Shapeoko 3

SHAPEOKO 3
Assembly Guide
Preliminary Release
April 21, 2015
Page 1
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PARTS LIST
Parts included with your kit
Each part listed on the packing list should have been included with your kit. If after checking, you find that your kit
is missing one or more parts, please contact support@carbide3d.com and well get you fixed up right away.
For reference, you will find a detailed print for each part in the back of this manual.
OVERVIEW
Objective
The Shapeoko 3, desktop CNC cutting machine was designed to be easily assembled in a few hours of work with
common tools provided with the kit. There is no fabrication to worry about.
Where to get help if you need it?

There are a few avenues for support when assembling your machine. Depending on the type of person you are,
one of these options will be a better fit that the others.
1. Forum - There is a thriving community with thousands of Shapeoko users talking every day. These are owners
of Shapeoko 1, Shapeoko 2, and Shapeoko 3 machines. Its a friendly place that is a great reference for any
sort of Shapeoko (or CNC) related question. [www.shapeoko.com/forum]
2. Wiki - Every ounce of information thats been learned from the Shapeoko project has been shared and
documented through the wiki. You can find relevant Shapeoko 3 information here:
[http://www.shapeoko.com/wiki/index.php/Shapeoko_3]
3. Email Support - If the forum isnt your thing and youre not into wikis, shoot us an email and well do our best
to get you moving along with your build. [support@carbide3d.com]
Page 2
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Order of Events
Shapeoko 3 consists of 5 basic assemblies which are put together in 6 easy steps. Its best to work through the
assembly of the machine systematically, progressing from one assembly on to the next step once completed.
3
5
1. Base Frame Assembly

2. Y-Carriage Assembly
3. X-Carriage Assembly
4. Z-Carriage Assembly
5. Gantry Assembly
6. Final Assembly
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Once the sub assemblies are done, we can move along to building the main assembly. After the main assembly
has been completed, we will run the belts, connect the controller, wire the motors, and finally, connect the
machine to your computer for its first movements.
This is going to be fun. Turn the page to get started!
Page 4
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Assembly #1 - Base Frame

The base frame is the bottom of your machine and consists of 6 unique parts, 22 parts total.
1
PARTS LIST
ITEM QTY PART NUMBER
1
2 S3063
2
1 S3064
4
2 S3066
5
14 S3035
6
2 S3060
8
1 S3067
DESCRIPTION
Base Frame - Edge Strap
Base Frame - Center Strap
Wasteboard, half, MDF
M5 x 16 mm, BHCS - SS
Base Frame - Front Back Plate
Base Frame - Cross Strap
5
C
1
2
PEM Nut - pressed into bottom of plate. Exploded for clarity.

(14 Points, Total)
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To begin assembly, lay out all of your base frame components on the table, except the end plates (#6). [For an
underside view of the machine, see page 34.]
Place one piece of MDF over half of the components laid out on the table. Note the orientation,
the edge with 4
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holes goes on the outside, the edge with three holes goes on the inside. Also note each hole is
pocketed (sunk),
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make sure the pockets are facing up, and are not on the bottom of the MDF.
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After the pieces are roughly aligned, begin on one edge and thread in an M5 x 16mm button head cap screw into
3
each of 4the two center holes. You don't need to tighten
these down just yet. Finger tight is just 2fine. Insert another
screw into the center hole on the inside of the assembly.
Do the other side of the base frame the same way as shown above. When done, you should have 6 screws put
into the assembly.
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SIZE
DW
S3
SCALE
Now, you can move on to attaching the front and rear plates. Again, don't assemble too tight at this point. After
the entire assembly is finished, well go through, square up the machine and get everything tight. Over tightening
now will make squaring more difficult later.
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Assembly #2 - Y Axis Carriage Plate

