PCT 211635j

Program Book/Guidelines for
Eaton Vickers Hydraulics
Document: CL - F - Eaton Vickers Hydraulics

Version G1.2
Original Date: 09-15-2009

Revised Date: 1-1-2014
Page No.: 2 of 36
Document No.: CL-F-Eaton Vickers
Version G 1.2
Revised Date:1-1-2014
Program Book / Guidelines for

Eaton Vickers Products
Document Management Information
The controlled version of this document is the one stored on the GMPT Machinery and Equipment Specifications web
site. Any printed copy is an uncontrolled copy. The user shall verify with the web site that he/she is in fact using the
appropriate version of the specification for the specific project he/she is working on.
Any questions or comments with respect to this specification should be directed to the project engineer for the specific
project in question.
Revision Date
09-15-2009
Version
No.
G 1.0
Document Name
CL-F-Eaton Vickers
10-20-2010
G 1.1
CL-F-Eaton Vickers
1-1-2014
G 1.2
CL-F-Eaton Vickers
Revision
Version G 1.0 prepared to comply with GMs
Global Hydraulic Specification SP-F Hydraulic
Contacts for Japan updated. Pilot operated
proportional relief valve (KBCG5-3) list added.
Added Walterscheid WALring tube fittings and
aeroquip hose. Added Hansen brand couplers
Paragraph
Affected
All
2.1, 2.2, 3.5.1
3.11, 3.12,
3.13, 3.14
Revised By
Eaton-Vickers
Eaton-Vickers
Joe Raccosta
Page No.: 3 of 36
Version G 1.2
Revised Date: 1-1-2014

Table of Contents
1.0
INTRODUCTION .......................................................................................................................................................... 4
1.1
SCOPE OF DOCUMENT .............................................................................................................................................. 4
2.0
PROJECT CONTACT INFORMATION ........................................................................................................................ 4
2.1
2.2
MANAGEMENT CONTACTS ....................................................................................................................................... 4

SERVICE AND SUPPORT CONTACTS ....................................................................................................................... 5
3.0
PRODUCT OVERVIEW ................................................................................................................................................ 6
3.1
HYDRAULIC POWER UNITS. ...................................................................................................................................... 7
3.1.1
Vertical in tank Power Units. .................................................................................................................................. 7
3.1.2
Overhead / L shaped Power Units. ........................................................................................................................ 9
3.1.3
Horizontal Power Units ........................................................................................................................................ 11
3.1.4
Compact Power Units. ......................................................................................................................................... 13
3.1.5
In-Line Pressure Filters....................................................................................................................................... 14
3.1.6
In - Tank Return Filters ....................................................................................................................................... 16
3.1.7
Filter Electrical Indicators..................................................................................................................................... 18
3.2
DIRECTIONAL VALVES ............................................................................................................................................. 19
3.2.1
NG6 (D03) Four-Way Directional Control Valves ................................................................................................ 19
3.2.2
Single Stage NG10 (D05) Four-Way Directional Control Valves ......................................................................... 19
3.2.3
Two Stage NG10 (D05) Four-Way Directional Control Valves ............................................................................ 20
3.2.4
NG16 (D07) Four-Way Directional Control Valves .............................................................................................. 20
3.2.5
NG25 (D08) Four-Way Directional Control Valves .............................................................................................. 21
3.3
MODULAR SANDWICH VALVE. ................................................................................................................................ 22
3.3.1
NG6 (D03) Modular Sandwich Modules. ............................................................................................................. 22
3.3.2
NG10 (D05) Modular Sandwich Modules. ........................................................................................................... 23
3.3.3
3.3.4
3.4
INLINE CHECK VALVES. ........................................................................................................................................... 27
3.5
PROPORTIONAL VALVES......................................................................................................................................... 28
3.5.1
Proportional Pressure Controls............................................................................................................................ 28
3.5.2
Proportional Directional Valves ............................................................................................................................ 28
3.6
ACCUMULATORS 13.2 GALLONS (1 50 LITERS) ................................................................................................. 29
3.7
ACCUMULATOR SAFETY BLOCKS .......................................................................................................................... 30
3.8
SUB PLATES .............................................................................................................................................................. 31
3.9
MANIFOLDS ............................................................................................................................................................... 31
3.9.1
Cover Plates ........................................................................................................................................................ 32
3.10
CYLINDERS ............................................................................................................................................................ 33
3.11
WALTERSCHEID WALRING TUBE FITTINGS, AEROQUIP HOSE AND HANSEN COUPLERS ........................ 35
3.12
WALTERSCHEID WALRING TUBE FITTINGS ...................................................................................................... 35
3.13
AEROQUIP HOSE.................................................................................................................................................. 35
3.14
HANSEN COUPLERS ............................................................................................................................................. 36
Page No.: 4 of 36
Version G 1.2

1.0 INTRODUCTION
1.1
SCOPE OF DOCUMENT
The Program Book provides a list of Eaton Vickers Hydraulic Products to be used for new GMPT Programs. The use
of components not listed in the Program Book requires a deviation from GMPT Controls Engineering. For the
complete Hydraulic System requirements see GMPT Specification SP-F-Hydraulics.
2.0 PROJECT CONTACT INFORMATION

