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Process
The Failure Elimination Work Process is focused on identifying past failures and
eliminating future failures. The Failure Elimination Work Process consists of the steps
that are outlined in the following table.
Step Description
Details
Understand asset Allows you to use the APM Foundation work process to classify
performance.
your assets and evaluate event history and production losses.
Identify
opportunities.
Allows you to identify chronic events and bad actors based upon
information such as number of work orders, work order cost, and
lost production.
Perform an
investigation.
Allows you to identify how a given failure occurs and take the
appropriate corrective measures to eliminate the identified causes.
Determine
solutions.
Implement
solutions.
Track
performance.
The following image shows an illustration of how all the steps in the Failure Elimination
Work Process relate to one another. Each step in the work process is represented by a blue
circle. In addition, you can see that the entire work process is built upon the APM
Foundation Work Process, whose components are represented by the blue boxes.
Within the Meridium APM product, each of the steps listed above can be accomplished
using one or more of the following modules:
Generation Management
Reliability Analytics
Reliability Analytics
After you have configured the basic system architecture and licensed these modules, you
will need to perform configuration steps for each module.
Deploying and configuring the Failure Elimination Work Process for the first time
includes completing multiple steps, which are outlined in the table in this topic. All of the
steps are required to fully implement the Failure Elimination Work Process. These steps
provide all the information that you need to deploy Failure Elimination with the basic
Meridium APM architecture.
Step Task
1
Upgrade Workflow
You can upgrade to V3.6.0.0.0 using the instructions that are provided in the Installation,
Upgrade, and Configuration documentation for each Failure Elimination module/feature:
Reliability Analytics
On the Meridium APM Framework main menu, click Go To, point to Failure
Elimination, and then click Dashboard.
Content Filter
Yearly Cost Trend
Completed RCAs
# of FE Recommendations Implemented
Outstanding FE Recommendations
The Failure Elimination dashboard also contains additional sections that are hidden by
default.
Note: Your use of the Failure Elimination dashboard will depend upon your role in your
organization and the Failure Elimination modules that are associated with your role. For
example, you might choose to display certain sections and hide others depending on the
type of data that you want to view on the dashboard. This documentation does not assume
a workflow for using the Failure Elimination dashboard. Instead, details on working with
dashboards in general and information on the sections that are displayed on the dashboard
and their supporting Catalog items are provided.
Content Filter
The Content Filter section is a configured Content Filter section that contains lists that
are used to filter the data that is displayed in other sections on the dashboard.
Site
Area
Unit
-and
Values in Production Loss records and Production Event records in your database.
The following image shows an example of the Yearly Cost Trend section.
-and
Lost production cost (sum of values in associated Production Loss records and
Production Event records).
The following image shows an example of the Top 10 Bad Actors section.
Completed RCAs
The Completed RCAs section is a configured Chart - Series section that displays a bar
graph that plots on a yearly basis, for the past five years, the number of RCA Analysis
records that were set to the Published state.
The following image shows an example of the Completed RCAs section.
# of FE Recommendations Implemented
The # of FE Recommendations Implemented section is a configured Chart - Series
section that displays a bar graph that plots on a yearly basis, for the past five years, the
number of Reliability Recommendation records and RCA Recommendation records that
were set to the Implemented state.
Outstanding FE Recommendations
The Outstanding FE Recommendations section is a configured List - Query Result section
that displays the Headline list, which contains one hyperlink for each RCA
Recommendation record and Reliability Recommendation record in your database that
meet the following criteria:
Note: The datasheet caption for the Completed Date field in Reliability Recommendation
records is Implemented Date.
The Target Completion Date field contains a date that is equal to or before 30
days after the current date.
The hyperlink text corresponds with the value in the Recommendation Headline field in
the RCA Recommendation record or Reliability Recommendation record. When you
click a hyperlink in the Headline list, the RCA Recommendation record or Reliability
Recommendation record is displayed in Record Manager.
The following image shows an example of the Outstanding FE Recommendations
section.
These sections should be redisplayed only if the Production Loss Accounting license is
not active. This documentation assumes that the licenses for all Failure Elimination
modules are active. As such, no additional documentation is provided for these sections.
Dashboards Folder
The dashboard listed in the following table is stored in the Catalog location
\\Public\Meridium\Modules\Failure Elimination\Dashboards. The dashboard is listed by
name in the table. The dashboard name and caption are the same.
Dashboard
Failure Elimination
Dashboard
FE Dashboard Query - Completed Used by one or more source queries to the Failure
RCAs by Year
Elimination dashboard.
Used to return results that are displayed in the
FE Dashboard Query - Completed
Completed RCAs section on the Failure Elimination
RCAs by Year for Graph
dashboard.
FE Dashboard Query - Costs from Used by one or more source queries to the Failure
Work History by Year
Elimination dashboard.
FE Dashboard Query - Equipment
Used by one or more source queries to the Failure
with FE Recommendations
Elimination dashboard.
Implemented
FE Dashboard Query - Equipment Used by one or more source queries to the Failure
with FE Recommendations
Elimination dashboard.
FE Dashboard Query - FE
Used to return results that are displayed in the # of FE
Recommendations Implemented for Recommendations Implemented section on the
Graph
Failure Elimination dashboard.
FE Dashboard Query - Filter
Widget
FE Dashboard Query - Outstanding Used by one or more source queries to the Failure
FE Recommendations
Elimination dashboard.
Used to return results that are displayed in the
FE Dashboard Query - Outstanding
Outstanding FE Recommendations section on the
FE Recommendations for Graph
Failure Elimination dashboard.
FE Dashboard Query Recommendation States
FE Dashboard Query - Track result Used by one or more source queries to the Failure
- Costs from Work History
Elimination dashboard.
FE Dashboard Query - Track Result Used by one or more source queries to the Failure
- Maintenance Costs
Elimination dashboard.
FE Dashboard Query - Track Result Used by one or more source queries to the Failure
- Production Loss Costs
Elimination dashboard.
FE Dashboard Query - Track Result
Used by one or more source queries to the Failure
- Production Loss Costs - Sub
Elimination dashboard.
Query
FE Dashboard Query - Track Result Used by one or more source queries to the Failure
- Total
Elimination dashboard.
Used to return results that are displayed in the Track
FE Dashboard Query - Track Result
Results by Recommendation Implementation Year
- Total for Graph
section on the Failure Elimination dashboard.
FE Dashboard Query - Track Result Used by one or more source queries to the Failure
- Total from Work History
Elimination dashboard.
Used to return results that are displayed in the Track
FE Dashboard Query - Track Result Results by Recommendation Implementation Year
Determine what types or categories of events cause your company to lose the
most production.
By entering and evaluating production data, you can more easily identify ways in which
you can reduce unplanned downtime and increase production in the future, which will
result in reduced cost and increased profit.
Consider the following graph, which represents a company's optimal, planned, and actual
production percentage for a year.
In this graph, you can see from the blue line that the maximum demonstrate rate, or the
percentage of output the company can produce during optimal operating conditions, is
100%.
The yellow area displays the planned production percentage for each month. Because the
managers know that they cannot produce 100% of this maximum output each month, the
planned production rate is lower than 100% during some months. In March, the planned
production rate is 0% because the company plans to shut down that month to perform
maintenance, install new equipment, and so on.
The red bars indicate the actual production rate each month. You can see that in some
months, the company produced the amount they planned, and in other months, they
produced less than they had planned.
From this graph, managers might conclude that more than half of their lost production for
the year was due to the shutdown in March. If they could find a way to reduce this
shutdown time or eliminate it completely, they would see a great increase in overall
production.
Based on other data entered using PLA, managers would also be able to determine
exactly how much money they lost during the March shutdown and how much money
they lost during other months in which they did not reach the 100% production rate. They
could then categorize these losses into planned and unplanned losses. D
The following image provides a diagram of the entity families and relationship families
involved in the PLA data model. In the image, boxes represent entity families, and arrows
represent relationship definitions.
Notice that in the baseline PLA data model, you can link:
Note: The Production Long Range Plan family is activated with the Production Loss
Accounting license, but it is not used in the PLA workflow. It is excluded, therefore, from
the data model image.
Bottles
Labels
Caps
We assume that these products are shipped to another facility that is responsible for
processes that you might analyze using a Production Analysis, such as filling the bottles
with water, attaching the labels and caps, and distributing the finished water bottles to
customers such as grocery stores and vending machine companies.
On the Meridium APM Framework menu bar, click Go To, point to Failure
Elimination, and then click Production Loss Accounting.
Metrics and Analysis: Displays the Metric & Analyses page, where you can create
and open Production Analyses and open Metric Views that display data about a
specific production unit.
Note: The Metrics and Analysis link appears on the PLA Start page only if the Metrics
and Scorecards and/or Reliability Analytics module is active. If neither is active, the link
does not appear and you will not be able to access the Metric Views and Production
Analyses page.
Administration: Displays the Products page, where you can add, modify, and
delete Product records. From this page, you can access other pages that allow you
to perform administrative tasks.
Note: The Administration link appears on the PLA Start page only if you are a member of
the MI Production Loss Accounting Administrator Security Group.
Required/Optional Notes
Required
Required
3
Required
5
Required
7
Required
Optional
9
10
11
Optional
Optional
Required
12
Define production
event templates.
Link Production
Profile records to Xi
Tag records.
13
Upgrade Workflow
You can upgrade to V3.6.0.0.0 using the instructions that are provided in this section of
the documentation. To access these instructions, click the starting version from which you
are upgrading:
V3.5.1
V3.5.0 SP1 LP
V3.5.0
V3.4.5
Required/Optional Notes
Required
None
Required/Optional Notes
Required
1
None
Required/Optional Notes
Required
None
Required/Optional Notes
Optional
Code record.
Deploy the
Production Data
cube and Equipment
Costs Data cube on
the SQL Server
Analysis Server.
Required
None
The following table lists the default privileges that members of each group have to the
PLA entity and relationship families.
Family
Entity Families
Equipment
View, Update,
Insert, Delete
View
View
None
Functional
Location
View
View
View
None
Impact Code
View, Update,
Insert, Delete
View
View
View
Interface Log
View, Update,
Insert, Delete
View
View
View
OEE Code
View, Update,
Insert, Delete
View
View
View
Product
View, Update,
Insert, Delete
View
View
View
Production
Analysis
View, Update,
Insert, Delete
None
View
View, Update,
Insert, Delete
Production Data
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
View, Update,
Insert, Delete
Production
Event
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
View, Update,
Insert, Delete
Production
Event Code
View, Update,
Insert, Delete
View
View
View
Production
View, Update,
Event Template Insert, Delete
View
View
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
View, Update,
Insert, Delete
Production Loss
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
View, Update,
Insert, Delete
Production
Losses
View, Update,
Insert, Delete
None
View, Update,
Insert, Delete
View, Update,
Insert, Delete
Production Plan
View, Update,
Insert, Delete
View
View
View, Update,
Insert, Delete
Production
Target
View, Update,
Insert, Delete
View
View
View, Update,
Insert, Delete
SSAS Server
View
View
None
View
Xi Reading
None
None
View
None
Xi Tag
View
None
View
None
Relationship Families
Analysis Link
View, Update,
Insert, Delete
None
View
View, Update,
Insert, Delete
Caused by
Production
Event
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
View, Update,
Insert, Delete
Has Base
Production
Event Code
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
View, Update,
Insert, Delete
Has Child
Production
Event Code
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
View
Has Impact
Code
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
View, Update,
Insert, Delete
Has Losses
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
View, Update,
Insert, Delete
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
View, Update,
Insert, Delete
Has Product
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
View
View
View, Update,
Insert, Delete
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
View, Update,
Insert, Delete
Has Production
View, Update,
Long Range
Insert, Delete
Plan
View
View, Update,
Insert, Delete
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
View, Update,
Insert, Delete
View
View
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
View, Update,
Insert, Delete
Has Reference
Documents
View, Update,
Insert, Delete
View
View
View, Update,
Insert, Delete
Has Reliability
View, Update,
Insert, Delete
None
View
View, Update,
Insert, Delete
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
View
Has Work
History
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
View, Update,
Insert, Delete
Production
View, Update,
Event Has RCA
Insert, Delete
Analysis
View
View, Update,
Insert, Delete
View, Update,
Insert, Delete
Is Production
Unit
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
View
Xi Tag Has
View, Update,
Production
Insert, Delete
Event Template
View
View, Update,
Insert, Delete
View, Update,
Insert, Delete
Cost of Losses
Unaccounted Loss
In each case, the resulting calculated value will be displayed using the number of
decimals defined by the Display Precision setting. The default precision value, or number
of decimal places that will be displayed, is two. If desired, you can change the number of
decimal places that appear for the Cost of Losses and Unaccounted Loss values using the
following instructions.
Note: You can change this setting from any page where the Display Precision link
appears. The following instructions show how to change the precision using the Display
Precision link on the Products page. If you want to change the precision from a different
page, you can skip step 1 and start with step 2 of these instructions.
To set the precision of calculated values:
1. In the Meridium APM Framework application, on the PLA Start Page, click the
Administration link.
The Products page appears.
3. In the Cost of Losses text box, type the desired number of decimal places for the
Cost of Losses value on the Production Summary tab. This value must be greater
than or equal to 0 (zero) and less than or equal to 9.
4. In the Unaccounted Loss text box, type the desired number of decimal places for
the values in the Unaccounted Loss column in the grid on the Production Data
tab. This value must be greater than or equal to 0 (zero) and less than or equal to
9.
5. Click OK.
The precision values are saved.
In the Meridium APM Framework application, on the PLA Start Page, click the
Administration link.
Settings menu
A tree that displays all the Product records that exist in the database.
Datasheet area: Displays the datasheet for the Product record that is selected in
the tree in the Products pane.
Products: Displays the Products page. A green arrow appears to the left of this
link when you are viewing this page.
Production Units: Displays the Production Units and Profiles page.
Settings Menu
The Settings menu on the Products page contains the following link:
Currency: Displays the Currency dialog box, where you can specify the currency
symbol that will be used throughout PLA.
Display Precision: Displays the Display Precision dialog box, where you can
specify the number of decimal places that will be used for displaying calculated
values on the Production Data Entry page.
The Common Tasks menu on the Products page contains the following links:
Print: Displays the Preview window, which shows a preview of how the datasheet
that appears in the datasheet area will be printed. From the Preview window, you
can select print options and print the record. This link is enabled only when a
record is selected in the tree.
Send To: Displays a submenu with options that let you provide a link to the
current page on your desktop (create shortcut), in an email message, or on a Home
Page. This link is enabled only when a record is selected in the tree.
Documents: Displays the Reference Documents window, where you can manage
Reference Document records for the Product record that is currently selected in
the Products pane. This link is enabled only when a record is selected in the tree.
Help: Displays the context-sensitive Help topic for the Products page.
The Associated Pages menu on the Products page displays links only if Associated Pages
have been configured for the Product family. If no Associated Pages have been
configured for the Product family, the Associated Pages menu will be empty.
Products Pane
The Products pane on the Products page contains a tree that displays all Product records
that exist in the database. The root level of the tree displays the family grouping Products,
which is represented by the
icon. Directly below the family node are nodes
representing Product records. Each record is represented by the icon. To the right of
each icon is the Record ID.
For example, suppose the following Product records exist in the database: Bottles, Caps,
and Labels. In this case, the tree would look like this:
Add Product: Displays a blank Product datasheet in the datasheet area, where you
can create a new Product record.
Delete Product: After asking for confirmation, deletes the selected Product
record.
1. In the Meridium APM Framework application, on the PLA Start Page, click the
Administration link.
The Products page appears.
Settings Menu
A tree that displays all the Production Unit records that exist in the
database.
The Production Unit tab, which displays the datasheet for the Production
Unit record that is selected in the tree in the Units pane.
The Production Profiles tab, which lets you create Production Profile
records that are linked to the Production Unit record that is selected in the
tree.
Settings Menu
The Settings menu on the Production Units and Profiles page contains the following
links:
Currency: Displays the Currency dialog box, where you can specify the currency
symbol that will be used throughout PLA.
Display Precision: Displays the Display Precision dialog box, where you can
specify the number of decimal places that will be used for displaying calculated
values on the Production Data Entry page.
The Common Tasks menu on the Production Units and Profiles page contains the
following links:
Print: Displays the Preview window, which shows a preview of how the datasheet
that appears in the datasheet area will be printed. From the Preview window, you
can select print options and print the record. This link is enabled only when a
record is selected in the tree.
Send To: Displays a submenu with options that let you provide a link to the
current page on your desktop (create shortcut), in an email message, or on a Home
Page. This link is enabled only when a record is selected in the tree.
Documents: Displays the Reference Documents window, where you can manage
Reference Document records for the Production Unit record that is currently
selected in the Units pane. This link is enabled only when a record is selected in
the tree.
Help: Displays the context-sensitive Help topic for the Production Units and
Profiles page.
Add Unit: Displays a blank Production Unit datasheet in the datasheet area, where
you can create a new Production Unit record.
Delete Unit: After asking for confirmation, deletes the selected Production Unit
record.
Each production unit can produce more than one product. For example, in a waterbottling facility, a single production unit might be responsible for producing both bottles
and labels. A production unit will have one production profile for each product it
produces. In other words, if a production unit produces two products, that production unit
will have two production profiles.
Alternatively, multiple production units can produce the same product. For example, in a
facility that produces water bottles, bottle labels, and bottle caps, the water bottles might
be produced by multiple production units. This ensures that if one production unit fails,
some water bottles will continue to be produced by the other production unit.
For Unit A's bottle production, the production profile indicates that Unit A is
capable of producing 5000 bottles per day, where each bottle yields a $5.00 profit.
For Unit A's label production, the production profile indicates that Unit A is
capable of producing 8000 labels per day, where each label yields a $2.00 profit.
You can also see that for each combination of a production unit, production profile, and
product, multiple production plans exist.
For Unit A, the production profile indicates that Unit A is capable of producing
5000 bottles per day, where each bottle yields a $5.00 profit.
For Unit B, the production profile indicates that Unit B is capable of producing
4000 bottles per day, where each bottle yields a $5.00 profit.
You can also see that for each combination of a production unit, production profile, and
product, multiple production plans exist.
3. Above the Production Profile datasheet, click the Add Profile button.
A new blank Production Profile datasheet appears.
4. In the datasheet, enter data into the fields as desired. The Standard Batch Size
field is required.
5. When you are finished completing the fields, on the datasheet toolbar, click the
button.
The Production Profile record is saved and linked to the:
Product record that is represented by the product that you selected in the
Product field.
Xi Tag record that is represented by the tag that you selected in the Xi Tag
ID field.
In addition, a row is added to the grid above the datasheet, displaying the Record ID of
the new Production Profile record.
day on which you access the page and the planning period of the Production Plan record
that you selected when you accessed the page.
For example, suppose the planning period in a Production Plan record is July 1 through
July 31. If you were to access the Production Data Entry page for that Production Plan
record for the first time on July 15, fifteen Production Data records would be created (one
for each day between July 1 and July 15). Each of those records would contain the same
value in the Margin field because they were all created at the same time.
If you were to increase the value in the Default Margin field on July 16 and access the
Production Data Entry page again on July 16, one new Production Data record would be
created to represent July 16, and the value in its Margin field would be the updated value
in the Default Margin field in the Production Profile record.
Note: Although the value in the Default Margin field in a Production Profile record is
used to determine the default value in the Margin field in Production Data records, if
desired, users who are responsible for entering production data can modify the margin in
Production Data records using the Production Data Entry page.
A message appears, asking if you are sure that you want to delete the Production Profile
record.
Note: If you are attempting to delete a Production Profile record that is linked to one or
more Production Plan records, the message asks you to delete the Production Plan records
before deleting the Production Profile record.
5. Click the Yes button.
The Production Profile record is deleted and removed from the grid.
2. On the Administrative Tasks menu, click the Production Event Coding link.
The Production Event Coding page appears.
Settings menu
A tree that displays all the Production Event Code records that exist in the
database.
Datasheet area: Displays the datasheet for the Production Event Code record that
is selected in the tree in the Production Event Codes pane.
Production Event Coding: Displays the Production Event Coding page. A green
arrow appears to the left of this link when you are viewing this page.
Settings Menu
The Settings menu on the Production Event Coding page contains the following link:
Currency: Displays the Currency dialog box, where you can specify the currency
symbol that will be used throughout PLA.
Display Precision: Displays the Display Precision dialog box, where you can
specify the number of decimal places that will be used for displaying calculated
values on the Production Data Entry page.
The Common Tasks menu on the Production Event Coding page contains the following
links:
Print: Displays the Preview window, which shows a preview of how the datasheet
that appears in the datasheet area will be printed. From the Preview window, you
can select print options and print the record. This link is enabled only when a
record is selected in the tree.
Send To: Displays a submenu with options that let you provide a link to the
current page on your desktop (create shortcut), in an email message, or on a Home
Page. This link is enabled only when a record is selected in the tree.
Documents: Displays the Reference Documents window, where you can manage
Reference Document records for the Production Event Code record that is
currently selected in the Production Event Codes pane. This link is enabled only
when a record is selected in the tree.
Help: Displays the context-sensitive Help topic for the Production Event Coding
page.
Add Code: Displays a blank Production Event Code datasheet in the datasheet
area, where you can create a new Production Event Code record.
Delete Code: After asking for confirmation, deletes the selected Production Event
Code record.
2. On the Administrative Tasks menu in PLA, click the Impact Coding link.
The Impact Coding page appears.
Settings menu
A tree that displays all the Impact Code records that exist in the database.
Datasheet area: Displays the datasheet for the Impact Code record that is selected
in the tree in the Impact Codes pane.
Code Description
Impact Coding: Displays the Impact Coding page. A green arrow appears to the
left of this link when you are viewing this page.
Settings Menu
The Settings menu on the Impact Coding page contains the following link:
Currency: Displays the Currency dialog box, where you can specify the currency
symbol that will be used throughout PLA.
Display Precision: Displays the Display Precision dialog box, where you can
specify the number of decimal places that will be used for displaying calculated
values on the Production Data Entry page.
The Common Tasks menu on the Impact Coding page contains the following links:
Print: Displays the Preview window, which shows a preview of how the datasheet
that appears in the datasheet area will be printed. From the Preview window, you
can select print options and print the record. This link is enabled only when a
record is selected in the tree.
Send To: Displays a submenu with options that let you provide a link to the
current page on your desktop (create shortcut), in an email message, or on a Home
Page. This link is enabled only when a record is selected in the tree.
Documents: Displays the Reference Documents window, where you can manage
Reference Document records for the Impact Code record that is currently selected
in the Impact Codes pane. This link is enabled only when a record is selected in
the tree.
Help: Displays the context-sensitive Help topic for the Impact Coding page.
Add Code: Displays a blank Impact Code datasheet in the datasheet area, where
you can create a new Impact Code record.
Delete Code: After asking for confirmation, deletes the selected Impact Code
record.
The following OEE Code records are provided in the baseline Meridium APM database.
Parent
Code
Child Codes
Description
Scheduled
Downtime
Availability
Setup/Clean
Indicates that a production loss is due to resources that
Up
are unavailable for use (e.g., scheduled maintenance).
Unscheduled
Downtime
No Demand
Idle Time
No Feedstock or
Raw Material
Not scheduled for
production
Minor Stops
Performance
Quality
Reduced Rate
Startup Rejects
2. On the Administrative Tasks menu in PLA, click the OEE Coding link.
Settings menu
A tree that displays all the OEE Code records that exist in the database.
Datasheet area: Displays the datasheet for the OEE Code record that is selected
in the tree in the OEE Codes pane.
The Administrative Tasks menu on the OEE Coding page contains the following links:
OEE Coding: Displays the OEE Coding page. A green arrow appears to the left of
this link when you are viewing this page.
Settings Menu
The Settings menu on the OEE Coding page contains the following link:
Currency: Displays the Currency dialog box, where you can specify the currency
symbol that will be used throughout PLA.
Display Precision: Displays the Display Precision dialog box, where you can
specify the number of decimal places that will be used for displaying calculated
values on the Production Data Entry page.
The Common Tasks menu on the OEE Coding page contains the following links:
Print: Displays the Preview window, which shows a preview of how the datasheet
that appears in the datasheet area will be printed. From the Preview window, you
can select print options and print the record. This link is enabled only when a
record is selected in the tree.
Send To: Displays a submenu with options that let you provide a link to the
current page on your desktop (create shortcut), in an email message, or on a Home
Page. This link is enabled only when a record is selected in the tree.
Documents: Displays the Reference Documents window, where you can manage
Reference Document records for the OEE Code record that is currently selected in
the OEE Codes pane. This link is enabled only when a record is selected in the
tree.
Help: Displays the context-sensitive Help topic for the OEE Coding page.
The OEE Codes pane on the OEE Coding page contains a tree that displays all OEE Code
records that exist in the database.
The root level of the tree displays the text OEE Coding, which is represented by the
icon. Directly below the OEE Coding node are nodes representing OEE Code records.
Each record is identified by the icon and the Record ID. Parent OEE codes exist on the
first level of the hierarchy. To see the child codes of each parent OEE code, you can
expand each parent node to view the second level of the hierarchy.
To the left of each node is a check box, which indicates whether or not the code is
enabled. You can clear the check box to disable the code or select the check box to enable
the code. Only enabled codes can be assigned to production losses. Disabling codes
allows you to restrict them from being used without deleting them from the system. For
example, if you wanted to use the code Startup Rejects only during certain times of the
year, you could disable the Startup Rejects code when you are not using it, and enable it
again later.
The following buttons appear below the tree:
Add Code: Displays a blank OEE Code datasheet in the datasheet area, where you
can create a new OEE Code record.
Delete Code: After asking for confirmation, deletes the selected OEE Code
record.
2. If you want to create a parent code, select the root OEE Coding node, and click
the Add Code button.
-orIf you want to create a child node, in the OEE Codes pane, select the code that you want
to serve as the parent code, and click the Add Code button.
A new blank datasheet appears to the right of the OEE Codes pane.
3. In the OEE Code text box, type a short name for the OEE code.
4. In the Description text box, type a description of the OEE code.
5. Click the
button.
In the Meridium APM Framework application, in the tree on the OEE Coding
page, clear the check box next to the OEE code that you want to disable.
Note: If the check box is already cleared, you can select it to enable the code.
The OEE code is disabled, and the value in the Is Inactive field is set automatically to
True. In the following image, the parent node Performance and its child nodes are
disabled.
Equipment Costs Data cube. These instructions are intended to be used only by users who
are familiar with Microsoft SQL Server Analysis Services and Microsoft SQL Server
Business Intelligence Development Studio and the help systems that exist within each
application. These instructions assume that you have already installed both of these
components.
To deploy the Equipment Costs Data cube and the Production Data cube:
1. In Microsoft SQL Server Business Intelligence Development Studio, open the file
Production Loss Analysis.dwproj. This file is located on the Meridium APM
Framework and Server Setup DVD in one of the following folders. You will need
to use the file in the folder that corresponds to the type of database you are using.
1.
1.
Note: If you are opening the Production Loss Analysis.dwproj file for the first time, the
first time you try to save changes to the project, you will be prompted to save the project
to your local machine.
2. In Microsoft SQL Server Business Intelligence Development Studio, in the
properties for the Production Loss Analysis project, identify the Analysis Services
Server that you want to use to deploy the cubes.
Note: You must have permission to access the selected Analysis Services Server in order
for the cubes to deploy correctly.
3. In Microsoft SQL Server Business Intelligence Development Studio, in the
properties for the Production Loss Analysis project, check that the Analysis
Services database is set to Production Loss Analysis. This is the database to which
the project will be deployed. The value Production Loss Analysis is populated
automatically and must not be modified in order for the cubes to deploy correctly.
4. In Microsoft SQL Server Business Intelligence Development Studio, open the
data source Meridium.ds, and identify the connection information for the
Meridium data source to which you want to deploy the cubes.
5. In Microsoft SQL Server Business Intelligence Development Studio, process the
cubes. You can process each cube individually or process both cubes at once by
processing the entire Production Loss Analysis project.
6. In the Meridium APM Framework application, using the Record Manager, open
the Analysis Services Cube record Production Data. In the Analysis Services
Server text box, type the name of the Analysis Services Server.
7. In the Meridium APM Framework application, using the Record Manager, open
the Analysis Services Cube record Equipment Costs Data. In the Analysis
Services Server text box, type the name of the Analysis Services Server.
8. In the Meridium APM Framework application, using the Metrics and Scorecards
module, grant permission to the Production Data cube record and the Equipment
Data Costs cube record to all Security Users and Security Groups whose members
should be allowed to view the PLA Metric Views. Note that all baseline PLA
Security Groups have permission to the Production Data cube and the Equipment
Data Costs cube. If you are using Security Groups outside of this Security Group,
you will need to determine if they will also need permissions to these records.
Period
Actual
MSCR
In a Production Analysis:
Values that are mapped from the Period field represent dates.
Values that are mapped from the Actual field represent production data.
Values that are mapped from the MSCR field represent the values against which
the Actual value is compared to determine if a loss occurred.
These values represent the underlying production data for the Production Analysis, which
you can view on the Edit Production Data window in the Production Analysis module.
If you are using fields other than the baseline fields to represent these values, you should
replace the baseline fields with your custom fields accordingly in the All Production Data
query. If you are using fields that contain values other than the values defined in the
baseline fields, you can add the custom fields to the All Production Data query in addition
to the baseline fields.
The baseline All Production Data query also returns the results of the Combined
Production Data Codes query, which returns the following fields from the Production
Loss family:
Impact Code
Event Code
OEE Code
You do not need to modify the Combined Production Data Codes query in order to map
values from custom fields to the Production Data field in a Production Analysis record.
You only need to add your custom field to the All Production Data query.
Production Data records. To enable this integration, you will need to link
Production Profile records to Xi Tag records. As a result, any readings that are
recorded in the associated Xi Reading records will be used to create Production
Data records automatically.
Production Event records. To enable this integration, you will need to create
Production Event Template records and link them to Xi Tag records. As a result,
any readings that are recorded in the associated Xi Reading records will be used
to create or update Production Event records automatically.
Given this scenario, you might want to track the amount of product that you produced
each day by measuring the weight on all pallets at the end of the day. To do so, you might
stack each pallet and then use a weight sensor to measure the total weight of the stack. If
the weight sensor records a value of 200,000 pounds, you know that you have met your
maximum production for the day.
In this case, you could use the Process Data Integration feature to create an Xi Tag record
for the weight sensor. The Xi Tag datasheet might look like this:
At the end of the day, the sensor would record the total weight on all pallets in the stack
that day, and the value would be transferred to an Xi Reading record. If the total weight
on 10/1/2011 and 10/2/2011 were 200,000 and 195,000, respectively, at the end of the
day on 10/2/2011, the database would contain Xi Reading records with the following
values.
If you have associated a Production Profile record with this Xi Tag record and that
Production Profile record is linked to a Production Plan record whose date range contains
the days on which the Xi Reading records were created (10/1/2011 and 10/2/2011), a
Production Data record would be created automatically for each reading. The value in the
Actual field in each Production Data record would identify the total weight on all pallets
for that day, where the total weight was originally recorded in the Xi Reading record.
The following image shows the datasheet for the Production Profile record that is linked
to this Xi Tag record. You can see the value Weight Sensor in the Xi Tag ID field.
In addition, the following image shows the production plan details for the Production
Plan record to which this Production Profile record is linked. You can see that the
planning period starts on 10/1/2011 (in the Plan Start Time field) and ends on 10/31/2011
(in the Plan End Time field).
Because these records and values exist, at the end of the day on 10/2/2011, two
Production Data records will have been created automatically to store the values that
were recorded by the weight sensor on those days. The following image shows what
those two Production Data records would look like on the Production Data Entry page.
The dates and actual values have been outlined in red.
button.
The Find Tag window appears, displaying the Simple Search workspace. The value in the
Search In list is set by default to Xi Tag. You cannot select a different value.
button.
If the control valve were to close on 10/1/2011 at 10:53:00 A.M. and reopen on 10/1/2011
at 11:25:00 A.M., the database would contain Xi Reading records with the following
values.
If you have created a Production Event Template record that is linked to this Xi Tag
record and contains the values Open and Closed in the Normal State and Abnormal State
fields, respectively, one Production Event record would be created automatically when
the first reading is recorded (start of production event), and that same record would be
updated automatically when the second reading is recorded (end of production event).
The following image shows the datasheet for the Production Event Template record that
is linked to this Xi Tag record. You can see the value Control Valve in the Xi Tag ID field.
You can also see the value Open in the Normal State field and the value Closed in the
Abnormal State field.
Because this record and its values exist, at 10:53:00 A.M. on 10/1/2011, a Production
Event record would be created automatically to track the beginning of the production
event (i.e., the time at which the control valve closed). As shown in the following image,
the value in the Start Date field would be set to 10/1/2011 10:53:00 A.M. All other values
in the Production Event Template record would also be used to populate the
corresponding fields in the Production Event record.
At 11:25:00 A.M. on 10/1/2011, that same Production Event record would be updated
with the end date of 10/1/2011 11:25:00 A.M., as shown with the red outline in the
following image.
2. On the Administrative Tasks menu in PLA, click the Production Event Templates
link.
The Event Templates page appears.
Settings menu
A tree that displays all the Production Event Template records that exist in
the database.
Datasheet area: Displays the datasheet for the Production Event Template record
that is selected in the tree in the Event Templates pane.
Production Event Templates: Displays the Event Templates page. A green arrow
appears to the left of this link when you are viewing this page.
Settings Menu
The Settings menu on the Event Templates page contains the following link:
Currency: Displays the Currency dialog box, where you can specify the currency
symbol that will be used throughout PLA.
Display Precision: Displays the Display Precision dialog box, where you can
specify the number of decimal places that will be used for displaying calculated
values on the Production Data Entry page.
The Common Tasks menu on the Event Templates page contains the following links:
Print: Displays the Preview window, which shows a preview of how the datasheet
that appears in the datasheet area will be printed. From the Preview window, you
can select print options and print the record. This link is enabled only when a
record is selected in the tree.
Send To: Displays a submenu with options that let you provide a link to the
current page on your desktop (create shortcut), in an email message, or on a Home
Page. This link is enabled only when a record is selected in the tree.
Help: Displays the context-sensitive Help topic for the Event Templates page.
1. On the Event Templates page, in the tree, select the Production Event Template
record that you want to delete.
2. Below the tree, click the Delete Template button.
A message appears, asking if you are sure you want to delete the record.
3. Click the Yes button.
The Production Event Template record is deleted.
A start page with links that provide access to the main features of PLA. You can
use these links to complete the PLA workflow.
A Site Map that you can use to navigate within the PLA module. The Site Map
indicates your current location and shows the typical path for arriving there. To
access a previous page, you can click its hyperlinked name in the Site Map.
PLA Workflow
The following workflow describes the basic tasks that you will perform in PLA:
1. For each production unit, create a production plan to specify the amount of
product you plan to produce during a set time period. You can create the plan on
any schedule, such as yearly, quarterly, monthly, and so on.
2. If an event such as an equipment failure or a planned shutdown occurs and causes
you to incur a production loss, document the event.
3. Enter production data on a daily basis. This includes entering the amount of
product you produced and accounting for any losses that you incurred each day.
Description
Example
The products that you plan to produce. Each plan You plan to produce water
can include one or more products.
bottles and labels.
When: The time period for which you want to track When: You plan to produce
-or-
-or-
During
Which
Hours
How
Often You The frequency by which you enter production data -orEnter
and production losses.
Data
You enter production data
once per shift.
Each production plan is represented by a Production Plan record.
The following example of a time-based plan assumes that your production plan meets the
following criteria:
Criteria
How Much
When
Daily
Plan Details
In this example, Production Unit A produces bottles in a water-bottling facility. Unit A's
production profile indicates that:
For Unit A, you want to track production for four months, from January 2010 through
April 2010. For each month, you plan to produce the following number of bottles per day.
4,000 bottles
April
5,000 bottles
You can see that within each individual month, the company plans to produce the same
number of bottles each day of that month. The company does not, however, plan to
produce the same number of bottles per day across months.
In other words:
In the first two months, they plan to produce 3,000 bottles per day, every day.
In the third month, they plan to produce 4,000 bottles per day, every day.
In the fourth month, they plan to produce the maximum amount of bottles per day,
every day: 5,000.
This variation in planned production might be a result of increased demand for water
bottles as the months pass. For example, if the water bottle consumers are in a location
that experiences cold weather in January and February and an increased warming trend
starting in March, there is probably less demand for water bottles in January. Likewise,
starting in March and continuing in April, when the temperature is gradually getting
warmer, demand for water bottles increases, which causes the planned production for
those months to reach the maximum amount that the production unit can produce.
Plan Results
You can see that the calculated planned production each day (except Saturdays and
Sundays) is 5,000 bottles per day. This value is calculated automatically using the
standard batch size (5,000 bottles) and cycle time (1 day) in the associated production
profile for Unit A.
If you remember from the plan details explained earlier in this topic, you do not actually
plan to produce 5,000 bottles from January through April. Instead:
In January and February, you plan to produce 3,000 bottles per day.
In March, you plan to produce 4,000 bottles per day.
In April, you plan to produce the maximum amount of bottles per day, every day:
5,000.
To represent this plan in PLA, you would need to modify the plan details manually, so the
final result would look like this:
As you change the plan details, the total quantity, which is calculated automatically,
would be updated accordingly:
Criteria
How Much
When
How Often You Enter Data Per Shift (i.e., twice a day)
Plan Details
In this example, Production Unit A produces bottles and labels in a water-bottling facility.
Unit A's production profiles indicate that:
Unit A can generate 5,000 bottles per day and 8,000 labels per day.
One bottle yields a $5.00 profit.
For Unit A, you want to track production for four months, from January 2010 through
April 2010. For each month, you plan to produce the following number of bottles and
labels per day.
Month Planned Bottle Production (per day) Planned Label Production (per day)
January 3,000 bottles
6,000 labels
6,000 labels
March
4,000 bottles
7,000 labels
April
5,000 bottles
8,000 labels
You can see that within each individual month, the company plans to produce the same
number of bottles and labels each day of that month. The company does not, however,
plan to produce the same number of bottles and labels per day across months.
In other words:
In the first two months, they plan to produce 3,000 bottles and 6,000 labels per
day, every day.
In the third month, they plan to produce 4,000 bottles and 7,000 labels per day,
every day.
In the fourth month, they plan to produce the maximum amount of bottles and
labels per day, every day: 5,000 bottle and 8,000 labels.
This variation in planned production might be a result of increased demand for water
bottles as the months pass. For example, if the water bottle consumers are in a location
that experiences cold weather in January and February and an increased warming trend
starting in March, there is probably less demand for water bottles in January. Likewise,
starting in March and continuing in April, when the temperature is gradually getting
warmer, demand for water bottles increases, which causes the planned production for
those months to reach the maximum amount that the production unit can produce.
Plan Results
You can see that the calculated planned production each day (except Saturdays and
Sundays) is 2,500 bottles and 4,000 labels per shift. This value is calculated automatically
using the standard batch size (5,000 bottles and 8,000 labels) and cycle time (1 day) in
the associated production profiles for Unit A.
Bottles - Production Profile
If you remember from the plan details explained earlier in this topic, you do not actually
plan to produce 5,000 bottles and 8,000 labels from January through April. Instead:
In January and February, you plan to produce 3,000 bottles and 6,000 labels per
day.
In March, you plan to produce 4,000 bottles and 7,000 labels per day.
In April, you plan to produce the maximum amount of bottles and labels per day,
every day: 5,000 bottles and 8,000 labels.
To represent this plan in PLA, you would need to modify the plan details manually, so the
final result would look like this (remember that each row represents a shift and not an
entire day):
As you change the plan details, the total quantity, which is calculated automatically,
would be updated accordingly:
What
How Much
Daily
Plan Details
In this example, Production Unit A produces bottles in a water-bottling facility. Unit A's
production profile indicates that:
For Unit A, you want to track production for 50,000 bottles, starting January 1, 2010. You
do not have a determined end date. Instead, you want the production plan to determine
the end date automatically based upon how long it takes to produce 50,000 bottles.
Plan Results
You can see that the planned production each day (except Saturdays and Sundays) is
5,000 bottles per day. This value is determined automatically using the standard batch
size (5,000 bottles) and cycle time (1 day) in the associated production profile for Unit A.
If the plan changes and you need to adjust the planned production per day for any reason,
you can change the details accordingly. As you do so, the quantity will be updated
automatically. For example, if you decide to close the plant on January 1 to account for a
holiday, you could change the planned production for that day to 0. Doing so would cause
the quantity to be recalculated and updated automatically.
What
How Much
How Often You Enter Data Per Shift (i.e., twice a day)
Plan Details
In this example, Production Unit A produces bottles and labels in a water-bottling facility.
Unit A's production profiles indicate that:
Unit A can generate 5,000 bottles per day and 8,000 labels per day.
One bottle yields a $5.00 profit.
For Unit A, you want to track production for 50,000 bottles and 80,000 labels, starting
January 1, 2010. You do not have a determined end date. Instead, you want the
production plan to determine the end date automatically based upon how long it takes to
produce 50,000 bottles and 80,000 labels.
To produce this plan, you would select the following options in the Production Plan
Builder:
Select Products screen:
Plan Results
You can see that the calculated planned production each day (except Saturdays and
Sundays) is 2,500 bottles and 4,000 labels per shift. This value is calculated automatically
using the standard batch size (5,000 bottles and 80,000 labels) and cycle time (1 day) in
the associated production profiles for Unit A.
Bottles - Production Profile
If the plan changes and you need to adjust the planned production per day for any reason,
you can change the details accordingly. As you do so, the quantity will be updated
automatically. For example, if you decide to close the plant on January 1 to account for a
holiday, you could change the planned production for that day to 0. Doing so would cause
the quantity to be recalculated and updated automatically.
When you access the Production Data Entry page for a production plan, on each
production tab, you will see a similar row for each period in the plan. Each row on the tab
represents a separate Production Data record. In each row, the value in the Short Range
Plan column is a copy of the planned production value.
Note: On the Production Data tab, the short range value can be changed manually if
needed.
In addition, if you click the hyperlink in the Period cell in any row, you will see the
Production Data datasheet, which also displays the Long Range Plan field that belongs to
the Production Data family. The value in the Long Range Plan field is derived the same
way that the Short Range Plan value is derived. Consider the following image, which
shows the value 15610 in the Long Range Plan and Short Range Plan cells on the
Production Data datasheet. A red outline has been added to the image to highlight these
values.
If you were to change the Short Range Plan value on the production tab, the value in the
Short Range Plan field in the Production Data record would be updated accordingly.
Tools menu
Production Plans for <Unit Name> pane, where <Unit Name> is the value in the
Name field in the Production Unit record for which you accessed the page. The
pane contains the following items:
A list that displays production plans for the current production unit.
Throughout the documentation, this pane is referred to simply as the Production Plans
pane.
Production plan details area: Displays the details of the production plan that is
selected in the Production Plans pane.
Tools Menu
The Tools menu on the Manage Productions Plans page contains the following links:
Manage Plans: Displays the Find Production Unit window, where you can search
for the Production Unit record whose production plans you want to manage on the
current page. A green arrow appears to the left of this link when you are viewing
this page.
Enter Production Data: Displays the Find Production Plan window, where you
can search for the Production Plan record that you want to use to build the data
that will appear on the Production Data Entry page.
The Common Tasks menu on the Manage Production Plans page contains the following
links:
Print: Displays the Preview window, which shows a preview of how the grid will
be printed. From the Preview window, you can select print options and print the
record.
Send To: Displays a submenu with options that let you provide a link to the
current page on your desktop (create shortcut), in an email message, or on a Home
Page.
Documents: Displays the Reference Documents window, where you can manage
Reference Document records for the Production Plan record that is selected in the
tree. This link is enabled only when a Production Plan record is selected in the
tree.
Help: Displays the context-sensitive Help topic for the Manage Production Plans
page.
Select Another Unit: Displays the Find Production Unit window, where you can
search for the Production Unit record whose production plans you want to manage
on the current page.
Add Plan: Displays the Production Plan Builder, where you can create a new
production plan.
Copy Existing Plan: Displays the Find Production Plan window, where you can
select the production plan that you want to copy to create a new production plan.
Delete Selected Plan: After asking for confirmation, deletes the selected
production plan.
Plan ID: The record ID of the Production Plan record. This value is read-only.
Plan Start Time: The start date and time of the production plan. This value is readonly.
Plan End Time: The end date and time of the production plan. If this is a timebased plan, you specified this value manually in the Production Plan Builder.
Alternatively, if this is a quantity-based plan, this value is determined
automatically based upon the product quantity and start date that you specified.
This value is read-only.
Products section: Contains a grid, where each row in the grid represents a separate
product that is being produced during the plan. All values in the grid are readonly. The grid contains the following columns:
o
Quantity: How much of the product will be produced during the entire
plan. If this is a time-based plan, this value is determined automatically
based upon the start and end dates that you specified in the Production
Plan Builder and the batch production values that you specified in the
associated Production Profile record. Alternatively, if this is a quantitybased plan, you specified this value manually in the Production Plan
Builder. As you modify individual production values in the Plan Detail
section, this value is updated automatically.
Start Time: The date and time at which that product will start being
produced. If multiple products are being produced, the start time for each
product is determined based upon your production model selection in the
Production Plan Builder. For example, if multiple products are being
produced sequentially, for each product after the first one, production will
start after production ends for the previous product.
End Time: The date and time at which that product will stop being
produced.
Production Model: The order in which the products will be produced (at
the same time or one after the other).
Data Entry Type: How often you plan to enter production data and losses.
Plan Detail section: Contains a grid, where each row in the grid represents a
separate period in the plan (e.g., a separate day or a separate shift within the same
day). The grid contains the following columns:
o Start Time: The start date and time of the period. In each row, you can
modify the start time (within certain limits) but not the start date. If you
attempt to modify the start time in a way that is prohibited, a message will
appear to identify the range within which the time must fall.
End Time: The end date and time of the period. In each row, you can
modify the end time (within certain limits) but not the end date. If you
attempt to modify the end time in a way that is prohibited, a message will
appear to identify the range within which the time must fall.
Add Row: Adds a new row to the end of the grid. The start time, end time,
and planned production value for the new row will be determined
automatically.
Remove Last Row: Removes the last row from the grid.
You can modify values in the Plan Detail section. Doing so will update the value in the
Quantity column in the Products section and the plan start and end time above the
Products section.
2. Proceed through the Production Plan Builder to define the details of the
production plan.
The production plan is created, and the details are displayed on the Manage Production
Plans page.
3. Proceed through the Production Plan Builder to define the details of the
production plan.
The previous production plan is deleted, the new production plan is created, and the
details are displayed on the Manage Production Plans page.
You can use this screen to define the products that you plan to produce. Each plan can
include one or more products.
2. To add a product to the plan, in the left pane, select the product, and then click the
button. If the list of products that you can add is long and you are having
trouble finding the product that you want to add, you can search for a specific
product using the Filter text box.
3. When you are finished adding products to the plan, click the Next button.
The Plan Basis screen appears.
You can use this screen to determine whether the plan will be time-based (i.e., you will
define the time period for which you want to track production) or quantity-based (i.e.,
you will define the amount of each product that you plan to produce).
4. If you want to generate a time-based plan, accept the default selection.
-orIf you want to generate a quantity-based plan, select the Plan is quantity-based option.
5. Click the Next button.
The Time-based Plan screen or Quantity-based Plan screen appears, depending upon
your selection in step 4.
Time-Based Plan screen:
3. In the Production Model list, select the option that describes how the unit
produces the products that you selected on the Select Products screen. You
can select either of the following options:
Sequential: The unit produces the first product first, and it begins
producing the second product after production of the first product
is complete.
Note: The Production Model list is disabled if you are producing only one product during
this plan.
-orIf you are creating a quantity-based plan:
1. In the Start Time cell, type or select the date on which the plan begins.
2. In the Production Model list, select the option that describes how the unit
produces the products that you selected on the Select Products screen. You
can select either of the following options:
Sequential: The unit produces the first product first, and it begins
producing the second product after production of the first product
is complete.
Note: The Production Model list is disabled if you are producing only one product during
this plan.
3. In the Quantity grid, in the Quantity cell for each row, type the amount of
that product that you plan to produce. If the unit produces multiple
products, you can also sort them using the Product column to change the
order in which each product will be produced.
7. When you are finished defining the plan details, click the Next button.
The Useful Production Time screen appears.
You can use this screen to define the hours each day that you produce the specified
products. By default, the builder assumes that Monday through Friday, your production
hours are the same (9:00:00 A.M. to 5:00:00 P.M.). It also assumes that you do not
produce anything on Saturdays or Sundays.
8. To refine the hours each day that you produce the specified products, on each tab,
define your shifts as appropriate. If your shifts are the same Monday through
Friday, you can leave the default check box selected and define the shift only for
Monday. It will then be copied to Tuesday through Friday automatically. If,
however, your shifts are the same every day of the week (including weekends),
you can select the I have the same useful production time for the whole week
check box. You can then define the shift only for Monday, and it will be copied to
Tuesday through Sunday automatically.
When defining shifts, note that:
o
If you run only one shift all day (24 hours a day), make the start time and
end time the same, like this:
If you run multiple shifts per day, back to back, make the start date and
time of the second shift match the end date and time of the previous shift,
like this:
9. When you are finished defining your shifts, click the Next button.
The Data Entry Frequency screen appears.
You can use this screen to define how often you enter production data and production loss
information.
10. In the Data Entry Frequency list, select the frequency by which you enter
production data and loss information.
Note: If you want to enter production data only once over the course of the entire plan
period, select Campaign.
11. Click the Finish button.
The plan is generated and appears on the Manage Production Plans page.
An equipment failure.
An intentional reduction in production output as the result of some condition (e.g.,
lack of demand for the product).
When an event occurs that causes you to produce less output than you had planned, you
can record the event in a Production Event record. In the Production Event record, you
can identify:
To do so, you will use the Causing Asset field. The Production Event record will be
linked to an Equipment record that represents the piece of equipment that caused the
event. Not all production events will be associated with a piece of equipment. For
example, if several employees take a vacation day on the same day and you are,
therefore, unable to produce the maximum amount of product, the production event is not
associated with any specific piece of equipment.
To do so, you will use the Source Unit field. The Production Event record will be linked
to the selected Production Unit record.
To do so, you will use the Production Event Code field. The Production Event record will
be linked to the selected Production Event Code record.
Work History records that include details about work that was performed as
a result of the event.
To do so, you will use the Work History Link field. The Production Event record will be
linked to the selected Work History records. Not all production events will be associated
with a Work History record. For example, if the event has not resulted in a work order
yet, no Work History records will exist to define the work that was performed as a result
of the event.
You can view a list of all Production Event records that exist in the database on the
Production Event Management page.
As you enter production data on a daily basis, if any day results in reduced production
output, you can enter the amount of production that was lost and identify the production
event that caused the loss.
On the PLA Start Page, click the Production Event Management link.
Tools menu
A grid that displays a row for each Production Event record that exists in
the database.
Tools
The Tools menu on the Production Event Management page contains the following links:
Manage Plans: Displays the Find Production Unit window, where you can search
for the Production Unit record whose production plans you want to manage on the
Manage Production Plans page.
Enter Production Data: Displays the Find Production Plan window, where you
can search for the Production Plan record that you want to use to build the data
that will appear on the Production Data Entry page.
Manage Events: Displays the Production Event Management page. A green arrow
appears to the left of this link when you are viewing this page.
The Common Tasks menu on the Production Event Management page contains the
following links:
Print: Displays the Preview window, which shows a preview of how the grid will
be printed. From the Preview window, you can select print options and print the
record.
Send To: Displays a submenu with options that let you provide a link to the
current page on your desktop (create shortcut), in an email message, or on a Home
Page.
Documents: Displays the Reference Documents window, where you can manage
Reference Document records for the Production Event record that is currently
selected in the grid.
Help: Displays the context-sensitive Help topic for the Production Event
Management page.
The PLA - Production Event Management workspace contains a grid that displays a row
for each Production Event record that exists in the databases. In the baseline database, the
grid contains the following columns:
Event ID
Start Date
End Date
Add Event: Displays the ~ ~ (new Production Event) window, which displays a
blank Production Event datasheet.
Delete Event: After asking for confirmation, deletes the selected Production Event
record.
The Production Event Management page. This option is useful if you want to
record a production event for historical record-keeping purposes. After the
Production Event record exists, it can be associated with daily production losses
via the Production Data Entry page.
The Production Data Entry page. This option is useful if you want to associate a
daily production loss with a production event that does not have a corresponding
Production Event record yet. Instead of navigating back to the Production Event
Management page to create the corresponding record, you can create the
Production Event record directly from the Production Data Entry page.
1. On the Production Event Management page, below the grid, click the Add Event
button.
The ~ ~ (new Production Event) window appears.
The Production Event record is saved, and its Record ID appears in the Production Event
list.
Note: If you specified a date range that does not include the day that is represented by the
selected row in the Production Data section, when you click OK, a message will appear,
indicating that the date range is not valid for that day. You can click OK on the message
box to continue creating the Production Event record, but it will not be associated with
the selected loss. It will appear, however, on the Production Event Management page.
The selected Production Event Code record, using the Has Base Production Event
Code relationship.
The selected Production Event Code record, using the Has Production Event Code
relationship.
All Production Event Code records that categorize the selected Production Event
Code record, using the Has Production Event Code relationship.
In other words, the new Production Event or Production Event Template record will
always be linked to one and only one Production Event Code record through the Has
Base Production Event Code relationship and the Has Production Event Code
relationship. Depending upon how that Production Event Code record is categorized, the
new Production Event or Production Event Template record might also be linked to
multiple additional Production Event Code records through the Has Production Event
Code relationship.
For instance, consider the following Production Event Code records, as they appear in the
Production Event Codes pane on the Production Event Coding page:
In this image, you can see that the Production Event Code record Planned Shutdown is a
category that contains two subcategories: Holiday and Scheduled Maintenance. Likewise,
the Production Event Code record Holiday is also a category containing a subset of
categories: United States and France.
Suppose that you create a Production Event record to track a planned shutdown due to the
United States holiday of Thanksgiving Day. In this case, when you create the Production
Event record, in the Production Event Code cell, you would click the
button and
select United States as the type of event, as shown in the following image.
You would probably use the Headline and Description fields to indicate that the holiday is
Thanksgiving Day, so the Production Event record would look something like this:
Based upon this example, the following records and links would be created, where the
Has Base Production Event Code relationship is colored blue to help you easily identify
it.
The Analysis page appears, displaying the datasheet for the RCA Analysis record to
which the selected Production Event record is linked.
Headline
Analysis Name
Description
Analysis Description
Start Date
Start Date
Comments
Comments
Note: Each RCA Analysis record must have a unique value in the Analysis Name field. If
there are multiple Production Event records that have the same value in the Headline
field, in the first RCA Analysis record that is created from one of these Production Event
records, the value in the Analysis Name field will be populated automatically as
<Production Event Headline>. In the second RCA Analysis record that is created, the
value in the Analysis Name will be field populated automatically as <Production Event
Headline> - 1, and so on.
In addition, if the Production Event record is linked to an Equipment record and the
Equipment and Location queries have been configured appropriately in the Root Cause
Analysis module, the RCA Analysis record will be linked to that Equipment record. The
Record ID of the Equipment record will appear in the Asset or Location text box,
whichever appears, on the Select an Asset screen of the New Analysis Builder.
When you open the Logic Tree in an RCA Analysis you created from a Production Event
record, several fields in the RCA Event record will be populated automatically with the
corresponding value in the Production Event record. You can modify these fields
manually if needed. The field mappings are listed in the following table.
Production Event Field
Headline
Label
Description
Long Description
Start Date
End Date
Associate any production losses with specific production events, impact codes,
and OEE codes.
As you record the data, the information will be summarized automatically and displayed
on the Production Summary tab of the Production Data Entry page.
Remember from the PLA data model that each Production Data record must be linked to
a single predecessor Production Plan record and can be linked to multiple successor
Production Loss records. The following image shows these relationships, where the
arrows represent relationship families, and boxes represent entity families. The
Production Data family is outlined in red.
As you begin recording production data, the data is recorded in Production Data records.
If you do not produce the planned amount in a given period, the Production Data record
for that day can be linked to multiple Production Loss records that indicate the amount of
lost production, the production event that caused the loss, and the impact of the loss.
For example, suppose a production plan spans three months: January 2010 through
March 2010. The planned production for each day is 3,000 bottles per day. On January 1
and January 2, you produce all 3,000 bottles, meeting the planned production. On January
3, however, you produce only 2,000 bottles. To account for the loss, you would create a
Production Loss record and record the 1,000 bottles that were not produced. Now,
suppose that on January 4, you again fail to meet the planned production. This time, you
produce only 1,000 bottles due to an equipment failure and a scheduled maintenance
activity. In this case, you would create two Production Loss records, where one
documents 1,000 bottles that were not produced due to a maintenance activity, and the
other documents 1,000 bottles that were not produced due to an equipment failure.
The following image illustrates the records and links that would be created in this
scenario, where the arrows represent links and the boxes represent records.
Tools menu
Production data tabs: Allow you to enter production data and record losses.
Tools Menu
The Tools menu on the Production Data Entry page contains the following links:
Manage Plans: Displays the Find Production Unit window, where you can search
for the Production Unit record whose production plans you want to manage on the
Manage Production Plans page.
Enter Production Data: Displays the Find Production Plan window, where you
can search for the Production Plan record that you want to use to build the data
that will appear on the Production Data Entry page. A green arrow appears to the
left of this link when you are viewing this page.
The Common Tasks menu on the Production Data Entry page contains the following
links:
Print: Displays the Preview window, which shows a preview of how the page will
be printed. From the Preview window, you can select print options and print the
record.
Send To: Displays a submenu with options that let you provide a link to the
current page on your desktop (create shortcut), in an email message, or on a Home
Page.
Help: Displays the context-sensitive Help topic for the Production Data Entry
page.
Select Another Plan: Displays the Find Production Plan window, where you can
search for the Production Plan record that you want to use to build the data that
will appear on the current page.
On the Production Data Entry page, for each product that is associated with the
production plan whose production data you are viewing, you will see a separate
production data tab. For example, if you are viewing production data for a production
plan that is responsible for producing bottles and labels, you will see two production data
tabs:
Each production data tab will be labeled according to the product name (e.g., Bottles).
The following image shows an example of a production data tab for bottles.
Production Data: Contains a grid that allows you to enter actual production
values and change the short range plan. Each row in the grid represents a
Production Data record.
Losses for <Period>: Contains a grid containing a row for each Production Loss
record that is linked to the currently selected Production Data record. Each row in
the grid represents a Production Loss record. Note that in the section label,
<Period> is the value in the Period field in the Production Data record that is
selected in the Production Data section. Throughout this documentation,
however, this section is referred to as the Losses section.
As you make changes on a production data tab, the changes are saved automatically and
are reflected on the Production Summary tab.
in the future. The grid contains the following columns, which display values from fields
in the Production Data records:
Period
Note: The text in each Period cell is a hyperlink, which you can click to access the
Production Data datasheet for that Production Data record.
Actual
Losses
You can modify the default display of the grid using the standard grid-customization
options, with the exception of the data grouping options (i.e., Group By This Field and
Group By Box), which are not available.
In addition, the grid displays the Unaccounted Loss column. The value in this column is
not stored in the Production Data record and is for display purposes only. The number
that appears in each cell in this column is calculated using the following equation:
Unaccounted Loss = Short Range Plan - Losses - Actual
Where Short Range Plan, Losses, and Actual are displayed in the same row as the
Unaccounted Loss value.
For example, assume that the following values appear in a single row on the Production
Data tab:
Actual = 3,000
In this case, the value in the Unaccounted Loss column in that row will be calculated
using the following equation:
Unaccounted Loss = 5,000 - 0 - 3,000
Unaccounted Loss = 2,000
Note: The calculated unaccounted loss is displayed using the number of decimal places
defined for the Display Precision setting, regardless of the number of decimal places in
the underlying Short Range, Losses, and Actual values.
At the bottom of the grid below all columns except for Short Range Plan, you will see the
sum of all values in that column, as shown in the following image.
Below the summary values, the following text appears, preceded by the
icon:
When all losses for all period have been accounted for, the text n not accounted for is
replaced with All losses accounted for, as shown in the following image.
Losses Section
The Losses section on each production data tab contains a grid containing a row for each
Production Loss record that is linked to the currently selected Production Data record.
The grid displays the following columns of information, which display values from fields
in the Production Loss records:
Loss Amount
Production Event
Impact Code
OEE Code
Comment
You can modify the default appearance of the grid using the standard grid-customization
options, with the exception of the data grouping options (i.e., Group By This Field and
Group By Box), which are not available.
The following buttons appear below the grid:
Add Loss: Adds a new row to the grid, where you can account for a loss that
occurred that period.
Delete Loss: After asking for confirmation, deletes the selected Production Loss
record.
If you were recording a loss for 10/17/2010, you would not be able to associate the loss
with this Production Event record because the date range of the production event (10/1
through 10/15) does not include 10/17/2010.
In the following image, you can see that the Production Event list for a loss associated
with 10/18/2010 does not include the Record ID of this Production Event record.
Likewise, if you were recording a loss for 10/8/2010, you would be able to associate the
loss with this Production Event record because the date range of the production event
(10/1 through 10/15) does include 10/8/2010.
In the following image, you can see that the Production Event list associated with
10/10/2010 does include the Record ID of this Production Event record.
Note: If the Production Event record does not have a start date, its Record ID will appear
in the Production Event list for losses that are associated with any day before the end
date. Likewise, if the Production Event record does not have an end date, its Record ID
will appear in the Production Event list for losses that are associated with any day after
the start date.
indicate that the planned production during those days decreased significantly. The
adjusted value will be stored in the Short Range Plan field in the Production Data record.
The value is stored in the Actual field in that Production Data record.
If the value is less than the value in the Short Range Plan cell in the same
row, the icon appears in that row to the left of the Period cell. This icon
indicates that you did not produce the planned amount. You will need to
account for the loss to remove the icon.
If the value is greater than the value in the Short Range Plan cell in the
same row, the Add Loss button in the Losses section is disabled.
Note: After you type a value in the Actual cell, you will need to click in a cell in a
different row in order to see the updated sum of all actual values below the grid.
5. Pause on the last cell to which you want to copy the value, and release the mouse
button.
The value is copied to the selected cells.
The value is saved automatically and stored in the Short Range Plan field in that
Production Data record.
5. Pause on the last cell to which you want to copy the value, and release the mouse
button.
The value is copied to the selected cells.
the associated Production Profile record (i.e., the Production Profile record that is linked
to the Production Plan record that you selected when you accessed the page).
For instance, suppose that on July 1, the value in the Default Margin field in a Production
Profile record is 5.00. In this case, new Production Data records that are created on or
after July 1 for the Production Plan record to which that Production Profile record is
linked will contain the value 5 in the Margin field. If, however, on July 16 the value in
the Default Margin field is changed to 6.00, any new Production Data records that are
created on or after July 16 for the same Production Plan record will contain the value 6 in
their Margin field.
Keep in mind that Production Data records are created automatically when you access the
Production Data Entry page. The number of records that are created depends upon the
day on which you access the page and the planning period of the Production Plan record
that you selected when you accessed the page.
For example, suppose the planning period in a Production Plan record is July 1 through
July 31. If you were to access the Production Data Entry page for that Production Plan
record for the first time on July 15, fifteen Production Data records would be created (one
for each day between July 1 and July 15). Each of those records would contain the same
value in the Margin field because they were all created at the same time.
So, using the same example, if you were to increase the value in the Default Margin field
on July 16 and access the Production Data Entry page again on July 16, one new
Production Data record would be created to represent July 16, and the value in its Margin
field would be the updated value in the Default Margin field in the Production Profile
record.
If needed, you can modify the default value in the Margin field in a Production Data
record. You might want to do so, for example, if you access the Production Data Entry
page for a month-long plan for the first time on the last day of the month. In this case,
Production Data records would be created automatically for all days in that month using
the current value in the Default Margin field in the associated Production Profile record.
If you know that at some point during that month the margin was different from the
current margin, you can modify the value in the Margin field in the Production Data
records representing those days.
The value in the Margin field in Production Data records is used to calculate the:
<Code> - <Description>
...where:
1.
4.
<Code> is the value in the Code field in the Impact Code record.
Select the OEE code that is associated with the production loss. Each item in the tree
represents an OEE Code record that is returned by the OEECodeListProdLoss query,
which is stored in the Catalog in the folder \\Public\Meridium\Modules\PLA\Queries.
Only enabled OEE Code records (i.e., OEE Code records whose Is Inactive field contains
the value False) can be selected from the list. Disabled OEE Code records will be gray
and cannot be selected.
1.
5. In the Comment cell, type any additional comments about the loss.
The values are stored in the Production Loss record.
For example, suppose the Production Data record for 1/1/2008 is linked to three
Production Loss records whose individual loss values are 100, 50, and 200. In this case,
the total number of losses for that day will be 350 (100 + 50 + 200). This scenario is
illustrated in the following image, where the total number of losses, 350, is outlined in
red in the Production Data section, and the individual losses are outlined in red in the
Losses section.
If you copy all losses from one period to another, the individual Production Loss
record(s) that are used to determine the total loss value for that period are used to create
new Production Loss records, which are linked automatically to the Production Data
records representing the target days.
For example, using the previous example, suppose you copied all losses from the source
day, 1/1/2008, to the target days 1/2/2008 and 1/3/2008. In this case:
The total loss value of 350 would be copied to the Production Data records
representing 1/2/2011 and 1/3/2011. In the following image, you can see the value
350 outlined in red in the Production Data record for 1/2/2008.
The three individual Production Loss records that were linked to the Production
Data record for 1/1/2008 would be used to create six new Production Loss
records, where...
Three of those records are linked to the Production Data record for
1/2/2011.
Three of those records are linked to the Production Data record for
1/3/2011.
In the following image, you can see that the Production Data record for 1/2/2008 is linked
to three Production Loss records, which are outlined in red.
In addition, you can see in the following image that the Production Data record for
1/3/2008 is also linked to three Production Loss records, which are outlined in red.
Although you cannot determine it from the image, these three Production Loss records
are different records (i.e., with different Entity Keys) from the three records that are
outlined in the preceding image.
Note: If you try to copy a Production Loss record whose Production Event field contains
a value that is invalid for the target period, an error message appears, and the copy
operation is stopped automatically.
Copying Losses
To copy losses from one period to another:
1. Access the appropriate production data tab on the Production Data Entry page.
2. In the row representing the period whose losses you want to copy, select the cell
in the Losses column.
3. Press and hold the left mouse button.
4. Drag your pointer to the cells in the Losses column to which you want to paste the
copied value.
The pointer changes to a
icon, as shown in the following image. In this image, the
value 350 is being copied from the first row to the four subsequent rows.
5. Pause on the last cell to which you want to copy the losses, and release the mouse
button.
The Copy Losses window appears.
Note: If you copied the losses from a period for which no Production Loss records
actually exist, instead of seeing the Copy Losses window, you will see a message
indicating that no Production Loss records are available to be copied.
Each row in the grid represents a Production Loss record that is linked to the Production
Data record that is represented in the row whose losses you copied in step 2. In the
preceding image, only one Production Loss record appears in the grid, so the Copy check
box is selected automatically. If more than one Production Loss record is displayed in the
grid, none of the Copy check boxes are selected automatically.
6. In the rows representing the Production Loss records that you want to copy to the
Production Data records that are represented by the rows to which you dragged
the pointer, select the Copy check box.
7. Click the Copy button.
The selected Production Loss records are used to create new Production Loss records,
which are linked automatically to the Production Data records that are represented by the
rows to which you dragged the pointer. In addition, for each Production Data record to
which you copied the losses, the value in the Losses field in the Production Data record is
updated to match the value in the Losses field in the Production Data record whose total
loss value you copied.
The Production Summary tab appears on the Production Data Entry page, as shown in
the following image.
Plan Date: The time period associated with the production data that
appears on the production data tabs. The plan date is displayed in the
format <Start Date> - <End Date>, where <Start Date> is the value in the
Start Date field and <End Date> is the value in the End Date field in the
Production Plan record that you selected when you accessed the
Production Data Entry page.
Production grid: Displays a row for each product that is associated with
this production plan. The grid contains the following columns:
o
Planned: The sum of all values in the Short Range Plan column on
the corresponding production data tab.
Cost of Losses: The cost of all losses, where the value is calculated
using the following equation:
The currency symbol that appears is defined via the Currency dialog box.
o
Long Range Plan: A hyperlink that displays the Long Range Plan Profile
dialog box, where you can see the planned production numbers for each
period.
OEE: The overall OEE percentage for the products that are selected in the
production grid. OEE is calculated using the following equation:
Availability: The availability percentage for the products that are selected
in the production grid. Availability is calculated using the following
equation:
Quality: The quality percentage for the products that are selected in the
production grid. Quality is calculated using the following equation:
Total Production: The sum of all values in the Actual column on the
corresponding production data tab, appended with the value in the Product
UOM field in the Production Profile record that is associated with this
production data. If the production plan includes more than one product,
however, the total production value is appended with Units.
Total Losses: The sum of all values in the Losses column on the
corresponding production data tab, appended with the value in the Product
UOM field in the Production Profile record that is linked to the Production
Plan record that you selected when you accessed the Production Data
Entry page (e.g., Barrels). If the production plan includes more than one
product with different units of measure, however, the total losses value is
appended with Units.
Cost Of Losses: The cost of all losses across all products that are included
in this plan, where the value is calculated using the following equation:
The currency symbol that appears is defined via the Currency dialog box, and the number
of decimal places that appear in the Cost of Losses value is defined via the Display
Precision dialog box.
Production Data Summary Graph pane: Displays the Production Data Summary
graph. The label on the graph is the value that is stored in the Plan ID field in the
Production Plan record that you selected when you accessed the Production Data
Entry page.
Losses
Note: The Losses value is displayed in the Losses column on the production data tabs.
Margin
Note: The Margin value is not displayed on the production data tab. You can, however,
see it on the Production Data datasheet, which you can access by clicking the hyperlink in
the Period column on the production data tabs.
For example, consider the following table, which indicates the values that exist in the
Period, Losses, and Margin fields in Production Data records. You can see that all of the
records contain the same value in the Losses field. Also, half of the records contain the
value 5 in the Margin field (shown in blue in the table), and the other half of the records
contain the value 6 in the Margin field (shown in green in the table).
Period
Losses Margin
7/1/2011 10
7/2/2011 10
7/3/2011 10
7/4/2011 10
7/5/2011 10
7/6/2011 10
7/7/2011 10
7/8/2011 10
7/9/2011 10
7/10/2011 10
The cost of losses for each day is calculated using the following formula:
Cost of Losses Per Day = Losses x Margin
Based on this formula, for the records displayed in the previous table, the cost of losses
per day for each record is shown in the Cost of Losses column in the following table.
Period
7/1/2011 10
(10 x 5)
50
7/2/2011 10
(10 x 5)
50
7/3/2011 10
(10 x 5)
50
7/4/2011 10
(10 x 5)
50
7/5/2011 10
(10 x 5)
50
7/6/2011 10
(10 x 6)
60
7/7/2011 10
(10 x 6)
60
7/8/2011 10
(10 x 6)
60
7/9/2011 10
(10 x 6)
60
7/10/2011 10
(10 x 6)
60
On the Production Data Summary pane, the Cost Of Losses value is the sum of the cost
of losses for all days in the plan. Continuing with the example, in the following table, you
can see the total cost of losses in the last row (shaded orange):
Period
7/1/2011 10
50
7/2/2011 10
50
7/3/2011 10
50
7/4/2011 10
50
7/5/2011 10
50
7/6/2011 10
60
7/7/2011 10
60
7/8/2011 10
60
7/9/2011 10
60
7/10/2011 10
60
550
Based on this data, you would see $550 next to the Cost Of Losses label on the
Production Data Summary tab, as shown in the following image (a red outline has been
added to the image to highlight the value).
Note: The calculated Cost of Losses value is displayed using the number of decimal
places defined for the Display Precision setting, regardless of the number of decimal
places in the underlying Losses and Margin values.
Note: We recommend that you not change the graph type. If you do, it may not work as
expected.
When you enter values on the production data tabs, the graph will be updated
automatically to include additional categories.
You can see different production data details on the graph using the following categories
at the top of the graph:
Production Event Code: Displays information about the production events that are
selected on the production data tabs.
Impact Code: Displays information about the impact codes that are selected on
the production data tabs.
OEE Code: Displays information about all OEE codes that are selected on the
production data tabs.
OEE Code (Availability): Displays information about the availability OEE codes
that are selected on the production data tabs.
OEE Code (Quality): Displays information about the quality OEE codes that are
selected on the production data tabs.
Subcategory
Good
Production
Main
Category
Production
Event Code
Question
What
percentage of
Impact Code periods
contains an
Actual value
OEE Code
that is greater
than or equal
Calculation
Example
Good
Production =
( All Actual
Values / All
MSC Values)
x 100
to the Planned
Production
value?
Good Production =
(45,000 / 65,000) x
100
Good Production = .
6923 x 100
Good Production =
69.23%
The sum of all MSC values
is 80,000.
Unaccounted Losses
= .05 x 100
Unaccounted Losses
= 5%
The sum of all MSC values
is 150,000.
No Planned
Production
Production
Event Code
In what
percentage of
Impact Code periods did I
reduce the
Short Range
OEE Code
Value?
No Planned
Production =
[( All MSC One day, the MSC value is
Values - All 5,000, and the Short Range
Short Range Plan value is 4,000. So, the
Values) / All No Planned Production
MSC Values] Value is 1,000 (5,000 x 100
4,000).
No Planned
Production =
[(1,000 + 2,000) /
150,000] x 100
No Planned
Production = (3,000
/ 150,000) x 100
No Planned
Production = .02 x
100
No Planned
Production = 2%
The sum of losses in all
Production Loss records
where the Production Event
value is null is 31,220.
NPED = (
The sum of all MSC values
Losses where
is 483,910.
the
Production
Therefore:
Event value is
null / All
NPED = (31,220 /
MSC Values)
483,910) x 100
x 100
NPED = .00546 x
100
No Production Production
Event Defined Event Code
What
percentage of
losses are
missing a
Production
Event?
No Production Production
Event Code Event Code
Defined
NPED = 0.55%
The sum of losses where
What
NPECD = ( the Production Event comes
percentage of Losses where from a Production Event
record whose Production
losses contain a the
Event Code field is null is
value in the
Production
Production
Event value is
31,220.
Event field but
the
corresponding
Production
Event record
does not have a
value in the
Production
Event Code
field?
NPECD = 6.45%
<Production
Event Code
Name> = (
All Losses
The sum of losses where
where the
the value in the Production
Production
Event Code Event field is
Weekends/Holidays is
value is
<Production 23,000.
Event Code
Name> / All The sum of all MSC values
MSC Values) is 713,000.
x 100
Therefore:
What
percentage of
<Production
loss is not
Production
Event Code
associated with
Event Code
Name>
a given
Weekends/Holidays
<Production
= (23,000 / 713,000)
Note: The
Event Code>?
x 100
colors that are
Weekends/Holidays
used to
represent the
= .03225 x 100
Production
Event Codes
Weekends/Holidays
come from the
= 3.23%
Color field in
Production
Event Code
records.
<Impact Code The sum of losses where
Name> = ( the Impact Code value is
<Impact Code Impact Code What
TADD is 10,000.
Name>
percentage of All Losses
where the
loss is
associated with Impact Code The sum of all MSC values
value is
a given
<Impact Code
Name> / All
MSC Values)
x 100
is 65,000.
Therefore:
<Impact
Code>?
Note: The
colors that are
used to
represent the
Impact Codes
come from the
Color field in
Impact Code
records.
TADD = (10,000 /
65,000) x 100
TADD = .1538 x
100
TADD = 15.38%
NICD = (
Losses where
The sum of all MSC values
the Impact
is 65,000.
What
Code value is
percentage of
null / All
No Impact
Therefore:
Impact Code losses are
MSC Values)
Code Defined
missing an
x 100
NICD = (2,000 /
Impact Code?
65,000) x 100
NICD = .0308 x 100
NICD = 3.08%
The sum of losses where
the OEE Code is
Unscheduled Downtime is
10,000.
<OEE Code
Name>
OEE Code
<OEE Code
Name> = (
All Losses
where the
OEE Code
The sum of all MSC values
value is <OEE is 65,000.
Code Name>
x All MSC Therefore:
Values) x 100
Unscheduled
Downtime =
(10,000 / 65,000) x
100
Unscheduled
Downtime = .1538
x 100
Unscheduled
Downtime =
15.38%
The sum of losses where
the OEE Code value is null
is 4,000.
No OEE Code
OEE Code
Defined
What
percentage of
losses are
missing an
OEE Code?
NOCD = (
Losses where
the OEE Code Therefore:
value is null /
NOCD = (4,000 /
All MSC
Values) x 100
65,000) x 100
NOCD = .0615 x
100
NOCD = 6.15%
The sum of losses where
the OEE Code value is
under Idle Time is 4,000.
Idle Time
Loss
OEE Code
Availability
Loss
OEE Code
Availability Loss =
(4,000 / 65,000) x
100
Availability Loss = .
0615 x 100
Availability Loss =
6.15%
The sum of losses where
the OEE Code value is
under Performance is
4,000.
Performance
OEE Code
Loss
Quality Loss
What
The sum of all MSC values
percentage of = ( All
is 65,000.
Losses where
scheduled
production time the OEE Code
Therefore:
value is under
is the
production unit Quality / All
Quality Loss =
MSC Values)
producing
(4,000 / 65,000) x
products that x 100
100
met 1st run
Quality Loss = .
quality
0615 x 100
requirements?
Quality Loss =
6.15%
<Availability The sum of losses where
OEE Code
the OEE Code is
What
OEE Code
Name>
Code value is
under
Quality)] x
100
Minor Stops =
15.38%
OEE Availability
What
percentage of
loss is
associated with
a given
<Quality OEE
Code>?
OEE Code
What
(Availability) percentage of
time was the
production unit
Mechanically
Available to
produce
products?
<Quality OEE
Code Name>
The sum of all (Actual
= [ All
Values + Losses where the
Losses where
OEE Code value is under
the OEE code
Quality) is 65,000.
value is
<Quality OEE
Therefore:
Code Name>/
( All Actual
Startup Rejects =
Values + All
(10,000 / 65,000) x
Losses where
100
the OEE Code
Startup Rejects = .
value is under
1538 x 100
Quality)] x
100
Startup Rejects =
15.38%
The sum of all Actual
OEE Code - values is 10,000.
Availability =
[( All Actual The sum of all losses where
Values + All the OEE Code is under
Losses where Performance is 2,000.
OEE Code
value is under The sum of all losses where
Performance the OEE Code is under
+ All Losses Quality is 1,000.
where OEE
Code value is The sum of all losses where
under
the OEE Code is under
Quality)/( Availability is 3,000.
All Actual
Values + All Therefore:
Losses where
OEE Code
OEE Code value is under
Availability =
Availability +
[(10,000 + 2,000 +
All Losses
1,000) / (10,000 +
where OEE
3,000 + 2,000 +
Code value is
under
Performance
+ All Losses
where OEE
Code value is
under
Quality)[ x
100
1,000)] x 100
OEE Code Availability =
(13,000 / 16,000) x
100
Quality)] x
100
Availability =
[10,000 / (10,000 +
1,000)] x 100
OEE Code Availability =
(10,000 / 11,000) x
100
OEE Code Availability =
90.9%
On the PLA Start Page, click the Metrics and Analysis link.
Note: The Metrics and Analysis link appears on the PLA Start Page only if the Metrics
and Scorecards and/or Reliability Analytics module is active. If neither is active, the link
does not appear.
The Metrics & Analysis page appears.
Tools menu
Production Units pane: Contains a tree that displays all Production Unit records
that exist in the database.
Metrics pane: Displays a list of Metric Views that you can open to display data
from the Production Unit record that is selected in the Production Units pane.
Note: This section appears only if the Metrics and Scorecards module is active.
Production Analyses pane: Displays a list of Production Analysis records that are
linked to the Production Unit record that is selected in the Production Units pane.
Note: This section appears only if the Reliability Analytics module is active.
Tools
The Tools menu on the Metrics & Analysis page contains the following links:
Manage Plans: Displays the Find Production Unit window, where you can search
for the Production Unit record whose production plans you want to manage on the
Manage Production Plans page.
Enter Production Data: Displays the Find Production Plan window, where you
can search for the Production Plan record that you want to use to build the data
that will appear on the Production Data Entry page.
Manage Events: Displays the Production Event Management page, where you can
manage Production Event records.
Metrics and Analyses: Continues to display the Metrics & Analysis page. A green
arrow appears to the left of this link when you are viewing the Metrics & Analysis
page.
Send To: Displays a submenu with options that let you provide a link to the
current page on your desktop (create shortcut), in an email message, or on a Home
Page.
Help: Displays the context-sensitive Help topic for the Metrics & Analysis page.
Create Production Analysis: Displays the Production Analysis Builder, which you
can use to build a new Production Analysis.
Note: The Create Production Analysis link appears only if the Reliability Analytics
module is active.
Metrics Pane
The Metrics pane on the Metric Views and Production Analyses page contains a grid,
which displays a list of all Metric Views that exist in the Catalog folder
\\Public\Meridium\Modules\PLA\Metrics. The Metrics pane is shown in the following
image.
Each row in the grid contains the hyperlinked Catalog caption of one Metric View, which
you can click to open the Metric View. Data from the Production Unit record that is
selected in the Production Units pane will be passed into the Metric View.
Note: If the selected Production Unit record is not linked to any Production Profile
records, when you try to open a Metric View for that Production Unit record, an error
message will appear.
Each row in the grid contains the hyperlinked ID of one Production Analysis record,
which you can click to open the Production Analysis on the Production Analysis page.
2. In the list, select the Production Profile record that you want to use to build the
Production Analysis.
3. Click the Next button.
The Select Time Period screen appears.
4. In the Start Date list, select the first day whose production data you want to plot in
the Production Analysis.
5. In the End Date list, select the last day whose production data you want to plot in
the Production Analysis.
6. Click the Next button.
The Specify Production Analysis Name screen appears, displaying a default Analysis ID.
Production
Analysis Field
Default Value
A value that is constructed using the following format:
Analysis ID
<Production Profile ID> ~ <Start Date> ~ <End Date>
...where:
Start Date
The Start Date that you selected in the Production Analysis Builder.
End Date
The End Date that you selected in the Production Analysis Builder.
Unit of Measure The value in the Product UOM field in the Production Profile record
that you selected in the Production Analysis Builder.
Margin Value
The value in the Default Margin field in the Production Profile record
that you selected in the Production Analysis Builder.
Analysis Type
Ignored Points
The value 0.
Actual
Period
MSCR
OEE Code
Event Code
Impact Code
The number of Production Data records that meet the following
criteria:
Total Points
They are associated with the Production Profile record that you
selected in the Production Analysis Builder.
-and-
The date in their Period field is on or after the Start Date and
on or before the End Date that you selected in the Production
Analysis Builder.
PLA Family
PLA Field
Production Data
Actual
Production Output
Production Data
Period
Date
Production Data
MSCR
MSCR
Production Loss
OEE Code
OEE
Production Loss
Event Code
Event Code
Production Loss
Impact Code
Impact Code
On the Production Analysis page, you can use the group data feature to display
production data according to the values (e.g., impact codes) that are mapped from PLA.
Note: An administrative user can map values in different fields by modifying the All
Production Data query, which is located in the Catalog folder
\\Public\Meridium\Modules\Reliability Manager\Analyses.
To determine which OEE codes, event codes, and impact codes associated with losses for
a given date get mapped from PLA to the Production Data field in a Production Analysis,
the Meridium APM system looks at all Production Loss records that are associated with
the Production Data record for that date. Those Production Loss records are then grouped
by event code, impact code, and OEE code to determine which event code is associated
with the highest loss, which impact code is associated with the highest loss, and which
OEE code is associated with the highest loss.
For each item (event code, impact code, and OEE code) values from the ones that are
associated with the highest loss are mapped to the Production Data field in the Production
Analysis record.
Note: If there is no value (e.g., impact code) defined for the highest loss, the value No
<Field> Defined will be mapped to the Production Analysis dataset.
For example, consider the following Production Loss records that are linked to the
Production Data record for 12/32/2007.
All losses are associated with the same event code: Operational Losses. The Total
loss amount for this event code is 2,100 (500 + 1,000 + 600).
Two of the losses are associated with the same impact code: OTDD Other
Down Days. The total loss amount for this impact code is 1,100 (500 + 600).
All of the losses are associated with different OEE codes. The individual loss
amounts associated with these OEE codes are 500, 1,000, and 600.
Using this example, for 12/23/2007, the following data would be mapped to the
Production Data field in a Production Analysis:
Production Event: Operational Losses, because it is the only event code that exists
for this date.
Impact Code: OTDD, because the combined loss amount associated with this
impact code is 1,100, which is higher than the loss amount associated with the
remaining Production Loss record (1,000).
OEE Code: Scheduled Downtime, because the loss amount associated with this
OEE code is 1000, which is higher than the loss amount associated with the
remaining two Production Loss records (500 and 600).
Note: The values that are mapped for each field for a given day do not have to be from
the same Production Loss record. In the example, OTDD and Scheduled Downtime are
not in the same Production Loss record.
If you created a Production Analysis from this data, it would look like this, where the
Actual values are plotted on the x-axis:
For example, you can see the two Production Data records that have an Actual value of 0.
If you clicked the Unit of Measure link on the Analysis Settings task menu, you would see
Bottles/Day.
If you opened the Production Profile record that you selected in the Production Analysis
Builder when you created the Production Analysis, you would see the same value in the
Product UOM field, as shown in the following image.
If you clicked the Margin Value link on the Analysis Settings task menu, you would see 5.
If you opened the Production Profile record that you selected in the Production Analysis
Builder when you created the Production Analysis, you would see the same value in the
Default Margin field.
Mechanical Availability
OEE
OEE - Availability
OEE - Performance
OEE - Quality
On-Stream Factor
Operational Availability
After you record production values and account for losses using the Production Data
Entry page, you can access these Metric Views from the Metric Views and Production
Analyses page.
Note: You will be able to access the Metric Views only if an administrative user has
completed the necessary configuration steps.
For example, assume that for Unit 1, the following values exist as of January 10, 2009.
Product
Date
Actual Value
Bottles
1/1/2009
3000
3000
Bottles
1/2/2009
3000
3000
Bottles
1/3/2009
2000
3000
Bottles
1/4/2009
3000
3000
Bottles
1/5/2009
2000
3000
Bottles
1/6/2009
3000
3000
Bottles
1/7/2009
3000
Bottles
1/8/2009
3000
Bottles
1/9/2009
1500
3000
Bottles
1/10/2009
1800
3000
Labels
1/1/2009
5000
6000
Labels
1/2/2009
5000
6000
Labels
1/3/2009
4000
6000
Labels
1/4/2009
4500
6000
Labels
1/5/2009
5000
6000
Labels
1/6/2009
6000
6000
Labels
1/7/2009
6000
Labels
1/8/2009
6000
Labels
1/9/2009
4800
6000
Labels
1/10/2009
5000
6000
From this table, for Unit 1 for January 1 through January 10:
In this case, if you were to view the Actual Versus Planned - Long Range Metric View for
Unit 1, the level that displays Actual Versus Planned Long Range values for January
would use this equation:
Actual Versus Planned (Long Range) = (58,600 / 90,000) x 100
Actual Versus Planned (Long Range) = .6511 x 100
In other words, from January 1 through January 10, Unit 1 produced 65.11% of what you
planned for it to produce.
If you were to drill down into the next level of the graph, you would see this:
Here, you can see that for day 3 (January 3), Unit 1 produced 66.67% of the output you
planned for it to produce. This value is calculated using the following values from the
previous table.
Product
Date
Actual Value
Bottles
1/3/2009
2000
3000
Labels
1/3/2009
4000
6000
For example, assume that for Unit 1, the following values exist as of January 10, 2009.
Product
Date
Actual Value
Bottles
1/1/2009
3000
3000
Bottles
1/2/2009
3000
3000
Bottles
1/3/2009
2000
3000
Bottles
1/4/2009
3000
3000
Bottles
1/5/2009
2000
3000
Bottles
1/6/2009
3000
3000
Bottles
1/7/2009
Bottles
1/8/2009
Bottles
1/9/2009
1500
2000
Bottles
1/10/2009
1800
2000
Labels
1/1/2009
5000
6000
Labels
1/2/2009
5000
6000
Labels
1/3/2009
4000
6000
Labels
1/4/2009
4500
6000
Labels
1/5/2009
5000
6000
Labels
1/6/2009
6000
6000
Labels
1/7/2009
Labels
1/8/2009
Labels
1/9/2009
4800
5000
Labels
1/10/2009
5000
5000
From this table, for Unit 1 for January 1 through January 10:
In this case, if you were to view the Actual Versus Planned - Short Range Metric View
for Unit 1, the level that displays Actual Versus Planned Short Range values for January
would use this equation:
Actual Versus Planned (Short Range) = (58,600 / 68,000) x 100
Actual Versus Planned (Short Range) = .86176 x 100
In other words, from January 1 through January 10, Unit 1 produced 84.93% of what you
planned for it to produce based on the adjusted planned output values.
If you were to drill down into the next level of the graph, you would see this:
Here, you can see that for day 9 (January 9), Unit 1 produced 90% of the output you
planned for it to produce after you adjusted the planned output amount. This value is
calculated using the following values from the previous table.
Product
Date
Actual Value
Bottles
1/9/2009
1500
2000
Labels
1/9/2009
4800
5000
If there is no Production Event associated with a Production Loss, the loss will be
labeled No Production Event Defined on the legend.
If there is a Production Event associated with the Production Loss but it does not
have a Production Event Code, the loss will be labeled No Production Event Code
Defined on the legend.
If there is unaccounted loss that is not defined in a Production Loss record (i.e.,
the value in the Unaccounted Loss column on the Production Data tab), the loss
will be labeled Unaccounted Loss on the legend.
For example, assume that Unit 21 experiences the following losses on a monthly basis in
2011.
Production
Loss
Event Code
February
13,000
24,000
Capital Improvement
38,000
Unaccounted Loss
March
7,500
Unaccounted Opportunity
Loss
15,000
4,500
No Production Event
Defined
88,500
Unaccounted Loss
April
5,500
Unaccounted Loss
The Losses By Event Code Metric View graph for this dataset is displayed in the
following image, where Time is displayed on the x-axis, Production Loss Amount is
displayed on the y-axis, and the Production Event Code is displayed on the legend.
If you drill down into the next level of the graph, the Metric View is divided into separate
months, as shown in the following image.
The Losses By Event Code Metric View indicates the total amount of production losses
for a single production unit. Each level of the Metric View displays the sum of all values
in the Losses column on the Production Data tab.
The losses are displayed by Impact Code, which is defined in the Impact Code field of
each Production Loss record.
If there is no value defined in the Impact Code field of a Production Loss record,
the loss will be labeled No Impact Code Defined on the legend.
If there is unaccounted loss that is not defined in a Production Loss record (i.e.,
the value in the Unaccounted Loss column on the Production Data tab), the loss
will be labeled Unaccounted Loss on the legend.
For example, assume that Unit 21 experiences the following losses on a monthly basis in
2011.
12,000
24,000
38,000
Unaccounted Loss
March
3,000
88,500
Unaccounted Loss
24,000
April
5,500
Unaccounted Loss
The Losses By Impact Code Metric View would look like this, where Time is displayed
on the x-axis, Production Loss Amount is displayed on the y-axis, and the Impact Code is
displayed on the legend:
If you drill down into the next level of the graph, the Metric View is divided into separate
months, as shown in the following image.
If there is no value in this field, the loss will be labeled No OEE Code Defined on
the legend.
If there is unaccounted loss that is not defined in a Production Loss record (i.e.,
the value in the Unaccounted Loss column on the Production Data tab), the loss
will be labeled Unaccounted Loss on the legend.
For example, assume that Unit 16 experiences the following losses in 2011.
Production Loss
OEE Code
January
27,900
(Unaccounted Loss)
31,000
Minor Stops
100
Startup Rejects
February
56,000
(Unaccounted Loss)
28,000
Minor Stops
March
31,000
(Unaccounted Loss)
93,000
Production Rejects
April
20,000
(Unaccounted Loss)
30,000
Production Rejects
10,000
Reduced Rate
20,000
Unscheduled Downtime
May
13,000
15,500
(Unaccounted Loss)
26,000
Scheduled Downtime
28,500
Reduced Rate
5,000
Unscheduled Downtime
June
6,000
6,000
(Unaccounted Loss)
12,000
Scheduled Downtime
12,000
Reduced Rate
Given these numbers, the Losses By OEE Code Metric View would look like this, where
time is displayed on the x-axis, production loss amount is displayed on the y-axis, and the
OEE Code is displayed on the legend:
Mechanical Availability
The Mechanical Availability Metric View illustrates for a single production unit how
much time the unit was available for production and not down for one of the following
reasons:
Each level of the Metric View displays a percentage of available time using the following
equation:
...where:
Time is the number of days for which the production data exists.
Short Range Plan is the Short Range Plan value for any day for which the
production data exists.
Note: If a production unit produces more than one product, where each of those products
has its own Short Range Plan values, the sum of those Short Range Plan values is used in
the equation. This is illustrated in the example following this list.
TADD is the amount of production that was lost due to a Turnaround Down Days
(i.e., the Impact Code is TADD).
RMDD is the amount of production that was lost due to a Routine Maintenance
Down Day (i.e., the Impact Code is RMDD).
RMSD is the amount of production that was lost due to a Routine Maintenance
Slowdown Day (i.e., the Impact Code is RMSD).
Note: If you have created custom impact codes to categorize your data, you will need to
modify the calculation for the Mechanical Availability Metric View in the Production
Data cube in SQL Server Analysis Services. Instructions for completing this task are not
provided in the Meridium APM Documentation. For more information, consult your
Microsoft documentation.
For example, assume that for Unit 1:
Production data exists for January 1 through January 10. So, time is 10 (ten days).
Unit 1 produced both bottles and labels during those ten days.
Unit 1 can produce 5,000 bottles per day and 8,000 labels per day.
Within the ten days, 24,500 bottles and labels were not produced as a result of
Turnaround Down Days.
Within the ten days, 8,200 bottles and labels were not produced as a result of
Routine Maintenance Down Days.
Within the ten days, 19,500 bottles and labels were not produced as a result of
Routine Maintenance Slowdown Days.
Using this data, Mechanical Availability is calculated using the following values:
Time = 10
Short Range Plan = 13,000 (i.e., 5,000 + 8,000)
TADD = 24,500
RMDD = 8,200
RMSD = 19,500
...so:
In other words, from January 1 through January 10, Unit 1 operated 59.85% of the time
without experiencing a Turnaround Down Day, Routine Maintenance Down Day, or
Routine Maintenance Slowdown Day.
If you were to drill down into the next level of the graph, you would see this:
Here, you can see that for day 2 (January 2), Unit 1 was available 84.62% of the day
without experiencing a Turnaround Down Day, Routine Maintenance Down Day, or
Routine Maintenance Slowdown Day. This value is calculated using the following values.
Product
Date
MSCR
Loss
Impact Code
Bottles
1/2/2010
5000
2000
RMSD
Labels
1/2/2010
8000
3000
RPSD
Time = 1 day
TADD = 0
RMDD = 0
RMSD = 2,000
OEE (%) = [OEE (Availability) (%) x OEE (Performance) (%) x OEE (Quality) (%)] x
100
This formula can be further divided into three subformulas, where each subformula is
used to calculate the percentage of availability, performance, or quality.
For example, we want to measure the OEE of a bottling plant during the month of April.
The actual production for the month is 1,000 bottles. The following chart displays the
total production loss associated with each OEE code during that month.
Availability
Scheduled Downtime
40
Availability
Performance
Reduced Rate
75
Performance
Minor Stops
77
Quality
Production Rejects
300
Quality
Startup Rejects
To calculate OEE percentage for our bottling process, we must first calculate the
availability, performance, and quality percentages using the OEE codes that are assigned
to production losses. Each of these subformulas within the OEE calculation has its own
corresponding Metric View, which are described below.
Availability Losses =
Losses due to
Unscheduled Downtime +
Losses due to Scheduled Downtime +
Losses due to custom child OEE codes with Availability as a parent code
Performance Losses =
Minor Stops +
Losses due to Reduced Rate +
child OEE codes with Performance as a parent code
Quality Losses =
Losses due to
Rejects +
Losses due to Startup Rejects +
OEE codes with Quality as a parent code
In this case, the Availability (%) calculation would look like this:
OEE (Availability) (%) = (1,000 + 152 + 304) / (1,000 + 152 + 304 + 190)
OEE (Availability) (%) = 1,456 / 1,646
OEE (Availability) (%) = 0.88
Performance Losses =
Minor Stops +
Losses due to Reduced Rate +
child OEE codes with Performance as a parent code
Quality Losses =
Rejects +
Losses due to Startup Rejects +
OEE codes with Quality as a parent code
Losses due to
For our example, Performance Losses are 152 (77 + 75) and Quality Losses are 304 (300
+ 4). The Performance (%) calculation would look like this:
OEE (Performance) (%) = (1,000 + 304) / (1,000 + 304 + 152)
OEE (Performance) (%) = 1,304 / 1,456
OEE (Performance) (%) = 0.90
Quality Losses =
Rejects +
Losses due to Startup Rejects +
OEE codes with Quality as a parent code
For our example, Quality Losses are 304 (300 + 4). The Quality (%) calculation would
look like this:
OEE (Performance) (%) = 1,000 / 1,304
OEE (Performance) (%) = 0.77
OEE (%)
After each subformula has been calculated, we can use those percentages to calculate the
overall OEE percentage.