There are 2 of these assemblies for each Shapeoko 3 machine. The assemblies are identical mirrors of each other
and assembly is done the same way for both (just mirrored). Below are the instructions for assembling the right
side Carriage Plate. Again, the left side is identical mirrored.
4
1
PARTS LIST
1
1 S3001
2
4 S3014
3
2 S3016
4
4 S3045
5
2 S3038
6
2 S3030
7
2 S3042
4 S3025
8
9
6 S3044
4 S3035
10
11
1 S3023
12
4 S3076
1 S3080
13
13
DESCRIPTION
210.5mm x 160mm x 10ga, Y-Axis Mount Plate
8x22x7mm flanged bearing
Aluminum Spacer 1/2 OD x .319 ID x 10mm Long
Dual Bearing V Wheel Kit (assembly)
M8 Hex Nut - SS
M8 x 35mm, BHCS - SS
Eccentric Nut, SS
M5 Flat Washer, black oxide - SS
M5 Hex Nut - SS
GT2 pulley, 20 tooth
M5 x 20mm, BHCS, SS
120oz/in NEMA23 Stepper Motor, Bipolar
10
C
11
2
9
6
12
8
4
12
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Notes:
- washers located between each wheel and the plate.
- eccentric nuts go on bottom set of wheels.
- Your bearings (#2) may be plain (not flanged).
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Assembly #3 - X Axis Carriage Plate

The X carriage assembly is what rides left to right across our machine. Both the X and the Z axis stepper motors
are mounted to this plate.
4
2
1
1 S3003
2
4 S3045
3
12 S3044
4
4 S3025
5
2 S3042
6
4 S3014
7
2 S3016
8
2 S3038
9
2 S3030
4 S3026
10
11
4 S3032
12
4 S3024
13
2 S3006
14
1 S3018
15
2 MF126ZZ
16
4 S3035
17
4 AS38-12-64
4 S3077
18
19
2 S3023
20
2 S3082
21
2 S3080
22
1 S3079
1 S3074
23
24
6 S3076
25
2 S3075
26
2 AS50-1024-64
1 S3081
27
10
24
1
PARTS LIST
DESCRIPTION
160mm x 200mm, 10ga Powder Coated Plate
M5 Hex Nut - SS
Eccentric Nut, SS
M8 Hex Nut - SS
M6 Square Nut
20mm x 27mm x 200mm Custom Extrusion
Aluminum Spacer 3/8 OD x .257 ID x 5/16 Long
6mm flanged bearing
1-1/4" #12 Bore, Aluminum Spacer
3/8 OD x .219 ID x 3/8 Long
M6 Hex Nut - SS
GT2 Profile - 524mm Endless Belting
M5 x 20mm, BHCS, SS
10-24 Thread, 3/4" Length - SS
Aluminum Standoff, 1/2 OD x 10-24 Thread x 1" Long
20
3
12
11
5
12
11
2
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To Begin: Bolt on the Z-Axis Rails to the metal plate. There are two rails, and each requires:
M6 x 12mm Button Head cap screw x 2
M6 Flat Washer x 2
M6 Square Nut x 2
Rail (aluminum extrusion) x 1
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Top View
25
25
20
20
24
24
26
26
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Moving on through the assembly, after the rails have been installed, move on to the v-wheels, noting that the
eccentric nuts go on the
bottom set of wheels.
2
1
When Installing the bearing idlers, note the direction of the screw. The nut end of the assembly needs to be on the
bearing side. If you put the nut on the inside of the assembly (on the plate side) youll have an interference issue
when trying to move the z-axis carriage up and down. See diagram on following page for more details.
D
27
15
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aux views
After the bearing idlers are done, move to the X-Axis stepper motor. Note the orientation of the pulley! The set
screw side of the pulley needs to be out - backwards from traditional install. This is only for this axis, the rest of the
pulleys get installed the regular way.
D plate with four (4) M5 x 16mm Button head cap screws. Note
Install the Z-axis stepper motor by attaching it to the
the nuts go on the backside of the motor, not the plate side.
When Installing the bearing idlers, note the

direction of the screw. The nut end of the
assembly needs to be on the bearing side. If you
put the nut on the inside of the assembly (on the
plate side) youll have an interference issue when
trying to move the z-axis carriage up and down.
26
The belt shown in the previous image is for

reference purposes. When we actually install the
belt, well first install it on the z-axis carriage, then
loop it around the X-axis assembly.
C
17
Side View
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A
Assembly #4 - Z Axis Carriage Plate