2.1
MANAGEMENT CONTACTS
NORTH AMERICA
Eaton Corporation
Address
54249 Shady Lane
BRAZIL
EUROPE
Eaton Corporation
Av. Julia Gaioli, 450
Bonsucesso
APAC / CHINA
Eaton Corporation
Am Joseph 16
Eaton Corporation
300 Huai Hai Zhong Rd.
th
11 Floor
Wehrheim, Germany DShanghai 200021

61273
Shelby Twp.
Guarulhos
MI 48315
www.eaton.com
www.eaton.com
Website
Project
Contact
Company
www.eaton.com
So Paulo 07250-270
Brazil
www.eaton.com
Joe Raccosta
Antunes, Alvaro A
Armin Steinmann
Vivian Wan
Office
586-232-4942
55-11-2465-8815
+49-(0) 172 6026-821
+86-21-6387-9988 Ext
712
Mobile
586-292-1557
Fax
E-Mail
josephsraccosta@eaton AlvaroAAntunes@eaton. ArminSteinmann@eaton VivianWan@eaton.com

.com
com
.com
JAPAN
Address
Website
Project
Contact
Company
Office
Mobile
Fax
E-Mail
KOREA
INDIA
Eaton Corporation
Uruma Kowa Bldg.,
8-11-37, Akasaka,
Minato-ku, Tokyo
Japan
www.eaton.com
Eaton Corporation
Seoul
Korea
Eaton Corporation
54249 Shady Lane.
Shelby Twp.
MI 48315
www.eaton.com
www.eaton.com
Hirokazu Nishida
DooWhan Kim
Joe Raccosta
+81 35-786-2560
+81 90-9882-5031
(822)562-3870
586-232-4942
586-292-1557
DooWhanKim@eaton.com
josephsraccosta@eaton.com
+81 3-5786-2561
HirokazuNishida
@eaton.com
Page No.: 5 of 36
Version G 1.2

2.2
SERVICE AND SUPPORT CONTACTS

NORTH AMERICA
BRAZIL
EUROPE
APAC/CHINA
Company
Eaton Corporation
Eaton Corporation
Eaton Corporation
Eaton Corporation
Address
2668 Pine Ridge Rd.
Av. Julia Gaioli, 450

Bonsucesso
Am Joseph 16
388 AiDu Rd.
West Bloomfield, MI
48324-1957
So Paulo 07250-270
Wehrheim, Germany
D-61273
Wai Gao, Shanghai

200131
www.eaton.com
www.eaton.com
Armin Heyer
+49 (0) 6081 103-340
Jason Lin
+86-21-3850-3303
Website
www.eaton.com
Local Support Duane Jaros

248-681-2990
Office
313-910-8036
Mobile
Guarulhos Brazil
www.eaton.com
Antunes, Alvaro A
55-11-2465-8815
Fax
E-Mail
DuaneAJaros@eaton.c AlvaroAAntunes@eaton
huiqiangwang@eaton.c
arminheyer@eaton.com
om
.com
om
JAPAN
Address
Website
Project
Contact
Company
Office
Mobile
Fax
E-Mail
KOREA
INDIA
Eaton Corporation
Uruma Kowa Bldg.,
8-11-37, Akasaka,
Minato-ku, Tokyo
Japan
www.eaton.com
Eaton Corporation
Seoul
Korea
Eaton Corporation
145 Off Mumbai-Pune Road
Pune 411018
INDIA
www.eaton.com
www.eaton.com
Hirokazu Nishida
DooWhan Kim
Suneel Patil
+81 35-786-2560
+81 90-9882-5031
(822)562-3870
+91-20-3061-1026
+91-976-5567060
DooWhanKim@eaton.com
SuneelBpatil@eaton.com
+81 3-5786-2561
HirokazuNishida
@eaton.com

Page No.: 6 of 36
Version G 1.2
3.0 PRODUCT OVERVIEW

Eaton components required for GMPT are listed below. For more information, visit our website.
Product Main page
: http://hydraulics.eaton.com/products/menu_main.htm
Direction Control Valves
: http://www.eaton.com/ecm/groups/public/@pub/@eaton/@hyd/documents/content/pll_1634.pdf
Pressure Control
:http://www.eaton.com/Eaton/ProductsServices/Hydraulics/Valves/IndustrialValves/index.htm
Filters
Stack Valves
:
:http://www.eaton.com/ecm/groups/public/@pub/@eaton/@hyd/documents/content/pll_1901.pdf
Accumulators
Prop.Direction Control Valve
::
Page No.: 7 of 36
Version G 1.2

