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Due to rapid industrialization, industrial workers are exposed to several types of hazards
and accidents. Every year lakhs of workers are injured due to mechanical, chemical, electrical
and radiation hazards and it leads to partial or total disablement. So in recent years, greater
attention is given to health and safety due to pressure from government, trade unions, labour
laws and awareness of employers.
The efficiency of workers depends to a great extends on the environment in which the
work. Work environment consists of all the factors, which act and react on the body and mind of
an employee. The primary aim is to create an environment, which ensures the greatest ease of
work and removes all causes of worries.
Occupational health and safety is a discipline with a broad scope involving many specialized
fields. In its broadest sense, it should aim at:
a)
The promotion and maintenance of the highest degree of physical, mental and social
well-being of workers in all occupations.
b)
The prevention among workers of adverse effects on health caused by their working
conditions.
c)
The protection of workers in their employment from risks resulting from factors adverse
to health.
d)
e)
Successful occupational health and safety practice requires the collaboration and
participation of both employers and workers in health and safety programmes, and involves the
consideration of issues relating to occupational medicine, industrial hygiene, toxicology,
education, engineering safety, ergonomics, psychology, etc.
Occupational health issues are often given less attention than occupational safety issues
because the former are generally more difficult to confront. However, when health is addressed,
so is safety, because a healthy workplace is by definition also a safe workplace. The converse,
though, may not be true - a so-called safe workplace is not necessarily also a healthy workplace.
The important point is that issues of both health and safety must be addressed in every
workplace.
Work plays a central role in people's lives, since most workers spend at least eight hours a
day in the workplace, whether it is on a plantation, in an office, factory, etc. Therefore, work
environments should be safe and healthy. Unfortunately some employers assume little
responsibility for the protection of workers' health and safety. In fact, some employers do not
even know that they have the moral and often legal responsibility to protect workers.
Health of the workers:
Health is a state of complete physical, mental and social wellbeing and not merely the
absence of diseases. Its a positive and dynamic concept which means something more than the
absence of illness.
Statutory provisions:
According to factories Act, 1948, the statutory provisions regarding the health of the
workers are stated in the sections 11 to 20. They are
Cleanliness (sec 11):
Every factory shall be kept clean by daily sweeping or washing the floors and workrooms
and by using disinfectants where every necessary. Walls, doors and windows shall be repainted
or varnished at least once in every 5 years.
Disposal of wastes and effluents (sec 12):
The waste materials produced from the manufacturing process must be effectively
disposed of wastes.
Statutory provisions:
According to factories Act, 1948, the statutory provisions regarding the safety of the
workers are stated in the sections 21 to 41. They are
Fencing of machinery (Sec 21):
In every factory, every dangerous part of any machinery, every moving part of a prime
mover and every flywheel connected to prime mover the head-race and tail-race of every water
wheel and water turbine, and every part of an electric generator, motor or rotary converter, every
part of transmission machinery, must be securely fenced by safeguards of substantial
construction.
Work on or near machinery in motion (Sec 22):
It is necessary to examine any part of the machinery while it is motion. The examination
and lubrication of the machinery, while in motion, should be carried out only by a speciallytrained adult worker wearing tight-fitting clothing.
Occupational accidents/disease:
Work-related accidents or diseases are very costly and can have many serious direct and
indirect effects on the lives of workers and their families. For workers some of the direct
costs of an injury or illness are:
a)
b)
c)
d)
Health-care costs.
It has been estimated that the indirect costs of an accident or illness can be four to ten times
greater than the direct costs, or even more. An occupational illness or accident can have so many
indirect costs to workers that it is often difficult to measure them. One of the most obvious
indirect costs is the human suffering caused to workers' families, which cannot be compensated
with money.
Identifying hazards in the workplace:
Use a variety
of sources
for
information
about
potential or
existing
hazards in
your
workplace
Some occupational diseases have been recognized for many years, and affect workers in
different ways depending on the nature of the hazard, the route of exposure, the dose, etc. Some
well-known occupational diseases include:
a)
b)
c)
Lead poisoning (caused by lead, which is common in battery plants, paint factories, etc.)
d)
A successful
health and
safety
programme
requires
strong
management
commitment
and worker
participation
In order to develop a successful health and safety programme, it is essential that there be
strong management commitment and strong worker participation in the effort to create and
maintain a safe and healthy workplace. An effective management addresses all work-related
hazards, not only those covered by government standards.