OEE (%) = [OEE (Availability) (%) x OEE (Performance) (%) x OEE (Quality) (%)] x
100
OEE (%) = [ 0.88 x 0.90 x 0.77 ] x 100
OEE (%) = [ 0.61 ] x 100
OEE (%) = 61%
You can use the OEE Metric View to see how well your manufacturing operation is
performing. For example, perhaps in 2011, this unit had an OEE percentage of 85%
during the month of February. This means that due to a decrease in availability,
performance, or quality, the production unit was not 100% efficient. In April, the month
we used in our example, OEE dropped to 61%. We may conclude that a change in our
production process caused a loss of efficiency, and we should examine the areas of
availability, quality, and performance to determine what changes can be made to improve
OEE. To see which OEE code was associated with the highest amount of production loss,
use the Losses By OEE Code Metric View.
On-Stream Factor
The On-Stream Factor Metric View illustrates for a single production unit how much
time the unit was available for production and not down for any reason indicated in the
baseline Impact Code records.
Each level of the Metric View displays a percentage of available time using the following
equation:
...where:
Time is the number of days for which the production data exists.
Short Range Plan is the Short Range Plan value for any day for which the
production data exists.
Note: If a production unit produces more than one product, where each of those products
has its own production plan and Short Range Plan values, the sum of those Short Range
Plan values is used in the equation. This is illustrated in the example following this list.
TADD is the amount of product that was lost due to a Turnaround Down Days
(i.e., the Impact Code is TADD).
RMDD is the amount of product that was lost to a Routine Maintenance Down
Day (i.e., the Impact Code is RMDD).
RMSD is the amount of product that was lost due to a Routine Maintenance
Slowdown Day (i.e., the Impact Code is RMSD).
RPDD is the amount of product that was lost due to a Regulatory Process Down
Day (i.e., the Impact Code is RPDD).
RPSD is the amount of product that was lost due to a Regulatory Process
Slowdown Day (i.e., the Impact Code is RPSD).
OTDD is the amount of product that was lost due to another type of Down Day
(i.e., the Impact Code is OTDD).
OTSD is the amount of product that was lost due to another type of Slowdown
Day (i.e., the Impact Code is OTSD).
Note: If you have created custom impact codes to categorize your data, you will need to
modify the calculation for the On-Stream Factor Metric View in the Production Data cube
in SQL Server Analysis Services. Instructions for completing this task are not provided in
the Meridium APM Documentation. For more information, consult your Microsoft
documentation.
For example, assume that for Unit 1:
Production data exists for January 1 through January 10. So, time is 10 (ten days).
Unit 1 produced both bottles and labels during those ten days.
Unit 1 can produce 5,000 bottles per day and 8,000 labels per day.
Within the ten days, 24,500 bottles and labels were not produced as a result of
Turnaround Down Days.
Within the ten days, 8,200 bottles and labels were not produced as a result of
Routine Maintenance Down Days.
Within the ten days, 19,500 bottles and labels were not produced as a result of
Routine Maintenance Slowdown Days.
Within the ten days, 14,200 bottles and labels were not produced as a result of
Regulatory Process Slowdown Days.
Within the ten days, 2,000 bottles and labels were not produced as a result of
another type of Slowdown Day.
Using this data, Mechanical Availability is calculated using the following values:
Time = 10
Short Range Plan = 13,000 (i.e., 5,000 + 8,000)
TADD = 24,500
RMDD = 8,200
RMSD = 19,500
RPDD = 0
RPSD = 14,200
OTDD = 0
OTSD = 5,000
...so:
On-Stream Factor = (10 x 13,000 - [24,500 + 8,200 + 19,500 + 0 + 14,200 + 0 + 5,000] /
[10 x 13,000]) x 100
On-Stream Factor = ([130,000 - 71,400] / 130,000) x 100
On-Stream Factor = (58,600 / 130,000) x 100
On-Stream Factor = .4507 x 100
On-Stream Factor = 45.07%
In this case, if you were to view the On-Stream Factor Metric View for Unit 1, the level
that displays on-stream factor for January would look like this, where the month of
January is displayed on the x-axis, and the on-stream factor is displayed on the y-axis as a
percentage:
In other words, from January 1 through January 10, Unit 1 operated 48.92% of the time
without experiencing a Down Day or Slowdown Day.
If you were to drill down into the next level of the graph, you would see this:
Here, you can see that for day 6 (January 6), Unit 1 was available 46.15% of the day
without experiencing a Down Day or Slowdown Day. This value is calculated using the
following values.
Product
Date
MSCR
Losses
Impact Code
Bottles
1/6/2010
5000
2000
RPSD
Labels
1/6/2010
8000
2000
OTSD
Time = 1 day
Short Range Plan = 13,000 (5,000 + 8,000)
TADD = 0
RMDD = 0
RMSD = 0
RPDD = 0
RPSD = 2,000
OTDD = 0
OTD = 2,000
Operational Availability
The Operational Availability Metric View illustrates for a single production unit how
much time the unit was available for production and not down for one of the following
reasons:
Each level of the Metric View displays a percentage of available time using the following
equation:
...where:
Time is the number of days for which the production data exists.
Short Range Plan is the Short Range Plan value for any day for which the
production data exists.
Note: If a production unit produces more than one product, where each of those products
has its own production plan and Short Range Plan values, the sum of those Short Range
Plan values is used in the equation. This is illustrated in the example following this list.
TADD is the amount of product that was lost due to a Turnaround Down Days
(i.e., the Impact Code is TADD).
RMDD is the amount of product that was lost to a Routine Maintenance Down
Day (i.e., the Impact Code is RMDD).
RMSD is the amount of product that was lost due to a Routine Maintenance
Slowdown Day (i.e., the Impact Code is RMSD).
RPDD is the amount of product that was lost due to a Regulatory Process Down
Day (i.e., the Impact Code is RPDD).
RPSD is the amount of product that was lost due to a Regulatory Process
Slowdown Day (i.e., the Impact Code is RPSD).
Note: If you have created custom impact codes to categorize your data, you will need to
modify the calculation for the Operational Availability Metric View in the Production
Data cube in SQL Server Analysis Services. Instructions for completing this task are not
provided in the Meridium APM Documentation. For more information, consult your
Microsoft documentation.
For example, assume that for Unit 1:
Production data exists for January 1 through January 10. So, time is 10 (ten days).
Unit 1 produced both bottles and labels during those ten days.
Unit 1 can produce 5,000 bottles per day and 8,000 labels per day.
Within the ten days, 24,500 bottles and labels were not produced as a result of
Turnaround Down Days.
Within the ten days, 8,200 bottles and labels were not produced as a result of
Routine Maintenance Down Days.
Within the ten days, 19,500 bottles and labels were not produced as a result of
Routine Maintenance Slowdown Days.
Within the ten days, 14,200 bottles and labels were not produced as a result of
Regulatory Process Slowdown Days.
Using this data, Mechanical Availability is calculated using the following values:
Time = 10
Short Range Plan = 13,000 (i.e., 5,000 + 8,000)
TADD = 24,500
RMDD = 8,200
RMSD = 19,500
RPDD = 0
RPSD = 14,200
...so:
Operational Availability = (10 x 13,000 - [24,500 + 8,200 + 19,500 + 0 + 14,200] / [10 x
13,000]) x 100
Operational Availability = ([130,000 - 66,400] / 130,000) x 100
Operational Availability = (63,600 / 130,000) x 100
Operational Availability = .4892 x 100
Operational Availability = 48.92%
In this case, if you were to view the Operational Availability Metric View for Unit 1, the
level that displays Operational Availability for January would look like this, where the
month of January is displayed on the x-axis, and the operational availability is displayed
on the y-axis as a percentage:
In other words, from January 1 through January 10, Unit 1 operated 48.92% of the time
without experiencing a Turnaround Down Day, Routine Maintenance Down Day, Routine
Maintenance Slowdown Day, Regulatory Process Down Day, or Regulatory Process
Slowdown Day.
If you were to drill down into the next level of the graph, you would see this:
Here, you can see that for day 3 (January 3), Unit 1 was available 46.15% of the day
without experiencing Turnaround Down Day, Routine Maintenance Down Day, Routine
Maintenance Slowdown Day, Regulatory Process Down Day, or Regulatory Process
Slowdown Day. This value is calculated using the following values.
Product
Date
MSCR
Losses
Impact Code
Bottles
1/3/2010
5000
3000
RMSD
Labels
1/3/2010
8000
4000
RMSD
Time = 1 day
Short Range Plan = 13,000 (5,000 + 8,000)
TADD = 0
RMDD = 0
RMSD = 7,000
RPDD = 0
RPSD = 0
For example, during the month of January, two production events occur for Unit 16.
Event 1 is an equipment breakdown, which is caused by a bottling machine associated
with the Equipment Record A0001-104. The value A0001-104 appears in the Causing
Equipment field of the Production Event record Event 1.
Event 2 is a power outage, which is associated with a Production Loss record but is not
associated with an Equipment Record (i.e., no value appears in the Causing Equipment
field of the Production Event record Event 2).
The following formulas are used to calculate the Total Cost of Unreliability for Unit 16.
Maintenance Cost
Maintenance Cost is the value in the Maintenance Cost field in a Work History record
that is associated with a Production Loss record for a production unit. The following table
displays how Work History records are associated with Production Loss records via other
records.
Record
Relationship
Record
Work History
Equipment
Equipment
Production Event
Production Event
Production Loss
Note: In order for the Maintenance Cost to appear in the Total Cost of Unreliability
Metric View for a production unit, the Production Unit record must be linked to the same
Functional Location record as the Work History record. In other words, work history
must be associated with a location that is part of the production unit.
For example, consider Event 1, the equipment breakdown event for Unit 16. The causing
equipment for this event, A0001-104, is linked to a Work History record with the value
6,395 in the Maintenance Cost field. In this case:
Maintenance Cost = $6,395
Event 2 does not have any maintenance cost because it is not associated with an
Equipment record.
The margin value is located in the Margin field of a Production Profile record that is
linked to a Production Unit record. Losses are located in the Loss Amount field of a
Production Loss record.
For example, due to Event 1, Unit 16 records a loss of 9,000 bottles. The margin is $5.00.
This Lost Profit Opportunity for this example is calculated using the following values:
Losses = 9,000
Margin = $5
For Event 2, additional costs were incurred as a result of the storm that caused the power
outage. The Other Event Costs field the in the Production Event record contains a value
of $1,500 to account for those costs. In this case:
Other Event Costs = $1,500
This loss was not attributed to a particular piece of equipment. In the graph, $1,500 is
displayed as Other Event Costs labeled No Causing Equipment Defined.
Complete Example
Consider the previous example for Unit 16.
The following totals were associated with the causing equipment A0001-104 (i.e., Event
1):
Given these values, Total Cost of Unreliability for A0001-104 for Unit 16 is calculated as:
Total Cost of Unreliability = Maintenance Cost + Lost Profit Opportunity + Other Event
Costs
Total Cost of Unreliability = $6,395 + $45,000 +$3,000
Total Cost of Unreliability = $54,395
The following totals were associated with an Equipment record (i.e., Event 2):
Given these values, Total Cost of Unreliability for No Causing Equipment Defined for
Unit 16 is calculated as:
Total Cost of Unreliability = Lost Profit Opportunity + Other Event Costs
Total Cost of Unreliability = $15,500+$1,500
Total Cost of Unreliability = $17,000
The Total Cost of Unreliability Metric View would look like this, where the Total Cost of
Unreliability is displayed on the y-axis, Causing Equipment is displayed on the x-axis,
and type of cost is displayed on the legend.
The New Analysis Builder: Displayed for Production Event records that
are not linked to an RCA Analysis record. You can use the New Analysis
Builder to create a new RCA Analysis from the selected Production Event
record.
The Analysis page: Displayed for Production Event records that ARE
linked to an RCA Analysis record. On the Analysis page, you can view the
details of the RCA Analysis record that is linked to the selected Production
Event record.
Note: To see the underlying URL for this Associated Page, you can use the URL Manager
application.
Metrics Folder
The folder \\Public\Meridium\Modules\PLA\Metrics contains Metric Views with the
following names, which are displayed on the Metric Views and Production Analyses
page:
Mechanical Availability
OEE
OEE - Availability
OEE - Performance
OEE - Quality
On-Stream Factor
Operational Availability
Queries Folder
The folder \\Public\Meridium\Modules\PLA\Queries contains the following queries:
Query Name
AllProductionEvents
EventList
ImpactCodeList
OEECodeList
Returns the Entity ID of all OEE Code records that contain the
value False in the Is Inactive field. This query is used to display
OEECodeListProdLoss values in the OEE Coding list on the Production Data Entry
page. If desired, you can modify the query to further limit the
OEE Code records that are displayed in the list.
Impact Code
Impact Code records store information about the impact of a production loss. The
following table provides an alphabetical list and description of the fields that exist for the
Impact Code family and appear on the Impact Code datasheet by default. The information
in the table reflects the baseline state and behavior of these fields.
Field
Code
Color
Data
Type
Description
A description of the
impact.
OEE Code
OEE Code records store information about the overall effectiveness of a piece of
equipment that causes a production loss. The following table provides an alphabetical list
and description of the fields that exist for the OEE Code family and appear on the OEE
Code datasheet by default. The information in the table reflects the baseline state and
behavior of these fields.
Field
Data
Type
Description
Product
Product records store basic information about a product in the Meridium APM system.
The following table provides an alphabetical list and description of the fields that exist
for the Product family and appear on the Product datasheet by default. The information in
the table reflects the baseline state and behavior of these fields.
Description
Description Text
A description of the
product.
Name
Field
Data
Type
Character
Production Data
Production Data records store information about production values. The following table
provides an alphabetical list and description of the fields that exist for the Production
Data family and are appear on the Production Data datasheet. The information in the table
reflects the baseline state and behavior of these fields.
The baseline Production Data fields are displayed in the grid on the Production Data tab
of the Production Data Entry page. You can access the Production Data datasheet for a
Production Data record by clicking any hyperlinked Period in that grid. If, however, you
add fields to the Production Data family and datasheet, those fields will not appear on the
Production Data tab.
Field
Actual
Long
Range
Plan
Data
Type
Description
Losses
Margin
Configuration Manager).
Short
Range
Plan
Production Event
Production Event records store details about an event that results in reduced production
output. The following table provides an alphabetical list and description of the fields that
exist for the Production Event family and appear on the baseline Production Event
datasheet. The information in the table reflects the baseline state and behavior of these
fields.
Field
Causing
Asset
Comment
Data
Type
Description
Additional
comments about
the event.
Created By Character The User Name of When the record is created, this field is
the Security User populated automatically with the User Name
who created the of the Security User who is currently logged
Production Event in. You cannot modify the value in this field.
record.
Created
Date
Date
Description Text
End Date
Event ID
Date
A detailed
description of the You can define this field manually.
event.
Along with the production event start date, the
end date determines whether or not this
production event will be available in the
Production Event list on the Production Data
Entry page.
If the Production Event record does not have
an end date, the production event will appear
The date that the
in the Production Event list for losses that are
event ended.
associated with any day after the start date.
A short
Character description of the You can define this field manually.
event.
Start Date
Date
Work
History
Link
Date
Field
Code
Color
Data
Type
Description
field contains a
button, which you
can click to select the Production Event
Code record that most accurately
represents the type of event.
On the datasheet, this field contains a
Character The color that is used to list, which displays all colors that you
represent the production
Description Character
Field
Abnormal
State
Causing
Asset
Comment
Data
Type
Description
Additional comments
Description Text
A detailed description
of the events that will
be created
You can define this field manually.
automatically from this
template.
This field is populated automatically
with a value that appears in the
following format:
<Source Unit>~<Production Event
Code>~<Start Date>~<Headline>
...where:
Event
Template
ID
Headline
A short description of
the events that will be
Character
created automatically
from this template.
Normal
State
a normal state of
operation.
Work
History
Link
Xi Tag ID
Production Loss
Production Loss records store information about the loss of production caused be an
event. The following table provides an alphabetical list and description of the fields that
exist for Production Loss family and appear on the Production Loss datasheet. The
information in the table reflects the baseline state and behavior of these fields.
Field
Data
Type
Comment Type
Impact
Code
Description
Additional
comments
about the
production
loss.
The
production
Production
Character event that
Event
caused the
loss.
The amount
Production
Number of production You can define this field manually.
Loss
that was lost.
Production Plan
Production Plan records store information about how much product you plan to produce
within a certain time period. The following table provides an alphabetical list and
description of the fields that exist for the Production Plan family and appear on the
Production Plan datasheet. The information in the table reflects the baseline state and
behavior of these fields.
Note: All fields on the Production Plan datasheet are disabled and populated
automatically based upon your selections in the Production Plan Builder. The Behavior
and Usage column, therefore, is not displayed in this table.
Field
Data
Type
Description
Data Entry
Frequency
End Date
Date
Plan Basis
Character
Plan ID
Character
Production
Model
Start Date
Date
Production Profile
Production Profile records store information about a product and its corresponding
production unit. The following table provides an alphabetical list and description of the
fields that exist for the Production Profile family and appear on the Production Profile
datasheet. The information in the table reflects the baseline state and behavior of these
fields.
Field
Description
Data
Type
Text
Description
A detailed description
of the production
You can define this field manually.
profile.
Product
The product
Character associated with the
profile.
Tons.
This field contains a list with the
following values, which come from the
System Code Table with the ID
MI_PLA_RATE_UOM:
Production
Rate UOM
Hour
Day
Week
Month
Quarter
Year
Standard
Batch Size
Xi Tag ID
Production Target
Production Target records store information about planned production values for a given
product within a given production plan. The following table provides an alphabetical list
and description of the fields that exist for the Production Target family and appear on the
Production Target datasheet. The information in the table reflects the baseline state and
behavior of these fields.
Note: All fields on the Production Target datasheet are disabled and populated
automatically based upon your selections in the Production Plan Builder. The Behavior
and Usage column, therefore, is not displayed in this table.
Field
Data
Type
Description
Quantity Number
The amount of product that should be produced during the start and
end time.
Sequence Number
Start
Time
Date
Production Unit
Production Unit records store basic information about a single production unit. The
following table provides an alphabetical list and description of the fields that exist for the
Production Unit family and appear on the Production Unit datasheet. The information in
the table reflects the baseline state and behavior of these fields.
Field
Production
Unit Name
Data
Type
Character
Production
Unit
Text
Description
Description
A description of the
You can define this field manually.
production unit.
Associated
Unit
A reference to a
separate record that
Character contains more
information about
the production unit.
Time Zone
Table ID
MI_IMPACT_CODE_COLOR
MI_PLA_DATA_FREQ
MI_PLA_PLAN_BASIS
MI_PLA_PRODUCTION_MODEL
MI_PLA_RATE_UOM
PEST
Parameter
Description
Name
Page
Accepted Value(s)
Products
Specifies the
page that you UnitProfiles
want to view.
EventCodes
Notes
ImpactCodes
ProductionAnalysis
Events
Plans
Entry
EntyKey
Specifies the
record that
you want to The Entity Key of
see on the
the desired record.
specified
page.
ProductionAnalysis: Displays
the Production Analysis page.
FamilyKey
Specifies the
family of the
record that
The Family Key of
you want to
the desired family.
see on the
specified
page.
meridium://PLA
meridium://PLA?Page=Products
meridium://PLA?Page=Plans
Displays the Find Production Unit window, where you can select the Production Unit
record for which you want to create or open a production plan.
meridium://PLA?Page=Plans&EntyKey=123456&FamilyKey=987654
Displays the Manage Production Plans page, displaying production plans for the
Production Unit record with the Entity Key 123456 in the family with the Family Key
987654.
meridium://PLA?Page=Entry
Displays the Find Production Plan window, where you can select the Production Plan
record that will be used to compile the data that appears on the Production Data Entry
page.
meridium://PLA?Page=Entry&EntyKey=123456&FamilyKey=987654
Displays the Production Data Entry page, where the data on the Production Data tab is
compiled using the values in the Production Plan record with the Entity Key 123456 in
the family with the Family Key 987654.
Impact Code
A short code that represents the impact of the production loss.
Production Event
Any event that results in reduced production output.
Production Plan
A plan that defines the time period for which you want to track production and the
amount of product that you plan to produce during that time period.
GM Data Model
Like all Meridium APM modules, the Meridium APM Generation Management module
consists of entity families, relationship families, and business rules. When attempting to
understand and make use of GM functionality, it can be helpful to visualize the GM data
model.
Because you should already be familiar with the concept of records and viewing records
in the Meridium APM Record Manager, as you attempt to get your bearings in GM, it
may be useful to remember that GM simply allows you to create, view, and manage
records.
The following diagram shows the GM entity families and the relationships that exist
between them. Note that the following image does not include entity and relationship
families used in GMs role-based security feature. To view the GM entity families and
relationships used in role-based security, see the GM role-based security data model.
This figure shows only one box for the Generation Nameplate family. The Generation
Nameplate family contains the following subfamilies, each of which is related to the
Generation Unit family through the Has Nameplate Data relationship:
GM Workflow
The following workflow describes the basic tasks that you will perform in GM:
1. Perform administrative tasks before users begin using GM. This includes:
o Configuring GM role-based security. In general, this is a one-time
configuration task that you will need to perform before users can begin
using Generation Management. If you have NOT configured role-based
security for a given Security User, that user will not be able to use GM.
1.
o
2. Record event data as incidents occur. To do so, you will create Primary Capacity
Incident and Contributing Capacity Incident records to represent events in which
units suffer a loss of power generation capacity. You will need to repeat this step
each time an incident occurs.
3. Report data to the EIA, to NERC, or to both. You should run reports after the end
of each reporting period. The reporting periods and the schedule on which you
should report data are defined by the organization to which you are reporting the
data.
Required/Optional Notes
None
None
Generation Company,
Generation Plant, and
Generation Unit records must
exist before users can start
recording incident data.
Upgrade Workflow
You can upgrade to 3.6.0.0.0 using the instructions that are provided in this section of the
documentation. To access these instructions, click the starting version from which you are
upgrading:
V3.5.1
V3.5.0 SP1 LP
V3.5.0
V3.4.5
GM Security Groups
The following Security Groups are provided as part of the baseline Meridium APM
database:
MI Generation Management
MI Generation Management Administrator
Note: Role-based security can be configured only for baseline GM Security Groups. You
must use the baseline GM Security Groups if you plan to implement role-based security.
These Security Groups are intended to support the users who will access the GM system.
The baseline privileges for these Security Groups are summarized in the following table.
Family
MI
MI
MI
MI
MI
MI
Generation Generation Generation Generation Generation
Generation
Management Management Management Management Management
Management
Administrator Analyst
Forecast
Nameplate Security
View
Update
Insert
View
Update,
Insert
None
None
None
None
None
None
None
None
None
View
None
None
None
View
None
None
None
Delete
View
View
Update1,2
Capacity
History
View
Update1
Insert
Insert
Delete
View
View
Update3,4
Capacity
Incident
View
Update3
Insert
Insert
Delete
View
Update
Commodity
View
Pricing
Insert
Delete
View
Generation
Company
View
Update
Insert
Delete
Update
Generation
Forecast
View
None
None
Insert
None
None
None
None
Delete
View
View
Update
Generation
View
Fuel Report
Update
Insert
None
Insert
Delete
View
Update
Generation
Nameplate
View
None
None
None
Insert
None
Delete
View
Generation
NERC
Report
Update
None
Insert
View
None
None
None
View
None
None
None
View
None
None
None
View
None
None
None
Delete
View
Update
EIA Federal
View
Region
Insert
Delete
View
Update
GADS Cause
View
Codes
Insert
Delete
View
Generation
Plant
View
Update
Insert
Delete
Update
Generation
Role
View
None
None
None
None
Delete
Update
Update
Generation
Role
View
Assignment
Insert
None
Generation
Role
Definition
None
View
None
None
None
Delete
Generation
Role Field
View
Configuration
Insert
Insert
Delete
Update
None
None
None
Insert
Delete
Update
None
None
None
Insert
Delete
View
Update
Plant
Reference
View
Insert
None
None
None
None
None
None
None
None
None
None
None
Delete
View
Update
Utilities
Reference
View
Insert
Delete
View
Unit
Reference
View
None
Update
Insert
Delete
GM Macro
None
Update
View
Update
None
None
None
View
None
None
None
Update
Generation
Unit
View
Insert
Delete
View
Generation
Unit Loading View
Profile
Update
None
None
None
Insert
None
Delete
View
Generation
Unit Starting View
Profile
Update
None
None
None
Insert
None
Delete
Update
Daylight
Saving Time View
Reference
Insert
None
None
None
None
View
None
None
None
None
None
None
None
Delete
View
Update
Generation
Pool
View
Insert
Delete
Update
Heating
View
Value Ranges
Insert
Delete
View
Update
Accumulates
Capacity
View
Incident
Associated
with APM
Event
View
Assigned To
View
Plants-Units
Has Capacity
View
History
Update
Insert
Insert
None
None
None
None
None
None
Delete
Delete
View
View
Update
Update
Insert
Insert
Delete
Update
Delete
Insert
Update
None
Delete
View
View
Update
Update
Insert
Insert
Delete
View
Delete
None
None
Insert
Delete
None
None
None
None
None
None
None
None
View
Update
Has Fuel
Report
View
Update
Insert
Insert
Delete
View
Has
Generation
Forecast
Update
View
None
None
Insert
Delete
Update
Has GM Role
View
Assignment
Insert
Delete
Update
None
None
None
Insert
Delete
Update
Has GM
Roles
View
Insert
Update
None
Delete
View
View
Update
Update
Insert
Insert
Delete
Delete
None
None
Insert
Delete
None
None
None
View
Update
Has Loading
View
Profile
None
None
None
Insert
None
Delete
Update
Has
Nameplate
Data
View
None
None
None
Insert
None
Delete
View
Update
Has Plant
View
Insert
View
None
None
None
None
None
None
None
Delete
Has
Reference
Documents
None
None
Update
Has Role
View
Assignment
Insert
Update
None
None
None
Delete
Insert
Delete
Update
Has Starting
View
Profile
None
None
None
Insert
Delete
None
View
Update
Has Unit
View
Insert
View
None
None
None
None
None
None
None
Delete
View
Update
Has Utility
Reference
None
Insert
Delete
Update
Has Role
Definition
View
None
None
None
None
Insert
Delete
1.
Only members of this Security Group can change the Reporting Status cell on the
Capacity History datasheet to Unit Level Approval.
2.
Only members of this Security Group can change the Reporting Status cell on the
Capacity History datasheet to Corporate Approval.
3.
Only members of this Security Group can change the Incident Reporting Status cell
on the Primary Capacity Incident datasheet or the Contributing Capacity Incident
datasheet to Unit Level Approval.
4.
Only members of this Security Group can change the Incident Reporting Status cell
on the Primary Capacity Incident datasheet or the Contributing Capacity Incident
datasheet to Corporate Approval.
Role-based security consists of the following types of privileges, which work together to
determine what a Security User can and cannot do within GM:
1. Family-Level Privileges: Controls a user's ability to interact with records in a
given family.
2. Field-Level Privileges: Controls a user's ability to interact with fields in records
belonging to the families that they have permission to access.
3. Plant-Level and Unit-Level Privileges: Controls a user's ability to interact with
records that are linked to specific Generation Plant and Generation Unit records.
In other words, the combination of family-level, field-level, plant-level, and unit-level
privileges that are associated with a Security User defines that users Generation
Management role.
The role-based security model works together with the standard family-level security
model that you can configure in the Configuration Manager. Role-based security provides
additional levels of security that are not available through the standard Meridium APM
security model. With standard family-level privileges, you can control a Security User's
ability to manage records in a certain family. Role-based security extends to the field
level by allowing you to control a users ability to manage fields in the families to which
that Security User has already been granted family-level privileges. Plant- and unit-level
privileges allow you to control a user's ability to access specific records.
Role-based security is not fully implemented for GM in the baseline product. The
Meridium APM Framework provides some of the components that you must combine to
create a certain role. As part of your administrative configuration of GM, you should
configure role-based security. In order for GM users access to GM records, you will need
to configure their family-level, field-level, and unit-level or plant-level privileges. If you
do not configure role-based security, users will not be able to use GM.
After you have implemented role-based security, if desired, you can modify individual
field-level privileges, plant-level privileges, and unit-level privileges to customize your
implementation.
Note: The Generation Role Field Configuration family does not participate in any GM
relationship definitions.
Meridium APM Framework delivers that override any less restrictive family-level
privileges that are assigned to a user via the Configuration Manager. You can either
configure role-based security to use these baseline privileges or customize them to work
specifically for your company.
Generation Security
Role
Group
Generation
Data Entry
Unit Level
Approver
MI
Generation
Management
Analyst
MI
Generation
Management
Analyst
Insert?
Primary
Capacity
Incident
Contributing
Capacity
Incident
Contributing
Capacity
Generation
Incident
Unit
Capacity
History
Capacity
History
Primary
Capacity
Incident
Primary
Capacity
Incident
MI
Generation
Management
Analyst
Fuel
MI
Administrator Generation
Management
Unit/Plant?
Fuel Data
Entry
Update?
Contributing
Capacity
Incident
Capacity
History
Primary
Capacity
Incident
Contributing
Generation
Capacity
Unit
Incident
Capacity
History
Generation
Fuel Monthly
Report
Generation
Fuel Monthly
Report
Generation
Fuel Annual
Report
Generation
Fuel Annual
Report
Generation
Fuel Monthly
Report
Generation
Fuel Monthly
Report
Generation
Plant
Generation
Unit/
Generation
Analyst
Generation
Fuel Annual
Report
Generation
Fuel Annual
Report
Capacity
History
Capacity
History
Generation
Company
Generation
Company
Generation
Forecast1
Generation
Forecast1
Generation
Plant
Generation
Plant
Generation
Unit
Generation
Unit
Primary
Capacity
Incident
Primary
Capacity
Incident
MI
Generation
Generation
Management
Management
Administrator
Administrator
Contributing
Capacity
Incident
Capacity
History
Generation
Fuel Annual
Report
Generation
Fuel Monthly
Report
NERC
Report
Nameplate
MI
Administrator Generation
Management
Generation
Nameplate
Generation
Contributing
Unit/
Capacity
Generation
Incident
Plant
Capacity
History
Generation
Fuel Annual
Report
Generation
Fuel Monthly
Report
Plant
NERC Report
Generation
Nameplate
Generation
Unit
Nameplate
MI
Start-Load
Generation
Profile
Management
Administrator
Nameplate
Generation
Unit Loading
Profile
Generation
Unit Starting
Profile
Generation
Unit
Generation
Unit Loading
Profile
Generation
Unit Starting
Profile
MI
Forecast
Generation
Capacity
Management
Administrator
Forecast
Generation
Forecast
Generation
Forecast
Generation
Unit
MI
Generation
Forecast
Generation
Forecast
Generation
Unit
1. Although Meridium APM provides Generation Role Field Configuration records that
allow the Generation Management Administrator role to insert and update records in the
Generation Forecast family, the MI Generation Management Administrator Security
Group does not have Insert or Update privileges to the Generation Forecast family. This
means that in the baseline GM database, members of the MI Generation Management
Administrator Security Group cannot create or modify Generation Forecast records. To
allow members of the MI Generation Management Administrator Security Group to
create and modify Generation Forecast records, via the Configuration Manager, grant the
Security Group Insert and Update privileges to the Generation Forecast family.
Based upon the Meridium APM Framework's standard security model, any Security User
who is assigned to one of the baseline Generation Management Security Groups will
inherit the family-level privileges associated with that Security Group. Those family-level
privileges will then control that Security User's ability to access and modify records in
those families.
To configure family-level privileges for role-based security, you will need to:
IMPORTANT: Role-based security can be configured only for the baseline GM Security
Groups. Any Security User who should be allowed to access GM records must be
assigned to one of these groups. To ensure that role-based security works properly in GM,
we recommend that you NOT modify the baseline family-level privileges that are
associated with these Security Groups.
Field-level privileges that are configured for role-based security override any less
restrictive family-level privileges that are assigned to a user. Regardless of the familylevel privileges that are associated with the baseline GM Security Groups in the
Configuration Manager, some actions may be restricted for certain GM users based on
the field-level privileges assigned to that Security User.
For example, the baseline MI Generation Management Analyst Security Group has Insert
privileges on the Primary Capacity Incident family. If a Security User is a member of this
Security Group but is also assigned the Fuel Data Entry role, however, that user will NOT
be able to create a Primary Capacity Incident record because the field-level privileges
that are assigned to the Fuel Data Entry role associated with that role restrict access to the
fields that are required to create Primary Capacity Incident records. Click here to view
the privileges associated with the Generation Role records that GM delivers.
If you wanted the Security User who is assigned the Fuel Data Entry role to be able to
create Primary Capacity Incident records, you could create Generation Role Field
Configuration records associated with the Fuel Data Entry role to enable field-level
privileges on the Primary Capacity Incident family.
To configure field-level privileges for role-based security, you will need to:
1. Create Generation Role records to associate Security Users with Security Groups.
Various baseline Generation Role records are provided and are linked
automatically to the baseline GM Security Groups.
Note: If you are using the baseline Generation Role records that Meridium APM
provides, you can skip this step.
2. Create Generation Role Assignment records to associate Security Users with
Generation Role records. Associating a Security User with a Generation Role
record gives that Security User the specific field-level privileges that are
associated with that Generation Role record via Generation Field Configuration
records.
3. Create Generation Role Field Configuration records. A Generation Role Field
Configuration record grants members of a specific Generation Role insert and/or
update privileges on specific fields in specific families. Note that a set of baseline
Generation Field Configuration records are provided for each Generation Role
record.
Note: If you are using the baseline Generation Role Field Configuration records that
Meridium APM provides, you can skip this step.
By default, the family-level and field-level privileges that you configure for all the
families that serve as successors in the baseline relationship definitions involving the
Generation Unit and Generation Plant families will be enabled only after a link has been
created between the appropriate Generation Role Assignment record and the Generation
Unit or Generation Plant record for which the user will be granted privileges.
Note: If desired, you can choose not to use the plant-level or unit-level security, which
will grant users access to all appropriate successors of ALL Generation Plant and
Generation Unit records.
For example, the baseline MI Generation Management Analyst Security Group has Insert
privileges to the Primary Capacity Incident family. This means that a Security User who
is assigned the Generation Data Entry role can create a new Primary Capacity Incident
record. The creation will not be allowed, however, until the Generation Role Assignment
record associated with that Security User has been linked to the Generation Unit record of
the Primary Capacity Incident record that the user wants to create.
To configure plant-level and unit-level privileges, you will need to:
1. Create Generation Role Definition records to establish whether or not a link is
required between a Generation Role Assignment record and a Generation Plant or
Generation Unit record. The Meridium APM Framework delivers a set of
Generation Role Definition records that are configured for use with the baseline
Generation Role records.
Note: You need to create Generation Role Definition records only if you created a new
Generation Role record. If you are using the baseline Generation Role records that
Meridium APM provides, you can skip this step.
2. Link Generation Role Assignment records to the desired Generation Unit records.
3. Link Generation Role Assignment records to the desired Generation Plant records.
Note: Plant- and unit-level privileges can be configured only after the necessary
Generation Plant and Generation Unit records exist.
-OR
Customize the existing baseline role-based security to specify your own fieldlevel privileges.
Note: Only Security Users who are assigned to the MI Generation Management Security
Administrator Security Group can configure role-based security.
4. In the Role ID cell, type a unique name for the new role. This field is required.
5. In the Role Description cell, type any additional information about the new role.
Insert
Update
If a Generation Role Field Configuration record does not exist for a field, Security Users
assigned to the associated Generation Role will be able to view the field only, provided
that they have the necessary family-level privileges. If users attempt to add a value to a
field or modify an existing value, an error message will be displayed, indicating that rolebased security privileges have not been configured for the field.
By default, Generation Role Field Configuration records are delivered with Generation
Management, and they are enabled automatically for both insert and update privileges.
The following instructions provide details on creating new field-level privileges on a
single field for a single role. For every new role created, you will need to repeat this
procedure for every field to which you want to create field-level privileges. Additionally,
you can update the field-level privileges at any time.
To create a Generation Role Field Configuration record:
1. On the Meridium APM Framework toolbar, click the New button.
The Select Family dialog box appears.
2. In the list, select Generation Role Field Configuration.
3. Click OK.
A new Generation Role Field Configuration record appears in the Record Manager.
4. In the Role ID list, select the Generation Role record for which you are creating
this Generation Role Field Configuration record. This field is required.
5. In the Family list, select the GM family for which you are creating this
Generation Role Field Configuration record. This field is required.
6. In the Field list, select the field for which you are creating the Generation Role
Field Configuration record. This list contains all the fields that exist in the family
that you selected in the Family list. This field is required.
7. Clear the Insert Enabled check box if you do NOT want to allow insert privileges
on the selected field for the selected role. Note that this check box is selected by
default, meaning that by default, insert privileges are enable.
8. Clear the Update Enabled check box if you do NOT want to allow update
privileges on the selected field for the selected role. Note that this check box is
selected by default, meaning that by default, update privileges are enabled.
9. On the Common Tasks menu, click the Save link.
The Generation Role Field Configuration record is created and saved to the database.
4. In the Role ID cell, type the name of the Role ID for the Generation Role record
for which you are creating this Generation Role Definition record.
5. In the Role Assignment Family ID cell, type the family ID for a Generation Plant
or a Generation Unit family for which you are creating this Generation Role
Definition record. If you are creating the Generation Role Definition record to
indicate access to successors of a Generation Plant family, type MI_GM_PLANT.
If you are creating the Generation Role Definition record to indicate access to
successors of a Generation Unit record, type MI_GM_UNIT0.
6. In the Entity Assignment Required check box, select the check box if you want to
require a link between the Generation Role Assignment record and the family that
is specified in the Role Assignment Family ID cell. Note that if you do not select
the Entity Assignment Required check box, the link between a Generation Role
Assignment record and a Generation Plant or Generation Unit record is not
required. Users associated with the GM role in the Role ID cell will have their
field-level privileges for the appropriate successors of ALL the Generation Plant
or Generation Unit family (indicated in the Role Assignment Family ID cell),
rather than only Generation Plant or Generation Unit records that are linked to the
appropriate Generation Role Assignment record.
7. On the Common Tasks menu, click the Save link.
The Generation Role Definition record is created and saved to the database.
4. In the User ID list, select the user ID of the Security User that you want to
assigned to a GM role. The list contains the user IDs of all active Security Users
that are assigned to any baseline GM Security Group. This field is required.
5. In the Role ID list, select the ID of the Generation Role record that you want to
associate with this user. The Role ID list displays only the IDs of the Generation
Role record(s) that are linked to the baseline GM Security Group(s) of which the
selected user is a member. The user will be given the field-level privileges that are
defined in the Generation Role Field Configuration records that exist for the
selected Generation Role record. This field is required.
6. Accept the default selections in the User Enabled and Role Enabled check boxes,
which indicate that role-based security is enabled for this user and role. If desired,
you can clear the User Enabled and Role Enabled check boxes to disable rolebased security.
7. On the Common Tasks menu, click the Save link.
The Generation Role Assignment record is created and saved. A link is created between
the new Generation Role Assignment record, the Security User record you selected in the
User ID field, and the Generation Role record you selected in the Role ID field.
8. If you created the Generation Role Assignment record for a Generation Role that
requires Generation Role Assignment records to be linked to Generation Unit or
Generation Plant records, then link the Generation Role Assignment record to the
Generation Unit record or link the Generation Role Assignment record to the
Generation Plant record.
Linking the Generation Role Assignment record to a Generation Plant record will apply
the field-level privileges associated with the selected role to the Generation Fuel Report
records associated with the related Generation Plant record. Users will NOT be granted
field-level privileges to Generation Fuel Report records associated with any other
Generation Plant records.
Note that if a link does not exist between the Generation Role Assignment record and a
Generation Plant record, an error will appear when the Generation Fuel Report record is
saved, indicating the user is not related to the Generation Plant record.
To link Generation Role Assignments records to Generation Plant records:
1. On the Meridium APM Framework toolbar, click the Search button.
The Search page appears.
2. In the Search In list, select Generation Plant, and then click Find Now.
3. From the search results, click the Record ID hyperlink of the desired record.
The record appears in the Record Manager, displaying in the Record Explorer pane the
families whose members can be linked to the root record. Find the Generation Role
Assignment family and right-click the family name.
4. In the hierarchy, locate and right-click the Generation Role Assignment family.
A submenu appears.
4. Click the Find an existing Generation Role Assignment to link to <the root
record> link.
The Find an existing Generation Role Assignment to link to <the root record> window
appears, displaying Generation Role Assignment in the Search In field.
6. Click the Find Now button.
Your search results appear in a list below the search form.
7. Highlight the desired record, and click the Link to Selected Record button.
The search closes, revealing the Record Manager. The Generation Role Assignment
record you selected from the search results has been linked to the Generation Plant
record.
Fuel Administrator
Nameplate Administrator
Linking the Generation Role Assignment record to a Generation Unit record will apply
the field-level privileges associated with the selected role to records associated with the
related Generation Unit record. Users will NOT be granted field-level privileges to
records associated with any other Generation Unit records.
Note that if a link does not exist between the Generation Role Assignment record and a
Generation Unit record, an error will appear when the record is saved, indicating the user
is not related to the associated Generation Unit record.
To link Generation Role Assignments records to Generation Unit records:
1. On the Meridium APM Framework toolbar, click the Search button.
The Search page appears.
2. In the Search In list, select Generation Unit, and then click Find Now.
3. From the search results, click the Record ID hyperlink of the desired record.
The record appears in the Record Manager, displaying in the Record Explorer pane the
families whose members can be linked to the root record.
3. Link this Generation Role Assignment record to the Generation Unit record(s)
that are the predecessors of the Generation Forecast records that you want BSmith
to manage.
After you have completed these steps, when BSmith logs in to Meridium APM, he will be
able to create new Generation Forecast records and update existing Generation Forecast
records.
Clear the Role Enable check box to disable all field-level privileges associated
with the Generation Role record identified by the value in the Role ID field.
Field-level privileges will be omitted for ALL Security Users associated with that
Generation Role record.
Clear the User Enable check box to disable all field-level privileges associated
with any Generation Role records to the Security User who is identified by the
value in the User ID field.
Generation Unit: Represents a unit that generates power. A Generation Unit record
can store information about a unit's power-generation capabilities and the fuel that
the unit consumes. In addition, Generation Unit records determine how incident
cost will be calculated in Primary Capacity Incident records that are linked to the
Generation Unit record.
Generation Company records exist at the root level of this hierarchy and should
be created first.
Generation Plant records can then be created and linked to existing Generation
Company records.
Note: A Generation Plant record can be linked to only ONE Generation Company record,
but a Generation Company record can be linked to multiple Generation Plant records.
Generation Unit records can then be created and linked to Generation Plant
records.
Note: A Generation Unit record can be linked to only ONE Generation Plant record, but a
Generation Plant record can be linked to multiple Generation Unit records.
After Generation Unit records have been created, incident data can be recorded in
Primary Capacity Incident records that you create and link to those Generation Unit
records. Therefore, you must create this record hierarchy before you can begin recording
incident data. We recommend that you create records in the order listed above.
In most cases, you will create these records when you first set up your GM system. You
may also need to create additional records on a periodic basis over the life of your system
(e.g., if you add a new unit).
Using the Record Manager. This represents the primary, recommended workflow
for creating Generation Company records. Throughout this documentation, we
assume that you have created your Generation Company records using this
method.
Using the Create Company Query. This option exists as an alternative to creating
Generation Company records in the Record Manager but is not recommended.
3. In the Company ID cell, type a short name or acronym that identifies the
company.
4. In the Company Name cell, type the company's full name.
5. In the State list, select the state where the company is based.
6. Complete the remaining fields as desired.
7. On the Common Tasks menu, click the Save link.
The Generation Company record is created and saved to the database.
Whether or not Incident records associated with those Generation Plant records
will account for Daylight Saving Time. If you want Incident records to account
for Daylight Saving Time, you will need to create Daylight Saving Time
Reference records before you create Generation Plant records.
The date and time format that will be used in date fields in Primary Capacity
Incident records that are associated with the Generation Plant record. Before you
create Generation Plant records, you must determine which date and time format
you want to use.
Using the Record Manager. This represents the primary, recommended workflow
for creating Generation Plant records. Throughout this documentation, we assume
that you have created your Generation Plant records using this method.
Using the Create Plant Query. This option exists as an alternative to creating
Generation Plant records in the Record Manager but is not recommended.
A list appears in the results section of the Search page, displaying all the Generation
Company records that exist in the database.
4. Click the hyperlinked Record ID of the Generation Company record for which
you want to create a Generation Plant record.
The selected Generation Company record appears in the Record Manager.
5. In the Record Explorer pane, right-click the Generation Plant node, and then click
Create a new Generation Plant record to link to <Generation Company record>.
The new Generation Plant window appears, displaying an empty datasheet for the
Generation Plant family.
6. In the Plant ID text box, type a short name or acronym that identifies the plant.
7. In the Plant Name text box, type the full name of the plant.
Populates the EIA Census Division field in the Generation Plant record with the
value in the Census Division field in the EIA Federal Region record.
Populates the EIA Federal Region field in the Generation Plant record with the
value in the Federal Region field in the EIA Federal Region record.
For example, using the baseline EIA Federal Region records, in a Generation Plant
record, if you populate the State field with the value Virginia (VA) the Meridium APM
system will:
Populate the EIA Census Division field in the Generation Plant record with the
value South Atlantic.
Populate the EIA Federal Region field in the Generation Plant record with the
value 3.
To make sure that Generation Plant records are always populated with accurate
information, we recommend that you:
Work Duration
If you want to include Daylight Saving Time adjustments when calculating the values in
these fields, you will need to:
Create Daylight Saving Time Reference records to indicate the start and end time
for Daylight Saving Time each year.
Set the Use Daylight Saving Time field to True in Generation Plant records whose
associated Primary Capacity Incidents you want to calculate using Daylight
Saving Time adjustments.
Populate the DST Region field in Generation Plant records whose associated
Primary Capacity Incidents you want to calculate using Daylight Saving Time
adjustments with the appropriate value.
4. In the DST Region Code text box, type a value representing a region. You can
type any value. For example, you might type US to indicate that this record
corresponds to the United States. The value that you type will appear in the DST
Region list in all Generation Plant records. If you want to use this Daylight
Saving Time Reference record to calculate values in Primary Capacity Incidents
records linked to a specific Generation Plant record, you will need to select this
value in the DST Region list in those Generation Plant records.
5. In the DST Start cell, specify the date and time that Daylight Saving Time starts.
6. In the DST End cell, specify the date and time that Daylight Saving Time ends.
Note: The value in the DST Adjustment cell is set to one hour and disabled by default.
7. On the Common Tasks menu, click the Save link.
The Daylight Saving Time Reference record is created and saved to the database.
Standard date fields, which use the Calendar and support the use of a 12-hour
clock.
Alternate date fields, which are character fields that do NOT use the Calendar and
support the use of a 24-hour clock.
Both types of date fields appear by default on the baseline Primary Capacity Incident
datasheet. Before you begin recording incident data, you will need to determine which
time format to use. You can do so by selecting a value in the Date/Time Alternate Format
field in Generation Plant records. You will then want to modify the Primary Capacity
Incident datasheet to remove the fields that you do not want to use (i.e., the standard date
fields or the alternate date fields).
IMPORTANT: The value that you select in the Date/Time alternate Format field of a
Generation Plant record will apply to ALL Primary Capacity Incident records that are
linked to any Generation Unit record that is linked to that Generation Plant record.
Click one of the following links for instructions on configuring GM to use the desired
time format:
Note: Regardless of which date fields you choose to use for entering data, the Meridium
APM system will use the values in the standard date fields for performing calculations. If
you choose to use the alternate date fields, the standard date fields will be populated
automatically with the same date and time information, even if they are not displayed on
the datasheet.
Note: This field is populated with a value by default. So if you want to use the 12-hour
time format, you will need to delete the default value.
Using the Configuration Manager application, remove the following fields from
the Primary Capacity Incident datasheet.
Note: By default, both the standard and alternate date fields are included on the Primary
Capacity Incident datasheet. If you want to use the 12-hour time format, however, there is
no need to include the alternate date fields on the datasheet.
In Generation Plant records, select one of the following values in the Date/Time
Alternate Format field.
YYYY-MM-DD HH:MM
MM/DD/YYYY HH:MM
MM/DD/YYYY HH:MM:SS
The option you select should correspond to the format in which you want users to type
date and time information. Keep in mind that the alternate date fields do NOT provide the
Calendar. Users will need to type date and time information into these fields using the
format specified in the associated Generation Plant record.
Using the Configuration Manager application, remove the following date fields
from the Primary Capacity Incident datasheet:
Work Ended
Work Started
Note: By default, both the standard and alternate date fields are included on the Primary
Capacity Incident datasheet. If you want to use the 24-hour time format, however, there is
no need to include the standard date fields on the datasheet since they do not fully support
the use of a 24-hour time format.
Using the Record Manager. This represents the primary, recommended workflow
for creating Generation Unit records. Throughout this documentation, we assume
that you have created your Generation Unit records using this method.
Using the Create Unit Query. This option exists as an alternative to creating
Generation Unit records in the Record Manager but is not recommended.
4. Click the hyperlinked Record ID of the Generation Plant record for which you
want to create a Generation Unit record.
The selected Generation Plant record appears in the Record Manager.
5. In the Record Explorer pane, right-click the Generation Unit node, and then click
Create a new Generation Unit record to link to <Generation Plant record>.
The new Generation Unit window appears, displaying an empty datasheet for the
Generation Unit family.
This image displays the baseline Unit datasheet. These instructions provide details on
creating a new Generation Unit record using this datasheet.
6. On the Unit tab, in the Unit ID text box, type a short name or acronym that
identifies the unit.
The Create Unit query is provided in the baseline Meridium APM database and is stored
in the Catalog folder \\Public\Meridium\Modules\Generation Management\Configuration.
It queries the Unit Reference family and is provided as a tool to assist in the creation of
Generation Unit records by populating fields in new records automatically.
Note: Unit Reference records are delivered in the baseline Meridium APM database and
contain information about units. Because Meridium APM cannot guarantee the accuracy
of the data that is stored in the baseline Unit Reference records, using the Create Unit
query is not presented in this documentation as the primary method for creating
Generation Unit records. Instead, the recommended workflow is to create Generation
Unit records from scratch.
When you run the Create Unit query, the Meridium APM system will run a query and
display a list of records in the Unit Reference family. You can select a record from the list
and use it to create a new Generation Unit record. Many of the values in the selected Unit
Reference record will be used to populate the corresponding fields in the new Generation
Unit record automatically. You can enter information in the remaining fields and edit the
information that is supplied by the Unit Reference record as desired.
Note: Fields in a Generation Unit record are populated based on values in Unit Reference
records only when the record is first created via the Create Unit query. After the
Generation Unit record has been saved for the first time, it has no knowledge of the Unit
Reference record from which its fields were originally populated.
Capacity Fields
Generation Unit records contain four fields that define the capacity of the unit:
When you create a new Generation Unit record, you must specify a value in either the
Gross Maximum Capacity field OR the Net Maximum Capacity field, which will cause
the Meridium APM system to populate the remaining fields using the following
equations:
Gross Dependable Capacity: Equal to the value in the Gross Maximum Capacity
field and greater than the net capacity values by a factor determined by the value
in the GADS Unit Type field.
Gross Maximum Capacity: Equal to the value in the Gross Dependable Capacity
field and greater than the net capacity values by a factor determined by the value
in the GADS Unit Type field.
Net Dependable Capacity: Equal to the value in the Net Maximum Capacity field
and less than the gross capacity values by a factor determined by the value in the
GADS Unit Type field.
Net Maximum Capacity: Equal to the value in the Net Dependable Capacity field
and less than the gross capacity values by a factor determined by the value in the
GADS Unit Type field.
It is important that when you create a new Generation Unit record, you specify an
accurate value in either the Gross Maximum Capacity OR the Net Maximum Capacity
field. If you supply a value in both the Gross Maximum Capacity field and the Net
Maximum Capacity field:
The Meridium APM system will NOT perform the proper calculation using the
value specified for the GADS Unit Type.
After the Generation Unit record exists, if you modify one of the values, the
calculations will NOT be performed again.
Fossil, Nuclear, or Fluidized Bed Units: The Gross Maximum Capacity and Gross
Dependable Capacity values will be 5% greater than the Net Maximum Capacity
and Net Dependable Capacity values.
Gas Turbine/Jet Engine: The Gross Maximum Capacity and Gross Dependable
Capacity values will be 2% greater than the Net Maximum Capacity and Net
Dependable Capacity values.
Diesel Units: The Gross Maximum Capacity and Gross Dependable Capacity
values will be 0% greater than the Net Maximum Capacity and Net Dependable
Capacity values. In other words, all capacity values will be the same.
For example, suppose you created a Generation Unit record that contains the value Gas
Turbine/Jet Engine (300) in the GADS Unit Type field and the value 100 in the Gross
Maximum Capacity field. When you save that Generation Unit record, the remaining
capacity fields will be populated automatically as follows:
Primary Fuel: The unit's first choice of fuel types. As long as this type of fuel is
available, it will be used.
Secondary Fuel: The type of fuel that will be used if the primary fuel is not
available.
Tertiary Fuel: The type of fuel that will be used if the primary and secondary fuels
are not available.
Quaternary Fuel: The type of fuel that will be used if the primary, secondary, and
tertiary fuels are not available.
In Generation Unit records, fuel types are identified through codes. The Meridium APM
system supports the use of four different types of fuel code schemes, each of which uses a
slightly different code for classifying the same types of fuel:
Given the four levels of fuel types and the four fuel code schemes, a Generation Unit
record can have as many as 16 fuel codes defined for it, one for each level and scheme
combination. For example, the following image displays the Defaults tab of the Unit
datasheet for a Generation Unit record.
NERC Values
EIA Energy Source Values
If you populated each cell, the Generation Unit record would contain 16 fuel codes.
Note: Fuel code values are defined in Heating Value Ranges records. To see a list of these
records, you can run the query Heating Range Values, which is stored in the following
Catalog folder: \\Public\Meridium\Modules\Generation Management\Queries.
Field Caption
Column
Row
NERC Values
NERC Values
NERC Values
NERC Values
In a Generation Unit record, when a NERC fuel code field is populated with a value, the
corresponding EIA energy source code, AER fuel code, and common fuel code fields are
restricted to contain only values in fields in Heating Value Ranges records with a value in
the NERC Fuel Code field that matches the NERC Fuel Code value in that NERC fuel
code field.
For example, using the baseline Heating Value Ranges records, if a Generation Unit
record contains the value Water (WA) in the Primary Fuel Code field, the other primary
fuel code fields will be restricted to show the values from Heating Value Ranges records
that contained the value Water in the NERC Fuel Description field and the value WA in
the NERC Fuel Code field. Specifically:
The AER Fuel Type Code 1 field will contain these values:
If you populate any additional fuel code field after populating the value in the NERC fuel
code field, the remaining fuel code fields will be restricted based upon that value as well.
So in this example, if you select Hydroelectric Pumped Storage (HPS) in the AER Fuel
Type Code 1 field:
The list in the Common Fuel Code 1 field would contain only the value Water
Pump Storage (PS WAT).
The EIA Energy Source 1 field would contain only Water (PS WAT).
Note: When the value in any NERC fuel code field is changed, if any of the fields for the
same fuel level contain a value, that value will be cleared, and the field will contain NO
value.
The baseline Meridium APM database contains Heating Value Ranges records that are
already populated with values that identify fuels as they are defined by NERC and the
EIA. We recommend that you:
NOT modify the baseline Heating Value Ranges records so that they match what
is defined by NERC and the EIA.
NOT create your own Heating Value Ranges records.
NERC: Incident data linked to the Generation Unit record should be included in
NERC reports.
Internal: Incident data linked to the Generation Unit record should be excluded
from NERC reports but included in any internal reports. For example, you may
want to create a monthly report of incident data linked to certain Generation Unit
records to report data to upper management, but NOT to NERC. In this case, you
would select Internal.
NERC and Internal: Incident data linked to the Generation Unit record should be
included both in the NERC reports and in any internal reports. For example, you
may want to create a monthly report of incident data linked to certain Generation
Unit records to report data to upper management and also to NERC. In this case,
you would select NERC and Internal.
Do Not Report: All incident data linked to the Generation Unit record should be
excluded from both NERC reports and any internal reports.
To make use of the values specified in the Report Capacity Data field, you will need to
customize the baseline NERC reports to filter incident data into these categories. If you
do NOT customize the existing queries, then the incident data will NOT be accurate in
NERC or internal reports.
No Cost Calculation: The value in the Capacity Incident Cost field will NOT be
populated (i.e., no cost calculation will be performed).
Price Curve: The value in the Capacity Incident Cost field will be calculated
based upon values in Power Price Curve records.
Reference Value: The value in the Capacity Incident Cost field will be calculated
based on the value specified in the Generation Cost Reference Value field in the
Generation Unit record. If you set the Generation Cost model field to Reference
Value, the Generation Cost Reference Value field becomes required.
IMPORTANT: The capacity incident cost will be calculated based upon the value in the
Generation Cost Model field when the Primary Capacity Incident record is created. If
you select a value, save the Generation Unit record, create Primary Capacity Incident
records associated with the unit, and then modify this value, the new value will NOT be
used in existing Capacity Incident Cost calculations.
record is created and linked to a given Generation Unit record. The APM Event Creation
field can be set to:
All Primary Capacity Events: An APM Event record will be created each time a
Primary Capacity Incident record is created and linked to the Generation Unit
record. The APM Event record will be linked automatically to the Primary
Capacity Incident record.
MWH Loss Exceeds Reference: An APM Event record will be created when a
Primary Capacity Incident record is created and linked to the Generation Unit
record IF the value in the Total Equivalent Derate MWh w/out Shadowing field of
the Primary Capacity Incident record exceeds the value in the APM Event
Creation Reference Value field in the Generation Unit record. The APM Event
record will be linked automatically to the Primary Capacity Incident record.
Production Loss Exceeds Reference: An APM Event record will be created
when a Primary Capacity Incident record is created and linked to the Generation
Unit record IF the value in the Total Equivalent Derate Hours w/out Shadowing
field in the Primary Capacity Incident record exceeds the value in the APM Event
Creation Reference Value field of the Generation Unit record. The APM Event
record will be linked automatically to the Primary Capacity Incident record.
4. In the Generation Pool Name text box, type a name or select one from the list.
The Unit ID cell will become required after the Generation Pool Name cell has been
populated.
5. In the Unit ID list, select the Generation Unit record to which you want to link
this Generation Pool record. The list will show only the Generation Unit records
that are not linked to the record specified in the Generation Pool Name field.
6. Complete the remaining fields as desired.
7. On the Common Tasks menu, click the Save link.
The Generation Pool record created and saved to the database.
3. In the Unit ID list, select the Generation Unit record to which you want to link the
Generation Unit Loading Profile record. This field is required.
4. Complete the remaining fields as desired. Note that the Loading Profile and Load
Point Number fields are required.
5. Click OK.
The Generation Unit Loading Profile record is saved and linked to the selected
Generation Unit record.
3. In the Unit ID list, select the Generation Unit record to which you want to link the
Generation Unit Starting Profile record. This field is required.
4. Complete the remaining fields as desired. Note that the Startup Type field is
required.
5. Click OK.
The Generation Unit Starting Profile record is saved and linked to the selected
Generation Unit record.
By default, no datasheet is defined for the Generation Nameplate family. Datasheets exist
only for the subfamilies. Therefore, by default, you can create Generation Nameplate
records only within the subfamilies.
4. On the General Unit Data tab, in the Unit ID list, select the Generation Unit
record to which you want to link the Generation Nameplate Combined Cycle
record. Various fields in the Generation Nameplate Combined Cycle record will
be populated automatically with values from that Generation Unit record. This
field is required.
5. On the Common Tasks menu, click the Save link.
The Generation Nameplate Combined Cycle record is saved and linked to the Generation
Unit record identified by the value that you selected in the Unit ID list.
4. In the Unit ID list, select the Generation Unit record to which you want to link
this Generation Forecast record. Some fields in the Generation Forecast record
will be populated automatically with values from the selected Generation Unit
record. This field is required.
5. In the Forecast Year list, select the year for which you want to predict future
capacity.
6. In the Forecast Month list, select the month for which you want to predict future
capacity.
7. Complete the remaining fields as desired.
8. On the Common Tasks menu, click the Save link.
Note: You cannot create multiple Generation Forecast records for the same month and
year.
The Generation Forecast record is saved and linked to the Generation Unit record
identified by the value that you selected in the Unit ID list.
Each event that occurs will be represented by at least a Primary Capacity Incident record.
Depending upon the event, one or more Contributing Capacity Incident records may need
to be created and linked to the Primary Capacity Incident record. Together, the Primary
Capacity Incident record AND all the Contributing Capacity Incident records that are
linked to it represent a single event.
Because Primary Capacity Incident records and Contributing Capacity Incident records
are similar in that they share many of the same fields and behave the same way,
throughout this documentation we refer to them collectively as Incident records. Where
necessary, we make a distinction between the functionality of Primary Capacity Incident
records and Contributing Capacity Incident records. Wherever that distinction is NOT
made, you can assume that all Incident records function the same way.
The following instructions provide details on creating a Primary Capacity Incident record
using the baseline Primary Capacity Incident datasheet. Before you can complete these
instructions, you must have already created the Generation Unit record to which the
Primary Capacity Incident record will be linked.
To create a Primary Capacity Incident record:
1. If you plan to use Power Price Curve records to calculate the cost of the event,
create those records before creating the Primary Capacity Incident record.
2. On the Meridium APM Framework toolbar, click the New button.
The Select Family dialog box appears. In the list, select Primary Capacity Incident.
A new Primary Capacity Incident record appears in the Record Manager.
4. In the Unit ID list, select the Generation Unit record to which you want to link the
Primary Capacity Incident record. Certain values from the Generation Unit record
will be used to populate various fields in the Primary Capacity Incident record
automatically.
5. In the Capacity Event Type list, select the value that represents the incident type.
6. Specify the start date and time of the event. To do so:
5.
o
In the Event Start cell, change the value to the date and time the incident
occurred. This field is populated automatically with the current date and
time.
-or1.
o
In the Event Start Date (Alternate Format) text box, type a value that
identifies the date and time the incident began using the format specified
in the Date/Time Alternate Format field in the Generation Plant record
associated with the Primary Capacity Incident record. This field is
populated automatically with the current date and time.
Note: While both of these fields appear on the baseline Primary Capacity Incident
datasheet, if you have followed our recommendation for choosing which date and time
format to use, you will see only one of them.
The Reporting Year and Reporting Month cells are disabled and populated automatically
based on the Event Start date.
7. Specify an end date and time for the event. To do so:
In the Event End cell, specify the date and time the incident ended.
-or
In the Event End Date (Alternate Format) text box, type a value the identifies the
date and time the incident ended using the format specified in the Date/Time
Alternate Format field in the Generation Plant record associated with the Primary
Capacity Incident record.
Note: While both of these fields appear on the baseline Primary Capacity Incident
datasheet, if you have followed our recommendation for choosing which date and time
format to use, you will see only one of them.
-or
Leave both the Event End and Event End Date (Alternate Format) cells empty. In
this case, when you save the record, these fields will be populated automatically
with the last day of the same month of the event start date at 11:59 P.M., and the
End Date is Estimated? check box will be selected automatically.
If one does not already exist, a Capacity History record will be created
automatically and linked to the Primary Capacity Incident record and to
the Generation Unit record to which the Primary Capacity Incident record
is linked.
An APM Event record may also be created and linked to the Primary
Capacity Incident record, depending on the value in the APM Event
Creation field in the linked Generation Unit record.
This image displays the baseline Contributing Capacity Incident datasheet. These
instructions provide details on creating a new Contributing Capacity Incident record
using this datasheet.
3. Complete any optional fields as desired.
Note: All required fields are populated based upon values in the Primary Capacity
Incident record.
4. Click OK.
The Contributing Capacity Incident record is created, saved to the database, and linked to
the Primary Capacity Incident record.
Note: If the value in the Event Number field is fewer that four digits, zeros will be added
in front of the value so that the formatted event number will be four digits.
Throughout the year, however, Primary Capacity Incident records may be created in an
order that does NOT reflect the order in which the incidents occurred. For example, an
incident might occur on January 12, 2008, but you might not create the record to capture
the incident data until January 15, 2008. When incidents are not recorded immediately
after they occur, the values in the Event Number field in the Primary Capacity Incident
records may get out of order.
Consider the following table.
January 1, 2008 1
January 2, 2008
January 2, 2008 2
January 3, 2008
January 6, 2008 4
January 4, 2008
January 4, 2008 3
In this example, one incident occurred each day, beginning January 1 and ending January
4. On January 1 and January 2, a record was created immediately after the incident
occurred. On January 3, however, a record was not created immediately after the incident
occurred. Another incident occurred on January 4, and the data was immediately entered
into a record. It was not until January 6 that a record was created to record the incident
from January 3.
In other words, the order in which the records were created does not reflect the order in
which the events occurred. To avoid confusion when reviewing the records, you need a
way to populate the Event Number fields with values that represent the order in which the
incidents actually occurred.
The Meridium APM Framework provides a query that evaluates the event start date of all
Primary Capacity Incident records for a specific unit for a specific year. The query
updates the values in the Event Number fields so that they reflect the event order based
upon start date rather than creation date. The Record ID will also be updated in any
record where the Event Number field is updated.
The value in the Record ID field for each Primary Capacity Incident record is
unique to all Primary Capacity Incident records that are linked to a given
Generation Unit record. The Record ID in Primary Capacity Incident records is
generated automatically using the following format:
<Capacity Event Type> is the value in the Capacity Event Type field.
The value in the Event ID field in Primary Capacity Incident records is generated using
the following format:
<Unit ID> ~ <Reporting Year> ~ <Event Number>
...where:
The Value in the Record ID field in Contributing Capacity Incidents identifies the
Primary Capacity Incident record to which the Contributing Capacity Incident
record is linked. The values in the Record ID field in ALL Contributing Capacity
Incident records that are linked to a given Primary Capacity Incident record will
match one another. The Record ID in Contributing Capacity Incident records is
generated using the following format:
<Capacity Event Type> is the value in the Capacity Event Type field.
The Primary Incident ID field is populated automatically with the value in the Event ID
field in the Primary Capacity Incident record for which the Contributing Capacity
Incident record exists. The value in the Primary Incident ID field for all Contributing
Capacity Incident records will match the value in the Event ID field in the Primary
Capacity Incident record to which they are linked.
For example, consider the following diagram.
The Record ID of the first Primary Capacity Incident record begins with Generation Unit
~ 2008 ~ 0001. You can identify the Contributing Capacity Incident record that is linked
to this Primary Capacity Incident record because its Record ID also begins with
Generation Unit ~ 2008 ~ 0001.
The Record ID of the second Primary Capacity Incident record begins with Generation
Unit ~ 2008 ~ 0002. This record is linked to TWO Contributing Capacity Incident
records, both of which begin with Generation Unit 1 ~ 2008 ~ 0002, which allows you to
determine that both Contributing Capacity Incident records are linked to the second
Primary Capacity Incident record.
Outage Events: The unit could generate NO power during the event.
Derate Events: The unit could produce power during the event, but at a reduced
capacity.
Outage Events
If a Primary Capacity Incident or Contributing Capacity Incident record contains one of
the following values in the Capacity Event Type field, it is considered an outage event:
U1
U2
U3
MO
PO
ME
PE
SF
RS
MB
IR
RU
Derate Events
D1
D2
D3
D4
DM
PD
DP
NC
NOT modify the baseline GADS Cause Codes records so that they match what is
defined by NERC.
NOT create your own GADS Cause Codes records.
Note: For GADS cause codes that can be used to identify the cause of an incident for
more than one GADS unit type, multiple GADS Cause Codes records exist in the
baseline Meridium APM database, one for each cause code and unit type combination.
The GADS cause codes themselves are defined by NERC in the GADS DRI. NERC
divides cause codes into systems and components to group the codes into categories. As a
result, the Meridium APM system uses three fields to define cause codes.
Cause Code
Catastrophe
Economic
Fuel Quality
Miscellaneous (External)
If you populate the Cause Code Category field, the Cause Code field will contain only
values in the Cause Code and Cause Code Description fields in GADS Cause Codes
records with values in the System and Component fields that match the values in the
Cause Code System and Cause Code Component fields in the Incident record. The list in
the Cause Code field in Incident records is displayed using the format Cause Code
(Cause Code Description). Note that the Cause Code field will NOT contain a list of
values until the Cause Code Component field contains a value. So in this example, if you
select Miscellaneous (External) in the Cause Code Component field, the Cause Code
field would contain a list of the following values:
Capacity Incident
Type
Cause Code
Component
Cause Code
RS
External
Economic
0000 (Reserve
Shutdown)
IR
Inactive State
Inactive State
0002 (Inactive
Reserve)
MB
Inactive State
Inactive State
9991 (Mothballed
Unit)
RU
Inactive State
Inactive State
Do not calculate the cost of incidents. You should choose this option if you plan to
calculate the cost of incidents using a system other than GM.
Calculate cost using a reference value.
Note: If the value in the Capacity Event Type field in a Primary Capacity Incident record
is RS or NC , the Capacity Incident Cost field will be disabled and populated
automatically with the value $0.00.
Set the value in the Generation Cost Model field to Reference Value.
Specify a value in the Generation Cost Reference Value field.
The value that you specify in the Generation Cost Reference Value field will be
considered the cost in dollars per hour for the entire duration of the incident. The
Meridium APM system will use this value to calculate the Capacity Incident Cost using
the following equation:
Capacity Incident Cost = Generation Cost Reference Value x (Event End Date - Event
Start Date) x (Net Dependable Capacity - Net Available Capacity)
For example, consider a Primary Capacity Incident record that contains the following
values:
If the value in the Generation Cost Reference Value field in the Generation Unit record is
set to 1 (one), the Meridium APM system will assume a power cost of $1.00 per hour for
the entire event duration. Therefore, the cost of power for the event duration will be
calculated as follows:
Capacity Incident Cost = ($1.00 x 4 hours) x (100)
Capacity Incident Cost = $400.00
In the Generation Unit record for whose incidents you want to calculate cost using
Power Price Curve records, set the Generation Cost Model field to Price Curve.
In the same Generation Unit record, populate the Zone field with the value that
matches the value in the Zone field in the Power Price Curve records that you
want to use to calculate the incident cost.
Before you create a Primary Capacity Incident record for the Generation Unit
record, create Power Price Curve records for the duration of the incident.
-orIf you create power Price Curve records after you have created the Primary Capacity
Incident record, you should recalculate the capacity incident cost.
This image displays the baseline Price Curve datasheet. These instructions provide details
on creating a new Power Price Curve record using this datasheet.
4. In the Zone list, select the zone for which you want to record power price data.
5. In the Power Price Date cell, select the date for which you are recording the price
of power. Note that if time is important to your pricing increments, be sure to
select the appropriate time. The default time is 12:00:00 AM. Note that the value
you select in this field determines the values that will appear in the Power Price
Month and Power Price Year cells.
6. In the Price text box, type the price value that represents the cost of power per
hour for the specified date and month. Note that if you do not type a decimal point
yourself, Meridium APM Framework will insert a decimal point after the last digit
you type. So, if you type 100, it will assume that you mean $100.00.
7. On the Common Tasks menu, click the Save link.
The Power Price Curve record is created and saved to the database.
Regardless of when you create Power Price Curve records, you will want to make sure
that they represent consistent time intervals. The Power Price Date value determines these
intervals. For example, consider four Power Price Curve records with the following
values in the Power Price Date field:
1-1-2001 12:00 AM
1-1-2001 12:15 AM
1-1-2001 12:30 AM
1-1-2001 12:45 AM
These four records represent 15-minute intervals of time. If your database contained these
records, you would want to create all other Power Price Curve records representing 15minute intervals of time. If Power Price Curve records do NOT represent consistent time
intervals, the Meridium APM system may not be able to calculate the cost of incidents
that occurred during the time for which the Power Price Curve records represent.
Keep in mind that the price you type in a Power Price Curve record indicates the price
ending on the date and time that you select in that record. Meridium APM assumes that
this price is valid each minute before that date and time until the end of the interval that is
represented by the preceding Power Price Curve record.
If you create only one record to store pricing data for the month, the Meridium
APM system assumes an interval of one month, which means that the price is
assumed valid beginning on the date in the record until the end of the month.
If you create multiple Power Price Curve records for a given month, Meridium
APM:
The duration of the event: Determined from the Event Duration value.
The amount of power you lost: Determined by subtracting the value in the Net
Available Capacity field in the Primary Capacity Incident record from the value in
the Net Dependable Capacity field in the Generation Unit record.
The cost of power at that time: Determined based upon the number of Power Price
Curve records that exist for the time period in which the event took place and the
cost in those records.
One of two formulas is used to calculate the value in the Capacity Incident Cost field,
depending on whether you have one or multiple Power Price Curve records for the event
month.
If you have only ONE Power Price Curve record for the month in which the event
occurred, the formula is:
Capacity Incident Cost = Event Duration x Amount of Power Lost x Cost of Power
The cost of power is specified in the Power Price Curve record.
If you have multiple Power Price Curve records for the month in which the event
occurred, the formula is:
Capacity Incident Cost = Cost of Power for Event Duration x Amount of Power Lost
The cost of power for the event duration is calculated using the following formula:
Cost of Power for Duration = (Number of Minutes the Event Lasted in
Interval/Total Number of Minutes in Interval) x Cost during Interval
The Meridium APM system calculates the cost of power for each interval in the event
duration and adds the values together to arrive at the Cost of Power for Event Duration,
which is used in the Capacity Incident Cost calculation.
The Potential Capacity Incident Cost calculation for multiple Power Price Records is best
understood through an example.
Time
Cost of
Power/Hr
4:00
A.M.
$1.00/Hr
5:00
$2.00/Hr
A.M.
6:00
A.M.
$3.00/Hr
60 minutes 60 minutes
7:00
A.M.
$4.00/Hr
60 minutes 60 minutes
8:00
A.M.
$5.00/Hr
60 minutes 60 minutes
$3.00/Hr
$2.85
57 minutes (i.e.,
60 minutes the event ended at
((57 minutes/60 minutes) x $3.00))
8:57 A.M.)
9:00
A.M.
To arrive at the total cost of power for the entire event duration, we must add the values
that represent the cost of power during each interval. In this example, we need to add
$1.70, $3.00, $4.00, $5.00, and $2.85. So, the total cost of power for the Event Duration
is $16.55.
All factors in the Potential Capacity Incident Cost formula are now available:
Again, because there are multiple Power Price Curve records for the month in which the
event occurred, the formula is:
Potential Capacity Incident Cost = Cost of Power for Event Duration x Amount of Power
Lost
Using the values in the example, the equation is:
Potential Capacity Incident Cost = $16.55 x 100
Potential Capacity Incident Cost = $1,655.00.
The potential capacity incident cost is based on Power Price Curve records whose
values change because of changes in pricing information.
The potential capacity incident cost is based on Power Price Curve records, but
when the Primary Capacity Incident was created, a Power Price Curve record that
corresponds to the date and time of the event did not exist yet but has since been
created.
To recalculate the potential capacity incident cost:
1. Open in the Record Manager the Primary Capacity Incident record whose cost
you want to recalculate.
2. On the Event tab of the default Primary Capacity Incident datasheet, select the
Refresh Incident Cost check box.
3. On the Common Tasks menu, click the Save link.
The cost is recalculated and stored in the Capacity Incident Cost field, and the record is
saved using the new value, along with any other changes that you made to the Primary
Capacity Incident record.
When creating a subsequent Primary Capacity Incident record, if you select a Capacity
Event Type value that is not listed as an allowable event type in the subsequent Incident
record AND you specify a value in the Cause Code field, a warning message appears,
explaining that you have selected an invalid scenario that follows an existing Primary
Capacity Incident record.
Note: In a chain of incidents, only the value in the Capacity Event Type field of the
record representing the immediately preceding incident determines the allowable
Capacity Event Type in the record representing the subsequent incident.
U1
U2
U3
SF1
U1, SF, MO, PO, RS, This Capacity Event Type cannot be the first
D1, D2, D3, D4, PD, event in a sequence and must follow an
NC
existing Primary Capacity Incident record. If it
does not follow a Primary Capacity Incident
MO
PO
SE1
RS
DE
D1
D2
D3
D4
PD1
None
DE, PD, U1, U2, U3, This Capacity Event Type cannot be the first
SF, MO, PO, RS, NC event in a sequence and must follow an
existing Primary Capacity Incident record. If it
does not follow a Primary Capacity Incident
PE1
ME1
DP1
DM1
NC
Consider the following table, where each column represents a record that you would have
created in this scenario.
Primary Capacity
Incident 1
Primary Capacity
Incident 2
Primary Capacity
Incident 3
Capacity Event
Type
U1 (Unplanned
(forced) Outage Immediate)
MO (Maintenance
Outage)
ME (Maintenance
Outage Extension)
In this example, you would have created two sequential Primary Capacity Incident record
pairs:
None of these Primary Capacity Incident records can stand alone because none of them
tells the full story of what happened to Generation Unit A.
Primary Capacity Incident 1 indicates that the unit was out during the time
between when it stopped producing power and repairs began. By itself, it would
not indicate that any repairs were attempted on the unit.
Primary Capacity Incident 2 indicates that repairs on the unit began at 9:00 A.M.
on January 5, 2009 and ended at 5:00 P.M. the same day. By itself, it neither
indicates that the unit had stopped producing power before the repairs began nor
that maintenance was extended to account for the time it takes to order and
receive a new part. Notice that the Capacity Event Type value for Primary
Capacity Incident 2 is MO, which is a valid event type for subsequent incidents of
type U1, as defined in Primary Capacity Incident 1.
Primary Capacity Incident 3 indicates that maintenance was extended but does not
indicate when repairs began on the unit or that it had stopped producing power
before the repairs began. Notice that the Capacity Event Type value for Primary
Capacity Incident 3 is ME, which is a valid event type for subsequent incidents of
type MO, as defined in Primary Capacity Incident 2.
Note: The event type ME is NOT valid when the event type of the preceding incident is
U1. But because valid event type for subsequent incidents are determined only by the
immediately preceding incident, the event type of the first incident is NOT considered
when determining allowable event types for the third incident.
3-Work done during the event: Indicates that the incident represents work
that was done during the event.
5-After startup, delayed unit from reaching load point: Indicates that the
incident delayed the unit from reaching its dependable capacity after
startup and prevented the unit from filling its load requirement.
Event Start
Event End
To identify these two records as representing the same event, you must also:
In Primary Capacity Incident 1, set the End Date Is Estimated? field to True.
In Primary Capacity Incident 2, set the Start Date is Estimated? field to True.
If either of these fields is NOT set to True, the Meridium APM system will assume that
the Primary Capacity Incident record represents an event that does NOT span both years
and that the Event Start and Event End dates and time are correct. In this example, if the
End Date Is Estimated? field in Primary Capacity Incident 1 were set to False, the
Meridium APM system would assume that Primary Capacity Incident 1 had a valid value
in the Event End field and would NOT associate it with Primary Capacity Incident 2.
Then, when you created Primary Capacity Incident 2, a warning message would display
indicating that there is no Primary Capacity Incident record in the database that would
represent the start of the event. You would not be able to set the value in the Incident
Reporting Status field in Primary Capacity Incident 2 to Unit Level Approval until the
End Date Is Estimated? field in Primary Capacity Incident 1 was set to True.
These fields are populated automatically only when a Primary Capacity Incident
record is first created. After the record exists, the Unit ID field is disabled. Since
this value cannot be modified, these fields will never be updated automatically.
Fields in new Contributing Capacity Incident records are populated using these
same rules. In other words, fields in Contributing Capacity Incident records will
NOT necessarily be populated with the same values that exist in the Primary
Capacity Incident record. Instead, they will be populated with the values that exist
in the Capacity History, Generation Forecast, and Generation Unit record at the
time the Contributing Capacity Incident record is created.
The following tables provides a list of fields in Incident records that are populated in this
way and specifies the corresponding fields in Capacity History, Generation Forecast, and
Generation Unit records that will be used to populate them.
Incident Record
Capacity History
Record
Unit Type
Gross Dependable
Capacity
Gross Dependable
Capacity (G)
Forecast Depend
Capacity (G)
Gross Dependable
Capacity
Gross Maximum
Capacity
Gross Maximum
Capacity
Net Dependable
Capacity
Net Dependable
Capacity (N)
Forecast Depend
Capacity (N)
Net Dependable
Capacity
Net Maximum
Capacity
Net Maximum
Capacity (N)
Forecast Maximum
Capacity (N)
Net Maximum
Capacity
Unit Name
Unit Name
Unit Name
Unit Name
determine the root cause of an incident and implement actions to prevent future incidents
from occurring.
To start building a PROACT Analysis for an incident:
1. Search for and open in the Record Manager the Primary Capacity Incident record
that contains data about the incident for which you want to create an RCA
Analysis.
2. On the Associated Pages menu, click the RCA link, and then click RCA Analysis
Builder.
The New Analysis Builder appears.
You can use the New Analysis Builder to create a PROACT analysis based on your
incident data.
After Capacity History records exist, they will need to be updated manually on a regular
basis to ensure that all values within the records are up-to-date before that information is
reported.
While you are not required to have a Capacity History record for every month in a
reporting period before you can report data, data will be reported only for the months for
which Capacity History record exist. So if you need to report data for a given month, you
will need to make sure that the Capacity History record has been created and is up-todate.
The Meridium APM Framework provides you with the option of collecting a separate set
of statistics for the events that are within management. To do so, you must complete two
steps:
1. In Generation Unit records, set the Create Outside Management Control
Statistics? field to True.
2. In any Incident record that represents an incident outside management control, set
the OMC Event? field to True.
Whenever the Create Outside Management Control Statistics? field in a Generation Unit
record is set to True, two Capacity History records will exist for each reporting month and
year.
One record will include values from ALL Incident records, regardless of the value
in the OMC Event field in the Primary Capacity Incident record that is linked to
the Capacity History record. The Capacity History Statistics Type field in this
Capacity History record will contain the value All Incidents.
The other record will exclude values from Incident records in which the OMC
Event field is set to True. The Capacity History Statistics Type field in this
Capacity History record will contain the value Excludes OMC Incidents.
Note: If the Create Outside Management Control Statistics? field in a Generation Unit
record is set to False, only ONE Capacity History record will be created for each month
and will include calculations for ALL incidents, regardless of the value in the OMC Event
field.
Note that:
Capacity History records that exclude data for OMC events will be created when
Capacity History records are created automatically IF the Create Outside
Management Control Statistics? field in the Generation Unit record is set to True
at the time the Capacity History record is created. They will also be created
automatically with Capacity History records are updated, if the Create Outside
Management Control Statistics? field in the Generation Unit record is set to True
and the Capacity History records that exclude data for OMC events do not already
exist.
The Meridium APM system will always use the Capacity History record that
contains the value All Incidents in the Capacity History Statistics Type field for
reporting data to NERC.
Field Caption
Datasheet Tab
Datasheet Row
Primary Fuel
Secondary Fuel
Tertiary Fuel
Quaternary Fuel
Primary Fuel
Secondary Fuel
Tertiary Fuel
Quaternary Fuel
Primary Fuel
Secondary Fuel
Tertiary Fuel
Quaternary Fuel
Primary Fuel
Quaternary Fuel
Secondary Fuel
Tertiary Fuel
The Secondary Quantity Burned field identifies how much of the secondary fuel
was used.
The Tertiary Quantity Burned field identifies how much of the tertiary fuel was
used.
The Quaternary Quantity Burned field identifies how much of the quaternary fuel
was used.
The following fields in Capacity History records have four versions, one for each fuel
level, where <Fuel Level> is Primary, Secondary, Tertiary, Quaternary, depending on the
fuel level for which the field exists:
For example, consider the following image of the Primary Fuel tab of the baseline
Capacity History datasheet.
When you specify a value in the Primary Fuel Code cell, that value will be stored in the
Primary Fuel Code field. When this field is populated with a value, the fuel information
Primary Quantity Burned Unit of Measure will be populated automatically. The EIA
Energy Source Code, AER Fuel Type Code, and Common Fuel Code fields will store the
fuel code for the other fuel schemes for the primary fuel.
The corresponding fuel information fields are also displayed on this tab and contain
information about the primary fuel, which is defined by the value in the Primary Fuel
Code field. Note that these fields are not calculated automatically like most of the other
fields in Capacity History records. You will need to collect this information outside of
Meridium APM and enter the correct values into these fields manually.
IR Inactive Reserve
MB Mothball
RU Retired
If multiple Primary Capacity Incident records are linked to a Capacity History record,
then the sum of the values in the Event Duration field in ALL Primary Capacity Incident
records will be used as the total event duration. This calculated value is then used to
populate the Inactive Hours field.
Consider the following example.
Primary Capacity
Incident - Inactive
Reserve (IR)
Primary Capacity
Incident - Mothball
(MB)
Primary Capacity
Incident - Retired
(RU)
Event Start
01/01/2009 12:00
AM
01/02/2009 12:00
AM
01/03/2009 12:00
AM
Event End
01/02/2009 12:00
AM
01/03/2009 12:00
AM
01/04/2009 12:00
AM
In this example, the event duration for each Primary Capacity Incident record is 24 hours.
In the Capacity History record for January 2009 for the Generation Unit record to which
these three Primary Capacity Incident records are linked, the Inactive Hours field would
contain the sum of the duration of these three incidents, or 72 hours.
U1
D1
Event Start
11/1/2008 12:00 PM
11/2/2008 12:00 PM
Event End
11/4/2008 12:00 AM
11/5/2008 12:00 PM
500
400
Event Duration
60
72
14.4
7200
The date range established by the values in the Event Start Date and Event End Date
fields of the two Primary Capacity Incident records overlap between 11/02/2008 12:00
P.M. and 11/04/2008 12:00 A.M., or 36 hours. So although the derate event lasted 72
hours total, for 36 of those hours, an outage event was also occurring.
In this example, if the entire derate event were included in the Capacity History
calculations, in the Capacity History record for November 2008 that is linked to
Generation Unit 1, the following values would be calculated and stored in the Capacity
History record:
Because an outage event was occurring during 36 hours of the derate event, however,
half of the derate event is NOT counted, and the values in the Capacity History record
become:
Planned and Ext Outage Hrs: Populated using the sum of the values in the Event
Duration field in Primary Capacity Incident records in which the value in the
Capacity Event Type field is either PE or PO.
Ext Sched Outages Hrs: Populated using the sum of the values in the Event
Duration field in Primary Capacity Incident records in which the value in the
Capacity Event Type field is any of the following Capacity Event Types: ME,
DM, PE, SE, DE, or DP.
Eqv Upl Frcd Derate Hrs RS (G) and Eqv Upl Frcd Derate Hrs RS (N): Populated
with calculated values when the Primary Capacity Incident records to which it is
linked have a Capacity Event Type of D1, D2, D3, D4, PD, or RS with values
entered for both the Gross Derate Amount and the Net Derate Amount in the
following cases:
A Derate event started during a Reserved Shutdown event but ended after
the Event End date of the Reserved Shutdown.
A Derate event and a Reserved Shutdown event had the same Event Start
and Event End dates.
Note: If none of the following cases have occurred during the month for which the
Capacity History record stores generation data, the Eqv Upl Frcd Derate Hrs RS (G) and
Eqv Upl Frcd Derate Hrs RS (N) fields will be populated with the value 0 (zero).
This workflow represents the steps that should be followed for a given reporting period,
which is the period of time for which you are reporting data to a given organization. The
reporting period will be determined by your company policies and the requirements of
the organization to which you are reporting. If you need to report data to both
organizations using different reporting periods, simply follow these steps at the end of the
reporting period defined for each organization.
Unit Level Approval: Intended to be used at the unit level for approving all
incidents associated with that unit.
Corporate Approval: Intended to be used at the corporate level for approving all
incidents for ALL units.
The recommended workflow for approving Incident records assumes that you will use
both of these approval levels. It also assumes that because Contributing Capacity Incident
records are linked to Primary Capacity Incident records, you will approve a Primary
Capacity Incident record after you have approved all the Contributing Capacity Incident
records that are linked to it.
When approving Incident records, note that certain actions can only be completed by
members of certain Security Groups. Only members of the MI Generation Management
Administrator or MI Generation Management Analyst Security Group can set a record's
approval level to or lower it from Unit Level Approval, while only members of the MI
Generation Management Administrator Security Group can set a record's approval level
to or lower it from Corporate Approval.
Also consider the following notes for setting or modifying approval levels for Incident
records:
All required fields, as defined in the Configuration Manager, must contain a value
before you can change the approval level.
When an Incident record is set to Corporate Approval, all fields within that record
become disabled. If you decide that you need to modify any of the values in the
Incident record, you will have to change the approval to a lower level.
The Gross Max Capacity (G) AND Gross Dependable Capacity (G) must
contain a value.
-or
The Net Maximum Capacity (N) AND Net Dependable Capacity (N) must
contain a value.
Note: You can also approve an Incident record if all four of these fields contain a value.
When you report incident data to NERC, the Meridium APM system actually gathers
information from Capacity History records to build the report results. So approving
Incident records is just the first step in the process. After you have approved all the
Incident records for a given reporting period, you will want to update all the Capacity
History records that are associated with them and approve those records as well.
2. Set all Contributing Capacity Incident records that are linked to those Primary
Capacity Incident records to Unit Level Approval.
3. Set the Primary Capacity Incident records that you identified in step 1 to Unit
Level Approval.
4. Set all Contributing Capacity Incident records that you identified in step 2 to
Corporate Approval.
5. Set all Primary Capacity Incident records that you identified in step 1 to
Corporate Approval.
2. In the Incident Reporting Status list, select either Unit Level Approval or
Corporate Approval, depending on your responsibility within the company.
3. On the Common Tasks menu, click the Save link.
The record is saved with the selected approval level, along with any other changes that
you made to the Contributing Capacity Incident record.
If the value in the Incident Validation Status field contains the value
INVALID, when you select Unit Level Approval in the Incident Reporting
Status list, an error message appears, indicating that you must resolve the
invalid information before you can approve the record.
When you select either Unit Level Approval or Corporate Approval, the
Cause Code field will become required. Note that the Cause Code list will
not contain any values until the values in the Cause Code System and
Cause Code Component fields have been specified.
Note: In some cases, two Capacity History records may exist for a given reporting month
and year. In this case, when either Capacity History record is updated, the other one will
also be updated.
You can update the calculated fields in Capacity History records by:
Clicking the Perform Incident Rollup link on the Associated Pages menu when
you are viewing a Primary Capacity Incident record in the Record Manager. In
this case, the Meridium APM system will update any Capacity History record that
exists for that reporting month and year.
Selecting the Refresh Incident Rollup check box on the Identification tab of a
Capacity History record.
Running the query History Rollup Query, which the Meridium APM system
supplies for this purpose.
The following instructions provide details on updating Capacity History records using the
query History Rollup Query.
To update a Capacity History record:
1. On the Meridium APM toolbar, click the Catalog button.
2. Navigate to the folder \\Public\Meridium\Modules\Generation
Management\Configuration, and double-click the query History Rollup Query.
The Enter parameter values dialog box appears.
3. In the Plant ID text box, type the Plant ID of the Generation Plant record whose
Capacity History records you want to update. The Generation Plant record must
be linked to a Generation Unit record, and that Generation Unit record must be
linked to Primary Capacity Incident records that are linked to the Capacity
History records that you are going to update.
4. In the Unit ID text box, type the Unit ID of the Generation Unit record whose
Capacity History records you want to update. The Generation Unit record must be
linked to Primary Capacity Incident records that are linked to the Capacity
History records that you are going to update.
5. In the Start Month text box, type the first month in the period of time associated
with the Capacity History records that you want to update. For example, if the
Capacity History records contain 08 in the Reporting Month field, type 08.
6. In the End Month text box, type the last month in the period of time associated
with the Capacity History records that you want to update.
7. In the Start Year text box, type the first year in the period of time associated with
the Capacity History records that you want to update. For example, if the
Capacity History records have 2006 in the Reporting Year field, type 2006.
8. In the End Year text box, type the last year in the period of time associated with
the Capacity History records that you want to update.
9. Click OK.
A message appears, indicating the number of Capacity History records that will be
updated.
Note: If you typed invalid data or left any prompt fields blank, the message will indicate
that 0 (zero) records will be updated.
10. Click the Yes button.
All Capacity History records that are associated with the criteria that you entered in the
prompts are updated.
Unit Level Approval: Intended to be used at the unit level for approving all data
associated with that unit.
Corporate Approval: Intended to be used at the corporate level for approving all
data for all units.
We recommend that you use both approval levels by first setting Capacity History records
to Unit Level Approval and then setting them to Corporate Approval. Additionally, we
recommend that you update Capacity History records before approving them. We also
recommend that you approve any Primary Capacity Incident records that are linked to a
Capacity History record before approving it.
When approving Capacity History records, note that certain actions can only be
completed by members of certain Security Groups. Only members of the MI Generation
Management Administrator or MI Generation Management Analyst Security Group can
set a record's approval level to or lower it from Unit Level Approval, while only members
of the MI Generation Management Administrator Security Group can set a record's
approval level to or lower it from Corporate Approval.
Also consider the following notes for setting or modifying approval levels for Capacity
History records:
All required fields, as defined in the Configuration Manager, must contain a value
before you can change the approval level.
When a Capacity History record is set to Corporate Approval, all fields within that
record become disabled. If you decide that you need to modify any of the values
in the Capacity History record, you will have to change the approval to a lower
level.
Before you can set a Capacity History record to Unit Level Approval or Corporate
Approval, the Gross Actual Generation (G) and Net Actual Generation (N) fields
must contain values.
To set or change the approval level when the value in the Actual Generation field
is greater than 0 (zero), the value in the Service Hours field must also be greater
than 0 (zero).
You cannot approve a Capacity History record that is linked to a Primary Capacity
Incident record with the value Invalid in the Incident Validation Status field.
The Gross Max Capacity (G) AND Gross Dependable Capacity (G) must
contain a value.
-or
The Net Maximum Capacity (N) AND Net Dependable Capacity (N) must
contain a value.
Note: You can also approve a Capacity History record if all four of these fields contain a
value.
Address 1
Address 2
City
Comments
Prime Mover
Quantity on Hand
Report Status
Reporting Month
Reporting Year
Respondent ID
Respondent Name
State
Type of Respondent
Zip Code
Note: Much of the data that is included in generation fuel report records comes from
Capacity History records. For this reason, before you create generation fuel report
records, we recommend that you update and approve all the Capacity History records for
a given reporting period. This will help ensure that the generation fuel report records
contain accurate information.
Generation Fuel Monthly Report Records: For a given plant, these records store
information about the fuels used by units for a particular month. If you report data
to the EIA on a monthly basis, you will create one Generation Fuel Monthly
Report record per month for each fuel type used by the units in a plant.
Generation Fuel Annual Report Records: For a given plant, these records store
information about the fuels used by units for an entire year. If you report data to
the EIA on a yearly basis, you will create one Generation Fuel Annual Report
record per year for each fuel type used by the units in a plant.
Generation Fuel Monthly Report and Generation Fuel Annual Report records share many
of the same characteristics and are used for largely the same purpose. Therefore,
throughout this documentation, we refer to Generation Fuel Annual Report and
Generation Fuel Monthly Report records collectively as generation fuel report records.
Each generation fuel report record is linked to a Generation Plant record and collects the
fuel data for units represented by Generation Unit records that are linked to that
Generation Plant record and meet the following criteria:
Contain a value in one of the EIA Energy Source <1, 2, 3, 4> fields that matches
the value in the Energy Source Code field in the generation fuel report record.
-and
Contain a value in the EIA Prime Mover Type field that matches the value in the
Prime Mover field in the generation fuel report record.
-and
Contain the value True in the Report EIA906 Annually? field (for Generation Fuel
Annual Report records) or Report EIA906 Monthly? field (for Generation Fuel
Monthly Report records).
Generation Unit 1
Generation Unit 2
Generation Unit 3
Fossil-Steam (100)
Fossil-Steam (100)
Fossil-Steam (100)
Combined cycle
Type
Bituminous Coal
(BIT)
Municipal Solid
Waste (MSW)
Bituminous Coal
(BIT)
Municipal Solid
Waste (MSW)
Now, assume that each unit used each type of fuel during January 2009 and that you need
to report fuel consumption data for that month. In this case, you will need to create ONE
Generation Fuel Monthly Report record for each unique prime mover and fuel type
combination across all three Generation Unit records. In total, you would need to create
the following 11 Generation Fuel Monthly report records to store all of the fuel data for
these three units for January 2009:
Generation Plant 1 ~ 2009 ~ 01 ~ Steam Turbine (ST) ~ Coal Based Synfuel (SC)
Generation Plant 1 ~ 2009 ~ 01 ~ Combined cycle single shaft (CS) ~ Waste Heat
(WH)
Generation Fuel Annual Report if you want to create a Generation Fuel Annual
Report record.
-OR
Generation Fuel Monthly Report if you want to create a Generation Fuel Monthly
Report record.
3. Click OK.
A new Generation Fuel Annual Report or Generation Fuel Monthly Report record
appears.
This image displays the baseline Fuel Monthly Report datasheet. The baseline Fuel
Annual Report datasheet is different from this datasheet, but the same required fields that
appear on the Monthly Values tab of the Fuel Monthly Report datasheet also appear on
the Annual Values tab of the Fuel Annual Report datasheet. These instructions provide
details on creating a new generation fuel report record using these baseline datasheets.
4. In the Plant ID list, select the ID of the Generation Plant record to which you want
to link the Generation Fuel Monthly Report record.
Note: When you select a value in the Plant ID list, many other fields will be populated
automatically with the appropriate values from the Generation Plant record that you
select.
5. In the Prime Mover list, select the prime mover of the units whose fuel data you
want to report that reside in the plant identified by the value in the Plant ID list.
6. In the Energy Source Code list, select the EIA energy source code of the fuel that
is used by the units whose data you want to report.