3.1
HYDRAULIC POWER UNITS.
GMPT Global Specification SP-F-Hydraulic lists three preferred styles of power units where the design provides for
flooded pump inlets. The three preferred power unit styles are: (1) Vertical with the pumps being submersed in the
reservoir (2) L Shaped where the pump-motor assembly is mounted to a base next to the reservoir and (3)
Overhead where the pump/motor assembly is mounted under the reservoir. An alternative Horizontal power unit
where the pump-motor assembly is mounted on top of the reservoir may be used provided that three design
considerations listed in the GMPT Hydraulic specification have been met. A synopsis of the tree design
considerations for power unit sound level, plant elevation and fluid viscosity is provided in section 3.1.3. All Power
units for GMPT must meet a sound specification of 75 dB(A) maximum.
GMPT hydraulic specification paragraph 8.2.2.9 states that the interior of reservoirs should not be painted. GMPT will
approve the interior painting of reservoirs when the system is operating on mineral oil. For GMPT Casting plants, the
machine builder must confirm the hydraulic fluid selection with the applicable plant. Systems operating with the fire
resistant fluids will require lower operating temperatures. In addition, the fluid selection may require that the reservoir
interior not be painted but coated with a rust preventative.
GMPT encourages the design of energy efficient hydraulic systems, which do not require heat exchangers.
3.1.1 Vertical in tank Power Units.
The Vertical power units for GMPT are available in four standard sizes, 100, 250, 400 & 800-Liter reservoirs. The
power unit will employ a thru-drive PVM/PVQ variable volume piston pump for main system flow with V series fixed
displacement vane pump for the Re-circulation / Filtration loop. Should a heat exchanger be required for a specific
application, a plate style heat exchanger will be added in the re-circulation line. For GMPT maintenance, purposes the
pump case drain line will access through the reservoir removable top plate and then connected to the return side of
the reservoir. The clean out covers are fixed with a minimum of six studs to prevent cover leakage. Power units will
be supplied with c isolation / level pads. If a heat exchanger is required for an application, a Plate style exchanger will
be part of the re- circulation loop. In addition, should an accumulator be required for certain application, it will be
added to the power unit along with the required lockable accumulator isolation block.
SIZE
100 LITER
1000 mm
700 mm
1200 mm
250 LITER
1060 mm
850 mm
1450 mm
400 LITER
1400 mm
950 mm
1750 mm
800 LITER
1700 mm
1150 mm
2100 mm
Page No.: 8 of 36
Version G 1.2

Power units for special machine applications, such as for long clamping cycles should be equipped with a heat
exchanger in the re-circulation line.
Sound Spec: Less than 75 dB(A)
Ports: ISO 1179-1 (G thread)
Fill point: H6-63 BSPP
Labels: Per GM Spec.
Main Pump, Var.

Displacement
Theo.Flow @ 1000
RPM
Theo.Flow @ 1200
RPM
Theo. Flow @1500
RPM
Pump Drive Speed
Electric Motor
Aux Pump for
Filtering/Cooling
Loop
Options: Accumulator circuit, heat exchanger circuit

Tubing & Fittings: Trivalent Chrome metric tubing &
metric flareless fittings per GM spec.
400L
800 L
100 L
250 L
PVM018ER17DS05A
AC2314000A00A
PVM045ER17DS08AAC23
14000A00A
PVM081ER18FS08AAC231
4000A00A
PVM131ER18HS08AAC2
314000A00A
18.0 LPM
45.0 LPM
80.9 LPM
131.0 LPM
21.6 LPM
54.0 LPM
97.1 LPM
157.3 LPM
27.0 LPM
67.6 LPM
121.4 LPM
196.6 LPM
The electric motor drive speeds for the regions are 1000 RPM for Europe, 1200 RPM for North America, 1500
RPM for China, Asia and South America. For China, Asia and South America 1500 RPM electric motors should
be used unless the max. Sound level of 75dB(A) cannot be achieved. In this case, 1000-RPM electric motors
may be used; however, the GM country unit must be consulted.
The machine builder should confirm the G.M. plant location to determine the exact motor voltage requirements.
V101S5S11A20
V201S11S62A11
V201S11S62A11
V201S11S62A11
DIN Return Filter
DRT 1 063 BC 4 XX N
B C 06 /w VR2LZ. 0 /
BO Dual Elec Indicator
DRT 1 160 BE 4 XX N B
C 06 /w VR 2 LZ. 0 / BO
Dual Elec Indicator
DRT 1 250 BF 4 XX N B C
06 /w VR 2 LZ. 0 / BO
Dual Elec Indicator
DRT 1 630 BM 4 XX N B C
06 /w VR 2 LZ. 0 / BO
Dual Elec Indicator
Filter Element
VDT 063 B C 06
VDT 160 B C 06
VDT 250 B C 06
VDT 630 B C 06
Return Filter
DIN Filters should be used for all regions except North America. For North America HF4 series return filters
should be used.
Temp. Switch
TR7430
TR7430
TR7430
TR7430
Level Switch
Pressure Switch
LK7023
PN7001
LK7023
PN7001
LK7023
PN7001
LK7023
PN7001
Page No.: 9 of 36
Version G 1.2

3.1.2
Overhead / L shaped Power Units.
Both Overhead and L Shaped power units provide the pumps with flooded inlets. The power unit will employ
PVM/PVQ variable volume piston pump for main system flow and separate V series fixed displacement vane pump
for the Re-circulation / Filtration loop. The power unit is equipped with an independent offline filtration circuit. Both the
main pump and the offline pump have ball valves with prox. Switches. The main pump is equipped with a secondary
relief valve, check valve and pressure switch. The power unit is equipped with both dual level and dual temperature
switches. If a heat exchanger is required for an application, a Plate style exchanger will be part of the re- circulation
loop. In addition, should an accumulator be required for certain application, it will be added to the power unit along
with the required lockable accumulator isolation block. For special applications, please consult Eaton Vickers.