All levels of management must make health and safety a priority. They must
communicate this by going out into the worksite to talk with workers about their concerns and to
observe work procedures and equipment. In each workplace, the lines of responsibility from top
to bottom need to be clear, and workers should know who is responsible for different health and
safety issues.
Importance of training:
Effective
training is
a key
component
of any
health and
safety
programm
e
Workers often experience work-related health problems and do not realize that the problems
are related to their work, particularly when an occupational disease, for example, is in the early
stages. Besides the other more obvious benefits of training, such as skills development,
hazard recognition, etc., a comprehensive training programme in each workplace will help
workers to:
a)
b)
c)
Insist that management make changes before hazardous conditions can develop.
a)
b)
c)
Both workers and employers are informed about health and safety risks in the workplace.
d)
There is an active and effective health and safety committee that includes both workers
and management.
e)
COMPANY PROFILE
Sanjay Technoplast Pvt. Ltd was established in the year 2008 in pune(Ranjhangaon), is the third
one and newly established factory of the SANJAY GROUP. This group has one more
manufacturing units which is in Aurangabad(estb.2003).
(Sanjay Technoplast Pvt. Ltd.) this unit has been a recent addition to the group. It has a spacious
shop floor of 40000 sq ft, and an office area of 8000sq ft. Extremely well laid out plant, has
facilities of sheet metal forming & welding, injection moulding, conveyor assembly lines, and a
tool room. This unit is ISO/TS 16949 certified.
The total number of workers & employees in STPL are 725. The unit manufactures Plastic
molding parts basically used as the automobiles plastic parts and in air-conditions etc.
This unit has 15 injuction molding machines which have been imported from Taiwan and 3 other
machines are Indian.
Corporate Values:
Commitment to customer:
Every employee of Sanjay group is fully committed to customer Enthusiasm. We strive to go
beyond the traditional approach of satisfying the customer needs. In addition to meeting all the
customer defined deliverables, we also focus on identifying and fulfilling the unstated customer
needs.
Growth:
Sanjay Group has maintained a healthy CAGR of over 50% since its inception. The company has
started business with plastic injection molding, identified opportunities in other areas and
diversified a lot in various business segments. Relationship with the customer and innovation has
been key drivers behind the growth.
Social Responsibility:
Sanjay Group recognizes the debt it has from society at large, and tries its best to serve the
society. In addition to being involved in various charitable activities, we conduct regular blood
donation camps with participation from our employees, customers, and suppliers.
Fulfilment of market needs with cost effective solutions for enduring and enhanced customer
satisfaction.
Innovative solutions to create world class products and services fostering collective wisdom
and commitment of employees to create corporate and group culture and values which they
are proud to be part of.
Maintain equitable balance between development and environmental needs of the society.
Quality Policy:
They are committed for continual improvements in quality with all employee involvement to
achieve total costumer satisfaction at competitive cost with timely delivery. They also provide
products and services that adequately and consistently meet specified and
identified needs of
customers by
Department Profile:
PURCHASE DEPARTMENT
4.
MARKETING DEPARTMENT
5. PRODUCTION DEPARTMENT
General Manager
Directors Profile:
There are three directors of Sanjay Technoplast Pvt. Ltd.
Sudhir Shriadkar
BE (Mech), MBA. 24 years industrial experience. 12 years Garware & Jaggi. 12 years business
expertise in venture establishment engineering polymers.
Prasad kokil
BE (Elect), DBM. 22 years industrial experience. 12 years Garware, Nath Group & Badve Eng.
10 years business expert in Product Development, Project Manager, Industrial engineering and
technologies.
Sunil Pathak
BE(Mech), PG in nuclear Engineering. 22 years industrial experience, 13 years professional
experience with multinationals like Management, Business Planning, Venture Development.
Lear Corporation.
Videocon Group.
A. Primary objective:
To ascertain the health and safety measures adopted in Sanjay Technoplast Pvt.Ltd
.
B. Secondary objective:
1) To study the awareness of the workers about health and safety in the work place.
2) To find the occurrence of accidents happened at the work place.
3) To identify the role of management in implementing health and safety.
4) To find out the satisfaction level of the respondents towards health and safety
measures.
5) To give suggestions to improve the health and safety in the organization.
