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! > 0 B
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( Reaffirmed 2000 )
Indian Standard
GUIDELINES FOR
ESTIMATING OUTPUT NORMS OF
ITEMS OF WORK IN CONSTRUCTION OF
RIVER VALLEY PROJECTS
PART
EARTHWORK
EXCAVATION
Sectional Committee,
BDC 63
Chairman
SHRI S. N. ACNIHOTRI
710, Sector II-B, Candigarh
Representing
Hindustan
Steel Works
Construction
Ltd,
Calcutta
SHRI N. K. MAZUMDAR( Alternate )
National Projects Construction
Ltd, New Delhi
SHRI A. S. CHATRATH
SHRI KAMAL NAYAN TANEJA ( Alternafe )
Irrigation & Power Department,
Government of
CHIEF ENGINEER( MEDIUM IRRIAndhra Pradesh, Hyderabad
GATION& DESIGNS )
SUPERINTENDINGENGINEER ( GB ) ( Alternate )
Irrigation
Department,
Government
of
CHIEF ENGINEER ( SPECIAL
Maharashtra,
Pune
PROJECT)
Irrigation
Works,
Government
of Punjab,
CHIEF ENGINEER ( TDC )
Shahpur Kandi
DIRECTOR( PD ) ( Alternate )
Karnataka Power Corporation
Ltd, Bangalore
DIRECTOR
Central Water Commission,
New Delhi
DIRECTOR( C & MC )
DEPUTY DIRECTOR( C & MC ) ( Alternate )
Central Water Commission, New Delhi
DIRECTOR( R & C )
DEPUTY DIRECTOR( R & MC ) ( Alternate )
In personal
capacity
( D-1/141, Satya Marg,
SHRI J. DURAIRAJ
New Delhi IIOO2Z )
Kerala State Electricity Board, Trivandrum
EXECUTIVEENGINEER ( CIVIL >
Bhakra
Beas Management
Board,
Talwara
SHRI P. C. GANDHI
Township
SHRI H. S. NARULA ( Alternate )
( Continued on page 2 )
Members
SHRI S. N. ADHIKARI
0 Copyright 1986
INDIAN STANDARDS INSTITUTION
This publication is protected under the Indian Copyright Act ( XIV of 1957 ) and reproduction in whole or in part by any means except with written permission of the
publisher shall be deemed to be an infringement
of copyright under the said Act.
IS : 11399(Part 1) - 1985
( Continued from page 1 )
Members
Representing
SHRI D. N. GHOSAL
SHRI R. M. GUPTA
SHRI M. L. MANDAL ( Alternate
SHRI S.S. IYENGAR
SHRI S. B. JOSHI
SHRI C. B. DHOPATE ( Alternate
SHRI A. V. KHANDEKAR
SHRI A. B. AHERKAR ( Alternate
:SHRI A. B. L. KULSHRESHTHA
SHRI S. R. NIGAM ( Alternate )
SHRI MANOHAR SINGH
SHRI J. P. AWASTHY ( Alternate
SHRI Y. G. PATEL
SHRI A. S. SEKHON
SHRI M. THYAGARAJAN
SHRI S. G. TASKAR
SHRI D. A. KOSHARI ( Alternate
QHRI G. RAMAN,
Director ( Civ Engg )
Directorate
General Border
Roads, New Delhi
Ministry
of Shipping
and Transport.
1 Roads
Wing, New Delhi
The Hindustan
Bureau
Construction
of Public
Continental
Co Ltd, Bombay
Enterprises,
Construction
New Delhi
Pate1 Engineering
Co Ltd, Bombay
Institution
of Engineers ( India ), Chandigarh
Indian Institute of Public Administration,
New
Delhi
Construction
Consultation
Service, Bombay
Director
General,
Secretary
SHRI M. SADASIVAM
Assistant Director
( Civ Engg ), ISI
IS:11399(Part 1) - 1985
Indian Standard
GUIDELINES FOR
ESTIMATING OUTPUT NORMS OF
ITEMS OF WORK IN CONSTRUCTION OF
RIVER VALLEY PROJECTS
PART 1
EARTHWORK
EXCAVATION
0. FOREWORD
0.1This Indian Standard was adopted by the Indian Standards Institution
on 30 August 1985, after the draft
Cost Estimates Sectional Committee
Engineering Division Council.
