.

S/D job or
Regular

Work
Status

Waranty/
Guarantee

Remarks

Lever broken. EMD to check.

Mechanically Jam
Mech. Jam.
Mechanically OK.
EMD work left
Open Torque S/W problem.
Problem forwarded to EMD.
Isolation is req.
Open torque limit switch
not working. Torque
assembly not available.
Actuator not operating.
Mechanical Jam while
closing. To be checked &
confirmed by TMD.
Pump is having problem &
needs to be taken out for
rectification.
PR to be raised for V-belts
Defect forwarded to EMD by
TMD

Mechanical seal not available.

PR to be raised for the same.
Shutdown
Job

S/D job for mechanical.

Duration of
Job (in hrs)

WO No.

WA No.

S/D job or
Regular

Work
Status

Waranty/
Guarantee

Remarks

Voltas scope. PR raised & gas

will be made available to Voltas
on recovery basis.

5
3
4

6097

Shutdown
Job
Shutdown
Job
Shutdown
Job
Shutdown
Job

Yes
Yes

Fan shutdown is required

Yes

Actuator needs to be replaced.

Actuator needs to be
commissioned
MAL- 11 attended.

To be completed by
28.08.13
Yes
6247

WIP

NRV problem. Offer for PR

awaited.
To be completed by
26.08.13
To be completed by
25.08.13 (online)

To be taken up by BTG- Projects

To be taken up by BTG- Projects
Pending issue
Defect forwarded to BMD by
C&I
Yes

Temporarily attended

Duration of
Job (in hrs)

WO No.

WA No.

S/D job or
Regular

Work
Status

Waranty/
Guarantee

Yes
Shutdown
Job
Shutdown
Job

Remarks

Temporarily attended
Online on 25-08-13

Yes
Motor bearing sound.
EMD Scope. Defect forwarded
to EMD by TMD.
To be checked & confirmed
by EMD

Shutdown
Job

Actuator needs to be replaced

by BHEL. Letter sent.
Feedback not coming.
Actuator opened.
Pump S/D reqd.
Attended temporarily
BFP-C S/D is required.
7A21- Transformer to be
replaced by BHEL.
5B21- Spark in field. Also under
voltage.

Shutdown
job
Forwarded by TMD to EMD

6305

WIP

Online job.
To be done by 24.08.13
Spares awaited.
Restoration in progress.
To be done by 29.08.13

Duration of
Job (in hrs)

WO No.

WA No.

S/D job or
Regular

6253

Work
Status

Waranty/
Guarantee

Remarks

WIP
Defect forwarded to TMD by
C&I

Shutdown
Job
Material not available

1267

WIP

To be attended on 21-08-13

BMD6339
EMD939

WIP

Details attached

To be done by 24.08.13
Cannot be attended online.
Isolation req.

WIP
To be done by 24.08.13
WIP

Duration of
Job (in hrs)

WO No.

WA No.

S/D job or
Regular

Work
Status

Waranty/
Guarantee

Remarks

Pump shutdown required

Isolation req from operations.

Defect forwarded to BMD by

C&I
Electrically OK. Ash level to be
checked by Mechanical team.
WIP

To be done by 25.08.13

Defect not clear.

Matter is taken up with BHEL
Vibration to be checked.
6340

WIP

Operations to clarify the defect

Duration of
Job (in hrs)

WO No.

WA No.

S/D job or
Regular

Work
Status

Waranty/
Guarantee

Remarks

Duration of
Job (in hrs)

WO No.

WA No.

S/D job or
Regular

Work
Status

Waranty/
Guarantee

Remarks

Light needs to be procured &

shutdown of respective feeders
required.

Duration of
Job (in hrs)

WO No.

WA No.

S/D job or
Regular

Work
Status

Waranty/
Guarantee

Remarks

SOOT BLOWER
WALL
OPERATION
Sr.
No. BLOWER NO.
STATUS
4

SB-4

NOT OK

9
12
14
16
17
19
20
21
22
27
28
29
31
33

SB-9
SB-12
SB-14
SB-16
SB-17
SB-19
SB-20
SB-21
SB-22
SB-27
SB-28
SB-29
SB-31
SB-33

NOT
NOT
NOT
NOT
NOT
NOT
NOT
NOT
NOT
NOT
NOT
NOT
NOT
NOT

37

SB-37

NOT OK

40
42
44

SB-40
SB-42
SB-44

NOT OK
NOT OK
NOT OK

46

SB-46

NOT OK

49
50
51
52
53

SB-49
SB-50
SB-51
SB-52
SB-53

NOT
NOT
NOT
NOT
NOT

54

SB-54

NOT OK

OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK

OK
OK
OK
OK
OK

SOOT BLOWER
DEFECT
GLAND LEAKAGE (NOT GOT RETRACTED) RETRACTED
MANAULLY
GLAND LEAKAGE
HEAVY GLAND LEAKAGE
NOT GOT RETRACTED
GLAND LEAKAGE
NOT TAKING COMMAND
WELDING LEAKAGE FROM COMMON HEADER
WELDING LEAKAGE FROM COMMON HEADER
WELDING LEAKAGE FROM COMMON HEADER
NOT GOT RETRACTED
COMMON STEAM LINE LEAKAGE AT CORNER-1
COMMON STEAM LINE LEAKAGE AT CORNER-2
NOT STARTING
NOT STARTING
NOT STARTING
NOT RETRACTED FROM REMOTE NOR FROM LOCAL BUTTON
(RETRACTED BY HANDLE) (NOW POWER SUPPLY OFF)
LEAKAGE FROM POPPET VALVE FLANGE
LEAKAGE FROM POPPET VALVE FLANGE
WELDING LEAKAGE NEAR POPPET VALVE
FLANGE LEAKAGE FROM STEAM LINE/WELDING LEAKAGE
FROM STEAM LINE (HEAVY)
STEAM LEAKAGE NEAR POPPET VALVE
NOT TAKING COMMAND FROM DCS AND LOCAL
NOT TAKING COMMAND FROM DCS AND LOCAL
NOT TAKING COMMAND FROM DCS AND LOCAL
NOT TAKING COMMAND FROM DCS AND LOCAL
RETRACTED COMPLETELY (BUT STILL BLOWER REVERSING
INDICATION COMING) (POWER SUPPLY MADE OFF)

DATE:26-082013
DEPT.
RESPONSIBLE
EMD
MMD
MMD
C&I & EMD
MMD
EMD
MMD
MMD
MMD
C&I & EMD
MMD
MMD
C&I & EMD
EMD
EMD
EMD
MMD
MMD
MMD
MMD
MMD
EMD
EMD
EMD
EMD
MMD