Note: After you select a value in the Energy Source Code list, the disabled fields AER
Fuel Type Code, Quantity Units of Measure, and Heat Content Unit of Measure are
populated automatically.
7. Complete the remaining fields as desired.
8. On the Common Tasks menu, click the Save link.
The generation fuel report record is created, linked to the Generation Plant record
identified by the value that you selected in the Plant ID list, and saved to the database.
NERC Event Reports: Return data about capacity incidents. Meridium APM
provides the following baseline Generation NERC Report records that can be
used to generate NERC event reports:
NERC GADS Event Report 07: Returns event data in the 07 format
required by NERC.
NERC GADS Event Report 97: Returns event data in the 97 format
required by NERC.
NERC Performance Reports: Return data about unit performance. Meridium APM
provides the following baseline Generation NERC Report records that can be
used to generate NERC performance reports:
Each of the records in the preceding list uses a query of the same name stored in the
Catalog folder \\Public\Meridium\Modules\Generation Management\Queries\NERC
Queries.
Amplification Code
Capacity Event Type
Cause Code
Dominant Derate
Verbal Description
Work Ended
Work Started
Note: In NERC event reports, the following values are gathered only from Primary
Capacity Incident records: Event End Date, Event Start Date, Work Ended, and Work
Started. Even if these values also exist in Contributing Capacity Incident records, those
values are not used.
Available Hrs
Inactive Hours
Period Hours
Reporting Month
Reporting Year
Revision
Service Hrs
Unavailable Hrs
Verbal Description
Note: If a value exists in the Report File field of the Generation NERC Report record, the
Save Report As dialog box will NOT appear, and the text file will be saved automatically
to that location.
5. Specify a name for the text file, and save the file to the desired location.
6. Click the Save button.
The NERC Report is saved as a text file, which can be sent directly to NERC.
Takes into account the value in the Report Capacity Data field in Generation Unit
records.
A Generation NERC Report record that identifies the query and allows you to run
the report and format the results according to NERC's specifications.
11. In the Report Capacity Data column, in the Criteria cell, type ONE of the
following values:
'NERC'
'Internal'
Hint: You will need to create a custom query for each distinct results set that you want to
generate. These instructions provide details on creating ONE query. You can repeat these
instructions to create additional queries.
12. On the Query Tasks menu, click the Run Query link.
The results are displayed.
13. On the Common Tasks menu, click the Save As link.
The Save Query As dialog box appears.
14. Type a name for the query. We recommend that you use a descriptive name that
indicates the type of filter you applied. For example, you could type NERC
GADS Event Report 97 NERC ONLY or NERC GADS Event Report 97 NOT
REPORTING, depending on the criteria that you used.
IMPORTANT: You must save the query to the Catalog folder
\\Public\Meridium\Modules\Generation Management\Queries\NERC Queries.
4. In the Report Name cell, type a name for the report. The Report Name field is
required.
5. In the Report Type list, select Event or Performance. The value you choose in this
field will determine the values that are available in the Report Format cell. This
field is required.
If the Report Type list is set to Event, the values available in the Report
Format list will be 97 and 07.
If the Report Type list is set to Performance, the values available in the
Report Format list will be 95 and 05.
Power Price by Zone: Displays the baseline Power Price Curve by Zone graph
where the zone is set to North. This Associated Page appears on the Pricing
submenu.
Note: To see the underlying URL for this Associated Page, you can use the URL Manager
application.
Revision History: Displays the Revision History query in the Query Builder.
Note: To see the underlying URL for this Associated Page, you can use the URL Manager
application.
Revision History: Displays the Revision History query in the Query Builder.
Note: To see the underlying URL for this Associated Page, you can use the URL Manager
application.
Caption Description
Report
Displays the Save Report As dialog box, where you can export the report as a
text file. This Associated Page appears on the Run submenu.
Query
Displays the NERC GADS Performance Report 95 query in the Query Builder.
This Associated Page appears on the Run submenu.
Description
Generation Pools
for this Unit
Displays the Show Generation Pools for this Unit query in the
Query Builder. This associated page appears on the Unit
Information submenu.
Revision History
Revision History: Displays the Revision History query in the Query Builder.
Note: To see the underlying URL for this Associated Page, you can use the URL Manager
application.
Revision History: Displays the Revision History query in the Query Builder.
Note: To see the underlying URL for this Associated Page, you can use the URL Manager
application.
RCA Analysis
Builder
Description
Displays a new Contributing Capacity Incident record, which is linked
to the current Primary Capacity Incident record. The Unit ID field in
the Contributing Capacity Incident record is populated based on the
value in the Unit ID field in the Primary Capacity Incident record.
This Associated Page appears on the Create submenu.
Displays the New Analysis Builder, which you can use to build a new
RCA Analysis based on your incident data.
This Associated Page appears on the RCA submenu.
Updates calculated fields in all Capacity History that exist for the
Perform
reporting month and year that are associated with the current Primary
Incident Rollup
Capacity Incident record.
Folder
Associated Page
Item Names
Revision History query
Configuration
Explorers
Graphs
Queries
Queries\Graph
Queries
Queries\Report
Queries
Reports
Searches
N/A
SSRS
Note: The information in this section of the documentation is not comprehensive. It does
not include all GM families and may not describe every baseline field in detail.
APM Event
APM Event records can be used to track the total cost of an event represented by a
Primary Capacity Incident record. If your system has been configured to use work order
history data, the cost of work history events can be included in the Sum of Work History
Costs and Total Costs fields.
When you create a Primary Capacity Incident record that meets the conditions specified
by the value in the APM Event Creation field in the Generation Unit record to which the
new Primary Capacity Incident record is linked, an APM Event record will be created
automatically and linked to that Primary Capacity Incident record.
APM Event records contain various fields that store information about the events
represented by Primary Capacity Incident records. Each APM Event record is linked to a
single Primary Capacity Incident record and stores information about that incident. Most
of the values in an APM Event record are populated automatically using the values in the
Primary Capacity Incident record that is linked to the APM Event record and records
associated with that Primary Capacity Incident record.
The following table provides a list and description of the fields that are defined for the
APM Event family in the baseline Meridium APM database. The descriptions in the
following table reflect baseline behavior. Fields are listed in alphabetical order in the
following table; they may not appear or may appear in a different order on each
datasheet.
Note: The following list is not comprehensive and does not include all the fields that
exist in the APM Event family in the baseline Meridium APM database.
Field
APM Event Date
Description
A value that indicates when the event began. This field is populated
automatically using the value in the Event Start Date field in the
Primary Capacity Incident record that is linked to the APM Event
record.
APM Description A value that describes the APM event. You can type a description
APM ID
<Event Start Date> is the value in the Event Start Date field
in the Primary Capacity Incident record that is linked to the
APM Event record.
Critical Event Flag A value that indicates if the event was a critical event. If the value in
this field is True, the event was a critical event. If the value in this
field is False, the event was NOT a critical event.
Plant ID
A value that indicates the plant in which the event occurred. This
field is populated automatically with the value in the Plant ID field
in the Generation Plant record that is linked to the Generation Unit
record that is linked to the Primary Capacity Incident record for
which the APM Event record exists.
Plant Name
A value that indicates the plant in which the event occurred. This
field is populated automatically with the value in the Plant name
field in the Generation Plant record that is linked to the Generation
Unit record that is linked to the Primary Capacity Incident record for
which the APM Event record exists.
Primary Capacity A value that indicates the capacity event type for the event. This
Event Description field is populated automatically with the value in the Capacity Event
Type Descr field in the Primary Capacity Incident record that is
linked to the APM Event record.
Primary Capacity A value that indicates the NERC event code for the capacity event
Event Type
type for the event. This field is populated automatically with the
value in the Capacity Event Type field in the Primary Capacity
Incident record that is linked to the APM Event record.
Primary Cause
A value that indicates the cause code for the event. This field is
populated automatically with the value in the Cause Code field in
A value that indicates the cause code description for the event. This
field is populated automatically with the value in the Cause Code
Description field in the Primary Capacity Incident record that is
linked to the APM Event record.
Primary Contact
Sum of Capacity
Loss Costs
A value that represents the cost of the event from lost generation
capacity. This field is populated automatically with the value in the
Capacity Incident Cost field in the Primary Capacity Incident record
that is linked to the APM Event record.
Sum of Work
History Costs
Total Costs
A value that indicates the unit to which the event occurred. This
field is populated automatically with the value in the Unit ID field in
the Generation Unit record that is linked to the Primary Capacity
Incident record for which the APM Event record exists.
Unit Name
A value that indicates the unit to which the event occurred. This
field is populated automatically with the value in the Unit Name
field in the Generation Unit record that is linked to the Primary
Capacity Incident record for which the APM Event record exists.
Capacity History
The following table provides a list and description of the fields that are defined for the
Capacity History family in the baseline Meridium APM database. In the following table,
note that:
Most fields are listed in alphabetical order by field caption. They may not appear
or may appear in a different order on each datasheet. Fuel information fields have
been sorted by ignoring the first word in the field caption (i.e., Primary,
Secondary, Tertiary, or Quaternary). For example, the fields <Fuel Level> Ash
Softening Temp are sorted alphabetically using only Ash Softening Temp.
The list of fields is not comprehensive and does not include all the fields that exist
in the Capacity History family in the baseline Meridium APM database.
Field
Description
Specifies the number of actual times the unit started within a given
month and year. When the value in the Reporting Status field is set
to Unit Level Approval, validation is performed on this field to
ensure that the value is equal to the number of Attempted Unit
Starts minus the number of Startup Failures.
Identifies the AER fuel type code for the primary, secondary,
tertiary, or quaternary fuel used by the unit. This field is populated
automatically with the value in the AER Fuel Type Code <1, 2, 3,
4> field in the Generation Unit record to which the Capacity
History record is linked.
Identifies the ash softening temperature for a given fuel type. This
is an optional numeric field. This value is defined by NERC in the
GADS DRI.
Attempted Unit
Starts
Availability Factor
Specifies the number of attempted starts for the unit within a given
month and year. When the value in the Reporting Status field is set
to Unit Level Approval, validation is performed on this field to
ensure that the value is equal to the number of outage events that
occurred within the month that the Capacity History record
represents.
Indicates the percentage of total time in the unit was available.
This field is disabled and populated automatically using the
following formula:
(Available Hours / Period Hours) x 100
This value is defined by NERC in the GADS DRI.
Indicates the total number of hours in which the unit was available.
This field is disabled and populated automatically as the sum of the
values in the following fields:
Available Hours
Pumping Hrs
Reserve Shutdown Hrs
Service Hrs
For a given fuel type, indicates the heat content in BTUs per unit
of measure stored in the corresponding <Fuel Level> Quantity
Burned Unit of Measure field. This value is defined by NERC in
the GADS DRI.
Identifies the percentage of the total potential gross capacity that
was generated by the unit. This field is disabled and calculated
automatically using the following formula:
Capacity Factor (G) (Gross Actual Generation / (Period Hours x Gross Maximum
Capacity)) x 100
This value is defined by NERC in the GADS DRI.
Identifies the percentage of the total potential net capacity that was
generated by the unit. This field is disabled and calculated
automatically using the following formula:
Capacity Factor (N) (Net Actual Generation / (Period Hours x New Maximum
Capacity)) x 100
This value is defined by NERC in the GADS DRI.
Contains a value that indicates what type of data is stored in the
Capacity History record. This field can contain the following
values:
Capacity History
Statistics Type
Identifies the BTUs generated for plant heating and cooling for a
given fuel type. This is an optional numeric field. This value is
defined by NERC in the GADS DRI.
Gross Actual
Generation (G)
Gross Dependable
Capacity (G)
Gross Max
Capacity (G)
Inactive Hours
Net Actual
Generation (N)
Identifies the gross maximum capacity of the unit during the month
for which the Capacity History record stores generation data. This
field is populated automatically with the value in the Gross
Maximum Capacity field in the Generation Unit record that is
linked to the Capacity History record. This value is defined by
NERC in the GADS DRI and included in NERC performance
reports.
Identifies the number of hours the unit was inactive during the
month for which the Capacity History record stores generation
data. This field that is populated automatically with the value from
the Event Duration field in the Primary Capacity Incident record
that is linked to the Capacity History record. This value is defined
by NERC in the GADS DRI.
Identifies the actual net generation of the unit during the month for
which the Capacity History record stores generation data. This
field is used to calculate the value in the Net Generation of
Electricity field in Generation Fuel Report records that are linked
to the Capacity History record.
This field accepts both positive and negative numbers. In some
cases, if a unit does not produce power during the month, the
equipment in the plant still consumes power, causing a negative
Net Actual Generation value.
This field becomes required when the value in the Reporting Status
field is set to Unit Level Approval.
This value is defined by NERC in the GADS DRI and included in
NERC performance reports.
Net Dependable
Capacity (N)
Net Maximum
Capacity (N)
<Fuel Level>
Percent Ash
Identifies the average ash content for a given fuel type. This is an
optional numeric field. This value is defined by NERC in the
GADS DRI.
<Fuel Level>
Percent Moisture
Identifies the average moisture content for a given fuel type. This
is an optional numeric field. This value is defined by NERC in the
GADS DRI.
<Fuel Level>
Percent Sulfur
Identifies the average sulfur content for a given fuel type. This is
an optional numeric field. This value is defined by NERC in the
GADS DRI.
Plant ID
Identifies the plant in which the unit resides. This field is disabled
and populated automatically with the value in the Plant ID field in
the Generation Plant record that is linked to the Generation Unit
record for which the Capacity History record exists.
Plant Name
Identifies the full name of the plant in which the unit resides. This
field is disabled and populated automatically with the value in the
Plant Name field in the Generation Plant record that is linked to the
Generation Unit record for which the Capacity History record
exists.
Identifies the NERC fuel code for the primary fuel used by the
unit. This field is populated automatically with the value in the
Primary Fuel Code Primary Fuel Code field in the Generation Unit record to which the
Capacity History record is linked. This value is defined by NERC
in the GADS DRI.
Pumping Hrs
<Fuel Level>
Quantity Burned
For a given fuel type, identifies the amount of fuel that was
consumed by the unit during the month for which the Capacity
History record stores generation data. The value in this field is
used to calculate the value in the Energy Source Consumption field
in Generation Fuel Report records that are linked to the Capacity
History record. This is an optional numeric field. This value is
defined by NERC in the GADS DRI.
<Fuel Level>
Quantity Burned
Unit of Measure
Stores the unit of measure associated with a given fuel type. This
field is disabled and populated automatically with the value in the
Fuel Unit of Measure field in the Heating Value Ranges record
with values in the NERC Fuel Description and NERC Fuel Code
fields that match the values in the Primary Fuel Code field. This
value is defined by NERC in the GADS DRI.
Quaternary Fuel
Code
Identifies the NERC fuel code for the quaternary fuel used by the
unit. This field is populated automatically with the value in the
Quaternary Fuel Code field in the Generation Unit record to which
the Capacity History record is linked. This value is defined by
NERC in the GADS DRI.
Determines what happens when the Capacity History record is
saved.
Refresh Incident
Rollup
Reporting Date
Reporting Month
Reporting Status
Reporting Year
Indicates the year that the Capacity History record represents. The
combination of the value in this field and the Reporting Month
field represent a unique year and month combination. This value is
included in NERC performance reports.
Revision
Secondary Fuel
Code
Identifies the NERC fuel code for the secondary fuel used by the
unit. This field is populated automatically with the value in the
Secondary Fuel Code field in the Generation Unit record to which
the Capacity History record is linked. This value is defined by
NERC in the GADS DRI.
Identifies the number of hours that the unit was in service. This
field is disabled and populated automatically using the following
formula:
Available Hours - Synchronous Condensing Hours
Service Hrs
When the value in the Reporting Status field is set to Unit Level
Approval and the value in the Gross Actual Generation or Net
Actual Generation field is greater than 0 (zero), the Service HRs
field cannot be empty or contain the value 0 (zero). If it does, an
error message will be displayed when you attempt to save the
record. This error condition indicates that the Gross Actual
Generation, Net Actual Generation, Available Hours, or
Synchronous Condensing Hours fields contain invalid data.
This value is defined by NERC in the GADS DRI and included in
NERC performance reports.
Identifies the number of hours that the unit was scheduled to be
inactive. This field is populated automatically as the sum of the
values in the following fields:
Synchronous
Condensing Hrs
Identifies the NERC fuel code for the tertiary fuel used by the unit.
This field is populated automatically with the value in the Tertiary
Tertiary Fuel Code Fuel Code field in the Generation Unit record to which the
Capacity History record is linked. This value is defined by NERC
in the GADS DRI.
Typical Unit
Loading
Indicates the time during which the unit was responsible for
generating power. This field is populated automatically with the
value in the Default Unit Loading field in the Generation Unit
record to which the Capacity History record is linked. This value is
defined by NERC in the GADS DRI.
Unit ID
Unit Name
Identifies the full name of the unit. This field is disabled and
populated automatically with the value in the Unit Name field in
the Generation Unit record to which the Capacity History record is
linked.
Unit Type
Unavailable Hrs
Identifies the number of times the unit has been started during the
year up to the end of the month for which the Capacity History
record stores generation data. This field is disabled and populated
automatically as the sum of values in the Actual Unit Starts field in
ALL the Capacity History records that represent months in the
same year before the month that the current Capacity History
record represents AND the value in the Actual Unit Starts field in
the Capacity History record. This value is defined by NERC in the
GADS DRI.
YTD Attempted
Unit Starts
Identifies the number of times that starting the unit has been
attempted during the year up to the end of the month for which the
Capacity History record stores generation data. This field is
disabled and populated automatically as the sum of values in the
Attempted Unit Starts field in ALL the Capacity History records
that represent months in the same year before the month that the
current Capacity History record represents AND the value in the
Attempted Unit Starts field in the Capacity History record. This
value is defined by NERC in the GADS DRI.
YTD Start
Reliability
Zone
Identifies the zone for which you want to record power price data.
Field
Description
DST Adjustment
DST End
DST Start
field.
Enterprise Support An optional character field that is not used by Generation
<1-8> Code
Management.
Enterprise Support An optional character field that is not used by Generation
<1-8> Description Management.
Field
Census Division
Description
Used to populate the EIA Census Division field. This value is
defined by the Energy Information Administration (EIA).
Enterprise Support
Not used.
<1-8> Code
Enterprise Support
Not used.
<1-8> Description
Federal Region
State
Used to locate the EIA Federal Region record whose fields will be
used to populate the EIA Census Division and EIA Federal Region
fields in a Generation Plant record.
Field
Description
Cause Code
Description
Used to populate the Cause Code and Cause Code Description fields. This
value is defined by NERC in the GADS DRI.
Cause Code
Used to populate the Cause Code field. This value is defined by NERC in
the GADS DRI.
Component
Used to populate the Cause Code Component field and to restrict the list
in the Cause Code field to values in GADS Cause Codes records that
contain a value in this field that matches the value in the Cause Code
Component field in the incident record. This value is defined by NERC in
the GADS DRI.
Used to set the value in the OMC Event field automatically. In Incident
record, when you set the value in the Cause Code field, if the value in this
field is:
OMC Code
True, the Meridium APM system will automatically set the value
in the OMC Event field to True.
False, the Meridium APM system will automatically set the value
in the OMC Event field to False.
System
Used to populate the Cause Code System field and to restrict the list in the
Cause Code Component and Cause Code fields to values in GADS Cause
Codes records that contain a value in this field that matches the value in
the Cause Code System field in the incident record. This value is defined
by NERC in the GADS DRI.
Unit Type
Used to restrict the list in the Cause Code System, Cause Code
Component, and Cause Code fields to values in GADS Cause Codes
records that contain a value in this field that matches the value in the
GADS Unit Type field in Generation Unit record with which the incident
Generation Company
The following table provides a list and description of the fields that are defined for the
Generation Company family in the baseline Meridium APM database. The descriptions in
the following table reflect baseline behavior and assume that you have created Generation
Company records using the recommended workflow. Fields are listed in alphabetical
order in the following table; they may not appear or may appear in a different order on
each datasheet. Any field NOT designated as required in the following table is optional.
Note: The following list is not comprehensive and does not include all the fields that
exist in the Generation Company family in the baseline Meridium APM database.
Field
Description
Address 1
Address 2
City
Company Financial
Web Address
Company ID
Company Name
Council
Email Address
Enterprise <1-8> Code Optional character fields that are not used by Generation
Management.
Enterprise <1-8>
Description
Keyword
Phone Fax
Indicates the fax number for the person identified by the value
in the Contact field.
Phone Voice
State
Stock Symbol
Zip Code
The following table provides a list and description of the fields that are defined for the
Generation Fuel Annual Report and Generation Fuel Monthly Report families in the
baseline Meridium APM database. In the following table, note that:
The plant, we mean the plant represented by the Generation Plant record
to which the generation fuel report record is linked.
The units, we mean the units for which the generation fuel report record
stores data. These units are represented by Generation Unit records that
are linked to the Generation Plant record to which the generation fuel
report record is linked.
The fuel, we mean the fuel that is used by the units for which the
generation fuel report record stores data. The fuel for which data is stored
is determined by the values in the Energy Source Code and Prime Mover
fields in the generation fuel report record.
Fields are listed in alphabetical order by field caption; they may not appear or
may appear in a different order on each datasheet.
Any field that is defined for these families but NOT listed in the following table is
NOT used in the baseline GM product.
Field
Address 1
Address 2
Description
Identifies the first line of the address of the plant. This is an optional
character field that is populated automatically with the value in the
Address 1 field in the Generation Plant record to which the generation
fuel report record is linked.
After the fuel report record has been created, this value can be modified
and is not required to match the value in the field from which it was
populated. We recommend, however, that you do not modify the value
so that the values will match. This value is included in EIA reports.
Identifies the second line of the address of the plant. This is an optional
character field that is populated automatically with the value in the
Address 2 field in the Generation Plant record to which the generation
fuel report record is linked.
After the fuel report record has been created, this value can be modified
and is not required to match the value in the field from which it was
populated. We recommend, however, that you do not modify the value
so that the values will match. This value is included in EIA reports.
Identifies the AER fuel type code for the fuel. This field is disabled and
populated automatically with the value in the AER Fuel Description
AER Fuel Type and AER Fuel Code fields in the Heating Value Ranges record in which
Code
the value in the Fuel Type field matches the value in the Energy Source
Code field in the generation fuel report record. This value is defined by
the Energy Information Administration (EIA).
Identifies the city in which the plant resides. This is an optional
character field that is populated automatically with the value in the City
field in the Generation Plant record to which the generation fuel report
record is linked.
City
After the fuel report record has been created, this value can be modified
and is not required to match the value in the field from which it was
populated. We recommend, however, that you do not modify the value
so that the values will match. This value is included in EIA reports.
Indicates whether the plant is a cogeneration plant. If the value in this
field is:
Combined Heat
and Power
Plant
Company ID
Company Name
EIA Plant ID
EIA Plant
Name
EIA Utility
Code
After the fuel report record has been created, this value can be modified
and is not required to match the value in the field from which it was
populated. We recommend, however, that you do not modify the value
so that the values will match.
Identifies the plant ID to be used on EIA forms. This is an optional
numeric field that is populated automatically with the value in the EIA
Plant ID field in the Generation Plant record to which the generation
fuel report record is linked. This value is defined by the Energy
Information Administration (EIA).
Identifies the name of the plant as it is reported to the EIA. This is an
optional character field that is populated automatically with the value in
the EIA Plant Name field in the Generation Plant record to which the
generation fuel report record is linked.
After the fuel report record has been created, this value can be modified
and is not required to match the value in the field from which it was
populated. We recommend, however, that you do not modify the value
so that the values will match.
Identifies the company under which the plant operates. This is an
optional numeric field that is populated automatically with the value in
the EIA Utility Code field in the Generation Plant record to which the
generation fuel report record is linked.
After the fuel report record has been created, this value can be modified
and is not required to match the value in the field from which it was
populated. We recommend, however, that you do not modify the value
so that the values will match.
Identifies the EIA energy source code for the fuel. This is a required
field, and a baseline rule exists to populate this field with values in the
Fuel Type and Fuel Type Description fields in Heating Value Ranges
records using the format Fuel Type Description (Fuel Type).
Energy Source
Code
After the fuel report record has been created, this value can be modified
and is not required to match the value in the field from which it was
populated. We recommend, however, that you do not modify the value
so that the values will match. This value is included in EIA reports.
Energy Source Identifies the total amount of consumption of the fuel by the units. This
Consumption is an optional numeric field that is calculated as the sum of ALL the
values in the <Fuel Level> Quantity Burned fields in ALL the Capacity
History records that are linked to a Generation Unit record for which
the generation fuel report record collects data. This value is defined by
the Energy Information Administration (EIA).
Indicates whether or not the following fields in the generation fuel
report record will be calculated using values in the associated
Generation Unit and Capacity History records:
Energy Source
Consumption When you save a generation fuel report record, if the value in this field
Rollup
is:
False, the fields in the preceding list will be populated with the
value 0 (zero).
Generator
Nameplate
Capacity
Identifies the total generator nameplate capacity of all the units. This is
an optional numeric field that is calculated as the sum of ALL the
values in the EIA Generator Nameplate Capacity field in ALL the
Generation Unit records for which the generation fuel report record
collects data. This value is defined by the Energy Information
Administration (EIA) and is included in EIA reports.
Gross
Generation of
Electricity
Identifies the total gross generation of all the units. This is an optional
numeric field that is calculated as the sum of ALL the values in the
Gross Actual Generation field in ALL the Capacity History records that
are linked to a Generation Unit record for which the generation fuel
report record collects data. This value is defined by the Energy
Information Administration (EIA).
Identifies the average heat content of the fuel consumed by all units.
This field is populated automatically with a value that is calculated
using the following formula:
Average Heat Content /
Quantity Burned
...where:
Heat Content
Per Unit of Fuel
Plant Name
After the fuel report record has been created, this value can be modified
and is not required to match the value in the field from which it was
populated. We recommend, however, that you do not modify the value
so that the values will match.
Identifies the name of the plant. This is an optional character field that
is populated automatically with the value in the Plant Name field in the
Generation Plant record to which the generation fuel report record is
linked.
After the fuel report record has been created, this value can be modified
and is not required to match the value in the field from which it was
populated. We recommend, however, that you do not modify the value
so that the values will match.
Prime Mover
Identifies the prime mover of the units. This is a required field, and a
baseline rule exists to populate this field with a list of System Codes
from the MI_GM_PRIME_MOVER_CODE System Code Table. This
value is defined by the Energy Information Administration (EIA) and is
included in EIA reports.
Quantity on
Hand
Identifies the amount of the fuel that is on hand at the time the
generation fuel report record is approved. This is a numeric field that
becomes required when the value in the Report Status field is changed
to Approved. The unit of measure for this value can be specified in the
Quantity Units of Measure field. This value is included in EIA reports.
Identifies the unit of measure associated with the value in the Quantity
on Hand field. This field is disabled and populated automatically with
Quantity Units
the value in the Fuel Unit of Measure field in the Heating Value Ranges
of Measure
record with a value in the Fuel Type field that matches the value in the
Energy Source Code field.
Identifies the level of approval of the generation fuel report record. If
desired, you can use this field to manage a custom approval process for
generation fuel report records. This field must contain a value, and a
baseline rule exists to populate this field with a list of the following
values:
Report Status
Reporting
Month
Identifies the year for which the generation fuel report record exists.
This field must contain a value and is populated with a list of values
Reporting Year
that represent each year from 1960 to 2019. This field is populated
automatically with the current year.
Identifies the ID assigned to the plant by the EIA. This is an optional
numeric field that is populated automatically with the value in the EIA
Respondent ID field in the Generation Plant record to which the
Respondent ID
generation fuel report record is linked. This value is defined by the
Energy Information Administration (EIA) and is included in EIA
reports.
Identifies the name of the respondent identified by the value in the EIA
Respondent ID field. This is an optional character field that is
populated automatically with the value in the EIA Respondent Name
field in the Generation Plant record to which the generation fuel report
record is linked.
Respondent
Name
After the fuel report record has been created, this value can be modified
and is not required to match the value in the field from which it was
populated. We recommend, however, that you do not modify the value
so that the values will match. This value is included in EIA reports.
Identifies the state in which the plant resides. This is an optional
character field that is populated automatically with the value in the
State field in the Generation Plant record to which the generation fuel
report record is linked.
State
After the fuel report record has been created, this value can be modified
and is not required to match the value in the field from which it was
populated. We recommend, however, that you do not modify the value
so that the values will match.
Survey Contact
1 Email
Survey Contact
1 Fax Number
Survey Contact
1 Name
Survey Contact
1 Phone
Identifies the email address of the person identified by the value in the
Survey Contact 1 Name field. This is an optional character field that is
populated automatically with the value in the EIA Contact 1 Email field
in the Generation Plant record to which the generation fuel report
record is linked.
After the fuel report record has been created, this value can be modified
and is not required to match the value in the field from which it was
populated. We recommend, however, that you do not modify the value
so that the values will match. This value is included in EIA reports.
Identifies the fax number of the person identified by the value in the
Survey Contact 1 Name field. This is an optional character field that is
populated automatically with the value in the EIA Contact 1 Fax
Number field in the Generation Plant record to which the generation
fuel report record is linked.
After the fuel report record has been created, this value can be modified
and is not required to match the value in the field from which it was
populated. We recommend, however, that you do not modify the value
so that the values will match. This value is included in EIA reports.
Identifies the primary person within the company for the EIA to contact
with questions about the information in the report. This is an optional
character field that is populated automatically with the value in the EIA
Contact 1 Name field in the Generation Plant record to which the
generation fuel report record is linked.
After the fuel report record has been created, this value can be modified
and is not required to match the value in the field from which it was
populated. We recommend, however, that you do not modify the value
so that the values will match. This value is included in EIA reports.
Identifies the phone number of the person identified by the value in the
Survey Contact 1 Name field. This is an optional character field that is
populated automatically with the value in the EIA Contact 1 Phone
field in the Generation Plant record to which the generation fuel report
record is linked.
After the fuel report record has been created, this value can be modified
and is not required to match the value in the field from which it was
populated. We recommend, however, that you do not modify the value
so that the values will match. This value is included in EIA reports.
Identifies the title of the person identified by the value in the Survey
Survey Contact Contact 1 Name field. This is an optional character field that is
populated automatically with the value in the EIA Contact 1 Title field
1 Title
in the Generation Plant record to which the generation fuel report
record is linked.
Survey Contact
2 Email
Survey Contact
2 Fax Number
Survey Contact
2 Name
Survey Contact
2 Phone
After the fuel report record has been created, this value can be modified
and is not required to match the value in the field from which it was
populated. We recommend, however, that you do not modify the value
so that the values will match. This value is included in EIA reports.
Identifies the email address of the person identified by the value in the
Survey Contact 2 Name field. This is an optional character field that is
populated automatically with the value in the EIA Contact 2 Email field
in the Generation Plant record to which the generation fuel report
record is linked.
After the fuel report record has been created, this value can be modified
and is not required to match the value in the field from which it was
populated. We recommend, however, that you do not modify the value
so that the values will match. This value is included in EIA reports.
Identifies the fax number of the person identified by the value in the
Survey Contact 2 Name field. This is an optional character field that is
populated automatically with the value in the EIA Contact 2 Fax
Number field in the Generation Plant record to which the generation
fuel report record is linked.
After the fuel report record has been created, this value can be modified
and is not required to match the value in the field from which it was
populated. We recommend, however, that you do not modify the value
so that the values will match. This value is included in EIA reports.
Identifies an alternate person within the company for the EIA to contact
with questions about the information in the report. This is an optional
character field that is populated automatically with the value in the EIA
Contact 2 Name field in the Generation Plant record to which the
generation fuel report record is linked.
After the fuel report record has been created, this value can be modified
and is not required to match the value in the field from which it was
populated. We recommend, however, that you do not modify the value
so that the values will match. This value is included in EIA reports.
Identifies the phone number of the person identified by the value in the
Survey Contact 2 Name field. This is an optional character field that is
populated automatically with the value in the EIA Contact 2 Phone
field in the Generation Plant record to which the generation fuel report
record is linked.
After the fuel report record has been created, this value can be modified
and is not required to match the value in the field from which it was
populated. We recommend, however, that you do not modify the value
so that the values will match. This value is included in EIA reports.
Survey Contact
2 Title
Thermal
Output for
Processes
Type of
Respondent
Identifies the title of the person identified by the value in the Survey
Contact 2 Name field. This is an optional character field that is
populated automatically with the value in the EIA Contact 2 Title field
in the Generation Plant record to which the generation fuel report
record is linked.
After the fuel report record has been created, this value can be modified
and is not required to match the value in the field from which it was
populated. We recommend, however, that you do not modify the value
so that the values will match. This value is included in EIA reports.
Identifies the thermal output of cogeneration plants for processes other
than power generation. This is an optional numeric field.
After the fuel report record has been created, this value can be modified
and is not required to match the value in the field from which it was
populated. We recommend, however, that you do not modify the value
so that the values will match.
Indicates whether the plant is a utility or an independent power
producer. This field is populated automatically with the value in the
EIA Respondent Type field in the Generation Plant record to which the
fuel report record is linked. This field must contain a value, and a
baseline rule exists to populate this field with a list of the following
values:
Regulated Generator
Unregulated Generator
After the fuel report record has been created, this value can be modified
and is not required to match the value in the field from which it was
populated. We recommend, however, that you do not modify the value
so that the values will match. This value is defined by the Energy
Information Administration (EIA) and is included in EIA reports.
Zip Code
Identifies the zip code of the location of the plant. This is an optional
character field that is populated automatically with the value in the Zip
Code field in the Generation Plant record to which the generation fuel
report record is linked. This value is defined by the Energy Information
Administration (EIA) and is included in EIA reports.
Generation Plant
The following table provides a list and description of the fields that are defined for the
Generation Plant family in the baseline Meridium APM database. The descriptions in the
following table reflect baseline behavior and assume that you have created Generation
Plant records using the recommended workflow. Fields are listed in alphabetical order in
the following table; they may not appear or may appear in a different order on each
datasheet. Any field not designated as required in the following table is optional.
Field
Description
Identifies the first line of the address of the plant. We recommend that
you use
Address 1
the address that is on file with the EIA.
Address 2
Identifies the second line of the address of the plant. We recommend that
you use the address that is on file with the EIA.
Area
City
Identifies the city in which the plant resides. We recommend that you
use the city associated with the address that is on file with the EIA.
Company ID
Identifies the company that owns the plant. When a Generation Plant
record is created, this field is populated automatically with the value in
the Company ID field in the Generation Company record to which the
Generation Plant record is linked. After the Generation Plant record
exists, the value in this field can be modified and is not required to
match the value in the Generation Company record.
Company
Name
Identifies the full name of the company that owns the plant. When a
Generation Plant record is created, this field is populated automatically
with the value in the Company Name field in the Generation Company
record to which the Generation Plant record is linked. After the
Generation Plant record exists, the value in this field can be modified
and is not required to match the value in the Generation Company
record.
County
Indicates the county in which the plant resides. We recommend that you
use the county associated with the address that is on file with the EIA.
Date/Time
Alternate
Format
Indicates the date and time format that will be used in records that are
associated with the Generation Plant record.
DST Region
Indicates the DST region to be used when using Daylight Saving Time
in Incident records. A baseline rule exists to populate this field with a list
of each unique value that exists in the DST Region Code field in all
Daylight Saving Time Reference records.
EIA Census
Division
Identifies the name of the EIA census division of the plant. This field is
disabled and populated automatically using the EIA Federal Region
reference table. This value is defined by the Energy Information
Administration (EIA).
EIA Contact 1 Identifies the email address of the person identified by the value in the
Email
EIA Contact 1 Name field.
EIA Contact 1 Identifies the fax number of the person identified by the value in the EIA
Fax Number Contact 1 Name field.
EIA Contact 1 Identifies the primary person within the company for the EIA to contact
Name
with questions.
EIA Contact 1 Identifies the telephone number of the person identified by the value in
Phone
the EIA Contact 1 Name field.
EIA Contact 1 A value that identifies the title of the person identified by the value in
Title
the EIA Contact 1 Name field.
EIA Contact 2 Identifies the email address of the person identified by the value in the
Email
EIA Contact 2 Name field.
EIA Contact 2 Identifies the fax number of the person identified by the value in the EIA
Fax Number Contact2 Name field.
EIA Contact 2 Identifies an alternate person within the company for the EIA to contact
Name
with questions.
EIA Contact 2 Identifies the telephone number of the person identified by the value in
Phone
the EIA Contact 2 Name field.
EIA Contact 2 Identifies the title of the person identified by the value in the EIA
Title
Contact 2 Name field.
EIA Federal
Region
Identifies the EIA federal census division code of the plant. This field is
disabled and populated automatically using values in EIA Federal
Region records. This value is defined by the Energy Information
Administration (EIA).
EIA Operator Indicates the name of the person that operates the plant. This value is
ID
defined by the Energy Information Administration (EIA).
EIA Plant
Code
Identifies the plant code to be used on EIA forms. This value is defined
by the Energy Information Administration (EIA).
EIA Plant ID
EIA Plant
Name
Identifies the name of the plant as it is reported to the EIA. This value is
defined by the Energy Information Administration (EIA).
EIA
Identifies the ID assigned to the plant by the EIA. This value is defined
Respondent ID by the Energy Information Administration (EIA).
EIA
Respondent
Name
EIA
Respondent
Type
Identifies the name of the respondent identified by the value in the EIA
Respondent ID field. This value is defined by the Energy Information
Administration (EIA).
Indicates whether the plant is a utility or an independent power
producer. This field must contain a value, and a baseline rule exists to
populate this field with a list of the following options:
Regulated Generator
Unregulated Generator
Identifies the name of the EIA sector of the plant. This value is defined
by the Energy Information Administration (EIA).
EIA Sector
Number
Identifies the number of the EIA sector of the plant. This value is
defined by the Energy Information Administration (EIA).
EIA Utility
Code
Identifies the company under which the plant operates. This value is
defined by the Energy Information Administration (EIA).
Enterprise <1Optional character fields that are not used by Generation Management.
8> Code
Enterprise <1Optional character fields that are not used by Generation Management.
8> Description
GADS Region Indicates the GADS region code of the plant. A baseline rule exists to
populate this field with a list of System Codes in the
GADS
Subregion
NAICS Code
Identifies the plant's NAICS code. This value is defined by the Energy
Information Administration (EIA).
Organization
Plant ID
Identifies the plant and is used to populate the Record ID. This is a
character field that is required for all Generation Plant records. This
value is defined by the Energy Information Administration (EIA).
Plant Name
Identifies the full name of the plant and is used to populate the Record
ID. This is a character field that is required for all Generation Plant
records. This value is defined by the Energy Information Administration
(EIA).
State
Use Daylight
Saving Time
Zip Code
Indicates the state in which the plant resides. We recommend that you
use the state associated with the address that is on file with the EIA. A
baseline rule exists to populate this field with a list of System Codes in
the MI_GM_STATE System Code Table.
Indicates whether Daylight Saving Time should be used in records that
are associated with the Generation Plant record. If the value in this field
is:
Identifies the zip code of the location of the plant. We recommend that
you use the zip code associated with the address that is on file with the
EIA.
Generation Pool
The following table provides a list and description of the fields that are defined for the
Generation Pool family in the baseline Meridium APM database. The descriptions in the
following table reflect baseline behavior. Fields are listed in alphabetical order in the
following table; they may not appear or may appear in a different order on each
datasheet.
Field
Description
Business Category
Enterprise Support
<1-8> Code
Enterprise Support
<1-8> Description
Generation Pool
Description
Generation Pool Name A value that identifies the generation pool. This field contains a
list of values in the Generation Pool Name field in all existing
Generation Pool records and is a character field.
Gross Maximum
Capacity
Net Maximum
Capacity
Unit Name
Weighting Factor
Generation Unit
The following table provides a list and description of the fields that are defined for the
Generation Unit family in the baseline Meridium APM database. The descriptions in the
following table reflect baseline behavior and assume that you have created Generation
Unit records using the recommended workflow. Fields are listed in alphabetical order in
the following table; they may not appear or may appear in a different order on each
datasheet.
Note: The following list is not comprehensive and does not include all the fields that exist
in the Generation Unit family in the baseline Meridium APM database.
Field
Description
Identifies the AER fuel type code for the primary, secondary,
AER Fuel Type Code tertiary, or quaternary fuel used by the unit. These are optional
<1, 2, 3, 4>
character fields, and baseline rules exists to populate these fields
with values in Heating Value Ranges records.
Block Number
Company ID
Company Name
Identifies the full name of the company that owns the unit. When
a Generation Unit record is first created, this field is populated
automatically with the value in the Company Name field in the
Generation Plant record to which the Generation Unit record is
linked. After the Generation Unit record exists, the value in this
field can be modified and is not required to match the value in
the Generation Plant record. This is an optional character field.
Indicates whether a Capacity History record will be created to
exclude Primary Capacity Incident records and Contributing
Capacity Incident records in which the value in the OMC Event
field is True. If the value in this field is:
Create Outside
Management Control
Statistics?
Identifies the EIA energy source code for the primary, secondary,
tertiary, or quaternary fuel used by the unit. These fields are
optional but are required for each fuel for which a NERC fuel
code is defined in order to generate useful EIA fuel reports.
Baseline rules exist to populate these fields with values from
Heating Value Ranges records.
EIA Generator ID
EIA Generator
Nameplate Capacity
Identifies the EIA Utility Code of the plant in which the unit
resides. This is an optional numeric field. We recommend that
you populate this field with the value in the EIA Utility Code
field in the Generation Plant record to which the Generation Unit
record is linked. This value is defined by the Energy Information
Administration (EIA).
Enterprise Support
<1-8> Code
Enterprise Support
<1-8> Description
Identifies the manufacturer's official net rating for the unit. This
is an optional numeric field. This value is defined by NERC in
the GADS DRI.
GADS Region
Indicates the GADS region code of the plant in which the unit
resides. This is a required field, and a baseline rule exists to
populate this field with a list of System Codes in the
MI_GM_POWER_REGION System Code Table. This value is
defined by NERC in the GADS DRI.
GADS Subregion
following values:
Price Curve
Reference Value
No Cost Calculation
Generation Cost
Reference Value
Gross Dependable
Capacity
Gross Maximum
Capacity
Net Dependable
Capacity
Net Maximum
Capacity
Percent Generation
Percent Operated
Percent Owned
Plant ID
Unit record exists, the value in this field can be modified and is
not required to match the value in the Generation Plant record.
This is an optional character field.
Plant Name
Identifies the full name of the plant in which the unit resides.
When a Generation Unit record is created, this field is populated
automatically with the value in the Plant Name field in the
Generation Plant record to which the Generation Unit record is
linked. After the Generation Unit record exists, the value in this
field can be modified and is not required to match the value in
the Generation Plant record. This is an optional character field.
Identifies the NERC fuel code for the primary fuel used by the
unit. This is a required field, and a baseline rule exists to
populate this field with values in Heating Value Ranges records.
Identifies the NERC fuel code for the quaternary fuel used by the
Quaternary Fuel Code unit. This is an optional field, and a baseline rule exists to
populate this field with values in Heating Value Ranges records.
Specifies how incident data should be reported for Primary
Capacity Incident records that are linked to the Generation Unit
record. This is a required field, and a baseline rule exists to
Report Capacity Data
populate this field with a list of the following values: NERC,
Internal, NERC and Internal, and Do Not Report. This field is set
to NERC by default.
Report EIA906
Annually?
Report EIA906
Monthly?
Secondary Fuel Code Identifies the NERC fuel code for the secondary fuel used by the
unit. This is an optional character field, and a baseline rule exists
to populate this field with values in Heating Value Ranges
records.
Identifies the demonstrated net capacity under summer
Summer Net Capacity conditions. This is an optional numeric field. This value is
defined by the Energy Information Administration (EIA).
Identifies the NERC fuel code for the tertiary fuel used by the
unit. This is an optional character field, and a baseline rule exists
to populate this field with values in Heating Value Ranges
records.
Unit Hyperlink
Address
Unit ID
Identifies the unit and is used to populate the Record ID. This is
a required character field. The value in this field should not
exceed 50 characters in length. While you can save a Generation
Unit record that contains more than 50 characters in this field,
when you attempt to create a Primary Capacity Incident record
for that unit, an error message will be displayed.
Unit Name
Identifies the full name of the unit and is used to populate the
Record ID. This is a required character field.
Unit Operating
Characteristics
Unit State
Stores any information about the unit that is not captured in other
fields. This is an optional character field.
Indicates whether the unit represented by the Generation Unit
record is active. This is a required field, and a baseline rule exists
to populate this field with a list of the following values:
Active
Inactive
Note that in new Generation Unit records, the value in this field
is Active by default.
Can be used to link to a website for the unit.
Unit Web Site Link
Verbal Description
Zone
Identifies the zone in which the unit resides for the purpose of
associating Power Price Curve records with the Generation Unit
record. If the value in the Generation Cost Model field is Price
Curve, this field becomes required and the value will be used to
associate Power Price Curve records with the same Zone with
incidents linked to the Generation Unit record. A baseline rule
exists to populate this field with a list of System Codes in the
MI_GM_POWER_PRICE_ZONE System Code Table.
Field
Description
Identifies the fuel using the EIA AER fuel code for the fuel. This
value is defined by the Energy Information Administration (EIA).
AER Fuel
Description
Describes the fuel as defined in the EIA AER. This value is defined
by the Energy Information Administration (EIA).
Common Fuel
Code
Common Fuel
Description
Fuel Type
Description
Fuel Type
Fuel Unit of
Measure
Heat Content
High
Identifies the highest potential heat content of the fuel. This value is
defined by the Energy Information Administration (EIA).
Heat Content Low Identifies the lowest potential heat content of the fuel. This value is
defined by the Energy Information Administration (EIA).
Heat Content Unit Identifies the unit of measure used in measuring heat content
of Measure
associated with the fuel. This value is defined by the Energy
Information Administration (EIA).
NERC Fuel Code Identifies the NERC fuel code for the fuel. This value is defined by
NERC in the GADS DRI.
NERC Fuel
Description
Incident
The following table provides a list and description of the fields that are defined for the
Primary Capacity Incident and Contributing Capacity Incident families in the baseline
Meridium APM database. The descriptions in the following table reflect baseline
behavior and assume that you have created Primary Capacity Incident and Contributing
Capacity Incident records using the recommended workflow. Fields are listed in
alphabetical order in the following table; they may not appear or may appear in a
different order on each datasheet.
Note: Any field that is defined for these families but not listed in the following table is
not used in the baseline GM product.
Field
Amplification
Code
Description
Identifies the failure mode of the event. This field becomes enabled
when the Cause Code field is populated with a value. A baseline rule
exists to populate this field with a list of System Codes in the
MI_GM_AMPLIFICATION_CODE System Code Table. This value is
defined by NERC in the GADS DRI and included in NERC event
reports.
Identifies the block number in which the event occurred. This field is
disabled and is populated automatically with the value in the Block
Block Number
Number field in the Generation Unit record to which the Primary
Capacity Incident record is linked.
Identifies the type of event.
Capacity Event
Type
Identifies the potential cost of the event. This is an optional field that is
disabled and populated automatically with the calculated incident cost, if
a cost has been calculated. This field exists in the Primary Capacity
Incident family but not the Contributing Capacity Incident family.
Cause Code
Identifies the cause code of the cause for the incident. This is an optional
field, and a baseline rule exists to populate this field with a list of values
in fields in GADS Cause Codes records using the format Cause Code
(Cause Code Description). This value is defined by NERC in the GADS
DRI.
Cause Code
Component
Identifies the cause code component for the cause of the incident. This is
an optional field, and a baseline rule exists to populate this field with a
list of values in the Component field in GADS Cause Codes records.
This value is defined by NERC in the GADS DRI.
Cause Code
Description
Describes the cause code associated with the incident. This field is
disabled and populated automatically with the value in the Cause Code
Description field in the GADS Cause Code record with a value in the
Cause Code field that matches the value in the Cause Code field in the
Incident record. This value is defined by NERC in the GADS DRI.
Cause Code
System
Identifies the system for the cause code associated with the incident.
This is an optional field, and a baseline rule exists to populate this field
with a list of values in the System field in GADS Cause Code records.
This value is defined by NERC in the GADS DRI.
Dominant
Derate
This value is defined by NERC in the GADS DRI. This field exists in
the Primary Capacity Incident family but not the Contributing Capacity
Incident family.
Indicates whether the value in the Event End Date field is an estimate. If
the value in this field is:
End Date is
Estimated?
Event
Contribution
Code
False, the value in the Event End Date field represents the actual
time that the event ended.
Indicates how the incident contributed to the event. This field will
always contain a value. This value is defined by NERC in the GADS
DRI and included in NERC event reports.
Indicates how long the event lasted. This field is disabled and calculated
automatically using the following formula:
Event Start Date + Event End Date
Event Duration
Note that the Event Duration takes into account any existing Daylight
Saving Time Reference records for the time period between the Event
Start Date and Event End Date. This value is defined by NERC in the
GADS DRI.
Indicates the date and time that the incident ended.
Note that you cannot specify a value in the Event End Date field with a
year that is different from the year in the value in the Event Start field.
This value is defined by NERC in the GADS DRI and included in
NERC event reports.
Indicates the date and time that the incident ended. This is an optional
field that will always contain a value that uses the date and time format
specified for the Generation Plant record that is associated with the
Primary Capacity Incident record.
Event End Date
(Alternate
Format)
When you populate this field with a value, the Event End Date
field will be populated automatically with that value.
If this field does not contain a value, it will be populated with the
value in the Event End Date field when the Incident record is
saved.
This field exists in the Primary Capacity Incident family but not the
Contributing Capacity Incident family.
In Primary Capacity Incident records, this value identifies the
incident with a value that is unique to all Primary Capacity
Incident records that are linked to a given Generation Unit
record. This field is disabled and populated automatically.
Event ID
Indicates the order in which the incident occurred with respect to other
incidents that exist for the same unit.
Event Number
Event Start
Date
When you populate this field with a value, the Event Start Date
field will be populated automatically with that value.
If this field does not contain a value, it will be populated with the
value in the Event Start Date field when the Incident record is
saved.
This field exists in the Primary Capacity Incident family but not the
Contributing Capacity Incident family.
Event Type
Failure
Mechanism
GADS Unit
Code
Identifies the GADS Unit Code of the unit at which the incident
occurred. This field is populated automatically using values from
Capacity History, Generation Forecast, or Generation Unit records. This
value is defined by NERC in the GADS DRI and included in NERC
event reports.
GADS Unit
Type
Identifies the GADS Unit Type of the unit at which the incident
occurred. This field is populated automatically using values from
Capacity History, Generation Forecast, or Generation Unit records. This
value is defined by NERC in the GADS DRI.
GADS Utility
Code
Identifies the GADS Utility Code of the utility under which the unit at
which the incident occurred operates. This field is populated
automatically using values from Capacity History, Generation Forecast,
or Generation Unit records. This value is defined by NERC in the
GADS DRI and included in NERC event reports.
Identifies the method that will be used to calculate the cost of the
incident. This is an optional character field that is populated
automatically with the value in the Generation Cost Model field in the
Generation Unit record that contains a value in the Unit ID field that
Generation Cost matches the value in the Unit ID field in the Incident record. After the
Model
Incident record has been created, this field can be modified, and the
value is not required to match the value in the Generation Cost Model
field in the Generation Unit record. We recommend that you do not
modify the value in this field. If you do so, the incident cost will not be
calculated.
Identifies the reference value that will be used to calculate the cost of
the incident if the value in the Generation Cost Model field is Reference
Value. This field is populated automatically with the value in the
Generation Cost Reference Value field in the Generation Unit record
Generation Cost that contains a value in the Unit ID field that matches the value in the
Ref Value
Unit ID field in the Incident record. After the Incident record has been
created, this field can be modified, and the value is not required to
match the value in the Generation Cost Model field in the Generation
Unit record. If you change the value in this field, the incident cost will
be calculated using the new value.
Identifies the gross available generation capacity of the unit during the
event.
Gross Available
Capacity
Gross
Dependable
Capacity
Incident family.
Indicates the gross amount of generation capacity that was lost during
the event.
Gross Derate
Amount
Identifies the gross maximum generation capacity of the unit. This field
is populated automatically using values from Capacity History,
Generation Forecast, or Generation Unit records. This value is defined
by NERC in the GADS DRI.
The date and time that the incident was reported. When the Incident
Reporting Status field is set to Corporate Approval, this field becomes
Incident
disabled and populated automatically with the current date and time
Reported Date when the Incident Reporting Status field is set to the value Corporate
Approval. This field exists in the Primary Capacity Incident family but
not the Contributing Capacity Incident family.
A value that represents the level of approval for the Incident record. This
field is set to the value Created by default, and a baseline rule exists to
populate this field with a list of the following values:
Incident
Reporting
Status
Created: The Incident record has not begun the approval process.
Unit Level Approval: The incident has unit-level approval.
Incident
Validation
Status
This field exists in the Primary Capacity Incident family but not the
Contributing Capacity Incident family.
Man-hours
Worked
Identifies the number of man hours that were worked correcting the
cause of the event or repairing the unit. This is an optional numeric
field. This value is defined by NERC in the GADS DRI.
Identifies the family to which the Incident record belongs.
Meridium Event
Family
Identifies the net available capacity of the unit during the event.
Net Available
Capacity
Indicates the net amount of generation capacity that was lost during the
event.
Net Derate
Amount
Plant ID
Identifies the plant in which the unit at which the incident occurred
resides. This field is populated automatically with the value in the Plant
ID field in the Generation Plant record to which the Generation Unit
record for which the Incident record exists is linked.
Plant Name
Primary
Incident ID
Problem Alert
Identifies the plant in which the unit at which the incident occurred
resides. This field is populated automatically with the value in the Plant
Name field in the Generation Plant record to which the Generation Unit
record for which the Incident record exists is linked.
Identifies the Primary Capacity Incident for which the Contributing
Capacity Incident record exists. This field is disabled and populated
automatically with the value in the Event ID field in the Primary
Capacity Incident record to which the Contributing Capacity Incident
record is linked. This field exists in the Contributing Capacity Incident
family but not the Primary Capacity Incident family.
Indicates whether the problem that caused the event is the result of a
design flaw or standard operating practices. If the value in this field is:
True, the Meridium APM system will update the value in the
Capacity Incident Cost field and then save the new value, along
with any other changes that you made the Primary Capacity
Incident record.
False, the Meridium APM system will save any changes that you
made to the Primary Capacity Incident record but will NOT
update the value in the Capacity Incident Cost field.
Refresh
Incident Cost
Reporting
Month
Identifies the month for which the data in the Primary Capacity Incident
record should be reported. This field is populated automatically with the
month indicated by the value in the Event Start Date field. This field
exists in the Primary Capacity Incident family but not the Contributing
Capacity Incident family.
Identifies the year for which the data in the Primary Capacity Incident
record should be reported. This field is populated automatically with the
year indicated by the value in the Event Start Date field. This value is
Reporting Year
defined by NERC in the GADS DRI. This field exists in the Primary
Capacity Incident family but not the Contributing Capacity Incident
family.
Revision
Start Date is
Estimated?
This field exists in the Primary Capacity Incident family but not the
Contributing Capacity Incident family.
Identifies the total number of engine starts the unit had experienced as of
Total Eng Starts the time the event occurred. This value is defined by NERC in the
at Evnt Time
GADS DRI. This field exists in the Primary Capacity Incident family
but not the Contributing Capacity Incident family.
Identifies the total loss of capacity in terms of the number of hours that
were lost if the unit operated at the net dependable capacity as a result of
the event. This field is disabled and populated automatically using the
following formula:
Total Eqv
Derate Hrs wo
((Net Dependable Capacity - Net Available Capacity) / Net
Shadow
Maximum Capacity) x Event Duration
This value is defined by NERC in the GADS DRI.
Identifies the total MWH lost as a result of the event. This field is
disabled and populated automatically using the following formula:
Total Eqv
Derate MWh
wo Shadow
Identifies the total cumulative number of hours the unit spent generating
Total Fired Hrs
power as of the time the event occurred. This value is defined by NERC
at Evnt Time
in the GADS DRI.
Indicates how the unit was shut down during the event. This is an
optional field that contains no value by default, and a baseline rule exists
to populate this field with a list of the following values:
Trip
Mechanism
Note that after you select a value in this field and save the Incident
record, you will not be able to clear the field.
This value is defined by NERC in the GADS DRI. This field exists in
the Primary Capacity Incident family but not the Contributing Capacity
Incident family.
Identifies the Unit ID of the Generation Unit record with which the
Incident record is associated.
Unit ID
Unit Name
Validate
Incident
Identifies the name of the unit to which the incident occurred. This field
is populated automatically using values from Capacity History,
Generation Forecast, or Generation Unit records.
Indicates whether the Meridium APM system will validate the record
against all other existing Primary Capacity Incident records. When you
save the Primary Capacity Incident record, if the value in this field is:
True, the Meridium APM system will check all other Primary
Capacity Incident records to validate any sequential incident
pairs of which the Primary Capacity Incident record is a part,
update the value in the Incident Validation Status field if
necessary, and then save the Primary Capacity Incident record to
the database.
False, the Meridium APM system will save any changes that you
made to the record, but will not validate the Primary Capacity
Incident record against any other Primary Capacity Incident
records.
This field exists in the Primary Capacity Incident family but not the
Contributing Capacity Incident family.
Verbal
Description
Work Duration
Work Ended
Indicates the date and time when work on the unit ended as a result of
the incident. This is an optional date field. You can populate either this
field or the Work Ended (Alternate Format) field, and the empty field
will be populated automatically with the same value. This value is
defined by NERC in the GADS DRI and included in NERC event
reports.
Work Ended
(Alternate
Format)
Indicates the date and time when work on the unit ended as a result of
the incident. This is an optional field that must contain a value that uses
the date and time format specified for the Generation Plant record that is
associated with the Incident record. You can populate either this field or
the Work Ended field, and the empty field will be populated
automatically with the same value.
Work Started
Indicates the date and time when work on the unit started as a result of
the incident. This is an optional date field. You can populate either this
field or the Work Started (Alternate Format) field, and the empty field
will be populated automatically with the same value. This value is
defined by NERC in the GADS DRI and included in NERC event
reports.
Work Started
(Alternate
Format)
Indicates the date and time when work on the unit started as a result of
the incident. This is an optional field. When it contains a value, the
value must use the date and time format specified for the Generation
Plant record that is associated with the Incident record. You can populate
either this field or the Work Started field, and the empty field will be
populated automatically with the same value.
Plant Reference
The following table provides a list and description of the fields that are defined for the
Plant Reference family in the baseline Meridium APM database. The descriptions in the
following table reflect how the fields will be used when Plant Reference records are used
to create Generation Plant records using the Create Plant query. Fields are listed in
alphabetical order in the following table; they may not appear or may appear in a
different order on each datasheet. Any field that is NOT listed in this table is NOT used in
the baseline GM product.
Field
Description
Address 1
Address 2
Area
City
County
EIA Plant Code Used to populate the EIA Plant Code and EIA Plant ID fields.
EIA Utility Code Used to populate the EIA Utility Code field.
Plant ID
Plant Name
State
Utility ID
Utility Name
Zip Code
Field
Description
Enterprise
Support <1-8>
Code
Not used.
Enterprise
Support <1-8>
Description
Not used.
Power Price Date Indicates the time, day, month, and year for which the Power Price
Curve record represents the price. This is a required date field.
Power Price
Month
Indicates the month for which the Power Price Curve record
represents the price. This field is disabled and populated
automatically with the month in the Power Price Date field.
Power Price Year Indicates the year for which the Power Price Curve record represents
the price. This field is disabled and populated automatically with the
year in the Power Price Date field.
Price
Zone
Identifies the zone for which the Power Price Curve Record
represents the price of power. When the price of power is calculated
for a Primary Capacity Incident record, the Meridium APM system
uses Power Price Curve records with a value in the Zone field that
matches the value in the Zone field in the Generation Unit record to
which the Primary Capacity Incident record is linked. This is a
required field, and a baseline rule exists to populate this field with a
list of System Codes in the MI_GM_POWER_PRICE_ZONE
System Code Table.
Unit Reference
The following table provides a list and description of the fields that are defined for the
Unit Reference family in the baseline Meridium APM database. The descriptions in the
following table reflect how the fields will be used when Unit Reference records are used
to create Generation Unit records via the Create Unit query. Fields are listed in
alphabetical order in the following table; they may not appear or may appear in a
different order on each datasheet. Any field that is NOT listed in this table is NOT used in
the baseline GM product.
Field
GADS Region
Code
Description
Used to populate the GADS Region field. The Create Unit query
contains a prompt on this field so that when you run the query, you can
select a region and limit the results based upon that selection.
GADS Unit
Code
GADS Unit
Name
GADS Utility
Code
MW Rating
State
Used as a prompt in the Create Unit query. When you run the query,
you can select a state and limit the results based upon that selection.
Unit Type
Utilities Reference
The following table provides a list and description of the fields that are defined for the
Utilities Reference family in the baseline Meridium APM database. The descriptions in
the following table reflect how the fields will be used when Utilities Reference records
are used to create Generation Company records via the Create Company query. Fields are
listed in alphabetical order in the following table; they may not appear or may appear in a
different order on each datasheet. Any field that is NOT listed in this table is NOT used in
the baseline GM product.
Field
Description
Address 1
Address 2
City
Council
Keyword
Phone Fax
Phone Voice
State
Zip Code
Table ID
MI_GM_AER_FUEL_CODE
Generation
Management,
MI_GM_AMPLIFICATION_CODE
Amplification
Code
MI_GM_ENERGY_SOURCE
MI_GM_EVENT_TYPE_CODE
MI_GM_EVENT_TYPE_DESC
Generation
Management, GM
Event Type
Description
MI_GM_FAILURE_MECHANISM
MI_GM_FUEL_CODE
Generation
Management, GM
Fuel Code
Quaternary Fuel
Code
MI_GM_POWER_PRICE_ZONE
MI_GM_MFG
Generation
Management,
Manufacturers
Generation
Management,
Manufacturer
Reference
MI_GM_MFG_REFERENCE
Generation
Management,
MI_GM_NERC_REPORT_FORMAT
NERC Report
Formats
Generation
Management,
NERC Report
Types
MI_GM_NERC_REPORT_TYPE
MI_GM_POWER_REGION
Generation
Populates the list of values in
Management, GM
the GADS Region field in
Power Region or
Generation Plant records.
Council
MI_GM_POWER_SUBREGION
Generation
Populates the list of values in
Management, GM the GADS Subregion field in
Power Subregion Generation Plant records.
MI_GM_PRIME_MOVER_CODE
Generation
Management,
Prime Mover
Codes
MI_GM_STATE
Generation
Management,
American and
Canadian States
MI_GM_UNIT_STATE
MI_GM_UNIT_LOADING
MI_GM_UNIT_TYPE
Generation Company
Generation Plant
Utilities Reference
Plant Reference
Unit Reference
Generation State
Generation
Management,
Typical Unit
Loading
Generation
Populates the list of values in
Management, GM the GADS Unit Type field in
Unit Type
Generation Unit and GADS
Description
Feature
URL Path
Description
NERC
Reports
Record
Linking
GM/Utilities
Parameter
Name
Description
Accepted Value(s)
Notes
Key
Specifies which
is required.
meridium://GM/NERC?Key=64251696617
Prompts you to save the results of the report to the desired location and then runs the
NERC report for the Generation NERC Report record with the Entity Key 64251696617.
Parameter
Name
PredKey
Prompt
Description
RelKey
Routine
SucKey
Specifies the
successor record in
the link that you
want to create.
meridium://GM/Utilities?
Routine=link&PredKey=2004649&SuccKey=2003222&RelKey=1001&Prom
pt=True
Links the record with the Entity Key 2004649 to the record with the Entity Key 2003222
using the relationship with the relationship Family Key 1001 and afterwards displays a
confirmation message indicating that the records have been linked.
A series of databases that is used to collect and record data that is reported to the North
American Electric Reliability Corporation (NERC) and the Energy Information
Administration (EIA). Generation Management uses GADS data-reporting requirements.
sources for KPIs, and define alerts for KPIs. A KPI can also be displayed on a
Home Page using a dial or a trend chart representation. By monitoring a list of
KPIs, your organization can spot performance problems and set steps for
improvement.
Scorecards: Reports that reflect the status of the KPIs. Via the Scorecards, users
can organize the KPIs that help the organization achieve various objectives. The
tabular view summarizes the status of multiple KPIs, helping you see the overall
trends in succinct format. Users can also drill down into a single KPI to view
more details. D
Note: The Meridium APM testing environment uses SQL Server Analysis Services 2008
R2 SP2 and SQL Server Analysis Services 2012.
Microsoft SQL Server Analysis Services provides the ability to analyze large amounts of
data quickly and easily. Analysis Services provides a means for accessing warehouses of
data by letting you create dimensional cubes from information in the database and
dimension tables. Numeric measures can be summed into pre-aggregated values while
cubes are being created. Cubes can contain data that is summarized, copied, or read
directly from the data warehouse. Cubes, dimensions, and partitions can be processed
(i.e., updated) to incorporate new or changed data from the data warehouse. Time,
location, equipment type, or sizes are common dimensions against which measures are
calculated and displayed in Meridium APM. Note that the data warehouse can be created
as a separate database, combining information from Meridium APM and other data
sources. On the other hand, dimensional cubes can be created by accessing the Meridium
APM database directly.
Together, Microsoft SQL Server Analysis Services and the Meridium APM Metrics and
Scorecards module functionality provide Meridium APM users with the ability to analyze
data in the Meridium APM database using the features of Analysis Services through the
Meridium APM Framework interface. To use the Meridium APM Metrics and Scorecards
functionality, you must incorporate SQL Server Analysis Services into your Meridium
APM system.
After you have installed and configured the basic system architecture, you will need to
perform some configuration tasks specifically for the Metrics and Scorecard module. If
you choose to implement the Metrics and Scorecards module within your system, we
recommend using a configuration in which the Analysis Server exists on a machine that is
separate from the Meridium APM Application Server. This deployment scenario most
accurately reflects the Meridium APM testing environment. The following illustration
shows how the SQL Server Analysis Services Server connects to the basic Meridium
APM System architecture.
Note: While this image depicts only a single, dedicated Meridium APM Application
Server, keep in mind that your implementation may contain one or more of these
machines. The purpose of this image is to depict the interaction of the SQL Server
Analysis Server with the basic Meridium APM components not to provide details on the
basic components themselves. Note that while your Meridium APM system may contain
multiple dedicated Application Servers, it will contain only a single SQL Server Analysis
Server that ALL of those Application Servers will access.
Unit
Function Location
Equipment
Rotating
Pump
Year
Month
Day
For more information on the time levels that are supported for use with Meridium APM
KPIs, see the topic Defining Time Levels for KPIs.
Scorecards
Key Performance Indicators (KPIs)
Metric Views
Meridium APM leverages its fundamental entity and relationship family infrastructure to
store data related to Scorecards, KPIs, and Metric Views. When attempting to understand
and make sense of the Meridium APM Metrics and Scorecards functionality, it is helpful
to visualize the data model. It may also be useful to remember that Scorecards, KPIs, and
Metric Views are simply customized views of individual records and Catalog items that
work together to make up the Scorecard, KPI, and Metric View.
A Scorecard is represented by a Scorecard record and all the records to which it is linked.
Each Scorecard record can be linked to the following records:
A KPI is represented by a KPI record and all the records to which it is linked. Each KPI
record can be linked to the following records:
A Metric View is a Catalog item that displays data from an Analysis Services Cube,
which is represented by an Analysis Services Cube record. In order to build a Metric
View, the following items must be configured:
The box from which the arrow originates is the predecessor in that relationship
definition.
The box to which the arrow head points in the successor in that relationship
definition.
KPI records can be related to other KPI records through the Has Sub-Indicators
relationship.
The SSAS Servers family is not related to any other families. SSAS Servers
records support Metric Views.
The Analysis Services Cube family is not linked to any other KPI families.
Analysis Services Cube records support Metric Views.
KPIs.
Scorecards.
Note that:
Only Super Users and members of the MI Metrics Administrator Security Group
can manage privileges for the Analysis Services Cube records.
Members of the MI Metrics Administrator Security Group can manage the entitylevel privileges for all KPIs and Scorecards. Other users can manage privileges
only for the KPIs and Scorecards that they created and for which they have been
granted entity-level update privileges.
On the Meridium APM Framework main menu, click Go To, point to Failure
Elimination, and then click Metrics and Scorecards.
Create Metric View: Displays the Metric View Builder, which takes you step-bystep through the process of creating a Metric View.
Open Metric View: Displays the Open Metric View dialog box, from which you
can open a Metric View that currently exists in the Meridium APM Catalog.
Manage Scorecards: Displays the Scorecards page, where you can manage
existing Scorecards and create new Scorecards.
Note: This link appears only if you are a Super User or a member of the MI Metrics
Administrator Security Group.
Step Task
Deploy SQL Server Analysis Services on the SQL Server
Analysis Server machine.
1
These instructions assume that you have read the Metrics and
Scorecards hardware and software requirements and that you
have obtained the SQL Server Analysis Services software
installer.
Deploying SQL Server Analysis Services on the SQL Server
Analysis Server machine includes the following steps:
Required/Optional
Required
Create Analysis Services Cube records for each cube that has
been defined in SQL Server Analysis Services, via the
Required
Meridium APM Framework application.
Required
Required
Required
10
Required
Optional
Upgrade Workflow
You can upgrade to V3.6.0.0.0 using the instructions that are provided in this section of
the documentation. To access these instructions, click the starting version from which you
are upgrading:
V3.5.1
V3.5.0 SP1 LP
V3.5.0
V3.4.5
Required/Optional Notes
Optional
Migrate your SQL Server
This step is necessary only if you
Analysis Services
were previously using SQL Server
database and cubes to
Analysis Services 2008 R2 and want
SQL Server Analysis
to use SQL Server Analysis Services
Services 2012.
2012 instead.
Required/Optional Notes
Optional
Migrate your SQL Server
This step is necessary only if you
Analysis Services
were previously using SQL Server
database and cubes to
Analysis Services 2008 R2 and want
SQL Server Analysis
to use SQL Server Analysis Services
Services 2012.
2012 instead.
2008 R2
2012
If you are upgrading from a previous version of Meridium APM and you have existing
Metrics and Scorecards objects (e.g., Metric Views and KPIs) that are based upon SQL
Server 2005 or SQL Server 2008 R2 Analysis Services cubes, you may be able to migrate
your cubes while maintaining the proper functioning of your existing Meridium APM
objects.
If you have SQL Server Server 2005 cubes, you can migrate them to SQL Server
2008 R2 or SQL Server 2012.
If you have SQL Server 2008 R2 cubes, you can migrate them to SQL Server
2012.
The following workflow provides a general overview of the process for migrating cubes
from an older version of SQL Server Analysis Services to a newer version of SQL Server
Analysis Services. For more details, you should consult your SQL Server documentation.
IMPORTANT: Depending upon the complexity of your cubes, you may or may not be
able to migrate them successfully. We recommend that you attempt to migrate them using
the following procedure. If you review the cubes after the migration and determine that
the migration was not successful, the cubes will need to be rebuilt. In that case, any
Meridium APM KPIs and Metric Views that were based upon those cubes must also be
rebuilt.
To migrate cubes from an older version of SQL Server Analysis Services to a new version
of SQL Server Analysis Services:
1. On the SQL Server Analysis Services Server where the older version of SQL
Server Analysis Services is installed, open the SQL Server Management Studio
window.
2. Connect to the SQL Sever Analysis Services database that you want to upgrade.
3. In the Object Explorer pane, right-click Databases, and click Backup.
The Backup Database - <Database Name> window appears, where <Database Name> is
the name of the database that you want to upgrade.
4. To the right of the Backup file text box, click the Browse button, and specify the
location where the database will be backed up.
5. Specify any additional settings, and then click OK.
The selected database is saved to an ABF file in the specified location.
6. Open the SQL Server Management Studio window for the new version of SQL
Server Analysis Services.
7. In the Object Explorer pane, right-click Databases, and click New Database.
14. In the Meridium APM Framework application, in the Metrics and Scorecards
module, modify the remaining properties of each Analysis Services Cube record,
including selecting the appropriate new SQL Server Analysis Server. You can do
using the Change Cube builder, which is accessible via the Change Existing link
on the Cube Tasks menu.
15. View existing objects (e.g., Metric Views and KPIs) that are based upon the
migrated cubes to ensure that the correct data is being displayed. If the correct
data is not displayed, rebuild the cubes and the objects that are based upon them.
For details on rebuilding cubes, consult your SQL Server documentation.
used to access cubes on the Analysis Server through Meridium APM, or you can assign
this role to Windows groups. For example, you might create a Meridium APM Metrics
Windows group, assign to that group all the Windows users who will need to access and
manage objects on the Analysis Server through Meridium APM, and then assign the
appropriate Windows users to that group.
For details on assigning users and groups to the Analysis Services server role, see your
SQL Server documentation.
-and
The Anonymous user account must have permission to access the database in
which the cube is stored.
If these steps have not been completed, an error message will be displayed when users
attempt to update KPIs in the Meridium APM system.
After anonymous access has been enabled on the Analysis Server, you must configure
permissions that will give the ANONYMOUS LOGON account access to the cubes on
that server. The ANONYMOUS LOGON account must be granted at least Read
permissions to all cubes on the Analysis Server on which KPIs have been built. Read
permissions can be granted by creating a Role for the database which the cubes are
stored, granting members of that Role Read permissions to the desired cubes within that
database, and then assigning the ANONYMOUS LOGON account to that Role. For more
information on configuring permissions for Analysis Services, see your SQL Server
documentation.
Level
Type
Year
Calendar year
Years
Semester
HalfYear
Quarter
Quarters
Month
Months
Week
Weeks
Day
Days
The Meridium APM system supports hierarchies that use any number and combination of
the levels listed in this table, with the following restrictions:
Only Year can be the direct parent of the Week level (e.g., Year, Week is
supported: Year, Quarter, Week is not supported).
Login.
Logout.
Session time.
URL visit.
USME_KEY: The key value assigned to the action to identify it in the usage
metrics table.
USME_EVENT_TYPE_DVD: The type of event (login, logout, session time, or
URL visit).
SEUS_KEY: The key value associated with the Security User who performed the
action.
Note: Usage metrics are recorded only for activities performed via the Meridium APM
Framework application. Usage metrics are not recorded for activities performed in the
Meridium APM Administrative Applications.
To view the usage metrics that have been tracked for your system, you must create a cube
based upon the MI_USAGE_METRICS table. After you create the cube, you must create
Creating cubes in Analysis Services. Cubes are Analysis Services objects that can
be created, modified, and managed using tools that can be installed with SQL
Server Analysis Services. The first step in enabling Meridium APM Metrics and
Scorecards functionality is to create the desired cubes in Analysis Services.
Creating Analysis Services Cube records in Meridium APM. After you have
created the desired Analysis Services cubes, you can create Meridium APM
objects (i.e., Metric Views and KPIs) that are based upon those cubes. Before you
can do so, you must first establish a link between the cubes and Meridium APM.
To establish this link, you will create an Analysis Services Cube record in
Meridium APM to contain all the identifying information for the cube and allow
Meridium APM to connect to the appropriate Analysis Server to access the
information associated with that cube.
Configure privileges for Analysis Services Cube records. After you have created
the necessary Analysis Services Cube records to make the desired cubes available
in Meridium APM, you will need to configure privileges for those Analysis
Services Cube records. In addition to Meridium APM standard family-level
security, Metrics uses entity-level security to control access to individual records.
Users must be able to access Analysis Services Cube records in order to access
and manage the Meridium APM objects (i.e., Metric Views and KPIs) that are
based upon the associated cubes.
All Meridium APM-specific tasks described above can be performed via the Metrics
Manager Administration page.
Note: The Administer Cube Privileges link appears only to Super Users and members of
the MI Metrics Administrator Security Group.
The Metrics Manager Administration page appears.
From the Metrics Manager Administration page, you can perform any of the following
tasks:
Define which Security Users and Security Groups have permission to access
Analysis Services Cube records.
Metrics Manager Cubes workspace: Contains a grid that displays a list of existing
Analysis Services Cube records.
Cube Tasks menu: Contains options that allow you to perform administrative
tasks for Analysis Services Cube records.
Each row in the grid contains a separate Analysis Services Cube record. By default, for
each row in the grid, the following columns are displayed:
Cube ID: Displays the value that exists in the Cube ID field of the Analysis
Services Cube record.
Short Description: Displays the value that exists in the Short Description field of
the Analysis Services Cube record.
Analysis Services Server: Displays the value that exists in the Analysis Services
Server field of the Analysis Services Cube record.
Database Name: Displays the value that exists in the Database Name field of the
Analysis Services Cube record.
Cube Name: Displays the value that exists in the Cube Name field of the Analysis
Services Cube record.
Last Processed Date: Displays the date on which the cube was last processed.
This value is not stored in the Analysis Services Cube record and is instead
retrieved from the associated cube in SQL Server Analysis Services when you
access the Metrics Manager Administration page.
Note: If a connection cannot be made to SQL Server Analysis Services, either because the
server is unavailable or because no value exists in the Analysis Services Server field of
the Analysis Services Cube record, then no date will be displayed in the Last Processed
Date column for that record.
Add Cube: Displays the Add Cube builder, which takes you step-by-step through
the process of creating a new Analysis Services Cube record.
Remove Cube: After displaying a confirmation message, deletes the selected
Analysis Services Cube record.
Change Existing: Displays the Change Cube builder, which takes you step-bystep through the process of modifying an Analysis Services Cube record.
Manage Privileges: Displays the Manage Cube Privileges window, where you
can define the Security Users and Security Groups that have privileges to the
selected Analysis Services Cube records.
2. In the list of available servers, select the server that contains the cube for which
you want to create an Analysis Services Cube record.
3. Click the Next button.
The Select Database screen appears.
4. In the Databases on [Server] list, select the database in which the cube resides,
and click the Next button.
The Select Cube screen appears, displaying a list of cubes that exist for the selected
database.
6. In the Name text box, type the name of the Analysis Services Cube record. The
name should be unique and can contain no more than 50 characters.
7. In the Description text box, type a brief description of the cube. This field can
contain no more than 255 characters.
8. Click the Finish button.
The Analysis Services Cube record is added to the database. The cube can now be used to
create Metric Views.
The list contains the Analysis Servers that are configured on the current Application
Server.
3. In the list of available servers, select the desired Analysis Server, and click the
Next button.
The Select Database screen appears.
4. Select the database in which the cube resides, and click the Next button.
The Select Cube screen appears.
6. In the Name text box, type the name for the Analysis Service Cube record.
7. In the Description text box, type a description for the cube.
8. Click the Finish button.
Your changes are saved.
Grant users and groups access rights to an Analysis Services Cube record.
Remove existing privileges for a user or group.
Note: Permission to access existing Metric Views is controlled by the privileges assigned
to the Analysis Services Cube records upon which Metric Views are based.
2.
Click the option that corresponds to the type of privileges that you want to
assign: User or Group.
3. Select the desired user or group from the list.
Note: Inactive Security Groups may appear in the list.
4. Click OK.
The Add New Privileges dialog box closes, and the new user or group appears in the list
on the Manage Cube Privileges window. You can repeat these steps for each user or
group to whom you want to grant privileges to the cube associated with the Analysis
Services Cube record.
5. When you are finished setting up privileges, on the Manage Cube Privileges
window, click OK.
Your changes are saved to the database.
3. Continue deleting users and groups in this way until you have deleted all the
necessary privileges.
4. Click OK.
Your changes are saved to the database.
An administrative user must create a master scheduled item in the Meridium APM
Schedule Manager.
Individual KPIs must be scheduled for updates according to the desired frequency
via the Key Performance Indicators page.
The master scheduled item defines the maximum frequency with which individual KPIs
can be updated. For example, if you schedule the master scheduled item to run weekly,
individual KPIs cannot be scheduled to be updated more than once per week. Be sure to
create the master scheduled item to accommodate the most frequent schedule desired for
your KPIs.
Scheduling information for each KPI is stored in the KPI record along with a next
execution date. When the master schedule item is executed, all KPIs with a next
execution date that is on or before the current date will be updated, and their next
execution date will be incremented. Therefore, while the schedule information is stored at
the KPI level, the master scheduled item must be running for that schedule information to
be used. In other words, all KPIs that are scheduled as recurring items rely on the
execution of the master scheduled item.
4. Select the Recurring item check box, and then select the frequency for the
execution.
5. Click the User tab.
6. In the User ID text box, type the user ID of the Security User whose account you
want to use for executing this scheduled item. This user must a member of the MI
Metrics Administrator Security Group.
Note: If you specify the User ID of a Security User who is not a member of the MI
Metrics Administrator Security Group, when you click OK, a message will appear stating
that you have insufficient privileges to create a master KPI schedule item.
7. In the Password text box, type the password associated with the user ID that you
specified in the previous step.
8. Click OK.
The scheduled item is saved and appears in the Scheduled Items window.
Note: Only one master KPI schedule item can be saved in Schedule Manager at a time. If
you try to add an additional KPI schedule item in Schedule Manager, an error message
will appear and you will not be able to save the second schedule item.
You should use full processing whenever structural changes have been made to
the cube. Structural changes include:
You can use incremental processing whenever you want to update the cube based
on the most recent data, as long as changes to the data do not have any affect on
the structure of the cube.
Note that full processing is performed, Metric Views will become inaccessible to users
who are currently logged in to the Meridium APM Framework and have already accessed
the Views. Users will need to restart the Meridium APM Framework application to access
Views after a cube has been processed using full processing, if they are logged in at the
time the processing occurred. Meridium APM does not need to be restarted when
incremental processing is used.
Therefore, if you are scheduling cubes for processing and need to use the full processing
option, you should schedule the processing so that it occurs at a time when users are not
using the Meridium APM system. If you are scheduling cubes that are unlikely to change,
you can use incremental processing and schedule the processing to occur at any time.
4. Select the option that corresponds to the type of privilege that you want to add:
User or Group.
5. In the list box, which appears below the option buttons, click the
select the user or group to which you want to grant access rights.
button, and
3. In the list, select the user or group whose privileges you want to revoke.
4. Click the Remove button.
5. Click OK.
Your changes are saved.
4. Select the Assign Privilege To option that corresponds to the type of privilege that
you want to add: User or Group.
5. In the list that appears below the option buttons, click the
the user or group to which you want to grant access rights.
3. In the list, select the user or group whose privileges you want to revoke.
4. Click the Remove button.
5. Click OK to save your changes.
MI Metrics Administrator: Provides users with full access to all Metrics and
Scorecards features and functions.
MI Metrics User: Provides users with view-only access to Metrics and Scorecards
functionality, provided that they have been granted the necessary entity-level
permissions.
The baseline privileges for these Security Groups are summarized in the following table.
Family
MI Metrics Administrator
MI Metrics User
Human Resource
View
KPI
KPI Measurement
KPI Objective
KPI Perspective
Reference Document
Scorecard
Security Group
View
View
Security User
View
View
SSAS Servers
Group Assignment
View
View
View
Has Privileges
Is a User
View
Is Used By Scorecard
User Assignment
View
View
None
Can see the Administer Cube Privileges link on the Metrics Manager Start Page in
the Meridium APM Framework application.
Can manage privileges for all KPIs in the Meridium APM Framework application.
Can manage privileges for all Scorecards in the Meridium APM Framework
application.
Have full access to all KPIs, Scorecards, and Cubes without needing to be granted
additional privileges via the Meridium APM Framework application.
A start page with links that provide access to various functions regarding Cube
Privileges, Metric Views, Key Performance Indicators, and Scorecards.
A Site Map that you can use to navigate within the Metrics and Scorecards
module. The Site Map indicates your current location and shows the typical path
for arriving there. To access a previous page, you can click its hyperlinked name
in the Site Map.
Note: If the Site Map includes the Results for <Metric View> page, the <Metric View> in
the Site Map hyperlink will be the Catalog caption of the Metric View.
Adding slices to this Metric View could allow you to view a more specific subset of data
to determine:
A Metric View is displayed in both graph and table formats on the Results for <Metric
View> page, where <Metric View> is the Catalog caption of the saved Metric View. After
you create a Metric View you can:
Customize the appearance of the Metric View graph, using the standard graph
features.
Note: You will be able to view and manage only the Metric Views that are based upon
cubes associated with Analysis Services Cube records to which you have been granted
permission to access by an administrative user.
3. In the Metric Cube list, select the cube for which you want to create the Metric
View. The list contains all Analysis Services Cube records that represent cubes
that have been defined in Analysis Services. This list is limited to the Analysis
Services Cube records that you have permission to access. As you select a cube,
its description appears in the Description display box.
4. Click the Next button.
The Select Measure(s) screen appears.
Note: If the SSAS server is not available or the Analysis Services Cube you select is not
available under the SSAS server, an error message will appear and you will not be able to
access the Select Measure(s) screen.
5. From the list of available measurements, select the desired measures.
6. Click the Next button.
The Select A Category screen appears.
8. If you want to define another category, select the Define a second category check
box, click the Next button, select a second category, and then click the Next
button.
Note: You cannot select the same value twice. If you select a value on the Select a
Category screen, that value will not appear on the Select Another Category screen. If you
select a value that has subcategories, the value will appear on the Select Another
Category screen so you can select one of the subcategories, but if you try to select that
value twice, when you click the Next button, an error message will appear.
-orIf you do not want to define another category, leave the check box cleared, and click the
Next button.
The Select Filters screen appears.
2. Navigate to the Metric View that you want to open, select it, and click the Open
button.
The view appears on the Results for <Metric View> page, where <Metric View> is the
Catalog caption of the Metric View.
Hint: You can view the Metric View on the Design page by clicking the View in Designer
link on the Viewer Tasks menu.
Table Tab
View in Designer: Displays the Metric View on the Design page, where you can
see the columns, rows, slices, and measures included in the cube.
Linked Views: Displays the Linked Views page, where you can manage the
linked views for the current Metric View and perform tasks, such as
displaying a list of Views, adding a View, or deleting a View.
Reload Metric View: Refreshes the cube view with its saved values.
Note: After you click the Reload Metric View link, you must click the View in Designer
link and then navigate back to the Results for <Metric View> page to see the refreshed
values.
Drill Up: Drills up to the last dimension. This link appears only when you are
viewing the Graph tab after you have drilled down into the graph.
Toggle Slices: Displays or hides the slices at the bottom of the page. If the slices
are currently displayed, clicking this link will hide them. If the slices are currently
not displayed, clicking this link will display them.
Modify Title: Displays the Modify Title dialog box, where you can modify the title
of the graph. This link appears only when you are viewing the Graph tab.
Auto Scale Graph: Resets the Minimum, Maximum, and Step values of the y-axis
scale(s) to Auto, which creates a scale that is appropriate for the datapoints that
are plotted. You can click this link to revert the graph to the automatic scale after
setting a manual scale. This option will reset the right scale, the left scale, or both,
depending on which exists.
Export To: Displays a submenu that lets you export the View to Bitmap, HTML,
or XML.
Float Graph/Table: Opens the graph or table in its own window. You can un-float
the graph or table by closing the window that appears.
New Metric View: Displays the Metric View Builder, which you can use to create
a new Metric View.
Open Metric View: Displays the Open Metric View dialog box, where you can
open an existing Metric View.
Save Metric View: Lets you save the Metric View to the Catalog.
Save Metric View As: Displays the Save As dialog box, where you can save the
Metric View to a new Catalog location in the Catalog or with a different name.
Delete Metric View: After asking for confirmation, deletes the current Metric
View.
Print Metric View: Displays the Print Dialog box, where you can specify how you
want to print the Metric View.
Send To: Displays a submenu with options that let you provide a link to the
current page on your desktop (create shortcut), in an email message, or on a Home
Page.
Help: Displays the context-sensitive Help topic for the Results for <Metric View>
page.
Each row in the table corresponds to a value that appears along the x-axis of the graph. If
the rows of data correspond to actual Meridium APM records, the first column will be
hyperlinked so that you can open that record in the Record Manager. The columns in the
table represent the values that are plotted on the y-axis of the graph. Using the table tab,
you can see at a glance the actual values that have been plotted on the graph. For
example, the preceding table shows the number of customers for various cities. These
same values are represented graphically in the following image.
The values displayed on the Table tab are dynamic and always correspond to the current
graphical view. For example, if you drill up to see all customers for all cities, the
following information might be displayed.
In this case, the Table tab would be updated as shown in the following image.
The following filter options are available on the Filter Dialog box:
Limit Type: A list that contains options that you can select to display a specific
subset of the data that is currently displayed. After you select an option in the
Limit Type list, the Measure and Operator options are enabled.
None: Displays the table as it appears when you first access it. If a filter
was applied to the table in the Metric View Builder, that filter is still
applied. When this option is selected, all options except the Non empty?
check box are disabled.
Top Count: Displays the top X number of values that appear in the column
that you specify in the Measure list, where X is the number that you
specify in the Value text box.
After you select this option in the Limit Type list, the Measure list and the Value text box
are enabled, and the default value in the Value text box is 0. You can modify this value, if
desired.
1.
Top Percent: Displays the top X percent of values that appear in the
column that you specify in the Measure list, where X is the number (i.e.,
percentage) that you specify in the Value text box.
After you select this option in the Limit Type list, the Measure list and Value text box are
enabled, and the default value in the Value text box is 100. You can modify this value, if
desired.
1.
Bottom Count: Displays the lower X number of values that appear in the
column that you specify in the Measure list, where X is the number that
you specify in the Value text box.
After you select this option in the Limit Type list, the Measure list and the Value text box
are enabled, and the default value in the Value text box is 0. You can modify this value, if
desired.
1.
Bottom Percent: Displays the lower X percent of values that appear in the
column that you specify in the Measure list, where X is the number (i.e.,
percentage) that you specify in the Value text box.
After you select this option in the Limit Type list, the Measure list and Value text box are
enabled, and the default value in the Value text box is 100. You can modify this value, if
desired.
1.
Measure Filter: Displays the values in the table that meet the requirements
that you select in the remaining options.
After you select the Measure Filter option in the Limit Type list, all the remaining options
are enabled. Note that only this option enables the Operator option.
Measure: A list that contains the column names that appear on the Select
Measure(s) screen in the Metric View Builder. You can use this option to select a
column that appears in the table and to which you want to apply the filter.
Operator: A list that contains operators, which function as the rule in the formula
expression. Operators let you compare the values in the rows in the table with the
value that appears in the Value text box to exclude only the rows that meet the
criteria specified in the formula expression.
Greater Than: Displays the values in the X column that are greater than the
Y value.
Less Than: Displays the values in the X column that are less than the Y
value.
Equal To Or Greater Than: Displays the values in the X column that are
equal to or greater than the Y value.
Equal To Or Less Than: Displays the values in the X column that are equal
to or less than the Y value.
Value: A text box where you can specify a numeric value to which the values in
the column that you selected in the Measure list will be compared. The value in
this text box completes the formulaic expression.
Non empty: A check box that lets you specify whether or not you want to display
only those rows that contain values. You can select this check box to display only
rows that contain a value (i.e., not empty), or clear this check box if you want to
display rows that contain no value. Note that this check box is always enabled.
Note: If you select the Bottom Count option and the Non empty? option, fields that
contain a value of 0 will be included in the bottom count value that you specified and
then filtered from the table as empty values. For example, if the results contain 10 fields
whose value is 0 and you want to see in the results the bottom 20 values, if you select the
Non empty check box, the results will contain only 10 fields.
The filter is applied, and the table is refreshed to show only the data that satisfies your
filter options.
Note: You can add additional filters by repeating these steps.
Modifying a Filter
To modify a filter that has already been applied:
1. Right-click any column or row header, and point to Edit Filter.
A submenu appears displaying a list of filters that have already been applied to the table.
Removing a Filter
To remove a filter that has been applied to the table:
1. Right-click any column or row header, and point to Remove Filter.
2. Select the desired options. You can select from the following options:
3. Click OK.
Your sort selections are applied to the table.
Note: You can add another level of sorting by repeating these steps.
Various options are available on the Graph tab. Most of the available options, particularly
those that let you modify the appearance of the graph, are similar to the options that are
available in standard graphs. This documentation assumes that you are familiar with the
standard functionality of the Graph Tool, and as such, limits discussion of the Graph tab
to features that are specific to Metric Views.
The graph toolbar appears at the top of the graph on the Graph tab on the Results for
<Metric View> page. This toolbar is the same as the standard toolbar that appears on the
Graph page. It offers options that let you change the appearance of the graph.
This graph shows the number of customers for various cities. You can see that across all
cities, there are 18,000 customers. When you drill down into the All Customers bar, you
can see which specific cities have the highest and lowest number of customers, as the
following image shows.
You can continue to drill down into each bar to view additional details about each
category. After you drill down to the desired level of detail, you can drill up to return to
the previous level.
2. Right-click the area, point to Drill Down, and then choose from a submenu of
available levels.
The details of the selected component are revealed.
In this figure, the Customer Count values are so small in comparison to the other plotted
values that they do not appear on the graph.
When a single scale is not appropriate for plotting all the values on the y-axis, you can
use two scales, one on the right and one on the left and choose which values should use
each scale. For example, look what happens to the graph shown above when we plot the
Customer Count against its own scale on the right:
Plotted against a much smaller scale, the red bars now appear on the graph. This has no
effect on the Average Sales Amount values, which are still plotted against the left y-axis
scale.
Hint: Alternatively, you can point to the item on the legend representing the measure that
you want to move. This is especially useful in cases where the values are so small with
respect to the current scale that they do not appear on the graph (e.g., Customer Count on
the preceding graph).
2. Point to Y-Axis, and then click:
Right: To move the measure to the right scale.
The measure is moved to the side that you selected. Note that the y-axis scales are reset
automatically based on values that are plotted against them. You can modify the ranges
manually, if desired. When you save the Metric View, your y-axis scale selections will be
saved along with it.
On the Graph tab, right-click the graph anywhere that the pointer appears as a
hand, and click Drill Through.
Note: If you have performed a calculation on the Metric View, the Drill Through option is
disabled. The Drill Through operation cannot be performed on a calculated measure.
From the Drill Through window you can:
Access the record associated with any row if the cube has been configured
properly.
Export the results as a Microsoft Excel file, a text file, or an XML file.
Below the grid, the following information and options are available:
Page X of X: Displays the current page number in the results and the total number
of pages in the Drill Through results.
X records found: Displays the total number of records in the Drill Through
results.
First link: Displays the first page in the Drill Through results. This link is enabled
when you are viewing any page other than the first page.
Previous link: Displays the previous page in the Drill Through results. This link is
enabled when you are viewing any page other than the first page.
Next link: Displays the next page in the Drill Through results. This link is
disabled only when you are viewing the last page in the Drill Through results.
Last link: Displays the last page in the Drill Through results. This link is enabled
when you are viewing any page other than the last page.
Page Size test box: Displays the number of rows of Drill Through data that is
currently displayed per page. You can change the page size by deleting the current
value in the Page Size text box, typing the desired value, and then pressing the
Enter key.
The Drill Through page contains two task menus, which you can use to perform tasks
related to the drill-through results: Drill Through Tasks and Common Tasks.
Export To: Displays the Export Drill Through Results dialog box, which lets you
export the drill-through results to a Microsoft Excel, Text, or XML file.
Apply Number Format: Displays the Drill Through Result Number Format dialog
box, which you can use to define the format for numeric values on the Drill
Through page.
New Metric View: Displays the Metric View Builder, which you can use to create
a new Metric View.
Open Metric View: Displays the Open Metric View dialog box, where you can
open an existing Metric View.
Save Metric View: Saves any changes that you have made to the Metric View for
which you are viewing drill-through results.
Save Metric View As: Displays the Save As dialog box, where you can save the
Metric View to a new Catalog location in the Catalog or with a different name.
Delete Metric View: After asking for confirmation, deletes the Metric View for
which you are viewing drill-through results.
Print: Displays the Preview window, where you can print the Metric View.
Send To: Displays a submenu with options that let you provide a link to the
current page on your desktop (create shortcut), in an email message, or on a Home
Page.
Help: Displays the context-sensitive Help topic for the Drill Through page.
All numeric values that are displayed on the Drill Through page.
Numeric values that are displayed in a single column on the Drill Through page.
When you use the Drill Through Result Number Format dialog box to specify a format
for numeric values displayed on the Drill Through page, your selections on the dialog
box are saved as a user preference.
All numeric values that are displayed on the Drill Through page.
Numeric values that are displayed in a single column on the Drill Through page.
-or-
The Drill Through Result Number Format dialog box contains the following items:
When a value is selected in this list, a box appears to the right of the list that you can use
to set the number of decimal points that are displayed. The value 0 (zero) is specified in
this box by default. Below the box, an example value appears that corresponds with the
value specified in the box.
OK button: Closes the Drill Through Result Number Format dialog box and
updates the format of the numeric values that are displayed on the Drill Through
page according to your changes.
Cancel button: Closes the Drill Through Result Number Format dialog box
without making any changes to the format of the numeric values displayed on the
Drill Through page.
Help button: Displays the context-sensitive Help topic for the Set Y-Axis Max
Value dialog box.
2. In the Select Number Format list, select the format that you want to apply to all
numeric values on the page.
A box that contains the value 0 (zero) appears to the right of the Select Number Format
list. For example, the following image shows an example of the Drill Through Result
Number Format dialog box when Numeric is selected in the Select Number Format list.
4. Click OK.
The Drill Through Result Number Format dialog box closes, the number format is
applied, and the Drill Through page returns to focus. Continuing with the example, the
following image shows what the Drill Through page looks like when you have specified
a Numeric format (i.e., decimal notation) with 2 decimal places.
3. In the Select Number Format list, select the format that you want to apply to the
numeric values in the column.
A box that contains the value 0 (zero) appears to the right of the Select Number Format
list. For example, the following image shows an example of the Drill Through Result
Number Format dialog box when Numeric is selected in the Select Number Format list.