Page No.: 10 of 36
Version G 1.2

100 L
160 L
250L
Main Pump, Variable

Displacement
PVM018ER17DS05AAC23140
00000A
PVQ32MBR00SENS21CG14D
21S3
PVM045ER18DS08AAC23140
00000A
Theo. Flow @1000 RPM

Theo. Flow @ 1200 RPM
18.0 LPM
32.9 LPM
45.0 LPM
21.6 LPM
39.5 LPM
54.0 LPM
27.0 LPM
52.6 LPM
67.6 LPM
The electric motor drive speeds for the regions are: 1000 RPM for Europe, 1200 RPM for North
America, 1500 RPM for China, Asia and South America. For China, Asia and South America 1500
RPM electric motors should be used unless the max. Sound level of 75dB(A) cannot be achieved.
In this case, 1000-RPM electric motors may be used; however, the GM country unit must be
consulted.
The machine builder should confirm the G.M. plant location to determine the exact motor voltage
requirements.
DIN Filters should be used for all regions except North America. For North America HF4 series
return filters should be used.
TR7430
TR7430
TR7430
LK7023
LK7023
LK7023
PN7001
PN7001
PN7001
Pump Drive Speed
Electric Motor
Return Filter
Temperature Switch
Level Switch
Pressure Switch
Page No.: 11 of 36
Version G 1.2

3.1.3
Horizontal Power Units
Horizontal power units may be used for a GMPT provided that three design considerations have been met. The three
design considerations listed in GMs Global Hydraulic Specifications are:
A) Altitude: Horizontal power units may not be used when the plant elevation exceeds 1000 meters.
B) Sound level: The complete power unit sound level must be below 75 dB(A).
C) Fluid Viscosity: The hydraulic fluid viscosity required for the application must not cause pump cavitations.
Horizontal power units can be provided in a number of different reservoir sizes, 100, 160, 250 & 400 Liters.. The
power unit will employ a PVM/PVQ variable volume piston pump for main system flow and separate V series fixed
displacement vane pump for the Re-circulation / Filtration loop. If a heat exchanger is required for an application, a
Plate style exchanger will be part of the re- circulation loop. In addition, should an accumulator be required for certain
application, it will be added to the power unit along with the required.
SIZE
100 LITER
1035 mm
860 mm
1050 mm
160 LITER
1300 mm
800 mm
1100 mm
250 LITER
1450 mm
860 mm
1200 mm
400 LITER
1050 mm
950 mm
1350 mm
Page No.: 12 of 36
Version G 1.2


100 L
160 L
250L
400L
Main Pump, Variable

Displacement
PVM018ER17DS05AAC2
314000000A
PVQ32MBR00SENS21
CG14D21S3
PVM045ER17DS08AA
C2314000000A
PVM081ER18FS08AA
C2314000000A
Theo. Flow @1000 RPM

18.0 LPM
32.9 LPM
45.0 LPM
80.9 LPM
21.6 LPM
39.5 LPM
54.0 LPM
97.1 LPM
27.0 LPM
52.6 LPM
67.6 LPM
121.4 LPM
The electric motor drive speeds for the regions are: 1000 RPM for Europe, 1200 RPM for North America,
1500 RPM for China, Asia and South America. For China, Asia and South America 1500 RPM electric
motors should be used unless the max. Sound level of 75dB(A) cannot be achieved. In this case, 1000RPM electric motors may be used; however, the GM country unit must be consulted.
The machine builder should confirm the G.M. plant location to determine the exact motor voltage
requirements.
DIN Filters should be used for all regions except North America. For North America HF4 series return
filters should be used.
TR7430
TR7430
TR7430
TR7430
LK7023
LK7023
LK7023
LK7023
PN7001
PN7001
PN7001
PN7001
Pump Drive Speed
Electric Motor
Return Filter
Temperature Switch
Level Switch
Pressure Switch
Page No.: 13 of 36
Version G 1.2

3.1.4
Compact Power Units.
For special applications such as clamping, a 40L vertical power unit is available. The use of the 40L compact
power unit requires the approval of General Motors Engineering. Please consult with Eaton Vickers for design
assistance. The vertical power unit is provided with a fixed displacement vane pump to charge a small
accumulator, the pump is then unloaded. The power unit is equipped with both dual level and dual
temperature switches. The system directional valves must be mounted by the OEM to the machine and not
located on the power unit.
L
B
H
SIZE
620 mm
420 mm
660 mm
Page No.: 14 of 36
Version G 1.2

3.1.5
In-Line Pressure Filters

In- Line Pressure (HF*)
FOR INDICATOR REF : 3.1.7
Page No.: 15 of 36
Version G 1.2

In-Line Pressure DIN
Page No.: 16 of 36
Version G 1.2

3.1.6
In - Tank Return Filters
In-Tank (HF*)
Page No.: 17 of 36
Version G 1.2

In-Tank DIN
Page No.: 18 of 36
Version G 1.2

3.1.7
Filter Electrical Indicators.

Filter Series
Hydac Model code
Hydac Part Number
HF3P Pressure filters
VD 5 LZ. 0 / BO
01265195
DHP DIN Pressure filters
VD 5 LZ. 0 / BO
01265195
DRT DIN Tank top Return filters
VR 2 LZ. 0 / BO
012654422
HF4RT Tank top Return filters
VMF 2 LZ. 1 / BO
02074114
Page No.: 19 of 36
Version G 1.2

3.2
DIRECTIONAL VALVES
3.2.1
NG6 (D03) Four-Way Directional Control Valves
Subplate mounted, 24 V DC, NBR seals, M12 connector on each Sol., pin configuration: Pin 1 & 2 not used, Pin 3
0volt, Pin 4 24Volt.
Symbol
Model Number & Description

