VFD Com - XGB-iG5A - Modbus-1

ebsite: www.hantech.
vn
Communication
for XGB and Drive (iG5A)
- Modbus RTU protocol
HANTECH Automation
Email: dinhhai@hantech.vn
Tel: 093.5858.658
Application Soluti
Communication with VFD (Variable Frequency Drive)
iguration
Configuration
e Setup
000
nosis
RS-485 (Modbus communication)

Baud rate: 9600, Data bit: 8, Stop bit: 1, Parity bit: None
Note that baud rate and stop/parity bit are selectable in I/O group.
* I/O group: I61 baud rate, I65: parity/stop bit setting.
Wiring Diagram
+
S+
S+
S-
S-
XGB
RS-485
Built-in Cnet
Website: www.hantech.vn
iG5A
Station: 1
iG5A
Station: 2
Tel: 093.5858.658
iguration
Application Soluti
Drive parameter setting
e Setup
000
nosis
Set up each drive communication-concerning parameter as follows.

For iG5A (station: 1)
* DRV-03 [Drive mode]: 3 [RS-485] * DRV04 [Freq. mode]: 7 [RS-485]
* I/O 59 [Communication protocol]: 0 [Modbus RTU]
* I/O 60 [VFD station number]: 1
* I/O 61 [communication speed]: 3 (9600bps)
For iG5A (station: 2)
* DRV-03 [Drive mode]: 3 [RS-485]
* DRV-04 [Freq. mode]: 7 [RS-485]
* I/O 59 [communication protocol]: 0 [Modbus RTU]
* I/O 60 [VFD station number]: 2
* I/O 61 [communication speed]: 3 (9600bps)
XGB Parameter setting: XG-PD

For XGB communication parameter setting, XG-PD (Network Manager) is used.
After running XG-PD, select [Online][Connect].
When connected, select [Online][Read IO Information].
Tel: 093.5858.658
iguration
Application Soluti
XGB parameter setting: XG-PD
e Setup
D
B Setup
000
nosis
Double
click
After setting is
done, click [P2P].
Tel: 093.5858.658
iguration
Application Soluti
XGB parameter setting: XG-PD
e Setup
000
nosis
Double
click
Tel: 093.5858.658
iguration
Application Soluti
P2P parameter setting: iG5A (station 1) Write request
e Setup
000
nosis
Double
click
Slave
address
Clic
Conditional flag: M0000

This request frame is sent from X
at M0 bit rising edge.
Data type/Data size
This request frame is to write 4 w
data to iG5A.
Tel: 093.5858.658
iguration
Application Soluti
e Setup
000
nosis
Modbus corresponding addresses of iG5A are acquired by the following formula.

[Modbus address] = [iG5A address] - 1
Modbus word output area is from 0x40000. Therefore, [0x0005] is to be [0x40004].
Here D0000 is assigned to 0x40004, which means D0 data value is sent to ref. Freq. area.
In the previous slide, 4 words are to be sent. Therefore,
D0 for Reference Frequency
D1 for Run command (D1.0 bit is on iG5A stop; D1.1 bit is on iG5A forward run, etc).
D2 for ACC time
D3 for DEC time
Tel: 093.5858.658
Application Soluti
iguration
P2P parameter setting: iG5A (station 1) Read request
e Setup
D
Slave
address
000
nosis

This request frame is sent from XGB at M1 bit rising edge.
Data type/Data size
This request frame is to read 8 word data from iG5A.
Note that data size should be less than or equal to 8. If not, iG5A does not respond
properly.
Tel: 093.5858.658
Clic
iguration
Application Soluti
e Setup
000
nosis
Modbus word input area is from 0x30000. Therefore, [0x0007] to be [0x30006].

Here D0020 is assigned to 0x30006, which means ACC time is sent to D20.
In the previous slide, 8 words to be sent from drive to XGB. Therefore,
D20 for ACC time; D21 for DEC time, D22 for Output Current; D23 for Reference Frequency;
D24 for Output voltage; D25 for DC Link voltage; D26 for Output power;
D27 for drive status (D27.0 bit is on iG5A stop; D27.1 bit is on iG5A forward run, etc).
Tel: 093.5858.658
Application Soluti
iguration
e Setup
D
Slave
address
000
nosis

This request frame is sent from XGB during M2 bit rising edge.
v Data type/Data size
This request frame is to write 4 word data to iG5A.
v Data assignment method: the same as iG5A (station 1)
D100 for Reference Frequency
D101 for Run command (D1.0 bit is on iG5A stop; D1.1 bit is on iG5A forward run, etc
D102 for ACC time D103
for DEC time
Tel: 093.5858.658
Application Soluti
iguration
e Setup
D
Slave
address
000
nosis