The z-axis carriage plate moves up and down on your machine. After this step is completed, we will mate this
plate up with the X axis plate to complete the assembly.
2
1
4 S3045
2
1 S3004
3
2 S3042
4
5 S3044
5
8 S3025
6
1 S3023
7
1 S3033
8
2 S3078
9
1 S3056
10
2 S3082
11
2 Extension Spring
12
8 S3076
15
2 S3081
16
2 S3035
1
PARTS LIST
DESCRIPTION
Spindle Mount Plate
Eccentric Nut, SS
M5 Hex Nut - SS
M5 x 55mm, SHCS - SS
DNP611 Mount, Aluminum
3/8 OD x .219 ID x 3/8 Long
2.25in to 6.25in Extension Spring
M5 x 20mm, BHCS, SS
M5 x 15mm, Threaded Standoff
11
5
1
12
C
C
7
6
8
12
12
B
10
9
12
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Notes:
- washers located between each wheel and the plate.
- eccentric nuts go on right set of wheels (from this view).
- You may need to bend the hooks on your springs so they form a tighter circle.
- Spindle mount can be installed *after* the entire machine is completed.
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X/Z Assembly
4
1
ITEM
1
2
QTY
1
1
PARTS LIST
PART NUMBER
S3108
S3109
DESCRIPTION
X Axis - Assembly
Z-Axis Assembly
1
D
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Notes:
- rotate eccentric nuts away from left rail (decrease tension)
- With belt wrapped around fixed pulled on z-axis plate (#2), loop end around x-axis idler, then
around Z-axis stepper motor
- Loop springs around X-Axis mounting posts
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Gantry Assembly
4
2
ITEM
1
2
3
4
5
QTY
1
1
1
8
1
S3000
S3103
S3105
S3032
S3110
1
PARTS LIST
PART NUMBER
DESCRIPTION
Y-Axis, Left, Assembly
Y-Axis, Right, Assembly
XZ - Assembly
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Notes:
- rotate eccentric nuts away from bottom rail (to decrease tension) before sliding X/Z onto rail.
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Final Assembly
4
2
1
1 S3107
2
1 S3111
3
2 S3000
4
16 S3032
1
PARTS LIST
DESCRIPTION
Base Frame Assembly
Gantry Assembly
3
C
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Notes:
- rotate eccentric nuts away from bottom rail before sliding rail onto gantry
- Slide Rails through Gantry side plates
- Drop component between front/rear plates
- Lift one side, and insert 1 screw in front and one screw in back, repeat for other side.
- Install remaining screws
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Electronics Assembly, Wiring

4
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A
Notes:
1.) Electronics shroud needs to be removed to attach controller to extrusion.
2.) Power and USB should exit right side of enclosure (from rear view)
3.) See sheet #2 for wiring instructions
4/21/2015
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Notes:
- Electronics Shroud needs to be removed to attach controller to extrusion
- Power and USB should exit right side of enclosure (from rear view)
- See page 33 for additional views
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Wire Routing
X/Z - zip tie to tie down point on top of X rail
Y1/Y2 - zip to tie down point on either side of controller
Power and USB should route to the right (from this view)
Z-Axis Stepper Motor Lead

(long wires)
Self Adhesive Tie Down Point #1
X-Axis Stepper Motor Lead

(long wires)
Y2 Stepper Motor Lead
(short wires)

(Short Wires)
100.00
(does not have to be exact)
DETAIL A
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DETAIL B
SCALE 1/2
100.00
REAR VIEW
DRAWN
Notes:
1.) Y-Axis Stepper Motors use shorter leads
2.) Y-Axis Stepper Motors should orient wires to be pointing towards extrusion
3.) X and Z axis Stepper Motors use longer leads
4.) Colors are not representative.
4
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Packing List (cont.)