5. Click OK.
The Drill Through Result Number Format dialog box closes, the number format is
applied, and the Drill Through page returns to focus. Continuing with the example, the
following image shows what the Drill Through page looks like when you have specified
a Numeric format (i.e., decimal notation) with 2 decimal places. Note that the format was
applied to a single column only.
1. On the Drill Through page, on the Drill Through Tasks menu, click the Export
link.
The Export Drill Through Results dialog box appears.
2. In the File Type list, choose the type of file that you want to create. You can select
MS Excel, Text, or XML.
3. Click the OK button.
The Export to File dialog box appears.
To print the results that are displayed on the Drill Through page:
1. On the Drill Through page, on the Common Tasks menu, click the Print link.
The Preview window appears.
2. Using the toolbar on the Preview window, customize the print options as desired.
3. Click the Print button.
The Print dialog box appears.
4. Choose the desired options, and click OK.
The Drill Through results print to the selected printer.
The slices are displayed or hidden below the Metric View as appropriate.
If the slices are currently displayed, clicking this link will hide them.
If the slices are currently not displayed, clicking this link will display them.
The following image shows the Graph tab for a Metric View, where the slices are
displayed at the bottom of the page. A red outline has been added to the image to
highlight the slices.
3. In the Save As dialog box, specify the name and location of the exported file.
4. Click the Save button.
The Metric View is exported to the specified location.
On the Viewer Tasks menu, click the Float Table or Float Graph as appropriate.
To close the separate window and return to the Results for <Metric View> page, click the
X in the upper, right corner of the window.
On the Results for <Metric View> page, on the Viewer Tasks menu, click the
Linked Views link.
For each associated Metric View, the list displays the following information:
ID: The name of the Metric View as defined when the Metric View was last
saved.
Description: A description of the Metric View as defined when the Metric View
was last saved.
Slices: All slices that have been added to the Metric View.
From the Linked Views page, you can perform the following tasks:
Note that any changes that you make to linked views via the Linked Views page will be
saved automatically when you navigate away from that page.
2. Navigate to the folder containing the Metric View you want to add to the list,
select the Metric View, and click the Open button.
The Metric View you selected appears in the list on the Linked Views page. Your changes
will be saved automatically when you navigate away from the Linked Views page.
1. On the Linked Views page, in the list of Metric Views, select the row containing
the Metric View you want to open.
2. In the Linked View Tasks menu, click the Open Linked View link.
The linked Metric View appears on the Results for <Metric View> page.
3. Expand the tree, and select the desired slices to add the Metric View.
The selected slices appears in the Linked Views list in the Slices column for the row
containing the selected Metric View.
Your changes will be saved automatically when you navigate away from the Linked
Views page.
3. Select the row containing the slice you want to remove from the Metric View, and
click the Remove button.
A confirmation message appears, asking if you are sure you want to remove the selected
slice form the Metric View.
4. Click OK.
5. Click the Close button on the Remove Slice Dialog box.
On the Linked Views page, in the slices column, note that the slice you removed no
longer appears.
Your changes will be saved automatically when you navigate away from the Linked
Views page.
Note: Actions can be attached to a Target at ALL member levels, including the cube
level. Additionally, if an Action has been configured on a member level, you will be able
to see the Action only after you have drilled down to the associated level. For example, if
an Action has been configured at the Customer A level and you right-click the graph on
the All Customers level, the Action will not appear on the shortcut menu. You will be able
to see the Action on the shortcut menu after you drill down to the Customer level and
right-click the Customer A member.
Meridium APM supports the use of any Action for which a URL has been defined.
The URL that is defined for the Action will determine the result of the Action.
The Meridium APM documentation does not include details on configuring Actions.
Rather, we limit our discussion of Actions to how they can be invoked after they have
been properly configured. For more information on defining Actions within Analysis
Services cubes, refer to the SQL Server documentation.
Invoking Actions
Actions that have been defined in Analysis Services cubes will be available in Meridium
APM Metrics and Scorecards within the Metric Views that have been built upon those
cubes. When you click the Action, the Meridium APM system will launch the URL
behind that Action.
If the URL is a Meridium APM URL, the target will open within the Meridium
APM Framework Application. For example, an Action can be configured to open
a record in the Record manager. When you click the Action, the Record Manager
page will appear, displaying the record specified in the URL.
If the URL specifies a target that is external to Meridium APM, the appropriate
application will be opened.
For example, Actions could be configured to display your customers' website on each
customer level member.
To invoke an Action that has been defined within an Analysis Services cube:
1. Open the Metric View that is built up on the cube for which the Action has been
defined.
The Metric View appears on the Results for <Metric View> page.
2. On the Results for <Metric View> page, on the Graph tab, right-click the Target
in the graph.
The submenu appears, displaying the standard graph tools and all the Actions that have
been defined for that cube.
On the Results for <Metric View> page, on the Viewer Tasks menu, click the View
in Designer link.
The Design page consists of the following sections, which are labeled according to the
call outs shown in the preceding image:
A: The designer tree, which contains the list of dimensions that are available for
the cube from which the Metric View was created. The name of the cube is
displayed in the label above the tree. You can use this tree to add elements to the
Metric View.
B: The designer workspace, which displays the elements that are currently
selected for the columns, rows, measures, and slices in the Metric View. The
designer workspace contains the following areas, which display the elements that
are currently selected from the designer tree:
X-Axis/Rows: Displays the element that is currently selected for the x-axis
vales in the graph and the row values in the table.
Select Measure: Displays the element that is currently selected for the
measure values in the graph and the table.
Select Slices: Displays the element that is currently selected for the slice
values in the graph and the table.
When you add an element to the designer workspace, the MDX query syntax that defines
that element is displayed below the area label. In these expressions, the first level of the
dimension appears first, followed by the drill-down path or hierarchy in that dimension.
C: The MDX Query pane, which contains the MDX Query syntax that defines the
Metric View. This section is displayed by default. You can, however, hide this
section by clicking the
The data shown in the Metric View will change to reflect the selected slice(s).
A description of the slice(s) will appear below the title of the graph.
The following image shows an example of the Graph tab in a Metric View to which
multiple slices have been added. A red outline has been added to the image to highlight
the slices.
Additionally, if you view the Metric View graph, you can see that the data displayed in
the graph has changed to reflect the slices that you selected.
View Results: Displays the Metric View on the Results for <Metric View> page.
Toggle MDX: Displays the MDX query at the bottom of the page.
Note: Changes you make to the graph in the floating window will not be reflected in the
graph when you access it on the Results for <Metric View> page.
New Metric View: Displays the Metric View Builder, which you can use to create
a new Metric View.
Open Metric View: Displays the Open Metric View dialog box, where you can
open an existing Metric View.
Save Metric View: Lets you save the Metric View to the Catalog.
Save Metric View As: Displays the Save As dialog box, where you can save an
existing Metric View to a new Catalog location or with a different name.
Delete Metric View: After displaying a confirmation message, deletes the current
Metric View.
Send To: Displays a submenu with options that let you provide a link to the
Results for <Metric View> page on your desktop (create shortcut), in an email
message, or on a Home Page. This link appears if the Metric View has been
saved.
Note: The Send To option on the Design page does not create a link to the Design page. It
creates a link to the Results for <Metric View> page.
Help: Displays the context-sensitive Help topic for the Design page.
To add an element to the Metric View, select the element from the left side and
drag it into the area under the appropriate heading. Note that you can select any
element in the designer tree and not necessarily the lowest level member in the
hierarchy. You can choose a high-level member, such as "Store" or lower level
such as "Store Country" or "Store State," or even the particular store number.
To remove an element from the Metric View, right-click the selected element and
choose Remove.
An element cannot be used twice in the designer workspace. For example, you
cannot add the same element to the Legend/Column area that already appears in
the Select Measure area.
You can add only one member of each dimension as a slice. You cannot add a
slice to the Legend/Column, X-Axis/Rows, or Select Measures areas.
You can use the drag-and-drop method to move elements from the designer tree to
the designer workspace. If you select a dimension element, all members of that
dimension will be included in the area to which it is added.
You can cross-join two dimensions or add an additional element by dragging the
element that you want and dropping it into the blank space in the Legend/Column
or X-Axis/Rows areas.
If you will not be selecting Measures on rows or columns, the default measure
will automatically populate. You can drag a different measure here to use one
other than the default. If you are selecting Measures on rows or columns, this
section will be blank.
The name of the Cube that sets the context of the MDX query.
The members from a slicer dimension on which data is sliced for members from
axis dimensions.
Hint: You can drag and dock the MDX query window to any other location on the screen.
2. If desired, make changes to the query, if desired, and test your changes by
clicking the Test button or reset your changes by clicking the Reset button.
3. Any changes that you make will be saved when you save the Metric View.
Types of Calculations
On the Design page, you can make three types of calculations on existing Metric Views.
Based on your selections, the expression will then become an additional column or row in
the Metric View. After adding the expression to the Metric View Builder, it will be listed
as a column, row, measure, or slice, based on your preferences.
The following calculation types are available on the Design page.
When using a contribution calculation, you can choose to evaluate the improvement
opportunity for a particular family in comparison to all other families. An "improvement
opportunity cost" means the potential for saving money if a particular factor is properly
evaluated to prevent failures and downtime.
Custom: A calculation that lets you specify a query based on a more sophisticated
calculation than the difference or contribution. As a result, customized
calculations are generally the most difficult ones to create.
The difference in a repair cost can be compared between all repairs for a site and then all
repairs for a particular piece of equipment. For this type of calculation, you would type in
the [Measures] dimension and then the measure Cube, [Site Repair]. Note that when
calculating the difference in a repair cost column, drilling down the hierarchy will
automatically calculate the difference.
Select the calculation that best suits your needs. Note that the contribution and difference
calculations involve a user interface, while the custom calculation requires you to write
an MDX query without assistance.
The Metrics - Calculated Member Wizard appears, displaying the Select Axis screen.
4. In the list of members in the Metric View, select the first member for the
calculation. Note that you cannot create a contribution if a cross-join exists on the
opposite axis of the column or row.
5. Click the Next button.
The Specify Name screen appears.
6. Type a name in the Calculated Member Name field. There is no character limit to
the name.
7. Click the Finish button to complete the builder.
The new calculated member is added to the Metric View.
Calculating Difference
To calculate difference:
1. On the Viewer Tasks menu, click the Calculation link, and select Difference from
the menu.
The Metrics - Calculated Member Wizard appears, displaying the Select Axis screen.
4. From the list of members in the Metric View, choose the first member for the
calculation.
5. Click the Next button.
The Select Second Difference Member screen appears.
6. From the list of members in the Metric View, select the second member for the
calculation. Note that you cannot create a difference if a cross-join exists on the
same axis as the chosen row or column.
7. Click the Next button.
The Specify Name screen appears.
The Metrics - Calculated Member Wizard appears, displaying the Select Axis screen.
4. Select a dimension for the expression. Also, provide the expression for the
customized calculation.
5. Click the Next button.
The Specify Name screen appears.
6. In the Name field, type the name of the calculated member. There is no limit to
the number of characters.
7. Click the Finish button.
The calculation is added to the Metric View.
Editing a Calculation
To edit an existing calculation:
1.
On the Design page, right-click the calculation that you want to edit, and then
click Edit.
Examples of Calculations
Example 1:
In the following example, a particular piece of equipment, in addition to its family and
subfamilies, is being evaluated on its financial opportunity in comparison to all pieces of
equipment. The user has chosen to work with the dimension Measures, and the Financial
Opportunity within the dimension. This number has been divided by a sum based on the
current member's ancestor and children, and its Financial Opportunity.
[Measures].[Opportunity_$$]/Sum({Ancestor([Equipment].CurrentMember,
1).Children}, [Measures].[Opportunity_$$]))
Example 2:
You may choose to elaborate on a basic query to specify the results for null
measurements. The following example builds on the previous example. This instance
illustrates the opportunity cost divided by low-level children of a high-level parent. In the
first line, the MDX query specifies that if the current member (the piece of equipment)
does not have a parent family, the result for the calculation result will be 1. The blue
section of the following code states that if the measure Opportunity Cost equals 0, then
the results should return the calculation 0.
IIF(Ancestor([Equipment].CurrentMember, 1) IS NULL, 1, IIf([Measures].
[Opportunity_$$]=0 ,0,[Measures].[Opportunity_$
$]/Sum({Ancestor([Equipment].CurrentMember, 1).Children}, [Measures].
[Opportunity_$$])))
Note that the color red denotes a function in the query.
Example 3:
A value expression can be used to evaluate overall repair cost, and the costs within a site.
The difference in a repair cost can be compared between all repairs for a site, and then all
repairs for a particular piece of equipment. For this type of calculation, you would type in
the [Measures] dimension, and then the measure Cube, [Site Repair] (see example). Note
that when calculating the difference in a repair cost column, drilling down the hierarchy
will automatically calculate the difference.
Difference in repair cost
[Measures].[Site_Repair_Cost] - [Measures].[Company_Wide_Repair_Cost]
Example 4:
An MTBF calculation can be created with a fixed analysis period. For example, the
percentage of repairs within a given time period can be calculated. In this case, we will
limit the length of the fixed analysis period to 1748 days. As stated in the highlighted
area, if the number of repairs equals 0, then the result for the calculation will be 0.
IIf([Measures].[N of Repair]= 0, 0, 1748 x [Measures].[N of Equipment]/[Measures].[N
of Repair])
Example 5:
The next example shows an MTBF calculation with 12-month Moving analysis period
(length 12 month). The calculation results will change depending on the current member
(the current month). Figures are calculated dynamically. If there's no monthly data, a 0
will be calculated.
12 x ([Measures].[Number of Equipment], [Failure Date].[All Failure Dates])/
IIf(isempty([Failure Date].currentmember.lag(11)), 0, Sum({[Failure
Date].currentmember.lag(11): [Failure Date].currentmember},[Measures].[Total Number
of Failures]))
Sum({set: date from last 11 month to current month}, measure)
To specify that the system should check to see if there are a total of 12 months (11 back
from the current month), type in the following code. If 12 months do not exist, the value
is calculated as 0. Otherwise, the MTBF is calculated in the Month unit.
IIf(isempty([Failure Date].currentmember.lag(11)), 0, otherwise)
If the Metric View already exists in the Catalog, your changes are saved to
the existing View in its current location.
If the View has not yet been saved, the Save As dialog box appears. The
rest of these instructions assume that you are saving a Metric View that
has not yet been saved.
Note: If you want to save an existing Metric View with a new name or in a different
location, you can click the Save Metric View As link on the Common Tasks menu.
2. In the Catalog, navigate to the folder in which you want to save the Metric View.
The Caption text box is populated automatically with the value that you typed in the
Name text box.
3. If desired, click the
button to view and modify the translations for the
specified caption.
4. If desired, type a description of the Metric View in the Description text box. This
is not required to save the Metric View.
5. If desired, select the Add to Home Page check box if you want to add a link to the
Metric View to a Home Page. This is not required to save the Metric View.
6. Click the Save button.
If you:
4.
o
Selected the Add to Home Page check box, the search is saved to the
Catalog, and the Send to Home Page - Select Home Page dialog box is
displayed.
Did not select the Add to Home Page check box, or you have completed
the process of adding the search to a Home Page, the Save Graph dialog
box closes, and the search is saved to the Catalog.
To print a copy of the graph, select the Print the Metric View data in a
graphical format check box.
To print a copy of the table, select the Print the Metric View data in a
tabular format check box.
To print both the graph and the table, select both check boxes.
Set the Graph Options (enabled only if you selected the Print the Metric View
data in a graphical format check box):
If you want the graph to fit on a single page, select the Compress the
graph so that it fits on one page check box. This option works well with
If you want the graph to be printed in color, select the Force the graph to
print in colors even on a black and white printer check box. On a black
and white printer, this will print in gray scale. Note that by default, a
Metric View is printed in black and white.
Set the Table Options (enabled only if you selected the Print the Metric View data
in a tabular format check box):
If you want to print the table at 100% its actual size, select the Print the
table in its actual size; columns and rows may span multiple pages check
box.
If you want the width of the table to be confined to one page, but not
necessarily the length, select the Fit the width of the table to a page; rows
may span multiple pages check box.
If you want the table to be confined to one page, select the Fit entire table
to a page; neither columns nor rows will span multiple pages check box.
If you want to print the Metric View with the current options, click the
Print button.
If you want to set additional options on the Preview window, click the
Preview button.
certain variables within the metric are not up to par, a company may fall short of its
business goal. By closely tracking the variables within a KPI, problem areas can be
assessed and targeted, while efficient areas can still be improved.
The first step to establishing an efficient KPI monitoring process is developing the KPIs.
After KPIs have been developed, they can be tracked and monitored on a continual basis.
When developing KPIs, you should focus on:
The Metrics and Scorecards module provides two tools for managing KPIs:
The KPI Viewer, where you can view and manage existing KPIs.
The KPI Designer, where you can design new KPIs and modify the design of
existing KPIs.
On the Metrics and Scorecards Start Page, click the Manage Key Performance
Indicators link.
The following KPI record fields are displayed as columns in the grid by default:
Entity ID
Last Update Date
Last Updated By
The Key Performance Indicators page contains two task menus: Selected KPI and
Common Tasks.
The Selected KPI menu on the Key Performance Indicators page contains the following
links:
Designer: Displays the selected KPI on the KPI Editor page. This link appears
only when you select a row containing a KPI record.
Schedule Update: Displays the KPI Update Schedule dialog box, where you can
schedule a KPI to be updated at a certain interval. This link is enabled only when
you select a row containing a KPI record.
Update Now: Updates the selected KPI record. This link is enabled only when
you select a row containing a KPI record.
Note: If you update a parent KPI, all other KPIs in that hierarchy will also be updated.
Manage Privileges: Displays the Manage Privileges window, where you can
assign or revoke access rights to the KPI for users or groups. This link is enabled
only when you select a row containing a KPI record.
The Common Tasks menu on the Key Performance Indicators page contains the
following links:
New KPI: Opens the KPI Builder, where you can create a KPI record.
Open KPI: Opens the selected KPI on the View KPI page. This link is disabled
until you select a row containing a KPI record.
Save KPI: This link is disabled on the Key Performance Indicators page.
Save As: This link is disabled on the Key Performance Indicators page.
Delete KPI: After displaying confirmation message, deletes the selected KPI.
Print KPI: This link is disabled on the Key Performance Indicators page.
Send To: Displays a submenu with options that let you provide a link to the
current page on your desktop (create shortcut), in an email message, or on a Home
Page. If you are creating a new KPI record, this link is disabled until you save the
KPI record.
Help: Displays the context-sensitive Help topic for the Key Performance
Indicators page.
Manually Entered Data Input: By manually defining the input for the KPI, you
are choosing to use the specific values that you provide in lieu of a data source.
Aggregation from Sub-indicators: By using an aggregation, you specify that the
sub-indicators, or the lower level variables of the KPI, should be calculated
together for the data source. An aggregation is a table or structure containing precalculated data for a Cube.
Analysis Services Query: By using an Analysis Services query, you are extracting
data directly from a cube that has been configured in SQL Server Analysis
Services.
Meridium APM Query: By using a Meridium APM query, you are extracting
data directly from the Meridium APM database.
The Limit values will vary depending on what you want to measure. For example, if you
create a KPI based on your monthly water bill, the range values will be measured in
dollar amount, and your Best value would be a low number (e.g., $30.00), while your
Worst value would be a high number (e.g., $300.00). In another case, the KPI may be
based on a water heater, which would require that Best value to be a high number and the
range to be measured in degrees Fahrenheit.
To continue with the water bill example, the monthly cost for water usage in your home
would be the key indicator of the overall performance of the equipment involved in the
plumbing system. A high water bill might indicate that a person in your home is using an
excessive amount of water, that there is a leak in a pipe, or that a piece of equipment is
malfunctioning, or all of the above. The KPI should serve as the first step in tracking the
performance of the system.
Continuing with the water bill example, the following table shows:
Where the Actual Value would fall on the range. The Actual Value corresponds to
the amount due on a monthly water bill.
What these values could indicate about the water system in your home.
The following image shows the KPI Ranges key and the Dial as it would appear on the
View KPI page after you create a KPI based on the water bill example. The Dial is a
formatted view of the KPI Range that you define when you specify the Limit values.
When you manually define input for a KPI, you are choosing to use specific values that
you provide instead of an external data source.
To create a new KPI from manually entered data:
1. On the Key Performance Indicators page, on the Common Tasks menu, click the
New KPI link.
The KPI Builder appears, displaying the Welcome screen.
3. If the KPI should function as a sub-indicator for another KPI, in the Parent KPI
list, select the parent KPI for which this KPI will be a sub-indicator.
4. If this KPI will serve as a parent KPI with sub-indicators, click the Change button,
and then select the desired sub-indicators.
5. Click the Next button.
The Data Source screen appears.
6. Select the Manually Entered option, and then click the Next button.
The Range screen appears.
7. Choose the collection time for the measurement. This represents the time period
in which the measurement takes place. The Start Date and End Date should be
selected from the drop-down boxes. Note that an End Date is optional, as you can
continuously track the KPI measures collection. You can select the Unlimited
check box if you do not want to specify a final date.
8. Click the Next button.
The Specify Limits screen appears.
9. Specify limiting values for the KPI measurement. Supply values for each of the
fields:
Critical Value: The value that will Indicate that the KPI is not reaching its
potential target. If an aggregation function was selected for that field, enter
a value of zero.
aggregation function was selected for that field, you may enter a value of
zero.
11. Select the desired format for numeric values in the KPI.
12. Click the Next button.
The New Wizard Page appears.
Note: If you chose to make the End Date unlimited, the End Date appears as 1/1/0001 in
the summary.
13. Click the Finish button to finalize the creation of the KPI.
The KPI Editor page appears.
3. If the KPI should function as a sub-indicator for another KPI, in the Parent KPI
list, select the parent KPI for which this KPI will be a sub-indicator.
4. If this KPI will serve as a parent KPI with sub-indicators, click the Change button,
and then select the desired sub-indicators.
Note: A sub-indicator is a KPI that provides additional details about the current KPI or is
the KPI from which you will pull values using an aggregation function.
5. Click the Next button.
The Data Source screen appears.
6. Select the Aggregated from sub-indicators option, and click the Next button.
The KPI Data Source Selection builder appears, displaying the Aggregation Type screen.
Weighted Average: The value of the KPI is calculated from the value of its
sub-indictors (e.g., V1, V2, V3, and V4) and the value of pre-determined
weight factor associated with each sub-indicator (e.g., K1, K2, K3, and
K4). The weighted average is usually calculated as (K1 x V1 + K2 x V2 +
K3 x V3 + K4 x V4)/(K1 + K2 + K3 + K4).
1.
o
9. Set the Use the same function for options. The function you selected to calculate
the Actual/Score value will also be used to calculate the values you select in this
section.
If you select the Target Value, Critical Value, and Stretch Value check boxes, each of
these values will be calculated by the same function. In this case, you can skip to step 14.
-orIf you leave one or more of the Target Value, Critical Value, or Stretch Value check boxes
empty, when you click the Next button, the Range Aggregation screen will appear, where
you will be able to select a different aggregation function for the remaining attributes or
select not to use an aggregation function at all. In this case, you can continue with step
10.
10. Click the Next button.
The Range Aggregation screen appears.
11. In the Attribute list, select the attribute type for which the value will be calculated
from sub-indicators. The attributes are the same options that appeared in the Use
the same function for section on the Aggregation Type screen in step 9.
12. In the Aggregation function area, select the aggregation function for the attribute
that is currently selected in the Attribute list. The aggregation functions are the
same options that appeared on the Aggregation Type screen in step 8.
13. Repeat steps 11 and 12 for until you have selected or reviewed the aggregation
function for each attribute (i.e., Target, Critical, and Stretch).
14. Click the Next button.
If you selected the Weighted Average option on the Select the Aggregation Type screen,
the Average Weights screen appears, displaying the sub-indicators you selected for the
KPI. If you did not select the Weighted Average option, you can skip to step 16.
15. If desired, you can manually change the weight of each sub-indicator in the
Weight column. The greater the value, the more weight that is given to the
associated sub-indicator when the weighted average is calculated.
Note: The sum of the weight factors must be greater than zero, or an error message will
be displayed when you click the Next button.
Click the Next button.
16. The KPI Data Source Selection builder appears, displaying a summary of the data
source settings.
15. Choose the collection time for the measurement. This represents the time period
in which the measurement takes place. The Start Date and End Date should be
selected from the drop-down boxes. Note that an End Date is optional, as you can
continuously track the KPI measures collection. You can select the Unlimited
check box if you do not want to specify a final date.
16. Click the Next button.
The Specify Limits screen appears.
17. Specify limiting values for the KPI measurement. Supply values for each of the
fields:
1.
o
Critical Value: The value that will Indicate that the KPI is not reaching its
potential target. If an aggregation function was selected for that field, enter
a value of zero.
19. Select the desired format for numeric values in the KPI.
20. Click the Next button.
The New Wizard Page appears.
21. Click the Finish button to finalize the creation of the KPI.
The KPI Editor page appears.
3. If the KPI should function as a sub-indicator for another KPI, in the Parent KPI
list, select the parent KPI for which this KPI will be a sub-indicator.
4. If this KPI will serve as a parent KPI with sub-indicators, click the Change button,
and then select the desired sub-indicators.
5. Click the Next button.
The Data Source screen appears.
6. Select the Queried from Analysis Services option, and then click the Next button.
The KPI Data Source Selection builder appears, displaying the Cube Selection screen.
7. In the Data Source Cube list, select a cube that contains the data that will be used
to update the KPI measurements.
8. If you want to link Metric Views to the KPI, click the Add button, navigate
through the Catalog, select the desired Metric View, and then click the Open
button.
Note: If you want to remove a Metric View from the list, select the View in the Linked
Cube Views list, and click the Remove button.
9. Click the Next button.
The Measure screen appears.
10. Select the measure used to calculate the actual value for the KPI. The actual value
is the current value.
11. Click the Next button.
The Time Dimension screen appears.
15. If you want to add slice members to reduce the scope of the measure, follow steps
16-17. If you do not want to add slice members, proceed to step 18.
16. On the Slice Members screen, click the Add button.
The Select a Slice Member dialog box appears.
17. Expand the tree, select the desired slice members, and then click OK.
Note: Only elements with the
Note: To remove a slice, select the slice in the Slice Members list and click the Remove
button.
18. Click the Next button.
The Finishing screen appears, displaying a summary of the data source settings.
23. Select the Cube member for which the KPI will be created.
24. Click the Next button.
The Range screen appears.
25. Select the collection time for the measurement. This represents the time period in
which the measurement takes place. The start date and end date should be selected
from the Start Date and End Date drop-down boxes, respectively.
Note: An End Date is optional, as you can continuously track the KPI measures
collection. You can select the Unlimited check box if you do not want to specify a final
date.
26. Click the Next button.
The Specify Limits screen appears.
27. Specify limiting values for the KPI measurement. Supply values for each of the
fields:
Worst Value: The value that should be strictly avoided.
Critical Value: A value that indicates that KPI is not reaching its potential
target. If an aggregation function was selected for that field, enter a value
of zero.
Target Value: The value that will be your aim for the KPI measurement. A
target is a quantitative measurement of a performance metric that is to be
achieved by a given time. If an aggregation function was selected for that
field, enter a value of zero.
29. Select the desired format for numeric values in the KPI.
Note: If the FormatString value for the cube in Analysis Services is Currency, Percent, or
a custom format, that number format will appear in the Select KPI Number Format list by
default. Otherwise, the number format will be set by default to None. You can accept the
default value or modify it if desired.
30. If you do not want the selected number format to be applied to sub-indicators,
clear the Apply format to all sub-indicators check box.
Note: This check box is enabled and selected by default if sub-indicators will be created
for the KPI, based upon the selections that you made on the Hierarchy screen. If subindicators will not be created for the KPI, this check box is disabled.
31. Click the Next button.
The New Wizard Page appears.
Note: If you chose to make the End Date unlimited, the End Date appears as 1/1/0001 in
the summary.
32. Click the Finish button to finalize the creation of the KPI.
The KPI Editor page appears.
2. To view the KPI on the View KPI page, in the Entity ID column, click the link
associated with the KPI you want to view.
-orTo view the KPI on the KPI Editor page, select the desired row, and then click the
Designer link on the Selected KPI tasks menu.
The KPI opens on the View KPI page or KPI Editor page as appropriate. Note that after
you open the KPI on either the View KPI page or KPI Editor page, you can toggle back
and forth between the two Views as needed.
You can create a query that returns any data that you want to view as a KPI. You can then
use the KPI to send alerts when values in the query meet certain conditions. For example,
you could create a query that returns all measurement values associated with a Thickness
Measurement Location for a Piping Circuit. Your KPI could then track the measurement
values as they are entered into the Meridium APM database. You could set up an alert
such that if a measurement value were to get below the critical value, an email message
would be sent to the appropriate management personnel.
To use a query as the source of a KPI, any field alias that includes spaces must be
surrounded with single quotation marks. For example, if the query includes the field
Measurement Taken Date, the alias for that field should be exactly 'Measurement Taken
Date'.
Note that the following instructions assume that the query has been created and saved in a
Catalog folder to which you have at least View permissions. They also assume that you
have at least View permissions to any family included in the query.
To create a new KPI using a Meridium APM query:
1. On the Key Performance Indicators page, on the Common Tasks menu, click the
New KPI link.
The KPI Builder appears, displaying the Welcome screen.
3. If the KPI should function as a sub-indicator for another KPI, in the Parent KPI
list, select the parent KPI for which this KPI will be a sub-indicator.
4. If this KPI will serve as a parent KPI with sub-indicators, click the Change
button, and then select the desired sub-indicators.
Note: A sub-indicator is a KPI that provides additional details about the current KPI or is
the KPI from which you will pull values using an aggregation function.
5. Click the Next button.
The Data Source screen appears.
6. Select the Queried from Meridium option, and click the Next button.
The KPI Data Source Selection Builder appears, displaying the Query screen.
7. In the hierarchy on the left, which mimics the Meridium APM Catalog structure,
select the folder containing the query you want to use to build the KPI.
8. In the area on the right, select the query.
9. Click the Next button.
The KPI Data Source Selection builder displays the Mapping screen.
10. In each list, select an appropriate field from the query. For example, in the
Measurement Date list, you would select a field from the query that represents the
measurement date. Note that the Measurement Date list contains a list of only
Date fields in the query.
The remaining lists contain only Numeric fields from the query. Note that after you select
a Numeric field in one of the lists, that field will not be available for selection in the
remaining lists.
10. Click the Next button.
The KPI Datasource Selection builder displays the Finishing screen.
12. Review the summary displayed on the Finishing screen. If desired, you can click
the View Results link to view the values in the fields you selected on the previous
screen.
13. Click the Finish button.
The KPI Builder displays the Range screen.
14. Choose the collection time for the measurement. In the Start Date field, select the
date on which you want to start recording measures. The value is set
automatically to the first date returned by the query in the field you selected in the
Measurement Date list on the Mapping screen of the KPI Datasource Selection
builder.
15. If you want to select a date on which to stop recording measurements, clear the
Unlimited check box, and select a date in the End Date text box. Otherwise, if you
do not want to specify a final measurement date, select the Unlimited check box.
16. In the Frequency list, select the frequency by which you want to take
measurements. You can click the Advanced button to specify a frequency other
than the default value.
17. Click the Next button.
The Specify Limits screen appears.
Critical Value: Indicates that the KPI is not reaching its potential target.
Target Value: The value that will be your aim for the KPI measurement. A
target is a quantitative measurement of a performance metric that is to be
achieved by a given time.
Stretch Target: Has a much higher quantitative value than a target value,
demanding breakthrough performance for achievement.
20. Select the desired format for numeric values in the KPI.
21. Click the Next button.
The New Wizard Page appears.
Note: If you chose to make the End Date unlimited, the End Date appears as 1/1/0001 in
the summary.
22. Review the summary information. If you are satisfied with the selections you
have made, click the Finish button. If desired, you can modify the information by
using the Back button to navigate to the screen on which you want to modify a
value.
The KPI Editor page appears, displaying the new KPI.
The View KPI page is divided into four areas: KPI Details, Dial, Trend Chart, and Trend
Data. The page also contains the following task menus, which you can use to perform
various tasks related to the KPI: Selected KPI Menu, Common Tasks Menu, KPI Pages
Menu, KPI Measurement Pages Menu.
KPI Details
The KPI Details section appears on the upper left portion of the View KPI page.
Owner(s): The person(s) who hold update privileges for the KPI.
Frequency: The frequency by which the KPI is measured. This can be daily,
weekly, monthly, or yearly.
Target: The value that will be your aim for the KPI measurement. A target is a
quantitative measurement of a performance metric that is to be achieved by a
given time.
Critical: The value that indicates that the KPI has reached a very low performance
level.
Score: A normalized value between 0.0 and 1.0 representing the relative strength
of the Actual Value.
Dial
The dial indicates the level of success for the organizational performance.
The colors on the dial indicate the following values, which are represented in the KPI
Ranges box:
As you click the bars on the trend chart, the dial will change to provide a visual indication
of where each value falls within the determined ranges.
If any value on the dial is at least 10,000, all values on the dial will be scaled, and the dial
will be labeled with the measured unit (e.g., thousands).
Trend Chart
The trend chart displays the KPI results in a graphical format for a set period of time,
such as month to month.
Note: If the time frame for the KPI measurements exceeds the amount of data that can be
displayed in the graph window, use the scroll bar at the bottom of the graph to view the
values outside of the window view.
As you click the bars on the trend chart, the dial on the dashboard will change to provide
a visual indication of where each value falls within the determined ranges.
Trend Data
On the View KPI page, trend data is displayed in textual format below the trend chart.
You can use this data to interpret the trend chart. You cannot modify this data via the
View KPI page.
Designer: Displays the KPI on the KPI Editor page, where you can manually add
data or modify the existing data. This link is disabled if you do not have Update
privileges to the KPI family.
The Common Tasks menu on the View KPI page contains the following links:
New KPI: Opens the KPI Builder, where you can create a KPI record.
Open KPI: Displays the Key Performance Indicators page, from which you can
open an existing KPI record.
Save As: Displays the Save As dialog box, where you can save the current KPI
record with a different name or in a new location.
Delete KPI: Displays a confirmation message and then, deletes the current KPI. If
you are creating a new KPI record, this link is disabled until you save the KPI
record. This link is also disabled if you do not have Delete privileges to the KPI
family.
Print KPI: Displays the Print dialog box, where you can print the KPI.
Documents: Displays the reference documents associated with the KPI record. If
you are creating a new KPI record, this link is disabled until you save the KPI
record.
Send To: Displays a submenu with options that let you provide a link to the
current page on your desktop (create shortcut), in an email message, or on a Home
Page. If you are creating a new KPI record, this link is disabled until you save the
KPI record.
Help: Displays the context-sensitive Help topic for the View KPI page.
From the View KPI page, you can send an image of the Dial, Trend Chart, or Trend Data
to a Home Page.
3. Select the Home Page where you want to send the image, and click OK.
The Send To Home Page - Select Section dialog box appears.
KPI values in the trend chart may be significantly higher or lower than other KPI values,
making it difficult to view trends in the majority of the data. You can modify the y-axis
scale range on the trend chart to view trends in KPI values more easily.
For example, suppose that a KPI is measuring failure costs for a facility. The KPI
measurements usually range from $10,000 to $50,000. After a fire, the KPI measurement
for one month increased to $300,000. The following image displays the trend chart for
this scenario. By default, the underlying data dictates that the maximum value on the yaxis scale should be $300,000, making it difficult to see trends in the data from the
months in which the fire did not occur.
You can adjust the y-axis scale range using the Y-Axis Range dialog box in order to see
data trends in the other KPI measurements more clearly. The following image shows an
example of the same trend chart shown in the preceding image when the maximum value
of $60,000 has been specified on the y-axis scale.
By adjusting the maximum value on the y-axis scale, you can see that the KPI
measurements for the months that did not include the cost of the fire are steadily
increasing. This may lead you to conclude that there are other issues in the facility that
are causing an increase in failure costs.
Maximum value plotted on the y-axis scale will be based upon the highest
KPI value.
Fixed: Specifies that the y-axis scale range will be user-defined. When you select
this option, the following text boxes below the Fixed option become enabled:
o Minimum: You should type the minimum value that you want plotted on
the y-axis scale in this text box. By default, this text box contains the value
0.00.
o
Maximum: You should type the maximum value that you want plotted on
the y-axis scale in this text box. By default, this text box contains the
maximum value currently plotted on the y-axis. In the image in this topic,
this text box contains the value 14,000.00.
These text boxes are enabled only when the Fixed option is selected.
Below these options, the following buttons appear:
OK: Closes the Y-Axis Range dialog box and updates the y-axis scale on the trend
chart according to your changes.
Cancel: Closes the Y-Axis Range dialog box without making any changes to the yaxis scale on the trend chart.
Help: Displays the context-sensitive Help topic for the Y-Axis Range dialog box.
4. In the Minimum and Maximum text boxes, type the minimum and maximum
values that you want plotted on the y-axis, respectively.
5. Click OK.
The Y-Axis Range dialog box closes, the View KPI page returns to focus, and the trend
chart is redrawn according to your specifications.
KPI Datasheet: Displays properties of the KPI, such as Name, Description, Start
Date, and End Date.
Note: If selected, the Show Score Only check box allows you to view only the score in the
Trend chart and Trend Data sections of the View KPI page.
Alerts: Displays the Alert status of the KPI and any recipients of the Alert.
Data Source: Displays the selected data source that populates the KPI
measurements.
The KPI Editor page also contains the following task menus that let you perform tasks
associated with the current KPI:
Selected KPI
Common Tasks
KPI Pages
Edit Number Format: Displays the KPI Number Format dialog box, where you
can define the format for numeric values in the current KPI and (optionally) it
sub-indicators.
Change Frequency: Displays the KPI Frequency dialog box, where you can
indicate the frequency with which KPI measurements are conducted.
Configure Alerts: Displays the Alert Configuration dialog box, where you can set
up alerts.
Add Parent KPI: Displays the Add Parent KPI dialog box, where you can select
an upper-level KPI to add as the parent KPI. If a parent KPI is already defined for
the selected KPI, this link is labeled Remove Parent. When you click the Remove
Parent link, a confirmation message. After you confirm the action, the parent KPI
is removed from the selected KPI.
Sub-Indicators: Displays the Sub-indicators dialog box, where you can select subindicators for the KPI.
Edit Measures: Displays the KPI Measures window, where you can edit the
current values for the KPI.
Schedule Update: Displays the KPI Update Schedule dialog box, where you can
schedule an item to be updated at a certain interval. This link is disabled until you
save the KPI record.
Manage Privileges: Displays the Manage Privileges window, where you can
assign or revoke access rights to the KPI for users or groups.
New KPI: Displays the KPI Builder, where you can create a KPI record.
Open KPI: Displays the Key Performance Indicators page, where you can open
an existing KPI record.
Save KPI: Saves the KPI record. If you are viewing an existing KPI record, this
link is disabled until you make a change to the KPI record.
Save As: Displays the Save As dialog box, where you can save the current KPI
record with a different name or to a different location. If you are viewing an
existing KPI record, this link is disabled until you make a change to the KPI.
Delete KPI: Displays a confirmation message and then deletes the current KPI.
This link is disabled until you save the KPI record.
Print KPI: Displays the Print dialog box, where you can print the KPI.
Documents: Displays the reference documents associated with the KPI record.
This link is disabled until you save the KPI record.
Send To: Displays a submenu with options that let you provide a link to the
current page on your desktop (create shortcut), in an email message, or on a Home
Page. This link is disabled until you save the KPI record.
Help: Displays the context-sensitive Help topic for the KPI Editor page.
Manual Input: By defining manual input for the KPI, you are choosing to use the
specific values that you provide in lieu of a data source.
A Meridium APM query: By using a query, you are specifying a saved query
whose data you want to use as the source of the KPI.
3. Select the Analysis Services Cube option, and then click the Next button.
4. In the Datasource Cube list, select a cube that contains the data that will be used
to update the KPI measurements.
5. If you want to link Metric Views to the KPI, click the Add button, navigate
through the Catalog, select the desired Metric View, and then click the Open
button.
Note: If you want to remove a Metric View from the list, select the Metric View in the
Linked Cube Views list, and click the Remove button.
6. Click the Next button.
The Measure screen appears.
7. Select the measure you want to use to calculate the actual value for the KPI. The
actual value is the current value.
8. Click the Next button.
The Time Dimension screen appears.
9. Choose a time dimension and level. The time dimension includes all time
measurements from the Analysis Services Cube. The time level includes the
frequency of the measurements. Use the Time Level drop down list to select a
hierarchy level, such as month, week or year.
Hint: When you highlight a hierarchy level, a tooltip will appear, displaying the unique
member name of the time level to distinguish it from other hierarchy levels in the list.
10. Click the Next button.
The Slice Members screen appears.
11. If you want to add slice members to reduce the scope of the measure, follow steps
12 and 13. If you do not want to add slice members, proceed to step 14.
12. On the Slice Members screen, click the Add button.
The Select a Slice Member dialog box appears.
13. Expand the tree, select the desired slice members, and click OK.
Note: Only elements with the
The selected slice members are displayed on the Slice Members screen.
Note: To remove a slice, select desired slice in the list and click the Remove button.
14. Click the Next button.
The Finishing screen appears, displaying a summary of the datasource settings.
15. Review the settings for the KPI datasource. The current entries are listed and can
be changed by using the Back button to navigate to the step that you want to
change. To close the Builder, click the Finish button.
The datasource is saved to the KPI.
3. Select the Aggregation from sub-indicators option, and click the Next button.
The Aggregation Type screen appears.
Weighted Average: The value of the KPI is calculated from the value of its
sub-indictors (e.g., V1, V2, V3, and V4) and the value of pre-determined
weight factor associated with each sub-indicator (e.g., K1, K2, K3, and
K4). The weighted average is usually calculated as (K1 x V1 + K2 x V2 +
K3 x V3 + K4 x V4)/(K1 + K2 + K3 + K4).
1.
o
6. Set the Use the same function for options. The function you selected to calculate
the Actual/Score value will also be used to calculate the values you select in this
section.
If you select the Target Value, Critical Value, and Stretch Value check boxes, each
of these values will be calculated by the same function. In this case, you can skip
to step 11.
-orIf you leave one or more of the Target Value, Critical Value, or Stretch Value
check boxes empty, when you click the Next button, the Range Aggregation
screen will appear, where you will be able to select a different aggregation
function for the remaining attributes or select not to use an aggregation function at
all. Continue with step 7.
7. Click the Next button.
The Range Aggregation screen appears.
8. In the Attribute list, select the attribute type for which the value will be calculated
from sub-indicators. The attributes are the same options that appeared in the Use
the same function for section on the Aggregation Type screen in step 6.
9. In the Aggregation function area, select the aggregation function for the attribute
that is currently selected in the Attribute list. The aggregation functions are the
same options that appeared on the Aggregation Type screen in step 5.
10. Repeat steps 8 and 9 for until you have selected or reviewed the aggregation
function for each attribute (i.e., Target, Critical, and Stretch).
11. Click the Next button.
If you selected the Weighted Average option on the Select the Aggregation Type screen,
the Average Weights screen appears, displaying the sub-indicators you selected for the
KPI. If you did not select the Weighted Average option, you can skip to step 13.
12. If desired, you can manually change the weight of each sub-indicator in the
Weight column. The greater the value, the more weight that is given to the
associated sub-indicator when the weighted average is calculated.
Note: The sum of the weight factors must be greater than zero, or an error message will
be displayed when you click the Next button.
13. Click the Next button.
The Finishing screen appears, displaying a summary of the data source settings.
13. Review the settings for the KPI data source. The current entries are listed and can
be changed by using the Back button to navigate to the step that you want to
change. To close the KPI Data Source Selection builder, click the Finish button.
The data source is saved to the KPI.
3. Select the No Data Source option, and click the Next button.
The Range Aggregation screen appears.
4. In the Attribute list, select the attribute type for which the value will be calculated
from sub-indicators:
11.
o
Target: The value that will be your aim for the KPI measurement. A target
is a quantitative measurement of a performance metric that is to be
achieved by a given time.
Critical: This value indicates that the KPI has reached a very low
performance level.
Weighted Average: The value of the KPI is calculated from the value of its
sub-indictors (e.g., V1, V2, V3, and V4), and the value of pre-determined
weight factor associated with each sub-indicator (e.g., K1, K2, K3, and
K4). The weighted average is usually calculated as (K1 x v1 + k2 x V2 +
K3 x V3 + K4 x V4)/(K1 + K2 + K3 + K4).
Note: The sum of the weight factors must be greater than zero, or an error
message will be displayed when you click the Next button.
7. Review the settings for the KPI data source. The current entries are listed and can
be changed by using the Back button to navigate to the step that you want to
change. To close the Builder, click the Finish button.
The data source is saved to the KPI.
3. Select the Queried from Meridium APM option, and click the Next button.
4. In the hierarchy on the left, which mimics the Meridium APM Catalog structure,
select the folder containing the query you want to use to build the KPI.
5. In the list on the right, select the query that you want to use.
6. Click the Next button.
The Mapping screen appears.
7. In each list, select an appropriate field from the query. For example, in the
Measurement Date list, you would select a field from the query that represents the
measurement date. Note that the Measurement Date list contains a list of only date
fields in the query.
The remaining lists contain only numeric fields from the query. Note also that after you
select a numeric field in one of the lists, that field will not be available for selection in the
remaining lists.
8. Click the Next button.
The Finishing screen appears, displaying a summary of the data source settings.
9. Review the settings for the KPI data source. The current entries are listed and can
be changed by using the Back button to navigate to the step that you want to
change. To close the builder, click the Finish button.
The data source is saved to the KPI.
Note: The time interval should match the frequency by which measures will be updated if
you want an email message to be sent the day that measures are updated and actual values
are not populated according to the date defined in the collection frequency.
3. Click OK.
Your changes are saved.
is appropriate for the type of data in that KPI. The format that you define will be applied
anywhere numeric values are displayed in the KPI. The same number format will also be
used for displaying numeric values in any Scorecards that include that KPI.
For example, if you specify that numeric values in a KPI should be displayed as currency,
when you view the KPI on the View KPI page, the numbers might be formatted as shown
in the following image.
This is just one example. The KPI number format feature gives you flexibility in
controlling how numbers will be displayed by providing various pre-defined options and
a custom format option that lets you define any numeric format supported by the .NET
Framework.
For new KPIs, you can configure the number format via the KPI Builder. For existing
KPIs, you can configure the number format for the KPI Number Format dialog box,
which is accessible from the KPI Editor page.
When you modify the number format for an existing KPI, you can choose whether to
apply that format to the sub-indicators that exist for that KPI. If you choose not to apply
the number format to sub-indicators, that format will be applied only to the parent KPI. If
you do choose to apply the number format to sub-indicators, any child KPIs will be
updated to use the same number format as the parent.
Fixed Digits After Decimal Point: Specifies that numeric values will always be
displayed using a fixed number of digits to the right of the decimal point, as
defined by the number selected in the list to the right of the Select KPI Number
Format list. The thousands separator will not be displayed when this format is
selected.
Custom Format: Allows you to specify a custom number format. When you
select this option, a text box will appear to the right of the Select KPI Number
Format list, where you can type the desired format. You can specify any format
supported by the .NET Framework, using the appropriate syntax. Details on the
syntax for custom formats are not provided in this documentation but can be
obtained from Microsoft. The Meridium APM system does not validate custom
formats to determine whether or not they can be interpreted by the system or will
have the desired effect.
When you specify a number format, either by selecting one of the pre-defined formats or
defining a custom format, an example will be provided to indicate the effect that the
format will have on numeric values. You can use the example as a guide to determine
whether you have chosen the appropriate format. The example, however, is just a guide.
After you modify the number format, you will likely want to save your changes and then
view the numeric fields in the KPI to determine whether your changes had the desired
effect.
2. In the Select KPI Number Format list, select the desired number format.
3. If you want to apply the selected number format to sub-indicators of this KPI,
select the Apply format to all sub-indicators check box.
Note: This option is enabled only if the current KPI is linked to one or more subindicators.
4. Click OK.
The KPI Number Format dialog box closes.
5. On the Common Tasks menu, click the Save KPI link.
Your changes are saved, and the number formatting is applied. You can validate the
number formatting by reviewing the numeric values in the Target, Critical, Stretch, Best
Value, and Worst Value fields on the KPI Datasheet section of the KPI Editor page. The
number format will be applied to all numeric fields wherever numbers are displayed for
the KPI.
Alert Value
Best Value
Critical
Stretch
Target
Worst Value
In other words, number format rule themselves do not exist within these fields
themselves. But these fields contain rules that will apply any number formatting that has
been defined. Because this feature is implemented via baseline rules, the number format
will not be applied if you have defined custom rules for any of these fields.
2. Select the desired alert options for the KPI. Note that alerts are not triggered
unless measurements are updated. You can choose to send an alert when:
o The Actual value is worse than the Critical value.
o
The Actual value becomes worse than a specified value. Depending on the
direction of the scale, the Actual value must be either higher or lower than
the specified value to trigger an alert. For example:
o
To make sure an email message is sent the same day an update is performed and an
Actual value meets the specified alert condition, you should define an update schedule
that matches the collection frequency. This ensures that the Meridium APM system will
know immediately when an Actual value meets an alert condition. If, on the other hand,
you schedule Actual values to be populated on one schedule, such as weekly, but you
update the measurements on a different schedule, such as monthly, and the Actual value
meets the alert condition the first week of the month, the Meridium APM system will not
know that the alert condition has been met until you run the update at the end of the
month. In this case the email message would not be sent in time to alert the recipient of
the problem.
3. In the section An alert will include the following information, type the message
that the recipient(s) will receive about the measurement. To create a message with
specific details, use the following syntax in the message:
o {KPI_NAME}: Indicates the name of the KPI.
o
2. On the Sub-Indicators dialog box, select the check box next to each sub-indicator
that you want to include in the KPI.
3. Click OK.
Your selections are saved, and the dialog box closes.
Manually.
When measurements are updated via either of these methods, the Meridium APM system
will:
Create KPI Measurement records and link them to the current KPI record.
Use the values in following KPI fields to populate the KPI Measurement record:
Start Date
End Date
Check the previous KPI Measurement record values, such as the Target value, to
determine if they have been modified since the last update. If any of the values for
a KPI Measurement record have changed since you last updated the
measurements, the Meridium APM system will automatically adjust the values in
the KPI Measurement records to contain the most current values.
2. Click the Update button to display the all of the KPI Measurement records that are
linked to the current KPI record.
3. Modify the measures as desired. If a value is calculated based on an aggregation
function, the value is disabled and cannot be modified. For instance, if the Actual
value is calculated based on a Sum aggregation function, the Actual cell is
disabled.
Hint: You can copy a value by right-clicking the cell and selecting Copy from the shortcut
menu. Then, right-click another cell in the grid and click Paste to paste the value. You can
also use the Delete option on the shortcut menu to delete a KPI Measurement record. The
Delete option is not available, however, when focus is on a particular cell.
4. Click OK.
Your changes are saved, and the KPI Measures window closes. The updated values will
now appear on the View KPI page.
Note: If you delete a measure for a sub-indicator KPI, the parent KPI measure will be
updated automatically.
Frequency
Example
Default
Every thirty
minutes.
Every minute.
Every three
months on day
10 of the month.
Every year on the current day of that
Every two years
Every x year on x date, where
year. For example, if the current date is
on March 15 of
you define the date.
January 9, the default value will be
that year.
every year on January 9.
3. If the data will not be available for a given period of time, you can delay the
update by selecting the delay period in the Data Availability Delay field.
4. If desired, change the date of the next execution. You can view the next scheduled
execution by looking at the Next Execution field. To change this date, click the
button and select a date.
Hint: Setting the date here and not selecting the Recurring Item check box is how you
schedule a one-time update. Additionally, you can set the next execution date here and
select the Recurring Item check box if you want the recurring schedule to begin on a date
other than the one that is currently displayed.
5. If the item should be updated on a regular basis, click the Recurring Item check
box, and then select the frequency of the update.
Note: If you schedule a KPI to execute more frequently than the master KPI schedule
item, when you click the Save button, a message will appear stating that the selected
frequency conflicts with the master KPI, and an administrator must change the frequency
of master KPI scheduled item in Schedule Manager in order for the KPI to be scheduled
at the selected frequency.
7. Click OK.
The schedule is saved. The updated values will now appear on the View KPI page and the
Key Performance Indicators page.
Note: If one of the KPIs you selected is part of a hierarchy, a message will appear at the
top of the dialog box, stating that any changes you make to that KPI will be saved to all
other KPIs in that hierarchy. The Selected KPIs section displays both the KPIs you
selected and all other KPIs that will be updated as a result of the schedule change.
3. Define the desired schedule, just as you would for a single KPI.
4. Click OK.
The schedule is saved. The updated values will now appear on the View KPI page.
The following instructions provide details on removing the schedule information from a
KPI. Removing the schedule from a KPI will stop that KPI from being updated
automatically according to the schedule that was previously defined.
To remove a schedule from a KPI:
1. On the Key Performance Indicators page, select the KPIs for which you want to
remove a schedule.
2. On the Selected KPI menu, click the Schedule Update link.
The KPI Update Schedule dialog box appears, displaying the current update schedule for
that KPI.
Deleting a KPI
The following instructions provide details on deleting a KPI from the Key Performance
Indicators screen. Note that you can also delete a KPI on the View KPI page and the KPI
Editor page.
To delete a KPI:
1. In the list on the Key Performance Indicators screen, select the row of the KPI
that you want to delete.
2. In the Common Tasks menu, click the Delete link.
A confirmation message appears, asking if you really want to delete the KPI.
Overview of Scorecards
A Scorecard is a tool designed to monitor various aspects of your organizations
performance. Scorecards allow you to monitor performance from a number of different
perspectives, based on specific objectives and KPIs your organization has identified. A
complete Scorecard will contain multiple instances of the following items:
Perspectives: Areas around which you want your company to focus. An example
of a perspective might be Cost Optimization.
Objectives: Specific goals towards which you want the company and its
employees to strive. Each objective is categorized under a specific perspective.
An example of an objective under the Cost Optimization perspective might be to
optimize day-to-day tasks.
KPIs: Indicators that measure the company's ability to meet its objectives. Each
KPI is categorized under a specific objective. An example of a KPI that measures
the company's ability to optimize day-to-day tasks is one that measures the
percent of equipment that has a new or reviewed Asset Strategy.
You can design a Scorecard using the Design Scorecard page. After a Scorecard has been
designed, as data is collected and tracked using the KPIs, you can view a summary of the
data on the View Scorecard page.
On the Metrics and Scorecards Start Page, click the Manage Scorecards link.
Scorecard Menu
The Scorecard menu on the Scorecards page contains the following link:
Manage Privileges: Displays the Manage Privileges window, where you can
select the users and groups who will have access to the selected Scorecard.
The Common Tasks menu on the Scorecards page contains the following links:
New Scorecard: Displays the Design Scorecard page, where you can create a new
Scorecard Record.
Open Scorecard: Displays the View Scorecard page, where you can view the
selected Scorecard. This link is disabled until you select a row containing a
Scorecard record.
Delete Scorecard: Deletes the selected Scorecard record. This link is disabled
until you select a row containing a Scorecard record.
Send To: Displays a submenu with options that let you provide a link to the
current page on your desktop (create shortcut), in an email message, or on a Home
Page.
Help: Displays the context-sensitive Help topic for the Scorecards page.
To create a new Scorecard record, you can click the New Scorecard link on the Common
Tasks menu on the Scorecards, Design Scorecard, and View Scorecard pages. A blank
Scorecard will appear on the Design Scorecard page. To save the new Scorecard record to
the database, you must at least type a name in the Name text box, but you can further
design the Scorecard as desired before saving it to the Meridium APM database.
On the Scorecards page, in the list of Scorecard records, click the link associated
with the Scorecard that you want to view.
From the View Scorecard page, you can view the information in more detail. After you
open the Scorecard, you can access the Design Scorecard page to modify the content of
the Scorecard.
Actual
Previous
Target
Trend
Frequency
Measurement Date
On the View Scorecard page, you can perform any of the following tasks:
On the View Scorecard page, actual KPI values are highlighted according to where the
value falls within the values assigned to the worst value, critical value, target value,
stretch value, and best value. For example, if an actual value is 10.00, and the target value
is 5.00 and stretch value is 15.00, the value 10.00 would be highlighted in light green,
which indicates on the KPI dial that a value falls between the stretch value and the best
value.
The Previous column indicates the KPI value at its last measurement date, and the Target
column indicates the Target value that was assigned when the KPI was created. The
Frequency column indicates how often measurements are taken, and the Measurement
Date column displays the date of the most current measurement, which is associated with
the actual value displayed in the Actual column.
In the Trend column, an arrow appears that either points up, down, or sideways. An arrow
points up if the actual value is higher than the previous value, it points down if the actual
value is less than the previous value, and it points sideways if the actual value is the same
as the previous value.
Scorecard Menu
The Scorecard menu on the View Scorecard page contains the following links:
Designer: Displays the Scorecard on the Design Scorecard page. This link is
disabled if you do not have Update privileges to the Scorecard family.
Manage Privileges: Displays the Manage Privileges window, where you can
select the users and groups who will have access to the selected Scorecard. This
link is enabled only if you have Update permissions on the Scorecard family.
Change Period: Displays the Scorecard Period dialog box, where you can change
the range of dates for the KPI measures.
Select Columns: Displays the Select Visible Columns dialog box, where you can
select columns to appear in the Scorecard on the View Scorecard page.
New Scorecard: Displays a blank Design Scorecard page, where you can create a
new Scorecard record.
Open Scorecard: Displays the Scorecards page, from which you can select a
Scorecard record to open.
Save Scorecard: Saves a Scorecard record. This link is disabled until you make a
change to the Scorecard. This link is always disabled if you do not have Update
privileges to the Scorecard family.
Save As: Displays the Save As dialog box, where you can save the current
Scorecard with a different name or in a different location.
Delete Scorecard: Displays a confirmation, and then deletes the Scorecard record.
This link is disabled until you save the Scorecard record. This link is always
disabled if you do not have Delete privileges to the Scorecard family.
Print Scorecard: Displays the Print dialog box, from which you can print a
Scorecard.
Send To: Displays a submenu with options that let you provide a link to the
current page on your desktop (create shortcut), in an email message, or on a Home
Page. If you are creating a new Scorecard record, this link is disabled until you
save the Scorecard record.
Help: Displays the context-sensitive Help topic for the View Scorecard page.
When you select a KPI Perspective row, the menu is labeled KPI Perspective
Pages and displays the Associated Pages that are defined for the KPI Perspective
family.
When you select a KPI Objective row, the menu is labeled KPI Objective Pages
and displays the Associated Pages that are defined for the KPI Objective family.
When you select a KPI row, the menu is labeled KPI Pages and displays the
Associated Pages that are defined for the KPI family.
2. If you do not want to specify the date(s) by which to filter the measurements,
select the Don't use a filter check box for the Start Date and End Date. Both check
boxes are selected by default when you create a new Scorecard. You can use a
filter for one date and not the other, if desired, by clearing the check box.
-orIf you want to specify the Start Date or End Date, clear the Don't use a filter check box,
and then type or select the desired date.
3. Click OK.
The specified dates are applied, and you see only measurements that fall within the
specified time frame.
To view this Scorecard as it would appear on the Design Scorecard page, click here.
In this example, the Scorecard uses a Process perspective and a Financial perspective.
The objective for the Process perspective is to improve reliability, and the objective for
the Financial perspective is to optimize operating expense. Mechanical availability and
the total number of failures are used to measure whether the company is improving
reliability, and turnaround maintenance cost, routine maintenance cost, and total failure
cost are used to measure whether the company is optimizing its operating expense.
Note that the mechanical availability value has increased from the previous year, from
92.00 to 94.60. Therefore the Trend arrow is pointing up to indicate the increase. The
actual value is highlighted in light green, which indicates that the value falls within the
range of the Target value and the Stretch value. If you were to click the Mechanical
Availability link, the View KPI page for the Mechanical Availability KPI would appear,
showing the details of the KPI.
From the View KPI page, you could see the actual value of 94.60 reflected in the trend
data and the dial. Notice that the actual value on the trend dial falls within the values
shaded light green, which is the color used to highlight the actual value on the View
Scorecard page.
Below the trend data, you can also see the previous value of 92.00 and the current value
of 94.60.
Using the Design Scorecard page, you can select the KPI Perspective records, KPI
Objective records, and KPI records that you want to view in the Scorecard and attach
reference documents to the Scorecard. The Design Scorecard page contains the following
sections:
Contents: Contains the perspectives, objectives, and KPIs that you define for the
Scorecard. In the Contents section, you can add KPI Perspective records, KPI
Objective records, and KPI records; remove contents from the Scorecard; delete
contents from the database; and view the record for each perspective, objective, or
KPI.
Visible Columns: Contains a list of the columns that will appear on the View
Scorecard page.
You can sort the tree in the Contents section alphabetically by right-clicking anywhere in
the tree and then clicking Sort on the shortcut menu. The sort command will sort ALL
perspectives, objectives, and KPIs displayed in the pane (i.e., the sort operation is not
limited to the branch that is currently selected).Note that the sort operation cannot be
undone.
Scorecard Menu
The Scorecard menu on the Design Scorecard page contains the following links:
Select Columns: Displays the Select Visible Columns dialog box, where you can
select columns to appear in the Scorecard on the View Scorecard page.
Move Item Up: Moves the selected perspective, objective, or KPI up in the
Contents list. This link is disabled when an item is at the top of the hierarchy in
respect to similar items and cannot be moved up anymore.
Move Item Down: Moves the selected perspective, objective, or KPI down in the
Contents list. This link is disabled when an item is at the bottom of the hierarchy
in respect to similar items and cannot be moved down anymore.
New Scorecard: Displays a blank Design Scorecard page, where you can create a
new Scorecard record.
Open Scorecard: Displays the Scorecards page, from which you can select a
Scorecard record to open.
Save Scorecard: Saves the Scorecard record. If you are viewing an existing
Scorecard, this link is disabled until you make a change to the Scorecard.
Save As: Displays the Save As dialog box, where you can save the current
Scorecard with a different name or in a different location.
Print Scorecard: Displays the Print dialog box, where you can print the
Scorecard.
Send To: Displays a submenu with options that let you provide a link to the
current page on your desktop (create shortcut), in an email message, or on a Home
Page. If you are creating a new Scorecard record, this link is disabled until you
save the Scorecard record.
Help: Displays the context-sensitive Help topic for the Design Scorecard page.
When you select a KPI Perspective node, the menu is labeled KPI Perspective
Pages and displays the Associated Pages that are defined for the KPI Perspective
family.
When you select a KPI Objective node, the menu is labeled KPI Objective Pages
and displays the Associated Pages that are defined for the KPI Objective family.
When you select an KPI node, the menu is labeled KPI Pages and displays the
Associated Pages that are defined for the KPI family.
Note that the KPI Pages menu does not appear when no node or the Scorecard node is
selected in the Contents tree.
Perspectives
Objectives
KPIs
Removing contents from a Scorecard while keeping the records in the database
for use with other Scorecards.
Deleting contents from a Scorecard and removing the records from the database.
Renaming a Scorecard.
Renaming a Scorecard
To rename a Scorecard:
1. On the Design Scorecard page, type a new name in the Name field.
2. On the Common Tasks menu, click the Save link to save the Scorecard record
with the new name.
2. Select a KPI Perspective record from the list, and click OK.
The perspective is added to the Contents list.
3. In the Perspective Name text box, type a name for the new perspective.
4. In the Perspective Description text box, type a description for the new
perspective, if desired.
5. Click the Save button.
The new KPI Perspective record is added to the list on the Select a Perspective window.
6. Select the new KPI Perspective record, and click OK.
The perspective is added to the Contents list.
2. Select a KPI Objective record from the list, and click OK.
The objective is added to the Contents list.
3. In the Objective Name text box, type a name for the new objective.
4. In the Objective Description text box, type a description for the new objective, if
desired.
5. Click the Save button.
The new KPI Objective record is added to the list on the Select a Perspective window.
6. Select the KPI Objective record, and click OK.
The objective is added to the Contents list.
Adding a KPI
To add a KPI to a Scorecard:
1. On the Design Scorecard page, in the Contents section, right-click an objective,
and then click Add KPI.
The Select a KPI window appears, displaying a list of existing KPI records.
2. Select any of the KPI records from the list, and click OK.
The KPI is added to the Contents list.
The selection is removed from the Scorecard, but the record remains in the database and
is available for use with other Scorecards.
From the View Scorecard or Design Scorecard page, you can select the columns that you
want to see on the Scorecard.
To select columns to include in a Scorecard:
1. On the Design Scorecard page or the View Scorecard page, on the Scorecard
menu, click the Select Columns link.
The Select Visible Columns dialog box appears.
2. Select the check boxes next to the options in the list that you want to include as
columns. The values for the columns will be calculated in the Scorecard.
3. Click OK.
To see this Scorecard as it would appear on the View Scorecard page, click here.
In this example, the Reliability and Maintenance Scorecard is using a Process perspective
to reach the objectives, or goal, of improving reliability, and a financial perspective to
reach another objective of optimizing operating expense. The company is using
mechanical availability and the total number of failures to measure whether it is meeting
its objective of improving reliability. The company is also measuring its ability to meet
the goal of optimizing operating expenses using turnaround maintenance cost, routine
maintenance cost, and total failure cost.
Deleting a Scorecard
To delete a Scorecard:
On the Scorecards page, select the row containing the Scorecard record you want
to delete, and click the Delete link on the Common Tasks menu.
-orOn the Design Scorecard page or the View Scorecard page, click the Delete link on the
Common Tasks menu. Note that you must save the Scorecard record before the Delete
link will be enabled.
The Scorecard record is deleted from the database.
KPI
KPI records store basic information about Key Performance Indicators. The following
table provides an alphabetical list and description of the fields that exist for the KPI
family. The information in the table reflects the baseline state and behavior of these
fields. This list is not comprehensive.
Field
Data
Type
Description
Datasheet
Alert
Distribution Text
List
Alert
Message
This field is
not on a
datasheet by
default.
Default: Alerts
Tab
Critical
Default:
Defaults Tab,
KPI Editor
Default:
You can type a description of
A brief description
Identification
Description Character
the KPI into this field
of the KPI.
Tab, KPI
manually.
Editor
End Date
Has Score
Only
KPI
Schedule
Last
Measure
Update
Date
Indicates whether
the Score is the
Logical only value
displayed on the
Trend Chart.
Default:
Identification
Tab, KPI
Editor
Text
This field is
not on a
datasheet by
default.
Date
This field is
not on a
datasheet by
default.
Default:
Identification
Tab, KPI
Editor
Name
Character
Published
Indicates whether
Logical the KPI has been
published.
Default:
If the KPI has been published,
Identification
this value is set to True.
Tab
Recursive
This field is
Update
Schedule
Last Run
Date
Date
This field is
not on a
datasheet by
default.
Date
This field is
not on a
datasheet by
default.
Schedule
Next Run
Date
Default:
Identification
Tab, KPI
Editor
Start Date
Date
Stretch
Target
strictly avoided.
Feature
Path
Description
Metrics Start
Page
Metrics
Metrics
Administration
Metrics/Admin
Design page
Metrics/Designer
Linked Views
Results for
<Metric View>
page
Metrics/Results
Drill Through
page
Scorecard
Scorecard/Design
Manage KPIs
Scorecard/KPI
Parameter
Name
Description
CubeView
Accepted Value(s)
Notes
This parameter
is required.
meridium://Metrics/Designer?CubeView=1234567
Opens the Metric View with the Entity Key 1234567 on the Metrics Design page.
Parameter
Name
CubeView
Mode
Path
Description
Accepted Value(s)
Notes
Specifies the
Metric View that
you want to
access.
Slices
meridium://Metrics/Results?CubeView=1234567
Opens the Metric View identified by the Entity Key 1234567 on the Results for <Metric
View> page. The Graph tab is selected by default.
meridium://Metrics/Results?CubeView=1234567&Mode=1
Opens Metric View 1234567 on the Results for <Metric View> page, where the Table tab
is selected by default.
meridium://Metrics/Results?CubeView=1234567&Slices=[Customers].[All
Customers].[USA].[WA],[Yearly Income].[All Yearly Income].[$10K - $30K]
Opens Metric View 1234567 on the Results for <Metric View> page, and applies the
slices Slices=[Customers].[All Customers].[USA].[WA] and [Yearly Income].[All Yearly
Income].[$10K - $30K].
meridium://Metrics/Results?Path=Public\Meridium\Modules\Metrics
Manager\Pump Failures
Opens on the Results for <Metric View> page the Pump Failures View, which is stored in
the Catalog folder \\Public\Meridium\Modules\Metrics Manager.
Parameter Name
Description
Accepted Value(s)
Notes
This parameter is
required. You must
Specifies the
The Entity Key of define the
Metric View whose
the Metric View CubeViewDrillThrough
CubeViewDrillThrough Drill Through
that you want to parameter and the Page
results you want to
access.
parameter to specify
access.
where to open the
Metric View.
This parameter is
required. You must
define the Page
parameter and the
CubeViewDrill
Through parameter to
specify where to open
the Metric View.
Page
MemberCollection
The desired
members. The
values for the
This parameter is
MemberCollection
Specifies the
required. You can
parameter use the
members whose
specify multiple values
syntax [A].[B].
Drill Through
for the
[C]...to indicate the
results you want to
MemberCollection
member dimension
access.
parameter, separating
in the cube
each with a period.
hierarchy. See the
examples for more
information.
meridium://METRICS/RESULTS/DRILLTHROUGH?
Page=DrillThrough&CUBEVIEWDRILLTHROUGH=64251796271&MemberCo
llection=[Measures].[Internet Sales-Sales Amount],[Employee].[Department
Name].[All Employees]
Opens the Drill Through page, displaying the Drill Through results for the specified
Metric View and members.
Parameter
Name
Description
Path
Specifies the View for which The Catalog path and file
This
you want to access the
name of the View for which parameter is
Linked Views page.
to access linked views.
required.
Accepted Value(s)
Notes
meridium://Metrics/LinkedViews?Path=Public\Meridium\Modules\Metrics
Manager\Pump Failures
Displays the Linked Views page for the Pump Failures View, which is stored in the
Catalog folder \\Public\Meridium\Modules\Metrics Manager.
Parameter
Name
Description
EntityKey
Accepted Value(s)
Notes
This parameter is
required.
meridium://Scorecard/Design?EntityKey=2775406
Opens in the Design Scorecard page the Scorecard with the Entity Key 2775406.
Parameter
Name
Description
EntityKey
Accepted Value(s)
Notes
This parameter is
required.
meridium://Scorecard/View?EntityKey=2775406
Opens in the View Scorecard page the Scorecard with the Entity Key 2775406.
Parameter
Name
EntityKey
Image
Description
Accepted
Value(s)
The Entity
Specifies the KPI Key of the
that you want to KPI that you
open.
want to
view.
Dial
Specifies to
display the KPI Trend
dial, trend chart,
or trend data for Data
Notes
This parameter can be used in conjunction
with either the Page or Image parameter.
Used alone, this parameter will simply
limit the list of KPIs displayed on the Key
Performance Indicators page.
This parameter should be used in
conjunction with the EntityKey parameter,
which specifies the KPI whose dial you
want to view. This parameter is unique in
that it does not create a standard link.
Page
Specifies whether
View
to display the
specified KPI in
Edit
view or edit
mode.
meridium://Scorecard/KPI
Opens the Key Performance Indicators page, which displays a list of all the KPIs that
exist in the database.
meridium://Scorecard/KPI?Page=View&EntityKey=1234567
Opens the KPI identified by the Entity Key 1234567 in the View KPI page.
meridium://Scorecard/KPI?Page=Edit&EntityKey=1234567
Opens the KPI identified by the Entity Key 1234567 in the KPI Editor page.
meridium://Scorecard/KPI?EntityKey=1234567&Image=Dial
Displays an image of the meter for the KPI identified by the Entity Key 1234567.
Clicking the dial image will display the associated KPI on the View KPI page.
Slice
A filter that allows you to specify a subset of data that you want to analyze. Slices can be
added to a Metric View to filter the data that is displayed so that a more specific subset of
data can be examined.
If you were to conduct a root cause analysis on the car, you may find that while each
month's failure had its own apparent cause, the root cause of each failure was that a spark
plug needed to be replaced.
To help you identify the root causes of failures in your facility, you can assemble an RCA
Analysis Team that will:
Develop recommendations for preventing the failure from occurring or lessen the
impact of the failure in the future.
PReserve: Team members gather and record information (i.e., failure data) about a
piece of equipment's or location's failure.
Order: The Principal Analyst:
Assembles the team members who will conduct the RCA Analysis.
Analyze: Team members review and analyze the available information and then
record any conclusions.
Track: Team members track the success of the solutions that were implemented. A
re-evaluation can be performed, if necessary.
You can use these steps as a guideline for conducting a root cause analysis in the RCA
module, which consists of creating the data in Meridium APM that is necessary to
complete these five steps of the PROACT for Meridium methodology and implement
successful solutions.
Note: These steps do not need to be completed in the exact order that they are listed
above. It is important, however, that all steps of the methodology be completed. For more
information, see the workflow for conducting a root cause analysis.
Note: RCA Recommendation records can be linked to any Equipment record and any
Functional Location record. They may or mat not be the same Equipment or Functional
Location records that are linked to the RCA Analysis record.
The Root Cause Analysis Best Practice specifies that you will create RCA Analyses either
for equipment or locations. Either option may be valid, depending upon the analysis.
Throughout the RCA documentation, we assume that you are following the Meridium
APM best practice and storing your equipment and location information in Equipment
and Functional Location Records. Additionally, we assume that you are following the
RCA Best Practice and linking your RCA Analysis records to either Equipment or
Functional Location records.
In addition to the relationships that appear in this image, records in the following families
can be linked to records in the RCA Reference Document family through a relationship
definition on the Has Reference Documents family:
RCA Analysis
RCA Critical Success Factor
RCA Event
RCA Recommendation
RCA Verification
Additionally, the following families are used by the RCA module but are not related to
any other family in the data model:
The RCA Image family is used to display an image of the Event Diagram and the
Logic Tree in the Comprehensive Analysis Report
The Alert family is used to send alert emails.
In Progress (0): Indicates that an RCA Analysis has not yet been completed. Only
Meridium APM users who are members of the RCA Analysis Team and members
of the MI PROACT Administrator Security Group can view and modify an RCA
Analysis via the My PROACT page when it is in the In Progress state. RCA
Analyses will remain in the In Progress state until the Principal Analyst publishes
View privileges to all RCA Analysis families, including the RCA Analysis
Relationships and RCA System Relationships families.
If a Published RCA Analysis is unpublished, the RCA Analysis will return to the In
Progress state, but the value in the Date Published field will not be updated until the
analysis is published again.
Template (2): Indicates that an RCA Analysis has been produced from an existing
analysis using the Produce Template link. RCA Analyses in the Template state are
identical to RCA Analyses that are in the In Progress state, except that they do not
have an analysis team defined.
Note: Principal Analysts can create RCA Analysis Templates only if the Template
Creation Permissions setting has been enabled.
2. Preserve failure data: Create RCA Preserve Item records and assign them to team
members.
Note: While the PROACT acronym lists the Preserve step first, the order in which you
perform the associated task in Meridium APM differs.
3. Analyze the data: Create an Event Diagram and a Logic Tree diagram to provide a
visual representation of the data that was collected. Using the diagrams, you can
analyze the data, develop hypotheses, and verify hypotheses. When you develop
and verify hypotheses, you will create the corresponding RCA Hypothesis and
RCA Verification records.
4. Communicate findings and recommendations: Update the RCA Analysis record,
create RCA Recommendation records, and generate reports to communicate the
team's conclusions to the decision makers in your organization.
5. Track and reevaluate results: Using RCA Tracking Item records to track the
success or failure of the solutions that were implemented. If necessary, reevaluate
and modify the team's recommendations.
Analyzing data.
Tracking results.
Note: The information contained in these topics assumes that you are the user who will
be performing the associated step in Root Cause Analysis and that all RCA administrative
tasks have been completed.
If any pump fails one or more times per week for more than two successive
weeks, regardless of the cost for repairs, an RCA study should be conducted.
If any pump fails catastrophically (e.g., causes they system to shut off), an RCA
Analysis should be conducted.
-or-
Now, assume that in January 2012, the bearing temperature alarm on the outboard
bearing of a cooling water pump sounded. By the time the operator arrived, the motor
temperature had increased and caused the system to shut off, resulting in loss of
production. According to the criteria that was developed, these conditions dictate that an
RCA Analysis should be performed. The first step is to order the analysis.
After the cooling water pump failure meets the criteria for requiring an RCA Analysis,
the first step is to order the analysis. The user who will serve as the Principal Analyst can
complete this step by using the New Analysis Builder to initiate the development of the
RCA Analysis for the recurring failures of the cooling water pump.
To order the analysis for our example:
1. Access the New Analysis Builder.
2. When the New Analysis Builder appears, the PROACT Analysis Datasheet screen
is displayed, where you would define the RCA Analysis record, as shown in the
following image.
In the Frequency of Failures text box, the number 1 represents the number of failures that
occurred for the cooling water pump.
3. When you click the Next button, the Linked Assets screen will appear, where you
can search for the desired Equipment or Functional Location record and select it.
4. You will then click the Next button to display the Select Team Members screen,
where you can define the RCA Analysis Team by selecting the names of the users
who would contribute a wide range of expertise to the team. In this case, you
would select:
The analyst, Suzie Jones, to help gather information surrounding the
failure.
The mechanic, Pete Handy, because he will repair the cooling water pump.
The following image shows the Select Team Members screen after the RCA Analysis
Team has been selected. The Principal Analyst is Jane Doe, who is an expert on
facilitating team discussion and documenting discussion notes.
5. On the Select CSF screen, you can accept the default Critical Success Factors or
create new ones. For this example, you want to accept the default Critical Success
Factors, so select each Critical Success Factor in the Available CSF grid and
proceed to the next screen.
6. On the Enter Team Charter screen, you can type your own Team Charter or accept
the default Team Charter. For this example, you want to accept the default Team
Charter and modify it so that it appears as the following image shows.
7. After you define the Team Charter, you can click the Finish button to exit the New
Analysis Builder and begin preserving the failure data for the RCA Analysis.
After you click the Finish button, the RCA Analysis record and all initial information for
the RCA Analysis is saved, and the Preserve Failure Data page appears.
On the Preserve Failure Data page, create RCA Preserve Item records and assign
them to the team members who will complete the task specified in the record. For
this example, you should create RCA Preserve Item records that contain the
information as it appears in each of the following tables.
Value(s)
Assign To
Pete Handy
Data Category
Parts
Data to Collect
Collection
Strategy
Date Due
1/8/2012
Send Alert on
Due Date?
True
Notified
Frequency of
Alert After Due
Date
Daily
No
Date Completed
Value(s)
Assign To
Suzie Jones
Data Category
Paper
Data to Collect
Collection
Strategy
Research
Date Due
1/9/2012
Send Alert on
Due Date?
True
Daily
No
Date Completed
Value(s)
Assign To
Bob Speck
Data Category
People
Data to Collect
Collection
Strategy
Date Due
1/10/2012
Send Alert on
Due Date?
True
Daily
No
Date Completed
Value(s)
Assign To
Bob Speck
Data Category
Position
Data to Collect
Collection
Strategy
Date Due
1/10/2012
Send Alert on
Due Date?
True
Daily
Completed?
No
Date Completed
Field
Value(s)
Assign To
Data Category
Paradigms
Data to Collect
Collection
Strategy
Date Due
1/10/2012
Send Alert on
Due Date?
False
Completed?
No
Date Completed
After each team member has collected the data that is specified in the RCA Preserve Item
record, they should record their findings for the rest of the team through artifacts,
including Reference Document records and hard copies of documents. After all the RCA
Preserve Item records have been completed, the team can begin to analyze the data.
2. Diagram the events that led up to and immediately followed the failure event. For
this example, you would create the Event Diagram as shown in the following
image. The team should note the trend in the failures that occurred in the past. In
this way, the team may be able to identify a pattern in the events prior to the RCA
Analysis that may indicate the underlying cause(s) for these failures.
3. Diagram each failure mode in detail. For this example, you would create a Logic
Tree like the one shown in the following image.
In the Logic Tree in this image, you can see that two Failure Mode nodes are linked to the
Failure Event node, and multiple Hypothesis nodes are linked to the Motor Tripped due
to high temperature Failure Mode node.
4. Now that several likely hypotheses have been introduced, the team will need to
rule out hypotheses. To rule out a hypothesis or prove a hypothesis, the hypothesis
will need to be tested against the data that is available to the team (i.e., the failure
event data and the team of experts).
The Principal Analyst should create RCA Verification records and assign them to team
members who will be responsible for completing the associated task. The following
image shows an example of an RCA Verification record that contains a task to test the
Mechanical hypothesis. The record is assigned to the team member Pete Handy, the
mechanic.
The task defined in this RCA Verification record instructs Pete Handy to inspect the
wiring for the cooling water pump to ensure that the problem was not electrical, but
mechanical.
5. When a hypothesis has been tested using the task specified in the RCA
Verification record, the state of the associated RCA Hypothesis record should be
set to True if the hypothesis is true or Not True if the hypothesis is not true. For
example, the following image shows the Logic Tree after Pete Handy has
completed the RCA Verification record to which he was assigned. Pete Handy
concluded that the wiring did not the cause the pump to overheat, so the problem
must be mechanical.
After the state of the Mechanical RCA Hypothesis record is set to True, the team can
continue down the logic tree until they identify the root cause. Causes can be further
identified as physical, human, or latent. For example, the following image shows the
Logic Tree after ALL the RCA Verification records have been completed. The team has
concluded that inadequate accountability of workers has led to insufficient lubricant
being applied to the outboard bearing, which caused the motor's temperature to increase
and the pump to overheat.
In this case, the root cause for the pump failure would be identified as latent (i.e.,
inadequate accountability of workers), which lead to human (i.e., too little applied) and
physical (i.e., lubrication issue) causes. Now that a hypothesis has been verified and the
root cause has been determined, you can create RCA Recommendation records to
communicate your findings on how to prevent this failure in the future.
2. After the RCA Communicate datasheet has been completed, you can recommend
actions and propose them for implementation. In this case, the team has decided
that requiring workers to document and report performed maintenance will make
them accountable for procedures performed, and will reduce the risk of a failure
in the future. To propose this recommendation, you would create an RCA
Recommendation record as shown in the following image.
3. On the RCA Recommendation datasheet, on the Alert tab, you can schedule an
alert email to be sent to the team member responsible for completing the
implementation of the recommendation. To do so, you would complete the fields
on the Alert tab for REC-1376 as the shown in the following image.
4. After an RCA Recommendation record has been created, the RCA Analysis is
almost complete. If desired, you can run reports based on the information that was
gathered during the RCA Analysis and even publish the RCA Analysis to
distribute the information to others.
After the recommended action has been implemented, you will need to continue tracking
the success of the recommended solution.
The value 2 in the Count field indicates that if the number of Failure records linked to the
Equipment record Pump exceeds two, the alert email will be sent to Bob Williams. Note
also that in the Cost field, the value 45 indicates that if the sum of the failure cost exceeds
$10,000, the alert email will be sent to Bob Williams.
In this case, the cooling water pump has not incurred any failures since the
recommendation was implemented.
2. The recommendation should continue to be tracked by a member of the RCA
Analysis Team through RCA Tracking Item records and the Schedule Manager.
At this point, the RCA Analysis is considered complete, and you can publish the RCA
Analysis and share reports with individuals outside of the RCA Analysis Team.
Field
Description
Analysis
Description
Analysis
Name
Analysis
Type
Mechanical
Charter
To identify the root causes of the cooling water pump failure. This
includes identifying deficiencies in or lack of management systems.
Appropriate recommendations for root causes will be communicated to
the management for rapid resolutions.
Comments
Comments
Equipment
Pump
ID
End Date
1/15/2012
Event
Narrative
Frequency
Start Date
1/6/2012
Field
Description
Notes
Event End
1/15/2012
Date
None
Event ID
RCA-9/18/2012
Event Start
1/6/2012
Date
Label
None
Values Specified
Label: No Spare Parts
Values Specified
Level 1
Label: Mechanical
Descriptions: The increase in temperature
was due to a mechanical failure.
Mechanical
Electrical
Descriptions: The increase in temperature
was due to an electrical failure.
Inboard bearing
Level 3
Label: Erosion
Descriptions: The outboard bearing eroded
after overuse.
Erosion
Corrosion
Descriptions: The outboard bearing
corroded and was rusty.
Level 4
Label: Misalignment
Descriptions: The outboard bearing was not
aligned correctly.
Misalignment
Loose Bolts
Lubrication Issue
Descriptions: The outboard bearing was not
receiving the right amount of lubrication.
Confidence Factor: Highly Likely (4)
Level 6
Label: Poor training
Poor training
Descriptions: Workers were not properly
training on applying lubricant to the
bearing.
Confidence Factor: Possibly True (2)
State: Hypothesis Not True
ID: Hyp-375
Label: Inadequate Procedures Documented
Descriptions: Workers are referencing
procedure documentation that is not clear.
Inadequate Procedures Documented
Worker Fatigue
RCA Logic
Gate Record
Gate Type: Or
Gate Type: Or
Gate Type: Or
Gate Type: Or
Gate Type: Or
Gate Type: Or
Values Specified
Linked To
Paper-Standard operating
procedures and frequent
failure information.
Paradigms-Common
assumptions made when a
pump fails.
Completed: No
Data Category: Parts
Data to Collect: The pieces
of the cooling water pump
that could have caused the
pump to overheat.
Collection Strategy:
Document (pictures and
observations) the condition
of the components of the
pump.
Date Due: 1/8/2012
Parts-The pieces of the
Send Alert on Due Date?:
cooling water pump that
The RCA Team Member
True
could have caused the pump
record for Pete Handy.
to overheat.
Days Before Due Date to be
Notified: 1 (Days)
Frequency of Alert After
Due Date: Daily
Alert Email Body: This is a
reminder to gather and
document the pieces of the
pump that could have caused
the pump to overheat and
report back to the team.
Completed?: No
Data Category: People
People-Operating procedures
The RCA Team Member
used by those who use the
Data to Collect: Operating record for Bob Speck.
pump.
procedures used by those
who maintain the pump.
Collection Strategy:
Interview the floor
operators who are assigned
to the pump.
Data to Collect:
Environment surrounding
the pump.
Collection Strategy: Tools,
pictures, diagrams.
Date Due: 1/10/2012
Send Alert on Due
Date?: Yes
Days Before Due Date to be
Notified: 1 (Days)
Frequency of Alert After
Due Date: Daily
Alert Email Body: This is a
reminder to investigate the
environment where the
pump exists and report
back to them.
Completed?: No
Field
Description
Alert Responsibility
Party When Due?
True
Assigned To Name
Suzie Jones
Author Name
Jane Doe
Business Impact
Production (PRODUCTION)
Cause
Cause Type
Cause Latent
Jane Doe
Frequency of Alert
After Due Date
Daily
Implementation Alert
Text
Mandatory Date
2/28/2012
RCA Analysis ID
Recommendation
Description
Recommendation
Headline
Recommendation ID
REC-1376
Recommendation
Priority
Medium (Medium)
Required Equipment
Status
On-Line (ON-LINE)
Reviewer Name
Jane Doe
Status
Created (CREATED)
Type of Node
Values
Label: Pump place into service
Start/Finish
Event Start Date: 1/1/2011 12:00 AM
Event End Date: 1/1/2011 12:00 AM
Label: Cooling water pump turned on daily
Process
Value Specified
Principal Analyst
Jane Doe
Member
Suzie Jones
Member
Pete Handy
Member
Bob Speck
Field
Description
Active
True
Start Date
3/1/2012
Count
Cost
10,000
Alert
Williams, Bob
Values Specified
Due Date: 1/10/2012
Method: Inspect wiring to make sure the
cause was not electrical.
Completed: False
Due Date: 1/10/2012
On the Meridium APM Framework main menu, click Go To, point to Failure
Elimination, and then click Root Cause Analysis.
My PROACT: Displays the My PROACT page, where you can track unpublished
RCA Analyses in which you are a member of the RCA Analysis Team. To access
the feature, you must be:
-or1.
o
-or1.
o
A Super User
If you are not, when you click this link, a message will appear, indicating that you do not
have the necessary permissions.
Principal Analyst's View: Displays the PA PROACT page, where you can view
and manage all unpublished RCA Analyses in which you are the Principal
Analyst. To access this feature, you must be:
-or1.
o
-or1.
o
A Super User.
If you are not, when you click this link, a message will appear, indicating that you do not
have the necessary permissions.
New Analysis Builder: Displays the New Analysis Builder, which guides you stepby-step through the initial steps required for developing a new RCA Analysis. To
access this feature, you must be:
-or1.
o
-or1.
o
A Super User.
If you are not, when you click this link, a message will appear, indicating that you do not
have the necessary permissions.
Manage Analyses: Displays the Manage Analyses page, where you can view a list
of all existing RCA Analyses. To access this feature, you must be:
-or1.
o
-or1.
o
-or1.
o
A Super User.
If you are not, when you click this link, a message will appear, indicating that you do not
have the necessary permissions. After you click this link, you will be granted access only
to the features allowed by your specific family-level privileges.
Administrative Tools: Displays the Administrative Functions page, where you can
perform administrative tasks for Root Cause Analysis. This link appears only if
you are a Super User or a member of the MI PROACT Administrator Security
Group.
Required/Optional Notes
Optional
Review the RCA data model to
This task is necessary only if
determine which relationship
you store equipment and
definitions you will need to
location information in
modify to include your custom
families other than the
equipment and location
baseline Equipment and
families. Modify any
Functional Location families.
relationship definitions as
needed via the Configuration
Manager application.
Assign Security Users to one or Required
more RCA Security Groups via
the Configuration Manager
application.
Optional
Specify the Team Charter that
will appear in the New Analysis
Builder by default when you
create a new RCA Analysis.
Optional
Specify the Critical Success
Factors that will appear in the
New Analysis Builder by
default when you create a new
RCA Analysis.
Required
A scheduled item must be
created via the Meridium APM
Schedule Manager to run your
Tracking Evaluation query on a
regular basis.
Optional
7
Upgrade Workflow
You can upgrade to V3.6.0.0.0 using the instructions that are provided in this section of
the documentation. To access these instructions, click the starting version from which you
are upgrading:
V3.5.1
V3.5.0 SP1 LP
V3.5.0
V3.4.5
RCA will be upgraded from V3.4.5 to V3.6.0.0.0 automatically when you upgrade the
components in the basic Meridium APM system architecture. No additional steps are
required.
Each of these Security Groups has a set of family-level privileges associated with it,
which are needed in order to provide access to the records used throughout RCA. Access
to RCA features, however, is not granted through privileges alone but through
membership in these groups and the privileges associated with them. Granting RCA
family-level privileges at the Security User level or through a custom Security Group will
not provide access to RCA.
Throughout the RCA documentation, when we explain how to perform a certain task, we
assume that the user is a member of the Security Group that allows access to that task.
Note: In addition to assigning Security Users to these Security Groups, you will need to
grant users family-level privileges to any custom family that participates in a relationship
with a baseline RCA family.
Principal Analyst: The member of the RCA Analysis Team who is responsible for
facilitating and coordinating the RCA Analysis. The user who completes the
initial steps required for an RCA Analysis is automatically designated the
Principal Analyst by default. You can designate a different team member as the
Principal Analyst if needed. For a given RCA Analysis, the Principal Analyst can:
Note: Published RCA Analyses cannot be modified by any user, including the Principal
Analyst. If needed, the Principal Analyst can unpublish the RCA Analysis, modify it, and
then republish it.
Note: Principal Analysts can create RCA Analysis Templates only if permission to do so
has been granted through the Template Creation Permissions setting on the
Administrative Functions page.
Analysis Team Member: Any user who is a member of an RCA Analysis Team.
Analysis team members who have Meridium APM user accounts can view any
unpublished RCA Analysis to which they belong. Team members can modify the
RCA Analysis information, the Logic Tree, and the Event Diagram but cannot
modify the RCA Analysis Team.
Note: The preceding descriptions of Root Cause Analysis roles assume that the user has
FULL privileges to ALL RCA families.
In addition to RCA Analysis Team members, a Meridium APM user who is not a member
of the RCA Analysis Team can view a read-only copy of any published RCA Analysis as
long as that user has View privileges to all RCA Analysis families, including the RCA
Analysis Relationships and RCA System Relationships families. That user will also need
additional Insert privileges on the RCA Analysis family and Update privileges on the
RCA Image family.
MI PROACT Administrator
MI PROACT Team Member
MI PROACT Viewer
Membership in these Security Groups provides Security Users with access to RCA. The
baseline privileges for these Security Groups are listed in the following table. Note,
however, that access to RCA is not granted through these privileges but through
membership in these Security Groups.
MI PROACT
Administrator
MI PROACT
Team Member
MI PROACT
Viewer
Equipment
View
View
View
Functional Location
View
View
View
Human Resource
View, Update,
Insert
View
Notification
View, Update,
Insert, Delete
View, Update,
Insert, Delete
View
RCA Analysis
View, Update,
Insert, Delete
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
View, Update,
Insert, Delete
View
RCA Event
View, Update,
Insert, Delete
View, Update,
Insert, Delete
View
Family
View, Update,
Insert, Delete
View, Update,
Insert, Delete
View
RCA Hypothesis
View, Update,
Insert, Delete
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
View, Update,
Insert, Delete
View
RCA Recommendation
View, Update,
Insert, Delete
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
View, Update,
Insert, Delete
View
RCA Verification
View, Update,
Insert, Delete
View, Update,
Insert, Delete
View
Reference Document
View, Update,
Insert, Delete
View, Update,
Insert, Delete
View
RCA Image
View, Update,
Insert, Delete
View, Update,
Insert, Delete
View, Update,
Insert
Security User
View
View
View
Has Recommendations
View, Update,
Insert, Delete
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
View, Update,
Insert, Delete
View
Is a User
View, Update,
Insert
View
Group Assignment
View, Update,
Insert
View
View, Update,
Insert, Delete
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
View, Update,
Insert, Delete
View
User Assignment
View, Update,
Insert
View
View
View
View
View
View
View
View
View
View
A Principal Analyst who can perform all functions related to the analysis.
Analysis team members, who can perform most functions related to analysis but
are restricted from performing some tasks that are reserved for the Principal
Analyst.
Viewers, who can only view the analysis after it has been published.
Permissions granted through these roles will override access granted through RCA
Security Group membership. This means, for example, that some functions may be
restricted for members for the MI PROACT Administrator Security Group when they are
working with an analysis in which they are not the Principal Analyst.
For a complete description of the functions that are allowed and not allowed based on a
user's role within an analysis, see the RCA Help. Note that privileges granted through
roles are done through data filters that are defined on the baseline Analysis family for
RCA Analyses.
In the Meridium APM Framework application, on the Root Cause Analysis Start
Page, click the Administrative Tools link.
Save: Saves the changes that were made to the settings on the Administrative
Functions page and then displays the Root Cause Analysis Start Page.
Cancel: After displaying a confirmation message, saves or discards your changes
depending upon your response and then displays the Root Cause Analysis Start
Page.
The Administrative Functions page contains one task menu: Common Tasks.
The Default Team Charter section contains a text box, were you can specify the Team
Charter that will appear by default when you click the Default Team Charter button on
the Enter Team Charter screen in the New Analysis Builder. A Team Charter is provided
in the baseline Meridium APM database. You can use the baseline Team Charter or
specify a custom Team Charter.
The Default Critical Success Factors section contains a list of the Critical Success
Factors (CSFs) that will appear by default in the Available CSF section on the Select
CSF screen in the New Analysis Builder. Below the list of default CSFs, the following
buttons appear:
Edit: Displays the selected default CSF on the Critical Success Factor dialog box,
where you can modify the text as desired. This button is enabled only when a row
is selected in the list.
Add: Displays a blank Critical Success Factor dialog box, where you can define a
new default CSF.
Delete: Displays a confirmation message and then deletes the selected default
CSF. This button is enabled only when a row is selected in the list.
The Select Tracking Evaluation Query section contains a text box that stores the path to
the query that returns the number and costs of failures that have occurred for a given
piece of equipment or location after a specific date. Based upon this information, you can
send a Tracking Item notification email to the recipient specified in the RCA Tracking
Item record.
By default, the Select Tracking Evaluation Query text box contains the Catalog path to
the Tracking Evaluation Query that is provided in the baseline Meridium APM database,
Tracking Evaluation Query, which is stored in the Catalog folder
\\Public\Meridium\Modules\RCA.
Below the Select Tracking Evaluation Query text box, the following buttons appear:
Browse: Displays the Open Query window, where you can navigate to a different
query.
Clear: Removes the value that appears in the Select Tracking Evaluation Query
text box.
The Template Creation Permissions section contains a check box that lets you determine
whether or not Principal Analysts will be allowed to create RCA Analysis Templates. By
default, this check box is cleared, indicating that only Super Users and members of the
MI PROACT Administrator Security Group will be allowed to create RCA Analysis
Templates. You can select the check box to also allow Principal Analysts to create RCA
Templates.
The Common Tasks menu on the Administrative Functions page one option:
Help: Displays the context-sensitive Help topic for the Administrative Functions
page.
When you complete the initial steps required for a new RCA Analysis via the New
Analysis Builder, you will be prompted to specify the Team Charter on the Enter Team
Charter screen. This screen displays the Team Charter that is defined in the Default Team
Charter section on the Administrative Functions page (shown in the previous image). The
following image shows the Enter Team Charter screen in the New Analysis Builder.
On the Enter Team Charter screen in the New Analysis Builder, you can choose to:
The following instructions provide details on modifying the Team Charter that will be
displayed in the New Analysis Builder by default. When you modify the baseline Team
Charter, the text that you specify will be saved in place of the baseline text.