This request frame is sent from XGB during M3 bit rising edge.
v Data type/Data size
This request frame is to read 8 word data from drive to XGB.
v Data assignment method: the same as iG5A (station 1)
D120 for ACC time; D121 for DEC time, D122 for Output Current; D123 for Reference Freque
D124 for Output voltage; D125 for DC Link voltage; D126 for Output power;
D27 for drive status (D27.0 bit is on iG5A stop; D27.1 bit is on iG5A forward run, etc).
Tel: 093.5858.658
iguration
Application Soluti
XG-PD download/Link enable
e Setup
D
wn & Link
000
nosis
After link enable,

select [Online][Rese
Tel: 093.5858.658
iguration
e Setup
Application Soluti
XG5000 Programming: Part I
For programming, please refer to XG5000 program after opening it.
000
gramming
nosis
Tel: 093.5858.658
iguration
Application Soluti
XG5000 Programming: Part II
e Setup
000
gramming
nosis
Tel: 093.5858.658
iguration
Application Soluti
XG5000 Programming: Part III
e Setup
000
gramming
nosis
[View][Devices/Variables] or other item to see its variable or comment.
Tel: 093.5858.658
iguration
Application Soluti
XG5000 Programming: Part IV
e Setup
000
gramming
nosis
Tel: 093.5858.658
iguration
Application Soluti
XG5000 Programming: Part V
e Setup
000
gramming
nosis
Tel: 093.5858.658
iguration
Application Soluti
iG5A (#1) Control: Set Ref. Freq. and make it run forward
e Setup
000
nitoring
nosis
Reference frequency is set as 12.34Hz.
Tel: 093.5858.658
iguration
Application Soluti
iG5A (#1) Control: Set ACC/DEC time of station 1
e Setup
000
nitoring
nosis
iG5A reference frequency is set as 12.34Hz. Its status is FWD Run. ACC and DEC time is
set as 1.0 and 2.0 sec, respectively. Now let's monitor iG5A.
Tel: 093.5858.658
iguration
Application Soluti
iG5A (#1) Monitoring: operation information
e Setup
000
nitoring
nosis
iG5A is running as we set in the previous slide.

D27.1 bit means its operation status is FWD Run.
Tel: 093.5858.658
iguration
Application Soluti
iG5A (#2) Control: Ref. Freq., Operation command and ACC/DEC time
e Setup
000
nitoring
nosis
Station 2 reference frequency: 43.21Hz

Station 2 operation command: Reverse running
Station 2 ACC time: 3.0 sec Station
2 DEC time: 4.0 sec
Tel: 093.5858.658
iguration
Application Soluti
iG5A (#2) Monitoring: operation information
e Setup
000
nitoring
nosis
iG5A is running as we set in the previous slide.

D27.1 bit means its operation status is REV Run.
Tel: 093.5858.658
iguration
Application Soluti
iG5A (#1 & #2) Communication Status
e Setup
000
nitoring
nosis
Click [Variable Monitoring] icon:

Now there is no error in either station 1 or 2.
Tel: 093.5858.658
iguration
Application Soluti
iG5A (#1 & #2) Communication Status
e Setup
000
nitoring
nosis
When station 1 is turned off or disconnected from network, its error flags are increased.
After the problem is recovered, error-concerned flags are not increased but hold their
values. Note that L relay is latched.
Tel: 093.5858.658
iguration
e Setup
Application Soluti
System diagnosis: XG-PD
In XG-PD, select [Online][System Diagnosis] where you are able to see comm. Status.
000
Right-mouse
click
nosis
Select [Channel 2] and click [Start] then

you will see its communication frame.
Even though XGB has no RTC, but it sh
time stamp when the transmission/rece
frame pass through the comm. port.
This is important because in 1:N comm
RS-485 (half-duplex) system, transmiss
and reception frame should be interloc
And a user could know the best possib
conditional flag to send each frame by
time stamp.
Tel: 093.5858.658
Application Soluti
iguration
e Setup
1
D
3
000
4
nosis
(1) If there is 'unknown' in Result, the frame is wrong.

(2) It shows when each frame passes through the communication port.
(3) When the transmission frame is sent to iG5A (station 1) at 0:00:02:770 (2.770sec after
monitoring start), the reception frame is delivered to XGB from station 1 after 0.03sec late
(4) It shows one cycle in this system composed of 8 frames.
Write request to #1 (M0 bit ) Write response from #1 Read request to #1 (M1 bit )
Read response from #1 Write request to #2 (M2 bit ) Write response from #2
Read request to #2 (M3 bit ) Read response from #2
Note that every transmission frame is sent with 200ms period.
Tel: 093.5858.658
iguration
e Setup
Application Soluti
In XG-PD, select [Online][System Diagnosis] where you are able to see comm. Status.
000
Right-mouse
click
nosis
Select [P2P Service] and click [Multiple

Reading] then you will see comm. status
Whenever an communication error occu

its error count will increase.
Tel: 093.5858.658

VFD Com - XGB-iG5A - Modbus-1

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ebsite: www.hantech.

RS-485 (Modbus communication)

Set up each drive communication-concerning parameter as follows.

XGB Parameter setting: XG-PD

Conditional flag: M0000

Modbus corresponding addresses of iG5A are acquired by the following formula.

P2P parameter setting: iG5A (station 1) Read request

Conditional flag: M0001

Modbus word input area is from 0x30000. Therefore, [0x0007] to be [0x30006].

P2P parameter setting: iG5A (station 2) Write request

Conditional flag: M0002

P2P parameter setting: iG5A (station 2) Read request

Conditional flag: M0003

After link enable,

[View][Devices/Variables] or other item to see its variable or comment.

Reference frequency is set as 12.34Hz.

iG5A is running as we set in the previous slide.

Station 2 reference frequency: 43.21Hz

iG5A is running as we set in the previous slide.

Click [Variable Monitoring] icon:

Select [Channel 2] and click [Start] then

System diagnosis: XG-PD

(1) If there is 'unknown' in Result, the frame is wrong.

Select [P2P Service] and click [Multiple

Whenever an communication error occu

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