Subject
Part Number
Description
QTY
Electronics
Controller & Heat Plate & Shroud
Electronics
Power Supply
Electronics
AC Power Cable
Electronics
NEMA23 stepper motor
Electronics
USB Cable
Electronics
12v Fan
Extrusion
S3000
Extrusion
S3006
Fasteners
S3078
Fasteners
S3079
M6 Hex Nut - SS
Fasteners
S3077
Fasteners
S3075
Fasteners
S3076
M5 x 20mm, BHCS, SS
22
Fasteners
S3081
Fasteners
S3024
Fasteners
S3025
18
Fasteners
S3026
M6 Square Nut
Fasteners
S3027
M3 Hex Nut, Nyloc
12
Fasteners
S3029
12
Fasteners
S3030
Fasteners
S3032
30
Fasteners
S3033
Fasteners
S3035
25
Fasteners
S3038
M8 Hex Nut - SS
Fasteners
S3044
M5 Hex Nut - SS
29
Frame
S3001
Y Axis Mount Plate
Frame
S3003
X-Axis Mount Plate
Page 20
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Packing List (cont.)
Subject
Part Number
Description
QTY
Frame
S3004
Z-Axis Mount Plate
Frame
S3056
Frame
S3060
Frame
S3063
Frame
S3064
Frame
S3066
Frame
S3067
Hardware
S3090
Hardware
S3091
6mm flanged bearing
Hardware
S3005
Belt Clip
Hardware
S3014
8x22x7mm bearing
12
Misc
S3092
4" Cable Ti
10
Misc
S3015
3/4" x 3/4" - Adhesive Backed Cable Tie
Misc
S3078
3M Bumpon - 7.9mm x 3.6mm
12
Motion
GT2_800
GT2 Belting - Open Ended, 800mm
Motion
S3023
GT2 pulley, 20 tooth, 6.3mm bore
Motion
S3042
Eccentric Nut, SS
Motion
S3045
Dual Bearing V Wheel Kit (assembled)
16
Motion
S3074
Motion
S3077
GT2 pulley, 20 tooth, 5mm bore
Spacers
S3082
Spacers
AS38-12-64
Aluminum Spacer 1-1/4" #12 Bore
Spacers
S3018
Aluminum Standoff M6 x 9mm x 11mm
Spacers
AS50-1024-64
Spacers
S3016
Spacers
S3018
Tools
S3T01
8mm Combination Wrench
Page 21
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Subject
Part Number
Description
QTY
Tools
S3T02
Jet-Lube Thread Locker, Blue
Tools
S3T03
1.5mm Hex Key, straight
Tools
S3T04
2.5mm Hex key, ball point
Tools
S3T05
5mm Hex key, ball point
Tools
S3T06
Tools
S3T07
Slip Joint Pliers
Tools
S3T08
Page 22
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1
PARTS LIST
1
1 S3003
2
4 S3045
3
12 S3044
4
4 S3025
5
2 S3042
6
4 S3014
7
2 S3016
8
2 S3038
9
2 S3030
4 S3026
10
11
4 S3032
12
4 S3024
13
2 S3006
14
1 S3018
15
2 MF126ZZ
16
4 S3035
17
4 AS38-12-64
4 S3077
18
19
2 S3023
20
2 S3082
21
2 S3080
22
1 S3079
1 S3074
23
24
6 S3076
25
2 S3075
26
2 AS50-1024-64
1 S3081
27
10
24
DESCRIPTION
160mm x 200mm, 10ga Powder Coated Plate
M5 Hex Nut - SS
Eccentric Nut, SS
M8 Hex Nut - SS
M6 Square Nut
6mm flanged bearing
1-1/4" #12 Bore, Aluminum Spacer
3/8 OD x .219 ID x 3/8 Long
M6 Hex Nut - SS
M5 x 20mm, BHCS, SS
20
3
12
11
5
12
11
2
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Edward
4/14/2015
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aux views
26
17
27
15
DRAWN
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top view
D
25
25
20
20
24
24
B
26
26
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3 OF 3
1
PARTS LIST
1
1 S3001
2
4 S3014
3
2 S3016
4
4 S3045
5
2 S3038
6
2 S3030
7
2 S3042
4 S3025
8
9
6 S3044
4 S3035
10
11
1 S3023
12
4 S3076
1 S3080
13
13
DESCRIPTION
210.5mm x 160mm x 10ga, Y-Axis Mount Plate
M8 Hex Nut - SS
Eccentric Nut, SS
M5 Hex Nut - SS
M5 x 20mm, BHCS, SS
10
C
11
2
9
6
12
8
4
12
DRAWN
Edward
4/8/2015
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APPROVED
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C
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S3103
SHEET
1 OF 1
1
PARTS LIST
1
2 S3063
2
1 S3064
4
2 S3066
5
14 S3035
6
2 S3060
8
1 S3067
DESCRIPTION
5
C
1
2
PEM Nut - pressed into bottom of plate. Exploded for clarity.