Health and Safety measures are inevitable to any organization where workers are
involved. Its an organizations responsibility to provide to its workers beyond the payment of
wages for their services. The workers health and safety on and off the job within the
organization is a vital concern of the employer. The working environment in a factory adversely
affects the workers health and safety because of the excessive heat or cold, noise, odors, fumes,
dust and lack of sanitation and pure air etc., which leads to accident or injury or disablement or
loss of life to the workers. Providing a health and safer environment is a pre-requisite for any
productive effort. These must be held in check by providing regular health check-up, protective
devices and compensatory benefits to the workers. This research deals with the study on the
health and safety measures provided to the workers at Sanjay Technoplast Pvt. Ltd,
Pune(Maharashtra).
also help to analyze the satisfaction level of the workers towards health and safety measures and
suggest provisions to improve health and safety.
4) Since the data was collected using a schedule, the interviewer unable to understand and
record the responses correctly.
5) The respondents were unable or unwilling to give response.
RESEARCH DESIGN:
A Research design is an arrangement of condition for collection and analysis of data in a
manner that aims to combine relevance to the research purchase with economy in procedure.
Fundamental to the success of any research project is the sound research design.
SAMPLING DESIGN:
Population:
Workers of Sanjay Technoplast Pvt. Ltd. i.e., 725.
Sampling Method:
Stratified Sampling
Sample Frame:
From the pilot study, it was observed that a maximum of 7 respondents could be covered
per day on average.
No. of days available for survey
20 days
20*7=140 respondents
Sample Size:
Zone
: Pune(Maharashtra)
Expected samples
140
135
Limitations:
(i)
Due to time and cost constraints, the study was restricted to Pune only.
(ii)
The duration available for survey per day was 3 hours only. i.e., 2:00pm to 5:00pm.
(iii) Due to refusals and rejections only 135 interview schedule questionnaires could be
Collected.
Pilot Survey:
Sources of Data:
Primary Data Collection:
These are fresh data which are collected for the first time. The data collection used for
this study is Interview schedule questionnaire.
Geographical Area:
The study area taken for this study was Sanjay Technoplast Pvt.Ltd. Pune(Maharashtra).
DATA ANALYSIS:
Table showing the age of the respondents
S NO
RANGE
NO. OF RESPONDENTS
PERCENTAGE %
Below 25
26 30
36
27
31 35
72
53
36 40
27
20
Above 40
135
100
Total
INFERENCE: In the survey, more than one-fifth of the respondents are comes under the age
limit of 26 30 years and nearly three-fifth of the respondents are having the age limit of 31
35 years and the remaining one-fifth respondents falls between the age limit of 36 40 years.
Table showing the experience (in years) of the respondents
S NO
RANGE
NO. OF RESPONDENTS
PERCENTAGE %
Below 5
6 10
58
43
11 15
63
47
16 20
14
10
Above 20
135
100
Total
INFERENCE:
In the survey, more than two-fifth of the respondents are having the experience of 6 10
years and nearly three-fifth of the respondents are having the experience of 11 15 years and the
remaining some respondents are having experience of 16 20 years. There are no respondents
having the experience, Below 5 and Above 20 in the survey.
S NO
RANGE
NO. OF RESPONDENTS
PERCENTAGE %
YES
63
47
NO
72
53
135
100
Total
INFERENCE:
In the survey, only less than half of the respondents are aware of the health and safety
measures but more than half of the respondents respond that they are not aware of the health and
safety measures adopted in the company.
Table showing the effective arrangements for communicating health and safety matters
S NO
RANGE
NO. OF RESPONDENTS
PERCENTAGE %
YES
49
36
NO
86
64
135
100
Total
4.4 Figure showing the effective arrangements for communicating health and safety
matters
INFERENCE:
In the survey, only one-third of the respondents say that they have effective arrangements
for communicating health and safety matters but nearly two-third of the respondents says that
they have no effective arrangements for communicating health and safety matters in the
company.
S NO
RANGE
NO. OF RESPONDENTS
PERCENTAGE %
YES
72
53
NO
63
47
135
100
Total
INFERENCE:
In the survey, more than half of the respondents say that the company is providing
medical facilities to the workers but less than half of the respondents respond the company is not
providing any medical facilities to the workers.
S NO
RANGE
NO. OF RESPONDENTS
PERCENTAGE %
YES
72
53
NO
63
47
135
100
Total
INFERENCE:
In the survey, more than half of the respondents respond that they attended the health and
safety training programme conducted in the company but less than half of the respondents says
that they are not attended any health and safety training programme conducted in the company.