To modify the default Team Charter:
1. In the Meridium APM Framework application, on the Administrative Functions
page, in the Default Team Charter text box, modify the text as desired.
2. At the bottom of the page, click the Save button.
Your changes are saved, and the Root Cause Analysis Start Page appears.
In the New Analysis Builder, on the Select CSF screen, you can:
Use the default CSFs that are displayed in the Available CSF section.
Define your own custom CSFs via the Custom CSF text box.
-or-
The following image shows the Select CSF screen as it appears in the New Analysis
Builder.
The following instructions provide details on creating a new default Critical Success
Factor via the Administrative Functions page.
To create a new default Critical Success Factor:
1. In the Meridium APM Framework application, on the Administrative Functions
page, in the Default Critical Success Factors section, click the Add button.
The Critical Success Factor dialog box appears.
2. In the text box, type the text that defines the Critical Success Factor.
3. Click the Save button.
The Critical Success Factor dialog box closes, and the new default CSF appears in the
list in the Default Critical Success Factors section.
4. At the bottom of the Administrative Functions page, click the Save button.
Your changes are saved, and the Root Cause Analysis Start Page appears.
Available CSF list on the Select CSF screen of the New Analysis Builder.
5. At the bottom of the Administrative Functions page, click the Save button
Your changes are saved, and the Root Cause Analysis Start Page appears.
Available CSF list on the Select CSF screen in the New Analysis Builder.
4. Select the Recurring item check box, and then select the frequency for the
execution. The frequency that you select will determine how often the criteria is
examined to see if it has meet the conditions specified in the RCA Tracking Item
record.
5. Click the User tab.
6. On the User tab, type the user ID of a user who has at least View permissions to
the Catalog folder where the Tracking Evaluation query is stored and to the
families that are included in the query.
7. In the Password text box, type the password associated with the user ID that you
specified in the previous step.
8. Click OK.
The scheduled item is saved and appears in the Scheduled Items window.
If you have defined equipment and location information the baseline Equipment and
Functional Location families and defined failure information in the Work History family,
you will be able to use the baseline RCA queries without performing any configuration
tasks.
If you have defined this information in families outside of these baseline families, you
will need to modify existing queries in order to perform certain tasks in the Root Cause
Analysis module. These queries are stored in the following folder in the Meridium APM
Catalog: \\Public\Meridium\Modules\RCA.
The following queries will need to be configured to incorporate non-baseline families:
Note: The queries Select Query-Does Not Have Equipment and Select Query- Has
Equipment were previously used to identify equipment and location families, but now the
Meridium APM system identifies equipment and location families using the RCA Has
Asset relationship. These queries still exist in the Catalog folder
\\Public\Meridium\Modules\RCA but are not used and do not need to be modified to use
custom families.
FMLY_KEY
Equipment Technical Number
In an RCA Recommendation record, when you search for a record using the Equipment
ID field, the Meridium APM system uses this query to populate the Search In list with the
value Equipment automatically. This query is also used to populate the Technical Number
field automatically. If you are using a non-baseline family to store information about
equipment, you will need to modify the query to return the Family Key of the family that
you use to store equipment data. You can also modify the query to populate the Technical
Number field in an RCA Recommendation record with a value that you use to identify
equipment.
The baseline Get Functional Location Family Key query returns the following fields from
the Functional Location family:
FMLY_KEY
In an RCA Recommendation record, when you search for a record using the Functional
Location ID field, the Meridium APM system uses this query to populate the Search In
list with the value Functional Location automatically. If you are using a non-baseline
family to store location information, you will need to modify the query to return the
Family Key of the family that you use to store location data.
From the Equipment Family: The ENTY_KEY field. The following prompt is
defined for the this field.
From the Functional Location Family: The ENTY_ID and ENTY_KEY fields.
In an RCA Recommendation record, if the Equipment record you selected using the
Equipment ID field is linked to a Functional Location record, the Meridium APM system
uses this query to populate the Functional Location ID field in the RCA Recommendation
record automatically. If you are using non-baseline families, you will need to modify the
query to return the Record ID and Entity Key of records that belong to the family that
you use to store location data.
If you are using a non-baseline family, you will need to provide the ENTY KEY of your
custom family and add the baseline prompt.
Work History family: The ENTY_KEY, Total Cost, and Event Start Date fields.
The following prompt is defined for the Event Start Date field.
If you are using a non-baseline event family, you will need to add fields that you can use
as Count, Cost, and Date columns. The following list contains information on how the
criteria in each column are used by the Meridium APM system:
Count: Used to count the number of failures that the piece of equipment or
location has incurred since the start date that is specified in the RCA
Tracking Item record. The Count column must have the alias Count
defined for it.
Cost: Used to calculate the total cost of the failures that the piece of
equipment or location has incurred since the start date that is specified in
the RCA Tracking Item record. The Cost column must have the alias Cost
defined for it.
Date: Used to compare the date on which the failures occurred to the start
date that is specified in the RCA Tracking Item record. The Date column
must contain the baseline prompt.
If you modify the baseline Tracking Evaluation Query or create a custom one, you will
need to specify that query as the default query on the Administrative Functions page.
A start page with links that provide access to the main features of RCA. You can
use these links to develop an RCA Analysis.
A Site Map that you can use to navigate within the RCA module. The Site Map
indicates your current location and shows the typical path for arriving there. To
access a previous page, you can click its hyperlinked name in the Site Map.
The following image shows an example of what the Site Map looks like on the Analysis
page. A red outline has been added to the image to highlight the Site Map.
The user that completes these tasks will be added to the RCA Analysis Team
automatically as the Principal Analyst. If desired, after completing these steps, you can
designate a different team member as the Principal Analyst.
Note: You can define CSFs, the Team Charter, and the RCA Analysis Team outside of the
New Analysis Builder, if needed. For more information, see the related topics in this
section of the documentation.
You can access the New Analysis Builder in various ways, depending on the page that you
are currently viewing in Root Cause Analysis.
To access the New Analysis Builder:
If you are on the Root Cause Analysis Start Page, click the New Analysis
Builder link.
If you are on the PA PROACT page (i.e., the Principal Analyst's View), on the
Common Tasks menu, click the New Analysis link.
If you are on the My PROACT page, on the Common Tasks menu, click the New
Analysis link.
If you are on the Manage Analyses page, on the Common Tasks menu, click the
Create Analysis link. From the Manage Analyses page, you can also copy an
existing RCA Analysis to create a new one or use an RCA Analysis Template to
create a new RCA Analysis.
The New Analysis Builder appears, displaying a new RCA Analysis record.
After you access the New Analysis Builder, you will need to proceed through the builder
and supply information on each screen in order to create a new analysis.
The New Analysis Builder appears, displaying RCA Analysis Datasheet screen.
2. On the Analysis Details tab, enter values in the available fields. The Analysis
Name field is required and must be unique.
3. Click the Next button.
The Link Assets screen appears.
4. At the bottom of the Link Assets screen, click the Link Assets button.
The Find Asset window appears.
5. Perform a search to find the Equipment records that you want to link to the RCA
Analysis record.
6. In the search results, select the rows that contain the desired records, and then
click the Select button.
The Select an Asset screen returns to focus.
Each Equipment record you selected is linked to the RCA Analysis record and appears on
the Linked Assets screen. The Record ID column is populated with the Record ID of the
Equipment record that you selected from the list, and the Family column is populated
with Equipment.
7. Click the Link Assets button again.
The Find Asset window appears.
8. Perform a search to find the Functional Location records that you want to link to
the RCA Analysis record.
9. In the search results, select the rows that contain the desired records, and then
click the Select button.
The Select an Asset screen returns to focus.
Each Functional Location record you selected is linked to the RCA Analysis record and
appears on the Linked Assets screen. The Record ID column is populated with the Record
ID of the Functional Location record that you selected from the list, and the Family
column is populated with Functional Location.
10. Click the Next button.
The Select Team Members screen appears.
Note: The New Analysis Builder displays a list of available members with a Human
Resource record already defined in the Meridium APM database. If you want to add a
team member whose name does not appear in the list, you must first create a Human
Resource record for the user outside of the New Analysis Builder. You can then add the
user to the team via the Team page.
11. In the Available Members list, select the users that you want to add to the RCA
Analysis Team, and click the
button. The user who creates the RCA
Analysis is added automatically to the RCA Analysis Team as the Principal
Analyst. Note also that you can filter the list of users by typing criteria in the
Search Text box and clicking the Search button.
Hint: You can add members to the RCA Analysis Team via the drag-and-drop method or
by double-clicking a user.
The selected users appear in the Selected Team Members list.
Hint: If needed, you can use the
button, the drag-and-drop method, or the doubleclick method to remove selected team members from the Selected Team Members list.
12. When you are finished adding members to the list, click the Next button.
The Select CSF screen appears.
13. In the Available CSF list, select the desired Critical Success Factors (CSFs). The
list contains the CSFs that an administrative user has pre-configured for use with
RCA Analyses. You can select any CSF from the list by double-clicking it or by
using the drag-and-drop method to add it to the Selected CSF list.
The selected CSFs appear in the Selected CSF list.
14. If you want to add a custom CSF to the RCA Analysis, type the appropriate text in
the Custom CSF text box, and then click the Add CSF button.
The new CSF appears in the Selected CSF list. You can add as many custom CSFs you
like.
Hint: If needed, you can remove a CSF from the Selected CSF list by double-clicking it
or by using the drag-and-drop method to add it back to the Available CSF list.
15. When you have finished selecting the CSFs that you want to include in the
analysis, click the Next button.
The Enter Team Charter screen appears.
Create a custom Team Charter by typing the Team Charter in the text box
in the Enter Team Charter section.
-or1.
Use the default Team Charter that an administrative user has defined by
clicking the Default Team Charter button. The Default Team Charter
dialog box appears.
Click the Accept button to use the default Team Charter. You can then modify the default
Team Charter in the text box in the Enter Team Charter section, if desired.
17. When you are finished defining the Team Charter, on the Enter Team Charter
screen, click the Finish button.
The new RCA Analysis is created and saved, and the Preserve Failure Data page appears.
From the Preserve Failure Data page, you can begin the next step of the RCA Analysis by
creating RCA Preserve Item records and linking them to the RCA Analysis record.
in order to keep a full record of the equipment and locations that are impacted by the
RCA Analysis results.
You can link only Equipment records, only Functional Location records, or both types of
records simultaneously to an RCA Analysis record. Consider the following examples.
1. You want to run an RCA Analysis on a pump, which is always located in the same
place. You link the pump's Equipment record to the RCA Analysis record.
2. You want to run an RCA Analysis on an incident that occurred at a specific plant
and you aren't sure which pump was involved. You link the plant's Functional
Location record to the RCA Analysis record.
3. You want to run an RCA Analysis on a pump that was previously located in
another plant and has been installed in a new plant. You link both the pump's
Equipment record (which is already linked to the new plant's Functional Location
record) and the old plant's Functional Location record to the RCA Analysis
record.
4. You want to run an RCA Analysis involving multiple pumps that are all
experiencing similar failures. You link multiple Equipment records to the same
RCA Analysis record.
You can link Equipment or Functional Location records to the RCA Analysis record when
you complete the initial steps required for an RCA Analysis, or you can link Equipment
or Functional Location records to an existing RCA Analysis record via the Manage
Assets page.
For existing RCA Analysis records, Equipment or Functional Location records can be
managed from the Manage Assets page, where you can:
On the Analysis page, on the Manage Assets menu, click the Manage Assets link.
The Manage Assets page appears, displaying a list of Equipment or Functional Location
records that have been linked to the RCA Analysis record for the current analysis.
The grid on the Manage Assets page contains the Record ID and family of each record
that is linked to the RCA Analysis record. For Equipment records, the Record ID column
is populated with the Record ID of the linked Equipment record, and the Family column
is populated with Equipment. For Functional Location records, the Record ID column is
populated with the Record ID of the linked Functional Location record, and the Family
column is populated with Functional Location. By default, linked records will be listed
alphabetically, first by the Family column, and then by the Record ID column.
The Manage Assets page contains the following task menus:
Manage Assets
Common Tasks
PReserve
Order
Analyze
Communicate
Track
Manage Assets: Displays the Manage Assets page, where you can link, view, and
unlink Equipment and Functional Location records associated with the current
RCA analysis.
Link to Assets: Displays the Asset Finder window, where you can search for the
Equipment or Functional Location records that you want to link to the RCA
Analysis record.
View Linked Assets: Displays the selected Equipment or Functional Location
records in the Record Manager. This link is enabled only if the current RCA
Analysis is already linked to an Equipment or Functional Location record.
Send To: Displays a submenu of options that let you provide a link to the current
page on your desktop (create shortcut), in email message, or on a Home Page.
Help: Displays the context sensitive help topic for the Manage Assets page.
PReserve Menu
The PReserve menu on the Manage Assets page contains the following link:
Preserve Records: Displays the Preserve Failure Data page, where you can view
and manage RCA Preserve Item records for the current RCA Analysis.
Order Menu
The Order menu on the Manage Assets page contains the following links:
Team: Displays the Team page, where you can view and manage Human Resource
records for the members of the RCA Analysis Team.
Analyze Menu
The Analyze menu on the Manage Assets page contains the following links:
Event Diagram: Displays the Event Diagram page, where you can view and
modify the Event Diagram for the current RCA Analysis.
Logic Tree: Displays the Logic Tree page, where you can view and modify the
Logic Tree for the current RCA Analysis.
Communicate Menu
The Communicate menu on the Manage Assets page contains the following links:
Communicate Records: Displays the Communicate Records page, where you can
view, modify, and send Communicate records and RCA Recommendation records.
Reports: Displays the Reports List page, where you can view and manage reports
based on the data from the current RCA Analysis.
Track Menu
The Track menu on the Manage Assets page contains the following link:
Track: Displays the Analysis Tracking Items page, where you can view and
manage the RCA Tracking Item records for the current RCA Analysis.
If you selected more than one record, multiple records will appear in Record Manager.
The first record that you selected in the grid on the Manage Assets page will be expanded
in the Record Explorer pane and displayed in the datasheet area. The rest of the records
appear collapsed in the Record Explorer pane.
About CSFs
Critical Success Factors (CSFs) are elements of an RCA Analysis that allow the analysis
team to evaluate whether or not the analysis effort has been successful. The RCA
Analysis effort is considered to be successful if the analysis team adheres to and meets
the standards defined by the CSFs.
RCA uses two types of CSFs.
Default CSFs: RCA Critical Success Factors that are available for use in all RCA
Analyses. Default CSFs are stored as system preferences and appear on the
Administrative Functions page and in the New Analysis Builder. Default CSFs are
not stored in a record until they are added to an RCA Analysis. When a Default
CSF is added, a new RCA Critical Success Factor record is created and populated
automatically with the Default CSF text, then linked to the RCA Analysis record.
Custom CSFs: RCA Critical Success Factor records that are linked to a specific
RCA Analysis record. When Custom CSFs are created for an RCA Analysis, a
new RCA Critical Success Factor record is created and linked to the RCA
Analysis record.
A baseline set of Default CSFs is provided with the RCA module and appear on the
Administrative Functions page, where an administrative user can modify them and define
their own Default CSFs. All Default CSFs (baseline and custom) will be available for
selection in the New Analysis Builder when you create an RCA Analysis.
Additionally, you can define Custom CSFs for each RCA Analysis. Custom CSFs are
defined for a single RCA Analysis and stored in RCA Critical Success Factor records.
You can define custom CSFs via the New Analysis Builder and the Critical Success
Factors page.
All RCA Critical Success Factor records for the current RCA Analysis are displayed on
the Critical Success Factor page. An RCA Critical Success Factor record exists for each
CSF that is linked to an RCA Analysis record.
On the Analysis page, on the Order menu, click the Critical Success Factors link.
The Critical Success Factors page appears, displaying a list of CSFs that have been
created for the current RCA Analysis.
The Critical Success Factors page contains the following task menus:
Manage Assets
Common Tasks
PReserve
Order
Analyze
Communicate
Track
Manage Assets: Displays the Manage Assets page, where you can link, view, and
unlink Equipment and Functional Location records associated with the current
RCA analysis.
New CSF: Displays the CSF Details page, where you can create a new RCA
Critical Success Factor record.
Edit CSF: Displays the CSF Details page, where you can modify the selected
RCA Critical Success Factor record.
Delete CSF: After displaying a confirmation message, deletes the selected RCA
Critical Success Factor record.
Spell Check: Displays the Spell Check dialog box, which allows you to perform a
spell check operation on the text and character fields in records belonging to the
current RCA Analysis.
Send To: Displays a submenu of options that let you provide a link to the current
page on your desktop (create shortcut), in email message, or on a Home Page.
Help: Displays the context sensitive help topic for the Critical Success Factors
page.
PReserve Menu
The PReserve menu on the Critical Success Factors page contains the following link:
Preserve Records: Displays the Preserve Failure Data page, where you can view
and manage RCA Preserve Item records for the current RCA Analysis.
Order Menu
The Order menu on the Critical Success Factors page contains the following links:
Critical Success Factors: Displays the Critical Success Factors page. This link is
available on other pages in Root Cause Analysis.
Team Charter: Displays the Team Charter dialog box, where you can view and
modify the Team Charter.
Team: Displays the Team page, where you can view and manage Human Resource
records for the members of the RCA Analysis Team.
Analyze Menu
The Analyze menu on the Critical Success Factors page contains the following links:
Event Diagram: Displays the Event Diagram page, where you can view and
modify the Event Diagram for the current RCA Analysis.
Logic Tree: Displays the Logic Tree page, where you can view and modify the
Logic Tree for the current RCA Analysis.
Communicate Menu
The Communicate menu on the Critical Success Factors page contains the following
links:
Communicate Records: Displays the Communicate Records page, where you can
view, modify, and send Communicate records and RCA Recommendation records.
Reports: Displays the Reports List page, where you can view and manage reports
based on the data from the current RCA Analysis.
Track Menu
The Track menu on the Critical Success Factors page contains the following link:
Track: Displays the Analysis Tracking Items page, where you can view and
manage the RCA Tracking Item records for the current RCA Analysis.
2. In the Value(s) column, type the details of the CSF, or click the
button to
enter the details using the Text Editor, which is shown in the following image.
The RCA Critical Success Factor record is created and linked automatically to the RCA
Analysis record for the current RCA Analysis, and the Critical Success Factors page
appears.
2. In the Value(s) column, modify the text as desired. You can click the
button
to modify the text using the Text Editor, which is shown in the following image.
After you have defined a Team Charter for the RCA Analysis, you can view and modify it
via the Order menu on most pages in Root Cause Analysis by clicking the Team Charter
link.
Your changes are saved, and the Team Charter dialog box closes.
Principal Analyst: The user who is responsible for facilitating and coordinating
the RCA Analysis.
Analysis Team Member: Any user who is a member of an RCA Analysis Team.
When you add new members to the RCA Analysis Team, an RCA Team Member record
is created automatically and linked to the RCA Analysis record and the individual's
Human Resource record. If the same team member is linked to multiple analyses, an
RCA Team Member record will exist for each RCA Analysis team in which they are a
member. The RCA Team Member record stores the RCA Analysis Team member's role
(i.e., Team Member or Principal Analyst). A given team member's role determines the
security privileges that the user has in Root Cause Analysis.
You can add Meridium APM users and non-Meridium APM users to the RCA Analysis
Team.
Meridium APM users will have an existing Meridium APM Security User account
and an associated Human Resource record that is created automatically when the
Security User account is created.
Non-Meridium APM users will not have a Meridium APM Security User account.
To add a non-Meridium APM user to the RCA Analysis Team, you first need to
create a Human Resource record for that user. You can do so via the Team page in
Root Cause Analysis or using Meridium APM Framework Tools.
Note: A Meridium APM Security User record is required for logging in to the Meridium
APM Framework application and using Root Cause Analysis. RCA Analysis team
members who do not have a Security User account may participate in and contribute to
the analysis but will not be able to use the application.
After you add a new team member to the RCA Analysis Team, that user will inherit the
security privileges associated with the user's team member role (e.g., Principal Analyst).
Analysis page
Preserve Failure Data page
The Team page appears, displaying a list of the users who are members of the RCA
Analysis Team for the current RCA Analysis.
The values that appear in each column on the Team page are stored in the team member's
Human Resource record and RCA Team Member record. The following information
appears for each team member in the list:
Name: The name of the team member. This value is stored in the Human
Resource record.
Security Privilege: The role assigned to the team member. The team member who
is the Principal Analyst is assigned Principal security privileges. All other team
members are assigned Member security privileges. This value is stored in the
RCA Team Member record.
Title: The job title of the team member. This value is stored in the Human
Resource record.
Facility Name: The name of the facility that the team member represents. This
value is stored in the Human Resource record.
Business Unit: The business unit within the facility that the team member
represents. This value is stored in the Human Resource record.
Phone No.: The phone number for the team member. This value is stored in the
Human Resource record.
E-mail Address: The email address for the team member. This value is stored in
the Human Resource record.
Note: You can customize the display of the team member grid in several ways including,
adding additional columns, sorting columns, and filtering the list.
On the Team page, you can:
View and modify the contents of team members' Human Resource records.
Add new team members to the RCA Analysis Team.
Manage Assets
Common Tasks
PReserve
Order
Analyze
Communicate
Track
Associated Pages
Note: Items appear on the Associated Pages menu only if Associated Pages have been
configured for the RCA Analysis family.
Manage Assets: Displays the Manage Assets page, where you can link, view, and
unlink Equipment and Functional Location records associated with the current
RCA analysis.
New Team Member: Displays the Find Team Member window, where you can
search the Human Resource family for the record associated with the user that
you want to add as a new team member. This link is enabled only if you are a
member of the MI PROACT Administrator Security Group, a Super User, or the
Principal Analyst for the current RCA Analysis.
Delete Team Member: Removes the selected RCA Analysis Team member from
the RCA Analysis Team after displaying a confirmation message. This link is
enabled only if the row containing a team member's name is selected and you are
a member of the MI PROACT Administrator Security Group, a Super User, or the
Principal Analyst for the current RCA Analysis.
Change Principal Analyst: Changes the selected user to the Principal Analyst role
after displaying a confirmation message. This link is enabled only if a row
containing a team member's name is selected and you are a member of the MI
PROACT Administrator Security Group, a Super User, or the Principal Analyst
for the current RCA Analysis.
Spell Check: Displays the Spell Check dialog box, which allows you to perform a
spell check operation on the text and character fields in records belonging to the
current RCA Analysis.
Send To: Displays a submenu of options that let you provide a link to the current
page on your desktop (create shortcut), in email message, or on a Home Page.
Help: Displays the context-sensitive help topic for the Team page.
The Manage Human Resources menu on the Team page contains the following links:
Edit Selected User: Displays the User Details page, where you can view and
modify the Human Resource record associated with the selected team member.
This link is enabled only if a row containing a team member's name is selected
and you are a member of the MI PROACT Administrator Security Group, a Super
User, or the Principal Analyst for the current RCA Analysis.
New User: Displays the User Details page, where you can define a Human
Resource record for a non-Meridium APM user and add them to the RCA
Analysis Team. This link is enabled only if you are a member of the MI PROACT
Administrator Security Group, a Super User, or the Principal Analyst for the
current RCA Analysis.
PReserve Menu
The PReserve menu on the Team page contains the following link:
Preserve Records: Displays the Preserve Failure Data page, where you can view
and manage RCA Preserve Item records for the current RCA Analysis.
Order Menu
The Order menu on the Team page consists of the following links:
Team: Displays the Team page, where you can view and manage Human Resource
records for the members of the RCA Analysis Team. This link is available on
other pages in Root Cause Analysis.
Analyze Menu
The Analyze menu on the Team page contains the following links:
Event Diagram: Displays the Event Diagram page, where you can view and
modify the Event Diagram for the current RCA Analysis.
Logic Tree: Displays the Logic Tree page, where you can view and modify the
Logic Tree for the current RCA Analysis.
Communicate Menu
The Communicate menu on the Team page contains the following links:
Communicate Records: Displays the Communicate Records page, where you can
view, modify, and send Communicate records and RCA Recommendation records.
Reports: Displays the Reports List page, where you can view and manage reports
based on the data from the current RCA Analysis.
Track Menu
The Track menu on the Team page contains the following link:
Track: Displays the Analysis Tracking Items page, where you can view and
manage the RCA Tracking Item records for the current RCA Analysis.
New Team Member: Use this option if you want to add to the RCA Analysis Team
a user who already has a Human Resource record. This option appears as a link on
the Common Tasks menu.
New User: Use this option if you want to add to the RCA Analysis Team a user
who does not have an existing Human Resource record. This option appears as a
link on the Manage Human Resources menu.
Note: If a Team Member will need to perform tasks within the RCA module, in addition
to the Human Resource record, the Team Member must also have a Security User record.
Using the Meridium APM Framework, you can promote a Human Resource record to a
Security User record.
The following instructions provide details on adding a person to the RCA Analysis Team
who already has a Human Resource record. If the person who you want to add to the
RCA Analysis Team does not have a Human Resource record, you will need to create the
Human Resource record and automatically add the person to the RCA Analysis Team.
Note: A given Human Resource record can be added to the RCA Analysis Team only
once.
To add a person to the RCA Analysis Team who already has a Human Resource record:
1. Access the Team page.
The Team page appears, displaying a list of existing team members.
2. On the Common Tasks menu, click the New Team Member link.
The Find Team Member window appears. The Search In list contains the Human
Resource family by default and cannot be changed.
3. Perform a search in the Human Resources family to locate the desired team
member.
The search results appear.
4. In the results list, select the row containing the desired team member, and then
click the Select button.
The selected person is added to the list of team members. An RCA Team Member record
is created for that user automatically and linked to that user's Human Resource record and
to the RCA Analysis record for the current RCA Analysis.
Note: A given Human Resource record cannot be added to the RCA Analysis Team more
than once. If you try to add a team member who is already listed on the Team page, a
message appears, indicating that the person is already a member of the RCA Analysis
Team.
2. In the Last Name field, type the last name of the team member. This field is
required.
3. Complete the remaining fields on the datasheet as desired.
4. On the Common Tasks menu, click the Save User link.
The new Human Resource record is saved, the Team page appears, displaying that person
in the list of team members for the current RCA Analysis, and an associated RCA Team
Member record is created for that user automatically and linked to that user's Human
Resource record and the RCA Analysis record for the current RCA Analysis.
On the Team page, in the list of team members, click the hyperlink associated
with the team member whose Human Resource record you want to view.
The Proact page appears, displaying the Human Resource record for the selected team
member. The fields are read-only.
2. On the Common Tasks menu, click the Change Principal Analyst link.
A message appears, asking if you really want the selected team member to become the
new Principal Analyst.
3. Click the Yes button.
The user's RCA Team Member record and the value in the Security Privilege column is
updated to reflect the change.
2. On the Common Tasks menu, click the Delete Team Member link.
A message appears, asking if you really want to delete the team member.
3. Click the Yes button.
The team member is deleted from the RCA Analysis Team.
Using the Preserve Failure Data page, you can create new RCA Preserve Item records
or modify existing RCA Preserve Item records for the current RCA Analysis. After the
tasks defined in the RCA Preserve Item records are complete, the team can begin to
analyze the data that was collected.
The 5 P's
When you create a RCA Preserve Item record, the type of data that you want a member of
the RCA Analysis Team to collect is identified by one of the following categories, known
as the 5 P's:
People: Indicates that human witnesses should be questioned about the incident.
Witnesses might include the person who is responsible for the maintenance of the
piece of equipment or location associated with the failure event, the operator, or
even the stock room attendant.
Parts: Indicates that physical pieces of the equipment should be collected (i.e., the
broken pieces). This may also include collecting a functional piece of equipment
to test against the broken one.
Paper: Indicates that any data or information that exists about the piece of
equipment or location should be gathered. This could include recent performance
reports, schedules, Meridium APM data, specifications, and so on.
Paradigms: Indicates that any trends or common assumptions about the cause of
the incident should be noted. The intent of noting these paradigms is to remove
this assumption from the investigation (i.e., remove any bias from the analysis).
On the RCA Preserve Failure Data Item datasheet, in the Data Category box, you can
type or select one of the 5 P's. The following image shows the list of the of the 5 P's. A
red outline has been added to the image to highlight these values.
On the Analysis page, on the PReserve menu, click the Preserve Records link.
The Preserve Failure Data page appears, displaying a list of the RCA Preserve Item
records that are associated with the current RCA Analysis.
From the Preserve Failure Data page, you can click a link to view the details for any
RCA Preserve Item record. If no RCA Preserve Item records have been created for the
current RCA Analysis, a message is displayed, indicating that there are no RCA Preserve
Item records associated with the current RCA Analysis.
For each RCA Preserve Item record, the following information appears:
Date Completed: The date when the data collection was completed.
Team Member: The team member responsible for completing the task specified in
the RCA Preserve Item record.
Note: You can customize the display of the team member grid in several ways including,
adding additional columns, sorting columns, and filtering the list.
On the Preserve Failure Data page, you can perform tasks related to the RCA Analysis
by using the options available on the task menus: Manage Assets, Common Tasks,
PReserve, Order, Analyze, Communicate, Track, and Associated Pages.
Note: If one or more RCA Preserve Item records exits for the RCA Analysis, the
Associated Pages menu displays items that have been configured for the RCA Preserve
Item family via the URL Manager. If no items have been configured or if items have been
configured but an RCA Preserve Item record does not exist, the Associated Pages menu
will be empty.
Manage Assets: Displays the Manage Assets page, where you can link, view, and
unlink Equipment and Functional Location records associated with the current
RCA analysis.
New Record: Displays the Preserve Record Details page, where you can create an
RCA Preserve Item record.
Copy Record: Copies the selected RCA Preserve Item record.
Edit Record: Displays the Preserve Record Details page, where you can modify
the selected RCA Preserve Item record.
Send Record: Allows you to send a link to the selected RCA Preserve Item record
to an email recipient.
Spell Check: Displays the Spell Check dialog box, which allows you to perform a
spell check operation on the text and character fields in records belonging to the
current RCA Analysis.
Send To: Displays a submenu with options that let you send a link to the current
page to your desktop (create shortcut), an email recipient, or a Home Page.
Help: Displays the context-sensitive Help topic for the Preserve Failure Data
page.
PReserve Menu
The PReserve menu on the Preserve Failure Data page contains the following link:
Preserve Records: Displays the Preserve Failure Data page, which lists existing
RCA Preserve Item records for the current RCA Analysis.
Order Menu
The Order menu on the Preserve Failure Data page contains the following links:
Critical Success Factors: Displays the Critical Success Factors page, which
displays existing RCA Critical Success Factor records that are linked to the
current RCA Analysis.
Team Charter: Displays the Team Charter dialog box, which contains the Team
Charter for the current RCA Analysis.
Team: Displays the list of Team page, where you can view the RCA Team
Members records that are linked to the current RCA Analysis.
Analyze Menu
The Analyze menu on the Preserve Failure Data page contains the following links:
Event Diagram: Displays the Event Diagram page for the current RCA Analysis.
If this is the first time that you have accessed the Event Diagram page for the
current RCA Analysis, the RCA Event dialog box will appear automatically so that
you can define the failure event.
Logic Tree: Displays the Logic Tree page for the current RCA Analysis, where
you can organize the process of analyzing the issue to evaluate the root cause of
the failure event. If this is the first time that you have accessed the Logic Tree
page for the current RCA Analysis, the RCA Event dialog box will appear
automatically so that you can define the failure event for the current RCA
Analysis.
Communicate Menu
The Communicate menu on the Preserve Failure Data page contains the following links:
Communicate Records: Displays the Communicate Records page for the current
RCA Analysis, where you can create RCA Recommendation records that are
linked to it.
Reports: Displays the Reports List page, where you can view a list of reports that
have been configured for Root Cause Analysis.
Track Menu
The Track menu on the Preserve Failure Data page contains the following link:
Track: Displays the Analysis Tracking Items page, where you can view, modify,
and create RCA Tracking Item records that are linked to the current RCA
Analysis.
-or-
The Preserve Record Details page contains the same task menus that appear on the
Preserve Failure Data page. The Common Tasks menu, however, contains different links.
Send To: Displays a submenu with options that let you provide a link to the
current page on your desktop (create shortcut), in email message, or on a Home
Page.
Help: Displays the context-sensitive Help topic for the Preserve Record Details
page.
2. In the Assign To list, select the team member to whom the task will be assigned.
3. Complete the details of the RCA Preserve Item record as desired.
4. On the Common Tasks menu, click the Save Record link.
The RCA Preserve Item record is saved, and the Preserve Failure Data page appears.
1. Access the RCA Preserve Item record to which you want to link a Reference
Document record.
The Preserve Record Details page appears, displaying the details of the selected record.
The Preserve Record Details page appears, displaying a copy of the RCA Preserve Item
record you selected. The values in all fields are populated automatically with data from
the source record.
3. Modify the fields on the RCA Preserve Failure Data Item datasheet as needed.
4. On the Common Tasks menu, click the Save Record link.
The RCA Preserve Item record is saved to the database and linked to the RCA Analysis
record for the current RCA Analysis. The Preserve Failure Data page appears, displaying
the record in the Preserve Failure Data list.
Logic Tree, you would add to the Failure Event node downstream nodes that represent all
the possible causes for the failure event.
Each RCA Analysis will have one Failure Event node, which will always appear at the
root level of the Logic Tree hierarchy and as the first node in the Event Diagram. For
example, the following image shows the Failure Event node as it appears in the Logic
Tree in our Cooling Water Pump example.
You cannot remove the Failure Event node from the Logic Tree or the Event Diagram.
You can modify the RCA Event record, if desired.
event and post-failure activities. In other words, the Event Diagram provides a way for
the RCA Analysis Team to view and organize the chain of events prior to the failure event
and identify possible work process issues.
The following image shows a Logic Tree that was created using options on the Logic
Tree page. The Logic Tree can depict, starting with the failure event, possible causes and
hypotheses related to the event itself. In other words, the Logic Tree provides a way for
the RCA Analysis Team to organize and record discussion points on the possible causes
of the failure event.
Records in the RCA Logic Gate family can be linked to other records in the RCA Logic
Gate family. Additionally, records in the RCA Sequence Node family can be linked to
other records in the RCA Sequence Node family.
In addition to the relationships that appear in the image, records in the following families
can be linked to records in the RCA Reference Document family through a relationship
definition on the Has Reference Documents family:
RCA Event
RCA Hypothesis
The first time that you access the Event Diagram page or the Logic Tree page for a given
RCA Analysis, the RCA Event dialog box will appear, where you can create an RCA
Event record. When you create an RCA Event record, you are also defining the associated
Failure Event node. After you create a Failure Event node, you cannot delete it via Root
Cause Analysis, but you can modify the RCA Event record, if necessary. Only one RCA
Event record can be defined for each RCA Analysis.
Note: If you previously accessed the Logic Tree page or the Event Diagram page and
defined a Failure Event node, you will not see the RCA Event dialog box prompting you
to define it again. Instead, you will see the Failure Event node in the main display area
(i.e., the design canvas or Logic Tree section). The following instructions assume that this
is your first time accessing the Event Diagram page or the Logic Tree page for the current
RCA Analysis.
To define the failure event for the RCA Analysis:
1. On the Analysis page, on the Analyze menu, click the Event Diagram or Logic
Tree link.
The RCA Event dialog box appears.
The RCA Event record is created and linked automatically to the RCA Analysis record
for the current RCA Analysis. The Failure Event node appears in the diagram canvas on
the Event Diagram page or in the Logic Tree section on the Logic Tree page.
The Reference Documents window closes, and the Event Diagram page returns to focus.
Analysis page
Preserve Failure Data page
If an RCA Event record has already been created and linked to the current RCA Analysis,
the Event Diagram will be displayed on the Event Diagram page, as shown in the
following image.
If an RCA Event record has not yet been created for the current RCA Analysis, the RCA
Event dialog box will appear, prompting you to define information for the failure event.
Note: If the RCA Analysis was created from a Production Event record in the PLA
module, several of the fields in the RCA Event record will be populated automatically
with values from that Production Event record.
Either the Event Diagram page or the RCA Event dialog box appears, depending upon
whether or not an RCA Event record has been created for the current RCA Analysis.
The Event Diagram page consists of the following sections, as identified by the
numbers in the preceding image:
1. Diagram canvas: An interactive drawing interface upon which you can build a
diagram that represents the order of events that occurred leading up to and
immediately after the failure event. You can right-click the diagram canvas to
display a shortcut menu, containing options that let you modify the way the Event
Diagram page looks.
2. Available Nodes Palette pane: Contains a group of icons that you can use to
diagram the events. You can add nodes from the Available Nodes Palette to the
diagram canvas on the Event Diagram page. When you add any type of node to
the Event Diagram, you are creating an RCA Sequence Node record in the
database and linking it to the RCA Analysis record for the current RCA Analysis.
The RCA Sequence Node record contains information related to the event for
which you are creating the associated node.
You can hide or display the Available Nodes Palette pane via the Event Diagram menu by
clicking the Hide Node Palette or Show Node Palette link, as appropriate. Additionally,
you can reposition the palette by clicking the title bar and dragging it to the desired
location.
Note: When two nodes are connected, a link between the two records is immediately
created within the database. If a node is moved within the diagram, the links between the
records are updated accordingly.
The following table describes the nodes in the Available Nodes Palette section.
This node
Hint: The descriptions in this table describe the generic, intended use of these nodes. You
can use the nodes according to the needs of your organization.
3. Selected Node Datasheet section: Displays the contents of the RCA Sequence
Node record for the selected node. The following fields are available in the RCA
Sequence Node record:
Label: A description of the event that the node represents, as you want it to
appear in the Event Diagram.
Long Description: A detailed description of the event. You can click the
button to type the description in the Text Editor.
Event Start Date: The date the event started. You can type or select the
date on which the event started.
Event End Date: The date the event ended. You can type or select the
date on which the event ended.
You can select any node in the diagram to view the associated datasheet for that node.
You can hide or display the Selected Node Datasheet section via the Event Diagram
menu by clicking the Hide Data Sheet or Show Data Sheet link, as appropriate.
Additionally, you can reposition the Selected Node Datasheet section by clicking the title
bar and dragging it to the desired location.
4. Task Menu pane: Displays the Manage Assets menu, Common Tasks menu, the
Event Diagram menu, the PReserve menu, the Order menu, the Analyze menu,
the Communicate menu, and the Track menu, which you can use to navigate
throughout Root Cause Analysis to perform various tasks.
The Manage Assets menu on the Event Diagram page contains the following link:
Manage Assets: Displays the Manage Assets page, where you can link, view, and
unlink Equipment and Functional Location records associated with the current
RCA analysis.
Spell Check: Displays the Spell Check dialog box, which allows you to perform a
spell check operation on the text and character fields in records belonging to the
current RCA Analysis.
Send To: Displays a submenu with options that let you provide a link to the
current page on your desktop (create shortcut), in email message, or on a Home
Page.
Help: Displays the context-sensitive Help topic for the Event Diagram page.
The Event Diagram menu on the Event Diagram page contains the following links:
Export Event Diagram: Displays the Export Event Diagram dialog box, where
you navigate to a location where you can export the current Event Diagram as an
image file.
Full Screen: Maximizes the Meridium APM window and hides the frame around
the diagram canvas (including the task menu pane), and displays only the Event
Diagram, the Selected Node Datasheet pane and the Available Nodes Palette. To
return to the regular view, right-click the diagram canvas, and clear the Full
Screen option.
Hide Data Sheet: Lets you hide the Selected Node Datasheet section. When you
hide the datasheet, a Show Data Sheet link will appear on the Event Diagram
menu in place of the Hide Data Sheet option.
Hide Node Palette: Lets you hide the Available Nodes Palette section. When you
hide the palette, a Show Node Palette link will appear on the Event Diagram
menu in place of Hide Node Palette option.
PReserve Menu
The PReserve menu on the Event Diagram page contains the following link:
Preserve Records: Displays the Preserve Failure Data page, which lists the
existing RCA Preserve Item records that are linked to the current RCA Analysis.
Order Menu
The Order menu on the Event Diagram page contains the following links:
Critical Success Factors: Displays the Critical Success Factors page, which lists
the existing RCA Critical Success Factor records that are linked to the RCA
Analysis record for the current RCA Analysis.
Team Charter: Displays the Team Charter dialog box, which contains the defined
Team Charter for the current RCA Analysis.
Team: Displays the Team page, which lists the RCA Team Member records that
are linked to the RCA Analysis record for the current RCA Analysis.
Analyze Menu
The Analyze menu on the Event Diagram page contains the following links:
Event Diagram: Displays the Event Diagram page for the current RCA Analysis.
Logic Tree: Displays the Logic Tree page for the current RCA Analysis.
Communicate Menu
The Communicate menu on the Event Diagram page contains the following links:
Communicate Records: Displays the Communicate Records page, where you can
view, modify, and send RCA Analysis records and RCA Recommendation
records.
Reports: Displays the Reports List page, where you can view and manage reports
based on the data from the current RCA Analysis.
Track Menu
The Track menu on the Event Diagram page contains the following link:
Track: Displays the Analysis Tracking Items page, where you can add, edit, or
delete RCA Tracking Item records for the current RCA Analysis.
The following options on the shortcut menu let you modify the way the Event Diagram
page appears.
Zoom: Displays a submenu of options that let you change the magnification at
which you are viewing the Event Diagram. When you select a magnification from
the submenu, the design canvas refreshes and displays the Event Diagram at the
specified magnification.
Full Screen: Maximizes the Meridium APM window and hides the frame around
the diagram canvas (including the task menu pane), and displays only the Event
Diagram, the Selected Node Datasheet pane and the Available Nodes Palette.
When this option is selected, a check mark appears to the left of the option. To
return to the regular view, right-click the diagram canvas and clear the Full Screen
option.
Toggle Options: Hides the Selected Node Datasheet pane and the Available Nodes
Palette. To hide this pane individually, you can use the Hide Data Sheet and Hide
Node Palette options on the Event Diagram task menu.
Note: If you select the Cut option and the node has successor nodes, the successor nodes
will also be cut.
2. Navigate to the area on the Event Diagram canvas that you want to paste the node,
right-click and select the Paste option from the shortcut menu.
The node is pasted to the Event Diagram canvas. If you chose to copy the node, a new
RCA Sequence Node record is created for the pasted node.
A message appears, explaining that deleting the node will also delete all of its successors
and asking if you really want to delete the node.
2. Click the Yes button.
The RCA Sequence Node record is deleted along with any Sequence Node records
associated with the successor nodes, and the predecessor node and any successor node(s)
no longer appear in the diagram canvas.
When you delete a connector between two given nodes in the Event Diagram, you are
deleting the link between the two records.
To delete a connector from an Event Diagram:
1. On the Event Diagram page, in the diagram canvas, click the desired connector to
select it.
On the Event Diagram page, on the Event Diagram menu, click the Full Screen
link.
The Event Diagram appears on a full screen. All of the options available from the rightclick menus in normal mode are also available in the full screen mode.
-orRight-click the diagram canvas, and then click Full Screen.
To return to normal mode from the full screen mode:
On the Event Diagram task menu, click the Hide Data Sheet link.
The Selected Node Datasheet Section is removed from the Event Diagram page.
To display the Selected Node Datasheet section:
On the Event Diagram task menu, click the Show Data Sheet link.
The Selected Node Datasheet Section appears on the Event Diagram page.
On the Event Diagram page, on the Event Diagram task menu, click the Hide
Node Palette link.
The Available Nodes Palette section is removed from the Event Diagram page.
To display the Available Nodes Palette section:
On the Event Diagram page, on the Event Diagram task menu, click the Show
Node Palette link.
The Available Nodes Palette section appears on the Event Diagram page.
Bitmap (.BMP)
Graphic Interchange Format (.GIF)
The following instructions assume that you have already created an Event Diagram for
the RCA Analysis.
To export the Event Diagram:
1. On the Event Diagram page, on the Event Diagram menu, click the Export Event
Diagram link.
The Export Event Diagram dialog box appears.
2. Navigate to the location to which you want to save an image of the Event
Diagram.
3. In the File Name text box, type the desired file name.
4. In the Save as type list box, select the desired file type.
Analysis page
Preserve Failure Data page
If an RCA event record has already been created and linked to the current RCA Analysis,
the Logic Tree page will appear, displaying the current Logic Tree.
If an RCA Event record has not yet been created for the current RCA Analysis, the RCA
Event dialog box will appear, prompting you to define the failure event.
Note: If the RCA Analysis was created from a Production Event record in the PLA
module, several of the fields in the RCA Event record will be populated automatically
with values from that Production Event record.
To access the Logic Tree page:
The Logic Tree page or RCA Event dialog box will appear, depending upon whether or
not an RCA Event record has been created for the current RCA Analysis.
Palette: Contains icons that represent the nodes that you can use to build a
Logic Tree.
Properties: Displays the details of the record for the node that is currently
selected in the diagram canvas.
Find Nodes: Lets you search the Logic Tree for a specific node.
1.
o
Build List: Displays the current build list, which is a list of potential RCA
Hypothesis records that you can later select to add to the Logic Tree.
3.
Task menu pane: Contains the following task menus that provide options that let
you perform tasks associated with the RCA Analysis:
o
Manage Assets
Tree Tasks
PReserve
Order
Analyze
Communicate
Track
Palette: Contains icons that represent the nodes that you can use to build a Logic
Tree. You can drag icons from the palette and drop them on the diagram canvas to
add them to the Logic Tree. The Palette tab is displayed by default when you first
access the Logic Tree page.
Properties: Displays the datasheet for the node that is currently selected in the
diagram canvas. You can view and modify the details for the selected nodes on the
Find Nodes: Lets you search the Logic Tree for a specific node. You can doubleclick the desired node from the search results, and the Meridium APM system will
locate the node in the Logic Tree and select it. The following image shows the
Find Nodes tab.
Create a new RCA Verification record. The New button is enabled only
when a Hypothesis node is selected in the diagram canvas.
Note: RCA Verification records are can be created only for Hypothesis nodes.
Incomplete Verifications: Contains options that you can use to filter the list of
RCA Hypothesis records to locate those that are not linked to RCA Verification
records or that are linked to incomplete RCA Verification records. The following
image shows an example of the Incomplete Verifications tab, where the Show All
option is selected.
Print button: Displays the Preview window from which you can print the
list of RCA Hypothesis records.
Build List: Contains a list of Hypothesis nodes that have not yet been added to the
Logic Tree. On the Build List tab, you can add, modify, and delete Hypothesis
nodes and import existing Hypothesis nodes to later add to the Logic Tree. The
following image shows an example of the Build List tab, which contains a list of
Hypothesis nodes.
Tree Appearance: Provides you with options that you can use to change the
appearance of the Logic Tree. The following image shows the Tree Appearance
tab.
Adjust the number of levels and nodes displayed on the Logic Tree.
Manage Assets: Displays the Manage Assets page, where you can link, view, and
unlink Equipment and Functional Location records associated with the current
RCA analysis.
All Verifications: Displays the All Verifications dialog box, which displays all
verifications (i.e., hypotheses) that belong to the current RCA Analysis. You can
use this dialog box to send records in an email message or print records.
Settings: Displays a submenu that contains the following options:
Show Logic Gates: Displays on the Palette tab in the Options section the
logic gates that you can use to connect nodes (i.e., And and Or) and
reveals the logic gates that the Meridium APM system adds to the Logic
Tree automatically.
Auto Arrange: Automatically arranges the nodes so that the nodes and the
connector lines appear organized as you add nodes and connector lines to
the Logic Tree. If this option is selected (as indicated by the check mark to
the left of the option), you will not be able to move the nodes manually.
o
Rearrange: Rearranges the nodes and the connector lines so that they
appear organized after you have manually moved and added nodes and
connector lines to the Logic Tree. This option is disabled when the Auto
Arrange option is selected.
Note: Unlike the other options on the submenu, a check mark does not appear to the left
of the Rearrange option after you select it.
Vertical View: Displays the Failure Event node at the top of the diagram
canvas with the Logic Tree cascading down. This is the default display
setting.
Horizontal View: Displays the Failure Event node at the left of the
diagram canvas with the Logic Tree cascading across the page to the right.
Overview Map: Displays the Overview Map window, which displays the Logic
Tree from an overview perspective, where you can use your pointer to zoom in on
specific areas. This option is useful when the Logic Tree is larger than the display
area.
Full Screen: Maximizes the Meridium APM Framework window, hides the frame
around the diagram canvas (including the task menu pane), and displays only the
Event Diagram, the Selected Node Datasheet pane, and the Available Nodes
Palette.
Spell Check: Displays the Spell Check dialog box, which allows you to perform a
spell check operation on the text and character fields in records belonging to the
current RCA Analysis..
Export Tree: Displays the Export Logic Tree dialog box, where you can select a
location and image file type and then export the Logic Tree.
Send To: Displays a submenu with options that let you provide a link to the
current page on your desktop (create shortcut), in email message, or on a Home
Page.
Print Preview: Displays the Print Preview window, which shows you a preview of
the Logic Tree as it will appear on the printed page.
Print: Displays the Print dialog box, where you can specify the printer settings,
and then print the Logic Tree.
Help: Displays the context-sensitive Help topic for the current page.
PReserve Menu
The PReserve menu on the Logic Tree page contains the following link:
Preserve Records: Displays the Preserve Failure Data page, which lists the
existing RCA Preserve Item records for the current RCA Analysis.
Order Menu
The Order menu on the Logic Tree page contains the following links:
Critical Success Factors: Displays the Critical Success Factors page, which
displays the CSFs associated with the selected RCA Analysis.
Team Charter: Displays the Team Charter dialog box, which displays the Team
Charter that is currently defined for the RCA Analysis. You can modify the Team
Charter using this option, and then click the Save button.
Team: Displays the Team page, which contains a list of Team Members that
belong to the current RCA Analysis.
Analyze Menu
The Analyze menu on the Logic Tree page contains the following links:
Event Diagram: Displays the Event Diagram page for the current RCA Analysis.
Logic Tree: Displays the Logic Tree page for the current RCA Analysis.
Communicate Menu
The Communicate menu on the Logic Tree page contains the following links:
Track Menu
The Track menu on the Logic Tree page contains the following link:
Track: Displays the Analysis Tracking Items page, which contains a list of RCA
Tracking Item records that are linked to the current RCA Analysis.
Zoom: Displays a submenu of options that let you change the magnification at
which you are viewing the Event Diagram. When you select a magnification from
the submenu, the design canvas refreshes and displays the Event Diagram at the
specified magnification.
Show Logic Gates: Displays on the Palette tab in the Options section
the logic gates that you can use to connect nodes (i.e., And and Or),
and reveals the logic gates that are added automatically to the Logic
Tree. The Meridium APM system adds an Or node to the Logic Tree
by default. If you want to add an And node, you will need to do so
manually.
Auto Arrange: Automatically arranges the nodes so that the nodes and the
connector lines appear organized as you add nodes and connector lines to
the Logic Tree. If this option is selected (as indicated by the check mark to
the left of the option), you will not be able to manually move the nodes.
Rearrange: Rearranges the nodes and the connector lines so that they
appear organized after you have manually moved and added nodes and
connector lines to the Logic Tree. This option is disabled when the Auto
Arrange option is selected. A check mark does not appear to the left of the
Rearrange option after you select it.
Vertical View: Displays the Logic Tree with the event at the top of the
diagram canvas cascading down. This is the default display setting.
Horizontal View: Displays the Logic Tree with the event to the left of the
diagram canvas cascading across the page to the right.
Full Screen: Maximizes the Meridium APM Framework window and hides the
frame around the diagram canvas (including the task menu pane), and displays
only the Event Diagram, the Selected Node Datasheet pane and the Available
Nodes Palette. When this option is selected, a check mark appears to the left of
the option. To return to the regular view, right-click the diagram canvas and clear
the Full Screen option.
Toggle Options: Hides the Selected Node Datasheet pane and the Available Nodes
Palette. To hide the panes individually, you can use the Hide Data Sheet and Hide
Node Palette options on the Event Diagram task menu.
Label: A description of the failure mode as you want it to appear on the Logic
Tree.
Description: A detailed description of the Failure Mode. You can click the
button to display the Text Editor.
Failure Mode nodes exist on the second level of the tree, under the Failure Event node.
Multiple Failure Mode nodes can be linked to the Failure Event node. The following
image shows an example of how a Failure Mode node will look in the Logic Tree.
A given failure event can have multiple failure modes. For example, the image shows the
failure modes from our Cooling Water Pump failure example. The Failure Event node
(i.e., the overheated pump) is associated with the following Failure Mode nodes:
No Spare Parts. There were no spare parts when the pump overheated, which
caused the pump to be down for a longer amount of time and a greater loss of
production. This failure mode did not cause the failure, so there are no hypotheses
associated with it, but it is included as part of the failure event.
Motor tripped due to high temperature. This failure was the cause of the
overheated pump event. There are additional hypotheses associated with this node
so that the cause of the event can be determined.
To add a Failure Mode node to a Logic Tree, you can either create a new RCA Failure
Mode record or import an existing RCA Failure Mode record. The following instructions
assume that you want to create a new RCA Failure Mode record.
To add a Failure Mode node to the Logic Tree:
1. In the Options pane, on the Palette tab, click and drag the Failure Mode icon to
the Failure Event node in the diagram canvas and then release the mouse button to
drop the Failure Mode in the desired location. A plus sign appears to indicate
when you have chosen a valid location.
-orRight-click the Failure Event node in the diagram canvas, and on the shortcut menu, click
Add Failure Mode.
The New Logic Tree Item dialog box appears.
If necessary, you can add additional Failure Mode nodes by repeating these steps. You
can also modify the RCA Failure Mode record properties on the datasheet. After you have
finished defining the Failure Mode nodes, the next step in building the Logic Tree is to
define Hypotheses.
What is a Hypothesis?
By definition, a hypothesis is a tentative assumption intended to explain certain facts or
observations. Within the context of an RCA Analysis, a hypothesis represents a theory
about the root cause of a failure event.
In the Logic Tree, a hypothesis is represented by a Hypothesis node, which is defined in
an associated RCA Hypothesis record. Hypothesis nodes can appear below Failure Mode
nodes and other Hypothesis nodes in the Logic Tree. When you add a Hypothesis node to
the Logic Tree, a link is created between the RCA Hypothesis record and the RCA
Analysis record. A link is also created between the RCA Hypothesis record and either the
RCA Failure Mode record or the predecessor RCA Hypothesis record.
The following image shows an example of a completed RCA Hypothesis datasheet.
Label: A description of the hypothesis as you want it to appear on the Logic Tree.
Confidence Factor: A value that indicates the probability that the hypothesis is
true. The list contains values that range from Not True (0) to True (5). You can
choose ONE of the six values. If you select a value in this field, the value that you
select will appear in brackets to the right of the hypothesis name in the Logic
Tree.
State: The state of the Hypothesis node, which is set to Hypothesis by default.
You can choose from the following states:
Hypothesis
Hypothesis True
Cause Human
Cause Latent
Cause Physical
Note: For more information on Hypothesis node states, see the Hypothesis States section
of this Help system.
The following image shows an example of how a Hypothesis node and the associated
RCA Hypothesis record will look in the Logic Tree when it is first created.
To the right of the label that you assign to the Hypothesis node, a number appears,
indicating the level of confidence that the team has in the hypothesis being true. After a
given RCA Hypothesis record has been created, the team can create an RCA Verification
record to test the hypothesis. The team will then change the state of the RCA Hypothesis
record according to the results of the RCA Verification record.
You can define multiple Hypothesis nodes for any RCA Failure Mode record or RCA
Hypothesis record, meaning that one cause could have been caused by something else.
For example, a lubrication issue may cause a cooling water pump to overheat, but that
lubrication issue was caused by an operator who did not apply enough lubricant, which
was caused by inadequate accountability of workers. In this case, the lubrication issue is a
physical cause, too little lubrication applied is a human cause, and the latent root cause is
the inadequate accountability of workers. The following image shows how this scenario
would appear in the Logic Tree.
Create RCA Verification records to test the additional hypotheses, determine if the
hypotheses are true or not true, and then change the state of the associated RCA
Hypothesis records accordingly.
-or-
After the root cause has been identified, you can change the state of the associated RCA
Hypothesis record to indicate your conclusions (i.e., Cause Human, Cause Latent, or
Cause Physical).
When you change the state of a Hypothesis node, the node icon changes to indicate the
new state. The following table describes all the possible states of an RCA Hypothesis
record and how the associated Hypothesis node will appear in the Logic Tree.
Hypothesis
Node
Hypothesis
State
Description
Hypothesis
Hypothesis
True
Hypothesis
Not True
Cause
Human
Physical
If necessary, you can add additional Hypothesis nodes by repeating these steps. You can
also modify the hypothesis properties via the datasheet.
You can create new RCA Hypothesis records and add them to list on the Build List tab,
and you can select a hypothesis from the Build List tab and add the associated Hypothesis
node to the Logic Tree.
If RCA Hypothesis records exist that are linked to the current RCA Analysis but do not
appear in the Logic Tree, they will appear in the list.
2. In the text box below the label Enter a Hypothesis below, then click the Add
button, type a description of the new Hypothesis node as want it to appear on the
Logic Tree.
3. Click the Add button.
The description for the new hypothesis appears in the Build List of potential hypotheses.
This list will be retained until you add the associated Hypotheses nodes to the Logic Tree.
2. In the Search Text box, type the search criteria for the analysis that is associated
with the Hypothesis node that you want to import and add to the Build List tab.
Hint: You can type the % (percent sign) in the Search Text field as a wild card character,
allowing you to search on all items stored in the database.
3. Select the check boxes that apply to the type(s) of analysis for which you want to
search, Templates and/or Published Analyses. Note that the Templates and
Published Analyses check boxes are selected by default. If you want search only
for Templates or only for Published Analyses, clear the appropriate check box.
4. Select the Match Case? check box if you want to return items that match exactly
the case of the keyword you entered in the Search Text box.
Note: To return all search criteria to their default values, click the Reset button. This will
clear the Search Text box, reselect the Templates and Published Analyses check boxes,
and clear the Match Case? check box.
5. Click the Search button.
The Meridium APM system searches the database for existing analyses that match the
analysis type you selected and whose Label field contains the value that you typed in the
Search Text box.
The results appear in the grid in the Search Results section on the Search Tool window.
The Hypothesis node(s) associated with the selected analyses are imported and appear in
the Build List tab.
2.
On the shortcut menu, point to State, and then click the desired state. You can
choose:
Note: After you determine a hypothesis to be true, you can identify the root cause.
consider other causes. If other causes are not identified as possibilities, no additional
action will occur and the failure event is likely to occur again.
To specify the root cause for a hypothesis:
On the Logic Tree page, in the diagram canvas, right-click the Hypothesis node
whose root cause you want to specify, point to State, and then click the desired
cause. You can choose one of the following causes:
Cause - Physical
Cause - Human
Cause - Latent
The icon used to identify the Hypothesis node changes to indicate the
specific cause.
The team can communicate their findings to the decision makers in your
organization.
You can use the Search Tool window to define criteria for searching for Failure Mode and
Hypothesis nodes to import.
When you import a node into the Logic Tree, any subnodes that belong to it are also
added to the Logic Tree. For example, if you import a Failure Mode that is associated
with three Hypothesis nodes, the Failure Mode node and ALL of its Hypothesis nodes
will be added to your Logic Tree.
Note: Hypothesis nodes can also be added to the Build List tab by importing them into the
Logic Tree.
Search Text text box: Identifies the value that you want to find within the Label
field of RCA Event, RCA Failure Mode, and RCA Hypothesis records. For
example, if you type Pump Failure, the search results will return all RCA Event,
RCA Failure Mode, and RCA Hypothesis records with the value Pump Failure in
the Label field.
Analysis Search Text text box: Identifies the value that you want to find within the
Name field of RCA Analyses whose nodes you want to import. For example, if
you want to import a Failure Mode node that belongs to an RCA Analysis with the
value Pump Analysis in the Name field, you would type Pump Analysis in this
text box.
Note: The Search Text text box and Analysis Search Text text boxes can be used
independently or in conjunction with one another. For example, if you are looking for
Pump Failure Failure Modes from any analysis, you would type Pump Failure in the
Search Text text box and leave the Analysis Search Text text box empty. If you are
looking for all the Failure Modes in the Pump Analysis RCA Analysis, you would leave
the Search Text text box empty and type Pump Analysis in the Analysis Search Text text
box. If you are looking for a Pump Failure Failure Mode node in the Pump Analysis RCA
Analysis, you would type Pump Failure in the Search Text text box and type Pump
Analysis in the Analysis Search Text text box.
Templates check box: Indicates whether or not you want to search the Meridium
APM database for RCA Analysis Templates that contain the values that you typed
in the Search Text text box and Analysis Search Text text box. This check box is
selected by default.
Published Analyses check box: Indicates whether or not you want to search the
Meridium APM database for Published RCA Analyses that contain the values that
you typed in the Search Text text box and Analysis Search Text text box. This
check box is selected by default.
Match Case? check box: Indicates whether or not you want the search to be casesensitive. This check box is cleared by default, meaning that the search will not be
case-sensitive.
Reset button: Clears any values in the Search Text and Analysis Search Text text
boxes and resets the check boxes to their default states.
Search Results section: Displays the search results that are returned for the
selected search parameters.
Select: Imports the search results that are selected in the Search Results section
into the Logic Tree.
Children check box: Indicates whether or not you want the Search Results section
to display child Hypothesis nodes.
Note: Even if the Children check box is selected, you cannot select child nodes
independently of their parent nodes.
Verifications check box: Indicates whether or not you want to import RCA
Verification records. If you select this check box and then select in the search
results a Hypothesis record that is linked to an RCA Verification record, values
from the following fields in that RCA Verification record will be copied to a new
RCA Verification record, which is created automatically and linked to the
Hypothesis record that is created from the imported Hypothesis node:
Method
Note: The Verifications check box is enabled only if the Children check box is selected.
Item
RCA Analysis
Icon Notes
RCA Analyses always appear on the first level of the hierarchy. For
each RCA Analysis, the label that appears in the search results is
the value in the Analysis Name field in the RCA Analysis record for
Failure Event
Failure Mode
Hypothesis
In this image, because the text overheating appears in the Search Text text box, the search
results display the Failure Event Overheating In Pump 1. In addition, the hierarchy
displays:
The RCA Analysis to which the Failure Event belongs, Cooling Water Pump.
The Failure Modes that belong to the Failure Event. These failure modes are:
No spare parts.
If you were to select the Children check box, the search results would look like this:
In this image, because the Children check box is selected, the following Hypotheses
appear:
Mechanical
Electrical
Note: You cannot select a child node independent of its parent node.
In this image, because the text Cooling Water Pump appears in the Analysis Search Text
text box, the search results display the published RCA Analysis Cooling Water Pump and
the hierarchy beneath it. The hierarchy displays:
The Failure Event Overheating in Pump 1 and Failure Modes that belong to it.
These Failure Modes are:
No Spare Parts.
Each Failure Mode and the Hypotheses that belong to it. The Hypothesis nodes
are:
Mechanical
Electrical
Outboard Bearing
Inboard Bearing
Erosion
Corrosion
Fatigue
Misalignment
Loose Bolts
Lubrication Issue
Leak
Poor Training
Worker Fatigue
Note: In this case, because the entire RCA Analysis was returned in the search results,
you can select a child node independent of its parent node.
In this image, because the text Lubrication appears in the Search Text text box, the search
results display the Hypothesis node Lubrication. In addition, because the text Cooling
Water Pump appears in the Analysis Search Text text box, the search results display only
the Failure Modes or Hypotheses that belong to the published RCA Analysis Cooling
Water Pump. Therefore, the hierarchy displays the Hypotheses node Lubrication with the
following additional Hypothesis nodes that exist below Lubrication in the hierarchy:
Leak
Too Much Applied
For the node that you right-clicked, the value that is stored in the Label field in the
corresponding record appears in the Search Text text box. In the preceding image, the
Search Tool window was accessed from the Failure Mode node whose Failure Mode
record contains the value Leaks in the Label field.
2. If desired, in the Search Text text box, type the name of the parent node that
contains the child nodes that you want to import.
Hint: You can use the percent sign (%) as a wild card in the Search Text text box,
allowing you to search on all items stored in the database.
3. If desired, in the Analysis Search Text text box, type the name of the RCA
Analysis that contains the nodes that you want to import.
4. If you do not want to search RCA Analysis templates, clear the Templates check
box.
5. If you do not want to search published analyses, clear the Published Analyses
check box.
6. If you want the search to be case-sensitive, select the Match Case? check box.
7. Click the Search button.
The results appear in the Search Results section in a hierarchical view of the items that
meet the specified criteria.
Hint: If desired, you can double-click the name of the item to view the associated
datasheet.
8. In the Search Results section, select the check boxes next to the nodes that you
want to import.
9. If you want to view and import child nodes (e.g., the Hypothesis nodes that exist
for a given Failure Mode node), select the Children check box at the bottom of the
Search Results section.
The child nodes appear in the hierarchy, where you can select the check box next to the
nodes that you want to import, along with the parent node or nodes.
10. If you want to import RCA Verification records, select the Verifications check box
at the bottom of the display area.
11. When you have made the desired selections, click the Select button to import the
selected items.
The Search Tool window closes, and the selected nodes appear in the diagram canvas and
are linked to the selected Failure Event node.
What is a Verification?
A verification is a task to prove or disprove a hypothesis. An RCA Verification record
contains the task-related information necessary to verify a hypothesis. RCA Verification
records are assigned to team members, similarly to the way in which RCA Preserve Item
records are assigned. For example, if you wanted to verify whether a pump overheated
because of a mechanical or electrical problem, you would need to inspect the pump's
wiring. The following image shows an example of an RCA Verification record.
Method: The method used to prove that a hypothesis is true or not true (e.g., Data
analysis, lube oil analysis, stress analysis, visual inspection, interviews). You can
click the button to display the Text Editor.
Outcome: The actual results of the verification method. For instance, an outcome
can be a set of lab results or a report to prove or disprove the hypothesis in
question. This field is populated when the assigned team member has completed
the verification process. You can click the button to display the Text Editor.
Due Date: The date by which the verification of the selected hypothesis should
occur. In the Due Date cell, type or select the date on which the verification is
due.
Send Alert on Due Date?: Select this check box if you want to send to the team
member in the Assign To field an email message on the date specified in the Due
Date field.
Days Before Due Date to be Notified: The number of days before the date
specified in the Due Date field that an alert will be sent to the assigned team
member in the Assign To field. If you do not want an alert to be sent to the team
member before the due date, enter the value 0.
Frequency of Alert After Due Date: How often you want an alert to be sent to the
assigned team member after the date specified in the Due Date field. If you do not
want an alert sent to be sent to the team member after the due date, select Never
from the list.
Alert Email Text: Enabled if you selected the Send Notification on Due Date?
check box. Type the body of the email message that will be sent to the assigned
team member.
RCA Verification records are linked to RCA Hypothesis records and the RCA Team
Member record for the team member to whom the record is assigned. RCA Verification
records do not have an associated node in the Logic Tree. You can send a link to the RCA
Verification record to the team member who is responsible for completing the verification
task.
The copy of the RCA Verification record appears on the Verifications tab and is linked to
the Hypothesis record.
The Show All option is selected by default so the list contains RCA Hypothesis records
that are not linked to any RCA Verification records or whose RCA Verification records
are incomplete.
2. Filter the list to view the desired hypothesis. You can choose one of the following:
No Verifications
Incomplete Outcome
Show All
3. Select the row containing the RCA Hypothesis record that you want to identify in
the Logic Tree.
The associated Hypothesis node is outlined in blue in the diagram canvas.
Adding a Logic Gate node between other nodes in the Logic Tree indicates a conditional
relationship between the nodes, which you can define in the description fields in the RCA
Logic Gate record. These conditional relationships are defined in logical statements (e.g.,
if B is true, then A is true).
To add a Logic Gate node to the Logic Tree, you will need to enable logic gates and
create an RCA Logic Gate record. There are two types of RCA Logic Gate records: AND
and OR. This value is stored in the Gate Type field in the RCA Logic Gate record and
determines the text that is displayed on the Logic Gate node (i.e., AND or OR). The
default Gate Type value in an RCA Logic Gate record is OR.
You can add a Logic Gate node to...
Logic Gate nodes linked to other Logic Gate nodes or Hypothesis nodes.
You cannot add a Logic Gate node to the Failure Event node (i.e., between Failure Mode
nodes). A given predecessor node can have only one Logic Gate node.
When you add a Logic Gate node to a node in the Logic Tree, a link is created between
the RCA Logic Gate record and the record associated with the node to which you added
the Logic Gate node and also between the RCA Logic Gate record and the RCA Analysis
record. The following fields are available in the RCA Logic Gate record:
Short Description: The connection that the Logic Gate node defines.
Long Description: The logical statement that the Logic Gate node defines.
You would organize the nodes in the Logic Tree as shown in the following image.
On the Tree Tasks menu, click the Settings link, and on the shortcut menu, click
the Show Logic Gates option.
Note: If the Show Logic Gates option is enabled, a check mark will appear to the left of
the option.
The Logic Gate nodes appear on the Palette tab in the Options pane.
Before you can add a Logic Gate node to the Logic Tree, you will need to enable logic
gates.
To add a Logic Gate node to the Logic Tree:
1. On the Logic Tree page, In the Options pane, on the Palette tab, click and drag the
AND or OR icon to the desired node in the diagram canvas. Release the mouse
button to drop the node in the desired location. A plus sign appears to indicate
when you have chosen a valid location.
-orRight-click the node to which you want to add the Logic Gate node, and then on the
shortcut menu, click Add Logic Gate.
The New Logic Tree Item dialog box appears.
2.
Click the Gate Type field to expand the Gate Type list, and select the desired
logic gate.
To view and modify the properties for a Logic Tree node, use any of the following
methods:
On the Logic Tree page, in the Options pane, click the Properties tab, and then
click the Logic Tree node whose properties you want to view or modify.
On the Logic Tree page, in the diagram canvas, right-click the Logic Tree node
whose properties you want to view or modify, and on the shortcut menu, click
Properties.
On the Logic Tree page, in the diagram canvas, double-click the Logic Tree node
whose properties you want to view or modify.
The datasheet for the selected record appears in the Options pane on the Properties tab.
When you are finished modifying the properties of the Logic Tree node, at the top of the
datasheet, click the Save current record icon,
Note: In addition to modifying the properties of a node using the previous instructions,
you can modify the label of any node by clicking the label on the diagram canvas and
making your changes there. If you modify a label in this way, after you navigate off the
node label, your changes will be saved automatically.
A minus sign (-) on a Logic Tree node indicates that the node is expanded,
revealing its successor nodes.
A plus sign (+) on a Logic Tree node indicates that the node is collapsed, hiding
its successor nodes.
No plus sign (+) or minus sign (-) on a Logic Tree node indicates that the node
has no successors to hide or reveal.
To collapse ALL child Logic Tree nodes that appear after a parent Logic Tree node:
On a predecessor Logic Tree node (e.g., Failure Mode node or Failure Event
node), click the collapse icon as indicated by the minus sign.
The Logic Tree collapses. The minus sign now appears as a plus sign, indicating that the
tree is collapsed.
To expand ALL successor Logic Tree nodes that appear after a predecessor Logic Tree
node:
Right-click the desired predecessor Logic Tree node, and on the shortcut menu,
click Expand All.
Note: If there are no successor nodes associated with a selected node, the Expand All
option will not appear on the menu.
The Logic Tree expands all the nodes that appear below a predecessor node in the Logic
Tree.
Select the desired Logic Tree node, and click the plus sign, indicating that the
node contains successor nodes.
The next level of the Logic Tree displays the node associated with the selected node. The
plus sign now appears as a minus sign, indicating that the Logic Tree node is fully
expanded.
2. In the Search Text box, type the text that you want to search for in the records
associated with the Logic Tree node.
Note: The search is not case sensitive.
3. Click the Find button to display the search results.
The Meridium APM system searches the Label field in the records associated with the
Logic Tree nodes for the text that you entered. The results appear in the text box below
the Search Text box.
If there are no nodes in the Logic Tree that meet the search criteria, a message appears,
indicating that no results match your search criteria. If this message appears, click OK to
close the message and return to the Find Nodes tab.
4. On the Find Nodes tab, in the list of results, locate the desired node.
5. Double-click the desired node.
The selected node appears outlined in blue in the diagram canvas.
If the selected node is hidden in the diagram canvas (e.g., if its predecessor node is
collapsed), the Logic Tree will expand automatically to reveal the selected node.
On the Logic Tree page, on the Tree Tasks menu, click the Settings link, and on
the submenu, click the Auto Arrange option to clear the check mark that appears
to the left of the option.
Note: If you disable the Auto Arrange option, manually change the location of the nodes,
and then reselect the Auto Arrange option, the system will over-ride all of the manual
changes and apply the system defaults to the Logic Tree.
On the Logic Tree page, on the diagram canvas, click and drag the desired node to
the desired location in the Logic Tree.
You can click the plus symbol or minus symbol on a node to expand and collapse the
nodes that appear below the selected node.
Note also, that if you click the Rearrange option on the Settings menu on the Tree Tasks
menu, the Logic Tree will display the nodes that you manually arranged in a more logical
way. For example, if you arrange the Logic Tree nodes as shown in the following image:
...and then you click the Rearrange option, the Logic Tree will be displayed as shown in
the following image.
2. On the All Verifications dialog box, click the Send Records button.
The Email List of Items dialog box appears, displaying a list of the existing RCA
Verification records in the current RCA analysis.
Note: If you do not currently have an email address defined in your Meridium APM
Security User record, a message will appear, indicating that you do not have an email
address. You will need to enter a valid email address in your Meridium APM Security
User record before you can continue.
3. Select the RCA Verification record whose link you want to send via email. You
can click the Select All button to select all the analyses or the Deselect All button
to clear all selections.
4. In the Subject text box, type the subject of the email message.
5. In the Message Text box, type the text of the email message.
Note: The Person Responsible field displays the list of team members to whom the
message will be sent.
6. Click the Send button.
The email message(s) containing a hyperlink to the selected RCA Verification record is
sent, and a message appears, indicating that the message has been sent.
Note: If the Security User record for the specified recipient does not contain an email
address, a message will appear, indicating that the email could not be sent because the
recipient does not have an email address defined. You will need to type a valid email
address in the Security User record for the recipient before you can send an email
message to that person.
7. Click OK to close the confirmation message.
8. Click the Close button to close the Email List of Items dialog box.
On the Logic Tree page, in the diagram canvas, right-click the Logic Tree node
that you want to cut or copy, and on the shortcut menu, click the Copy or Cut
option.
If you are copying a Logic Tree node that has successor nodes, a message
appears, asking if you also want to copy the successor nodes. Click the
Yes button to copy the successor nodes, or click the No button to copy the
predecessor node and leave the successor nodes.
Note: When you copy a Hypothesis node, if the RCA Hypothesis record is linked to RCA
Verification records, the verifications for that Hypothesis node will also be copied. When
you paste the Hypothesis node, new RCA Hypothesis and RCA Verification records will
be created and will contains the same information as the source records.
If you are cutting a Logic Tree node that has successor nodes, the
successor nodes will also be cut.
If the selected Logic Tree node does not have successor nodes, the
selected node is copied to the clipboard.
On the Logic Tree page, in the diagram canvas, right-click the node onto which
you want to paste the copied node, and on the shortcut menu, click Paste.
If the selected node is a valid location to paste the copied or cut node, the
nodes that were copied or cut appear in the levels below the selected node.
If the selected node is not a valid location to paste the copied or cut node,
nothing happens. You will need to select a different location to paste the
node(s).
Additionally, the link that existed between the record associated with the deleted node
and the node to which it was linked are removed.
...and this image shows the same Logic Tree after the view has been changed to
horizontal:
1. On the Logic Tree page, on the Tree Tasks menu, click the Settings link.
A submenu appears, displaying a list of options that let you modify the settings on the
Logic Tree.
A bullet appears to the left of the Horizontal View or Vertical View option to indicate the
current setting.
2. Click the option that corresponds to the view that you want to apply to the Logic
Tree (i.e., Horizontal or Vertical).
The Logic Tree is displayed using the selected view.
On the Logic Tree page, on the Tree Tasks menu, click the Full Screen link.
The Logic Tree appears on a full screen. All of the options available from the right-click
menus in normal mode are also available in the full screen mode.
To return to normal mode from the full screen mode:
-orRight-click the Logic Tree diagram, and clear the Full Screen option.
Note: You can also right-click the diagram canvas, point to Zoom, and click the desired
percentage on the submenu.
2. Click the Zoom indicator, and drag it to the right or left to adjust the view size as
desired.
The view becomes larger or smaller as appropriate.
2. Expand the Line Style list, and select a different line style. You can select any of
the following options:
Orthogonal
Rounded
Straight
The line style is applied to the Logic Tree, and the system saves the Logic Tree with the
selected line style. The next time that you view the Logic Tree for the current RCA
Analysis, the selected style appears.
button.
3. Select the color that you want to use for the background from the color palette, or
specify a custom color, and click OK.
The diagram canvas is displayed using the selected color.
3. Select the desired font color from the color palette, or specify a custom color, and
click OK.
The text is displayed using the selected font color.
To change the font size:
1. On the Logic Tree page, in the Options pane, click the Tree Appearance tab.
The Tree Appearance tap appears, displaying tree appearance options that can be
modified.
2. In the Node Label section, expand the Font Size list, and select a number. The
default setting is 8.
The text is displayed using the selected font size.
On the Logic Tree page, on the Tree Tasks menu, click the Overview Map link.
The Logic Tree appears in a box in the upper left corner of the Overview Map window.
The box that appears around the Logic Tree indicates the scope of the area that is
currently magnified in the diagram canvas. You can move the magnifying box to various
locations on the tree and the diagram canvas will display that portion of the tree.
You can resize the window by clicking the frame and dragging it to the desired size. To
close the Overview Map window, click the X button in the upper-right corner of the
window. After you close the Overview Map window, the area that you were magnifying
will continue to be displayed in the diagram canvas.
This image shows the Overview Map window after it changed the size of the magnifying
box:
...and this image shows a node that is highlighted in the Overview Map as it appears in
the diagram canvas:
The size of the magnifying box determines the magnification that is applied to the area
that appears inside the box. The smaller the box, the greater the magnification level,
meaning the image will appear larger in the diagram canvas (taking up more screen
space). The larger the box, the lower the magnification level, meaning the image will
appear smaller.
Additionally, when you pause on the lines that define the magnifying box, your pointer
looks like the following image, which indicates that you can move the magnifying box.
When your pointer looks like the following image, it indicates that you can draw your
own magnifying box.
You can export a Logic Tree as an image and save it to another location, such as your
local hard drive.
The exported image will match the current expanded/collapsed state of the Logic
Tree. For example, the image will display each node as it is shown in the tree at
the time of the export. Expanded nodes will be expanded; collapsed nodes will be
collapsed.
Regardless of the zoom factor that is currently applied to the Logic Tree, the
entire tree will be included in the image, even if it part of the tree is cut off at the
time you perform the export. The zoom factor will, however, affect the size of the
image that is exported.
2. Navigate to the location to which you want to save an image of the tree.
3. In the File Name text box, type a name for the file.
4. In the Save as type list box, select the desired file type. You can choose from:
Bitmap (.BMP)
Complete the fields on the RCA Communicate datasheet to define the failure
mechanism and acknowledge those who participated in the RCA Analysis but
who were not members of the RCA Analysis Team.
Create RCA Recommendation records and link them to the RCA Analysis record.
RCA Recommendation records contain proposed solutions called
recommendations that identify the changes in work processes that can be used to
avoid or prepare for future failures.
Generate reports to communicate the team's findings. These reports can be
published and distributed to other members of your organization.
After you have successfully communicated the team's findings and the proposed
recommendations have been approved, the recommendations should then be implemented
within the organization.
After the recommendations have been implemented, the team should continue to track the
success of the implemented solution through RCA Tracking Item records.
Analysis page.
Preserve Failure Data page.
The RCA Communicate datasheet for the RCA Analysis record, as shown in the
following image.
This datasheet appears at the top of the page and contains fields that allow you to
complete the RCA Analysis record. The RCA Communicate datasheet contains the same
fields as the RCA Analysis datasheet with two exceptions: the Mechanism field and the
Acknowledgments field. You should complete these fields on the RCA Communicate
datasheet to communicate the results of the RCA Analysis.
The Recommendations section, which appears at the bottom of the page and
displays a list of RCA Recommendation records that are associated with the RCA
Analysis. The following image shows an example of the Recommendations
section.
You can use RCA Recommendation records to record and track the progress of
recommendations. For each RCA Recommendation record, the following information
appears:
Assigned To: The name of team member who is responsible for the
completing the solution outlined in the RCA Recommendation record.
Note: You can customize the display of the team member grid in several ways including,
adding additional columns, sorting columns, and filtering the list.
For tracking purposes, the Assigned To, Target Completion Date, and the Implemented
Date columns are color-coded according to due date:
No color: Indicates that the RCA Recommendation record does not meet
any of the conditions described above.
In addition, the Communicate Records page provides the following task menus, which
give you access to functions associated with the RCA Analysis: Manage Assets,
Common Tasks, PReserve, Order, Analyze, Communicate, Track, and Associated Pages.
Note: Items appear on the Associated Pages menu only if they have been configured for
the RCA Analysis family.
Manage Assets: Displays the Manage Assets page, where you can link, view, and
unlink Equipment and Functional Location records associated with the current
RCA analysis.
Spell Check: Displays the Spell Check dialog box, which allows you to perform a
spell check operation on the text and character fields in records belonging to the
current RCA Analysis.
Send To: Displays a submenu with options that let you provide a link to the
current page on your desktop (create shortcut), in email message, or on a Home
Page.
Help: Displays the context-sensitive Help topic for the Communicate Records
page.
PReserve Menu
The PReserve menu on the Communicate Records page contains the following link:
Preserve Records: Displays the Preserve Failure Data page, which lists existing
RCA Preserve Item records for the current RCA Analysis.
Order Menu
The Order menu on the Communicate Records page contains the following links:
Critical Success Factors: Displays the Critical Success Factors page, which
displays existing RCA Critical Success Factor records that are linked to the
current RCA Analysis.
Team Charter: Displays the Team Charter dialog box, where you can view and
modify the Team Charter for the current RCA Analysis.
Team: Displays the Team page, where you can view and modify the RCA Team
Members records that are linked to the current RCA Analysis.
Analyze Menu
The Analyze menu on the Communicate Records page contains the following links:
Event Diagram: Displays the Event Diagram page, where you can create an Event
Diagram for the current RCA Analysis.
Logic Tree: Displays the Logic Tree page, where you can create a Logic Tree
diagram for the current RCA Analysis.
Communicate Menu
The Communicate menu on the Communicate Records page contains the following links:
Communicate Records: Displays the Communicate Records page for the current
RCA Analysis, where you can create RCA Recommendation records that are
linked to it.
Reports: Displays the Reports List page, where you can view a list of reports that
have been configured for Root Cause Analysis.
Track Menu
The Track menu on the Communicate Records page contains the following link:
Track: Displays the Analysis Tracking Items page, where you can view a list of
RCA Tracking Item records that are linked to the current RCA Analysis.
Mechanism: A brief description of the failure mechanism that was involved in the
failure event that was analyzed, including the root causes that were found as a
result of the RCA Analysis. This description outlines the "links of the chain" that
led to the event.
Acknowledgements: A list of people who are not members of the RCA Analysis
Team but who contributed expertise to the RCA Analysis. You may want to
include, for example, the company name and the name and position of each
person who contributed to the development of the hypotheses, root cause, and
recommendations for the pump failure that was analyzed.
The Communicate Records page appears, displaying the RCA Communicate datasheet. A
red outline has been added to the following image to highlight the RCA Communicate
datasheet.
Note: When you access the Communicate Records page, the RCA Communicate
datasheet is displayed by default. If desired, you can select a different datasheet in the
Datasheet list to modify.
2. Modify the values in the fields as desired.
3. At the top of the datasheet, click the Save current record icon.
Your changes are saved.
What is a Recommendation?
A recommendation is a suggested solution for preventing or lessening the impact of
future failures for the piece of equipment or location that the RCA Analysis Team is
analyzing, such as making changes to maintenance schedules or providing additional
training to operators. The RCA Analysis Team should develop these solutions based on
the evidence that was collected and the conclusions that were drawn in the Preserve and
Analyze steps of the RCA Analysis.
RCA Recommendation records store the details of the team's recommendation and
provide functionality that lets you send alert emails to the team member responsible for
implementing the recommendation. In this way, RCA Recommendation records represent
tasks assigned to team members. The following image is an example of a completed RCA
Recommendation datasheet, which stores the data that makes up an RCA
Recommendation record.
After the recommendation is completed, the value in the Status field of the RCA
Recommendation record can be marked as Implemented. The success of the implemented
recommendation, however, should continue to be tracked. If the piece of equipment or
location continues to fail after the recommendation has been implemented, the RCA
Recommendation record can be flagged for reevaluation.
Recommendation records may or may not be linked to the same Equipment and
Functional Location records that are linked to the RCA Analysis record.
For example, suppose you created an RCA Analysis for a piece of equipment called
Pump 1 that was shutting down more frequently than normal. You find that the pump is
one of several pumps that are more than 10 years old. You create an RCA
Recommendation record to increase inspection rounds for Pump 1. Although the RCA
Analysis was performed for Pump 1, another similar pump, Pump 2, is the same age. You
can create a new RCA Recommendation record and populate the value in the Equipment
ID field to Pump 2 so that the same recommendation can be applied.
Furthermore, if the Equipment record Pump 1 is already linked to the Functional
Location record Row 12, you can change the value in the Functional Location ID field of
the RCA Recommendation record from Row 12 to reflect a higher level Functional
Location record, such as Statesville Plant. This value can serve as an indicator that pumps
located at the Statesville Plant are older than other plants, which is more relevant than the
information that Pump 1 is located in a certain row.
solution to the decision makers in your organization using the details stored in the
RCA Recommendation record.
5. Your organization make decisions about the recommendation (e.g., approve or
reject), and the necessary fields (including the Status field) in the RCA
Recommendation record are updated to reflect these decisions.
6. After a recommendation has been approved (i.e., the value in the Status field is
changed to Approved), it should be implemented within your organization. Alert
emails can be scheduled and sent to the team member responsible for
implementing the recommendation.
7. In order to implement the recommendation, you can create a work request in a
maintenance management system (e.g., an SAP Notification, an Oracle EBS eAM
Work Request ) by setting the value in the Create Work Request field in the RCA
Recommendation record to True.
8. After the recommendation is implemented, the value in the Status field in the
RCA Recommendation record should be changed to Implemented, and the RCA
Recommendation record is considered complete.
Note: This step is part of the Tracking and Reevaluating Analysis Results step in an RCA
Analysis.
8. If the piece of equipment or location continues to fail, the RCA Recommendation
record should be flagged for reevaluation via the Alert tab on the RCA
Recommendation datasheet.
9. The team should meet to discuss the implemented recommendation, propose new
recommendations, amend the original recommendations, and so on until an
implemented solution prevents the piece of equipment or location from failing in
the same manner that triggered the RCA Analysis.
2. On the General Information tab, enter the appropriate values into the available
fields. The Target Completion Date and Assigned To Name fields are required.
3. If the recommendation is specific to a piece of equipment or location, define
values in the Equipment ID and Functional Location ID fields to link the RCA
Recommendation record to the Equipment or Functional Location records that
represent that piece of equipment or location.
1.
o
Note: If you define a value in the Functional Location ID field before you define a value
in the Equipment ID field, it may be overwritten when you define a value in the
Equipment ID field.
If you want to schedule a recommendation alert email to be sent to a specified recipient,
click the Alert tab, and enter the appropriate information on the datasheet.
4. On the Common Tasks menu, click the Save Recommendation link.
The RCA Recommendation record is saved to the database and linked to the RCA
Analysis record for the current RCA Analysis, and the Communicate Records page
appears.
Note: If you define a value in the Functional Location ID field before you define a value
in the Equipment ID field, it may be overwritten when you define a value in the
Equipment ID field.
4. On the Common Tasks menu, click the Save Recommendation link.
The RCA Recommendation record is saved to the database and linked to the RCA
Analysis record for the current RCA Analysis, and the Communicate Records page
appears.
The task menu pane on the Recommendation Details page contains the same task menus
as the Communicate Records page:
Manage Assets
Common Tasks
PReserve
Order
Analyze
Communicate
Track
Associated Pages
Note: The Associated Pages menu on the Recommendation Details page displays links
only if they have been configured for the RCA Recommendation family via the URL
Manager.
Analysis page
Critical Success Factors page
Team page
On the appropriate page, on the Communicate menu, click the Reports link.
The Reports List page appears, displaying a list of links to all the available RCA reports.
Note: To ensure that you will be able to run the report, you should not delete or rename
any of the reports or queries that exist by default in the folder
\\Public\Meridium\Modules\RCA\SSRS.
Individual Reports: Displays the Catalog captions of all reports that exist in the
Catalog folder \\Public\Meridium\Modules\RCA as links. This list includes any
baseline reports provided with the Root Cause Analysis product and any custom
reports that you have saved in this location.
You can click any hyperlink on the Reports List page to open the associated report on the
Report Viewer page, where all standard reporting functionality will be available to you.
The Reports List page contains the following task menus:
Manage Assets
Common Tasks
PReserve
Order
Analyze
Communicate
Track
Manage Assets: Displays the Manage Assets page, where you can link, view, and
unlink Equipment and Functional Location records associated with the current
RCA analysis.
Spell Check: Displays the Spell Check dialog box, which allows you to perform a
spell check operation on the text and character fields in records belonging to the
current RCA Analysis.
Send To: Displays a submenu with options that let you provide a link to the
current page on your desktop (create shortcut), in email message, or on a Home
Page.
Help: Displays the context-sensitive Help topic for the Reports List page.
PReserve Menu
The PReserve menu on the Reports List page contains the following link:
Preserve Records: Displays the Preserve Failure Data page, which lists existing
RCA Preserve Item records for the current analysis.
Order Menu
The Order menu on the Reports List page contains the following links:
Critical Success Factors: Displays the Critical Success Factors page, which
displays existing RCA Critical Success Factor record that are linked to the current
RCA Analysis.
Team Charter: Displays the Team Charter dialog box, which contains the Team
Charter for the current RCA Analysis.
Team: Displays the list of Team page, where you can view the RCA Team
Members records that are linked to the current RCA Analysis.
Analyze Menu
The Analyze menu on the Reports List page contains the following links:
Event Diagram: Displays the Event Diagram page. If this is the first time that you
have accessed the Event Diagram page for a given RCA Analysis, the RCA Event
dialog box will appear automatically so that you can define an RCA Event record
and link it to the current RCA Analysis.
Logic Tree: Displays the Logic Tree page for the current RCA Analysis, where
you can organize the process of analyzing the issue to evaluate the possible causes
of the failure being analyzed.
Communicate Menu
The Communicate menu on the Reports List page contains the following links:
Communicate Records: Displays the Communicate Records page for the current
RCA Analysis, where you can create RCA Recommendation records that are
linked to it.
Reports: Displays the Reports List page. This link is available on other pages in
Root Cause Analysis that let you navigate to the Reports List page.
Track Menu
The Track menu on the Reports List page contains the following link:
Track: Displays the Analysis Tracking Items page. This link is available on other
pages in Root Cause Analysis that let you navigate to the Analysis Tracking Items
page.
The Comprehensive Analysis Report dialog box contains multiple options, which
correspond to subreports that can be included in the Comprehensive Analysis Report. All
of the options are selected by default. You can modify these selections as desired. The
options that are selected will persist for the current user, which means if you clear any of
the check boxes, the next time that you access the report, your previous selections will be
retained.
2. Clear the check box next to any item that you want to exclude from the report.
The following table describes the options that are displayed in the Comprehensive
Analysis Report dialog box and the corresponding section in the report.
Window Option
Report Section
Preserve
Data Collection
Order
Team Member
Critical Success
Factors
Analyze
A description of the Analyze stage of a Root Cause
Analysis.
Event Diagram
Logic Tree
Verification Log
Executive Summary
Recommendations
Acknowledgements
Track
Tracking Items
Summary
Overview
Note: The check box to the left of the Reference Documents link will be selected if one or
more reference documents are already included in the report. You can click the Reference
Documents link to see which ones are already included.
The Select Reference Documents dialog box appears.
4. In the list of available references documents, select the check box to the left of
any reference document that you want to include in the report. If a reference
document is already included in the report, the check box to the left of its
Document ID will already be selected. You can select the check box in the upper,
left corner of the grid to include ALL reference documents. The list contains
Reference Document records that are linked to any of the following records in the
RCA Analysis:
RCA Analysis
RCA Event
RCA Hypothesis
RCA Recommendation
RCA Verification
Note: Only image files with the file extensions JPEG, BMP, GIF, and PNG are supported
by the Comprehensive Analysis report. If other types of reference documents are
associated with the analysis, they will not be displayed in the list. Of no reference
documents are available, the list will be empty.
5. Click OK.
The Select Reference Documents dialog box closes, and the Comprehensive Analysis
dialog box returns to focus.
6. Click OK.
The report is generated and appears in the Report Viewer.
On the Reports List page, in the Individual Reports section, click the hyperlinked
caption of the desired report.
Important: This report report is built from the queries and reports stored in the SSRS
folder. You should not change the name of the SSRS Catalog folder, the name or content
of any item within the folder, or remove from the folder any item that is being used by the
comprehensive report. Modifying or moving any of these items could cause the
Comprehensive Analysis Report to stop working.
Individual: Multiple reports that display data associated with specific areas of an
RCA Analysis. The individual reports are stored in the Meridium APM Catalog
folder \\Public\Meridium\Modules\RCA. Keep in mind that the Reports List page
displays all reports that are stored in the RCA folder.
Note: All items in the Public folder are also available in the corresponding Baseline
folder. Throughout this documentation, however, we refer to items in the Public folder.
Cover Page
Topics Included in this Report
Preserve (5 P's)
Data Collection
Order
Team Members
Charter
Analyze
Event Diagram
Logic Tree
Verification Logs
Communicate
Event Summary
Summary of Findings
Acknowledgements
Track
Analysis-At-A-Glance
Cover Page
The cover page of the Comprehensive Analysis Report displays introductory information
for the Comprehensive Analysis Report. The cover page is always included in the
Comprehensive Analysis Report. The cover page cannot be excluded from the report.
The following image shows an example of the cover page as it appears in the
Comprehensive Analysis Report for the example RCA Analysis. The cover page displays
the name of the report, which is always Comprehensive Analysis Report, and the
following information:
Analysis Name: The name of the RCA Analysis. This value is stored in the
Analysis Name field of the RCA Analysis record.
Principal Analyst: The name of the Principal Analyst. This value is stored in the
First Name and Last Name fields of the Human Resource record that is linked to
the RCA Team Member record that contains the value Principal Analyst.
Note: In this image, all possible sections for the Comprehensive Analysis Report appear
in the list because ALL the check boxes were selected on the Comprehensive Analysis
Report dialog box.
Preserve (5P's)
The Preserve (5P's) section of the Comprehensive Analysis Report displays a description
of the PReserve step of a Root Cause Analysis. This section will be included in the report
when you select the Preserve check box on the Comprehensive Analysis Report dialog
box.
The following image shows an example of the Preserve (5P's) section as it appears in the
Comprehensive Analysis Report for the example RCA Analysis.
Data Collection
The Data Collection section of the Comprehensive Analysis Report displays information
that is stored in each RCA Preserve Item record that is linked to the RCA Analysis record.
It also displays information stored in the Human Resource record that is linked to the
RCA Team Member record that is linked to each RCA Preserve Item record. This section
will be included in the report when you select the Data Collection check box on the
Comprehensive Analysis Report dialog box.
The following image shows an example of the Data Collection section as it appears in the
Comprehensive Analysis Report for the example RCA Analysis.
The following table lists each item in the Data Collection section and the corresponding
RCA Preserve Item or Human Resource record field whose data is displayed in the
report.
Report Column
Record Family
Record Field
Category
Data Category
Data
Data to Collect
Strategy
Collection Strategy
Team Members
Human Resource
Date
Date Due
Completed?
Completed?
The following image shows an example of the Data Collection File Links section as it
would appear in a Comprehensive Analysis Report.
The following table lists each item in the Data Collection File Links section and the
corresponding RCA Preserve Item, Human Resource, or Reference Document record
field whose data is displayed in the report.
Report Column
Record Family
Record Field
Category
Data Category
Data
Data to Collect
Team Members
Human Resource
Document Path
Reference Document
Document Path
ID
Reference Document
ID
Order
The Order section of the Comprehensive Analysis Report displays a description of the
Order step of a Root Cause Analysis. This section will be included in the report when you
select the Order check box on the Comprehensive Analysis Report dialog box.
The following image shows an example of the Order section as it appears in the
Comprehensive Analysis Report for the example RCA Analysis.
Team Members
The Team Members section of the Comprehensive Analysis Report displays information
that is stored in Human Resource records that are linked to RCA Team Member records
that are linked to the RCA Analysis record. This section will be included in the report
when you select the Team Members check box on the Comprehensive Analysis Report
dialog box.
The following image shows an example of the Team Members section as it appears in the
Comprehensive Analysis Report for the example RCA Analysis.
Note: In order for a team member's information to appear in the Comprehensive Analysis
Report, in addition to the Human Resource record, the Team Member must also have a
Security User record. Using the Meridium APM Framework, you can promote a Human
Resource record to a Security User record.
The following table lists each item in the Team Members section and the corresponding
Human Resource record field whose data is displayed in the report.
Report
Item
Principal
Analyst
First Name,
Last Name
Name
First Name,
Last Name
None
Facility
Facility
None
Email
Address
None
Phone
Phone1
None
Charter
The Charter section of the Comprehensive Analysis Report displays the value that is
stored in the Charter field of the RCA Analysis record. This section will be included in
the report when you select the Critical Success Factors check box on the Comprehensive
Analysis Report dialog box.