F6-DG4V-3-6C-M-KUPM4L-D7-H7-60
P = 30 Watts
F6-DG4V-3-6C-M-KUPM4L-D7-HL7-60
P = 18 Watts
F6-DG4V-3-6C208-M-KUPM4L-D7-H7-60
Soft shift, P = 30 Watts
F6-DG4V-3-33C-M-KUPM4L-D7-H7-60
P = 30 Watts
F6-DG4V-3-33C-M-KUPM4L-D7-HL7-60 P = 18
Watts
02-400431
02-400432
02-400433
02-400434
02-400435
F6-DG4V-3-33C208-M-KUPM4L-D7-H7-60
02-400436
F6-DG4V-3-2A-M-KUPM4L-D7-H7-60
P = 30 Watts
02-400425
F6-DG4V-3-2A-M-KUPM4L-D7-HL7-60
P = 18 Watts
F6-DG4V-3-2A208-M-KUPM4L-D7-H7-60
F6-DG4V-3-2N-M-KUPM4L-D7-H7-60
P = 30 Watts
F6-DG4V-3-2N-M-KUPM4L-D7-HL7-60
P = 18 Watts
3.2.2
Part Number
F6-DG4V-3-2A208-M-KUPM4L-D7-H7-60
Single Stage NG10 (D05) Four-Way Directional Control Valves
02-400426
02-400427
02-400428
02-400429
02-400430
Subplate mounted, 24 V DC, NBR seals, M12 connector on each Sol., pin configuration: Pin 1 & 2 not used, Pin 3
0volt, Pin 4 24Volt.
Symbol
F6-DG4V4-016C-M-KUPM4L-D7-H-5-10
P = 45 Watts
F6-DG4V4-016C-M-KUPM4L-D7-HL-4-10
P = 30 Watts
F6-DG4V4-0133C-M-KUPM4L-D7-H-5-10
P = 45 Watts
F6-DG4V4-0133C-M-KUPM4L-D7-HL-4-10
P = 30 Watts
F6-DG4V4-012A-M-KUPM4L-D7-H-5-10
P = 45 Watts
F6-DG4V4-012A-M-KUPM4L-D7-HL-4-10
P = 30 Watts
F6-DG4V4-012N-M-KUPM4L-D7-H-5-10
P = 45 Watts
F6-DG4V4-012N-M-KUPM4L-D7-HL-4-10
P = 30 Watts
Part Number
02-400441
02-400442
02-400443
02-400444
02-400437
02-400438
02-400439
02-400440
Page No.: 20 of 36
Version G 1.2

3.2.3
Two Stage NG10 (D05) Four-Way Directional Control Valves
Subplate mounted, 24 V DC, P=18 Watts, NBR seals, M12 connector on each Sol., pin configuration: Pin 1 & 2 not
used, Pin 3 0volt, Pin 4 24Volt.
Symbol
Model Number
Part Number
02-400447
02-400448
02-400445
02-400446
3.2.4
NG16 (D07) Four-Way Directional Control Valves
Symbol
Model Number
Part Number
02-400451
02-400452
02-400449
02-400450
Page No.: 21 of 36
Version G 1.2

3.2.5 NG25 (D08) Four-Way Directional Control Valves

Symbol
Model Number
Part Number
F6-DG5V-8-H-6C-M-KUPM4L-D7-HL7-10
02-400455
F6-DG5V-8-H-33C-M-KUPM4L-D7-HL7-10
02-400456
F6-DG5V-8-H-2A-M-KUPM4L-D7-HL7-10
02-400453
F6-DG5V-8-H-2N-M-KUPM4L-D7-HL7-10
02-400454
Note: To be used for clamping applications only. Other applications require written approval from GMPT Controls
Engineering
Page No.: 22 of 36
Version G 1.2

3.3
MODULAR SANDWICH VALVE.

3.3.1
NG6 (D03) Modular Sandwich Modules.

Symbol
Part Number
Dual Flow control Module

Meter out
On port A & B.
DGMFN-3-Y-A1W-B1W-41
694411
Flow control Module

Meter out
On port B.
DGMFN-3-Y-B1W-41
02-138526
Flow control Module

Meter out
On port A.
DGMFN 3 Y A1W 41
02-138527
Dual P.O. Check Module

On Port A & B
Pilot Ratio 3:1
DGMPC 3 ABK BAK 41
A Port P.O Check Module

On Port A
Pilot Ratio 3:1
DGMPC 3 ABK 41
B Port P.O Check Module

On Port B
Pilot Ratio 3:1
DGMPC 3 BAK 41
P Port Check Module
0.5 bar (8 psi) Spring
DGMDC 3 Y PK 41
694400
870024
870023
694415
P Port Pressure Reducing / Releiving Module

30 bar max.DGMX23PPAWB40
870021
80 bar max. DGMX23PPBWB40
870036
120 bar maxDGMX23PPCWB40
870037
Page No.: 23 of 36
Version G 1.2

A Port Pressure Reducing / Releiving Module

80 bar max. DGMX23PABWB40
870031
120 bar maxDGMX23PACWB40
870032
B Port Pressure Reducing / Releiving Module

80 bar max. DGMX23PBBWB40
870047
120 bar maxDGMX23PBCWB40
8700267
P to T Pressure Relief Module