RANGE
NO. OF RESPONDENTS
PERCENTAGE %
Once in 5 year
32
24
Once in 3 year
76
56
Yearly once
27
20
Monthly
Rarely
135
100
Total
INFERENCE:
In the survey, more than one-fifth of the respondents say that the training is offered once
in 5 years and nearly three-fifth of the respondents respond that the training is offered once in 3
years and the remaining one-fifth respondents says that the training is offered yearly once. No
respondents say that the training is offered monthly or rarely.
RANGE
NO. OF RESPONDENTS
PERCENTAGE %
Always
14
10
Sometimes
67
50
Often
45
33
Rarely
Not at all
135
100
Total
INFERENCE:
In the survey, less than one-fifth of the respondents say that always they have proper
drinking water and half of the respondents respond that sometimes they have proper drinking
water and more than one-fifth respondents says often they have proper drinking water and some
of the respondents says rarely they have proper drinking water facility inside the work place.
RANGE
NO. OF RESPONDENTS
PERCENTAGE %
Always
Sometimes
45
33
Often
72
53
Rarely
Not at all
135
100
Total
INFERENCE:
In the survey, only very few respondents say that always they have stress and nearly twofifth of the respondents respond that sometimes they have stress and nearly three-fifth of the
respondents says often they have stress and very few respondents says rarely they have stress
towards work.
RANGE
NO. OF RESPONDENTS
PERCENTAGE %
Yearly
Half yearly
32
24
Quarterly
94
69
Monthly
Rarely
135
100
Total
INFERENCE:
In the survey, more than one-fifth of the respondents say that the company provides
health check-up half yearly and more than three-fifth of the respondents respond that the
company provides health check-up quarterly and less than one-fifth respondents says that the
company provides health check-up monthly. No respondents say that the health check-up was
provided yearly or rarely.
RANGE
NO. OF RESPONDENTS
PERCENTAGE %
Always
Sometimes
54
40
Often
63
47
Rarely
14
10
Not at all
135
100
Total
INFERENCE:
In the survey, only very few respondents say that always they are maintaining the
machines properly and two-fifth of the respondents respond that sometimes they are maintaining
the machines properly and more than two-fifth respondents says often they are maintaining the
machines properly and less than one-fifth of the respondents says rarely they are maintaining the
machines properly.
RANGE
NO. OF RESPONDENTS
PERCENTAGE %
Always
Sometimes
23
17
Often
81
60
Rarely
27
20
Not at all
135
100
Total
INFERENCE:
In the survey, only very few respondents say that always the accidents are happened and
less than one-fifth of the respondents respond that sometimes the accidents are happened and
three-fifth respondents says often the accidents are happened and one-fifth of the respondents
says rarely the accidents are happened.
S NO
RANGE
NO. OF RESPONDENTS
PERCENTAGE %
YES
99
73
NO
36
27
135
100
Total
INFERENCE:
In the survey, nearly four-fifth of the respondents say that the company is providing
safety requirements for work and more than one-fifth of the respondents only respond that the
company is not providing any safety requirements for work.
S NO
RANGE
NO. OF RESPONDENTS
PERCENTAGE %
YES
41
31
NO
94
69
135
100
Total
INFERENCE:
In the survey, nearly two-fifth of the respondents respond that the safety committee is
formed in the company but more than three-fifth of the respondents say that the safety committee
is not formed in the company.
FINDINGS
Data Analysis:
1) 53% of the respondents are having the age limit of 31 35 years and 27% of the
respondents are comes under the age limit of 26 30 years and 20% of the respondents are
falls between the age limit of 36 40 years.
2) 47% of the respondents are having the experience of 11 15 years and 43% of the
respondents are having the experience of 6 10 years and only 10% of the respondents are
having the experience of 16 20 years.
3) 53% of the respondents respond that they are not aware of the health and safety measures
and only 47% of the respondents are aware of the health and safety measures.
4) 64% of the respondents say that they have no effective arrangements for communicating
health and safety matters; only 36% agrees that they have effective arrangements for
communicating health and safety matters.
5) 53% of the respondents say that the company is providing medical facilities but 47% of the
respondents respond that the company is not providing medical facilities to the workers.
6) 53% of the respondents respond that they attended the health and safety training
programme but 47% of the respondents says that they are not attended any health and
safety training programme conducted in the company.
7) 56% of the respondents respond that the training is offered once in 3 years and 24% of the
respondents respond that the training is offered once in 5 years and 20% of the respondents
say that the training is offered yearly once.