The following image shows an example of the Charter section as it appears in the
Comprehensive Analysis Report for the example RCA Analysis.
The following table lists each item in the Critical Success Factors section and the
corresponding RCA Critical Success Factor or RCA Analysis record field whose data is
displayed in the report.
Report Item
Record Family
Record Field
CSF
RCA Analysis
Start Date
RCA Analysis
End Date
Date Published
RCA Analysis
Date Published
Comments
RCA Analysis
Comments
Analyze
The Analyze section of the Comprehensive Analysis Report displays a description of the
Analyze step of a Root Cause Analysis. This section will be included in the report when
you select the Analyze check box on the Comprehensive Analysis Report dialog box.
The following image shows an example of the Analyze section as it appears in the
Comprehensive Analysis Report for the example RCA Analysis.
Event Diagram
The Event Diagram section of the Comprehensive Analysis Report displays an image of
the Event Diagram that exists for the RCA Analysis. This section will be included in the
report when you select the Event Diagram check box on the Comprehensive Analysis
Report dialog box.
The following image shows an example of the Event Diagram section as it appears in the
Comprehensive Analysis Report for the example RCA Analysis.
Logic Tree
The Logic Tree section of the Comprehensive Analysis Report displays an image of the
Logic Tree that exists for the RCA Analysis. This section will be included in the report
when you select the Logic Tree check box on the Comprehensive Analysis Report dialog
box.
The following image shows an example of the Logic Tree section as it appears in the
Comprehensive Analysis Report for the example RCA Analysis.
Verification Logs
The Verification Logs section of the Comprehensive Analysis Report displays information
that is stored in each RCA Verification record and the RCA Hypothesis record that is
linked to an RCA Verification record. It also displays information stored in the Human
Resource record that is linked to the RCA Team Member record that is linked to the RCA
Verification record. This section will be included in the report when you select the
Verification Logs check box on the Comprehensive Analysis Report dialog box.
The following image shows an example of the Verification Logs section as it appears in
the Comprehensive Analysis Report for the example RCA Analysis.
The following table lists each item in the Verification Log section and the corresponding
RCA Verification, RCA Hypothesis, or Human Resource record field whose data is
displayed in the report.
Report Column
Record Family
Record Field
Hypothesis
RCA Hypothesis
ID
Description
RCA Hypothesis
Description
Team Member
Human Resource
Verification Method
RCA Verification
Method
Outcome
RCA Verification
Outcome
The following table lists each item in the Verification Log File Links section and the
corresponding RCA Verification, Human Resource, or Reference Document record field
whose data is displayed in the report.
Report Column
Record Family
Record Field
Method
RCA Verification
Method
Team Members
Human Resource
Document Path
Reference Document
Document Path
ID
Reference Document
ID
Communicate
The Communicate section of the Comprehensive Analysis Report displays a description
of the Communicate step of a Root Cause Analysis. This section will be included in the
report when you select the Communicate check box on the Comprehensive Analysis
Report dialog box.
The following image shows an example of the Communicate section as it appears in the
Comprehensive Analysis Report for the example RCA Analysis.
Event Summary
The Event Summary section of the Comprehensive Analysis Report displays the value
that is stored in the Event Narrative field in the RCA Analysis record. This section will be
included in the report when you select the Event and Cause Summaries check box on the
Comprehensive Analysis Report dialog box.
The following image shows an example of the Event Summary section as it appears in the
Comprehensive Analysis Report for the example RCA Analysis.
Summary of Findings
The Summary of Findings section of the Comprehensive Analysis Report displays the
value that is stored in the Mechanism field of the RCA Analysis record. This field is
labeled Summary of Findings on the RCA Communicate datasheet. This section will be
included in the report when you select the Event and Cause Summaries check box on the
Comprehensive Analysis Report dialog box.
The following image shows an example of the Summary of Findings section as it appears
in the Comprehensive Analysis Report for the example RCA Analysis.
The following table lists each item in the Executive Summary Recommendations section
and the corresponding RCA Recommendation record field whose data is displayed in the
report.
Report Column
Record Field
Root Cause
Cause
Type
Cause Type
Recommendation
Recommendation Headline
Team Members
Implemented Date
Implemented Date
The following table lists each item in the Recommendation File Links section and the
corresponding RCA Recommendation or Reference Document record field whose data is
displayed in the report.
Report Column
Record Family
Record Field
Cause
Team Members
Document Path
Reference Document
Document Path
ID
Reference Document
ID
Acknowledgements
The Acknowledgements section of the Comprehensive Analysis Report displays the value
that is stored in the Acknowledgments field in the RCA Analysis record. This section will
be included in the report when you select the Acknowledgements check box on the
Comprehensive Analysis Report dialog box.
The following image shows an example of the Acknowledgements section as it appears in
the Comprehensive Analysis Report for the example RCA Analysis.
Track
The Track section of the Comprehensive Analysis Report displays a description of the
Track step of a Root Cause Analysis. This section will be included in the report when you
select the Track check box on the Comprehensive Analysis Report dialog box.
The following image shows an example of the Track section as it appears in the
Comprehensive Analysis Report for the example RCA Analysis.
The following table lists each item in the Tracking Items Summary section and the
corresponding RCA Tracking Item record whose data is displayed in the report.
Report Column
Record Family
Record Field
Related Equipment
Record ID
Start Date
Start Date
Count
Count
Cost
Cost
Analysis-At-A-Glance
The Analysis-At-A-Glance section of the Comprehensive Analysis Report contains an
introduction to the PROACT RCA Analysis-At-A-Glance Overview section, which
includes information such as the names of the RCA Analysis Team members and the
status of Communicate stage of the RCA Analysis. This section will be included in the
report when you select the Analysis-At-A-Glance check box on the Comprehensive
Analysis Report dialog box.
The following image shows an example of the Analysis-At-A-Glance section as it appears
in the Comprehensive Analysis Report for the example RCA Analysis.
Analyze and Team Data: Contains summary information about the RCA Analysis.
Assets: Contains information about the Equipment and Functional Location
records that are linked to the RCA Analysis record.
The PROACT RCA Analysis-At-A-Glance Overview section will be included in the report
when you select the Overview check box on the Comprehensive Analysis Report dialog
box.
The following table lists each item in the Analysis and Team Data subsection and the
corresponding record field whose data is displayed in the report.
Report Item
Record
Family
Record
Field
Notes
Analysis
Name
Principal
Analyst
Human
Resource
None
Resource
Team Charter
Last Name
None
RCA Critical
Critical Success
Success
CSF
Factors
Factor
None
Start Date
None
Estimated
Completion
Date
None
Estimated Cost
RCA Analysis Cost
of Event
None
Assets Subsection
The following image shows an example of the Assets subsection of the PROACT RCA
Analysis-At-A-Glance Overview section for the example RCA Analysis.
The following table lists each item in the Assets subsection and the corresponding record
field whose data is displayed in the report.
Report
Column
Record
Family
None
None
The following table lists each item in the Status of Preserve, Status of Analyze, Status of
Communicate subsections and the corresponding record field whose data is displayed in
the report.
Report Item
Description
Notes
Status of Preserve
Number of Data
Collection Tasks
Assigned
Number of Data
Collection Tasks
Completed
None
% of Verification
Completed
Status of Communicate
Number of Root
Causes Identified
Number of
Recommendations
Approved
Created
Pending
Review
Reviewed
Rejected
Superseded
In Progress
Implemented
Equipment Data: Contains information about the piece of equipment that is being
analyzed.
The name of the analysis, which is stored in the Analysis Name field in the RCA Analysis
record, is displayed at the top of the Analysis Summary report. The following table lists
each item in the report and the corresponding RCA Analysis record field whose data is
displayed in the report.
Note: The Location Data and Equipment Data sections exist in the Analysis Summary
report so that you can view this information in analyses where it existed in previous
releases. In the current product, the Manage Assets page allows you to link Equipment
and Functional Location records to the RCA Analysis record. Asset information is no
longer stored in fields in the RCA Analysis record, which are used to populate values in
the Analysis Summary report. You can view information in Equipment and Functional
Location records that are linked to the RCA Analysis record using the Assets subsection
of the PROACT RCA Analysis-At-A-Glance Overview section in the Comprehensive
Analysis report.
Report Item
Analysis Data
Analysis Type
Analysis Type
Cost of Event
Cost
Frequency
Frequency
Acknowledgements
Acknowledgements
Event Mechanism
Mechanism
Start Date
End Date
Location Data
Plant Location
Plant Location
Division
Division
Functional Location
Functional Location
Unit
Unit
Equipment Data
Asset Category
Asset Category
Asset Class
Asset Class
Asset Type
Asset Type
Asset ID
Asset ID
Manufacturer
Manufacturer
Cause Report
The Cause report displays information that is stored in RCA Hypothesis records that are
linked to the RCA Analysis record and contain a value of Cause - Physical, Cause Latent, or Cause - Human in the State field. This information is displayed in two different
formats:
The following image displays the Types of Causes graph. The x-axis displays the types of
cause (i.e., human, physical, and latent). The y-axis displays the number of RCA
Hypothesis records that contain a cause in the State field and exist in the Logic Tree for
the RCA Analysis.
The table below the graph displays information related to each RCA Hypothesis record
that is linked to the RCA Analysis record.
The following table lists each item in the Cause report and the corresponding RCA
Hypothesis record field whose data is displayed in the report. A row exists for each RCA
Hypothesis record and is categorized by the cause state (i.e., physical, latent, or human),
which is stored in the State field of the RCA Hypothesis record.
Report Column
Hypothesis
ID
Hypothesis Description
Description
Confidence Factor
Confidence Factor
The following image displays the Logic Tree Summary By Node Type graph. The x-axis
displays the hypothesis state of the node, which is stored in the State field of each
corresponding RCA Hypothesis record. The y-axis displays the number of nodes that
exist in the Logic Tree for each type of state.
The table below the graph contains the same information in a chart form. In this case, the
values in the Node State column are equivalent to the Hypothesis State values in the
graph, and the values in the Node Count column are equivalent to the Total Number on
Logic Tree values in the graph. The value in the Total row is the total number of nodes
that exist in the Logic Tree with a value in the State field in the corresponding RCA
Hypothesis record.
Verification Report
The Verification report displays information that is stored in each RCA Verification
record and the RCA Hypothesis record that is linked to an RCA Verification record. It
also displays information stored in the Human Resource record that is linked to the RCA
Team Member record that is linked to the RCA Verification record. The report includes
each RCA Verification record that is linked to the RCA Analysis record.
The name of the analysis, which is stored in the Analysis Name field in the RCA Analysis
record, is displayed at the top of the Verification report. The following table lists each
item in the report and the corresponding RCA Verification, RCA Hypothesis, or Human
Resource record field whose data is displayed in the report.
Report Column
Hypothesis
RCA Hypothesis
ID
Method
Outcome
RCA Verification
Outcome
Responsible
Human Resource
Due Date
RCA Verification
Due Date
Recommendation Report
The Recommendation report displays information that is stored in each RCA
Recommendation record that is linked to an RCA Analysis record.
The name of the analysis, which is stored in the Analysis Name field in the RCA Analysis
record, is displayed at the top of the Recommendation report. The following table lists
each item in the report and the corresponding RCA Recommendation record field whose
data is displayed in the report.
Report Column
Recommendation
Recommendation Headline
Assigned To
Assigned to Name
Status
Status
Completed?
Completed
Completion Date
Implemented Date
The name of the analysis, which is stored in the Analysis Name field in the RCA Analysis
record, is displayed at the top of the Team Member report. The following table lists each
item in the report and the corresponding RCA Team Member or Human Resource record
field whose data is displayed in the report.
Report Field
Record Field
Type
Job Title
Human Resource
Job Title
Company
Human Resource
Company
Site
Human Resource
Site Code
Facility
Human Resource
Facility
Business Unit
Human Resource
Business Unit
Country
Human Resource
Country
Address
Human Resource
Address1
City
Human Resource
City
State
Human Resource
State
Zip Code
Human Resource
Postal Code
Human Resource
Email Address
Phone
Human Resource
Phone1
Report Item
Record Field
Data to Collect
Data to Collect
Collection
Strategy
Collection Strategy
Due Date
Date Due
Completed?
Completed?
Responsible
Human Resource
Report Item
Data to Collect
Data to Collect
Collection Strategy
Collection Strategy
Due Date
Date Due
Completed?
Completed?
Data Category
Data Category
Analysis page
Critical Success Factors page
Team page
On the appropriate page, on the Track menu, click the Track link.
The Analysis Tracking Items page appears, displaying the list of existing RCA Tracking
Item records for the current RCA Analysis. If no records exist, a message appears in the
workspace instead, indicating that there are no RCA Tracking Item records linked to the
current RCA Analysis. The following image shows what the Analysis Tracking Items
page looks like when it contains RCA Tracking Item records.
Start Date: The date on which the evaluation will begin. This value appears as a
hyperlink, which you can click to view the contents of the corresponding RCA
Tracking Item record.
Is Active?: A check box that indicates whether the tracking item is active or
inactive. You can select this check box to indicate that the RCA Tracking Item
record is active.
Count: The number of failures that can occur before a revaluation email is sent to
the users whose names are selected in the Alert List field in the corresponding
RCA Tracking Item record. You can think of this number as the expected number
of failures that will occur after the associated recommendation has been
implemented. Once this number is reached, a notification will be sent to the users
whose names appear in the Alert List field.
Cost: The failure cost that must be exceeded for a reevaluation email to be sent to
the users whose names are selected in the Alert List field in the corresponding
RCA Tracking Item record. You can think of this number as the expected cost for
maintenance and failure of the piece of equipment that will occur after the
Equipment: The Equipment ID for the piece of equipment that is being tracked.
The Analysis Tracking Items page contains the following task menus:
Manage Assets
Common Tasks
PReserve
Order
Analyze
Communicate
Track
Associated Pages
Note: The Associated Pages menu will contain links only if they have been defined for
the RCA Tracking Item family via the URL Manager.
Manage Assets: Displays the Manage Assets page, where you can link, view, and
unlink Equipment and Functional Location records associated with the current
RCA analysis.
New Item: Displays the Tracking Item Details page, which contains a blank
datasheet that you can use to create a new RCA Tracking Item record to link to the
RAC Analysis record for the current RCA Analysis.
Edit Item: Opens the selected RCA Tracking Item record on the Tracking Item
Details page, where you can view and modify its contents.
Copy Item: Creates a copy of the selected RCA Tracking Item record on the
Tracking Item Details page, where you can modify the RCA Tracking Item record
and save it to the current RCA Analysis.
Delete Item: After asking for confirmation, deletes the selected RCA Tracking
Item record.
Spell Check: Displays the Spell Check dialog box, which allows you to perform a
spell check operation on the text and character fields in records belonging to the
current RCA Analysis.
Send To: Displays a submenu with options that let you provide a link to the
current page on your desktop (create shortcut), in email message, or on a Home
Page.
Help: Displays the context-sensitive Help topic for the Analysis Tracking Items
page.
PReserve Menu
The PReserve menu on the Analysis Tracking Items page contains the following link:
Preserve Records: Displays the Preserve Failure Data page, which displays the
list of existing RCA Preserve Item records for the current analysis.
Order Menu
The Order menu on the Analysis Tracking Items page contains the following links:
Critical Success Factors: Displays the Critical Success Factors page, which
displays the list of existing RCA Critical Success Factor records that are linked to
the RCA Analysis record for the current RCA Analysis.
Team Charter: Displays the Team Charter dialog box, which contains the Team
Charter for the current RCA Analysis.
Team: Displays the Team page, where you can view the list of RCA Team
Members records that are linked to the RCA Analysis record for the current RCA
Analysis.
Analyze Menu
The Analyze menu on the Analysis Tracking Items page contains the following links:
Event Diagram: Displays the Event Diagram page. The first time that you access
the Event Diagram page for a given RCA Analysis, the RCA Event dialog box will
appear automatically so that you can define an RCA Event record and link it to
the current RCA Analysis. Otherwise, the Event Diagram page appears,
displaying the event diagram for the current RCA Analysis.
Logic Tree: Displays the Logic Tree page for the current RCA Analysis, where
you can create a logic tree diagram to represent the possible causes of the event
being analyzed.
Communicate Menu
The Communicate menu on the Analysis Tracking Items page contains the following
links:
Communicate Records: Displays the Communicate Records page, where you can
create RCA Recommendation records to represent recommendations for the
current RCA Analysis.
Reports: Displays the Reports List page, where you can view a list of reports that
have been configured for the Root Cause Analysis module.
Track Menu
The Track menu on the Analysis Tracking Items page contains the following link:
Track: Displays the current page. This link is available on other pages in Root
Cause Analysis and lets you navigate to the Analysis Tracking Items page.
-or-
To the right of the Related Equipment text box, the Search button appears, which you can
click to search for an Equipment or Functional Location record to link to the current RCA
Tracking Item record.
The following image shows what the Tracking Item Details page looks like when you
create a new RCA Tracking Item record.
The Tracking Items Details page contains the same task menus that appear on the
Analysis Tracking Items page.
Note: The Associated Pages menu on the Tracking Item Details page contains links only
if they have been defined for the RCA Tracking Item family and you are viewing an
existing RCA Tracking Item record.
Note: For notifications to work properly, an administrative user must create the Tracking
Evaluation scheduled item in the Meridium APM Schedule Manager.
When you create an RCA Tracking Item record, a link is created automatically between
the RCA Tracking Item record and the RCA Analysis record. In addition, you will need to
specify the Equipment or Functional Location record that represents the piece of
equipment or location that you are analyzing. When you do so, a link is created
automatically between the RCA Tracking Item record and the specified Equipment or
Functional Location record.
2. On the RCA Tracking Item Details datasheet, complete the fields as desired. The
following fields are required:
1.
o
Start Date
Alert
Message Subject
Message Text
3. On the Common Tasks menu, click the Save this Item link.
The RCA Tracking Item record is saved to the database. At this point, you can link an
Equipment or Functional Location record to the RCA Tracking Item record.
1. Open the RCA Tracking Item record to which you want to link the Equipment or
Functional Location record.
2. Above the datasheet, click the Search button.
The Find Equipment window appears, and the Search In list contains the Equipment and
Functional Location families.
3. Perform a search to locate the desired record.
4. In the search results, select row containing the Equipment or Functional Location
record that you want to link to the RCA Tracking Item record, and click the Select
button.
The Find Equipment window closes, and the Record ID of the selected record appears in
the Related Equipment text box, indicating that the RCA Tracking Item record is linked
to the record with that Record ID.
On the Analysis Tracking Items page, in the row representing the RCA Tracking
Item record whose contents you want to view, in the Start Date cell, click the
hyperlinked start date.
The Tracking Item Details page appears, displaying the contents of the selected record.
Your changes are saved to the database, and the Analysis Tracking Items page appears.
RCA Hypothesis
RCA Verification
RCA Recommendation
RCA Analysis
If a word in a field is misspelled according to the language specified for the spell check
feature, the Meridium APM system will display alternative words that you can choose to
use in place of the misspelled word.
Note: Fields containing HTML or XML tags will be ignored by the spell check feature.
The Spell Check feature is accessible via the Spell Check link, which is located on the
Tree Tasks menu on the Logic Tree page and the Common Tasks menu on the following
pages:
Team
Event Diagram
Communicate Records
Reports List
Note: For unpublished analyses, the Spell Check link is always enabled. For published
analyses, it is disabled on all pages except the Communicate Records and the
Recommendation Details pages. It is enabled on these pages for published analyses only
if you are a Super User, a member of the MI PROACT Administrator Security Group, or
the Principal Analyst for the analysis.
2. To start checking the spelling in the analysis, click the Start button.
Note: When you start the spell check operation, the currently selected dictionary will be
used automatically. If this is the first time you have accessed the spell check feature, the
Meridium APM system will automatically select a dictionary that corresponds to your
Meridium APM Culture setting, if one is available. If a dictionary is not available for
your Meridium APM Culture setting or you do not have a Meridium APM Culture setting
defined, the English dictionary will be used. You can change the language by clicking the
Options button.
If one or more misspelled words are found, the Word Not Found dialog box appears,
displaying the misspelled word, the family of the misspelled word, and the number of
records that are being checked in the RCA Analysis. If NO misspelled words are found,
the Spelling dialog box appears, notifying you that the check is complete.
3. If the spell check feature finds misspelled words, click one of the following
buttons on the Word Not Found dialog box:
Ignore: Ignores the selected word and continues to the next misspelled
word.
Ignore All: Ignores all instances of the selected word in the analysis and
continues to the next misspelled word.
Change: Replaces the selected word with a word you select from the
Possible Alternatives list.
Change All: Replaces all instances of this word in the analysis with a word
you select from the Possible Alternatives list.
Add: Adds the selected word to the dictionary. After you add the word to
the dictionary, it will no longer be considered misspelled, and the spell
check feature will continue to the next misspelled record.
Cancel: Cancels the spell check and closes the Word Not Found dialog
box.
Options: Displays the Spelling Options dialog box, where you can specify
a new language for the dictionary.
When the spell check process is complete, the Spelling dialog box appears.
4. Click OK. The Spell Check dialog box returns to focus. If you are done using the
spell check feature, click the Close button.
2. Click one of the available options from the Choose the language you would like to
use when performing spell checking.
3. Click OK.
The language you selected will now be used by default each time you access the spell
check feature.
On the Root Cause Analysis Start Page, click the My PROACT link.
The My PROACT page displays a list of all of the unpublished RCA Analyses where you
are a member of the RCA Analysis Team. It provides you with a central location for
viewing the list of the RCA Analyses and the assigned open task items associated with
those RCA Analyses. When an RCA Analysis is in progress, only the team members and
the Principal Analyst can view the associated data. An example of the My PROACT page
is shown in the following image.
Analysis Name: The name assigned to the RCA Analysis. You can click
the hyperlinked analysis name to view the associated RCA Analysis
record.
Note: The Analysis Name field is locked in the first position on the grid.
1.
End Date: The date when the RCA Analysis has been completed, if
applicable.
You can click the hyperlinked analysis name to view the details of the RCA Analysis.
Additionally, each tab displays the number of items that appear in the list on that tab. The
items in the list on each tab are color-coded according to due date for easy tracking:
1.
No color (the default white background): The item is due two weeks or
more from the current date.
Yellow: The item is due within two weeks of the current date.
Note: After an RCA Analysis is published, assigned items associated with it are removed
from the Preserve Items, Verifications, and Recommendations tabs.
The My PROACT page contains the following task menus that provide access to Root
Cause Analysis functions: Common Tasks and Other Tasks.
The Common Tasks menu on the My PROACT page contains the following links:
New Analysis: Displays the New Analysis Builder, which will guide you step-bystep through the initial steps required for a new RCA Analysis.
Send To: Displays a submenu with options that let you provide a link to the
current page on your desktop (create shortcut), in email message, or on a Home
Page.
Help: Displays the context-sensitive Help topic for the My PROACT page.
The Other Tasks menu on the My PROACT page contains the following link:
Manage Analyses: Displays the Manage Analyses page, where you can view all of
the analyses of which you are member, regardless of the state.
On the My PROACT page, in the Analyses in Progress list that appears at the top
of the page, click the hyperlinked name of the RCA Analysis whose RCA
Analysis record you want to view.
RCA Analysis appear on a series of tabs. You can select a items on each tab to view the
current status of the item.
In addition, on the PA PROACT page, you can create notifications to alert team members
of overdue RCA Preserve Item records and RCA Verification records. You can also send
notifications to the team member who is responsible for an RCA Recommendation
record.
Items with blank assignments will be listed on the PA PROACT page to allow you to
track the items. If a team member is removed from the RCA Analysis, any item that was
previously assigned to the deleted team member (e.g., RCA Verification record) will be
displayed on the PA PROACT page, where you can reassign those items to another team
member.
On the Root Cause Analysis Start Page, click the Principal Analyst's View link.
manage the tasks associated with the RCA Analysis (e.g., RCA Preserve Item records,
RCA Verification records, and RCA Recommendation records) and the team members to
whom the tasks are assigned.
The Analyses in Progress section contains a list of active analysis for which you
are currently serving as the Principal Analyst. By default, the following analysis
properties are shown for each analysis that appears in the list.
Start Date: The start date of the analysis and the time are listed in this
field.
End Date: The end date of the analysis and the time are listed in this field.
The items in the list on each tab are color-coded according to due date for easy tracking:
1.
No color (the default white background): The item is due two weeks or
more from the current date.
Yellow: The item is due within two weeks of the current date.
Items with blank assignments will be listed on the PA PROACT page to allow the
Principal Analyst to track the items. If a team member is deleted, the analysis task (the
RCA Preserve Item Record, RCA Verification Record, or RCA Recommendation record)
that was previously assigned to the deleted team member will appear on the PA PROACT
page. The Principal Analyst can then re-assign those items to another team member.
The Common Tasks menu on the PA PROACT page contains the following links:
New Analysis: Displays the New Analysis Builder, which will guide you step-bystep through the initial steps required for a new RCA Analysis.
Send To: Displays a submenu with options that let you provide a link to the
current page on your desktop (create shortcut), in email message, or on a Home
Page.
Help: Displays the context-sensitive Help topic for the PA PROACT page.
The Other Tasks menu on the PA PROACT page contains the following links:
Send Records: Allows the Principal Analyst to send an email message to the RCA
Analysis Team member who is responsible for an overdue item (an RCA Preserve
Item record or an RCA Verification record) that is being tracked.
Manage Analyses: Displays the Manage Analyses page, where you can view all of
the analyses of which you are member, regardless of the state.
The following details are displayed for each Preserve Item in the list.
Person Responsible: The name of the team member to whom this task is
assigned.
Date Completed: The date on which the task was completed. This field is
automatically populated when the assigned team member has finished
collecting the data for the RCA Preserve Item record.
3. Click the hyperlinked value in the Data Category column that corresponds to the
record that you want to view or modify.
The RCA Preserve Item record appears on the Preserve Record Details page.
The following details are displayed for each RCA Verification record in the list:
Person Responsible: The name of the team member to whom this task is
assigned.
3. Click the hyperlinked value in the Verification Method column that corresponds to
the record that you want to view or modify.
The RCA Verification dialog box appears, displaying the RCA Verification datasheet.
The following details are displayed for each RCA Recommendation record in the list:
3. Click the hyperlinked value in the Description column associated with the record
that you want to view or modify.
The Recommendation Details page appears, displaying the selected RCA
Recommendation record.
The Principal Analyst can also send an email message about a recommendation to the
RCA Analysis Team member who is responsible for that RCA Recommendation record.
The functionality for sending an email message about an RCA Recommendation record is
available via the datasheet for the RCA Recommendation record.
4. Click the rows containing the records about which you want to send an email
message.
5. In the Subject text box, type the subject of the email message(s).
6. In the Message Text text box, type the text of the email message.
7. Click the Send button.
The Meridium APM system sends the email messages containing hyperlinks to the
selected RCA Preserve Item record(s) and displays a confirmation message.
8. Click OK to close the confirmation message.
9. On the Email List of Items dialog box, click the Close button to close the Email
List of Items dialog box.
4. Select the rows containing the records about which you want to send an email
message.
5. In the Subject text box, type the subject of the email message.
6. In the Message Text text box, type the text of the email message.
7. Click the Send button.
The Meridium APM system sends the email messages containing hyperlinks to the
selected RCA Verification record(s) and displays a confirmation message.
8. Click OK to close the confirmation message.
9. On the Email List of Items dialog box, click the Close button to close the Email
List of Items dialog box.
My PROACT page
PA PROACT page
Analysis page
On the Root Cause Analysis Start Page, click the Manage Analyses link.
For each RCA Analysis in the list, the Manage Analyses page displays the following
information:
Asset ID: If you are analyzing equipment, the ID of the selected piece of
equipment.
The Manage Analyses page contains one task menu: Common Tasks.
The Common Tasks menu on the Manage Analyses page contains the following links:
Create Analysis: Displays the New Analysis Builder, which will guide you stepby-step through the initial steps required for a new RCA Analysis.
Copy Analysis: Displays a confirmation message, asking if you really want to
develop a new RCA Analysis based on the selected RCA Analysis and then copies
the RCA Analysis.
Delete: Displays a confirmation message, asking if you really want to delete the
selected RCA Analysis and then deletes the RCA Analysis. Only the Principal
Analyst or a member of the MI PROACT Administrator Security Group can
delete an RCA Analysis.
-or
You are the Principal Analyst of the currently selected RCA Analysis and
the Template Creation Permissions setting has been enabled.
Send To: Displays a submenu with options that let you provide a link to the
current page on your desktop (create shortcut), in email message, or on a Home
Page.
Help: Displays the context-sensitive Help topic for the Manage Analyses page.
RCA Preserve Item records. The values in the record remain the same except:
The value in the Date Due field is set to 30 days after the date the copy is
performed.
The Logic Tree and any associated records (e.g., Hypothesis, Failure Mode). The
values in these records remain the same.
RCA Verification records. The values in the record remain the same except:
The Due Date field is set to 30 days after the date the copy is performed.
Event Diagram and any associated records (i.e., RCA Sequence Node records).
The values in these records remain the same.
4. Complete the steps in the New Analysis Builder. You must at least define a unique
Analysis ID for the new RCA Analysis. If you are creating the RCA Analysis
based on a template, keep in mind that templates do not have team members
defined for them, so you will also want to set up the RCA Analysis Team.
5. When you have completed all the steps, click the Finish button.
The initial steps required for a new RCA Analysis are complete and saved, and the
Preserve Failure Data Records screen appears. If there were RCA Preserve Item records
linked to the original RCA Analysis record, those items will appear in the list.
2. Click the hyperlinked name of the RCA Analysis record to which you want to link
a Reference Document record.
The Analysis page appears, displaying the RCA Analysis Details datasheet for the
selected RCA Analysis.
Analyses in either the Published or Unpublished state and can be used for creating new
RCA Analyses.
Only certain users can manage RCA Analysis Templates.
Super Users and members of the MI PROACT Administrator Security Group can
create RCA Analysis Templates.
Additionally, RCA users can create RCA Analysis Templates from the RCA
Analysis in which they are the Principal Analyst if the check box Allow users to
create RCA Analysis Templates from the Analyses in which they are the Principal
Analyst is selected on the Administrative Functions page.
Only Super Users and members of the MI PROACT Administrator Security
Group can modify or delete RCA Analysis Templates, regardless of who has
created them.
By default, the text box contains the name of the RCA Analysis that you selected along
with the prefix Template.
4. In the text box, type a name for the RCA Analysis Template to distinguish it from
the original RCA Analysis.
Note: If you attempt to save an RCA Analysis Template with a name that is already being
used by a RCA Analysis or RCA Analysis Template, an error message will appear,
warning you that the name already exists and prompting you to enter another name.
5. Click OK.
The Manage Analyses page displays the new RCA Analysis Template in the list. You can
click the hyperlinked Analysis ID to view or modify the template on the Analysis page.
Note: Any Meridium APM user that has View privileges to the RCA Analysis can view
RCA Analysis Templates. Only members of the MI PROACT Administrator Security
Group and Super Users can modify RCA Analyses in the Template state.
Publishing an Analysis
After an RCA Analysis has been completed, the Principal Analyst can publish it. When an
the RCA Analysis is in the Published state, it will be read-only to all users, including the
team members and the Principal Analyst. If changes must be made to a published
analysis, the Principal Analyst can unpublish it, make the necessary changes, and the
republish.
Note: While most components of a published analysis cannot be modified, RCA
Recommendation records in a published analysis can be edited. Changes are allowed to
the RCA Recommendation records because modifications may be necessary to facilitate
the implementation of those recommendations.
Published RCA Analyses are useful because they can be viewed by all users, facilitating
the transfer of knowledge to other people in your organization.
To publish an unpublished analysis:
1. On the Manage Analyses page, in the list of analyses, select the row containing
the RCA Analysis that you want to publish.
2. On the Common Tasks menu, click the Publish link.
A message appears, asking if you really want to publish the RCA Analysis.
Unpublishing an Analysis
After an RCA Analysis has been completed, it can be published so that other users can
view it. With the exception of RCA Recommendation records, when an RCA Analysis is
in the Published state, the components of that analysis cannot be modified. If you need to
make changes to the RCA Analysis after it has been published, or if you decide that you
do not want it to be viewed by others, you can unpublish it.
Note: Only a member of the MI PROACT Administrator Security Group, the Principal
Analyst, or a Super User can unpublish an RCA Analysis.
To unpublish a published RCA Analysis:
1. On the Manage Analyses page, in the list of existing RCA Analyses, select the
row containing the published RCA Analysis that you want to unpublish.
2. On the Common Tasks menu, click the Unpublish link.
A message appears, asking if you really want to unpublish the RCA Analysis.
3. Click the Yes button.
The state of the RCA Analysis changes from Published to Unpublished (In Progress).
Note: When you delete an RCA Analysis that has RCA Recommendation records
associated with it, a message will appear, providing you with the option to delete the
associated RCA Recommendation records or not.
RCA Tracking Item records that are linked to Equipment or Location records.
PA PROACT page
My PROACT page
Each page that appears in the previous list is accessible from the Root Cause Analysis
Start Page.
To access the Analysis page:
On the PA PROACT page, in the list that appears at the top of the page, click the
hyperlinked name of the RCA Analysis that you want to view.
On the Manage Analyses page, in the list of analyses, click the hyperlinked
analysis name of the RCA Analysis that you want to view.
On the My PROACT page, in the list that appears at the top of the page, click the
hyperlinked name of the RCA Analysis that you want to view.
-or-
-or-
Note: The RCA Analysis Detail datasheet is set as the default datasheet on the Analysis
page. While viewing the Analysis page, you can select another datasheet by choosing the
desired datasheet from the Datasheet list. If you select a different datasheet, however, the
next time you access the Analysis page, the default datasheet will be displayed again.
You can click the Plant & Equipment Info tab to view information about the piece of
equipment or location that is associated with the RCA Analysis. If desired, you can
modify the fields on this datasheet.
Note: If you make any changes to any of the information on the datasheet, you can click
the Save button on the Common Tasks menu to save your changes.
At the bottom of the page, the following read-only information appears:
Number of Team Members: The number of team members assigned to the current
RCA Analysis.
Number of Preserve Items: The number of RCA Preserve Item records that are
linked to the current RCA Analysis.
Number of Critical Success Factors: The number of CSFs that are associated with
the current RCA Analysis.
From the Analysis page, you can perform tasks related to the RCA Analysis using the
available task menus: Manage Assets, PReserve, Order, Analyze, Communicate, Track,
and Associated Pages.
Note: Links appear on the Associated Pages menu only if they have been configured for
the RCA Analysis family via the URL Manager.
Manage Assets: Displays the Manage Assets page, where you can link, view, and
unlink Equipment and Functional Location records associated with the current
RCA analysis.
PReserve Menu
The PReserve menu on the Analysis page contains the following link:
Preserve Records: Displays the list of existing RCA Preserve Item records that are
linked to the current RCA Analysis.
Order Menu
The Order menu on the Analysis page contains the following links:
Critical Success Factors: Displays the list of existing CSFs that are associated
with the current RCA Analysis.
Team Charter: Displays the team charter that is currently defined for the RCA
Analysis.
Team: Displays the list of team members that are associated with the current RCA
Analysis.
Analyze Menu
The Analyze menu on the Analysis page contains the following links:
Event Diagram: Displays the Event Diagram page for the current RCA Analysis.
Logic Tree: Displays the Logic Tree page for the current RCA Analysis.
Communicate Menu
The Communicate menu on the Analysis page contains the following links:
Communicate Records: Displays the Communicate Records page for the current
RCA Analysis, where you can create RCA Recommendation records that are
linked to it.
Reports: Displays the Reports List page, where you can view a list of reports that
contain details about the current RCA Analysis.
Track Menu
The Track menu on the Analysis page contains the following link:
Track: Displays the Analysis Tracking Items page, where you can view the RCA
Tracking Item records that are linked to the current RCA Analysis.
Subeport Name
AAAGPage
Behavior and
Usage
Supporting Query
Provides an
None
introduction to the
PROACT RCA
Analysis-At-A-
Comprehensive
Analysis Report
Section
Analysis-At-AGlance
Glance Overview
section.
AAAGReview
Provides a
summary of the
RCA Analysis,
which includes
data such as the
name of the RCA
Analysis, the
name of the
Principal Analyst,
the start date, and
the estimated
completion date.
HypothesisCount
RecommendationMatrix Query
RootCauseCountTaskAssignedCount
Query
TaskAssignedCount Query
TaskCompletedCount Query
VerificationAssignedCount
VerificationCompletedCount
PROACT RCA
Analysis-At-AGlance Overview
Acknowledgements
Acknowledgeme
AnalzyePage
Provides
information about
the Analyze step None
of a Root Cause
Analysis.
Analyze
CommunicatePage
Provides
information about
the Communicate None
step of a Root
Cause Analysis.
Communicate
Comprehensive Report
Provides
necessary input
for the
None
Comprehensive
Analysis Report.
None
Cover
Provides basic
analysis
information, such
as the Analysis
Name, Principal Cover Query
Analyst, and the
date on which the
report was
generated.
Cover Page
CSF
Provides a list of
the Critical
Success Factors
CSF Query
that are defined
for the RCA
Analysis.
Critical Success
Factors
CSFMain
Provides the
charter and the
Critical Success
Factors that are
defined for the
RCA Analysis.
DataCollection
Provides a list of
the RCA Preserve
Item records that DataCollection Query
are included in the
RCA Analysis.
Data Collection
DataCollectionFileLink
Provides a list of
the RCA Preserve
Item records that DataCollectionFileLink Query
are included in the
RCA Analysis.
Data Collection
File Links
EventDiagram
Provides an image
of the Event
Diagram that
EventDiagramImage Query
exists for the RCA
Analysis
Event Diagram
EventSummary
CSF Query
Provides
None
information stored
in the Event
Charter
Critical
Success
Factors
Event
Summary
Summary
of Findin
LogicTree
Provides an image
of the Logic Tree
LogicTreeImage Query
that exists for the
RCA Analysis.
Logic Tree
OrderPage
Provides
information about
the Order step of a None
Root Cause
Analysis.
Order
PreservePage
Provides
information about
the Preserve step None
of a Root Cause
Analysis.
Preserve (5 P's)
Provides a list of
the Reference
Document records
that are linked to
RecommendationFileLinks the RCA
RecommendationFileLinks Query
Recommendation
records that are
included in the
RCA Analysis.
Recommendation
File Links
Provides a list of
the RCA
Recommendation
RecommendationSummary
None
records that are
included in the
RCA Analysis.
Executive
Summary
Recommendation
Provides a list of
the titles of the
sections that are
None
included in the
Comprehensive
Analysis Report.
Topics Included i
this Report
TableOfContent
TeamMemberPrincipal
Identifies the
Principal Analyst
and identifying
information from
the associated
TeamMemberPrincipal Query
Human Resource
record (e.g., name
and contact
information).
Team Members
TeamMembers
Provides a list of
the team members
who belong to the
RCA Analysis
Team, including
various
identifying
TeamMember Query
information from
the associated
Human Resource
records (e.g.,
name and contact
information).
Team Members
TrackingSummary
Provides
information from
the RCA Tracking
Item records that Tracking Query
are linked to the
RCA Analysis
record.
Tracking Item
Summary
TrackPage
Provides
information about
the Track step of a None
Root Cause
Analysis.
Track
VerificationFileLinks
Verification Log
File Links
included in the
RCA Analysis.
VerificationLogs
Provides a list of
the RCA
Verification
Verification Query
records that are
included in the
RCA Analysis.
Each supporting query that is listed in this table contains a prompt on the ENTY_KEY
field of the RCA Analysis family. When you run a report from the Reports List page, the
ENTY_KEY of the RCA Analysis record associated with the current RCA Analysis is
passed automatically to the prompt. After the ENTY_KEY is passed, the results for the
current RCA Analysis are displayed. If you run an RCA report or query from the Catalog,
however, you will need to supply the ENTY_KEY for an RCA Analysis record manually
to retrieve results.
Report Name
Supporting Query
Analysis Summary
Report
Analysis Summary
Query
Analyze - Cause
Report
Analyze - Cause
Query
Verification Logs
Communicate Recommendation
Report
Communicate Recommendation
Query
Order - Team
Member Report
Preserve - Preserve
Preserve - Report
Items Report - Group
Query
by Category
Preserve - Preserve
Preserve - Report
Items Report - Group
Query
by Team Member
Each supporting query contains a prompt on the ENTY_KEY field of the RCA Analysis
family. When you run a report from the Reports List page, the ENTY_KEY of the RCA
Analysis record associated with the current RCA Analysis is passed automatically to the
prompt. After the ENTY_KEY is passed, the results for the current RCA Analysis are
displayed. If you run an RCA report or query from the Catalog, however, you will need to
supply the ENTY_KEY for an RCA Analysis record manually to retrieve results.
RCA Analysis
RCA Analysis records store basic information about an RCA Analysis created to track
and analyze causes of equipment and location failures. The following table provides an
alphabetical list and description of the fields that exist for the RCA Analysis family and
appear by default on the RCA Analysis and RCA Analysis Detail datasheets. The
information in the table reflects the baseline state and behavior of these fields. This list is
not comprehensive.
Note: The fields on the Plant & Equipment Info tab exist on the RCA Analysis Detail
datasheet so that you can view this information in analyses where it existed in previous
releases. In the current product, the Manage Assets page allows you to link Equipment
and Functional Location records to the RCA Analysis record, and you no longer need to
view equipment and location information on the RCA Analysis Detail datasheet. If you
do not want to see the Plant & Equipment Info tab by default, in Meridium APM
Configuration Manager you can change the default datasheet for the RCA Analysis
family to the RCA Analysis datasheet, which does not contain the Plant & Equipment
Information tab.
Field
Analysis
Name
Datasheet
Caption
Analysis
Name
Data
Type
Description
A value that
identifies the
Root Cause
Analysis
Character record
This field is required.
throughout
the Meridium
APM
product.
RCA
Analysis;
RCA
Analysis
Detail:
Analysis
Details Tab
Analysis Type
Analysis
Type
The type of
RCA
Character Analysis you
are
conducting.
Mechanical
Operational
Quality
RCA
Analysis;
Safety
RCA
Analysis
Environmental
Detail:
Analysis
Electrical
Details Tab
Human
Asset
Category
Asset Class
Asset ID
Equipment
Category
RCA
Analysis
Detail:
Plant &
Equipment
Tab
Equipment
Class
RCA
Analysis
Detail:
Plant &
Equipment
Tab
Equipment
ID
A unique
You can type in this
value that
field the name of the
identifies the piece of equipment you
piece of
are analyzing.
Character equipment on Alternatively, you can
which the
link Equipment records
analysis is
to the RCA Analysis
being
record via the Manage
performed. Assets page.
RCA
Analysis
Detail:
Plant &
Equipment
Tab
Asset Type
Charter
Comments
Cost
Date
Published
Equipment
Type
RCA
Analysis
Detail:
Plant &
Equipment
Tab
Text
Comments
Text
Any
additional
information
about the
current
analysis.
Cost
The
estimated
cost of the
You can type a value in
Number
failure
this field.
event(s) you
are analyzing.
Charter
Date
Published
Date
RCA
You can specify
comments by clicking Analysis;
RCA
the
button and
Analysis
entering comments in Detail:
the Comments dialog Analysis
box.
Details Tab
RCA
Analysis;
RCA
Analysis
Detail:
Analysis
Details Tab
RCA
Analysis;
RCA
Analysis
Detail:
Analysis
Details Tab
Division
End Date
Event
Narrative
Frequency
Functional
Location
Division
The division
of the
You can type a value in
equipment on
this field to describe
which the
Character
the piece of equipment
RCA
identified in the Asset
Analysis is
ID field.
being
performed.
RCA
Analysis
Detail:
Plant &
Equipment
Tab
Date
RCA
Analysis;
The end date
RCA
of the
You can select a date
Analysis
analysis, if using the Calendar tool.
Detail:
applicable.
Analysis
Details Tab
Event
Narrative
Text
RCA
Analysis;
Information
You can type a
RCA
about the
description of the event Analysis
equipment
in this field.
Detail:
failure.
Analysis
Details Tab
Frequency
The number
of times the
You can type a value in
Number equipment
this field.
failure
occurred.
RCA
Analysis;
RCA
Analysis
Detail:
Analysis
Details Tab
Functional
Location
RCA
Analysis
Detail:
Plant &
Equipment
Tab
End Date
Long
Description
Analysis
Text
Description
RCA
A brief
Analysis;
description of You can click the
RCA
the current button and enter text in Analysis
the Analysis
RCA
Detail:
Description dialog box. Analysis
Analysis.
Details Tab
The
manufacturer
of the piece
of equipment
Manufacturer Manufacturer Character
on which you
are
performing
the analysis.
Plant
Location
Start Date
Unit
Plant
Location
The plant
where the
Character equipment
failure
occurred.
RCA
Analysis
Detail:
Plant &
Equipment
Tab
RCA
Analysis;
The start date
RCA
You can select a date
of the
Analysis
using the Calendar tool.
analysis.
Detail:
Analysis
Details Tab
Start Date
Date
Unit
The ID of the
unit where
the piece of
You can type a value in
equipment
this field to describe
for which you
Character
the unit of the piece of
are
equipment identified in
conducting
the Asset ID field.
the RCA
analysis
exists.
RCA
Analysis
Detail:
Plant &
Equipment
Tab
RCA Event
RCA Event records store basic information about a failure event. The following table
provides an alphabetical list and description of the fields that exist for the RCA Event
family and appear by default on the RCA Failure Event datasheet. The information in the
table reflects the baseline state and behavior of these fields. This list is not
comprehensive.
Field
Data
Type
Description
Event End
Date
Date
Event ID
Event Start
Date
Date
Label
Long
Text
Description
A detailed
description of the
failure event.
Field
Collection
Strategy
Collection
Strategy
Text
Description
A description of
the way in
which the data
should be
collected (e.g.,
acquire
production logs
from a line
supervisor).
Data
Category
A value that
specifies
whether or not
Completed? Completed? Character
the data
collection is
completed.
Data
Category
the 5 P's:
member to
collect.
People
Parts
Paper
Position
Paradigms
Data To
Collect
Data To
Collect
A description of
On the Preserve Failure Data
the data that will
page, the text that is specified in
be collected for
this cell will appear as a
Character the category that
hyperlink you can click to
you selected in
access the RCA Preserve Item
the Data
record.
Category field.
Date
Completed
Date
Completed
Date
Date Due
Date Due
Date
Frequency
After Due
Frequency
After Due
The number of
days prior to the
due date that an
alert message is
sent to the team
member to
whom the
record is
assigned.
Date to be
Notified
Date to be
Notified
Never
Daily
Weekly
Monthly
Yearly
Send
Send Alert
Notification
on Due
on Due
Date?
Date?
Logical
RCA Recommendation
RCA Recommendation records store details of a recommendation and the progress
associated with getting the recommendation approved and implemented. The following
table provides an alphabetical list and description of the fields that exist for the RCA
Recommendation family. The information in the table reflects the baseline state and
behavior of these fields. This list is not comprehensive.
Field
Datasheet
Caption
Date Type
Description
Alert Assignee
When Due?
Analysis ID
The ID of the
RCA Analysis
RCA Analysis ID Character associated with
the
recommendation.
Asset ID
Equipment ID
Assigned to
Name
Assigned to
Name
Datasheet
Alert
Responsible
Party When
Due?
Logical
The Record ID
for the
Equipment
Character Record
associated with
the
recommendation.
This field is
automatically populated
RCA
when an RCA
Recommendation
Recommendation
General Informati
record is linked to an
Tab
RCA Analysis record,
and is disabled.
You can define this
field by clicking the
button and
RCA
searching for the
Recommendation
desired Equipment
General Informati
record, selecting it, then
Tab
clicking OK to link it to
the RCA
Recommendation
record.
This field is required.
You can select a team
member from a list of
current RCA Analysis
RCA
Recommendation
General Informati
Tab
recommendation
Team Members.
is implemented.
Author Name
Author Name
Cause
Cause Type
Completed
Completion
Comments
RCA
Recommendation
General Informati
Tab
RCA
Safety
Recommendation
Environmental
General Informati
Tab
Production
Economic
Cause
A description of
the cause of the
problem the
Character
recommendation
has been created
to fix.
RCA
Recommendation
General Informati
Tab
Cause Type
RCA
Recommendation
General Informati
Tab
Completed
Close-Out
Comments
Logical
Text
RCA
Recommendation
General Informati
Tab
Date
RCA
Creation Date
Creation Date
and populated
automatically with the Recommendation
recommendation
date on which the RCA General Informati
was created.
Recommendation
Tab
record was created.
Create SAP
Notification?
Date Reviewed
Create Work
Request?
Date Reviewed
Logical
Date
RCA
Recommendation
General Informati
Tab
The numbers of
days prior to the
Days before Due Days before Due
target date that
Date to be
Date to be
Number
the email
Notified
Alerted
message should
be sent.
Equipment
Technical
Number
Technical
Number
record.
Final Action
Taken
Final Approver
Name
Final Action
Taken
Text
Final Approver
Name
RCA
Recommendation
General Informati
Tab
Functional
Location ID
Functional
Location ID
Weekly
Monthly
Yearly
Functional Location
record, select it, then
Recommendation click OK to link it to
record.
the RCA
Recommendation
record.
Hypothesis ID
Hypothesis
The ID of the
This field is populated
None
hypothesis
automatically if the
Number associated with RCA Recommendation
the corresponding record is linked to an
RCA Analysis. RCA Analysis record.
Implementation Implementation
Text
Alert Text
Alert Text
Implemented
Date
Date
Date
The date by
RCA
which the
You can select a date Recommendation
recommendation
using the Calendar tool. General Informati
must be
Tab
implemented.
Implemented
Date
Mandatory Date
Mandatory Date
Background
You can type any
information about
Recommendation Recommendation
necessary background
Character why the
Basis
Basis
information in this
recommendation
field.
is being made.
RCA
Recommendation
Alert Tab
RCA
Recommendation
General Informati
Tab
RCA
Recommendation
General Informati
Tab
None
RCA
Recommendation
General Informati
Tab
RCA
Recommendation
General Informati
Tab
RCA
Recommendation
General Informati
Tab
RCA
Recommendation
General Informati
Tab
Recommendation Recommendation
Text
Description
Description
Reevaluate?
Reevaluate?
Logical
Reevaluation
Reevaluation
Text
Alert Body Text Alert Body Text
Indicates whether
If the value is set to
team members
True, an alert will be RCA
should evaluate
sent to users specified Recommendation
the
in the Reevaluation
Alert Tab
recommendation
Notification List field.
again.
the reevaluation
notification list.
Reevaluation
Reevaluation
Notification List Alert List
Reevaluation
Date
Required
Equipment
Status
Reevaluation
Date
Date
Required
Equipment
Status
RCA
Recommendation
General Informati
Tab
RCA
Recommendation
General Informati
Tab
Status Date
Status
Status Date
Status
Date
Character
Created
Pending Review
Reviewed
Rejected
Superseded
In Progress
Implemented
RCA
Recommendation
General Informati
Tab
Work Request
Equipment
Work Request
Equipment
The Record ID of
the Equipment in
This field is populated
SAP that is
automatically after a
Character associated with
notification has been
the SAP
created in SAP.
Notification that
was created.
RCA
Recommendation
General Informati
Tab
Work Request
Functional
Location
Work Request
Functional
Location
The Record ID of
the Functional
This field is populated
Location in SAP
automatically after a
Character that is associated
notification has been
with the SAP
created in SAP.
Notification that
was created.
Work Request
Reference
Work Request
Reference
Field
Active
Active
Logical
Cost
Cost
RCA
Recommendation
General Informati
Tab
RCA
Recommendation
General Informati
Tab
Count
Count
Message
Subject
Message
Text
Message
Text
Text
Notification
Alert
List
Start Date
Start
Date
Date
RCA Verification
RCA Verification records store task-related information necessary to verify a hypothesis.
The following table provides an alphabetical list and description of the fields that exist
for the RCA Verification family and appear by default on the RCA Verification datasheet.
The information in the table reflects the baseline state and behavior of these fields.
Field
Datasheet
Caption
Data
Type
Description
Date
Completed
Date
Frequency
After Due
Date to be
Notified
message will be
sent to the team
member to whom
the record is
assigned.
Notified
Never
Daily
Weekly
Monthly
Yearly
Method
Method
Text
Outcome
Outcome
Send
Send Alert
Notification on Due
on Due Date? Date?
Text
The result of
completing the
task.
record is
assigned.
Feature
Path
Description
Root Cause
Analysis T Start
Page
RCA
RCA
Administrative
Tools
RCA/AdminTools
RCA Analysis
RCA/Analysis
RCA/AnalysisBuilder
New Analysis
Builder
RCA/Communicate
RCA/CSF
Event Diagram
RCA/EventDiagram
Logic Tree
RCA/LogicTree
Manage Assets
My PROACT
RCA/MyPROACT
Communicate
Records
Critical Success
Factors
Principal Analyst's
RCA/PAView
View
RCA Reports
RCA/Reports
RCA Team
RCA/Team
RCA/Track
Parameter
Name
Description
Accepted
Value(s)
Notes
View
AdminTools
This parameter is
required.
meridium://RCA/AdminTools?View=AdminTools
Displays the Administrative Functions page, where you can perform administrative tasks
for RCA.
Parameter
Name
Description
Accepted
Value(s)
Notes
meridium://RCA/Analysis?View=Analysis
Opens the Analysis page, where you can create a new analysis.
meridium://RCA/Analysis?View=Analysis&AnalysisKey=2791890
Opens the Analysis page for the RCA Analysis with the Entity Key 2791890.
meridium://RCA/Analysis?View=Template&AnalysisKey=2791890
Opens the analysis with the Entity Key 2791890 in the Analysis Template form.
meridium://RCA/Analysis?View=PubAnalysis&AnalysisKey=2791890
Opens the analysis with the Entity Key 2791890 in the Published Analysis form.
Parameter
Name
Description
Accepted
Value(s)
Action
Specifies whether
BuildAnalysis
to create a brand
new analysis or to
-ORuse an existing
analysis as a
CopyAnalysis
template to create
a new analysis.
AnalysisKey
Specifies which
analysis you want
to copy to create a
new analysis.
Field ID
Notes
Specifies the
Equipment or
Functional
Location family
AssetFamilyKey containing the
record that you
want to link to the
RCA Analysis
record.
meridium://RCA/AnalysisBuilder?Action=BuildAnalysis
Opens the New Analysis Builder, where you can create a new RCA Analysis.
meridium://RCA/AnalysisBuilder?Action=CopyAnalysis&AnalysisKey=123456
Opens the New Analysis Builder and loads the information from the analysis with the
Entity Key 123456, which you can use as the basis for creating a new analysis.
meridium://RCA/AnalysisBuilder?
Action=BuildAnalysis&MI_AN_ANALY_ID_CHR=RCA Analysis Example
Displays the RCA Analysis Datasheet screen of the New Analysis Builder with the
Analysis Name cell populated automatically with the value RCA Analysis Example.
meridium://RCA/AnalysisBuilder?
Action=BuildAnalysis&AssetEntityKey=123546&AssetFamilyKey=987654
Displays the RCA Analysis Datasheet screen of the New Analysis Builder. If you
continue to the Select an Asset screen of the New Analysis Builder, the Asset text box
will contain the Record ID of the record with the Entity Key 123456, which belongs to
the family with the Family Key 987654.
Parameter
Name
Description
Accepted Value(s)
Notes
This
parameter is
required.
meridium://RCA/Communicate?AnalysisKey=2860801
Displays the Communicate Records page, which displays the Recommendation records
for the analysis with the Entity Key 2860801.
meridium://RCA/Communicate?AnalysisKey=2860801&RecommKey=2579812
Displays the Communicate Records page, which displays the Recommendation record
with the Entity Key 2579812 for the analysis with the Entity Key 2860801.
Parameter
Name
Description
Accepted
Value(s)
CsfKey
Accepted Value(s)
This parameter is optional.
Omitting this parameter,
however, will result in a link
that opens an empty Critical
Success Factors page.
The Critical Success Factor that
you specify must be associated
with the analysis indicated by
the AnalysisKey parameter.
meridium://RCA/CSF?AnalysisKey=1234567
Opens the Critical Success Factors page, displaying the Critical Success Factors that have
been defined for the analysis with the Entity Key 1234567.
meridium://RCA/CSF?AnalysisKey=123445&CsfKey=2791902
Displays the CSF Details page for the Critical Success Factor record with the Entity
Key 2791902.
Parameter
Name
Description
Accepted Value(s)
Notes
AnalysisKey
Specifies the analysis whose Event The Entity Key of the This parameter
Diagram you want to view.
desired analysis.
is required.
View
This parameter
is required.
meridium://RCA/EventDiagram?View=EventDiagram&AnalysisKey=2791890
Opens the Event Diagram page for the analysis with the Entity Key 2791890.
The URL for accessing the RCA Logic Tree, meridium://RCA/LogicTree, accepts the
parameters described in the following table.
Parameter
Name
Description
Accepted
Value(s)
Notes
NodeKey
meridium://RCA/LogicTree?AnalysisKey=2791890
Opens the Logic Tree page, displaying the Logic Tree for the analysis with the Entity Key
2791890.
meridium://RCA/LogicTree?AnalysisKey=2791890&NodeKey=1234567
Opens the Logic Tree page, displaying the Logic Tree for the analysis with the Entity Key
2791890 with the node with the Entity Key 1234567 selected.
Parameter
Name
AnalysisKey
Description
Accepted
Value(s)
Notes
This
parameter is
required.
meridium://RCA/MANAGEASSETS?AnalysisKey=1234567
Opens the Manage Assets page, displaying the Equipment and Functional Location
records that are linked to the analysis with the Entity Key 1234567.
Parameter
Name
Description
Accepted
Value(s)
Notes
View
MyPROACT
This parameter is
required.
meridium://RCA/MyPROACT?View=MyPROACT
Opens the My PROACT page, displaying a list of analyses for which the current user is a
team member.
Parameter
Name
Description
RecordKey
Specifies a particular
Preserve Record that
you want to view.
Accepted
Value(s)
Notes
meridium://RCA/PreserveRecords
Displays the Preserve Failure Data page but does not list any Preserve records in the grid.
meridium://RCA/PreserveRecords?AnalysisKey=1234567
Opens the Preserve Failure Data page, which displays the Preserve records for the
analysis with the Entity Key 1234567.
meridium://RCA/PreserveRecords?AnalysisKey=1234567&RecordKey=1234568
Displays the Preserve Record Details page for the Preserve record with the Entity Key
1234568.
Parameter
Name
Action
Description
Accepted Value(s)
Notes
meridium://RCA/Reports?AnalysisKey=2791890
Opens the Reports List Screen, displaying the reports associated with the RCA analysis
with the Entity Key 2791890.
meridium://RCA/Reports?
Action=ViewComprehensiveReport&AnalysisKey=2791890
Opens the baseline comprehensive report for the analysis with the Entity Key 2791890.
Parameter
Name
Description
Accepted Value(s)
Notes
AnalysisKey
View
This parameter
is required.
meridium://RCA/Team?View=TeamList&AnalysisKey=2791890
Displays the Team page, which displays a list of users who are on the team for the RCA
analysis with the Entity Key 2791890.
Parameter
Name
Description
ItemKey
Specifies a particular
Tracking Item record
that you want to view.
Accepted
Value(s)
Notes
meridium://RCA/Track
Displays the Analysis Tracking Items page but does not list any Tracking Items in the
grid.
meridium://RCA/Track?AnalysisKey=1234567
Opens the Analysis Tracking Items page, which displays the Tracking Items for the
analysis with the Entity Key 1234567.
meridium://RCA/Track?AnalysisKey=1234567&ItemKey=1234568
Displays the Tracking Item Details page for the Tracking Item with the Entity Key
1234568.
Event Diagram
A diagram that depicts a chain of events that led to a failure event. The Event Diagram
allows you to analyze events that led to a failure event and identify possible work process
problems.
Failure Event
The problem that the RCA Analysis Team is analyzing in a Root Cause Analysis. A
failure event could be comprised of several failures over a specified period of time (e.g., a
pump that overheats several times a month) or one failure (e.g., a fire).
Logic Tree
A diagram that depicts possible causes and hypotheses related to the failure event. The
Logic Tree allows you to record discussion points and organize information in order to
eliminate hypotheses and determine the root cause of the failure event.
Team Charter
The goal that the RCA Analysis Team wants to achieve by developing an RCA Analysis.
The Reliability Analytics module is part of the Failure Elimination work process and
provides a collection of tools that apply reliability engineering principles to help you
make tactical (short term) and strategic (long term) decisions for maintenance and
operational equipment management activities. It provides a means for analyzing
historical failure data to identify trends and predict future failures, and it provides a
mechanism for to simulating what if scenarios regarding the reliability of a system to
determine if a new or modified strategy will be effective.
The Reliability Analytics module provides the following types of Reliability analyses:
Production Analysis
Spares Analysis
Each analysis type provides a unique set of features and tools that allow you to analyze
data to develop strategies to improve reliability. D
Note: The separation of analysis types and their respective data models within this
documentation is not meant to indicate that you would not want to use more than one
analysis type but that you are not required to do so. In many cases, you may need to
perform more than one type of analysis to get a complete understanding of the data (e.g.,
the results of a Growth Analysis may indicate that you should perform a Reliability
Distribution Analysis).
relationship definition from the direction of the arrow head: the box from which the arrow
originates is the predecessor, and the box to which the arrow heard points is the
successor.
As you develop a Production Analysis, you will create records in these families and link
them together, either manually or automatically via the options in the Meridium APM
Framework. Throughout this documentation, we use the term Production Analysis to
mean the combination of the Production Analysis record and all the records that are
linked to it.
A Production Analysis is meant to be conducted at the unit level and can be linked to a
Functional Location record representing a unit or a Production Unit record representing
the same unit. The Production Unit family will be available only if the Production Loss
Accounting (PLA) module is active.
As you develop a Spares Analysis, you will create records in these families and link them
together, either manually or automatically via the options in the Meridium APM
Framework. Throughout this documentation, we use the term Spares Analysis to mean the
combination of the Spares Analysis record and all the records that are linked to it.
As you develop a Reliability Growth Analysis, you will create records in these families
and link them together, either manually or automatically via the options in the Meridium
APM Framework. Throughout this documentation, we use the term Reliability Growth
Analysis to mean the combination of the Reliability Growth record and all the records
that are linked to it.
Note: In this image, the Distribution box represents one of four Distribution subfamilies
in which records can exist: Exponential, Lognormal, Normal, or Weibull. When you
create a Distribution record using the Reliability Distribution Analysis workflow, the
specific family to which that Distribution record will belong will depend upon the
distribution type that is selected on the Time To Failure Distribution or Time To Repair
Distribution page.
As you develop a Reliability Distribution Analysis, you will create records in these
families and link them together, either manually or automatically via the options in the
Meridium APM Framework. Throughout this documentation, we use the term Reliability
Distribution Analysis to mean the combination of the Reliability Distribution record and
all the records that are linked to it.
Note: In this image, the Distribution box represents one of four Distribution subfamilies
in which records can exist: Exponential, Lognormal, Normal, or Weibull.
As you develop a Probability Distribution Analysis, you will create records in these
families and link them together, either manually or automatically via the options in the
Meridium APM Framework. Throughout this documentation, we use the term Probability
Distribution Analysis to mean the combination of the Distribution record and all the
records that are linked to it.
Black arrows and boxes represent entity families, relationship families, and
associated relationship definitions that are configured in the baseline database and
do not require customization for the baseline functionality to work.
Red arrows and boxes represent entity families, relationship families, and
associated relationship definitions that may require customization.
In this image:
The System Action box represents one of four System Action subfamilies in which
records can exist: System Condition Monitor, System Inspection, System
Preventive Maintenance, or System Special Action. The specific family that is
used will depend upon the type of Action that is created for a given Asset or
Switch element.
The Distribution box represents one of four Distribution subfamilies in which
records can exist: Exponential, Lognormal, Normal, or Weibull record. The
specific family that is used will depend upon the distribution type selected for the
associated Risk.
As you develop a Cost of Unreliability Analysis, you will create records in these families
and link them together, either manually or automatically via the options in the Meridium
APM Framework. Throughout this documentation, we use the term Cost of Unreliability
Analysis to mean the combination of the Unreliability Cost record and all the records that
are linked to it.
After the data has been collected, you will need to gather the data, format it, and supply it
to the Meridium APM Reliability Analytics tools. Throughout this documentation, we
assume that you are collecting and can access the data that is necessary to perform a
Reliability analysis.
When you create a new analysis in Reliability Analytics, you will need to select a query
or dataset on which to base the analysis or manually enter the data that you want to
analyze. One of the easiest and most efficient ways to conduct an analysis is to create one
based upon a query. The advantage of using queries is that each time you view the
analysis, Meridium APM will run the underlying query to retrieve the most current
information from the database. Analyses based on datasets and manually entered data, on
the other hand, require more manual intervention to reflect updates.
Note: Throughout this documentation, we assume you have entered all important data and
will be creating analyses based on queries.
The specific data that you need in order to create an analysis will vary, depending on the
type of analysis that you are creating, the specific information that is available, and the
results that you want to see. The following information provides a basic example of a
query that you might use for collecting data to perform most types of Reliability analyses.
This query returns failure data for Centrifugal Pump PMP-4543. The query results are
limited to failures where the Equipment Subunit is Seals and the Failure Mode is Wear.
Running this query will return the results shown in the following image.
Note: The type of failure data you collect will influence the conclusions you can make
about your equipment. If you have one pump or several pumps with a specific failure
mode, then you can perform a very specific analysis. If you have many pumps with many
different failure modes, then your analysis will be less specific.
The following columns of information are included in the results:
What is the probability of failure given that the item has survived until today?
-or-
The results of a failure probability calculation in Meridium APM can be a bit confusing.
However, the results are correct. For example, the user may find the current probability
of failure for a given element to be 90% or more after 3 years of operating time. If the
user were to calculate the future probability of failure 10 days from the current date, the
estimate of future failure probability might be around 1%. This is not incorrect. This
often occurs when the future is small compared to the total life experienced by the
elements under study.
R(T,t) = R (T+t)/R(T)
The Probability of surviving (T + t) days equals the Probability of surviving (T) days and
then surviving additional (t) days.
Meridium APM Reliability allows you to specify the operating time and calculate the
probability of equipment failure. Or you can choose to specify the probability of
equipment failure and then calculate the future age when the specified probability will be
reached.
On the Meridium APM Framework main menu, click Go To, point to Failure
Elimination, and then click Reliability Analytics.
Production Analysis: Displays the Select a Production Analysis from the List
page, where you can view, create, edit, delete, and save Production Analyses. You
can also define Reliability, Demonstrated lines, Nameplate lines, and Production
lines. In addition, you can set the minimum production value, the unit of measure
for production output, the margin value, and the unit of measure for the margin.
Spares Analysis: Displays the Select a Spares Analysis from the List page, where
you can view, create, edit, delete, and save Spares Analyses. You can run a Monte
Carlo simulation to view results on the Spare Level Plot, Downtime Plot, Spare
Usage Plot, Sensitivity Plot, and Optimal Holding Plot. In addition, you can
export the simulation results to a dataset, and save it within the Meridium APM
Catalog for future reference.
Reliability Growth: Displays the Select a Growth Analysis from the List page,
where you can view, create, edit, delete, and save Reliability Growth Analyses.
You are able to track changes in Mean Time Between Failure (MTBF) over a
specified period of time to determine strategies or repairs necessary to increase
the reliability of a product (i.e., element, system, or subsystem).
Reliability Distribution: Displays the Select a Distribution Analysis from the List
page, where you can view, create, edit, delete, and save Reliability Distribution
Analyses. You can also view Probability Plots, Failure Rate Plots, Probability
Density Function Plots, Cumulative Distribution Function Plots, and Competing
Failure Modes Plots. In addition, you can view failure data, calculate the future
probability of failure, and calculate the future age when specified probability will
be reached. Meridium APM Reliability supports four Distribution types: Weibull,
Normal, Lognormal, and Exponential.
Required/Optional Notes
Optional
location information in
families other than the
baseline Equipment and
Functional Location
families.
Required
Users will not be able to
access Reliability Analytics
unless they have
permissions to the
Reliability Analytics
families.
Optional
3
Optional
This task is necessary only
if you want to implement
this functionality.
Optional
Upgrade Workflow
You can upgrade to V3.6.0.0.0 using the instructions that are provided in this section of
the documentation. To access these instructions, click the starting version from which you
are upgrading:
V3.5.1
V3.5.0 SP1 LP
V3.5.0
V3.4.5
Required/Optional Notes
MI Reliability Viewer
MI Reliability User
MI Reliability Administrator
These Security Groups are provided as part of the baseline Meridium APM database. In
addition to assigning Security Users to the appropriate Security Group, you must assign
the appropriate family privileges to any Security User or Security Group who should be
able to perform Reliability Analytics tasks. Specifically, you must set family privileges
for any custom-defined families that will be used in Reliability Analytics.
The baseline privileges for the baseline Security Groups are listed in the following table.
Family
Analysis
MI Reliability
Viewer
View
View
View
Distribution
View
View, Update,
Insert, Delete
Exponential
View
View, Update,
Insert, Delete
Growth Model
View
View, Update,
Insert, Delete
Lognormal
View
View, Update,
Insert, Delete
Normal
View
View, Update,
Insert, Delete
Production Analysis
View
View, Update,
Insert, Delete
Production Losses
View
View, Update,
Insert, Delete
Reliability Automation
Rule
Reliability Distribution
View
View, Update,
Insert, Delete
Reliability Growth
View
View, Update,
Insert, Delete
Reliability
Recommendation
View
View, Update,
Insert, Delete
Spare
View
View, Update,
Insert, Delete
Spares Analysis
View
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
Spare Application
View
View, Update,
Insert, Delete
Spare Application
Population
View
View, Update,
Insert, Delete
System Action
View
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
System Action
Optimization
View
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
System Analysis
View
View, Update,
Insert, Delete
System Asset
View
View, Update,
Insert, Delete
System Buffer
View
View, Update,
Insert, Delete
View, Update,
Insert, Delete
System Element
View
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
System Inspection
View
View, Update,
Insert, Delete
System Link
View
View, Update,
Insert, Delete
System Preventative
Maintenance
View
View, Update,
Insert, Delete
System Reource
View
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
System Risk
View
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
System Scenario
View
View, Update,
Insert, Delete
System Sensor
View
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
System Subsystem
View
View, Update,
Insert, Delete
System Switch
View
View, Update,
Insert, Delete
Unreliability Cost
View
View, Update,
Insert, Delete
Weibull
View
View, Update,
Insert, Delete
Analysis Link
View
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
Has Recommendations
View
View, Update,
Insert, Delete
Has Reliability
View
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
Has Scenarios
View
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
View
View, Update,
Insert, Delete
Meridium APM is hard-coded to look for the Reliability Analytics queries in the
folder \\Public\Meridium\Modules\Reliability Manager\Analyses. Any query that
you want to use must exist in this location.
Meridium APM is hard-coded to look for the query names as they are delivered. If
you want to use a customized query, you must modify a query that Meridium
APM delivers, or you can rename or delete a query we deliver and add your own
query to the same folder using the exact name of the delivered query. For
example, if you want a query to return a list of Reliability Growth Analyses
filtered according to a specific value in the Analysis Start Date field, you would
modify the delivered Reliability Growth query or rename or delete this query and
add your own Reliability Growth query to the same folder.
The analysis query source alias must be analy, and the automation rule query
source alias must be relrules.
The following fields must exist in all queries and must use the aliases as they
appear in this list:
Analysis ID
Published
ENTY_KEY
LAST_UPBY_SEUS_KEY
LAST_UPDT_DT
Note: The Automation Rules query will not contain the Published field. It should contain
all other fields in the preceding list.
The AutoCreate parameter value, which is available for the Reliability Growth
and Reliability Distribution URLs.
A query that is required by the AutoCreate parameter value and passes in values
that will be used for creating the new analysis.
If you are following the Meridium APM Best Practice and are storing equipment and
location data in the baseline Equipment and Functional Location families, in order to take
advantage of this functionality, you will need to create an Associated Page on these
families manually. You can create this Associate Page using the baseline query that is
provided to support this functionality and passing in values to the URL that will cause
values returned by the query to be used in the new analysis.
This documentation assumes that you are following the Meridium APM Best Practice and
will therefore:
Equipment ID
The following fields are included from the Work History family:
Time to Repair
Location
The following fields are included from the Work History family:
Time to Repair
Add a prompt to the desired field, similar to the prompt that is provided in the
baseline queries.
If you decide to use different queries other than baseline queries or add additional fields
to either baseline query, before doing so, you should review the parameters that are
required to build a Reliability Growth Analysis or Reliability Distribution Analysis to
determine what information you want to map from the query to the analysis. The values
that you want to map to the analysis will need to be returned by the fields that you
include in the query.
3. In the Caption text box, type New Growth Analysis or New Distribution Analysis,
depending upon the type of analysis that you want to create.
4. In the URL text box, type one of the following URLs, depending on which type of
analysis you want to create. The syntax provided here assumes that you are using
the baseline queries provided to support this functionality.
multiple Reliability analyses for a hierarchy of equipment and location that have related
events.
Using Reliability Automation Rules, you can analyze several families in a single step.
Based on the parameters that you predefine for the analysis, the system will automatically
execute the analysis calculations on the entire population that is valid for the parameters
and generate the appropriate reliability document. The results of the analysis calculations
are captured in the database against the identified population, providing quick reference
to the current reliability.
Note: To generate a Reliability Analysis document, equipment and location families and
failure data for the equipment and location must already be defined in the database.
To access the Reliability Automation Rules function, you must be a member of the MI
Reliability Administrator Security Group or a Super User.
All of the fields required for mapping to the selected analysis type (Reliability
Distribution, Reliability Growth, Cost of Unreliability). For all analysis types, the
following fields should be selected:
Asset ID (required).
Downtime (optional).
The fields that will be used for grouping populations of events (including system
fields such as Family ID and Family Key and the entity family caption)
Filtering criteria.
Note: Filtering is disabled in the Reliability Automation Rule Builder if a query is used to
build analyses.
We strongly recommended that you use a query that contains the metadata information in
the Asset ID and Failure Date fields (which are required fields) and that these two fields
are defined in two separate entity families. This precludes the use of Group By queries,
complex (non metadata-based) queries in the SQL Editor, and system fields or calculated
fields for Asset ID and Failure Date information.
The master query cannot contain parameters. The master query should be stored in a
public directory in the Catalog and must not be deleted. We recommend that you store
this query in the following Catalog folder:
\\Public\Meridium\Modules\Reliability\Manager.
If you need additional fields for mapping or population grouping in the Reliability
Automation Rule, you must change the master query. The master query should be
accessible to members of the MI Reliability Administrators Security Group who will be
working with Reliability Automation Rules. When the Reliability Automation Rule is
executed to generate the analyses, sub-queries will be created using the master query as
the source. If the master query is deleted, the sub-queries will cease to operate.
From the Automation Rule List Screen page, you can run the Reliability Automation Rule
list query to access a list of existing Reliability Automation Rules and then view a
summary of any rule.
The [All Users] option, which lets you retrieve a list of Reliability Automation
Rules updated by any user.
Selecting a value from the Last Updated By list will cause the list of Reliability
Automation Rules to display only the rules that meet that criteria. For example, if you
select your name, the query will return a list of all the Reliability Automation Rules that
were last updated by you.
After you select the desired criteria, you can click the Run Query button, to run the
Automation Rules query and display the results in a grid at the bottom of the page. The
default Automation Rules query is configured to display the following columns of
information: Rule Name, Last Updated, Reliability Analysis Type, Updated By, and Last
Executed. You can click any hyperlinked Rule Name to view the summary of the selected
rule.
Hint: If desired, you can customize the column display.
In addition, the Automation Rule List Screen page contains two task menus, which you
can use to perform functions associated with Reliability Automation Rules.
New Rule: Displays the Reliability Automation Rule Builder, which will guide
you through the process of creating a new rule.
Open Rule: Displays the Find a Reliability Automation Rule window, which you
can use to find and open an existing rule.
Delete Rule(s): Deletes the current rule(s) from the database, after asking for
confirmation.
Send To: Displays a submenu with options that let you provide a link to the
current page on your desktop (create shortcut), in an email message, or on a Home
Page.
Help: Displays the context-sensitive Help topic for the Automation Rule List
Screen page.
Note: The Save Rule and Save Rule As links are always disabled on the Automation Rule
List Screen page.
A query.
Note: To create a Reliability Automation Rule based on a query, the query must exist in
the Catalog.
Note: The equipment, location, and event families and any necessary relationships must
already be defined.
Hint: You can select the Don't show this page again check box if you prefer to bypass the
Welcome screen in the future.
2. Click the Next button.
The Choose Reliability Document Type screen appears.
3. Select the option for the type of rule you want to create:
5. Accept the default selection: Use a Query to provide data on which the analysis
will be built.
6. Click the Next button.
The Select Query screen appears.
7. Click the Browse button to open the Catalog and locate an existing query.
8. Select the query, and click the Open button.
After you open the query, the Select Query builder screen will return to focus, and the
name of the query that you selected will appear in the Query field. The Available Fields
list will display the fields in the query.
Note: If you try to create a Reliability Automation Rule based on a query in which at least
one field does not have an alias, an error message will appear, and the rule will not be
created. Automation rules can be based only on queries that have an alias on every field
that will be used in the rule. Otherwise, the fields cannot be properly mapped, and the
rule cannot be created.
8. Click the Next button.
The Identify the Fields that are Necessary for the Analysis screen appears.
9. On the Identify the fields that are necessary for the analysis screen, select a value
for each field. Required fields are labeled with bold text.
6.
o
Asset ID: The field from your query that contains the Asset ID.
Asset Installation Date: The field from your query that contains the date
when the piece of equipment was first installed.
Failure Date: The field from your query that contains the date when the
piece of equipment or location failed.
Downtime: The field that contains the downtime. The downtime is the
amount of time that an item is not available for any reason.
Maintenance Cost: The cost of fixing the equipment after a failure occurs.
The Maintenance Cost represents both the labor and the material costs.
This appears only if you selected Reliability Cost of Unreliability Analysis
as the document type.
Lost Profit Opportunity (LPO) Cost: The field that contains the LPO Cost.
The LPO cost is the profit that the company loses when the production
fails in an oversold market. It represents the difference between the market
price of the product and the cost of producing it. This appears only if you
selected Reliability Cost of Unreliability Analysis as the document type.
11. Select the check box(es) next to the fields that will allow you to create
populations of events for analyses. Note that you are not required to select any
population grouping(s). If you select a population grouping, the data will be
filtered by that population into different groups. For example, if you select the
Asset ID field to be a population field, a potential analysis will be generated on
the Automation Rule Information page for every piece of equipment and location.
The fields listed on the Select Population Grouping screen consist of fields from
the equipment/location family, relationship family, and event family selected in
the query.
Hint: You can select the Don't show this page again check box if you prefer to bypass the
Welcome screen in the future.
2. Click the Next button.
The Choose Reliability Document Type screen appears.
3. Select the option for the type of rule you want to create:
5. Select the Select entity families that will form an Asset-Event data structure
option.
6. Click the Next button.
The Choose an Asset Family screen appears.
7. In the Select Asset Family list, select the desired family. Alternatively, you can
click the
button to select a family from the hierarchy or simply type a family
name in the text box.
8. Determine the level at which to perform the analysis:
1.
o
To generate an analysis only for the selected family, accept the default
selection, Generate analyses for selected family.
Note: If you choose this option and then choose to add filters or grouping to the
Reliability Automation Rule later in the builder, Meridium APM may incorrectly group or
filter data, resulting in analyses based on data that did not match the desired criteria. If
this happens, you may need to create automation rules individually for families at the
bottom of a family hierarchy.
9. Click the Next button.
The Choose Relationship and Event Families screen appears.
10. In the Select Relationship Family list, select the relationship family that identifies
the relationship that should exist between the family that you selected on the
previous screen and the Event family that you will select on this screen.
11. In the Select Event Family list, select the desired family. You can choose to
include equipment and location in the analysis that do not include event data by
selecting the Include assets even if they do not include event data check box. Note
that the Select Event Family list is disabled until you select a relationship family
in the Select Relationship Family list.
12. Click the Next button.
The Identify the Fields that are Necessary for the Analysis screen appears.
13. On the Identify the fields that are necessary for the analysis screen, select a value
for each field. Required fields are labeled with bold text.
1.
o
Asset ID: The field from your query that contains the Asset ID.
Asset Installation Date: The field from your query that contains the date
when the piece of equipment was first installed.
Failure Date: The field from your query that contains the date when the
piece of equipment or location failed.
Downtime: The field that contains the downtime. The downtime is the
amount of time that an item is not available for any reason.
Maintenance Cost: The cost of fixing the equipment after a failure occurs.
The Maintenance Cost represents both the labor and the material costs.
This appears only if you selected Reliability Cost of Unreliability Analysis
as the document type.
Lost Profit Opportunity (LPO) Cost: The field that contains the LPO Cost.
The LPO cost is the profit that the company loses when the production
fails in an oversold market. It represents the difference between the market
price of the product and the cost of producing it. This appears only if you
selected Reliability Cost of Unreliability Analysis as the document type.
Note: You can click the Finish button on the Identify the Fields that are Necessary for the
Analysis screen if you prefer not to define filters.
14. Click the Next button.
The Apply any Desired Filters screen appears.
17.
Type the value that should meet the condition in the Value text box. When typing
dates or a number in this field, insert single quotes around the value.
17.
Click the Add Filter button. The filter criteria will appear in the pane.
17.
To apply multiple filters, repeat the previous steps. Remember to click the Add
Filter button each time you specify new filter criteria.
17.
In the Match section, select either the All conditions (And operator) option or the
Any condition (Or operator) option to apply to the filter results.
17.
22. Select the check box(es) next to the fields that will allow you to create
populations of events for analyses. You are not required to select any population
grouping(s). If you select a population grouping, the data will be filtered by that
population into different groups. For example, if you select the Asset ID field to
be a population field, a potential analysis will be generated on the Automation
Rule Information page for every piece of equipment and location. The fields listed
on the Select Population Grouping screen consist of fields from the
equipment/location family, relationship family, and event family that you selected.
23. Click the Finish button.
The Summary Screen of [Automation Rule] page appears, displaying a list of failure
mode definitions (i.e., the analyses) that will be generated when the rule is saved and
executed.
24. To save the rule, on the Common Tasks menu, click the Save Rule link.
The Summary Screen of [Automation Rule] page contains the following items, which
provide details about the Reliability Automation Rule:
Automation Rule Information section: Lists the potential analyses that are based
upon the filters and groupings specified. A Reliability Analysis will be created for
each potential analysis that contains at least the minimum number of failure
events required for the analysis the next time you execute the rule. You can click
any name in the list to view a preview of the data that will be included in the
analysis.
For example, suppose that Equipment is the name of the selected equipment/location
family. If you selected the Manufacturer field for population grouping, the name of each
manufacturer is listed next to the Equipment family name.
In addition, the Summary Screen of [Automation Rule] page also contains two task
menus: Rule Tasks and Common Tasks.
View Rule List: Displays the Automation Rule List Screen page.
Execute Rule: Executes the rule that is currently displayed.
Merge Analyses: Merges the selected analyses. This link is enabled only when
more than one analysis is selected in the Automation Rule Information list.
Unmerge Analyses: Displays the Unmerge Analyses dialog box, where you can
select the merged analyses that you want to unmerge. This link is enabled only
when one or more merged analyses exist.
Note: You can merge only analyses that share similar characteristics.
New Rule: Displays the Reliability Automation Rule Builder, which lets you
create a new Reliability Automation Rule.
Open Rule: Displays the Find a Reliability Automation Rule window, which you
can use to find and open an existing rule.
Save Rule As: Saves the currently saved analysis with a different name.
Delete Rule: Deletes the current rule(s), after asking for confirmation.
Send To: Displays a submenu with options that let you provide a link to the
current page on your desktop (create shortcut), in an email message, or on a Home
Page.
Help: Displays the context-sensitive Help topic for the Summary Screen of
[Automation Rule] page.
The Analysis Failure Data Details dialog box displays the query that is being used to
retrieve the failure data for the selected analysis, and a grid displays the result set of the
query based on the mapping fields you selected in the Reliability Automation Rule
Builder.
Note: You cannot edit the fields listed in the query results.
Merging Analyses
If two or more analyses share similar characteristics, you may find it useful to merge
them and produce one analysis instead of separate analyses. Also, if an analysis does not
have the minimum number of failure events required in order to create an analysis, you
can merge it with another analysis.
Note: You can merge analyses only if they contain the same equipment and population
groupings.
To merge two analyses:
1. In the Meridium APM Framework application, on the Summary Screen of
[Automation Rule] page, in the Automation Rule Information section, select the
rows containing the analyses that you want to merge.
When you select more than one analysis, the Merge Analyses link becomes enabled on
the Rule Tasks menu.
2. Click the Merge Analyses link.
The Merge Analysis Grouping Fields dialog box appears.
The groupings for the selected analyses are listed in the list at the top of the dialog box.
3. Click a grouping in the first list to select it.
The lower list is populated with the fields belonging to that grouping.
4. Click a field in the second list to select it as the reference field. The field(s) that
you do not select are the alternate field(s).
5. Click OK.
The reference field now contains the values for the alternate field, and one analysis will
be generated based on the reference field when the rule is executed. The system updates
the list of analyses in the Automation Rule Information section.
Undoing a Merge
To undo the merge of two or more analyses to create separate analyses:
If the potential analysis does not contain the corresponding number of failures or more,
when the rule is executed, the analysis will not be created.
Note: Before you use a rule to create an analysis, you should review the data required for
the type of analysis you are creating. If you use invalid data, the analysis will still be
created, but the results will not be valid.
On the Summary Screen of [Automation Rule] page, on the Rule Tasks menu,
click the Execute Rule link.
-orOn the Automation Rules List Screen page, in the list of rules, select one or more rules
that you want to execute. Then, on the Rule Tasks List menu, click the Execute Rule(s)
link.
The system executes the rule(s) and generates the resulting analysis.
Parameter
Name
EntyKey
Description
Accepted
Value(s)
Notes
Specifies which
You can use this parameter in
automation rule you
conjunction with the Summary,
The Entity Key
want to view.
ParetoPlot, or PlotData parameter.
of the desired
automation rule.
List
Page
Specifies whether to
Summary
display the list of
existing rules or a
specific rule.
meridium://Reliability/Automation?Page=List
meridium://Reliability/Automation?Page=Summary&EntyKey=1234567
Displays the Summary Screen for [Automation Rule] page for the automation rule with
the Entity Key 1234567.
A start page with links that provide access to the Reliability analyses and their
various features and tools.
A Site Map that you can use to navigate within the Reliability Analytics module.
The Site Map indicates your current location and shows the typical path for
arriving there. To access a previous page, you can click its hyperlinked name in
the Site Map.
Distribution Analysis lets you analyze historical failure data to help predict future
failures. Based upon those predictions, you can make plans for replacing equipment and
making repairs to prevent future failures. Predicting failures and replacing equipment will
ensure profitability, however, only if equipment failures are primarily responsible for
your lost profit opportunities.
Often, a large amount of profit is lost due to production problems, rather than equipment
or location problems. Therefore, analyzing losses due to operational problems is
necessary for conducting a comprehensive analysis of production losses. To quantify
losses due to operational problems, in addition to analyzing individual equipment and
locations, you must also analyze the process in which they are involved. To do this, you
can use a Production Analysis.
Production Analyses allow you to evaluate the reliability of the process in which
individual pieces of equipment and locations are involved. Instead of analyzing the
failure data, Meridium APM Production Analyses analyze production output data to help
you see patterns in the output and determine the reliability of the process as a whole.
Production Analyses provide a visual representation of production output and allow you
to quantify production losses and the cost associated with them. With regular use of
Production Analyses, your company can determine where you are losing the most money
and then take corrective actions that will help yield higher production and earn larger
profits.
Within a Production Analysis, you can plot production output data and then:
Compare the expected output to the ideal output to calculate the efficiency and
utilization costs.
Draw one or more Custom Lines to exhibit losses and gains compared to other
observed production output or based upon theoretical scenarios.
To create a Production Analysis, you must collect production output information, which
consists of numeric values representing the output of a process over some period of time.
How you collect the output data and how often you collect it is up to you and may be
determined based upon a variety of factors, including the type of process, how often the
process produces measurable output, and how often you want to record it. While the
amount of time between output readings is up to you, note that to create a meaningful
analysis, the output data must be collected at regular intervals (e.g., hourly, daily, weekly,
or monthly) so that the output values can be compared to one another.
When you create a Production Analysis from within the Production Analysis module, you
can supply data to the analysis using a Meridium APM query or dataset, or you can enter
data manually using a grid provided for that purpose. To use a query as the basis for your
analysis, the production output data must be stored in the Meridium APM database so
that it can be queried. For example, you might store production data in custom Production
Output records that you create and associate with the systems for which you record
regular output readings.
You can also create a Production Analysis from within the Production Loss Accounting
(PLA) module. PLA allows you to create production plans and then record daily
production output against the plan. If desired, you can use these production output values
as the starting point for a Production Analysis.
Note: If you are using PLA to collect production data, Meridium provides the Production
Data family to store the output readings.
Keep in mind that production output data is collected for a process, not for individual
pieces of equipment. A single process may involve one or more pieces of equipment.
Throughout this documentation and in the Meridium APM Production Analysis tool, we
refer to this collection of equipment as the production unit. The term unit is simply a way
for us to refer to the process and all the pieces of equipment involved in it. It does not
imply a Meridium APM family or a specific record in the database.
Note: If you are using PLA to collect production data, Meridium provides the Production
Unit family for use within the PLA workflow.
If you are using a query or dataset to store production output data, the following table
lists the fields whose values you can provide to the analysis (through the Production
Analysis Builder). The source data must include at least production output values.
Data
Description
Notes
Unit ID
1. Collect production output data. Before you can create a Production Analysis, you
first must collect production output data, which are numeric values representing
the output of a process over some period of time.
2. Use the data to create a new Production Analysis. You can create a new
Production Analysis from a Meridium APM query or dataset or from manually
entered data.
3. Define the unit of measure for your output data. Unit of measure is not taken into
account when you first create the analysis, even if a unit of measure is associated
with your production output values. After the analysis has been created, however,
you can label the production output data with the appropriate unit by setting the
unit of measure for the analysis.
4. Adjust the cost value for your unit of measure. To calculate the cost of your
production losses, you will need to define the cost associated with each unit of
output.
5. Draw the Demonstrated Line, which represents the production output when the
unit is operating at its observed rate of capability.
6. Draw the Process Reliability Line, which is the first point at which output
suddenly changes and the datapoints begin to deviate significantly from the
Demonstrated Line.
7. Draw the Nameplate Line, which represents the ideal production output of the
unit under ideal conditions.
8. Draw one or more Custom Lines, which let you make a visual comparison
between your demonstrated production rate and other observed or theoretical
production rates.
9. Evaluate the results by viewing the calculations on the Production Loss
Regions pane.
Consider the process of manufacturing bottled water, which might consist of the
following steps:
1. Collect water from spring.
2. Fill bottles.
3. Attach labels.
4. Attach caps.
5. Sort bottles, discard any that fail quality inspection, and package for shipping.
All of these steps must be completed in order to produce a finished product. In our
example, the production unit consists of the individual pieces of equipment that together
perform the steps in the process. The production output of this unit is a bottle of water
ready to be sold.
For our example, we will assume that we collect production output as the number of
bottles produced per day. We will also assume that we began producing bottled water on
January 1, 2000. Once a year we generate a Production Analysis to evaluate the actual
production output, to calculate losses compared to the ideal production output, and to
establish goals for improving production the following year.
Note: This example is extended in the Production Loss Accounting (PLA)
documentation. The PLA documentation assumes that a separate facility has production
units that create bottles, labels, and caps and distributes them to the facility that performs
the process described above.
-or-
You can access the Production Analysis Builder from the Select a Production Analysis
from the List page or the Production Analysis page.
Hint: If you do not want to view this screen the next time you access the builder, select
the Dont show this page again check box.
3. Click the Next button.
The Select Data Source Type screen appears.
Production data will be loaded using an existing Query. If you select this option,
when you click the Next button, you will be asked to find and select the desired
query in the Catalog.
I will create a new Query and use it to load the production data. If you select this
option, when you click the Next button, the Query Builder will appear so that you
can design a new query. Click the Help button in the Query Builder for details on
building a new query.
Production data will be copied from an existing Dataset. If you select this option,
when you click the Next button, you will be asked to find and select the desired
dataset in the Catalog.
I will create a new Dataset and use its contents as production data. If you select
this option, when you click the Next button, the Dataset Builder will appear so
that you can design a new dataset. Click the Help button in the Dataset Builder for
details on building a new dataset.
After you have selected or created the desired query or dataset and clicked the Next
button, it appears on the Select screen of the Production Analysis Builder.
6. In the Production Output list, select the field that stores values representing the
production amount that you want to use in your analysis. The list displays all the
numeric fields that exist in your query or dataset; the first numeric field is selected
by default. This field is required.
7. In the Production Date list, select the field that will be used as the date of
production for the analysis. The list displays all date fields that exist in your query
or dataset, the first date field is selected by default. This field is optional.
8. In the Unit ID field, select the field that stores values identifying the production
unit for which the production data has been recorded. The list displays all
character fields but is not populated automatically. This field is optional.
9. Click the Finish button.
Note: If the query returns or the dataset contains any null production values, a warning
message appears, notifying you that all null production values will be converted to a
value of zero within the analysis. Click OK.
If Meridium APM finds zeros or negative numbers for the Production Output value in the
dataset or the query results, the Minimum Production Output dialog box appears.
10. In the Min Production Output text box, type the value that you want to use to
replace zero and negative production output values. The suggest value is
calculated based on the highest production output. Zero and negative values
cannot be plotted and will instead be plotted using the value specified here. You
can also change the Minimum Production value after the Production Analysis has
been created.
Note: To determine the suggested value, 0.00001 is multiplied by the highest production
output value and then rounded down. For example, if the highest production output value
is 823, that value is multiplied by .00001 to equal .00823. That value is then rounded
down to one at the first non-zero decimal place, or .001 in this example, to become the
default value in the Minimum Production Output dialog box.
11. Click OK.
The Production Analysis page appears, displaying the results of the analysis.
12. Click the Save Analysis link on the Common Tasks menu to save the analysis
results. After you have created a new analysis, our first step will be to draw the
Demonstrated Line.
Hint: If you do not want to view this screen the next time you access the builder, select
the Dont show this page again check box.
3. Click the Next button.
The Select the Data Source Type screen appears.
6. In the Production Output cell of the first row, type the first production output
value. This field is required.
Note: If you do not have any data for a given date, you must type 0 (zero). Null values
are not allowed.
7. In the Date cell of the first row, if you want to enter a date:
o
Click the
button, and use the Calendar to select a date associated with
the first production output value.
-or
10. In the Production Comments cell of the first row, type any additional comments.
This field is optional.
11. Repeat steps 6-10 until all production data has been entered.
12. Click OK.
The Edit Production Data grid closes. If you entered zeros or negative numbers for the
production output values, the Minimum Production Output dialog box appears.
13. In the Min Production Output text box, type the value that you want to use to
replace zero and negative production output values. The suggest value is 0.00001,
but is calculated based on the highest production output. Zero and negative values
cannot be plotted and will instead be plotted using the value specified here. You
can also change the Minimum Production value after the Production Analysis has
been created.
Note: Note: The value .00001 is multiplied by the highest production output value and
then rounded down. For example, if the highest production output value is 823, that value
is multiplied by .00001 to equal .00823. That value is then rounded down to the nearest
tenth decimal place, or .001 in this example, to become the suggested value in the
Minimum Production Output dialog box.
14. Click OK.
The Production Analysis page appears, displaying the results of the analysis.
15. Click the Save Analysis link on the Common Tasks menu to save the analysis
results. After you have created a new analysis, our first step will be to draw the
Demonstrated Line.
On the Reliability Analytics Start Page, click the Production Analysis link.
When you first access the Select a Production Analysis from the List page, Meridium
APM runs the Production Weibull query to display all the Production Analyses that were
updated by the Meridium APM user who is currently logged in. From the Select a
Production Analysis from the List page, you can:
Click any hyperlinked analysis in the results list to access that analysis. Note that
you can also select more than one analysis, and click the Multiple Analyses link
on the Plots menu to view multiple Production Analyses on the Multiple
Production Analyses Plot.
Select different criteria and rerun the Production Weibull query to view a different
list of Production Analyses and then access any analysis in that list.
Click the New Analysis link on the Common Tasks menu to begin the process of
creating a new Reliability Production Analysis.
The Production Weibull query is stored in the Meridium APM Catalog in the folder
\\Public\Meridium\Modules\Reliability Manager\Analyses. The baseline Production
Weibull query contains one prompt: Last Updated By. This prompt appears at the top of
the page as a drop-down list that contains the list of users.
The Last Updated By list contains the following options:
Your user name, which is selected by default and will cause the query to return
only the Production Analyses that were last updated by you.
The user name of any user who last updated any Production Analysis, which will
cause the query to return only the Production Analyses that were last updated by
that user.
The [All Users] option, which will cause the query to return a list of Production
Analyses updated by any user.
Each time you access the Select a Production Analysis from the List page, the value that
appears by default in the prompt will be used to filter the list. After you select different
criteria, you can click the Run Query button to run the Production Weibull query and
display the results in a grid at the bottom of the page.
Note: Although the results are returned by the Production Weibull query, query page size
is ignored. The entire list of analyses is displayed at once.
The default Production Weibull query is configured to display the following columns of
information: Analysis ID, Last Updated, and Updated By. You can click any hyperlinked
Analysis ID to view the associated Production Analysis summary. In addition, you can
use the options on the Common Tasks menu to perform various tasks for the analyses in
the list.