0.2 Earthwork excavation is encountered in foundation for various structures such as dams and power houses and in quarries for fill materials
required for earthern dams embankments, etc. Since the quantities are
large and leads and lifts in most cases beyond manual capacity use of
equipment in majority of cases cannot be avoided. In order to estimate
the cost of equipment as components of cost of excavation the output of
equipment has to be estimated. The output of equipment will depend on
various factors, namely, capacity of equipment, working speeds, working
conditions, type of strata, leads and lifts involved, etc.
0.3 For the purpose of deciding whether a particular requirement of this
standard is complied with, the final value, observed or calculated, expressing the result of a test or analysis, shall be rounded offin accordance
with IS : 2 - 1960. The number of significant places retained in the
rounded olff value should be the same as that of the specified value in
this standard.
1.SCOPE
1.1This standard lays down the norms
estimating the output of machinery
*Rules for rounding off numerical
values ( revised ).
in
HOURS
2.1 Scheduled
) scheduled
working hours
Q/4X60
-xE
cm
where
Q = standard hourly production in cubic metres;
A = production per cycle in cubic metres ( see 3.1.1 );
E = correction factor ( see 3.1.3 ); and
Cm = mean cycle time in minutes (see 3.1.2).
NOTE - For standard
see Appendix A.
hourly
production
of power shovel
The production
estimated as under:
a>Bull
dozer -
in metres:
A=LxH2
b)
3.1.2.1
excavator
Hydraulic excavator -
is estimated by assuming
dump
1.20
3.80
6.00
TABLE
CONVERSION
(Clause
DIGGING DEPTH
r_-__--h_____~
Specified Maximum Digging
Depth as a Percentage
of
Optimum
Digging Depth
( see Note 1 under Table 6 )
percent
Below 40
40 to 75
Over 75
20
22
24
;;
24
26
35
21
29
FACTOR
3.1.2.1 )
DUMPING CONDITIONS
~__-_--_---_h_________--~
Easy Dump
Nominal
Rather
on to
Large
Difficult
Spoil Pile
Small
Dump
Target
Dump
Target
,i%?
Target
Requiring
Maximum
D;z$gg
0.7
0.9
1.1
1.4
8:;
;:;
;:;
;:s
Speed Factor
055 to 075
Up to 1 km
Over 1 km
075 to 085
Direct Drive:
Single lever
Two levers
Power shift
010
020
005
6
.,. y
IS :11399 (Part
1 ) - 198S
b) Dozer shovel The fixed time for dozer shovel shall be the
time required for gear shift, loading, turning aad dumping and
may be taken as under:
V Shape d Lou ding
Cross Loading
in Minutes
in Minutes
035
025
Direct drive
020
030
Power shift
c) Dump truck The fixed time for dump truck shall be the
time required for loading, dumping, standby and parking time
and may be tak-en as follows:
1) Loading time Loading time maybe calculated as below:
Body capacity X 60
Loading time =
Net loader output in loose condition
2) Dumping time and standby time It is the time when
the dump truck enters the dumping area to the time when
the dump truck starts its return journey after completing
the dumping operation.
Time in Minutes
Operating Conditions
05 to 07
in
Favorable
Dumping
an open area
10 to 13
Average Dumping
in a
restricted area
15 to 20
Unfavorable
Dumping in
a stockpile
-.
.-.
-.... . .. . .
.
/.
turning
~qm
-,-,-.87s
.!.m.
. .
. .
. . . .
. .
.,
, -
!- ..,-.-,
.-
, ,, .
. . . ..
..
-...