50 bar max DGMC 3 PT AW 41
02-108132
100 bar max DGMC 3 PT BW 41
02-147590
200 bar max DGMC 3 PT CW 41
870233
B to T Pressure Relief Module

50 bar max DGMC 3 BT AW 41
871703
100 bar max DGMC 3 BT BW 41
02-108538
200 bar max DGMC 3 BT CW 41
870257
A to T Pressure Relief Module
3.3.2
50 bar max DGMC 3 AT AW 41
02-138107
100 bar max DGMC 3 AT BW 41
02-138108
200 bar max DGMC 3 AT CW 41
02-139196

Symbol
Part Number

Meter out
On port A & B.
DGMFN 5 Y A1W B1W 30
868884
Flow control Module

Meter out
On port B.
DGMFN 5 Y B1W 30
02-140612
Flow control Module

Meter out
On port A.
DGMFN 5 Y A1W 30
867334
Page No.: 24 of 36
Version G 1.2


On Port A & B
Pilot Ratio 3:1
DGMPC 5 ABK BAK 30
P.O. Check Module

On Port A
Pilot Ratio 3:1
DGMPC 5 ABK 30
P.O. Check Module

On Port B
Pilot Ratio 3:1
DGMPC 5 BAK 30
867364
867339
867340
P Port Check Module

1bar (15 psi)
867341
DGMDC 5 Y PK 30
T Port Check Module
1bar (15 psi)
867342
DGMDC 5 X TK 30
P Port Pressure Reducing / Releiving Module
50 bar max. DGMX2 5 PP AW B 30
879343
100 bar max. DGMX2 5 PP BW B 30
868314
200 bar max. DGMX2 5 PP FW B 30
880553
A Port Pressure Reducing / Releiving Module

50 bar max. DGMX2 5 PA AW B 30
879344
100 bar max. DGMX2 5 PA BW B 30
868316
200 bar max. DGMX2 5 PA FW B 30
02-101968
Page No.: 25 of 36
Version G 1.2

B Port Pressure Reducing / Releiving Module

50 bar max. DGMX2 5 PB AW B 30
880554
100 bar max. DGMX2 5 PB BW B 30
868317
200 bar max. DGMX2 5 PB FW B 30
02-145043
P to T Pressure Relief Module

50 bar : DGMC 5 PT AW 30
879341
100 bar : DGMC 5 PT BW 30
868650
200 bar : DGMC 5 PT FW 30
879342
A to T Pressure Relief Module

50 bar : DGMC 5 AT AW 30
02-336089
100 bar : DGMC 5 AT BW 30
868651
200 bar : DGMC 5 AT FW 30
02-149394
B to T Pressure Relief Module
3.3.3
50 bar : DGMC 5 BT AW 30
868651
100 bar : DGMC 5 BT BW 30
868652
200 bar : DGMC 5 BT FW 30
02-127594

Symbol

Meter out
On port A & B.
DGMFN 7 Y A2W B2W 30

On Port A & B
DGMPC 7 ABK BAK 30
P.O. Check Module

On Port A
DGMPC 7 ABK 30
Part Number
02-413078
02-413103
02-413102
Page No.: 26 of 36
Version G 1.2

P.O. Check Module

On Port B
DGMPC 7 BAK 30
3.3.4
02-413106

Symbol

Meter out
On port A & B.
DGMN H8 Y A2W B2W 30
Part Number
02-413088

On Port A & B
DGMPC H8 ABK BAK 30
02-413055
P.O. Check Module

On Port A
DGMPC H8 ABK 30
02-413112
P.O. Check Module

On Port B
DGMPC H8 BAK 30
02-413114
Page No.: 27 of 36
Version G 1.2

3.4
INLINE CHECK VALVES.
DT8P1-02-05-10-UB
DT8P1-02-30-10-UB
0.3 bar (5 psi )cracking, G

2 bar(30 psi) cracking, G
Flow in
lpm
12
12
DT8P1-03-05-10-UB
DT8P1-03-30-10-UB
0.3 bar (5 psi )cracking, G 3/8

2 bar(30 psi) cracking, G 3/8
30
30
465451
465605
DT8PI-06-05-11-ENB
DT8PI-06-30-11-ENB
0.3 bar (5 psi )cracking, G

2 bar(30 psi) cracking, G
76
76
796127
796131
DT8PI-10-05-11-ENB
DT8PI-10-30-11-ENB
0.3 bar (5 psi )cracking, G1

2 bar(30 psi) cracking, G 1
190
190
796133
796137
Model Code
Cracking Pressure , Port Size
Part Number
796121
796125
Waltersheid Check valve

Model Code
RS 8 S
RS 10 S
RS 16 S
RS 20 S
RS 25 S
RS 30 S
RS 38 S
Cracking Pressure , Pipe Size

0.5 bar(7 psi) cracking, 8 mm OD
Flow in lpm
20
30
50
150
150
200
200
Part Number
067401 + 032431
067402 + 032431
025190 + 032438
067404 + 032445
067405 + 032445
067406 + 032451
067407 + 032457
Page No.: 28 of 36
Version G 1.2

3.5
PROPORTIONAL VALVES
3.5.1
Proportional Pressure Controls
Direct Operated, Max. Flow 5 L/min, with On-Board Electronics (OBE)