V3.6.0.0.0 - Copyright 1993-2014 Meridium, Inc. All rights reserved.
Plots Menu
The Plots menu on the Select a Production Analysis from the List page contains the
following link:
The Common Tasks menu on the Select a Production Analysis from the List page contains
the following links:
New Analysis: Displays the Production Analysis Builder, which will guide you
through the process of creating a new Production Analysis.
Open Analysis: Opens the Find Items window, which lets you search for an
existing Production Analysis.
Send To: Displays a submenu with options that let you provide a link to the
current page on your desktop (create shortcut), in an email message, or on a Home
Page.
Help: Displays the context-sensitive Help topic for the Select a Production
Analysis from the List page.
Note: The Save Analysis and Save Analysis As links are always disabled on the Select a
Production Analysis from the List page.
Note: Additional fields may appear if the baseline query has been modified. If additional
fields are available, use them to limit the query results as desired.
2. Click the Run Query button.
Meridium APM runs the Production Weibull query and displays the results in the grid in
the main display area.
3. In the Analysis ID column, click the analysis ID of the analysis that you want to
open.
The Production Analysis page appears.
When you open an existing analysis, the analysis will display the data and calculations
that were last saved with the analysis. If you want to reload the underlying query or
dataset and update calculations based on any changes to the underlying data, you must
reload the analysis after opening it.
3. Select the rows containing the Production Analyses that you want to open.
4. On the Plots menu, click the Multiple Analyses link.
The selected analyses appear on the Multiple Production Analyses Plot page, displaying
the datapoints, Process Reliability Lines, and Production Lines for each analyses. Each
separate analysis and the lines associated with it appear in coordinating colors. The
legend appears to the right of the plot by default to display which colors represent what
for the different analyses.
Note that even though the Process Reliability Lines are represented as a dotted, horizontal
line on the Multiple Production Analyses Plot, they are not represented in the legend.
From the Multiple Production Analyses Plot page, you can:
Customize the Multiple Production Analysis Plot using the standard graph
toolbar or the annotation toolbar.
Click the New Analysis, Open Analysis, Send To, or the Help links on the
Common Tasks menu.
values from defining the Process Reliability line, the Demonstrated Line, the Nameplate
Line, and the Production Line:
The Production Analysis page contains the following task menus: Analysis Tasks,
Analysis Settings, Common Tasks, and Associated Pages. These task menus give you
quick access to common tasks associated with Production Analyses.
The Production Analysis page provides a standard graph toolbar, where only some of
standard toolbar options are available. The standard graph toolbar for a Production
Analysis contains an additional Zoom in feature, which allows you to zoom in on any
selected area. A Zoom out feature is also available to let you revert to the original view of
the Production Analysis. The annotation toolbar for a Production Analysis allows you to
customize the plot with features such as shapes and text boxes.
The Analysis Tasks menu on the Production Analysis page contains the following links:
Define DL: Displays a submenu that lets you define the Demonstrated Line using
the following options: Regression Fit, Draw Line, Select Point and Specify Beta,
or Specify Beta and Eta.
Define Reliability: Allows you to draw the Process Reliability Line, which
defines the reliability of the process as a percentage.
Define NL: Displays a submenu that lets you define the Nameplate Line using the
following options: Regression Fit, Draw Line, Select Point and Specify Beta, or
Specify Beta and Eta.
Create CL: Displays a submenu that lets you define a Custom Line using the
following options: Regression Fit, , Draw Line, Select Point and Specify Beta, or
Specify Beta and Eta.
Edit Data: Displays the Edit Production Data window, where you can view and
edit the production data.
Reload Data: Reloads the data stored in the database after asking for confirmation
to overwrite any existing data. This link appears only if the analysis is based on a
query or a dataset.
View Data Source: Displays the data that serves as the source of the analysis. This
link appears only if the analysis is based on a query or a dataset.
If the analysis is based on a query, this link will open the query results.
If the analysis is based on a dataset, this link will open the dataset.
Group Data By: Displays a submenu that allows you to separate datapoints into
groups using the values in a selected field. Each group will be identified on the
Production Analysis with a different color.
Generate Report: Displays the Report Options dialog box, where you can select
the elements of the analysis that you want to include in a report.
Rename Analysis: Displays the Rename Analysis dialog box, where you can
change the name and description of the analysis. Note that changes to the name
and description take effect immediately, but you must save the analysis to save the
changes.
The Analysis Settings menu on the Production Analysis page contains the following links:
Show/Hide: Displays a submenu, where you can choose to show or hide the
Production Lines pane and the Production Loss Regions pane.
Min Production: Displays the Minimum Production Output dialog box, where you
can change the minimum value used by the current analysis.
Unit of Measure: Displays the Unit of Measure dialog box, where you can change
the units of measure for the production output.
Margin Value: Displays the Margin Value dialog box, where you can define the
cost associated with each unit of output.
Margin Currency: Displays the Margin Currency dialog box, where you can
change the cost currency of the analysis.
New Analysis: Displays the Production Analysis Builder, which will guide you
through the process of creating a new Production Analysis.
Open Analysis: Displays the Find Items window, which you can use to locate ad
open an existing Production Analysis.
Save Analysis: Saves the currently displayed analysis. If you are viewing a brand
new analysis that has not yet been saved, this link will display the Save Analysis
dialog box, where you can save the analysis. If you are viewing an existing
analysis, when you click this link, Meridium APM will save any changes that you
made to the analysis since it was last saved.
Save Analysis As: Displays the Save this Analysis dialog box, where you can
choose to save it with a different name.
Send To: Displays a submenu with options that let you provide a link to the
current page on your desktop (create shortcut), in an email message, or on a Home
Page.
Help: Displays the context-sensitive Help topic for the Production Analysis page.
The Associated Pages menu on the Production Analysis page displays only links that
have been configured for the Production Analysis family. For details on configuring items
to appear on the Associated Pages menu, see the URL Manager Help.
i = The order of each datapoint with respect to other datapoints. To determine the
i value of each datapoint, the output values are sorted from highest to lowest. The
highest output value is assigned a value of i=1. The second-highest value is
assigned i=2, and so on until all the output values have been numbered.
N = The number of output values. For example, if your Production Analysis has a
year's worth of datapoints, then N=365. If your Production Analysis has only a
month's worth of datapoints, then N=31 or N=30, depending on what month you
are using.
After the median rank has been calculated, the Reliability Percentage is calculated using
the following equation and then plotted along the y-axis:
Reliability Percentage=100-(Median Rank*100)
The general shape of the plot can provide you with basic information about your
production process:
Ideally, the datapoints will be plotted to form a vertical line at the highest possible Xvalue. This would mean that your process is producing the highest rate of output at all
times, with no variation, and that you have no reliability or process problems. While this
scenario is not realistic, visualizing the ideal plot compared to your actual plot can be
useful in understanding how far your actual data deviates from ideal data.
If the datapoints are plotted in a straight, diagonal line that slopes downward from
right to left with no sharp change in production rate, then any variation in output is due to
process problems; you have no equipment/location reliability problems.
If the datapoints show a sharp change in production, then you have both process
problems and equipment/location reliability problems. You will draw your Process
Reliability where you notice this sharp change in production output.
Within the reliability loss region, you may notice distinct areas where the production
output varies greatly from the rest of the datapoints in the region. These variations may
be due to different types of reliability problems, such as system shutdowns, intentional
cutbacks, and equipment/location failures. You can create breakpoints to divide the
reliability loss region into separate areas where you notice these changes.
Reading the analysis from right to left, notice that the output closely follows the
Demonstrated Line until the production output is around 3000 bottles per day. The output
then decreases and begins to trend away from the Demonstrated Line toward a lower
Reliability rate. We have drawn the Process Reliability Line where we observed this
distinct change.
Notice that the line is labeled Process Reliability: 65.15%. This means that our process
is reliable 65.15% of the time. The other 34.85% of the time, production loss is due to
equipment/location failures, downtime, or intentional cutbacks in production.
The decision of where to draw the Process Reliability Line is somewhat subjective and
will be determined by how your datapoints look after they have been plotted and how you
interpret the plot. If your datapoints do not exhibit a distinct trend away from the
Demonstrated Line, and are plotted in a fairly, straight, diagonal line, it may not be
appropriate to draw the Process Reliability Line at all.
The Demonstrated Line extends beyond the plotted datapoint to show what the
production would have been if the production rate had not started to drop off due
to reliability problems, such as equipment and location failures, cutbacks, and
downtime.
Hint: Drawing the Demonstrated Line first can help you determine where to draw
the Process Reliability Line. You will want to draw the Process Reliability Line
where the datapoints begin to deviate from the Demonstrated Line.
nameplate value for the entire unit, which is the maximum production output for
the process under ideal operating conditions.
After you have plotted your production data, you will want to draw a Nameplate
Line on the Production Analysis Plot to indicate the ideal output. Meridium APM
will calculate the difference between the ideal output and your observed output
values (represented by the Demonstrated Line) to determine your
Efficiency/Utilization Losses.
Note that it may not always be appropriate to use the manufacturers nameplate
value as the nameplate value for your process. The maximum production capacity
based upon manufacturers specifications may be unrealistic if you intentionally
operate under conditions that do not meet those specifications. For example, you
may operate at a lower temperature due to environmental constraints. If you
calculate your production losses based upon an impossible goal, your losses may
appear inflated. In this case, you may want to consider these factors into account
to determine a more realistic nameplate value: one that actually can be achieved.
Consider again our example of the bottled water production process. On the
Production Analysis Plot, notice that on October 18, 2006, the bottled water
production process produced 4100 bottles of water, the highest observed value all
year. In this example, we have drawn the Nameplate Line (green) through the
highest actual production value, which we consider our ideal value. This will help
us determine the efficiency and utilization losses by comparing the ideal
production output to the observed production output.
To draw the line, we used the Specify Beta and Eta option and chose the
Eta value of 3368.8576, which is the same as the Demonstrated Line for
2006, and a Beta value of 25 to project less production variation than
shown by the Demonstrated Line. After we have evaluated the differences
in the current 2006 production rate and the anticipated 2007 production
rate, we can begin determining what actions we need to take to achieve
that goal for the following year.
Drawing a Line
Manually
The Draw Line option allows you to draw a line
manually anywhere on the current analysis. For
example, we will show you how to draw a
Nameplate Line using the Draw option.
To draw a line manually:
On the Production Analysis page, on the
Analysis Tasks menu, click the Define NL link.
A submenu appears.
V3.6.0.0.0 - Copyright
1993-2014 Meridium, Inc.
All rights reserved.
Selecting a
Point and
Specifying
Beta
The Select Point and Specify
Beta option allows you to
select a datapoint for a line to
pass through and enter the
Beta value to determine the
slope of the line. For the
following example, we will
draw a Nameplate Line using
the Select Point and Specify
Beta option.
To draw a line by selecting a
point and specifying the Beta
value:
On the Production
Analysis page, on the
Analysis Tasks menu, click
the Define NL link.
A submenu appears.
The Define
Nameplate Line
dialog box appears.
In the Beta
text box, type
the desired
Beta value. If
a Nameplate
Line does not
currently exist,
the value for
Beta is set by
default to 10
but can be
changed to
any number
between .001
and 1000. If a
Nameplate
Line does
exist, the
value for Beta
is set to the
value of that
line but can be
changed to
any number
between .001
and 1000.
Keep in mind
that the higher
the Beta value,
the more
vertical the
line will be.
Click OK.
The line is
drawn through
the selected
datapoint with
the slope
designated by
the specified
Beta value.
The following
image shows a
magnified
view of a line
that was
drawn using a
Beta value of
50.
On
the
Comm
on
Tasks
menu,
click
the
Save
Analys
is or
Save
Analys
is As
link to
save
change
s.
V3.6.0.
0.0 Copyri
ght
19932014
Meridi
um,
Inc. All
rights
reserve
d.
S
pec
ifyi
ng
Bet
a
an
d
Eta
Val
ues
The
Specify
Beta
and
Eta
option
allows
you to
draw a
line by
enterin
g both
the
Beta
and
Eta
values.
This
tool
may be
useful
when
you
create
a
Custo
m Line
to
indicat
e the
produc
tion
rate of
output
used in
another
Produc
tion
Analys
is.
Simply
copy
the
Beta
and
Eta
values
for the
Demon
strated
Line
from
that
analysi
s and
then
provid
e them
when
using
this
option.
In the
followi
ng
exampl
e, we
will
create
a
Custo
m
Line.
To
draw a
Custo
m Line
by
specify
ing
Beta
and
Eta
values:
On
the
Produ
ction
Analys
is
page,
on the
Analys
is
Tasks
menu,
click
the
Create
CL
link.
A
subme
nu
appear
s.
C
l
i
c
k
S
p
e
c
i
f
y
B
e
t
a
a
n
d
E
t
a
.
T
h
e
C
r
e
a
t
e
C
u
s
t
o
m
L
i
n
e
d
i
a
l
o
g
b
o
x
a
p
p
e
a
r
s
.
In
the
Beta
text
box,
type
the
desired
Beta
value.
The
Beta
value is
set to
10 by
default
but can
be
change
d to
any
number
betwee
n .001
and
1000.
In
the Eta
text
box,
type
the
desired
Eta
value.
The Eta
value is
set to 1
by
default
but can
be
change
d to
any
number
less
than
100000
0000.
Click
OK.
The
line
appears
and
intersec
ts the
product
ion
output
where
the
Reliabil
ity
Percent
age is
36.8%
with a
slope
designa
ted by
the
specifie
d Beta
value.
The
Beta
and Eta
values
specifie
d
appear
on the
Produc
tion
Lines
pane.
In the
followi
ng
exampl
e, the
Beta
value is
set to
25 and
the Eta
value is
set to
3368.8
576.
These
are the
values
we
chose
to use
for the
Custom
Line in
our
bottled
water
product
ion
process
exampl
e.
On the
Common Tasks
menu, click the
Save Analysis
or Save
Analysis As
link to save all
changes.
V3.6.0.0.0 Copyright
1993-2014
Meridium, Inc.
All rights
reserved.
Grou
ping
Produc
tion
Data
When a
Production
Analysis has
been created
using fields in
addition to
Production
Output and
Date, you can
color code the
datapoints
according to
the values in
any of those
fields.
Consider again
our example of
the bottled
water
production
process. The
dataset used to
create our
Bottled Water
Production
Analysis
contains three
columns: Date,
Production,
and Category.
We used the
Category field
to record the
reasons for the
Production
Output on a
given day, such
as Equipment
Failure,
Process
Variability,
Budgeted
Maintenance,
and so on. We
can use the
Group By
feature to color
code our
datapoints for
each of these
categories.
To group the
data by a field:
On the
Analysis Tasks
menu, click the
Group By link.
A submenu
appears with
the fields
available in the
query or
dataset.
automatically. You
enable the legend
using the standard
graph toolbar.
By grouping our
example analysis b
the Category field,
can see which
datapoints are
associated with eac
category.
V3.6.0.0.0 - Copyri
1993-2014
Meridium, Inc. All
rights reserved.
What is
a
Breakpoi
t?
On a Production
Analysis Plot, you
draw the Process
Reliability Line to
identify your
Reliability Loss
Region. Datapoints
below the Process
Reliability Line hel
make up the
Reliability Loss
Region.
Typically, the
Reliability Loss
Region will show
large variations in
output that can be
attributed to proble
that impact the
production process
significantly, such a
equipment and
location failures,
system shutdowns,
and intentional
cutbacks. For
example, if you col
production output d
daily and the system
shut down complet
for five days during
your collection peri
then five datapoints
will have near-zero
values. These value
should be easily
distinguishable from
the rest of the value
in the Reliability Lo
Region.
To calculate your
Reliability Losses
accurately, you may
want to separate the
datapoints associate
with shutdowns fro
the datapoints wher
losses are attributed
actual equipment
slowdowns or
intentional cutback
You can use the
breakpoint tool to
separate the
Reliability Loss
Region into these
categories. The
breakpoints will be
taken into account i
calculations so that
your Reliability
Losses represent
losses due to actual
equipment and
location problems.
Breakpoints also ca
be used to identify
areas of distinct
change in output w
you do not know th
reason for the chan
V3.6.0.0.0 - Copyri
1993-2014
Meridium, Inc. All
rights reserved.
Creatin
a
Breakpoi
t
To create a breakpo
for a Production
Analysis:
On the Product
Analysis page, righ
click the datapoint
where you want to
insert the breakpoin
A shortcut menu
appears.
Click Break.
Repeat steps 1 a
desired breakpoints
created.
V3.6.0.0.0 - Copyri
Meridium, Inc. All
Removi
Breakpoi
To remove a breakp
associated region:
On the Producti
right-click the desir
A shortcut menu ap
Click Delete Re
V3.6.0.0.0 - Copyri
Meridium, Inc. All
About t
Productio
Window
For an analysis
Production Data w
returned by the que
For an analysis
Production Data w
stored in the datase
For an analysis
data, the Edit Produ
information that yo
analysis.
V3.6.0.0.0 - Copyri
All rights reserved.
Data M
Edit Prod
Window
V3.6.0.0.0 - Copyri
All rights reserved.
Accessin
Productio
On the Product
link on the Analysis
V3.6.0.0.0 - Copyri
rights reserved.
Aspects
Productio
Production Output
parentheses along t
Production Out
create the analysis.
manually entered w
Ignore: A value
selected row is igno
calculations and plo
row will be exclude
selected row will be
value manually.
Total Rows: Th
Data window.
Ignored Rows:
Data window in wh
Total Productio
Output column.
V3.6.0.0.0 - Copyri
reserved.
Changin
Productio
On the Producti
menu, click the Min
The Production An
Output value.
On the Commo
to save all changes.
V3.6.0.0.0 - Copyri
Changin
On the Product
Unit of Measure lin
In the Unit of M
used to collect the d
Click OK.
The Production An
and on the Product
values in the Quant
On the Common
changes.
V3.6.0.0.0 - Copyri
Changin
On the Production
expense associated
ratio of lost produc
then Meridium AP
Cost value accurat
On the Producti
In the Margin V
loss to determine th
Margin Value text b
Click OK.
On the Commo
V3.6.0.0.0 - Copyri
Changin
On the Production
the calculated prod
currency. If you wa
Margin Currency d
On the Product
In the Margin C
Click OK.
On the Common
V3.6.0.0.0 - Copyri
About t
Reliability Loss
the Demonstrated L
the Sub Reliability
Sub Reliability
first breakpoint, bel
the previous breakp
Efficiency/Utili
Quantity: A val
you can change the
Cost: A value re
rounded up to the n
V3.6.0.0.0 - Copyri
About t
Custom: The C
Nameplate: The
Beta = 5: L
Beta = 100: On
V3.6.0.0.0 - Copyri
Hiding
The Production An
analysis details are
On the Product
A submenu appears
appears next to the
Click the name
On the Product
A submenu appears
appears next to the
Click the name
On the Product
If you are opening
changes.
V3.6.0.0.0 - Copyri
Ignorin
Certain production
will be three near-z
data in your produc
individual producti
To ignore datapoint
On the Producti
In the Ignore ce
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Overvie
The Production An
The subreport, S
The supporting
Manager\Reports. T
ProductionA
ProductionAnal
Data sections of the
ProductionAnal
Throughout this do
The Production An
Production Analysi
results for the curre
will need to supply
cannot be run direc
The Production An
Analysis Summa
Production Line
Production Los
Production Wei
Production Dat
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Runnin
On the Producti
The Production An
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Analysi
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Product
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Product
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Product
The Production We
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Product
The Production Da
Analysis record.
Production Out
Date
Ignored
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Results
Sub Reliability
represents the prod
Sub Reliability
represents the prod
Efficiency/Utili
Many companies au
process problems. T
we repair the equip
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What is
Meridium APM Re
replace those piece
predictions, you can
sure that you have a
Optimizing the
Not having a su
Run a Monte C
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Spares A
Create a Spares
Create a Spare r
Create a Spare A
Create a Spare A
Run the Monte
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Exampl
Spares Analysis
Seals (Spare
Indoor Appl
Indoor Popu
Indoor Populati
Outdoor Applic
Outdoor Po
Outdoor Popula
Outdoor Popula
Bearings (Spare
Indoor Appl
Indoor Popu
Indoor Populati
Outdoor Applic
Outdoor Po
Outdoor Popula
Outdoor Popula
Impellers (Spar
All Applica
Pump Popu
Pump Populatio
Pump Populatio
Pump Populatio
V3.6.0.0.0 - Copyri
Spares A
Spare Record D
Spare Applicati
Spare Applicati
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Spare A
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Spare R
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Spare A
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Spare A
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Accessin
On the Reliabil
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Aspects
No (N): Will ca
Hint: If desired, yo
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Commo
New Analysis: D
Open Analysis:
Publish Analyse
Delete Analyses
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Opening
To open an existing
On the Select a
Any(%): Will c
Yes(Y): Will ca
In the Analysis
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Creatin
To create a new Sp
y a value for a field that contains a default value of 0 (zero), make sure to at least leave the default value in
s Analysis workspace. Note that a green arrow will appear next to the link that is currently selected on the
ation.
y Level text boxes in the Analysis section). This link is enabled after you run a Monte Carlo simulation.
p of any plot that you are viewing, indicating that you need to re-run the Monte Carlo simulation to update
ave any changes that you made to the analysis since it was last saved.
s selected in the Spares Analysis tree. For details on configuring Associated Pages, see the URL Manager
pare Application record, Meridium APM will delete the Spare Application record, and also any associated
on record.
es Analysis record.
the year 2010, the start date will be set to 1/1/2010 by default. If desired, you can type or select a different
example, if the start date is 1/1/2010 by default, then the end date will be set to 1/1/2020 by default. If
for U.S. currency, $, or you can type text for U.S. currency, US Dollars. Note that any data that you type in
Spares Analysis record, the Number of Iterations is set to 1000 by default. If desired, you can type a
after the Monte Carlo simulation is complete, where you can navigate to the location where you want to save
of equipment.
re record. For example, the name of the first Spare record that you create for a Spares Analysis will be Spare
d must be unique to the root Spares Analysis. If you type a name that already exists for another Spare record
ame for the record.
of the On-site Delivery Time text box lets you define the unit of measure for the specified period of time.
o the right of the Normal Order Time text box lets you define the unit of measure for the specified period of
e in the Normal Cost ($) text box that is greater than the value in the Expedited Cost ($) text box, the
matically to 1500.
of the Expedited Order Time text box lets you define the unit of measure for the specified period of time.
st ($) text box that is less than the value in the Normal Cost ($) text box, an error message will appear, and
mum inventory level. If you type a value in the Min Inventory Level text box that is greater than the value in
omatically to 4.
ventory level. If you type a value in the Max Inventory Level text box that is less than the value in the Min
less than or equal to the maximum inventory level. If you type a value in the Current Holding Level text box
ing Level text box reverts back to the original value.
. For example, a spare part might be used in a piece of equipment that is located in an indoor environment,
e parts. Therefore, you would want to create one Spare Application record for the spare part that is used in
e following image, you can see that the name of the Spare Application record is Spare Application 1.
order of the new Spare Application record. For example, the name of the first Spare Application record that
n 2, and so on. If desired, you can type a different name for the Spare Application record. The name of each
record that is linked to the same Spare record, the symbol appears to the left of the text box. You will not
Spare Application record. The following image shows an example of the Failure Distributions section.
the Reliability Distribution or Reliability Growth record from which you imported failure distribution
is set to Exponential by default, but you can select any of the following additional distribution types:
is set to Days by default, but you can select any of the following additional units of measure:
r a parameter that can be modified, all decimal places for the value will be displayed.
r a parameter that can be modified, all decimal places for the value will be displayed.
n Exponential distribution.
r a parameter that can be modified, all decimal places for the value will be displayed.
d from Reliability Growth and Reliability Distribution Analyses for the Spare Application record that is
es from which you want to import failure distribution information for the Spare Application record that is
bution Analysis whose failure distribution information you want to use to replace the data for the selected
ribution Analyses and was used to create the values for the selected row.
on Analysis whose failure distribution information you want to use to replace the data in the selected row.
g up equipment that may be used for the repair or disassembling any equipment. Note that spare parts are not
on record.
alue in the Preparation Time text box. The unit of measure Days is selected by default. This value is stored
n the Repair Time text box. The Days unit of measure is selected by default. This value is stored in the
ulated automatically after you enter values in the Preparation Time and Repair Time text boxes. This value
plication record.
s the largest between the selections in the Preparation Time and Repair Time lists. If the units of measure
n Time list. This value is not stored in the Spare Application record; it appears only in the Failure
ess of the length of downtime. For example, when the piece of equipment fails, there might be incomplete
his value is stored in the Fixed Lost Production Cost field in a Spare Application record.
For example, your organization might lose $100,000 per day that the piece of equipment is down. This
corresponds to the value in the Variable Lost Production Cost Rate ($) text box. The unit of measure Day is
ormation for the Spare Application Record. The following image shows the Preventive Maintenance section.
ance work that is done for the spare part(s) in the calculations of the Monte Carlo simulation. When you
s that you specify in the Preventive Maintenance section. This selection is stored in the Enable Preventive
his text box becomes enabled only if you selected the Enable Preventive Maintenance check box. This value
hat corresponds to the value in the Time-based Replacement Interval text box. The unit of measure Days is
omes enabled only if you selected the Enable Preventive Maintenance check box. This value is stored in the
work. This value is stored in the PM Downtime Value field in the Spare Application record. When you run
ost Production Cost Rate and # of Required Spares text boxes in the Failure Consequence section to
value in the Downtime text box. The unit of measure Days is selected by default. This value is stored in the
part can fail, requiring a replacement (or repaired to as good as new) spare part. You can define one or
orting the information from an existing Reliability Distribution or Reliability Growth Analysis.
-service for the spare part is reset to zero (0) for ALL the failure distributions defined for that Spare
re part is reset to zero (0) for ALL the failure distributions defined for that Spare Application record to
new) the spare part.
New button.
cation record. The Distribution record is created in a subfamily of the Distribution family, where the
rmation for the piece of equipment that you are analyzing in a Spares Analysis, you can import that failure
, we enter failure distribution information manually.
plication record for which you want to import failure distribution information.
wth Analysis:
h Analysis containing the failure distribution information that you want to import, and click the Find Now
you want to import into the Spares Analysis, and click the Open button.
n the Failure Distributions section in the details area of the Spare Application record.
ers, an error message appears, indicating that the unit of measure Quarters is not supported in Spares
Failure Distributions section in the details area of the Spare Application record.
e Distribution record is created in a subfamily of the Distribution record, where the subfamily is determined
Reliability Growth Analysis from which you imported the failure distribution information was created.
ormation
ability Distribution or Reliability Growth Analysis, if the source analysis is modified, you can refresh the
lication record on the Spares Analysis page, you can refresh the failure distribution information for that
section. The following instructions assume that you want to refresh the distributions for all Spare
Spares Analysis:
utions link.
d.
cord
lysis containing the Spare Application record that you want to delete.
Spare record containing the Spare Application record that you want to delete.
elect the row containing the Spare Application record that you want to delete.
eserved.
on Population Records
ulation age of a group of equipment that together use the data in the Spare Application record to which it is
ent with different ages using the same failure and repair data from the linked Spare Application record.
an a Calendar age.
t have an associated details area on the Spares Analysis page. All Spare Application Population records in a
f the linked Spare Application record.
rights reserved.
ord for which you want to create a new Spare Application Population record.
lations section.
Analysis link.
plication Population record. When you create a new Spare Application Population record, Population n
where n represents the sequential order of the new Spare Application Population record. For example, the
ecord that you create for a Spares Analysis will be Population 1, the name of the second Spare Application
tion 2, and so on.
Spare Application Population record. Note that the name of each Spare Application Population record must
Note that if you type a name that already exists for another Spares Application Population record that is
symbol appears to the left of the Population Name text box. Note that you will not be able to navigate
que name for the record.
ation of equipment that is associated with the data in the linked Spare Application record and Spare record. In
ion has been in use.
th the Age Value. The Age Unit list is set to Years by default. If desired, you can change the value by using
d, locate the Populations section, which displays a list of all existing Spare Application Population records.
n(s) button.
lo Simulations
ions are too complex to use the typical analytical methods to answer certain questions. Monte Carlo
in these situations. Consider the following simple questions with seemingly unpredictable answers:
et at 9 P.M. on Friday?
ur in our neighborhood?
vent.
calculated outputs.
lex questions:
ed to handle unplanned failures but not result in a surplus of parts that are not needed?
onte Carlo simulation can be run to look at the random variables and probability for a complex piece of
ble results. A number of iterations can be specified to indicate the amount of times that you want the Monte
ger the number of iterations, the more accurate the Monte Carlo results will be.
mine the probability of rolling a seven using two dice with values one through six. There are 36 possible
ch will total seven, which means that mathematical probability of rolling a seven is six in 36, or 16.67
ame as the actual probability? Or are there other factors that might affect the mathematical probability, such
surface on which they are thrown, and the technique that is used to roll them?
ling a seven, you might physically roll the dice 100 times and record the outcome each time. Assume that
100 times, or 17 percent of the time. Although this result would represent an actual, physical result, it would
ou continued to roll the dice again and again, the result would become less and less approximate.
atical representation of this process. It allows you to simulate the act of physically rolling the dice and lets
. Each roll of the dice represents a single iteration in the overall simulation; as you increase the number of
more and more accurate. For each iteration, variable inputs are generated at random to simulate conditions
hrowing technique. The results of the simulation would provide a statistical representation of the physical
Carlo Simulation
calculations are performed on the delivery time, downtime, lost production costs, and failure and repair data
d be kept on hand at any given time. A Monte Carlo simulation performs these calculations for every spare
mes the calculations are performed is determined by the value in the Number of Iterations text box in the
Analysis workspace. After a Monte Carlo simulation has been run, you can view its results on any of the
om the last time the Monte Carlo simulation was run. Therefore, if you edit any data on any record that might
ulation, you should re-run the simulation before viewing the plots. Otherwise, the plots might contain results
A message will appear at the top of the plots indicating if the simulations need to be rerun.
e. While a simulation is running, however, you can continue working in other areas of the Meridium APM
APM Framework main window outside the Run Simulation dialog box. When you do so, the simulation will
e dialog box will be hidden behind the Meridium APM Framework window. When the simulation finishes,
utomatically.
ose button on the Run Simulation dialog box. When you do so, the simulation will continue to run in the
ox will appear on your Windows taskbar. When the simulation finishes, the dialog box will be maximized
ears, where you can select or create a folder in which to store the Event Logs.
is cleared in the Simulation Options section of the Spares Analysis, the Browse For Folder dialog box will
g box appears, displaying a progress bar that indicates the progress of the simulation.
Event Logs files in the folder that you select, a warning message will appear, indicating that any existing
verwritten.
ess bar reaches the end, the Go to Analysis and Discard and Close buttons become enabled. If you do not
esults, you can click the Discard and Close button to close the Run Simulation dialog box. These instructions
ant to view the results.
o Analysis button.
n window closes, and the links on the Navigation menu become enabled.
he link on the Navigation menu for the plot whose results you want to see.
pace for the selected plot appears on the Spares Analysis page, and the green arrow appears next to the
ing link on the Navigation menu.
he following image of the exported results of our Spares Analysis example in a dataset. Note the values that
fied for the following fields within our Spares Analysis:
e that since the analysis period of our Spares Analysis example is 10 years, the first 10 rows of the results
play data that corresponds to an inventory level of 0 (zero) for the Seals Spare record, meaning that no spare
s are in stock. The next 10 rows display data that corresponds to an inventory level of 1 for the Seals Spare
ord, and so on for each of the 11 inventory levels for each year in the analysis period. Note that since the
entory range specified was 0 to 10, there are 11 inventory levels because it counts 0 as an inventory level.
er each of the 11 inventory levels for each of the 10 years are indicated for the Seals Spare record in the
aset, you can scroll down to see this repeated for each of the 11 inventory levels for each of the 10 years for
Bearings Spare record. And, it will be repeated for each of the 11 inventory levels for each of the 10 years
the Impellers Spare record.
er a Monte Carlo simulation has been run, results are created from calculations for each Spare record for
ry year included in the analysis period of the Spares Analysis. These results can be saved as an MS Excel,
, or XML file.
After the Monte Carlo simulation is complete, on the Tools menu, click the Export Result link.
Export Analysis Results dialog box appears.
Navigate to the location where you want to save the file, type a unique name in the File name
text box, and click the Save button.
The file is saved to the specified location.
The failure data for each piece of equipment in the population, such as MTBF.
The correction time for each piece of equipment in the population.
The data associated with ordering and receiving spare parts.
For each piece of equipment in the analysis population, the Event Log includes a predication
about when you can expect:
The piece of equipment to operate at normal capacity.
The piece of equipment to fail.
The preparation for the repair to begin.
The actual repairs to begin.
The spare part to be ordered.
The spare part to be received.
The spare part to be used.
The maintenance work to begin.
The maintenance work to be completed.
The repairs to be completed.
To understand the Event Logs, you will need to understand how the scenarios are displayed in the
text file.
Hint: Although the Event Logs are saved as text files, you may want to open them in Microsoft
Excel so that they are easier to read and interpret.
Open the desired Spares Analysis, and navigate to the Spares Analysis record.
In the Simulation Options section in the Spares Analysis record, select the Enable Event Log
check box.
If the Number of Iterations text box has a value greater than one, when you select the
Enable Event Log check box, a message will appear stating that due to the amount of data
that will be logged, the number of iterations will be changed to one. If you click OK, the
Number of Iterations text box will be populated automatically with the value 1. If you
click Cancel, the value in the Number of Iterations text box will stay the same and the
Enable Event Log check box remains selected, but if there is too much data the
simulation may not complete.
Run the Monte Carlo simulation.
The Browse for Folder dialog box appears.
Navigate to the location where you want to save the Event Log files,
and click OK.
An Event Log is created for each holding level for every Spare for each
iteration and is saved to the location that you specified.
in the Event Log will contain a set of values that resulted from only
one iteration. The Event Log as a whole represents all iterations
included in the analysis.
If an analysis is based on only one spare part, one inventory level,
and one iteration number, then the Event Log will contain only one
group of values. If an analysis is based on more than one spare
part, inventory level, or iteration number, then the Event Log will
contain more than one group.
In the following example, the first row of a group indicates that the
values below the heading corresponds to the Seals spare part, an
inventory level of 0 (zero), and an iteration of 0 (zero).
After the information for this scenario appears, another group will
appear, corresponding to the Seals spare part, an inventory level of
0 (zero), and an iteration of 1, and so on until values associated
with all spare parts, inventory levels, and iteration numbers appear.
Note: There is an additional row after the last event with the value
None in the Event column, and the number of days associated with
that event is always past the Simulation End Date. The simulation
stops at the first event after the Simulation End Date, and this
additional event indicates when the simulation actually stopped but
is not included in the Monte Carlo simulation results.
Additionally, each group in the Event Log contains the following
columns of data:
Time
Application
Event
Spares in Stock
Spares in Order
In this example:
The piece of equipment is operating at normal capacity
until almost the 175th day, at which it fails.
The moment that the piece of equipment fails,
preparation to repair the failure begins, as indicated in the
Event column by the text BeginUnplannedCorrection.
A little more than an hour later, the spare part that is
indicated in the Spares in Stock column is used to repair the
failure, as indicated in the Event column by the text
ConsumeUnplannedCorrectionSpare.
About three hours later, the repair is complete, as
indicated in the Event column by the text
EndUnplannedCorrection.
Analysis Properties
Section
The Analysis Properties section of the
Spares Analysis Report displays information
that is stored in the Spares Analysis record.
The name of the analysis, which is stored in
the Analysis ID field of the Spares Analysis
record, is displayed in blue at the top of the
Analysis Properties section.
Report Item
Record field(s)
Analysis Properties
Description
Short Description
Start Date
End Date
Currency
Currency
Simulation Options
Iteration
Iteration Number
Random Seed
Random Seed
Events Logged
Spare Properties
Section
Each Spare Analysis record can be linked to
multiple Spare records. In the Spares
Analysis report, a Spare Properties section
will appear for each Spare record that is
linked to the Spare Analysis record. The
name of the spare, which is stored in the
Spare ID field of the Spare record, is
displayed in blue at the top of each Spare
Properties section.
Report Item
Record field(s)
Normal cost
Normal Cost
Expedited cost
Expedited Cost
Holding Cost Rate
About the
Application
Properties Section
Spare records can be linked to multiple
Spare Application records. For each Spare
record in the Spares Analysis report, there
can be multiple Application Properties
sections. The Application Properties section
contains the following grids:
Populations
Failure Distribution
Failure Consequence
Preventative Maintenance
The name of the corresponding
Application, which is stored in the
Application ID field of each Spare
Application record, is displayed at
the beginning of each Application
Properties section.
Properties Grid
The Properties grid displays
information stored in Spare
Application Population records.
There can be multiple Spare
Application Population records
linked to each Spare Application
record. For each Spare Application
Population record, one row exists in
the Populations grid.
Report Item
Record field
Population Name
Name
Population Size
Population S
Age
Population Age
Age Time U
Failure
Distribution Grid
The Failure Distribution grid
displays information that is stored in
Distribution records that are linked to
the Spare Application record. There
can be multiple Distribution records
linked to each Spare Application
record. For each Distribution record,
one row exists in the Failure
Distribution grid.
Record field(s)
Notes
Name
Distribution
Type
Time Unit
Distribution Units
None
Exponential MTBF
Lognormal Mu
Parameter 1
Normal
Fix Mean
Weibuill
Beta
Sigma
Lognormal
Parameter 2
Normal
Fix Standard
Deviation
None
If the Distr
value is di
Weibuill
Eta
Lognormal Gamma
Parameter 3
Weibull
Gamma
If the Distr
Normal, no
Failure
Consequence
Grid
The Failure Consequence grid
displays information stored in the
Spare Application record.
Report Item
Preparation Time
Record
Preparat
Preparat
Repair T
Repair Time
Repair T
Labor Cost
Repair L
Fixed L
Variable
Variable
Require
Preventative
Maintenance
Grid
The Preventative Maintenance grid
displays information stored in the
Spare Application record.
The following table lists each item in
the Preventative Maintenance grid
and the corresponding Spare
Application record field whose data
is displayed in the report.
Report Item
Time-based Replacement Interval
Labor Cost
Downtime
R
P
P
P
Plots Section
If you have run a Monte Carlo
simulation, the Spares Analysis plots
will appear in the Spares Analysis
report with the results from the last
simulation that was run. The
following image displays an example
of the Spares Level Plot graph.
Error Symbol
in Spares
Analyses
Rather than displaying a pop-up error
message, to the left of any text box
where an error occurred, the
symbol appears to the left of the text
box where the error occurred in the
following circumstances:
You try to type a name for
a Spare, Spare Application, or
Spare Application Population
record that is not unique to
the root record.
You delete a value from a
required text box. If you do
V3.6.0.0.0 - Copyright
1993-2014 Meridium, Inc.
All rights reserved.
Interpreting
the Spares
Analysis
Example
After you have created a
Spares Analysis and run a
Monte Carlo simulation, you
can interpret the results to
determine if the current
storing level of spare parts is
appropriate. Consider the
completed Spares Analysis
from our example.
Currently, one spare seal, one
spare bearing, and no spare
impellers are stored in the
warehouse. After completing
a Spares Analysis, we can
view the results of the Monte
Carlo simulation in the
following Spares Analysis
plots for each spare part to
determine if any changes
need to be made to the
current holding level of seals,
bearings, or impellers to
avoid excessive costs and
downtime:
Spare Level Plot
Downtime Plot
Spare Usage Plot
Sensitivity Plot
Optimal Holding
Plot
Interpre
ting the
Spare
Level
Plots
The following Spare
Level Plots display
the optimal level of
each spare part
included in the Spares
Analysis example and
the cost difference
between what we are
currently storing and
what is recommended
that we store. The
Spare Level Plot
displays the cost of
each spare level
within the inventory
range (determined by
the values in the Min
Inventory Level and
Max Inventory Level
text boxes in the
Spare section) for the
analysis period
(determined by the
values in the
Simulation Start Date
and Simulation End
Date boxes in the
Analysis section).
Seals
By comparing the
current holding level
of one seal and the
optimal level of four
spare seals, we can
determine how much
money our
organization is losing
every 10 years by not
storing more spare
seals. The benefit of
storing more spare
seals is calculated
using the following
equation:
Benefit = Current
Level Optimal
Level
Consider the
following values from
our example:
Current Level
= 2,250,944
Optimal Level =
1,233,955
Given these values:
Benefit = 2,250,944
1,233,955
Benefit = 1,106,989
Bearings
By comparing the
current holding level
of one bearing and the
optimal level of three
spare bearings, we can
determine how much
money our
organization is losing
every ten years by not
Impellers
By comparing the
current holding level
of no impellers and
the optimal level of
two spare impellers,
we can determine how
much money our
organization is losing
every ten years by not
Interpre
ting the
Downtime
Plots
The following
Downtime Plots
In this image,
we can
determine that
the downtime
associated with
our current
holding level of
0 (zero) spare
impellers has a
total of 72 days.
If we store the
optimal spare
level (specified
in the Spare
Level Plot) of
three impellers,
we can
determine that
there will be a
total of only
about eight days
of downtime.
Based on the results
for the seals, bearings,
and impellers in the
Downtime Plots
shown above, we can
use the following
equation to determine
the optimal amount of
downtime:
Consider the
following values from
our example:
Total Seals
Downtime (current
holding level) = 22
days
Total Bearings
Downtime (current
holding level) = 18
days
Total Impellers
Downtime (current
holding level) - 72
days
Given these values:
Current Holding
Level Downtime = 22
+ 18 + 72
Current Holding
Level Downtime - 112
days
Consider the
following values from
our example:
Total Seals
Downtime (optimal
holding level) = 12
days
Total Bearings
Downtime (optimal
holding level) = 8
days
Total Impellers
Downtime (optimal
holding level) = 8
days
Given these values:
Optimal Holding
Level Downtime = 12
+8+8
Optimal Holding
Level Downtime = 28
days
Consider the
following values from
our example:
Current Holding
Level Downtime =
112 days
Optimal Holding
Level Downtime = 28
days
Given these values:
Overall Downtime
(optimal) = 112 - 28
Overall Downtime
(optimal) = 84 days
Interpre
ting the
Spare
Usage
Plots
Interpre
ting the
Sensitivity
Plots
The following
Sensitivity Plots
display the cost
associated with
holding the optimal
number of spare parts,
the cost of holding
one less spare part
than the optimal
number, and the cost
of holding one more
spare part than the
optimal number
during each year
within the analysis
period.
Seals
difference between
storing the optimal
level of four spare
bearings (specified in
the Spare Level Plot)
and five spare
bearings or three
spare bearings within
the 10-year analysis
period.
Impellers
impellers and a
slightly greater cost
difference with
storing only two spare
impellers.
Additionally, we can
determine that in
2008, there is a
greater cost to hold
spare impellers.
Based on the results
for the seals, bearings,
and impellers in the
Sensitivity Plots
shown above, we can
estimate that, if
desired, we can store
one less or one more
of each spare part
with only a minimal
cost effect.
Interpre
ting the
Optimal
Holding
Plots
The following
Optimal Holding Plots
display the best
possible spare level
About
the Spares
Analysis
Plots
While viewing the
Spares Analysis page,
you can access any of
the following plots
from the links on the
Navigation menu:
Spare
Level Plot
Downtime
Plot
Spare
Usage Plot
Sensitivity
Plot
Optimal
Holding Plot
When you run
the Monte
Carlo
simulation for
a Spares
Analysis, each
of the plots
will be
generated for
each Spare
record in the
analysis. If
more than one
Spare record
exists in the
Spares
Analysis, each
plot will be
generated
multiple times,
according to
the number of
Spare records
in the analysis.
When you are
viewing any
one plot type
(e.g.,
Downtime
Plot), the plot
for each Spare
record will be
displayed on a
separate tab.
Consider our
Spares
Analysis
example that
contains three
Spare records
that represent
three spare
parts: Seals,
Bearings, and
Impellers.
When you
click the Spare
Level Plot
link, four tabs
will appear,
one for each
Spare record
and one for all
Spare records,
as shown in
the following
image.
Each plot
displays a
standard graph
toolbar by
default, where
some standard
options are
available. The
annotation
toolbar for a
Spares
Analysis
allows you to
customize the
plot with
features such
as shapes and
text boxes.
Note that the
annotation
toolbar does
not appear by
default. To
display the
annotation
toolbar, rightclick the plot,
point to the
Toolbars
option, and
click
Annotation
Toolbar.
The green
arrow in the
Navigation
menu appears
next to the plot
that you are
currently
viewing. To
return to the
Spares
Analysis
workspace
from a plot,
you can click
the Analysis
Definition link
on the
Navigation
menu at any
time.
V3.6.0.0.0 Copyright
1993-2014
Meridium, Inc.
All rights
reserved.
Spar
e Level
Plot
The Spare
Level Plot is a
bar graph that
displays the
cost associated
with each
possible spare
level included
in the range
between the
Min Inventory
Level and Max
Inventory
Level values,
which were
specified in
the Spares
section of the
appropriate
Spare record.
Level is 0
(zero) and the
Max Inventory
Level is 10.
The x-axis
displays the
number of
spare levels,
and the y-axis
displays the
cost associated
with each
spare level.
Additionally,
the current
holding level,
the optimal
spares level,
and the
potential
savings
amounts are
displayed
above the
Spares Level
Plot.
By default,
each bar in the
Spares Level
Plot is divided
into the
following cost
categories,
which are
shaded with
different
colors that are
represented in
the legend to
the right of the
plot:
Wareh
ousing
Cost:
The
cost of
storing
the
spare
parts
betwee
n
failures
.
Labor
Cost:
The
total
cost of
labor
associa
ted
with
every
spare
level.
Lost
Produc
tion
Cost
(StockOut):
The
total
lost
product
ion
cost
accrue
d as a
result
of
waiting
for the
spare
to
arrive
when
one
must
be
ordered
.
Lost
Produc
tion
Cost
(Corre
ctive):
The
total
lost
product
ion
cost
accrue
d as a
result
of the
downti
me due
to
prepara
tion
and
repair
after a
failure.
Lost
Produc
tion
Cost
(PM):
The
total
cost of
lost
product
ion
cost
accrue
d as a
result
of the
prevent
ive
mainte
nance
activiti
es.
Note
that if
the
Enable
Preven
tive
Mainte
nance
check
box is
selecte
d in the
Preven
tive
Mainte
nance
section
, values
from
the
Preven
tive
Mainte
nance
section
will be
include
d in
this
cost
categor
y.
Norma
l Order
Cost:
The
total
cost of
all
normal
orders
placed
for the
spare
parts.
Expedi
ted
Order
Cost:
The
total
cost of
all
rushed
orders
placed
for the
spare
parts.
Hint: If
you
select
the
Show
Total
Only
check
box in
the
upperright
corner
of the
plot,
you
can
view
the
total
costs
associa
ted
with
each
spare
level.
In
additio
n to
providi
ng a
Spare
Level
Plot for
each
Spare
record
in the
analysi
s,
Meridi
um
APM
also
display
s the
All
Spares
tab,
which
compar
es all
Spare
records
accordi
ng to
the
cost
associa
ted
with
each
possibl
e spare
level.
By
looking
at the
All
Spares
tab,
you
can
estimat
e how
much
money
your
compa
ny
might
lose by
not
storing
the
optimal
level of
spare
parts.
The
followi
ng
image
shows
an
exampl
e of the
Spare
Level
Plot for
All
Spares.
V3.6.0.
0.0 Copyri
ght
19932014
Meridi
um,
Inc. All
rights
reserve
d.
D
ow
nti
me
Plo
t
The
Downti
me
Plot is
a bar
graph
that
display
s the
specifi
c
downti
me
during
which
the
piece
of
equipm
ent is
not
operati
ng
during
the
analysi
s
period.
The
Downti
me
Plot
display
s the
specifi
c
downti
me
associa
ted
with
each
spare
level in
the
range
indicat
ed in
the
Spares
section
of the
approp
riate
Spare
record.
This
image
is
based
on a
Min
Invento
ry
Level
of 0
(zero)
and a
Max
Invento
ry
Level
of 10.
The xaxis
display
s the
number
of
spare
levels,
and the
y-axis
display
s the
downti
me in
days
for
each
spare
level.
By
default,
each
bar in
the
Downti
me
Plot is
divided
into the
followi
ng
downti
me
categor
ies,
which
are
shaded
with
differe
nt
colors
that are
represe
nted in
the
legend
to the
right of
the
plot:
P
M
D
o
w
n
t
i
m
e
:
T
h
e
d
o
w
n
t
i
m
e
t
h
a
t
r
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s
u
l
t
s
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p
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r
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i
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v
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v
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m
a
i
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a
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c
e
.
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M
D
o
w
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t
i
m
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i
s
c
a
l
c
u
l
a
t
e
d
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f
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h
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a
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a
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a
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e
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t
i
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n
.
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f
t
h
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n
a
b
l
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P
r
e
v
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t
i
v
e
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a
i
n
t
e
n
a
n
c
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c
h
e
c
k
b
o
x
i
s
n
o
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s
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l
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c
t
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d
,
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M
D
o
w
n
t
i
m
e
w
i
l
l
a
l
w
a
y
s
b
e
z
e
r
o
.
C
o
r
r
e
c
t
i
v
e
D
o
w
n
t
i
m
e
:
T
h
e
s
u
m
o
f
t
h
e
t
i
m
e
s
p
e
n
t
p
r
e
p
a
r
i
n
g
f
o
r
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r
e
p
a
i
r
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p
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c
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f
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q
u
i
p
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a
n
d
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c
t
u
a
l
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e
p
a
i
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g
t
h
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p
i
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e
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f
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q
u
i
p
m
e
n
t
(
s
p
e
c
i
f
i
e
d
i
n
t
h
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P
r
e
p
a
r
a
t
i
o
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i
m
e
,
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e
p
a
i
r
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i
m
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n
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o
t
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i
m
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c
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t
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:
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t
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p
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f
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r
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p
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r
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F
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r
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a
m
p
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,
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f
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o
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p
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p
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w
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p
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u
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p
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r
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.
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f
t
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m
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p
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p
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o
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u
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i
n
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:
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f
y
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t
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p
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l
.
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a
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l
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p
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t
i
m
e
P
l
o
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f
o
r
A
l
l
S
p
a
r
e
s
.
V
3
.
6
.
0
.
0
.
0
C
o
p
y
r
i
g
h
t
1
9
9
3
2
0
1
4
M
e
r
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u
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n
c
.
A
l
l
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.
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p
a
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s
a
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e
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h
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p
a
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s
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l
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s
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p
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m
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.
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n
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h
i
s
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g
e
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0
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s
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8
.
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h
e
x
a
x
i
s
d
i
s
p
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t
h
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y
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a
r
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s
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o
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n
d
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a
x
i
s
d
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s
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e
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s
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t
h
e
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s
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e
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e
l
.
B
y
d
e
f
a
u
l
t
,
e
a
c
h
b
a
r
i
n
t
h
e
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p
a
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s
a
g
e
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l
o
t
i
s
d
i
v
i
d
e
d
i
n
t
o
t
h
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f
o
l
l
o
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i
n
g
s
p
a
r
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u
s
a
g
e
c
a
t
e
g
o
r
i
e
s
,
w
h
i
c
h
a
r
e
s
h
a
d
e
d
w
i
t
h
d
i
f
f
e
r
e
n
t
c
o
l
o
r
s
t
h
a
t
a
r
e
r
e
p
r
e
s
e
n
t
e
d
i
n
t
h
e
l
e
g
e
n
d
t
o
t
h
e
r
i
g
h
t
o
f
t
h
e
p
l
o
t
:
PM
Usage:
The
total
number
of
spare
parts
used
for
Prevent
ive
Mainte
nance
(specifi
ed in
the # of
Requir
ed
Spares
cell in
the
Failure
Conseq
uence
section
). Note
that if
the
Enable
d
Prevent
ive
Mainte
nance
check
box in
the
Prevent
ive
Mainte
nance
section
is not
selecte
d, PM
Usage
will not
be
include
d in
this
graph.
Correct
ive
Usage:
The
total
number
of
spare
parts
used
for
repairin
g
equipm
ent
failures
(specifi
ed in
the
Failure
Distrib
ution
section
).
Hint: If
you
select
the
Show
Total
Only
check
box in
the
upperright
corner
of the
plot,
you
can
view
the
total
usage
associa
ted
with
each
year in
the
analysi
s
period.
In
additio
n to
providi
ng a
Spare
Usage
Plot for
each
Spare
record
in the
Analysi
s,
Meridi
um
APM
display
s the
All
Spares
tab,
which
compar
es all
Spare
records
accordi
ng to
the
spare
usage
for
each
year.
Assumi
ng that
you are
storing
the
optimal
level of
each
spare
part, by
looking
at the
Spare
Usage
Plot for
All
Spares,
you
can
estimat
e how
many
of each
spare
part
you
might
need
each
year.
V3.6.0.
0.0 Copyri
ght
19932014
Meridi
um,
Inc. All
rights
reserve
d.
S
ens
itiv
ity
Plo
t
The
Sensiti
vity
Plot is
a line
graph
that
display
s for
each
year in
the
analysi
s
period:
The
cost
associa
ted
with
holding
the
optimal
number
of
spare
parts.
The
cost of
holding
one
less
spare
part
than
the
optimal
number
.
The
cost of
holding
one
more
spare
part
than
the
optimal
number
.
For
exampl
e, if the
optimal
level
determi
ned by
the
Monte
Carlo
simulat
ion is
three,
then
the
Sensiti
vity
Plot
will
display
the cost
associa
ted
with
holding
three
spare
parts,
two
spare
parts,
and
four
spare
parts.
In this
image,
the
Simulat
ion
Start
Date is
1/1/200
8, and
the
Simulat
ion
End
Date is
1/1/201
8. The
x-axis
display
s the
years
for the
analysi
s
period,
and the
y-axis
display
s the
costs
that
you
can
expect
to incur
in each
year.
By
default,
each
line in
the
Sensiti
vity
Plot is
divided
into the
followi
ng cost
categor
ies,
which
are
shaded
with
differe
nt
colors
that are
represe
nted in
the
legend
to the
right of
the
plot:
Total
Cost
(+):
The
total
cost
when
storing
one
spare
part
more
than
the
recom
mende
d
number
of
spare
parts.
Total
Cost
(Optim
al):
The
total
cost
when
storing
the
recom
mende
d
number
of
spare
parts.
Note
that the
Optima
l Spare
Level,
or
recom
mende
d
number
of
spare
parts, is
located
at the
top of
the
Spare
Level
Plot.
Total
Cost
(-): The
total
cost
when
storing
one
spare
part
less
than
the
recom
mende
d
number
of
spare
parts.
Note:
If the
Min
Invento
ry
Level
is 0
(zero),
the
Max
Invento
ry
Level
is 1,
and the
Optima
l Spare
Level
is 1,
then
the
Total
Cost
(+) line
will not
appear
on the
Sensiti
vity
Plot.
With
this
invento
ry
range
specifie
d on
the
Spare
record,
the
Total
Cost
(+) line
would
represe
nt the
holding
level of
two
spare
parts,
and
that
value is
not
within
the
invento
ry
range.
In
additio
n to
providi
ng a
Sensiti
vity
Plot for
each
Spare
record
in the
analysi
s,
Meridi
um
APM
display
s the
All
Spares
tab,
which
compar
es all
Spare
records
accordi
ng to
the cost
of
storing
the
optimal
amount
of the
spare
part,
one
spare
part
more
than
the
optimal
amount
, and
one
spare
part
less
than
the
optimal
amount
. By
looking
at the
All
Spares
tab,
you
can
estimat
e the
cost of
storing
the
optimal
amount
, one
more
than
the
optimal
amount
, and
one
less
than
the
optimal
amount
of each
spare
part
during
analysi
s
period.
The
followi
ng
image
shows
an
exampl
e of the
Sensiti
vity
Plot for
All
Spares.
V3.6.0.
0.0 Copyri
ght
19932014
Meridi
um,
Inc. All
rights
reserve
d.
O
pti
ma
l
Hol
din
g
Plo
t
The
optimal
spare
level is
determi
ned as
the
most
conserv
ative
value
over
the
entire
analysi
s
period.
Becaus
e
failure
data
might
change
each
year,
the
optimal
invento
ry level
might
change
for
each
year
within
the
analysi
s
period.
The
Optima
l
Holdin
g Plot
display
s the
optimal
spare
level
for the
whole
period
and for
each
individ
ual
year of
the
analysi
s
period.
Consid
er the
followi
ng
Optima
l
Holdin
g Plot
from
the
data
used in
the
Spares
Analysi
s
exampl
e.
In this
image,
the
Simulat
ion
Start
Date is
set to
1/1/200
8, and
the
Simulat
ion
End
Date is
set to
1/1/201
8 in the
Analys
is
section
of the
Spares
Analysi
s
record.
The xaxis
display
s the
years
include
d in the
analysi
s
period,
and the
y-axis
display
s the
invento
ry level
associa
ted
with
the
lowest
cost of
spares
levels
for
each
year.
By
default,
each
bar in
the
Optima
l
Holdin
g Plot
is
divided
into the
followi
ng cost
categor
ies,
which
are
shaded
with
differe
nt
colors
that are
represe
nted in
the
legend
to the
right of
the
plot:
Optimal
Spare Level
(Yearly): The
lowest cost of
spare levels
associated
with each year
included in the
analysis
period.
Optimal
Spare Level
(Whole
Period): The
recommended
number of
spare parts
associated
with the entire
analysis
period.
In addition to
providing an
Optimal
Holding Plot
for each Spare
record in the
analysis,
Meridium
APM displays
the All Spares
tab, which
compares all
Spare records
according to
the optimal
holding level
for the whole
period and for
each
individual year
during the
analysis
period. The
following
image shows
an example of
the Optimal
Holding Plot
for All Spares,
which you can
use to compare
the optimal
holding levels
for each piece
of equipment.
V3.6.0.0.0 Copyright
1993-2014
Meridium, Inc.
All rights
reserved.
What
is a
Reliabi
lity
Growt
h
Analys
is?
A Reliability
Growth
Analysis can
help you make
strategic
decisions by
indicating
whether your
data
measurements
are random or
if they follow
a trend. The
graphs
produced by a
Reliability
Growth
Analysis will
show any
timedependent
trends,
allowing you
to make
decisions
based on past
behavior and
predict how
your data will
behave in the
future.
When you
view the
results of a
Reliability
Growth
Analysis, if
you see the
data is
trending in one
direction until
a certain point
in time and
then begins
trending in
another
direction, you
can examine
what changed
at the point in
time when the
trend shifted to
determine the
impact of
those changes.
In addition, if
you make a
strategy
change and
then examine
whether the
data worsens
or begins to
improve at that
point, you can
determine the
impact of the
strategy
change. For
example, a
distinct change
in a Mean
Time Between
Failures
(MTBF) plot
can identify
the point at
which
improved
maintenance
strategies were
put into place
for a piece of
equipment.
Similarly,
when you
observe data
that is trending
at the same
rate over time
without
distinct
changes, you
can use those
trends to
predict the
data's future
behavior. For
example, if
you are
tracking the
cost associated
with running a
piece of
equipment
over a certain
period of time,
and the cost is
consistently
higher during
winter months,
you can
predict how
much more it
will cost to run
the piece of
equipment in
December than
it will in July.
Trend charts
generated by
Reliability
Growth
Analyses can
also show
outlying
events that
may have had
significant
effects on the
overall trend
of strategy
effectiveness.
For example, a
thunderstorm
that results in a
two-day power
outage at a
plant should
not reflect
poorly on a
piece of
equipment's
reliability.
Reliability
Growth
Analyses
allow you to
ignore these
types of
events.
You can
perform a
Reliability
Growth
Analysis and
examine trend
charts for one
piece of
equipment or
location a
group of
similar pieces
of equipment
or locations.
For example,
you may want
to examine
trends for one
pump that is
constantly
breaking
down, or you
may want to
examine trends
for a set of
pumps to
detect any
improvement
after you
installed a new
maintenance
strategy.
V3.6.0.0.0 Copyright
1993-2014
Meridium, Inc.
All rights
reserved.
Type
s of
Reliabi
lity
Growt
h
Analys
es
Nongrouped (i.e.,
datapoints
represent a
single
measurement).
By default, the
Meridium
APM system
assumes that
your data is
not grouped.
You can
specify that
your analysis
includes
grouped data
by including
the amount of
data per
datapoint on
the Select Data
Fields screen
in the
Reliability
Growth
Analysis
Builder. Data
that is not
event-based
typically
measures an
amount (e.g.,
repair cost)
and is grouped
data.
Event-based
data can be
derived from:
Failure
Dates: specific
dates on which
failures
occurred. (e.g.,
1/3/2012)
Cumulative
Operating
Time: An
amount of time
that has passed
since the piece
of equipment
was put into
service (e.g.,
10 days).
Data that is not
event-based is
usually
derived from
cumulative
operating time.
V3.6.0.0.0 Copyright
1993-2014
Meridium, Inc.
All rights
reserved.
Abou
t Data
Used
in
Reliabi
lity
Growt
h
Analys
es
The following
table lists the
data you need
to collect in
order to
conduct a
Reliability
Growth
Analysis.
Da
Ass
Cum
Tim
Dow
Dow
Fail
V3.6.0.0.0 Copyright
1993-2014
Meridium, Inc.
All rights
reserved.
Abou
t
Reliabi
lity
Growt
h
To make this
documentation
easier to
follow and to
help explain
how
Reliability
Growth
Analyses can
be used as an
evaluation tool
in different
scenarios, we
provide some
examples that
could benefit
from a
Reliability
Growth
Analysis.
Example 1:
Demonstrates a
scenario where you
would create a
Reliability Growth
Analysis with even
based data that is
measured using fail
dates.
Example 2:
Demonstrates a
scenario where you
would create a
Reliability Growth
Analysis with even
based data that is
measured using
cumulative operatin
time.
Example 3:
Demonstrates a
scenario where you
would create a
Reliability Growth
Analysis with grou
data that is not even
based that is measu
using cumulative
operating time.
V3.6.0.0.0 - Copyri
1993-2014
Meridium, Inc. All
rights reserved.
Exampl
of an
Analysis
Using
Event
Dates
Example 1: Failure
Dates
Centrifugal Pump
1051700 was instal
at the Springfield
plant on July 20,
1998. Since its
installation, the pum
has failed several
times, and each tim
the pump fails it is
repaired immediate
without any
significant downtim
You have collected
data noting which
days the pump faile
failure dates to
determine:
If the number o
increased or decrea
result of a strategy
(e.g., a new preven
maintenance schedu
was implemented a
failure on Septemb
V3.6.0.0.0 - Copyri
1993-2014 Meridiu
rights reserved.
Exampl
an Analy
Using
Cumulati
Operatin
Time
determine future fa
using cumulative o
time (COT), or the
time the piece of eq
or location has been
operation.
Example 2: Cumula
Operating Time
The mileage po
next failure will occ
If the number o
increased or decrea
strategy change (e.g
oil changes), which
after the failure at 7
V3.6.0.0.0 - Copyri
Meridium, Inc. All
Exampl
Analysis
Grouped
Non-Even
In Examples 1 and
represents a single
failure. In some dat
datapoint may repre
one measurement, o
data. Throughout th
this type of data is r
grouped data. To p
Growth Analyses o
when you create a d
use datapoints that
measurements or an
Datasets containing
be based on either f
cumulative operatin
In Examples 1 and
was also based on a
Examples of eventinclude equipment
failures, safety inci
equipment or locati
Sometimes, you ma
a Growth Analysis
does not measure a
(e.g., an amount). F
Using a Reliability
to measure cost is t
examples of evalua
and non-event data
Example 3: A Reli
Analysis Using Co
V3.6.0.0.0 - Copyri
Meridium, Inc. All
Reliabil
Analysis
Collect data. Be
Growth Analysis, y
elements you wish
Create a new R
can create a new Re
query, dataset, or m
Evaluate the re
using the features
Analysis tool.
Determine whe
using the Goodness
Determine at w
data changed in the
V3.6.0.0.0 - Copyri
All rights reserved.
Accessin
Growth A
To display a list of
that currently exist
On the Reliabil
Reliability Growth
V3.6.0.0.0 - Copyri
rights reserved.
Aspects
Analysis
Published Anal
No (N): Will ca
Reliability Growth
Last Updated B
[All Users]: Wh
all Reliability Grow
Query results g
Run Query button.
displays Reliability
Analysis ID
Last Updated
Updated By
Final MTBF
Task Menus: M
functionality. The f
Common Tasks.
V3.6.0.0.0 - Copyri
reserved.
Plots M
MTBE Plot: Di
selected analyses.
Cumulative Plo
selected analyses.
V3.6.0.0.0 - Copyri
reserved.
Commo
New Analysis: D
can use to create a n
Open Analysis:
which you can use
record.
Save Analysis:
Save Analysis A
Publish Analyse
record(s). If you se
link will be labeled
records.
Delete Analyses
Reliability Growth
Help: Displays
Analysis from the L
Guidelines: Dis
Analytics module.
V3.6.0.0.0 - Copyri
Opening
Growth A
To open an existing
On the Reliabil
link.
In the Published
V3.6.0.0.0 - Copyri
Accessin
Builder
Access one of th
Select a Growth
Reliability Grow
AMSAA Reliabi
On the Common
V3.6.0.0.0 - Copyri
Using th
Based on an eve
-or-
not based on an
grouped data.
In addition, event o
Failure dates. In
dates.
-or-
Cumulative ope
from cumulative op
Welcome screen
Provide Inform
Analysis Start T
V3.6.0.0.0 - Copyri
Creatin
Failure D
To create a Reliabil
On the Welcom
On the Select D
instructions assume
enter data option, a
On the Select D
button.
On the Select D
use throughout the
Example 1, and wil
the default value Fa
On the Provide
In the Time Un
Hours
Days
Weeks
Months
Quarters
Years
On the Commo
V3.6.0.0.0 - Copyri
Creatin
To create a Reliabil
On the Welcom
On the Select D
Dataset Based optio
On the Select D
On the Select D
button. These instru
Measurement Nam
On the Select D
The Analysis Start
On the Analysis
On the Commo
V3.6.0.0.0 - Copyri
Creatin
To create a Reliabil
On the Welcom
elect the Data contains cumulative operating time option and the Data is not event count option, and enter
alues dialog box displays the value in the Location field of the current record.
ysis results.
g time.
int. If the number of failures is 1, the calculation will be based on an event-terminated or time-terminated
Example 3, we entered the value Cost, so this list would be named Cost.
e.g., miles). This field appears only for an analysis based on cumulative operating time, and the value is
perating time only, and you will be able to extrapolate based on time only, not date.
int. If the number of failures is 1, the calculation will be based on an event-terminated or time-terminated
Example 3, we entered the value Cost, so this list would be named Cost.
ou select the Data contains dates option on the Data Format screen.
lative operating time. The units for this text box are populated automatically with the time units that you
ur analysis is using failure dates or cumulative operating time. The following images show examples of the
ilures Data. In Example 3, we entered the value Cost, so the window is named Cost Data.
py, and paste functions to transfer data to the grid from other applications. A minimum of three failure
uming that the downtime is not accurate and that the failure dates are accurate. When you close the
s the Reliability Growth Analysis page for Example 1, an analysis that is created from event-based data that
s.
10 days. If multiple pieces of equipment or locations are included in the analysis, their operating time will be
vent-based data.
will be Time-Based. Likewise, if you select the Event-Based option on the Analysis Period dialog box, the
ver, the last segment will be Time-Based, but the termination type for all other segments will be Event-
alue you enter in the Measurement Name dialog box. The following image shows the Reliability Growth
played only for analyses that are not using event-based data.
he analysis. In the above image, the link is labeled Failures Rate Plot.
mount of time.
n for the analysis. If you are viewing an existing analysis, when you click this link, the Meridium APM
nalysis, but you can later change them via the Time Units dialog box.
us the analysis on a specific period of time. Note that failures that are outside the analysis period will be
ain dates, the Analysis Period dialog box will look different.
corresponding date field is disabled automatically and displays the date on which the first event occurred.
se today's date as the end date for the analysis check box is selected and disabled automatically. The
s date as the end date for this analysis check box, and then type or select the desired date and time.
d since the last event, this time is not included in the reliability model. If you want to include that time in the
via the Select Data Format screen in the Reliability Growth Builder. By default, the Measurement Name
By default, this text box contains the measurement value you entered on the Select Data Format screen in the
matically (e.g., the name of the <Measurement> Data window).
s, as appropriate.
s. If the Reliability Growth Analysis has been split into multiple segments, a separate set of results will be
ther or not the analysis contains event-based data. If the data is event-based, certain labels will also look
nt.
d as the time units you chose for your analysis (e.g., At 303,156.00 Miles, the MTBF is 20,757.81 Miles).
f the Reliability Growth Analysis has been split into multiple segments, a separate set of results will be
da () are different than the formulas used for non-grouped data.
as the AMSAA Reliability Growth Model page for an event-based analysis. Instead of showing the Initial
lude dates, references to dates will be displayed as the time units you chose for your analysis (e.g., At 62
is. Most of the fields on the <Measurement> Data window correspond to values that were used to create the
ues in the <Measurement> Data window are stored in the Failures field in the Reliability Growth record.
ould not want to change the data unless there was an error in the original data source. Some values are
configured. <Measurement> will be replaced with the value that you specified in the Measurement Name
abeled Failures Data.
er will prompt you to map values from columns in the query or dataset to certain values in the Reliability
n For Downtime screens in the Reliability Growth Builder will then appear in the associated columns in the
pped to columns in the analysis dataset, those columns will appear in the <Measurement> Data window with
ata link.
the Measurement Name text box on the Data Format window for the analysis. The following image shows
asurement> tab provides information about the event data. The Assets tab provides information about the
ted with the event (e.g., a Work History record). This column only appears when a query is the data source
et or manually entered when you create the analysis and is required. If you delete a value in the Date column
ppear.
e of equipment or location was put into service until the date that it failed. If the data includes an installation
If the data does not include an installation date, this value is calculated from the first failure. <Units>
box for the analysis. Values in this column are calculated by the Meridium APM system and are read-only.
ue in the Time column for each subsequent failure date is the number of days that have passed since the
he pump was placed into service, so the Time value for that failure is 147.
or location failed until it was returned to service. This information helps determine the total operating time
time Units list on the Time Units dialog box for the analysis. In Example 1, the pump was returned to service
nually entered when you create the analysis.
contain the value 1 (one) by default, which indicates that the analysis data is not grouped, and one datapoint
ouped, and each datapoint represents more than one failure or an amount of data. This value can optionally
lysis.
ored, meaning excluded from the analysis calculations and plots. When selected, the data in the associated
ed in the analysis. You can modify this value manually.
tion of equipment or locations at the moment that a failure occurs in one of them. Values in this column are
e will be the sum of the runtime for all pieces of equipment or locations. For example, if at the time of
uld be 60 days.
t into two segments to point out a change in the data trend. Values displayed in this column are read-only.
tive operating time looks mostly the same as the Failures tab for an event-based analysis derived from
lysis using data that is event-based and derived from cumulative operating time.
operating time:
to be displayed throughout the analysis, ALL failures must have a failure date. If one or more failure dates
be shown. For instance, in Example 2, the data does not include dates on which the haul truck broke down,
ly (e.g., the next failure will occur at 324,001 miles).
passed since the piece of equipment or location was placed into service. <Units> corresponds with the value
olumn is sorted in ascending order by default. This value is mapped from a query or dataset or manually
mn are not in the same order as the values in the COT (units) column (e.g., if the Failure Date 1/1/2012 has a
e will appear, stating that sorting cumulative operating time values from smallest to largest will result in
the analysis results; only cumulative operating time will be shown.
rating time.
a population of equipment and locations at the moment that a failure occurs in one of them. Values in this
analysis has started. This may be different from the COT, which is the total runtime of the piece of
028 before the analysis starts, and fails at a mileage of 27,393. The COT is the total mileage on the truck,
93-11,028=16,365). If the piece of equipment or location is brand new (i.e., the truck has a mileage of 0), the
ociated with equipment and locations in the analysis. The grid appears mostly the same as the Failures tab
he following image displays data for Example 3, an analysis using grouped data that is not event-based and
n represent the amount of data (e.g., cost) recorded between that datapoint and the previous datapoint. For
ys 1 (one). For grouped data, the values can be greater than or less than 1 (one) but must be greater than 0
eate the analysis.
our analysis.
ation about each piece of equipment or location that is related to a measurement. In the following example,
ly one piece of equipment appears on the Assets tab.
associated with the piece of equipment or location. This link is displayed only when a query is the data
ed. This value is mapped from a query or dataset or manually entered when you create the analysis.
led. This column appears only for analyses based on failure dates. This value is mapped from a query or
n failed. Values in this column are calculated by the Meridium APM system and are read-only. For data that
.
rowth Analysis?
nstrate an overall picture of your data. You can view the results in graphical form, use calculated values to
our data and whether they are getting better or worse.
corded for the piece of equipment or location as a function of time. Since the log (cumulative measurement)
is plot to see how your data is trending over time.
urements are being record for pieces of equipment or locations (e.g., failures, cost) as a function of time
urement is taken every time the piece of equipment or location fails, the piece of equipment or location is
ming more reliable.
easurement is taken every time the piece of equipment or location fails, the piece of equipment or location is
coming less reliable.
(e.g., failures, cost). This plot can tell you a measurement per time unit, so that you can see per day or per
dium APM system that you can use to interpret trends within your data:
method. The confidence level you select for your data helps determine whether or not the data will pass the
u can expect to pass before the next event will occur for the piece of equipment or location. The value is
proximate date (or time) when the next event will occur is displayed on the Reliability Growth Analysis
compare how the piece of equipment or location is behaving at the beginning of the analysis versus the end
t's or location's measurement rate has improved or gotten worse over the analysis period. These values are
overview of the formulas used by the Meridium APM system to calculate the model results.
results:
o that you can see multiple trends in the data (e.g., data before and after a strategy change).
ailures, amount of cost) that will have occurred by some point in the future.
enance and reliability activities that should be executed in the future to maintain best practices in your
mulative <Measurement> Plot graph. The following image displays the Cumulative <Measurement> Plot
Failure Dates
with data overlay, which means it uses logarithmic scales on both the horizontal and vertical axes. The
time (Cumulative Failures vs. Cumulative Operating Time), which is the total amount of time the piece of
sis.
ample 1.
ve operating time, and the y-axis shows the total number of failures. For a single piece of equipment or
e total amount of time the piece of equipment or location has been in operation. For a group of equipment or
g time multiplied by the number of pieces of equipment or locations. For example, ten pieces of equipment
e operating time. The units for the x-axis can be changed.
Model page.
color of the plot line. If the plot line is blue, it passed the GOF test. If the plot line is orange, it failed the
in the future.
eserved.
ng COT
umulative operating time contains a graph is a log-log plot with data overlay, which means it uses
used in the same way as the Cumulative Failures Plot containing failure dates, except that the x-axis is
for Example 2.
ative time to failure, and the y-axis shows the total number of failures. The cumulative time to failure
location had been in operation when a failure occurred.
ailures Plot page for an analysis based on cumulative operating time as for an analysis based on failure
r time, however, the plot displays the number of failures over the time units you specified for your analysis.
displayed at the mileage point they occurred instead of the date they occurred.
eserved.
plot with data overlay, which means it uses logarithmic scales on both the horizontal and vertical axes. When
epresents the cumulative cost as a function of the cumulative time. In Example 3, the Cumulative Cost Plot
nt or location over time.
Plot graph for Example 3, which contains grouped data that is not based on events.
e time, and the y-axis shows cumulative cost. For a single piece of equipment or location, cumulative time is
been in operation.
ailures Plot page for an analysis with grouped data that is not based on events and derived from cumulative
s derived from cumulative operating time. For grouped data, however, each datapoint will represent an
int. In addition, because the data is not event-based, the datapoints represent your custom measurement
xample 3, the first datapoint represents a cost of 1,000 dollars instead of 1,000 failures.
eserved.
Plot link.
ph appears in the Reliability Growth Model section only if the analysis is based on event count data.
d graph appears.
the MTBF Trend graph. The following image displays the MTB<Measurement> Plot page for Example 1:
rights reserved.
ng Failure Dates
ween Failures (MTBF) changes over time. MTBF is calculated from the distribution of the failures over time.
in the analysis.
Example 1.
r time, and the y-axis displays the MTBF and its units. The datapoints represent observed failure dates
r time.
F. In Example 1, notice that the MTBF is decreasing until the fifth failure. At that point in time, a strategy
g in an increase in MTBF.
rights reserved.
ng COT
ween Failures (MTBF) changes over time. MTBF is calculated from the distribution of the failures over time.
d in the analysis.
Example 2.
operating time if the analysis does not contain dates and displays calendar time if the analysis does contain
s, so cumulative operating time is displayed. The y-axis displays the MTBF and its units. The datapoints
F Trend graph for an analysis based on cumulative operating time as for an analysis based on failure dates.
ng calendar time, however, the graph displays the mean time between failures using the time units you
ustom units of miles, so the average number of miles between each failure is displayed on the MTBF Plot
rights reserved.
ween Cost (MTBC) changes over time. MTBC is calculated from the distribution of cost over time. The
analysis.
Example 3.
C trend displays how much time lapses between spending. If cost is directly tied to failures, this plot may be
ece of equipment or location. But if the cost measurements are not necessarily tied to failures (e.g., general
hows you the amount of time in between expenditures, which is not necessarily patterned behavior. In this
st Rate Trend graph.
as changed over time. As with an MTBF plot, you can click any datapoint to view the cost data and estimate
rights reserved.
end graph appears in the Reliability Growth Model section only if the analysis is based on non-event count
ement> Trend graph appears.
splaying the <Measurement> Rate Trend graph. The following image displays the <Measurement> Rate
ilure rate of a piece of equipment or location changes over time. This graph is the inverse of the MTBF
ailure dates included in the analysis.
plays the calendar time, and the y-axis displays the failure rate and its units. The datapoints represent
urring.
ilure rate of a piece of equipment or location changes over time. This graph is the inverse of the MTBF
ailures included in the analysis.
plays cumulative operating time, and the y-axis displays the Failure Rate and its units. The datapoints
e Failures Rate Trend graph for an analysis based on cumulative operating time as for an analysis based on
e using calendar time (per day), however, the plot displays the failure rate using the time units you specified
tom units of miles, so failures are displayed per mile.
ph
ate of a piece of equipment or location changes over time. This graph is the inverse of the MTBC Trend
luded in the analysis.
s cumulative operating time, and the y-axis displays the cost rate and its units. The datapoints represent
s being spent.
can click any datapoint to view the cost data and estimate the amount of cost incurred at some time in the
page:
ses from the List page, select the analyses that you want to view on one plot.
of the following links, depending upon the plot that you want to view:
e than 20 analyses to be shown on the Multiple Growth Analyses page, a warning message appears, indicating
ng time to load and that interpretation will be difficult. You can click the Yes button to continue or the No
ect a Growth Analysis from the List page.
yses page allows you to view the MTBE Trend, Cumulative, or Rate Trend graphs for more than one
is at once. The following image displays an example of the Multiple Growth Analyses page displaying the
analyses looks similar to a plot that displays a single analysis. Because the analyses may not be in the same
versions must be made to allow the data to be compared more easily. When you are viewing multiple
:
Trend graph the y-axis label is MTBE if the analyses use different time units or MTBE <units> if all analyses
unit.
end graph, the y-axis label is Rate if the analyses use different time units and Rate <unit> if all analyses use
the x-axis label is Cumulative Time if the analyses use different time units and Cumulative Time <units>
same time unit.
use different time units, the data is converted to the smallest unit. For example, if one analysis uses weeks
ays, the units for the former analysis are converted to days.
analyses use custom units, no conversion is made, and the x-axis and y-axis have no units.
analyses use custom units and one or more analyses use non-custom units on the same graph, the x-axis and
ts, and the data for the analyses with non-custom units will be converted to the smallest unit.
n one of the analysis plot lines, that line is highlighted while the other plot lines are dimmed. If you click one
lines, the Reliability Growth Analyses page appears for that analysis.
Menu
the Multiple Growth Analyses page contains the following links:
splays the MTBE Trend graph for the analyses you accessed on the Multiple Growth Analyses page.
ot: Displays the Cumulative graph for the analyses you accessed on the Multiple Growth Analyses page.
plays the Rate Trend graph for the analyses you accessed on the Multiple Growth Analyses page.
he link that corresponds with the plot that you are currently viewing on the Multiple Growth Analyses page,
n, and the plot that you are currently viewing will continue to be displayed.
nts: Hides datapoints if they are currently displayed. If datapoints are currently hidden, this link will
Datapoints, and clicking it will cause the datapoints to reappear.
ation: Hides extrapolation if it is currently displayed. If extrapolation is hidden, this link will be labeled
on, and clicking it will cause the extrapolation to reappear.
on Tasks Menu
s menu on the Multiple Growth Analyses page contains the following links:
alysis: Displays the Reliability Growth Builder, which guides you through the process of creating a new
Growth Analysis.
nalysis: Displays the Find Reliability Growth Analysis window, which you can use to search for existing
Growth Analysis records.
o: Displays a submenu with options that let you provide a link to the current page on your desktop (create
n an email message, or on a Home Page.
Displays the context-sensitive Help topic for the Multiple Growth Analyses page.
s of Fit (GOF) test determines how well your analysis data fits the calculated data model.
data passes the GOF test, your data follows the data model closely, and you can rely on the predictions made
data fails the GOF test, it may not follow the model closely enough to confidently rely on model predictions.
ability Growth Analysis page, in the Segment grid, the Passed GOF check box is selected when your data
est and cleared when your data fails the test.
ne whether the data passes the GOF test, the Meridium APM system uses the following values:
atistic: Determines how precisely the data fits the model. This value is calculated from a Cramer-von Mises
ared test and is displayed in the GOF Statistic column in the Segment grid on the Reliability Growth Analysis
Value: Determines what critical value to use for the GOF test. This value depends on the Confidence Level
or the analysis.
Value: Determines whether the data passes the GOF test. This standard value depends on the number of
included in the analysis and the alpha value. It is displayed in the Critical Value column in the Segment grid
ability Growth Analysis page.
atistic
ent methods are used for calculating GOF for Reliability Growth Analyses, depending upon whether or not
s use grouped data.
of Fit (GOF) for a Reliability Growth Analyses based on data that is not grouped is calculated using the
n Mises test.
lyses whose end date is time-based, Cramer-von Mises test uses the following formula to calculate the GOF
lyses whose end date is event-based, Cramer-von Mises test uses the following formula to calculate the GOF
of Fit for a Reliability Growth Analysis based on grouped data is calculated using a Chi-squared test. This
e following formula to calculate a test statistic:
ouped data, the Cramer-von Mises test is used to determine whether the data passes the GOF test. This test
he GOF Statistic to a Critical Value. The Critical Value depends on two values:
= 1- Confidence Level
termined using the Confidence Level, which you can define manually for each analysis. The Confidence
ates the percentage of uncertainty of the Goodness of Fit method. This percentage is usually determined by
or an industry standard and limits how closely the data must fit the model in order for it to pass the
of Fit test. The higher the Confidence Level, the easier it will be for your data to pass the Goodness of Fit
wer the Confidence Level, the harder it will be for your data to pass the Goodness of Fit test. If the data does
ver, the data will be a very close fit to the model.
n you select a Confidence Level, you must specify 80, 90, 95, or 98 percent. If you do not modify the
level, alpha is automatically set to 0.1 (i.e., a confidence level of 90%).
nfidence Level has been determined, the Meridium APM system uses the following Critical Values for
n Mises Test chart to find the Critical Value. The chart displays critical values at four confidence levels (80%,
and 98%) which in turn calculate 4 alpha values (0.2, 0.1, 0.05, 0.02).
number of datapoints in your analysis is between two rows in the chart (e.g., 22). the smaller value (e.g.,
If the number of datapoints is greater than 100, 100 is used.
d data, the Chi-squared test is used to determine whether the analysis passed the GOF test. This test uses
Freedom (i.e., the number of datapoints - 2) and the Confidence Level to calculate a Critical Value, which is
ared to the GOF Statistic to determine whether the analysis passed the GOF test. The Confidence Level is
same way it is in the Cramer-von Mises test (i.e., it indicates the percentage of uncertainty of the Goodness
od).
ula, k is degrees of freedom and F(x;k) is the Confidence Level. These values are used to find the Critical
e Cramer-von Mises test and the Chi-squared test, if the GOF statistic is greater than the Critical Value at the
nfidence Level, the data fails the GOF test. This means the data does not follow the analysis pattern closely
confidently predict future measurements. If the GOF Statistic is lower than the Critical Value, the population
est, which means data is more likely to occur in a pattern and therefore is more predictable.
e, if you run a Reliability Growth Analysis on a set of failure data, and the data fails the GOF test, it may
he piece of equipment or location does not fail in a predictable pattern (i.e., the piece of equipment or
ls at random). If this is the case, any predictions you make based on this data will not be as reliable as
made against data that has passed the GOF test.
sis fails a GOF test, it does not necessarily mean that you cannot use the data model. The Reliability Growth
ight fail a GOF test because there is more than one trend within the data. If you suspect this is the case, you
e analysis into segments at the points where it looks like a change occurred. Afterwards, the separate
may individually pass the GOF test because they have been split up into multiple failure patterns.
y, if the analysis fails the GOF test, you should also check for a visual goodness of fit. Models can
still be used even if the analysis does not pass the GOF test.
ility Growth Analysis page displays the Beta and Lambda values as calculated by the application based on
The Beta value indicates whether MTBE is increasing, decreasing, or remaining constant.
MTBF
Equipment Reliability
Decreasing MTBE
(deteriorating reliability)
value indicates that the MTBE is increasing or decreasing, you can try splitting the failure data up by time,
e, operating time, or some other appropriate value to create a set of data where the Beta value is closer to
choose to split the data into time periods, you might try using the feature that lets you split a single analysis
le segments.
ses, a Reliability Growth Analysis may indicate that your data is trending in an undesirable direction (e.g.,
occurring very often, costs are too high). In these cases, you will probably decide to make significant
s to your work process in order improve the results. You can create a Reliability Growth Analysis that is split
nts to represent periods of time before and after you made changes to improve the reliability of your
and locations.
generate a report for an analysis that has been split into segments, the report will contain information about
ent and the analysis as a whole.
Access the Reliability Growth Analysis page for an existing Reliability Growth Analysis.
On the Cumulative <Measurement> Plot page, locate the datapoint that represents the last measurement
orded before you made a significant change to your work process.
e: The Split option is enabled only if there are at least three datapoints to the left and to the right of the
apoint you selected.
plot line bends at the datapoint you selected, representing two segments instead of one.
hough the analysis still has an overall Initial and Final MTBF, each individual segment now also has its own
ial and Final MTBF. The AMSAA Reliability Growth Model page will also display different information for
h segment. Each segment is colored according to whether it passed the GOF test. If the segment is blue, it
sed the GOF Test. If the segment is orange, it failed the GOF test.
esired, you can merge the segments back into one by right-clicking on a segment and clicking Merge With
vious Segment on the shortcut menu.
e: When you split the analysis manually via the Cumulative <Measurement> plot, the MTBE Trend plot and
<Measurement> Rate plot will also reflect the split.
u might want to estimate the number of events that will have occurred or the amount of non-event data (e.g.,
) that has been incurred at some point in the future. This estimation assumes that you do not plan to make
additional changes in your piece of equipment, location, or work process.
On the Cumulative <Measurement> Plot, the MTB<Measurement> Plot, or the <Measurement> Rate Plot
es, on the Current Analysis menu, click the Extrapolate link.
Extrapolation dialog box appears.
ou have not yet extrapolated the analysis, the No Extrapolation option is selected by default.
To estimate the number of failures that will have occurred:
By a specific date, select the Date option. In the list to the right of the Date option, select the date on
which you want to know how many failures will have occurred.
Note: You can extrapolate by date only if your analysis data contains dates. If the analysis does not
contain dates, the Date option will not appear, and you will not be able to extrapolate based on dates.
After a certain amount of time, select the Time option. In the text box to the right of the
Time option, specify the number of time units at which you want to know how many failures will
have occurred. The unit of measure to the right of the text box corresponds with the value that
you selected in the Time Units dialog box.
Note: The date or time that you specify must be greater than the default date or time, which is the
analysis end date or time.
Click OK.
The plot returns to focus, and several lines have been added based on the extrapolation
specification.
In this example, the analysis is split into two segments at the fifth failure, which took
place on 9/5/1999, the day on which the strategy was implemented. The first segment
represents the data without the strategy change, and the second segment represents the
date with the strategy change. The dotted green extrapolation lines display the future data
trend of each segment until the extrapolation date 1/30/2010, which was specified using
the Extrapolation dialog box.
The solid green lines display the date and cumulative time at the end of each segment and
at the extrapolation date. In this example, these lines represent the date of the strategy
change, the current date, and the future date, respectively.
The following chart displays the number of failures at each solid green line, which are
represented in the graph by a gray number where the solid green line intersects a segment
or extrapolation line.
# of Failures on
9/5/1999
Strategy
(date of strategy
change)
# of Failures on
1/30/2006
# of Failures on
1/30/2010
(current date)
(extrapolation date)
Segment 1
(Without Strategy
Change)
Not Displayed
158
14
20
Segment 2
(With Strategy
Change)
At the extrapolation date for the first segment the number 158 is displayed, which means
that if you had not made the strategy change, you could have expected 158 failures by
January 30, 2010.
At the extrapolation date for the second segment the number 20 is displayed, which
means that if you do not make any changes from your last failure date (January 30, 2006)
until the future date (January 30, 2010), you can expect 20 failures by that date.
Assuming the failure trend continues as expected, an observation can be made that a
strategy change introduced on September 5, 1999 allowed you to prevent 138 failures
between September 5, 1999 and January 30, 2010 (i.e., 158 - 20).
For Example 2, suppose you began changing a haul truck's oil more frequently in order to
slow its growing failure rate. This strategy was implemented after the truck had traveled
77,314 miles. After the truck has logged some miles using the new strategy, you create a
graph to display to management the number of failures you will have prevented after the
haul truck has logged 750,000 miles.
This image represents the extrapolation results for Example 2, where we extrapolated
using time. The x-axis represents the cumulative time, or the total runtime for a piece of
equipment or location after the analysis has started, using the units of miles.
The analysis is split into two segments at the sixth failure, which took place on 77,314
miles, the mileage at which the strategy was implemented. The first segment represents
the data without the strategy change, and the second segment represents the date with the
strategy change. The dotted green extrapolation lines display the future data trend of each
segment until the extrapolation time of 750,000 miles, which was specified using the
Extrapolation dialog box.
The solid green lines display the cumulative operating time (i.e., the total mileage for the
truck) and the cumulative time (i.e., the truck's mileage since the analysis has started) at
the end of each segment and the at extrapolation date. In this example, these lines
represent the mileage of the truck at the strategy change, the current mileage, and the
future mileage, respectively.
Note: In our example, the haul truck has a mileage of 11,028 before the analysis started.
Therefore, the cumulative time and the cumulative operating time will always be 11,028
miles apart. If the piece of equipment or location is brand new (i.e., the truck has a
mileage of 0 when the analysis started), the cumulative time and the cumulative operating
time will be the same.
The following chart displays the number of failures at each solid green line, which are
represented in the graph by a gray number where a solid green line intersects a segment or
extrapolation line.
# of Failures at
77,314 miles
Strategy
# of Failures at
303,156 miles
# of Failures at 750,000
miles
(time of strategy
change)
(current mileage)
(extrapolation mileage)
Not Displayed
205
Segment 1
(Without Strategy
Change)
Segment 2
(With Strategy
Change)
16
44
At the extrapolation time for the first segment the number 205 is displayed, which means
that if you had not made the strategy change, you could have expected 206 failures by the
time the truck traveled 750,000 miles.
At the extrapolation time for the second segment the number 44 is displayed, which
means that if you do not make any changes from your last failure time (303,156 miles)
until the future failure time (750,000 miles), you can expect 44 failures by that time.
Finally, an observation can be made that the change introduced at 77,314 miles allowed
you to prevent 161 failures between a mileage of 77,314 and 750,000 (i.e., 205 - 44).
This image represents the extrapolation results for Example 3, where we extrapolated
using time. The x-axis represents the cumulative time, or the amount of time cost has
been measured, using the units of months.
In this example, the analysis is split into two segments at the third failure, which occurred
at 23 months, the time at which the strategy was implemented. The first segment
represents the data without the strategy change, and the second segment represents the
date with the strategy change. The dotted green extrapolation lines display the future data
trend of each segment until the extrapolation time of 120 months, which was specified
using the Extrapolation dialog box.
The solid green lines display the cumulative operating time (i.e., the total amount of time
that cost has been measured) and the cumulative time (i.e., the amount of time that has
passed since the analysis started) at the end of each segment and the extrapolation date. In
this example, these lines represent the cost that had been incurred at the strategy change,
the current amount of cost that has been incurred, and the future cost, respectively.
The following chart displays the amount of cost at each solid green line, which is
represented in the graph by a gray number where a solid green line intersects a segment or
extrapolation line.
Cost at 23 months
Strategy
Cost at 62
months
(time of strategy
change)
(current time)
(extrapolation
time)
$3,133
Not Displayed
$28,840
$3,133
$6,305
$11,314
Segment 1
(Without Strategy
Change)
Segment 2
(With Strategy Change)
At the extrapolation time for the first segment the number 28,840 is displayed, which
means that if you had not made any changes after 23 months, you could have expected
repairs to cost 28,840 dollars by the time 120 months had passed.
At the extrapolation time for the second segment the number 11,314 is displayed, which
means that if you do not make any changes from your last cost measurement (62 months)
until the future time (120 months), you can expect 11,314 dollars in cost to accumulate by
that date.
Finally, an observation can be made that the change introduced at 23 months saved you
17,526 dollars between the time of 23 months and 120 months (i.e., 28,840 - 11,314).
Note: The option labels displayed on this window may look different from
this image, depending on the measurement name you selected on the
Select Data Format screen of the Reliability Growth Builder.
Select the elements that you want to include in the report, and
click OK.
The Reliability Growth Report appears on the Report Viewer page.
The following table lists each item in the Analysis Summary section
for an analysis based on dates that contains event-based data and
the corresponding Reliability Growth or Growth Model record field
whose data is displayed in the report.
Reliability
Growth or
Record field(s)
Growth Model
record
Notes
Analysis Name
Reliability
Growth
Analysis ID
None
Analysis
Description
Reliability
Growth
Short Description
None
Report Item
Reliability
Growth
Analysis Start
Assets
None
Reliability
Growth
Analysis End
Number of Assets
Reliability
Growth
Total
Growth Model Number of Failures
<Measurement>
Time Units
Reliability
Time Units
Growth
Growth Model
Total Observation Time
Time Units
None
None
None
Initial MTBF
Initial MTBF
Reliability
Growth
Final MTBF
Reliability
Growth
Next Estimated
Event Date
Reliability
Growth
Use Confidence
Reliability
Growth
Use Confidence
None
Confidence
Reliability
Growth
Confidence Level
None
Last Modified
Reliability
Growth
LAST_UPDT_DT
None
Time Units
Final MTBF
Time Units
TTNF
Time Units
None
None
None
Modified By
Reliability
Growth
The Analysis Summary section for an analysis that is not eventbased will appear mostly the same as the Analysis Summary section
for an analysis that is event-based, with the following exceptions.
The Next Estimated Event Date field will not be
displayed in the Analysis Summary section.
The Initial MTBF and Final MTBF fields will be
labeled Initial <Measurement> Rate and Final Measurement
Rate, respectively.
Note: Although the values used in the report are stored in
Reliability Growth or Growth Model records, the report
contains additional logic in order to display the values in
this format. In other words, the values in the records are not
in the exact form in which they appear in the report.
Record
field(s)
Notes
Segment
Growth Model
Start Date
Growth Model
Sequence None
Model Start
Date
None
End Date
Reliability
Growth
Analysis
End Date
Termination Reliability
Type
Growth
None
Time
If the value in the Time Terminated
Terminated
False, the Termination Type is Eve
If the value in this field is True, the
Termination Type is Time-Based.
Beta
Growth Model
Beta
None
Lambda
Growth Model
Lamda
None
Statistic
Growth Model
GOF
Statistic
None
Critical
Value
Growth Model
GOF PValue
None
Passed
Growth Model
Start Time
Reliability Growth
End Time
Reliability Growth
Assets Section
The Assets section of the Reliability Growth Report
displays values that are stored in the Failures field in
the Reliability Growth record. The Assets section
will look different depending on whether the
analysis is based on dates or cumulative operating
time. The following image displays the Assets
section for Example 1, an analysis based on dates.
<Measurement> Data
Section
The <Measurement> Data section of the Reliability
Growth Report displays information that is stored in
the Failures field of the Reliability Growth record.
The <Measurement> Data section will look
different depending on whether the analysis is based
on dates or cumulative operating time. It will also
look different depending on the value you enter in
the Measurement Name dialog box. The following
image displays the <Measurement> Data section
for Example 1, an analysis based on dates that has a
measurement name of Failures.
<Measurement>
Ignore
Remarks
Cumulative Time
Plots Section
The Plots section of the Reliability Growth Report
displays the graphs that are accessed via the Plots
menu on the Reliability Growth Analysis page. The
following image displays an example of the MTBF
Trend graph.
The Plots section contains the following graphs:
MTB<Measurement> Trend
Cumulative <Measurement> Plot
<Measurement> Rate Trend
Overview of
Reliability
Distribution Analysis
A Reliability Distribution Analysis allows
you to describe the Time to Failure (TTF) as
a statistical distribution, which is usually
Weibull
Distribution
A Weibull Distribution describes the
type of failure mode experienced by
the population (infant mortality, early
wear out, random failures, rapid
wear-out). Estimates are given for
Beta (shape factor) and Eta (scale).