.,
r-------
time
varies depending
Motor Scraper
with Pusher
Excellent
Average
Unfavourable
2)
on the
05
06
10
Towed Scraper
~~~~h_~~~
With
Without
pusher
pusher
07
G5
09
060
15
Motor Scraper
Excellent
Average
Unfavourable
0::
11
Towed Scraper
11
13
18
Excellent
Average
Unfavourable
3.1.3 Correction
Factor
03
00:;
( E)
Correction
factor
includes
the
following:
a>Time
b)
production
Excellent
Good
Fair
Poor
estimate
following
Management
,_---__-__h__-__-_-7
Good
Excellent
081
084
078
075
069
072
063
061
values
are
Conditions
Fair
076
071
065
057
Poor
070
065
060
052
( Qn )
TYPE OF SOIL/ROCK
In Loose
Conditions
i)
ii)
iii)
iv)
v)
vi)
vii)
viii)
ix)
x>
Sand
Average loam
Clay soil
Sandy gravel
Sandy rock with gravel
Lime stone, sandstone
and other
soft rocks
$,akv,sby ripper
Granite,
basalt
and
other
rocks
hard
broken by ripper
Stones
broken
into
pieces
z;;fcy;,
large blocks
SHRINKAGEFACTOR
_---h-----.---_~
In Bank or
In Compacted
Piled CondiCondition
tions
oZO
0.70
0.85
@70
0.61
0.72
0.86
0.63
0.91
0.91
0.74
0.88
1.0
1.0
0.59
0.91
0.77
1.0
0.57
0.80
1.0
0.51
0,72
taken as follows:
Type of Blade
BIade Factor
Angle blade
Straight blade
U blade
081
081
087
4.1.3 Bucket Factor - Bucket factor for dozer shovel wheel loader
and hydraulic excavators may be taken as follows:
a) Dozer Shovel and Wheel Loader
Loading Conditions
Bucket Factor
~~~~_~~h__~~_~~
Dozer Shovel
Wheel Loader
1 to 09
1 to 08
loading - Loading
from a loose stockpile of soil
more difficult to penetrate and
sweep out like dry sandy soil,
clayey soil, clay, unscreened
gr$v&, or digging and loading
of soft gravels directlv. from a
hill
-
09 to 07
08 to 06
Medium
07 to 06
06 to 05
less than 05
05 to 04
d@cult
loading -
Loading
of finely
crushed
stones, or rocks, hard clay,
gravely sand, sandy soil, sticky
colloidal soil, clay with high
moisture content in a stockpile
Dl$icult loading - Bulky irregular shaped or rugged rocks
with spaces between themselves,
blasted rock, boulders, sand
mixed with boulders, sandy soil,
clayey soil, clay which can not
be scooped up into the bucket
10
Bucket Factor
( Based on percent of heaped
bucket capacity )
100 - 110
105 - 175
085 - 100
100 - 110
085 - 100
APPENDIX
( Clause 3.1 )
STANDARD HOURLY PRODUCTION
A-1. Standard hourly production for power shovel and diesel draglines
may be calculated as under:
Q = Qi X E x FAS
where
Q = standard hourly production in cubic metres,
Qi = ideal hourly production in cubic me&es ( see Tables 5 and 6),
E = correction factor ( see 3.1.3 ), and
FAS = depth of cut and angle of swing factor ( see Tables 4 and 8 ).
TABLE
0.93
1.10
0.89
I *03
0.85
0.96
0.80
0.91
0.72
0.81
0.73
0.65
1::
120
140
160
1.22
1.26
1.20
I.12
1.03
112
1.16
1.11
1.04
0.96
1.04
1.07
1.03
0.97
0.90
0.98
1.00
0.97
0.91
0.85
0.86
0.88
0.86
081
0.75
0.77
0.79
0.77
0.73
0.67
NOTE 1 -Percent
of optimum
depth
= Average depth at which material is to be excavated in metres
Optimum depth in metres ( see Table 7 )
NOTE 2 -In
percent.
case of rock,
percent
of optimum
11
depth
---180
0.59
0.66
0.69
0.71
0.70
066
0.62
x 100
TABLE 5
IDEAL HOURLY
TYPE OF SOIL/ROCK
I%
PRODUCTION
FOR POWER SHOVEL
( Clause A-l )
SHOVELDIPPER CAPACITY IN CUBIC METRES
-A----___---_-__
0?%?-6<~:~1~~-1<;
1.91 2.29 268 3.06 344
3.82 4.59
126
157
191
218
245
271
310
356
401
443
485
524
608
119
153
176 206
229
252
298
344
386
424
459
493
566
103
134
161
183
206
229
271
310
348
390
428
463
524
84
111
138
161
180
203
237
275
310
344
375
405
460
54
73
92
111
126
141
176 206
237
264
294
321
375
61
80
99
119
138
153
187
222
256
291
321
352
413
73
38
96
57
119
73
245
180
279
206
313
233
348
260
382
287
440
336
TABLE 6
FOR DIESEL
LENGTH
DRAGLINES
( Clause A-l.1 )
SL
No.