Size
Description
Model Number
NG6 (D03)
100 bar
160 bar
250 bar
Part Number
KBCG-3-100-DZM1-2-A-PE7-H1-10
02-352464
KBCG-3-160-DZM1-2-A-PE7-H1-10
02-352465
KBCG-3-250-DZM1-2-A-PE7-H1-10
02-354566
Electrical Connector
934939
Pilot Operated, Max. Flow 40 L/min, with On-Board Electronics (OBE)

Size
Description
Model Number
Part Number
NG6 (D03)
100 bar
160 bar
250 bar
KBCG5-3-100D-Z-T-M1-4-A-PE7-H1-10
02-413924
KBCG5-3-160D-Z-T-M1-4-A-PE7-H1-10
02-413925
KBCG5-3-250D-Z-T-M1-4-A-PE7-H1-10
02-413926
3.5.2
934939
Proportional Directional Valves
Direct Operated with On-Board Electronics (OBE)

Size
Description
Model Number
Part Number
NG6 (D03)
13L/min
KBFDG4V-3-33C13N-Z-M1-PE7-H7-11
5995984-001
32L/min
CONSULT EATON
934939
Size
Description
Model Number
Part Number
NG610 (D05)
50L/min
KBFDG4V-5-33C50N-Z-M1-PE7-H7-11
5996181-001
80L/min
CONSULT EATON
934939
Page No.: 29 of 36
Version G 1.2

3.6
ACCUMULATORS 13.2 Gallons (1 50 Liters)
Diaphragm Type Accumulators

Volume
Pressure
Rating
Ports
ISO 1179-1
G thread
Hydac Model Code
1 Liter
210 bar
SB0 210 1 E1 /112 ** 210 AK
Bottom Repairable Bladder Accumulators

Volume
Pressure
Rating
Ports
ISO 1179-1
G thread
Hydac Model Code
4 Liter
330 bar
G 1
SB 330 4 A1 / 112 ** 330 A
6 Liters
330 bar
G 1
SB 330 6 A1 / 112 ** 330 A
10 Liters
330 bar
G2
SB 330 10 A1 / 112 ** 330 A
20 Liters
330 bar
G2
SB 330 20 A1 / 112 ** 330 A
32 Liters
330 bar
G2
SB 330 32 A1 / 112 ** 330 A
50 Liters
330 bar
G2
SB 330 50 A1 / 112 ** 330 A
Above 50
liters
Accessories
Use Piston Accumulators. Consult Eaton for further Details

Volume
Qty
Part Number
Clamp
1 ltr
100AV00048A
Clamp
4 6 ltr
100AV00041A
Clamp
10 ltr
100AV00042A
Clamp
20 50 ltr
100AV00042A
Support Bracket w/ Ring
4 6 Liters
100AV00054A
Support Bracket w/ Ring
1032 Liters
100AV00055A
Charging kit
100AV00093A
** Note: The accumulator model codes may require a different suffix code dependant upon the country where the
accumulator is being shipped. For the U.S. and Mexico this is an ASME suffix code, Ontario Canada requires ASME
plus TSSA certification, CE for Europe, SELO for China and NR-13 for Brazil. Other countries may have different
certification requirements and the suffix code may change. Please check with Eaton Vickers for the requirements of
the final destination country.
Page No.: 30 of 36
Version G 1.2

3.7
ACCUMULATOR SAFETY BLOCKS

Required per
GM spec.
The Accumulator Safety Blocks are used for safety, isolation
and unloading of hydraulic accumulators. GMPT specifications
require a safety block to be provided for each accumulator
application. Each safety block is equipped with a manual
isolation valve with locking handle, manual unloading valve,
safety valve and a 24 V solenoid unloading valve.
Accumulator Size
Size Model Code
Ports
ISO 1179-1
G thread
Part Numbers
1 Liter
NG 10 ESS 10E 16Y1-N250A-S30- L
G 1/2
100AV00169A
4 to 6 Liters
NG 10 ESS 10E 16Y1-N250A-S12- L
G 1
100AV00170A
10 to 20 Liters
NG 20 ESS 20E16Y1-N250A-S13- L
G2
100AV00171A
34 to 50 Liters
NG 32 ESS 32E16Y1-N250A-S309- L
G2
100AV00172A
Accessories Part Number

DIN-M12 Connector
Equipped with Z diode and indicator light
(DIN to M12 adapter to be added)
Part Number
VAG-029-3401 ( MENCOM )
Page No.: 31 of 36
Version G 1.2

3.8
SUB PLATES
Steel or Ductile Iron Subplates with Metric Threads for Valve Bolt Down
Valve Pattern
Port ISO 228 #
MODEL CODE
Description
Part Numbers
NG6(D03)
G 3/8
DGVM 3 10 R
Bottom Ported
466730
NG10 (D05)
E DGSM 01Y 10 R
Bottom Ported
711921
NG16(D07)
G 3/4
E DGVM 7X D 10 R
Bottom Ported w/ X & Y Ports
984617
NG25(D08)
G1
E DGVM 8X D 10 R
Bottom Ported w/ X & Y Ports
788298
3.9
MANIFOLDS
Ductile Iron Manifolds with Bottom and Side Ports and Metric Valve Bolt Down Threads
SIZE
NG6(D03)
Ports
Nr. Of Stations
MODEL CODE
A&B: G
P&T : G
A B Test Points G1/4
ISO 228 Ports
P & T : Both Ends
A& B : Bottom Face
Test Points : One on each side
PREMIUM - 3 2 LPR BP
Alternate manifolds (For North America or as requested by other regions)