(14 Points, Total)
DRAWN
Edward
4/8/2015
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TITLE
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APPROVED
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C
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S3107
SHEET
1 OF 1
1
PARTS LIST
1
4 S3045
2
1 S3004
3
2 S3042
4
5 S3044
5
8 S3025
6
1 S3023
7
1 S3033
8
2 S3078
9
1 S3056
10
2 S3082
11
2 Extension Spring
12
8 S3076
15
2 S3081
16
2 S3035
DESCRIPTION
Spindle Mount Plate
Eccentric Nut, SS
M5 Hex Nut - SS
3/8 OD x .219 ID x 3/8 Long
M5 x 20mm, BHCS, SS
11
5
1
12
C
C
7
6
8
12
12
B
10
9
12
DRAWN
Edward
4/9/2015
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12
1
5
D
11
7
6
3
12
10
12
PARTS LIST

1
4 S3045
2
1 S3004
3
2 S3042
4
5 S3044
5
8 S3025
1 S3023
6
7
1 S3033
8
2 S3078
1 S3056
9
10
2 S3082
11
2 Extension Spring
12
8 S3076
15
2 S3081
16
2 S3035
DRAWN
Edward
4/9/2015
CHECKED
QA
DESCRIPTION
Spindle Mount Plate
Eccentric Nut, SS
M5 Hex Nut - SS
3/8 OD x .219 ID x 3/8 Long
M5 x 20mm, BHCS, SS
TITLE
8
MFG
APPROVED
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S3109
SHEET
2 OF 3
1
ITEM
1
2
QTY
1
1
PARTS LIST
PART NUMBER
S3108
S3109
DESCRIPTION
X Axis - Assembly
Z-Axis Assembly
1
D
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2
ITEM
1
2
3
4
5
1
QTY
1
1
1
8
1
S3000
S3103
S3105
S3032
S3110
PARTS LIST
PART NUMBER
DESCRIPTION
Y-Axis, Left, Assembly
Y-Axis, Right, Assembly
XZ - Assembly
DRAWN
Edward
4/18/2015
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SHEET
1 OF 1
1
PARTS LIST
1
1 S3107
2
1 S3111
3
2 S3000
4
16 S3032
DESCRIPTION
Base Frame Assembly
Gantry Assembly
3
C
DRAWN
Edward
4/18/2015
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Final_Assembly
SHEET
1 OF 1
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4/17/2015
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DRAWN
Edward
A
Notes:
1.) Electronics shroud needs to be removed to attach controller to extrusion.
2.) Power and USB should exit right side of enclosure (from rear view)
3.) See sheet #2 for wiring instructions
4/21/2015
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SHEET
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Z-Axis Stepper Motor Lead

(long wires)
X-Axis Stepper Motor Lead

(long wires)
(short wires)