8) 50% of the respondents respond that sometimes they have proper drinking water and 33%
of the respondents says often they have proper drinking water and 10% of the respondents
say that always they have proper drinking water and 7% of the respondents says rarely they
have proper drinking water facility inside the work place.
9) 53% of the respondents says often they have stress and 33% of the respondents respond
that sometimes they have stress and 7% of the respondents say that always they have stress
and only 7% of the respondents says rarely they have stress towards work.
10) 69% of the respondents respond that the company provides health check-up quarterly and
24% of the respondents say that the company provides health check-up half yearly and 7%
of the respondents say that the company provides health check-up monthly.
11) 47% of the respondents says often they are maintaining the machines properly and 40% of
the respondents respond that sometimes they are maintaining the machines properly and
only 10% of the respondents says rarely they are maintaining the machines properly and
3% of the respondents say that always they are maintaining the machines properly.
12) 60% of the respondents say often the accidents are happened and 20% of the respondents
say rarely the accidents are happened and 17% of the respondents respond that sometimes
the accidents are happened and only 3% of the respondents say that always the accidents
are happened.
13) 73% of the respondents say that the company is providing safety requirements for work but
27% of the respondents respond that the company is not providing any safety requirements
for work.
14) 69% of the respondents say that the safety committee is not formed in the company and
only 31% of the respondents respond that the safety committee is formed in the company.
5.2 SUGGESTIONS
1) The company has to create the awareness for the workers regarding health and safety.
2) They have to provide effective arrangements to the workers for communicating their
health and safety matters.
3) It is better to provide frequent health and safety training, atleast once in a year.
4) The company has to provide enough drinking water facility available at all the time.
5) The management has to take necessary steps to reduce the stress level of the workers.
6) Orientation programmes can be conducted to make the workers to feel that their work
environment is safe to work.
7) The maintenance department has to maintain the machines properly to reduce lead-time.
8) Proper training has to be given to the workers to avoid frequent accidents.
9) Meditation practices can be given to avoid electric shocks, finger injuries etc. due to lack
of concentration.
10) Safety committee has to be formed to monitor the health and safety issues.
11) The company has to conduct the regular inspections to ensure higher level of safety in the
workplace.
12) Cordial relationship has to be maintained between the management and the workers to
implement the health and safety policies and measures in a smooth manner.
5.3 CONCLUSION
It is revealed from the study that, the health and safety measures adopted in Sanjay
Technoplast Pvt. Ltd. are provided to the workers according to the provisions of the factories act.
It reveals that the awareness of the workers about health and safety in the workplace is
inadequate. Also repeated accidents like electric shocks, finger injuries are occurred in the
workplace. Suitable ideas were suggested to avoid those accidents and to improve the health and
safety measures. The role of management in implementing health and safety in the organization
is very effective. Most of the workers were satisfied with the health and safety measures adopted
in the company. If the company implements effective disciplinary procedures; it will help the
company to go with their policies and also to maintain health and safety in the organization.
BIBLIOGRAPHY
Books:
1) Arun monappa (2000), Industrial relations, 8th edition.
2) Ajay garg (2001), Labour laws, 8 th revised edition.
3) C.B.Mamoria, Satish mamoria, Gankar (2009), Dynamics of industrial relations, 19th
edition.
4) C.B.Guptha (2010), Human Resource management".
Websites:
1) www.hr.com
2) www.humanresources.about.com
3) www.ilo.com
4) www.britannica.com
5) www.definition-info.com
6) www.wikipedia.org
ANNEXURE
1) Name (Optional)
2) Age
(a) Below 25 (b) 26-30 (c) 31-35 (d) 36-40 (e) Above 40
9) Do you have proper drinking water facility inside your work place?
(a) Always (b) Sometimes (c) Often (d) Rarely (e) Not at all
10) Do you have any stress towards work?
(a) Always (b) Sometimes (c) Often (d) Rarely (e) Not at all
11) How often the company provide health checkup for workers?
(a) Yearly (b) Half yearly (c) Quarterly (d) Monthly (e) Rarely
12) Are the machines maintained properly?
(a) Always (b) Sometimes (c) Often (d) Rarely (e) Not at all
13) How often the accidents happen?
(a) Always (b) Sometimes (c) Often (d) Rarely (e) Not at all
14) Are they providing the safety requirements for work?
(a) Yes (b) No
15) Whether safety committee formed in the company?
(a) Yes (b) No