A&B: G 3/4
P&T : G1
ISO 228 Ports
P & T : Both Ends
A& B : Bottom Face
DD03HPB023B
DD03HPB033B
DD03HPB043B
DD03HPB053B
DD03HPB063B
DD03HPB073B
Page No.: 32 of 36
Version G 1.2

Ductile Iron Manifolds with Bottom and Side Ports and Metric Valve Bolt Down Threads
SIZE
NG10 (D05)
Ports
Nr. Of Stations
MODEL CODE
A&B: G 1
P:G
T:G1
ISO 228 Ports
P & T : Both Ends
A& B : Bottom Face
MR K - 5 - 2 G
MR K - 5 - 3 G
MR K - 5 - 4 G
MR K - 5 - 5 G
MR K - 5 - 6 G
Alternate manifolds (For North America or as requested by other regions)

A&B: G 3/4
P&T : G 1
ISO 228 Ports
P & T : Both Ends
A& B : Bottom Face
3.9.1
DD05HPB023B
DD05HPB033B
DD05HPB043B
DD05HPB053B
DD05HPB063B
Cover Plates
Valve Pattern
Description
NG6 (D03)
Cover Plate with

Metric Bolts & O
Rings
NG10 (D05)
Cover Plate with

Metric Bolts & O
Rings
NG6 (D03) NG10(D05)
D05(NG10) Adapter
with Metric Bolts &
O Rings
Model code
MR C - 3 PA
Alternate for North America or as requested by other regions
D D03 COP G M
MR C - 5 PA
D D05 COP G M
MR A - 5 / 3
D D03 D05 VA AB M
Page No.: 33 of 36
Version G 1.2

3.10
CYLINDERS
METRIC / ISO CYLINDERS
SAMPLE MODEL CODE:

IHMAD-80X100X-N-36-2-G-H-B-1-1-X

Gland Drain Options:

Gland drains are primarily used for long stroke cylinders
(over 1 m) when extend speed exceeds retract speed.
The Gland drain is used to return any accumulated fluid,
between the rod seal and wiper, to tank. This is used in
servo applications for ultra low leakage requirements or
for remote visual monitoring of rod seal leakage for
preventive maintenance purpose.
Page No.: 34 of 36
Version G 1.2

Page No.: 35 of 36
Version G 1.2
3.11 WALTERSCHEID WALRING TUBE FITTINGS, AEROQUIP HOSE AND HANSEN COUPLERS
3.12 WALTERSCHEID WALRING TUBE FITTINGS
3.13 AEROQUIP HOSE

Data sheet: refer to hose catalogue

3.14 HANSEN COUPLERS

Data sheet: ISO 7241-1 series B
Page No.: 36 of 36
Version G 1.2

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Program Book/Guidelines for

Eaton Vickers Hydraulics

Document: CL - F - Eaton Vickers Hydraulics

Original Date: 09-15-2009

Program Book / Guidelines for

Document Management Information

Program Book / Guidelines for

SCOPE OF DOCUMENT .............................................................................................................................................. 4

PROJECT CONTACT INFORMATION ........................................................................................................................ 4

MANAGEMENT CONTACTS ....................................................................................................................................... 4

PRODUCT OVERVIEW ................................................................................................................................................ 6

Program Book / Guidelines for

2.0 PROJECT CONTACT INFORMATION

54249 Shady Lane

Wehrheim, Germany DShanghai 200021

+49-(0) 172 6026-821

josephsraccosta@eaton AlvaroAAntunes@eaton. ArminSteinmann@eaton VivianWan@eaton.com

Program Book / Guidelines for

SERVICE AND SUPPORT CONTACTS

2668 Pine Ridge Rd.

Av. Julia Gaioli, 450

388 AiDu Rd.

Wai Gao, Shanghai

Local Support Duane Jaros

Program Book / Guidelines for

3.0 PRODUCT OVERVIEW

Program Book / Guidelines for

HYDRAULIC POWER UNITS.

Program Book / Guidelines for

Sound Spec: Less than 75 dB(A)

Ports: ISO 1179-1 (G thread)

Fill point: H6-63 BSPP

Labels: Per GM Spec.

Main Pump, Var.

Options: Accumulator circuit, heat exchanger circuit

DIN Return Filter

Program Book / Guidelines for

Overhead / L shaped Power Units.

Sound Spec: Less than 75 dB(A)

Ports: ISO 1179-1 (G thread)

Fill point: H6-63 BSPP

Labels: Per GM Spec.

Options: Accumulator circuit, heat exchanger circuit

Program Book / Guidelines for

Main Pump, Variable

Theo. Flow @1000 RPM

Pump Drive Speed

Program Book / Guidelines for

Horizontal Power Units

Program Book / Guidelines for

Sound Spec: Less than 75 dB(A)

Ports: ISO 1179-1 (G thread)

Fill point: H6-63 BSPP

Labels: Per GM Spec.

Options: Accumulator circuit, heat exchanger circuit

Main Pump, Variable

Theo. Flow @1000 RPM

Pump Drive Speed

Program Book / Guidelines for

Compact Power Units.

Program Book / Guidelines for

In-Line Pressure Filters

FOR INDICATOR REF : 3.1.7