TY PEOP SOIL/ROCK
C----_______h_---__----_---~
3.06 3.82
122
149
168
187
203
233
268
298
356
413
119
141 161
180
195
226
260
291
348
405
103
126
145
161 176
203
233
260
287
340
84
103
122
138
149
176 206
233
260
313
57
73
84
99
111
134
184
206
252
161
TABLE 7
OPTIMUM
TYPE OF SOIL/ROCK
Ns:.
24
1.91
2.6
1.1
1.4
l-6
1.8
2.0
1.1
1.4
1.6
1.8
2.0
2.1
2.2
2.4
2.6
1.4
1.7
2.1
2.4
2.6
2.8
2.9
3.1
3.4
1.8
2.1
24
2.7
3.0
3.3
3.5
3.7
4.0
1.8
2,l
2.4
2.7
3.0
3.3
3.5
307
4.0
2.1
2.2
TABLES
FACTORFORDEPTHOFCUT
ANDANGLEOFSWING
FORTHEDIESELDRAGLINES
(Clause
PERCENTOF
OPTIMUM
DEPTH
r---------_--30
45
A-l.1 )
150
180"'
0.94
0.90
0.87
0.81
0.75
0.70
1.08
1.02
0.97
0.93
0.85
0.78
0.72
1.24
1.13
1.06
1.01
0.97
0 88
0.80
0.74
80
1.29
1.17
1.09
1.04
0.99
0.90
0.82
0.76
100
1.32
1.19
1.11
1.05
1 .oo
0.91
0.83
0.77
120
1.29
1.17
1.09
1.03
0.98
0.90
0.82
0.76
140
1.25
1.14
I.06
1.00
0.96
0.88
0.81
0.75
160
1.20
1.10
1.02
0.97
0.93
0.85
0.79
0.73
180
1.15
1.05
0.98
0.94
0.90
0.82
0.76
o-71
200
1.10
100
0.94
0.90
0.87
0.79
0.73
0.69
20
1.06
40
1.17
60
NOTE 1 -
Percent
0.99
of optimum
depth
case of rock,
percent
of optimum
15
depth
x loo
shall be taken
as 900
TABLE 9 OPTIMUM
DRAGLINES
WITH
( Table 8, Note 1 )
SL
TYPE OF SOIL/ROCK
No.
r---------0.29 0.38
0.76
0.95
1.14
I.33
1.53
1.91
consisting
of silts and clay with low
and liquid limitsless than 35 having
of material smaller than 75 micron
moist condition
1.5
1.7
1.8
20
2.1
2.2
2.4
2.5
2.6
1.5
1.7
18
2.0
2.1
2.2
2.4
2.5
2.6
1.8
2.0
2.4
2.5
2.6
2.7
2.8
3.0
3.2
2.2
2.5
2.7
2.8
3.1
3.3
3.5
3.6
38
2.2
2.5
2,7
28
3.1
3.3
3~5 3.6
3.8
1
m
AMEMJMENT
NO. 1
NOVEMBER 1966
TO
E5:11399(hrt
l)-1985
GUIDELINES FOR ESTIMATING
OUTffUT NORMS OF ITEMS OF \;X)RKIN CONSTRUCTION
OF RIVER VALLEY PROJECTS
PART 1
EARTHWRK EXCAVATION
(RX
2, tine I) - Substitute
900.
63)
AMENDMENT
NO. 2
JULY 1988
TO
Table
( Standard
EARTHWORK
EXCAVATION
Substitute
Time in Minutes.
(BDC63)
Printed at New India Printing Press, Khurja. India