(Short Wires)
100.00
DETAIL A
SCALE 1/2
DETAIL B
SCALE 1/2
100.00
REAR VIEW
DRAWN
Notes:
1.) Y-Axis Stepper Motors use shorter leads
2.) Y-Axis Stepper Motors should orient wires to be pointing towards extrusion
3.) X and Z axis Stepper Motors use longer leads
4.) Colors are not representative.
4
Edward
4/21/2015
CHECKED
QA
TITLE
MFG
APPROVED
SIZE
C
SCALE
REV
DWG NO
S3111ee
SHEET
2 OF 2
DRAWN
Edward
4/17/2015
CHECKED
QA
TITLE
MFG
APPROVED
SIZE
REV
DWG NO
C
SCALE
SHEET
3 OF 5
DRAWN
Edward
4/17/2015
CHECKED
QA
TITLE
MFG
APPROVED
SIZE
REV
DWG NO
C
SCALE
SHEET
4 OF 5
DRAWN
Edward
4/17/2015
CHECKED
QA
TITLE
MFG
APPROVED
SIZE
REV
DWG NO
C
SCALE
SHEET
5 OF 5

Shapeoko 3 - Assembly Guide

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Shapeoko 3 - Assembly Guide

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Where to get help if you need it?

1. Base Frame Assembly

Assembly #1 - Base Frame

PEM Nut - pressed into bottom of plate. Exploded for clarity.

Assembly #2 - Y Axis Carriage Plate

Assembly #3 - X Axis Carriage Plate

When Installing the bearing idlers, note the

The belt shown in the previous image is for

Assembly #4 - Z Axis Carriage Plate

Electronics Assembly, Wiring

Z-Axis Stepper Motor Lead

Self Adhesive Tie Down Point #1

X-Axis Stepper Motor Lead

Y1 Stepper Motor Lead

Packing List (cont.)

Controller & Heat Plate & Shroud

NEMA23 stepper motor

85mm x 55mm x 600mm Custom Extrusion

20mm x 27mm x 200mm Custom Extrusion

10-24 Thread, 3/4" Length - SS

M6 Flat Washer, black oxide - SS

M5 Flat Washer, black oxide - SS

M3 Hex Nut, Nyloc

Y Axis Mount Plate

X-Axis Mount Plate

Packing List (cont.)

Z-Axis Mount Plate

DNP611 Mount, Aluminum

Base Frame - Front Back Plate

Base Frame - Edge Strap

Base Frame - Center Strap

Wasteboard, half, MDF

Base Frame - Cross Strap

2.25in to 6.25in Extension Spring

6mm flanged bearing

3/4" x 3/4" - Adhesive Backed Cable Tie

3M Bumpon - 7.9mm x 3.6mm

GT2 Belting - Open Ended, 800mm

GT2 pulley, 20 tooth, 6.3mm bore

Dual Bearing V Wheel Kit (assembled)

GT2 Profile - 524mm Endless Belting

GT2 pulley, 20 tooth, 5mm bore

Aluminum Spacer 3/8 OD x .219 ID x 3/8 Long

Aluminum Spacer 1-1/4" #12 Bore

Aluminum Standoff M6 x 9mm x 11mm

Aluminum Standoff, 1/2 OD x 10-24 Thread x 1" Long

Aluminum Spacer 1/2 OD x .319 ID x 10mm Long

Aluminum Spacer 3/8 OD x .257 ID x 5/16 Long

8mm Combination Wrench

Jet-Lube Thread Locker, Blue

1.5mm Hex Key, straight

2.5mm Hex key, ball point

5mm Hex key, ball point

3mm Hex key, ball point

Slip Joint Pliers

4mm Hex key, ball point

PEM Nut - pressed into bottom of plate. Exploded for clarity.

ITEM QTY PART NUMBER

Z-Axis Stepper Motor Lead

Self Adhesive Tie Down Point #1

X-Axis Stepper Motor Lead

Y1 Stepper Motor Lead

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