MTBF (Mean Time Between
Failures) is based on characteristic
life curve, not straight arithmetic
average.
A Weibull Distribution uses the
following parameters:
Beta: Beta, also called the
shape factor, controls the type
of failure of the element
(infant mortality, wear-out, or
random).
Eta: Eta is the scale factor,
representing the time when
63.2 % of the total population
is failed.
Gamma: Gamma is the
location parameter that allows
offsetting the Weibull
distribution in time. The
Gamma parameter should be
used if the datapoints on the
Weibull plot do not fall on a
straight line.
If the value of Beta is greater
than one (1), you can perform
Preventative Maintenance
(PM) Optimizations. A
V3.6.0.0.0 - Copyright
1993-2014 Meridium, Inc. All
rights reserved.
Weibull
Analysis
Information
You can use the following
information to compare the
results of individual Weibull
analyses. The following
results are for good
populations of equipment.
Low
Typ
(days) (day
Ball bearing
0.7 1.3
3.5 583
166
Roller
bearings
0.7 1.3
3.5 375
208
Sleeve
0.7 1
208
417
bearing
Belts drive
0.5 1.2
2.8 375
125
Bellows
hydraulic
0.5 1.3
208
0.5 3
10 5208 125
Clutches
friction
0.5 1.4
Clutches
magnetic
0.8 1
Couplings
0.8 2
1042 312
Couplings
gear
0.8 2.5
1042 312
Cylinders
hydraulic
3.8
37500
375
0
Diaphragm
metal
0.5 3
2083 270
Diaphragm
rubber
0.5 1.1
Gaskets
hydraulics
0.5 1.1
Filter oil
0.5 1.1
1.4 833
Gears
0.5 2
1375 312
Impellers
pumps
0.5 2.5
5208 625
Joints
mechanical
0.5 1.2
58333 625
Bolts
583
2792 416
104
Knife edges
fulcrum
0.5 1
70833 833
Liner recip.
comp. cyl.
0.5 1.8
833
208
Nuts
0.5 1.1
1.4 583
208
"O"-rings
elastomeric
0.5 1.1
1.4 208
833
Packings
recip. comp. 0.5 1.1
rod
1.4 208
833
Pins
0.5 1.4
708
208
Pivots
0.5 1.4
12500 166
Pistons
engines
0.5 1.4
833
312
Pumps
lubricators
0.5 1.1
1.4 542
208
Seals
mechanical
0.8 1.4
125
104
Shafts cent.
pumps
0.8 1.2
2083 208
Springs
0.5 1.1
583
104
Vibration
mounts
0.5 1.1
2.2 708
208
Wear rings
0.5 1.1
cent. pumps
417
208
Valves recip
comp.
0.5 1.4
125
166
Equipment
Typ
Assemblies
Circuit
breakers
(days) (day
0.5 1.5
2792 416
Compressors
0.5 1.9
centrifugal
833
Compressor
blades
0.5 2.5
16667 333
Compressor
vanes
0.5 3
20833 416
Diaphgram
couplings
0.5 2
5208 125
250
Gas turb.
comp.
1.2 2.5
blades/vanes
6.6 417
104
Gas turb.
0.9 1.6
blades/vanes
2.7 417
520
Motors AC
0.5 1.2
42
416
Motors DC
0.5 1.2
208
Pumps
centrifugal
0.5 1.2
42
145
Steam
turbines
0.5 1.7
458
270
Steam
turbine
blades
0.5 2.5
16667 333
Steam
0.5 3
turbine vanes
20833 375
583
833
Instrumentation
Low
Typ
(days) (day
Controllers
pneumatic
0.5 1.1
42
Controllers
solid state
0.5 0.7
1.1 833
416
Control
valves
0.5 1
583
416
Motorized
valves
0.5 1.1
708
104
Solenoid
valves
0.5 1.1
2083 312
Transducers
0.5 1
458
Transmitters 0.5 1
4167 625
Temperature
0.5 1
indicators
5833 625
Pressure
indicators
4583 520
Flow
instrumentati 0.5 1
on
4167 520
Level
instrumentati 0.5 1
on
583
104
Electromechanical
parts
0.5 1
542
104
Static
Equipment
0.5 1.2
104
833
Low
Typ
(days) (day
Boilers
condensers
0.5 1.2
458
Pressure
vessels
0.5 1.5
52083 833
Filters
strainers
0.5 1
20833 208
3
3
4167 416
4167 416
Service Liquids
208
Low
Typ
(days) (day
0.5 1.1
458
625
Lubricants
0.5 1.1
screw compr.
458
625
Lube oils
mineral
0.5 1.1
125
417
Lube oils
synthetic
0.5 1.1
1375 208
Greases
0.5 1.1
292
Coolants
V3.6.0.0.0 - Copyright
1993-2014 Meridium, Inc. All
rights reserved.
Weibull
Results
Interpretatio
n
417
Is the Probability
Plot a good fit?
Follow these steps to
determine whether or not the
plot is a good fit:
Identify Beta
(slope) and its
associated failure
pattern
Compare Eta
(characteristic life) to
standard values
Check goodness of
fit, compare with
Weibull database
Make a decision
about the nature of the
failure and its
prevention
The following chart
demonstrates how to
interpret the Weibull
analysis data using the
Beta parameter, Eta
parameter and typical
failure mode to
postulate a failure
cause.
Weibull Results
Beta
Eta
Greater than 4
Greater than 4
Between 1 and 4
Between 1 and 4
Low
Less than 1
Low
Between 1 and 4
Between 1 and 4
Around 1
V3.6.0.0.0 - Copyright
1993-2014
Meridium, Inc. All
rights reserved.
Goodnes
s of Fit
(GOF)
Tests for a
Weibull
Distributi
on
A Goodness of Fit test
is a statistical test that
determines whether
the analysis data
follows the
distribution model.
If the data passes
the Goodness of Fit
test, it means that it
follows the model
pattern closely enough
that predictions can be
made based on that
model.
If the data fails the
Goodness of Fit test, it
means that the data
does not follow the
model closely enough
to confidently make
predictions and that
the data does not
appear to follow a
specific pattern.
Weibull results are
valid if Goodness of
Fit (GOF) tests are
satisfied. Goodness of
Fit tests for a Weibull
distribution include
the following types:
R Linear
regression (least
squares): An RSquared test statistic
greater than 0.9 is
considered a good fit
for linear regression.
2
KolmogorovSmirnov: The
Meridium APM
system uses
confidence level and
P-Value to determine
if the data is
considered a good fit.
If the P-Value is
greater than 1 minus
the confidence level,
the test passes.
Note: The R-Squared
test statistic is
calculated only for
reference. The
Meridium APM
system uses the
Kolmogorov-Smirnov
test as the Goodness
of Fit test.
V3.6.0.0.0 - Copyright
1993-2014
Meridium, Inc. All
rights reserved.
Normal
Distributi
on
A Normal Distribution
describes the spread
of data values through
the calculation of two
parameters: mean and
standard deviation.
When using the
Normal Distribution
on time to failure data,
the mean exactly
equals MTBF and is a
straight arithmetic
average of failure
data. Standard
deviation (denoted by
sigma) gives estimate
of data spread or
variance.
A Normal Distribution
uses the following
parameters:
Mean: The
mean is the
arithmetic
average of the
datapoints.
Standard
Deviation: The
Standard
Deviation
value
represents the
scatter (how
tightly the
datapoints are
clustered
around the
mean).
V3.6.0.0.0 Copyright
1993-2014
Meridium, Inc.
All rights
reserved.
Logn
ormal
Distrib
ution
In Lognormal
Distributions
of failure data,
two
parameters are
calculated: Mu
and Sigma.
These do not
represent mean
and standard
deviation, but
are used to
calculate
MTBF. In
Lognormal
analysis, the
median
(antilog of mu)
is often used
as the MTBF.
The standard
deviation
factor (antilog
of sigma)
gives the
degree of
variance in the
data.
A Lognormal
Distribution
uses the
following
parameters:
Mu:
Mu
present
s the
logarith
mic
average
for the
Distrib
ution
functio
n.
Sigma:
Sigma
represe
nts the
scatter.
Gamm
a:
Gamm
a is a
locatio
n
parame
ter.
V3.6.0.
0.0 Copyri
ght
19932014
Meridi
um,
Inc. All
rights
reserve
d.
E
xpo
nen
tial
Dis
tri
but
ion
An
Expone
ntial
Distrib
ution is
a
mathe
matical
distribu
tion
that
describ
es a
purely
random
process
. It is a
single
parame
ter
distribu
tion
where
the
mean
value
describ
es
MTBF
(Mean
Time
Betwee
n
Failure
s). It is
simulat
ed by
the
Weibul
l
distribu
tion for
value
of Beta
= 1.
When
applied
to
failure
data,
the
Expone
ntial
distribu
tion
exhibit
sa
constan
t
failure
rate,
indepe
ndent
of time
in
service.
The
Expone
ntial
Distrib
ution is
often
used in
reliabili
ty
modeli
ng,
when
the
failure
rate is
known
but the
failure
pattern
is not.
An
Expone
ntial
Distrib
ution
uses
the
followi
ng
parame
ter:
M
T
B
F
:
T
h
e
E
x
p
o
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e
n
t
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a
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3
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.
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C
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h
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Data
Needed
Asset ID
Descri
Select
equipm
analysi
equipm
Installation Select
Date
piece o
Failure
Date
Select
which
can ha
Servic
Failure
Mode
Somet
even a
down"
when d
particu
purpos
If this
make t
Downtime
"return
used to
Time Units Select
V
3
.
6
.
0
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0
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0
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a
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e
l
i
a
b
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t
y
D
i
s
t
r
i
b
u
t
i
o
n
A
n
a
l
y
s
e
s
:
On
the
Reliabi
lity
Analyt
ics
Start
Page,
click
the
Reliabi
lity
Distrib
ution
link.
The
Select
a
Distrib
ution
Analys
is from
the
List
page
appears
.
From
the
Select
a
Distrib
ution
Analys
is from
the
List
page,
you
can run
the
Reliabi
lity
Distrib
ution
query
to view
a list of
existin
g
Reliabi
lity
Distrib
ution
Analys
es and
then
access
the
summa
ry for
any
analysi
s.
Alterna
tively,
you
can
click
the
New
Analys
is link
on the
Comm
on
Tasks
menu
to
begin
the
process
of
creatin
ga
new
Reliabi
lity
Distrib
ution
Analys
is.
V3.6.0.
0.0 Copyri
ght
19932014
Meridi
um,
Inc. All
rights
reserve
d.
A
spe
cts
of
the
Rel
iab
ilit
y
Dis
tri
but
ion
An
aly
sis
Lis
t
The
Select
a
Distrib
ution
Analys
is from
the
List
page
lets
you
run the
Reliabi
lity
Distrib
ution
query
to
access
a list of
existin
g
Reliabi
lity
Distrib
ution
Analys
es that
meet
your
query
criteria
.
The
Reliabi
lity
Distrib
ution
query
is
stored
in the
Meridi
um
APM
Catalo
g
folder \
\Public
\Meridi
um\Mo
dules\R
eliabilit
y
Manag
er\Anal
yses.
While
the
Reliabi
lity
Distrib
ution
query
can be
custom
ized
for
your
specifi
c
implem
entatio
n, the
baselin
e
Reliabi
lity
Distrib
ution
query
contain
s two
prompt
s:
Publis
hed
Analys
es and
Last
Update
d By.
These
prompt
s
appear
at the
top of
the
page as
dropdown
lists
that
contain
the
various
options
.
The
Publis
hed
Analys
es list
contain
s the
followi
ng
options
:
Any
(%):
Will
cause
the
query
to
return
all
Reliabi
lity
Distrib
ution
Analys
es,
either
publish
ed or
unpubli
shed.
Yes
(Y):
Will
cause
the
query
to
return
only
publish
ed
Reliabi
lity
Distrib
ution
Analys
es.
No
(N):
Will
cause
the
query
to
return
only
unpubli
shed
Reliabi
lity
Distrib
ution
Analys
es.
The
Last
Update
d By
list
contain
s the
followi
ng
options
:
Your
user
name,
which
is
selecte
d by
default
and
will
cause
the
query
to
return
only
the
Reliabi
lity
Distrib
ution
Analys
es that
were
last
update
d by
you.
The
user
name
of any
user
who
last
update
d any
Reliabi
lity
Distrib
ution
Analys
is,
which
will
cause
the
query
to
return
only
the
Reliabi
lity
Distrib
ution
Analys
es that
were
last
update
d by
that
user.
The
[All
Users]
option,
which
will
cause
the
query
to
return
a list of
Reliabi
lity
Distrib
ution
Analys
es
update
d by
any
user.
Each
time
you
access
the
Select
a
Distrib
ution
Analys
is from
the
List
page,
the
values
that
appear
by
default
in the
prompt
s will
be used
to filter
the list.
After
you
select
differe
nt
criteria
, you
can
click
the
Run
Query
button
to run
the
Reliabi
lity
Distrib
ution
query
and
display
the
results
in a
grid at
the
bottom
of the
page.
Note:
Althou
gh the
results
are
returne
d by
the
Reliabi
lity
Distrib
ution
query,
query
page
size is
ignored
. The
entire
list of
analyse
s is
display
ed at
once.
The
default
Reliabi
lity
Distrib
ution
query
is
configu
red to
display
the
followi
ng
column
s of
inform
ation:
Analys
is ID,
Last
Update
d,
Update
d By,
and
MTBF.
You
can
click
any
hyperli
nked
analysi
s ID to
view
the
associa
ted
analysi
s
summa
ry. In
additio
n, you
can use
the
option
on the
Plots
menu
and the
Comm
on
Tasks
menu
to
perfor
m
various
tasks
for the
analyse
s in the
list.
Hint: If
desired
, you
can
custom
ize the
column
display
.
V3.6.0.
0.0 Copyri
ght
19932014
Meridi
um,
Inc. All
rights
reserve
d.
Pl
ots
Me
nu
The
Plots
menu
on the
Select
a
Distrib
ution
Analys
is from
the
List
page
contain
s the
followi
ng
links:
Probability: If
you select a
single
analysis, this
link displays
the Probability
Plot of that
analysis on the
Probability
Plot page. If
you selected
multiple
analyses, this
link displays
the Probability
Plots of those
analyses on
the Multiple
Distributions
Plot page.
Failure
Rate: If you
select a single
analysis, this
link displays
the Failure
Rate Plot of
that analysis
on the
Probability
Density
Function page.
If you selected
multiple
analyses, this
link displays
the Failure
Rate Plots of
those analyses
on the
Multiple
Distributions
Plot page.
PDF: If
you select a
single
analysis, this
link displays
the Probability
Density
Function Plot
of that analysis
on the
Probability
Density
Function page.
If you selected
multiple
analyses, this
link displays
the Probability
Density
Function Plots
of those
analyses on
the Multiple
Distributions
Plot page.
CDF: If
you select a
single
analysis, this
link displays
the
Cumulative
Density
Function Plot
of that analysis
on the
Probability
Density
Function page.
If you selected
multiple
analyses, this
link displays
the
Cumulative
Density
Function Plots
of those
analyses on
the Multiple
Distributions
Plot page.
V3.6.0.0.0 Copyright
1993-2014
Meridium, Inc.
All rights
reserved.
Com
mon
Tasks
Menu
The Common
Tasks menu on
the Select a
Distribution
Analysis from
the List page
contains the
following
links:
New Analysis:
Displays the
Reliability
Distribution Builde
which guides you
through the process
creating a new
Reliability
Distribution Analys
Open Analysis:
Lets you locate an
existing Reliability
Distribution analys
using the Find a
Reliability
Distribution Analys
window.
Publish Analyse
Publishes the select
analysis or analyses
If you select one or
more analyses that
already published, t
link reads Unpublis
Analyses and will
unpublish the selec
analysis.
Delete Analyses
Deletes the currentl
displayed analysis.
Help: Displays
context-sensitive H
topic for the Select
Distribution Analys
from the List page.
Guidelines:
Displays the
Reliability Concept
which provide
reliability workflow
and descriptions of
reliability concepts
Opening
an
Existing
Reliabilit
Distribut
on
Analysis
To open a Reliabili
Distribution Analys
summary:
On the Reliabil
Analytics Start Pa
click the Reliability
Distribution link.
The Select a
Distribution Analys
from the List page
appears.
In the Analysis
the analysis ID of t
you want to open.
V3.6.0.0.0 - Copyri
Meridium, Inc. All
Opening
Multiple
Distribut
Analyses
To open multiple ex
Distribution Analys
On the Select a
Analysis from the L
top of the page, in t
By list, select the u
want to return a list
Analyses.
On the Plots me
graph for which yo
analyses:
Probability plot
View the de
the desired plot and
Reliability Distribu
Point to a plot t
the plot represents,
gamma, and R2.
Customize the M
the standard graph
V3.6.0.0.0 - Copyri
rights reserved.
Using th
Distribut
Based on a new
From manually
V3.6.0.0.0 - Copyri
reserved.
Creatin
Analysis
Dataset
On the Reliabil
Distribution Analy
menu, click the New
Select one of th
I will create a n
option, when you c
can design a new q
building a new que
I will create a n
option, when you c
you can design a ne
details on building
If the failure da
-or-
If the piece of e
as new) option.
-or-
In the Asset ID
character field.
In the Installatio
equipment was inst
In the Failure D
the Out of Service d
If you selected
you have made this
Number of Sub
you selected in the
Replacement?:
Logical. A replacem
-or-
In the Downtim
In the Time Un
On the Commo
V3.6.0.0.0 - Copyri
Creatin
On the Reliabil
If the failure da
-or-
If a replacemen
-or-
If no replacement is
A blank Failure Da
A minimum of t
Note: A minimum o
On the Commo
V3.6.0.0.0 - Copyri
Creatin
To create a Reliabil
mount of time that the pieces of equipment are in operation during the specified analysis period.
ure Data.
dialog box, which will prompt you to enter the cost data. The Optimal Value inflection point is identified on
ou click this link, Meridium APM will save any changes that you made to the analysis since it was last saved.
ion calculations are not supported for failures without replacement and that the results are not valid.
appropriate and the more likely that the fit will pass the test.
minus the confidence level, the fit test has failed and you should reject the distribution at the chosen
(MLE).
odel is appropriate and the more likely that the fit will pass the test.
al to 1 minus the confidence level, the fit test has failed and you should reject the distribution at the chosen
isted along the x-axis. The timeline is intended to illustrate the general distribution of failures over time for
e specific information about failures and dates.
mple, in the following figure, the Analysis Period ends in February 1996, but failures that occurred after
figure able. The end date of the analysis period is indicated on the timeline by a green line if it is set to a
ord.
n the Reliability Distribution Analysis. The values that you select to map on the Select Failure Fields and
et ID belonging to the piece of equipment that you added on the Assets tab or type the ID in the cell.
red.
d, etc. TTF values are calculated by the Meridium APM system based on the failure dates and are shown in
te the analysis.
ment. Select the check box if you want to censor the data in the selected row. When you create a Reliability
the time value from the last event to the end of the analysis. After the calculations for the analysis have been
check boxes will no longer be selected.
apped from a query or dataset or manually entered when you create the analysis.
resetting calculation of the time to failure. This column appears only when the failure type is Failures
nd is optional.
omponents, such as tubes in a heat exchanger bundle. The Number of Subcomponents column contains the
you create the analysis.
cedure on a piece of equipment. PM Optimization does not calculate minor maintenance schedules, but
ailure modes and will not give accurate results for a Weibull analysis where Beta is less than 1.
ally enter the cost or select an existing query as the source of the cost data.
ense to do a PM at the interval specified. In particular, design flaws that manifest themselves as poor
t.
log box. PM Optimization is not available when Beta is less than or equal to one (Beta <= 1).
st box.
val.
t is that a piece of equipment will fail today. Then, using future values that you supply, the Meridium APM
d between the last replacement date (i.e., the last failure date) and the End Date of the Analysis Period.
tem will determine how likely it is that a piece of equipment will fail when it has reached that age.
e calculated for all Distribution models. The Meridium APM system uses the following formula to determine
ou specify a failure probability, the Meridium APM system will use this value to calculate the future age of
at time to the current age of the piece of equipment, and the resulting value is then used to calculate the
type of the Reliability Distribution Analysis is Failure with replacement, the number of subcomponents is 1.
u create the Reliability Distribution Analysis. The number of subcomponents appears in the Number of
specify an operating time that will be used for performing calculations. The operating time that you specify
ess the Probability of Equipment Failure page, you will have the option of changing the operating time or
he first time. If you have accessed the Probability of Equipment Failure page previously, you will not be
ill appear immediately after you click the Failure Probability link and will display the results of the last
here will be added to the Present Age of the piece of equipment to determine the Future Age for calculating
ating time of 365 days, Meridium APM will determine how likely it is that the piece of equipment will fail
Page
by the system using the Future Age that you specify and the information available for the Distribution
ecified Option.
the amount of time between the date in the Last Replacement column and the end date of the Analysis
value in the Future Age column is determined by adding the Operating Time you specified to the Present
to recalculate values in the grid based on changes you make to any editable field. Note that when you
nge the probability via the Failure Probability Calculation dialog box, the values in the grid are recalculated
ed Age
odify the Future Age and then recalculate the future probability of failure based on those changes.
s. You can recalculate failure probability for one or more pieces of equipment individually by modifying the
that was last used to perform the calculation. The unit of time corresponds to the Time Units that you have
e that will be added to the Present Age in order to determine the Future Age for which the failure probability
e failure probability of a piece of equipment when it is two years older than its Present Age, you would set
uipment in the analysis. You can recalculate failure probability for one or more pieces of equipment
y Probability link.
d probability of failure. For example, type 50 to calculate the age at which a piece of equipment has a 50
em for each piece of equipment in the grid on the Probability of Equipment Failure page.
ure Probability and Future Failure Probability will only be calculated for pieces of equipment that have a
assumed for the number of sub-elements for each piece of equipment when using the Failures With
ts
lly-censored datapoints that represent the analysis End Dates for the defined piece of equipment.
bution Analysis, including the type of distribution and the distribution parameters. The value of R2 is also
sely the points fall to the least squares line, providing an indication of how confident one can be of
plays the probability (expressed as a percentage) that a failure will occur over a certain time period (CDF
the value from the cumulative distribution. Time used here refers to life data, not Calendar data.
n a log-log format. It reflects the standard technique for representing Weibull Distribution. Log-log format
clues to the presence of multiple failure modes. If a single or multiple inflection points exist in the data, then
ded in the analysis calculations and the upper and lower limits appear on the plot.
ality.
ts the number of failures between certain time periods, creating a curve that estimates how many failures you
obability vs. time. The term Probability is used here to describe the percent of the population that failed at
on such as, "What is the chance of a member of the population failing at exactly the time in question?"
the curve fit, what is the probability that failure will occur below or above a certain value?" The chart is a
he data, but it is not used often for analysis.
y of a piece of equipment failing over time, as shown in the following figure. The dotted line illustrates that
ility.
nt of the total population that will fail by time (t). Time used here refers to life data, not Calendar data. The
the Probability of Failure from 1 (R = 1-P). The Probability of Failure Plot shows the probability that the unit
e Rate for a given system based on the System Reliability calculations.
ility of failure at time(t)?" The CDF curve is the area under the PDF curve. The CDF accumulates all
ber of failures increases with increasing time, the slope of the curve is always positive, always increasing.
s from the list of analyses and generate a composite plot in order to compare the competing failure modes.
e of fault, dominates the survivor population from another type of fault. If the failure patterns overlap like
re included in the analysis calculations and the upper and lower limits appear on the plot.
ribution Report
tion Report, which you can use to view a summary of the results of a Reliability Distribution Analysis. When
t Viewer page.
items:
Catalog folder \\Public\Meridium\Modules\Reliability Manager\SSRS.
eports, which are stored in the Catalog folder \\Public\Meridium\Modules\Reliability Manager\Reports. The
orts, and the supporting queries collectively as the Reliability Distribution Report.
ution Report
page, on the Analysis Tasks menu, click the Generate Report link.
click OK.
er page.
eserved.
eport displays information that is stored in the Reliability Distribution record and Distribution records that
tion and the corresponding Reliability Distribution or Distribution record field whose data is displayed in the
Notes
None
None
None
None
None
None
None
None
None
None
None
None
eserved.
mation Section
ility Distribution Report displays information that is stored in each Distribution record that is linked to the
mber of one of four Distribution subfamilies in which records can exist: Exponential, Lognormal, Normal,
ion information for a Weibull record.
rights reserved.
the <Variable> Distribution subsection, where <Variable> is the value that is stored in the Variable field in
istribution record. Throughout the documentation, we will refer to this subsection as the Distribution
bsection and the corresponding Distribution record field whose data is displayed in the report.
Field
Type
viation
rights reserved.
ters subsection, which contains information stored in a Distribution record (i.e., Weibull, Lognormal,
l, Exponential, or Normal record is linked to the Reliability Distribution record. The items that appear in the
he type of Distribution record. The following image displays an example of the Parameters subsection for a
bsection for a Weibull record whose data is displayed in the report. For a Weibull record, one row is
Eta, and Gamma.
bsection for a Lognormal record whose data is displayed in the report. For a Lognormal record, one row is
igma, and Gamma.
bsection for an Exponential record whose data is displayed in the report. For an Exponential record, one row
bsection for a Normal record whose data is displayed in the report. For a Normal record, one row is
, Standard Deviation.
rights reserved.
on
the Goodness of Fit Test subsection, which displays information from the corresponding Distribution
easure goodness of fit, so the Name column in the report is populated automatically with the value
h remaining item in the Goodness of Fit Test subsection and the corresponding Distribution record field
Field
rights reserved.
displays information that is stored in the Failure Data field in the Reliability Distribution record.
and they are stored in the Failure Data field in the Reliability Distribution record:
bution Report displays information that is stored in the Failure Data field in the Reliability Distribution
e Data section, and they are stored in the Failure Data field in the Reliability Distribution record:
bution Report displays the graphs that are displayed on the Reliability Distribution Summary page or
bility Distribution Summary page. The following image shows an example of the Probability Plot.
graphs:
Plot
tion Plot
clude confidence intervals and parameters for the selected Distribution and goodness of fit measures.
be done by Least Squares or Maximum Likelihood (MLE).
s of Reliability plots (Probability of Failure, Failure Rate, Probability Density Function, and Cumulative
be displayed. In addition, you can select between 2 and 10 Distribution analyses and choose to view and
t types for the selected analyses using the Competing Failure Plots feature.
n Analyses can support Failures without Replacement, which are needed to calculate reliability for heat
iping, and other pieces of equipment where a repair does not necessarily involve changing the whole unit.
nance Optimization calculator can utilize the results of the Distribution analysis and allow you to input the
anned repair versus a planned repair. Based on the MTBF and the ratio of unplanned cost to planned cost, the
mal time to maintain equipment.
alculator can utilize the results of a Distribution Analysis; based upon MTBF, Beta, and the last Failure Date,
robability of equipment failure at the time in the future that you specify. The system also provides the
re life based upon a failure probability that the user specifies.
results, you can generate recommendations for the maintenance and reliability activities that should be
maintain best practices in your organization.
ilure
of data for distributions is Time to Failure (TTF), which is also sometimes known as Time to Event (TTE) or
BF).
following timeline, where each number represents the amount of time that passes between failures.
23
38
16
22
44
32
Out of Service
stribution to this data. A Probability Density Function (PDF) is similar to a histogram of the raw TTF data:
counts the number of failures between certain periods. This creates a curve, which you can examine and ask:
ow many failures can I expect to have? The answer: Between two and three failures. You are distributing the
e of the equipment so that at any given point in that life, you can calculate the probability that the equipment
ulation is generated based on the area under the curve, as shown in the previous graphic. In practice, the PDF
a way that the area under the curve is exactly one, and the number on the y-axis represents the number of
nit.
torical data: other pieces of equipment by the same manufacturer, other pieces of equipment in the same
es of equipment of the same type, etc. For example, suppose that you want to buy a new pump. You could
tion Analysis on the other pumps of the same model to predict the reliability of the new pump.
dataset, or data that you manually enter, you can pull in an independent variable to generate a Probability
is. This type of analysis allows you to describe the Time to Failure (TTF) as a statistical distribution, which
rized by a specific pattern. Meridium APM Reliability supports four Distribution types: Weibull, Normal,
xponential.
e shows the typical data required for building and analyzing Reliability Distribution documents in Meridium
Description
Notes
robability Distribution List page, you can run the Probability Distribution query to retrieve a list of
Distribution Analyses that exist in the database. From the list of analyses, you can access the analysis
or any analysis. Alternatively, you can click the New Analysis link on the Common Tasks menu to begin the
creating a new Probability Distribution analysis.
bility Distribution List page lets you run the Probability Distribution query to access a list of existing
Distribution Analyses that meet your query criteria.
): Will cause the query to return all Probability Distribution Analyses, either published or unpublished.
: Will cause the query to return only published Probability Distribution Analyses.
Will cause the query to return only unpublished Probability Distribution Analyses.
er name, which is selected by default and will cause the query to return only the Probability Distribution
at were last updated by you.
r name of any user who last updated any Probability Distribution Analysis, which will cause the query to
the Probability Distribution Analyses that were last updated by that user.
l Users] option, which will cause the query to return a list of Probability Distribution Analyses updated by
you access the Probability Distribution List page, the values that appear by default in the prompts will be
er the list. After you select different criteria, you can click the Run Query button to run the Probability
n query and display the results in a grid at the bottom of the page.
ugh the results are returned by the Probability Distribution query, query page size is ignored. The entire list
is displayed at once.
Probability Distribution query is configured to display the following columns of information: Analysis ID,
ed, and Updated By. You can click any hyperlinked analysis ID to view the associated Probability
n Analysis summary. In addition, you can use the options on the Plots and Common Tasks menus to perform
ks for the analyses in the list.
s Menu
menu on the Probability Distribution List page contains the following links:
PDF: Displays a Probability Density Function Plot for the selected analysis.
CDF: Displays a Cumulative Distribution Function Plot for the selected analysis.
Hint: If you do not want to view this screen the next time that you access the builder,
select the Dont show this page again check box.
Click the Next button.
The Select Data Source Type screen appears, displaying the options that are
available for entering the data for analysis in the Reliability Manager application.
Note that the name of the random variable and the units of
measure are pre-populated based on the selection you made
in the Value selection box on the previous screen.
Click the Finish button.
The system validates the field mappings and
generates the analysis. The Probability Distribution
Results page displays the results of the analysis.
On the Common Tasks menu, click the
Save Analysis link to save the analysis
results.
Creating a
Probability
Distribution from
Manually Entered
Data
To manually enter the data for a Probability
Distribution Analysis:
On the Probability Distribution List page
or on the Probability Distribution Results
page, on the Common Tasks menu, click the
New Analysis link.
The Distribution Builder appears, displaying
the Welcome screen.
Enter the
information about the
random variables that
you want to include in
the analysis. By
default, the following
properties are listed on
the grid:
X: The
value
of the
random
variabl
e.
Censor
ed:
Select
the
check
box to
censor
data.
Ignore:
Select
the
check
box if
you do
not
want to
include
the data
on the
selecte
d row
in the
calculat
ions.
Remark
s:
Comme
nts
about
the
event.
To
enter
data,
you can
manual
ly type
the data
in the
cells or
you can
use the
clipboa
rd
operati
ons
(cut,
copy,
paste)
to
transfer
data to
the grid
from
other
applicat
ions.
C
l
i
c
k
O
K
t
o
s
a
v
e
t
h
e
d
a
t
a
a
n
d
g
e
n
e
r
a
t
e
t
h
e
a
n
a
l
y
s
i
s
.
N
o
t
e
t
h
a
t
a
m
i
n
i
m
u
m
o
f
t
h
r
e
e
f
a
i
l
u
r
e
d
a
t
a
p
o
i
n
t
s
i
s
r
e
q
u
i
r
e
d
t
o
p
e
r
f
o
r
m
a
c
a
l
c
u
l
a
t
i
o
n
o
r
y
o
u
w
i
l
l
r
e
c
e
i
v
e
a
w
a
r
n
i
n
g
m
e
s
s
a
g
e
a
n
d
t
h
e
a
n
a
l
y
s
i
s
w
i
l
l
n
o
t
b
e
g
e
n
e
r
a
t
e
d
.
T
h
e
D
i
s
t
r
i
b
u
t
i
o
n
D
a
t
a
g
r
i
d
c
l
o
s
e
s
,
a
n
d
t
h
e
s
y
s
t
e
m
g
e
n
e
r
a
t
e
s
t
h
e
a
n
a
l
y
s
i
s
a
n
d
d
i
s
p
l
a
y
s
t
h
e
s
u
m
m
a
r
y
p
a
g
e
.
On
the
Comm
on
Tasks
menu,
click
the
Save
Analys
is link
to save
the
analysi
s
results.
V3.6.0.
0.0 Copyri
ght
1993-
2014
Meridi
um,
Inc.
All
rights
reserve
d.
O
pe
nin
g
an
Exi
sti
ng
Pr
ob
abi
lity
Dis
tri
but
ion
An
aly
sis
To
open
an
existin
g
Probab
ility
Distrib
ution
analysi
s:
On
the
Reliabi
lity
Start
Screen,
click
the
Probab
ility
Distrib
ution
link.
The
Probab
ility
Distrib
ution
List
page
appear
s.
At the top
of the page, in
the fields
provided,
select the
criteria that
you want to
use for
limiting the
list of
Probability
Distribution
Analyses. The
available
criteria will
vary,
depending on
how the
Probability
Distribution
query has
been
configured.
Click the
Run Query
button.
Meridium
APM runs the
Probability
Distribution
query and
displays the
results in the
grid at the
bottom of the
page.
In the Analysis
column, click the
analysis ID of the
analysis that you w
to open.
The Probability
Distribution Result
page appears,
displaying the
selected analysis.
Overvie
w of the
Probabili
y
Distribut
on Result
Page
Note: Depending o
the type of
Distribution Analys
that is selected,
different types of
information will be
available on the
Probability
Distribution Result
page.
The Probability
Distribution Result
page contains the
following sections
information:
Analysis Inform
Distribution
Calculated Par
Kolmogorov-Sm
Goodness of Fit Tes
Probability Den
Function (PDF) Pl
Cumulative Den
Function (CDF) plo
V3.6.0.0.0 - Copyri
1993-2014 Meridiu
All rights reserved.
Analysi
Informat
Section
Analysis Name:
selected Probability
Analysis.
Description: Th
the analysis as defin
analysis was saved.
Random Variab
the random variable
associates a numeri
every event and des
infinite) set of diffe
having a related pro
structure. You can c
random variable an
Rename: Displa
Analysis dialog box
rename the analysis
V3.6.0.0.0 - Copyri
Meridium, Inc. All
Distribu
Section
The Distribution se
details about the se
type. It includes the
information:
Type: The type
Fit Method: Th
estimation method
the parameters for t
The method of fit f
Distribution Analys
Least Squares or M
Likelihood Estimat
Confidence Lev
selected to use conf
selected confidence
is listed here. The c
used to indicate tha
model to fit with a
certainty.
depending on the d
For example, the fo
is used to calculate
Weibull Distributio
Standard Devia
variability of the ra
around the mean.
Median: The m
distribution. This v
using parameters in
Parameters section,
depending on the D
For example, the fo
is used to calculate
Weibull Distributio
V3.6.0.0.0 - Copyri
Meridium, Inc. All
Calcula
Paramete
Section
The Calculated Pa
contains the parame
correspond to the se
distribution type.
If confidence was s
and lower bounds a
parameter.
V3.6.0.0.0 - Copyri
Meridium, Inc. All
Kolmog
Smirnov
Goodness
Test Secti
The Kolmogorov-S
of Fit Test section c
results of the Good
test.
Statistic: A valu
exact the fit is. Typ
number is, the bette
P-Value: A valu
Meridium APM sys
interpreted as the p
statistic is due to ra
the higher the P-val
model is appropriat
the fit will pass the
Passed Goodne
or No that indicates
to the Test Name) w
distribution fits the
performed). If the P
equal to 1 minus th
test has failed and y
distribution at the c
Otherwise, the fit is
should accept the d
significance level.
V3.6.0.0.0 - Copyri
Meridium, Inc. All
Probabi
Function
Section
The Probability De
Plot section contain
Probability Density
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All rights reserved.
Cumula
Function
Section
The Cumulative De
section contains a p
Density Function (C
V3.6.0.0.0 - Copyri
rights reserved.
Plots M
Probability: Di
PDF: Displays
CDF: Displays
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reserved.
Distribu
The Distribution O
Results page contai
Distribution Typ
you can select a dis
Parameters: Di
you can select the d
Confidence Lev
you can select to us
V3.6.0.0.0 - Copyri
Analysi
Change Units:
can specify the nam
units used to measu
Generate Repor
can select the eleme
Create Task: Di
new task for the cu
View Analysis L
Rename: Displa
enter a new name a
View Recommen
you can view and m
the analysis.
V3.6.0.0.0 - Copyri
Commo
New Analysis: D
you through the pro
Analysis.
Open Analysis:
Analysis using the
Save Analysis:
viewing a brand ne
display the Save An
you are viewing an
APM will save any
saved.
Save Analysis A
you can choose to s
Delete Analysis
Help: Displays
Distribution Result
Guidelines: Dis
reliability workflow
V3.6.0.0.0 - Copyri
About t
Window
The Distribution D
with a Probability D
Distribution Data w
the analysis. For in
For an analysis
the information retu
For an analysis
the information sto
For an analysis
window displays th
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Data M
Data Win
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Accessin
Window
On the Probabi
Edit Data link.
The Distribution D
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Aspects
Window
Datasheet: The
associated with the
X: The value of
dataset using the or
Censored: A va
censored, meaning
time of the piece of
data on the selected
query or dataset as
beginning of the An
to the end of the an
each time that the q
censored.
Regardless of the d
For MLE (M
one (1) less than th
Ignore: A value
excluded from the a
excluded from the a
can modify this val
Note: A minimum o
number of ignored
events marked as ig
Remarks: Comm
the text editor.
V3.6.0.0.0 - Copyri
Modifyi
Units
On the Probabil
link.
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About t
Failure Probabi
PDF Plot
CDF Plot
Censor a datapo
here.
Customize the a
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Failure
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PDF Plo
The Probability De
time periods, creati
time units. This plo
population that fail
"What is the chance
V3.6.0.0.0 - Copyri
CDF Plo
Cumulative Distrib
time(t)?" The CDF
the point in time in
is always positive,
V3.6.0.0.0 - Copyri
Overvie
The subreport, S
\\Public\Meridium\
The supporting
folder \\Public\Mer
ProbabilityD
Weibull Distrib
Lognormal Dist
Normal Distribu
Exponential Dis
Throughout this do
collectively as the P
Analysis Summ
Statistical Distr
Distribution Da
Plots
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Runnin
On the Probabil
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Analysi
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Overvie
Section
Goodness of Fi
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Distribu
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Parame
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Goodne
The Kolmogorov-S
automatically with
Test subsection and
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Distribu
The Distribution D
Distribution record
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Plots Se
Probability Plot
Probability Den
Cumulative Dis
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Overvie
System Reliability
Monte Carlo simula
System Reliability
Using a System Re
Estimate the ov
Use equipment
Add maintenanc
View a graphica
Model different
V3.6.0.0.0 - Copyri
Monte C
Meridium APM Sy
common statistical
When you create a
generated at random
projected system re
Consider a simple e
one through six. Th
To determine the ac
that you did this an
result, it would still
approximate.
V3.6.0.0.0 - Copyri
Compon
A System Reliabilit
System Reliability
main elements of th
System Reliabil
Reliability Analysis
records that make u
Scenario: A rep
all the identifying i
following compone
Diagram: A
between them. A D
physical system dev
contains one Diagra
A Diagram is repre
System Asset, and S
make up the Diagra
Risk: A com
and includes Time t
the identifying info
Action: A comp
condition-based ma
represented by reco
which contain all th
Global Event:
efficient by providi
represented by a Sy
Resource: A com
a System Reliabilit
Simulation Res
are stored in System
V3.6.0.0.0 - Copyri
System
To develop a System
Develop Scenar
To develop a Scena
model different des
Run simulation
Evaluate results
Modify Scenari
By modifying Scen
step as many times
Make recomme
V3.6.0.0.0 - Copyri
About t
Collects water f
Runs the water
In addition to these
Bearing: A repl
Seal: A replacem
Mechanic: A m
Vibration Techn
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Scenari
Scenario A represen
Water Source:
represented by an A
Water Pump: Pu
Bottling Subsys
component is repre
Link: Combines
Subsystem to run. T
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Scenari
Bearing Failure
Impeller Failure
Unplanned Res
Planned Resour
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Scenari
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Scenari
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Scenari
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Scenari
Replace Seal: A
Vibration Analy
Analysis Action.
Redesign Impel
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Scenari
Sensor 1: Moni
has stopped running
Sensor 2: Moni
indicating that Pum
Switch 1: Is init
Tank. When deactiv
Switch 2: Is init
When deactivated b
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Scenari
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Scenari
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What C
By comparing Scen
Scenario A represen
system:
Scenario B prop
Scenario C prop
By modeling and co
V3.6.0.0.0 - Copyri
About t
Example System
Example System
Example System
Example System
Example System
Example System
Example System
Example Switch
Example Risk D
Example Action
Example System
Example System
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Exampl
Period: 7 Years
Iterations: 1000
Time Analysis T
Confidence (%)
Histogram Bins
Enable Event L
Random Seed: T
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Exampl
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Exampl
Each Scenario in ou
the Bottling Lines,
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Exampl
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Exampl
Name: Water Ta
Production Con
Initial Quantity
Time to Empty:
Time to Empty
Time to Refill:
Time to Refill U
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Exampl
Minimum Prede
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Exampl
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Exampl
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Exampl
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Exampl
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Exampl
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Exampl
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Accessin
On the Reliabil
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Aspects
No (N): Will ca
Hint: If desired, yo
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Commo
New Analysis: D
Open Analysis:
Analysis ID column
Publish Analyse
Delete Analyses
V3.6.0.0.0 - Copyri
ty Analysis Example. Throughout the documentation, we refer to the page names without the text System
About N
ions:
e recommend that you rerun the simulation to ensure that valid results are displayed.
m for any Scenario is invalid, detailed results will be displayed on the Diagram Validation Results dialog box
nerated.
bility Analysis, you will be prompted to save your changes before the Recommendations page will be
tem Reliability Analysis. For example, if you open a System Reliability Analysis from the Select a System
a System Reliability Analysis from the List page will be displayed, not the System Reliability Summary page.
longing to the analysis. Rather than saving these records individually, you will need to save the entire
ALL records that are linked to it, either directly or indirectly. In other words, when you save a System
Analysis link is enabled on the Common Tasks menu. Additionally, when you navigate away from System
es in System Reliability, you can manage the components that belong to an analysis, including adding,
element are deleted as well. If you delete a Resource, any linked System Resource Usage records will be
ut the component will not be deleted from the database until you save the analysis. In other words, when you
omponent and do not save the analysis, your deletion will be discarded.
e away from System Reliability, if the analysis contains unsaved changes, you will be prompted to save those
process.
will serve as inputs to the simulation and will affect the simulation results. You can modify the analysis
ld. You can modify the Scenario and include it in your System Reliability Analysis, or you can delete the
ontent of this dialog box is controlled by the default datasheet defined for the System Scenario family.
em record, which is linked to System Subsystem, System Sensor, System Buffer, System Link, System
record. Therefore, after you have created a Scenario, there is no manual step required for creating a Scenario
e Meridium APM database when you add each element to the Diagram. Click the hyperlinked element in the
iagram. When the Diagram is complete, the Diagram Canvas will contain a visual representation of the
ble on the Diagram Canvas itself, including the following features.
the Diagram.
are displayed.
grid lines on the Diagram Canvas.
ments between lines. This option appears on the menu only when the grid lines are displayed.
nalysis to import.
on Analysis to import.
s - Diagram page, you can use the overview feature to display a more compact view of the Diagram.
do so, the view on the Diagram Canvas will change to reflect your location within the Diagram on the
Diagram Canvas. The header text of the Properties pane will indicate which element is selected by showing
selected element. For example, in the following image, the value in the Name field is Asset, so the
n generically as the Properties pane.
ciated with the selected element. For each row, you will see a label on the left and a text box on the right.
box is Asset.
n click the
button. Each category can be collapsed by clicking the minus sign (-) or expanded by clicking
ord associated with it, the Distributions category does not appear.
box and then modify the value in the associated field. If a value already exists in a field, it will be
d for the selected field will be displayed. For example, in the following image, the help text that is
am Canvas. When you select an element, the Properties pane will display the fields that belong to the record
n the associated record in the Properties pane:
be displayed in the Distributions category in the Properties pane. In some cases, depending upon which
u can use the Notes column in the table to view any exceptions.
that if the value in a row is not stored in a record, the table contains the following text: This row does not
s not stored in a field, the table contains the following text: This row does not display any values from a
cord or more than one System Risk record associated with it.
iagram Canvas. The table is organized by the categories that are displayed when you view the Properties
hat row.
Sensor on the Diagram Canvas. The table is organized by the categories that are displayed when you view
value is displayed in that row.
elect a Subsystem on the Diagram Canvas. The table is organized by the categories that are displayed when
e that would be displayed if you selected the Diagram for Scenario A subsystem in Scenario A.
n you select a Switch on the Diagram Canvas. The table is organized by the categories that are displayed
. Note that if the value in that row is not stored in a record, the table displays the following text: This row
t row. Note that if the value in a row is not stored in a field, the table displays the following information:
row.
Notes
None
None
None
None
None
None
None
ost None
ost
None
None
eserved.
os - Diagram page provides a hierarchical view of the elements in a Diagram. This view is especially useful
bsystems.
e. In this case, the Diagram Hierarchy pane would look like this:
splay that element on the Diagram Canvas. For example, if you clicked Bottling Line 1, the element that
Canvas as shown in the following image.
eserved.
m Palette pane contains icons that represent the physical elements of the Diagram. You can select an element
ts properties and include it in the Diagram. The following icons are available.
eserved.
ase the display area of the Diagram Canvas. You can do so by hiding the Diagram Hierarchy, Diagram
on.
e's original position. For example, the following image shows the Diagram Hierarchy pane after it has been
side of the screen.
want to display.
pane will disappear again. You can lock the pane back into the display position by clicking the button again.
eserved.
y adding elements and connections. You have two options for adding elements to a Diagram:
he Diagram Palette pane. When you add an element in this way, the Meridium APM system will create a
w record will be linked to the System Subsystem that represents the Diagram.
at already exist in the Meridium APM database. When you add an element in this way, the Meridium APM
populate information in a new record to represent the appropriate Diagram element. The original record will
w record will be linked to the System Subsystem record that represents the Diagram.
nnections between them to indicate their relationship to one another and their physical arrangement within
rights reserved.
Palette pane:
ne.
ent to the Diagram Canvas, and then release your mouse button to drop it in the desired location.
s selected automatically, so the Properties pane displays the properties of the new element. When you save
ecord will be created in the Meridium APM database to store information for that element.
ssets
existing Equipment and Functional Location records into a Diagram. You can import one or more records in
ated for each record that you import, and a new System Asset record will be created to store information for
tional Location record will be mapped to the System Asset record.
tribution Analysis or Reliability Growth Analysis associated with the Equipment or Functional Location
e Reliability Growth or Reliability Distribution record will be mapped to System Risk and Distribution
ng record is imported and linked to the System Asset record.
existing records:
or Functional Location.
appears.
a list of records that you selected from the search results. The Options pane allows you to import the
alyses or Reliability Growth Analyses associated with the Equipment or Functional Location records that
tribution Analyses or Reliability Growth Analyses are associated with the selected Equipment or Functional
ons pane will be disabled.
ed import options.
nt is added to the Diagram for each selected Equipment or Functional Location record.
n existing Equipment or Functional Location record into the Diagram, a new System Asset record is created,
om the imported record is mapped to the System Asset record.
t displays the values that are imported from fields in Equipment or Functional Location records and the
cord and field to which they are mapped. All other values in System Analysis records are populated
default values.
Analysis
ield
Notes
None
orting an Equipment or Functional Location record, if you choose to import the Reliability Distribution
lity Growth Analysis associated with the Equipment or Functional Location record that you selected, values
liability Distribution Analyses or Reliability Growth Analyses will also be mapped to records in the System
s.
l be mapped are the same values that are mapped when a Reliability Distribution Analyses or Reliability
s imported without an Equipment or Functional Location record, with the following exception:
ue in the ID field of the Equipment or Functional Location record will be mapped to the Name field in the
et record. The values in the Analysis ID field in the Reliability Growth or Reliability Distribution record will
ped to the System Asset record.
ate new Asset elements by importing existing Reliability Distribution Analyses into a Diagram. You can
or more analyses in a single operation. One Asset element will be created for each record that you import,
System Asset record will be created to store information for that element. Fields from the Reliability
n record will be mapped to the System Asset record.
Reliability Distribution Analysis into a Diagram:
lick the Diagram Canvas, point to Import, and then click Reliability Distribution.
ems window appears, displaying the Reliability Distribution family in the Search In list.
Select the Reliability Distribution Analysis that you want to import. You can select multiple
Reliability Distribution Analyses, if desired.
Click the Open button.
A new Asset element is added to the Diagram for each selected Reliability Distribution Analysis.
R
el
ia
b
il
it
y
D
is
tr
i
b
u
ti
o
n
A
n
al
y
si
s
R
e
c
o
r
d
Reli
abili
Syst
Ana
ty
em Na Non
lysis
Dist
Ass me e
ID
ribu
et
tion
Reli
abili
Ana Syst
ty
Na Non
lysis em
Dist
me e
ID Risk
ribu
tion
Fail
Fail
Reli ures
ure
abili Wit
Wit
Syst
ty hout
hout Non
em
Dist Rep
Rep e
Risk
ribu lace
lace
tion men
men
t
t
Dist Sho Dist Sho This
ribu rt ribu rt valu
tion Des tion Des e is
cript
cript map
ion
ion ped
fro
m
the
TTF
and
TT
R
Dist
ribu
tion
reco
rds
that
are
link
ed
to
the
Reli
abili
ty
Dist
ribu
tion
reco
rd to
the
corr
espo
ndin
g
TTF
and
TT
R
Dist
ribu
tion
reco
rds
that
are
link
ed
to
the
Syst
em
Risk
reco
rds.
Dist
ribu Dist Dist
tion ribu ribu
tion tion
Typ
e
Dist
ribu
tion
Typ
e
This
valu
e is
map
ped
fro
m
the
TTF
and
TT
R
Dist
ribu
tion
reco
rds
that
are
link
ed
to
the
Reli
abili
ty
Dist
ribu
tion
reco
rd to
the
corr
espo
ndin
g
TTF
and
TT
R
Dist
ribu
tion
reco
rds
that
are
link
ed
to
the
Syst
em
Risk
reco
rds.
Dist
ribu Unit Dist Unit This
tion s
ribu s
valu
tion
e is
map
ped
fro
m
the
TTF
and
TT
R
Dist
ribu
tion
reco
rds
that
are
link
ed
to
the
Reli
abili
ty
Dist
ribu
tion
reco
rd to
the
corr
espo
ndin
g
TTF
and
TT
R
Dist
ribu
tion
reco
rds
that
are
link
ed
to
the
Syst
em
Risk
reco
rds.
Exp MT Exp MT This
one BF one BF valu
ntial
ntial
e is
map
ped
fro
m
the
TTF
and
TT
R
Dist
ribu
tion
reco
rds
with
a
Dist
ribu
tion
Typ
e of
Exp
one
ntia
l
that
are
link
ed
to
the
Reli
abili
ty
Dist
ribu
tion
reco
rd to
the
TTF
and
TT
R
Dist
ribu
tion
reco
rds
with
a
Dist
ribu
tion
Typ
e of
Exp
one
ntia
l
that
are
link
ed
to
the
Syst
em
Risk
reco
rds.
Mu
Mu
Log
Log
This
nor Sig nor Sig valu
mal ma mal ma e is
map
Ga
Ga ped
mm
mm fro
m
a
a
the
TTF
and
TT
R
Dist
ribu
tion
reco
rds
with
a
Dist
ribu
tion
Typ
e of
Log
nor
mal
that
are
link
ed
to
the
Reli
abili
ty
Dist
ribu
tion
reco
rd to
the
TTF
and
TT
R
Dist
ribu
tion
reco
rds
with
a
Dist
ribu
tion
Typ
e of
Log
nor
mal
that
are
link
ed
to
the
Syst
em
Risk
reco
rds.
Mea
Nor n
Nor
mal
mal
Stan
dard
Dev
Mea
n
This
valu
Stan e is
dard map
Dev ped
iatio
n
iatio fro
n
m
the
TTF
and
TT
R
Dist
ribu
tion
reco
rds
with
a
Dist
ribu
tion
Typ
e of
Nor
mal
that
are
link
ed
to
the
Reli
abili
ty
Dist
ribu
tion
reco
rd to
the
TTF
and
TT
R
Dist
ribu
tion
reco
rds
with
a
Dist
ribu
tion
Typ
e of
Nor
mal
that
are
link
ed
to
the
Syst
em
Risk
reco
rds.
Beta
Beta
Wei
Wei
This
bull Eta bull Eta valu
e is
Ga
Ga map
mm
mm ped
fro
a
a
m
the
TTF
and
TT
R
Dist
ribu
tion
reco
rds
with
a
Dist
ribu
tion
Typ
e of
Wei
bull
that
are
link
ed
to
the
Reli
abili
ty
Dist
ribu
tion
reco
rd to
the
TTF
and
TT
R
Dist
ribu
tion
reco
rds
with
a
Dist
ribu
tion
Typ
e of
Wei
bull
that
are
link
ed
to
the
Syst
em
Risk
reco
rds.
V3.6.0.0.0 - Copyright 1993-2014 Meridium, Inc. All rights reserved.
System Asset record. Information is also mapped to System Risk and Distribution records,
which are created when a record is imported and linked to the System Asset record.
The following chart displays the values that are imported from fields in a Reliability
Growth record and the System Analysis record and field to which they are mapped. All
other values in System Analysis records are populated automatically with default values.
Note: If you import an Equipment or Functional Location record and import the
Reliability Growth Analysis associated with that record, all of the fields in the following
chart will be mapped except the Analysis ID field will not be mapped to the Name field in
the System Asset record.
R
el
ia
b
il
it
y
G
r
o
w
t
h
R
e
c
o
r
d
F
ie
l
d
Syst
Syst em
em An
An alys
Not
alys is
es
is Rec
Rec ord
ord Fiel
d
Syst
Ana
em Na Non
lysis
Ass me e
ID
et
Ana Syst
Na Non
lysis em
me e
ID Risk
Sho Dist
rt ribu
Des tion
cript
ion
Sho This
rt valu
Des e is
cript map
ion ped
to
the
TTF
Dist
ribu
tion
reco
rd
that
is
link
ed
to
the
Syst
em
Risk
reco
rd
and
app
ears
in
the
TTF
colu
mn
on
the
Syst
em
Reli
abil
ity
Sce
nari
os Risk
s
pag
e.
Fina Exp MT
l
one BF
MT ntial
BF
This
valu
e is
map
ped
to
the
TTF
Dist
ribu
tion
reco
rd
that
is
link
ed
to
the
Syst
em
Risk
reco
rd
and
app
ears
in
the
TTF
colu
mn
on
the
Syst
em
Reli
abil
ity
Sce
nari
os Risk
s
pag
e.
Tim Dist Unit This
e
ribu s
valu
Unit tion
e is
s
map
ped
to
the
TTF
Dist
ribu
tion
reco
rd
that
is
link
ed
to
the
Syst
em
Risk
reco
rd
and
app
ears
in
the
TTF
colu
mn
on
the
Syst
em
Reli
abil
ity
Sce
nari
os Risk
s
pag
e.
V3.6.0.0.0 - Copyright 1993-2014 Meridium, Inc. All rights reserved.
Importing a Subsystem
You can create new Subsystem elements by importing existing System Subsystem
records into the Diagram. You can import one or multiple records in a single
operation. For each System Subsystem record:
An element will be created in the diagram.
A copy of the record will be created and linked to the System Analysis
record.
All related records within the subsystem (e.g., System Asset records)
will also be imported. An element and copy of each record will be created
for each related record.
To import a Subsystem into the Diagram:
Right-click the Diagram Canvas, point to Import, and then click
Subsystem.
The Import Subsystem window appears, displaying a list of all records
belonging to the System Subsystem family.
In the Search text box, type a keyword or phrase to filter the list
of System Subsystem records displayed, if desired.
Select the row containing the System Subsystem record
that you want to import. You can select multiple records, if
desired.
Click OK.
The Import Subsystem window closes and a new Subsystem
element is added to the Diagram for each selected System
Subsystem record.
About Connecting
Elements
After you add elements to a Diagram, you must connect the
elements to create the Diagram. Depending on the structure
of the system for which you are creating a Diagram, you
will want to connect elements to each other in a series or
parallel to one another.
Connecting Elements in a
Diagram
To connect two elements in a Diagram:
Using your pointer, for the desired element, point to the
black circle on the side from which you want to start the
connection.
Deleting
Elements from a
Diagram
If desired, you can delete any element
from a Diagram. As you delete
elements from a Diagram, note that:
If you delete an Asset element
that was created by importing an
Equipment or Functional Location
record, when you delete the Asset
element, only the Asset element will
be deleted. The source record will not
be deleted. Additionally, if the source
record is linked to the System
V3.6.0.0.0 - Copyright
1993-2014 Meridium, Inc. All
rights reserved.
Deleting
Connections
Between
Elements
To delete a connector between
two elements in the Diagram:
Click the connector to
select it.
V3.6.0.0.0 Copyright
1993-2014
Meridium, Inc.
All rights
reserved.
Perfo
rming
Validat
ion
For the
Meridium
APM system to
run
simulations,
the elements
within
Diagrams must
be connected
correctly.
Problems
within a
Diagram, such
as isolated
elements,
broken
connections,
and circular
connections
will cause a
Diagram to fail
validation.
When you
perform a
validation, the
Meridium
APM system
will validate
ALL Diagrams
associated with
any Scenario in
a given System
Reliability
Analysis.
The validation
process
evaluates each
Diagram in
two directions:
From
the
Start
element
to the
End
element
.
From
the End
element
to the
Start
element
.
If an
error is
found
along
either
path, it
will be
reporte
d in the
validati
on
results.
An
error
that is
found
along
both
paths
will be
reporte
d twice.
To
validate
the
Diagra
ms
within
an
analysis
:
While
viewing
a
System
Reliabil
ity
Analysi
s on
any
page,
on the
Tools
menu,
click
the
Validat
e
Diagra
ms link.
If all
Diagra
ms are
valid,
the
Diagra
m
Validati
on
Results
dialog
box
will
display
a
messag
e
stating
that the
Diagra
ms are
valid.
If any
Diagra
ms are
invalid,
the
Diagra
m
Validati
on
Results
dialog
box
will be
display
ed,
where
you can
view
the
results
of the
validati
on.
V3.6.0.
0.0 Copyri
ght
1993-
2014
Meridiu
m, Inc.
All
rights
reserve
d.
A
spe
cts
of
the
Dia
gra
m
Val
ida
tio
n
Res
ults
Dia
log
Bo
x
The
Diagra
m
Validati
on
Results
dialog
box
display
s all the
errors
that
exist in
any of
the
Diagra
ms
within a
System
Reliabil
ity
Analysi
s.
The
Diagra
m
Validati
on
Results
dialog
box
display
s the
Error
grid,
which
display
s error
informa
tion,
organiz
ed first
by
Scenari
o and
then by
error
type.
Below
the
Error
grid,
the
followi
ng
buttons
appear:
O
K
:
C
l
o
s
e
s
t
h
e
D
i
a
g
r
a
m
V
a
l
i
d
a
t
i
o
n
R
e
s
u
l
t
s
d
i
a
l
o
g
b
o
x
.
C
o
p
y
D
e
t
a
i
l
s
:
C
o
p
i
e
s
t
h
e
c
o
n
t
e
n
t
o
f
t
h
e
E
r
r
o
r
g
r
i
d
s
o
t
h
a
t
y
o
u
c
a
n
p
a
s
t
e
t
h
e
e
r
r
o
r
i
n
f
o
r
m
a
t
i
o
n
i
n
t
o
a
n
o
t
h
e
r
a
p
p
l
i
c
a
t
i
o
n
o
r
f
i
l
e
,
s
u
c
h
a
s
a
M
i
c
r
o
s
o
f
t
W
o
r
d
o
r
M
i
c
r
o
s
o
f
t
E
x
c
e
l
d
o
c
u
m
e
n
t
.
Y
o
u
c
a
n
u
s
e
t
h
i
s
m
e
t
h
o
d
t
o
v
i
e
w
t
h
e
D
i
a
g
r
a
m
C
a
n
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a
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r
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r
m
a
t
i
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s
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m
u
l
t
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u
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w
h
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l
e
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c
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r
r
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c
t
t
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r
r
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r
s
.
H
e
l
p
:
D
i
s
p
l
a
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s
t
h
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o
n
t
e
x
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s
e
n
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H
e
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p
t
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c
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a
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R
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b
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.
V
3
.
6
.
0
.
0
.
0
C
o
p
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r
i
g
h
t
1
9
9
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m
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e
D
i
a
g
r
a
m
V
a
l
i
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a
t
i
o
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R
e
s
u
l
t
s
d
i
a
l
o
g
b
o
x
c
a
n
d
i
s
p
l
a
y
a
n
y
o
f
t
h
e
f
o
l
l
o
w
i
n
g
e
r
r
o
r
m
e
s
s
a
g
e
s
,
d
e
p
e
n
d
i
n
g
u
p
o
n
t
h
e
c
o
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d
i
t
i
o
n
s
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n
d
w
i
t
h
i
n
t
h
e
D
i
a
g
r
a
m
:
Not
Reach
End
Error.
Not
Reach
Start
Error.
Isolate
d
Eleme
nt(s)
Error.
Circul
ar
Error.
V3.6.0
.0.0 Copyri
ght
19932014
Meridi
um,
Inc.
All
rights
reserve
d.
N
ot
Re
ac
h
En
d
Er
ror
A Not
Reach
End
Error
in a
Syste
m
Reliabi
lity
Analys
is
Diagra
m
results
from a
Diagra
m
config
uration
where
the
End
elemen
t
cannot
be
reache
d from
the
Start
elemen
t when
followi
ng
connec
tions
in the
Diagra
m.
Each
Diagra
m
must
be
connec
ted
such
that a
path
exists
from
the
Start
elemen
t to the
End
elemen
t. If
this
path
does
not
exist,
the
simula
tion
will
not
run.
You
must
correct
this
error
before
you
can
run the
simula
tion.
The
followi
ng
images
show a
Not
Reach
End
Error
in
Scenar
io C
and the
corres
pondin
g error
messa
ge in
the
Diagr
am
Valida
tion
Result
s
dialog
box.
V3.6.0
.0.0 Copyri
ght
19932014
Meridi
um,
Inc.
All
rights
reserve
d.
N
ot
Re
ac
h
Sta
rt
Er
ror
A Not
Reach
Start
Error i
na
Syste
m
Reliabi
lity
Analys
is
results
from a
Diagra
m
config
uration
where
the
Start
elemen
t
cannot
be
reache
d from
the
End
elemen
t by
followi
ng
connec
tions
in the
Diagra
m.
Each
Diagra
m
must
be
connec
ted
such
that a
path
exists
from
the
End
elemen
t to the
Start
elemen
t. If
this
path
does
not
exist,
the
simula
tion
will
not
run.
You
must
correct
this
error
before
you
can
run the
simula
tion.
The
followi
ng
images
show a
Not
Reach
Start
Error
in
Scenar
io C
and the
corres
pondin
g error
messa
ge in
the
Diagr
am
Valida
tion
Result
s
dialog
box.
Note:
This
broken
connec
tion
produc
ed
both a
Not
Reach
End
Error
and a
Not
Reach
Start
Error
becaus
e there
is not a
compl
ete
connec
tion
anywh
ere in
the
Diagra
m.
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um,
Inc.
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rights
reserve
d.
Is
ola
ted
Ele
me
nt(
s)
Er
ror
An
Isolate
d
Eleme
nt(s)
Error
in
Syste
m
Reliabi
lity
Analys
is
results
from a
Diagra
m
config
uration
where
an
elemen
t is not
connec
ted, on
one or
both
sides,
to the
elemen
ts that
run
from
the
Start
elemen
t to the
End
elemen
t in the
Diagra
m.
This
type of
error
will
not
preven
t the
simula
tion
from
runnin
g, but
the
elemen
t that
is
missin
g the
connec
tion(s)
will be
ignore
d by
the
simula
tion.
The
followi
ng
images
show
an
isolate
d
elemen
t error
in
Scenar
io A
and the
corres
pondin
g error
messa
ge in
the
Diagr
am
Valida
tion
Result
s
dialog
box.
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ght
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um,
Inc.
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rights
reserve
d.
C
irc
ula
r
Er
ror
A
Circul
ar
Error
in a
Syste
m
Reliabi
lity
Analys
is
Diagra
m
results
from a
Diagra
m
config
uration
where
an
elemen
t in the
series
has a
connec
tion to
an
earlier
elemen
t in the
series
in the
Diagra
m.
This
will
preven
t the
simula
tion
from
runnin
g and
you
must
repair
the
connec
tion so
that it
starts
at the
Start
elemen
t and
ends at
the
End
elemen
t.
The
followi
ng
images
show a
circula
r error
in
Scenar
io B
and its
corres
pondin
g error
messa
ge in
the
Diagr
am
Valida
tion
Result
s
dialog
box.
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ght
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um,
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rights
reserve
d.
A
bo
ut
Ris
ks
In
Syste
m
Reliabi
lity, a
Risk
identifi
es one
way in
which
a piece
of
equip
ment
or
locatio
n can
fail. If
the
Risk
occurs,
then
the
piece
of
equip
ment
or
locatio
n will
fail,
and the
system
cannot
run. In
Syste
m
Reliabi
lity
Analys
es,
Risks
are
stored
in
Syste
m Risk
record
s,
which
can be
linked
to
Syste
m
Asset
and
Syste
m
Switch
record
s.
A
piece
of
equip
ment
or
locatio
n may
have
multipl
e Risks
to
represe
nt
multipl
e ways
in
which
that
piece
of
equip
ment
or
locatio
n can
fail. As
such,
Syste
m
Asset
and
Syste
m
Switch
record
s can
be
linked
to
multipl
e
Syste
m Risk
record
s.
Each
Risk
has a
charact
eristic
pattern
of
causin
ga
piece
of
equip
ment
or
locatio
n to
fail as
define
d by
its
TTF
distrib
ution
data or
maxim
um
operati
ng
time.
Risks
also
have
TTR
distrib
ution
data,
which
charact
erizes
the
time
require
d to
correct
the
failure
that
occurs
as the
result
of the
Risk
and get
the
system
runnin
g
again.
This
distrib
ution
data is
stored
in
Distrib
ution
record
s,
which
are
linked
to Risk
record
s.
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um,
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rights
reserve
d.
A
bo
ut
Pot
ent
ial
an
d
Fu
nct
ion
al
Fai
lur
es
A Risk
identifi
es a
way in
which
a piece
of
equip
ment o
rlocati
on can
fail but
does
not
necess
arily
indicat
e that a
failure
will
absolut
ely
occur
or will
occur
immed
iately.
For
examp
le, a
piece
of
equip
ment
might
fail if a
bearin
g
wears
out.
Throu
gh an
inspect
ion,
we
may
notice
that
the
bearin
g is
beginn
ing to
wear
thin
and
determ
ine
that it
will
last
only
about
two
more
month
s
before
it
wears
out
compl
etely
and
causes
the
piece
of
equip
ment
to shut
down.
In this
scenari
o:
The Risk is
a bearing
failure.
The
potential
failure is
identified
when an
inspection
detects a thin
bearing.
The
functional
failure occurs
when the
bearing
completely
wears out,
causing the
piece of
equipment to
shut down.
The time
between when
a potential
failure is
detected and
when a
functional
failure occurs
is the P-F
Interval. In
this example,
the P-F
Interval is two
months.
Before the P-F
Interval,
defects are
small and are
unlikely to be
detected. After
the P-F
Interval is
reached,
defects can be
found using
proper
inspection
techniques.
The following
image
demonstrates
how the P-F
Interval is
connected to
the piece of
equipment
failure.
Using this
information,
we can
determine a
repair strategy
for our
example. If
inspections
were not
properly
conducted and
we did not
find the
bearing
defect,
potential
failures would
not have been
detected, and
a functional
failure would
eventually
occur,
requiring the
immediate
replacement
of the
defective
bearing. But
in this case,
the inspection
identified a
potential
failure, so
instead of
replacing the
bearing
immediately,
we can
determine a
percentage of
the P-F
interval at
which to
replace the
bearing
sometime
before the
piece of
equipment
fails while
still
preventing the
eventual
equipment
failure.
V3.6.0.0.0 Copyright
1993-2014
Meridium,
Inc. All rights
reserved.
Diag
ram
Hierar
chy
Pane
The Diagram
Hierarchy
pane on the
System
Reliability
Scenarios Risks page
displays the
elements in
the Diagram
that you have
defined on the
System
Reliability
Scenarios -
Diagram
page. In the
following
image, the
Diagram
Hierarchy
pane is
outlined in
red.
When you
select an
element in the
Diagram
Hierarchy
pane, the
associated
Risks for that
element are
displayed in
the Risks
pane. For
example, in
the preceding
image, the
selected Water
Pump has
three
associated
Risks:
Bearing Failure
Impeller Failure
Seal Failure.
Risks
Pane
Name: Displays
the value in the Nam
field in the System
Risk record.
Description:
Displays the value
the Description fiel
in the System Risk
record.
TTF: Displays t
TTF Distribution li
which you can click
to open the TTF
Distribution windo
and view the Time
Failure (TTF)
distribution data fo
the associated Syste
Risk record.
TTR: Displays t
TTR Distribution li
which you can click
to open the TTR
Distribution windo
and view the Time
Repair (TTR)
distribution data fo
the associated Syste
Risk record.
Planned Resour
Usages: Displays th
Planned Resource
Usages link, which
you can click to op
the Planned Resour
Usages window an
view any planned
Resource usages th
have been assigned
the Risk.
Unplanned
Resource Usages:
Displays the
Unplanned Resourc
Usages link, which
you can click to op
the Unplanned
Resource Usages
window and view a
unplanned Resourc
usages that have be
assigned to the Risk
Risks to Reset:
Displays a number
representing the
number of addition
Risks that will be
Add Risk:
Displays the Add
New Risk window,
where you create a
new System Risk
record to link to the
currently selected
System Asset or
System Switch
record.
Associate
Distribution: Displa
the Find Items
window, where you
can search for a
Reliability
Distribution or
Reliability Growth
Analysis to associa
with the selected
Risk.
Open Analysis:
Displays the
Reliability
Distribution
Summary page or t
Reliability Growth
Analysis page for
Reliability
Distribution Analys
or Reliability Grow
Analysis that is
associated with the
selected Risk. This
button is enabled on
when the selected
Risk is associated
with a Reliability
Distribution Analys
or a Reliability
Growth Analysis.
Refresh
Distribution:
Refreshes the
associated
distributions by
replacing the TTF a
TTR distribution
information with th
most current
information from th
associated Reliabili
Distribution Analys
or Reliability Grow
Delete Risk: Af
asking for
confirmation, delet
the System Risk
record that is
currently selected i
the Risks pane.
Mitigati
ng
Actions
Pane
The Mitigating
Actions pane is
displayed on the
System Reliability
Scenarios - Risks
page and on the Ris
Editor window. It
displays the
Mitigating Actions
associated with the
Risk selected in the
Risks pane. In the
following image, th
Mitigating Actions
pane is outlined in
red.
Name: Displays
the value in the Nam
field in the System
Action record.
Description:
Displays the value
the Description fiel
in the System Actio
record.
Resource Usage
Displays the
Resources Usages
link, which you can
click to open the
Resource Usages
window to view an
manage the
Assign New
Action: Displays th
Select Action Type
dialog box, where
you can create a ne
System Action reco
to link to the
currently selected
System Asset or
System Switch
record. When you
create a new Action
by using the Assign
New Action button,
the Action will be
assigned to mitigate
the Risk currently
selected in the Risk
pane.
Assign Existing
Actions: Displays t
Assign Actions
window, where you
can assign an existi
Action to mitigate t
Risk currently
selected in the Risk
pane or remove an
existing Action from
mitigating the Risk
currently selected i
the Risks pane.
Accessin
g the
Propertie
Pane
Pause on the
<Name>'s Propert
tab on the right side
of the page.
The <Name>'s
Properties pane
appears. When you
button.
About
Fields
Displayed
on the
Propertie
Pane
Scenarios - Risks
page. When you
select an element, t
Properties pane wil
display the fields th
belong to the record
that is associated w
the selected elemen
You can select any
the following
elements to view th
fields in the
associated record in
the Properties pane
Actions
Assets
Risks
Switches
V3.6.0.0.0 - Copyri
1993-2014 Meridiu
All rights reserved.
Risk Fie
V3.6.0.0.0 - Copyri
1993-2014 Meridiu
All rights reserved.
About
Actions a
Risks
Actions mitigate Ri
different ways depe
upon the type of Ac
is assigned to the R
different types of A
mitigate Risks in th
following ways:
Preventive Mai
Can mitigate the Ti
distribution of the R
the maximum opera
Risk, as defined by
Distribution record
TTF distribution as
Risk. For example
Action in Scenario
Reliability Analysis
mitigates the Seal F
creating more opera
replacing the existi
have a smaller amo
time, with new seal
larger amount of op
Condition Moni
Action: Can mitiga
consequences of fa
potential failures be
This allows proacti
planned corrections
the system instead o
fixing a failure usin
correction. Planned
consume less Resou
the costs of a Scena
the Vibration Analy
Scenario B of the S
Analysis Example m
Bearing Failure Ris
potential Bearing F
executing a planned
which requires less
less Resource usage
an unplanned corre
Special Action:
failure consequence
defined in the Fixed
Correction Cost fie
Risk record, and th
distribution, as defi
Distribution record
the TTF distribution
the Risk. For exam
occurrence of the R
Action in Scenario
Reliability Analysis
mitigates the Impel
reducing the fixed u
correction cost and
TTF distribution of
Failure Risk.
Note: An Action do
mitigate a Risk, but
Action with a Risk
the Risk creates a m
system.
V3.6.0.0.0 - Copyri
Meridium, Inc. All
Creatin
on the Ri
Page
To add a Risk to an
element in a Scenar
While viewing
Active Scenario on
Reliability Scenario
the Diagram Hiera
the element to whic
add a Risk.
In the fields on
window, define the
Risk record as desir
Click OK.
V3.6.0.0.0 - Copyri
Meridium, Inc. All
Creatin
the Actio
To assign a new Ri
While viewing
Scenario on the Sys
Scenarios - Actions
Hierarchy pane, sel
contains the Action
assign a Risk.
In the grid in th
Action to which yo
In the fields on
properties of the Sy
Click OK.
V3.6.0.0.0 - Copyri
Inc. All rights reser
Assignin
Risks to A
To assign existing R
While viewing
System Reliability
Diagram Hierarchy
contains the Action
Risk.
In the grid in th
to which you want
On the Assign R
of the grid, select th
want to assign to th
V3.6.0.0.0 - Copyri
reserved.
Options
System Reliabil
System Reliabil
V3.6.0.0.0 - Copyri
Modifyi
Page
To modify a Risk u
While viewing
Scenarios - Risks p
contains the Risk y
In the Name co
hyperlinked name o
V3.6.0.0.0 - Copyri
Modifyi
Page
To modify a Risk u
While viewing
Actions page, in the
you want to modify
In the Name co
hyperlinked name o
V3.6.0.0.0 - Copyri
About R
After Resources ex
When you do so, yo
result of that Risk.
consequences of th
Planned Resour
Unplanned Res
V3.6.0.0.0 - Copyri
Assignin
To assign a Resourc
On the System
element that contai
In the grid in th
Resource, click the
-or-
Hint: Alternatively,
a Risk. After you ha
In the Resource
Risk.
V3.6.0.0.0 - Copyri
Modifyi
To modify a Resou
While viewing
page, in the Diagra
In the grid in th
Planned Resource U
-or-
In the Resource
V3.6.0.0.0 - Copyri
Removi
To delete a Resourc
While viewing
the Diagram Hierar
In the grid in th
Resource Usages li
-or-
In the Resource
A confirmation mes
V3.6.0.0.0 - Copyri
About D
Enter distributio
Associate distri
V3.6.0.0.0 - Copyri
Defining
To define TTF or T
While viewing
pane, select the elem
In the grid in th
V3.6.0.0.0 - Copyri
About A
As an alternative to
Distribution Analys
distribution data wi
V3.6.0.0.0 - Copyri
Associa
To associate an exis
While viewing
element that contai
In the grid in th
Below the grid
In the search re
Click the Open
The distribution da
Analysis.
V3.6.0.0.0 - Copyri
Opening
To open an associat
While viewing
the Risk whose asso
In the grid in th
Below the grid
V3.6.0.0.0 - Copyri
Refresh
While viewing
the Risk whose dist
In the grid in th
Below the grid
A confirmation mes
Click OK.
The distribution da
V3.6.0.0.0 - Copyri
Removi
While viewing
Risk for which you
In the grid in th
The <Distribution>
In the bottom o
V3.6.0.0.0 - Copyri
About R
When a simulation
or after actions are
be changed to zero
An unplanned c
A planned corre
Preventive Mai
A Special Actio
Preventive Mai
A Special Actio
Bearing Failure
Impeller Failure
Seal Failure
In the simulation, a
will replace the Bea
In addition to Risks
words, you can spe
the additional Risks
An unplanned c
-or-
A planned corre
It is important to no
The planned co
V3.6.0.0.0 - Copyri
Rules fo
When you set up a
Failure With
-or-
Failure With
can be specified
Replacement.
Cannot be spec
A Shell Head Fa
A Seals (gasket
V3.6.0.0.0 - Copyri
Selectin
These instructions a
To select Risks to r
In the Diagram
In the grid in th
In the Risks to R
The Risks to Reset
In the Risks to R
In the following im
In the following im
V3.6.0.0.0 - Copyri
Overvie
it appears when you access it from the System Reliability Scenarios - Risks page or the Risks Editor window.
n view the additional Risks that will be reset in the simulation if the source Risk occurs or is mitigated as a
You can select any of the following elements to view the fields in the associated record in the Properties
e Meridium APM system creates a System Action record in the family whose caption appears in the ASO
New Action button below the grid in the Mitigating Actions pane.
an Action.
nd TTF Distribution values that you want to be used in the simulation when a Special Action is completed to
TTF Distribution values that you want to be used in the simulation when the Special Action is completed to
ecord that is linked to the System Special Action record. For each Mitigated Risk that appears in the list to
Cost field in the selected System Risk Assessment record. This text box is enabled only if the Replace
to be used in the simulation when the Special Action is completed to mitigate the occurrence of the given
t you want to be used in the simulation when the Special Action is completed to mitigate the occurrence of
select the element that contains the Action that you want to modify.
pane, select the element that contains the Action that you want to modify.
u associate the cost of that Resource with each occurrence of the Action. This allows you to assign a realistic
ormation that specifies how the Resource will be used (e.g., the quantity and duration).
- Actions page, in the Diagram Hierarchy pane, select the element that contains the Action to which you want
After you have created the Resource, you can skip to step 5.
will be used to populate the corresponding fields in the System Resource Usage record.
be incurred when the System Resource Usage is added to the simulation results. The Total Fixed Cost is
Cost is calculated by the following calculation: Variable Cost of the Resource*Quantity*Duration. Since
age window, the cells are disabled and you cannot type values in these cells.
ed to the Action.
Reliability Scenarios - Actions page, select the element whose Action has Resources you want to modify.
ecord as desired.
Usage record so that the Resource is not used by the selected Action. The actual System Resource record is
ed.
System Reliability Scenarios - Actions page, in the Diagram Hierarchy pane, select the Action whose
ource assignments you want to remove, click the Resource Usages link.
selected item(s).
rights reserved.
ns to determine the most efficient interval at which to perform inspection or preventive maintenance Actions.
the reliability of the system.
cenarios.
ply it to your analysis by replacing the current interval value with the optimal interval value.
on at a time. While a simulation is running, however, you can continue working in other areas of the
k main window outside the Run Simulation dialog box. When you do so, the simulation will continue to run
ind the Meridium APM Framework window. When the simulation finishes, the dialog box will be returned
he Run Simulation dialog box. When you do so, the simulation will continue to run in the background, and
taskbar. When the simulation finishes, the dialog box will be maximized and returned to focus automatically.
rights reserved.
on
is and Scenario on the System Reliability Scenarios - Actions page, in the Diagram Hierarchy pane, select
you want to optimize.
ze button.
minimum interval.
maximum interval.
crement.
Current Interval text box, which represents the current interval at which the current Action is performed.
urrent Interval field in the System Action record. Modifying the value in the Action Interval Optimization
n record to be updated with the same value.
pears, displaying a progress bar that indicates the progress of the optimization process.
e Go to Analysis and Discard and Close buttons become enabled. If you do not want to view the results, you
close the Optimization Progress dialog box. These instructions assume that you want to view the results.
n.
window appears, displaying the Cost chart in the Simulation Results section and an updated value in
ighted in the following image.
ultiple Actions
tem Reliability Analysis on any page, on the Tools menu, click the Optimize Actions link.
mization window appears, displaying Actions in the System Reliability Analysis that can be optimized.
ns pane, select the Optimize check box for the Action that you want to optimize.
hange the data in the Current Interval text box, which represents the current interval at which the current
text box is populated with the value in the Current Interval field in the System Action record. Modifying the
n Interval Optimization window will cause the value in the System Action record to be updated with the
Progress dialog box appears, displaying a progress bar that indicates the progress of the optimization process.
bar reaches the end, the Go to Analysis and Discard and Close buttons become enabled. If you do not want to
u can click the Discard and Close button to close the Optimization Progress dialog box. These instructions
ant to view the results.
e Go to Analysis button.
e Action Interval Optimization window appears, displaying the Cost chart in the Simulation Results section
d values in Optimal Interval cells, as highlighted in the following image.
optimize Actions, you can determine the most efficient interval in which to perform inspection or preventive
e Actions. After you have found the optimal interval for an Action you can apply it to that Action. When you
alue in the Current Interval text box in the Actions pane and the value in the Interval field in the System
rd will be overwritten with the value that exists in the Optimal Interval text box.
pply the optimal interval, you will need to rerun the simulation for the System Reliability Analysis to update
ased upon the new action interval.
optimal Action interval value for the Action you want to optimize.
Action Interval Optimization window, in the Settings section, click the Apply Optimal Value button.
Apply Optimal Value button is enabled only after you have optimized an Action. If you close the Action
timization window, you will have to optimize the Action again for the Apply Optimal Value button to
bled.
n the Optimal Interval text box replaces the value in the Current Interval text box in the Settings section and
val field in the associated System Action record.
rid in the Actions pane, in the Apply column, select the check box for the Actions whose current interval you
ace with the optimal interval.
he grid in the Actions pane, click the Apply Optimal Values button.
in the Optimal Interval text boxes replace the values in the respective Current Interval text boxes in the grid
ns pane and in the Interval field in the associated System Action records.
eting Actions
n Action:
System Reliability Scenarios - Actions page, in the Diagram Hierarchy pane, select the element whose Action
delete.
rid in the Actions pane, select the Action that you want to delete.
ion message appears, asking if you really want to delete the Action.
lobal Event is an optional component of a System Reliability Analysis that groups together Actions requiring
stem shutdown so that they will be performed at the same time, thereby maximizing the availability of the
em. The information for a Global Event is stored in a System Global Event record.
en you create a Global Event, you select Actions that may be rescheduled and performed as part of the Global
nt. The execution of the selected Actions is called a Global Event. To be performed with the Global Event,
ons must occur during the time period defined by the Max Delay and Max Advance values in the System
bal Event record. Actions assigned to the Global Event that are performed outside of this time period will not
ncluded in the Global Event, and their occurrence is not be affected by the occurrence of the Global Event.
next occurrence of any recurring Actions that have been rescheduled and performed as part of a Global
nt will be performed according to the values in the Interval and Interval Units fields in the System Action
rd.
e: Actions that are represented by a System Condition Monitor record occur continuously and cannot be
gned to a Global Event. All other Actions can be performed in a Global Event.
example, consider Scenario B in our System Reliability Analysis Example, which contains two Actions that
ire a system shutdown: Redesign Impellers and Replace Seals. The Redesign Impellers Action has a duration
ne week, and the Replace Seals Action has a duration of one day. Performed independently of one another,
would result in a system shutdown lasting a total of eight days.
w, assume that you group the two Actions together using a Global Event with a Max Delay value of 3 months
a Max Advance value of 4 weeks. This Global Event specifies that the two Actions will be rescheduled and
ormed together during the same system shutdown, as long as the Actions fall into the time period from 3
ths before the Global Event and 4 weeks after the Global Event. Managing the Actions in this way would
lt in a shutdown lasting the longest of the two durations, or seven days. This approach is preferable, as it
ld save one day of costs associated with the system shutdown.
The grid in the Global Events pane contains the following columns:
Name: Displays the value stored in the Name field of the System Global Event record.
Description: Displays the value stored in the Description field of the System Global Event record.
Driver Type: Displays the value stored in the Driver Type field of the System Global Event record.
Below the grid in the Global Events pane, the following buttons appear:
Add Global Event: Displays the New Global Event window, where you can create a new System
Global Event record.
Delete Global Event: After asking for confirmation, deletes the System Global Event record that is
currently selected in the grid in the Global Event pane.
The Actions to Align pane appears on the System Reliability Scenarios - Global Events page and displays
the Actions that are currently assigned to the Global Event that is selected in the Global Events pane.
The grid in the Actions to Align pane displays the following columns:
Name: Displays a hierarchy that lists the Actions that exist in the Scenario Diagram. The Actions
appear in the hierarchy below the element to which they belong, with elements appearing below the
Scenario Diagram to which they belong.
Note: For example, the preceding image displays the Replace Seals and Redesign Impellers Actions,
which are assigned to the Water Pump element, which exists in the Diagram for Scenario B.
Is Driver: Displays check boxes that allow you to identify driving Action(s) for Action-driven Global
Events. You cannot change the Is Driver status of the Action from this pane.
Below the grid in the Actions to Align pane, the following button appears:
Assign Action: Displays the Assign Actions window, where you can select Actions to assign to the
current Global Event.
The content of the New Global Event window is controlled by the default datasheet that is defined
for the System Global Event family.
This image displays the Actions in Scenario B of our System Reliability Analysis
Example.
In the Is Selected column, select the check box for the Actions that you want to
assign to the selected Global Event.
If the Global Event is driven by Actions, in the Is Driver column, select the
check box for the Actions that you want to drive the selected Global Event.
Note: This column is disabled for date-driven Global Events.
Click OK.
Your selections are saved and appear in the Actions to Align pane.
Hint: If you want to select the Is Driver check box for an Action, you must
first select the Is Selected check box.
In the Is Selected column, clear the check box for any Actions
that you want to remove from the Global Event.
Click OK.
Your changes are saved, and the Actions to Align pane is updated to
reflect those changes.
Overview of the
System Reliability
Scenarios - Grid Page
In addition to working with Scenarios on the System
Reliability Scenarios - Diagram page, you can also
view Scenarios on the System Reliability Scenarios Grid page. On this page, you can view and modify
icon.
icon.
By Action
When you select Action in the Filter list on the
System Reliability Scenarios - Grid page, the grid
will display data related to the Actions that exist in
the Scenario selected in the Scenario list. The
following image shows the grid that is displayed for
the System Reliability Analysis Example when
Scenario B is selected in the Scenario list and Action
is selected in the Filter list.
By Asset
When you select Asset in the Filter list on the System
Reliability Scenarios - Grid page, the grid will
display data related to the Assets and Subsystems
that exist in the Scenario selected in the Scenario list.
The following image shows the grid that is displayed
for the System Reliability Analysis Example when
Scenario A is selected in the Scenario list and Asset
is selected in the Filter list.
By Buffer
When you select Buffer in the Filter list on
the System Reliability Scenarios - Grid page,
the grid will display data related to the
Buffers that exist in the Scenario selected in
the Scenario list. The following image shows
the grid that is displayed for the System
Reliability Analysis Example when Scenario
A is selected in the Scenario list and Buffer is
selected in the Filter list.
By Distribution
When you select Distribution in the
Filter list on the System Reliability
Scenarios - Grid page, the grid will
display data in the Distribution
records associated with the Scenario
selected in the Scenario list. On the
System Reliability Scenarios - Grid
page, Distribution records are shown
as properties of the Risk elements
with which they are associated.
The following image shows the grid
that is displayed for the System
Reliability Analysis Example when
Scenario A is selected in the Scenario
list and Distribution is selected in the
Filter list.
By Link
When you select Link in the Filter list
on the System Reliability Scenarios Grid page, the grid will display data
related to the Links that exist in the
Scenario selected in the Scenario list.
The following image shows the grid
that is displayed for the System
Reliability Analysis Example when
Scenario A is selected in the Scenario
list and Link is selected in the Filter
list.
V3.6.0.0.0 - Copyright
1993-2014 Meridium, Inc. All
rights reserved.
By Risk
When you select Risk in the
Filter list on the System
Reliability Scenarios - Grid
page, the grid will display data
related to the Risks that exist
in the Scenario selected in the
Scenario list. The following
image shows the grid that is
displayed for the System
Reliability Analysis Example
when Scenario C is selected in
the Scenario list and Risk is
selected in the Filter list.
Fixed Unplanned
Correction Cost ($):
Displays the value that
exists in the Fixed
Unplanned Correction
Cost field in the
System Risk record.
Variable
Unplanned Correction
Cost ($): Displays the
value that exists in the
Variable Unplanned
Correction Cost field
in the System Risk
record.
Planned Correction
Cost ($): Displays the
value that exists in the
Planned Correction
Cost field in the
System Risk record.
Planned Correction
Cost Units: Displays
the value that exists in
the Planned Correction
Cost Units field in the
System Risk record.
Planned Correction
Duration: Displays the
value that exists in the
Planned Correction
Duration field in the
System Risk record.
Planned Correction
Duration Units:
Displays the value that
exists in the Planned
Correction Duration
Units field in the
System Risk record.
PF
Interval: Displays the
value that exists in the
PF Interval field in the
System Risk record.
PF Interval Units:
Displays the value that
exists in the PF
Interval Units field in
the System Risk
record.
V3.6.0.0.0 - Copyright
1993-2014
Meridium, Inc. All
rights reserved.
By
Subsystem
When you select
Subsystem in the Filter
list on the System
Reliability Scenarios Grid page, the grid
will display data
related to the
Subsystems that exist
in the Scenario
selected in the
Scenario list. The
following image shows
the grid that is
displayed for the
System Reliability
Analysis Example
when Scenario A is
selected in the
Scenario list and
Subsystem is selected
in the Filter list.
Contribution
field in the
System
Subsystem
record.
Fixed Cost
($): Displays
the value that
exists in the
Fixed Cost
field in the
System
Subsystem
record.
Variable
Cost ($):
Displays the
value that
exists in the
Variable Cost
field in the
System
Subsystem
record.
Variable
Cost Units:
Displays the
value that
exists in the
Variable Cost
Units field in
the System
Subsystem
record.
Lost
Production
Cost ($):
Displays the
value that
exists in the
Lost
Production
Cost field in
the System
Subsystem
record.
Lost
Production
Cost Units:
Displays the
value that
exists in the
Lost
Production
Cost Units field
in the System
Subsystem
record.
V3.6.0.0.0 Copyright
1993-2014
Meridium, Inc.
All rights
reserved.
By
Switch
When you
select Switch in
the Filter list
on the System
Reliability
Scenarios Grid page, the
grid will
display data
related to the
Switches that
exist in the
Scenario
selected in the
Scenario list.
The following
image shows
the grid that is
displayed for
the System
Reliability
Analysis
Example when
Scenario C is
selected in the
Scenario list
and Switch is
selected in the
Filter list.
The following
columns of
information are
displayed in the
grid when the
Switch option
is selected in
the Filter list:
Name:
Displays a
hierarchy that
lists the
Switches that
exist in the
Scenario,
including
Switches that
belong directly
to the root
Subsystem and
Switches that
belong to any
Subsystem
elements.
Buffers appear
in the hierarchy
below the
Subsystem
element to
which they
belong.
Is Initially
On: Displays
the value that
exists in the Is
Initially On
field in the
System Switch
record.
Note: Because
this field does
not exist in
System
Subsystem
records, this
cell is disabled
in the row
representing
the root
Subsystem.
Fixed
Cost: Displays
the value that
exists in the
Fixed Cost
field in the
System Switch
or the System
Analysis
record.
Variable
Cost: Displays
the value that
exists in the
Variable Cost
field in the
System Switch
or the System
Analysis
record.
Variable
Cost Units:
Displays the
value that
exists in the
Fixed Cost
field in the
System Switch
or the System
Analysis
record.
Lost
Production
Cost: Displays
the value that
exists in the
Lost
Production
Cost field in
the System
Switch or the
System
Analysis
record.
Lost
Production
Cost Units:
Displays the
value that
exists in the
Lost
Production
Cost Units field
in the System
Switch or the
System
Analysis
record.
V3.6.0.0.0 Copyright
1993-2014
Meridium, Inc.
All rights
reserved.
Abou
t
Resour
ces
Resources are
optional
components in
a System
Reliability
Analysis that
represent
physical parts
or materials,
such as spare
bearings or
seals, or human
resources, such
as mechanics
or technicians,
that you may
want to use
within the
analysis. You
can create a
Resource by
defining its
properties via
the Resource
window, which
is shown in the
following
image.
The properties
of a Resource
are stored in a
System
Resource
record, which
is created when
you save a new
Resource.
After
Resources exist
for a System
Reliability
Analysis, you
can assign
them to Actions
and Risks to tie
the Resource
and its cost
with an
occurrence of
the associated
event. For
example, if you
planned to
create an
Action that
would perform
certain
maintenance
actions, you
might create a
Mechanic
Resource and
assign the
Mechanic to
the Action.
Associating a
Resource with
an Action or a
Risk will create
a System
Resource
Usage Record,
which is linked
to the
appropriate
System Action
or System Risk
record, which
will store
information
that specifics
how the
resource will
be used (e.g.,
the quantity
and duration).
V3.6.0.0.0 Copyright
1993-2014
Meridium, Inc.
All rights
reserved.
Abou
t
Addin
g
Resour
ces to
Analys
es
You have two
options for
adding
Resources to a
System
Reliability
Analysis. You
can:
Create
new
Resourc
es from
scratch.
Import
Resourc
es that
already
exist in
other
System
Reliabil
ity
Analyse
s.
Note:
Resourc
es can
also be
created
within
the
context
of
Actions
and
Risks.
Doing
so will
cause
those
Resourc
es to be
availabl
e at the
analysis
level so
that
they
can be
assigne
d to
other
Actions
and
Risks.
V3.6.0.
0.0 Copyrig
ht
19932014
Meridiu
m, Inc.
All
rights
reserve
d.
C
rea
tin
g
Res
our
ces
fro
m
Scr
atc
h
To
create a
new
Resourc
e for a
System
Reliabil
ity
Analysi
s:
While
viewing
the
desired
System
Reliabil
ity
Analysi
s on any
page,
on the
Tools
menu,
click
the
Resourc
es link.
The
Resourc
es
window
appears.
C
l
i
c
k
t
h
e
A
d
d
N
e
w
b
u
t
t
o
n
.
T
h
e
A
d
d
N
e
w
R
e
s
o
u
r
c
e
w
i
n
d
o
w
a
p
p
e
a
r
s
.
T
h
e
A
d
d
N
e
w
R
e
s
o
u
r
c
e
s
w
i
n
d
o
w
d
i
s
p
l
a
y
s
t
h
e
d
e
f
a
u
l
t
d
a
t
a
s
h
e
e
t
t
h
a
t
h
a
s
b
e
e
n
d
e
f
i
n
e
d
f
o
r
t
h
e
S
y
s
t
e
m
R
e
s
o
u
r
c
e
f
a
m
i
l
y
.
Define
the
proper
ties of
the
Syste
m
Resour
ce
record
as
desire
d.
Click
OK.
The
Resour
ce is
create
d and
appear
s in
the
grid
on the
Resour
ces
windo
w.
V3.6.0
.0.0 Copyri
ght
19932014
Meridi
um,
Inc.
All
rights
reserv
ed.
I
mp
ort
ing
Ex
isti
ng
Re
so
urc
es
When
you
import
a
Resour
ce
from
one
Syste
m
Reliab
ility
Analys
is into
anothe
r, the
Meridi
um
APM
system
creates
a copy
of the
existin
g
Syste
m
Resour
ce and
links
the
new
record
to the
root
Syste
m
Analys
is
record
of the
target
analysi
s.
To
import
a
Resour
ce
from
one
analysi
s into
anothe
r:
Open
the
Syste
m
Reliab
ility
Analys
is into
which
you
want
to
import
the
Resour
ce.
While
viewin
g the
desire
d
Syste
m
Reliab
ility
Analys
is on
any
page,
on the
Tools
menu,
click
the
Resour
ces
link.
The
Resour
ce
windo
w
appear
s.
Click the
Import button.
The Resource
Finder
window
appears,
which
displays the
Resources that
are available
to be
imported.
In this image,
the Resource
Finder
window
displays what
Resources can
be imported
into an
analysis,
assuming the
System
Reliability
Analysis
Example
Resources
have already
been created.
Select the row
containing the
Resource that you
want to import.
Click OK.
V3.6.0.0.0 - Copyri
1993-2014 Meridiu
All rights reserved.
Modifyi
Resource
To modify an existi
Resource:
While viewing
desired System Rel
Analysis on any pa
Tools menu, click t
Resources link.
Click OK.
V3.6.0.0.0 - Copyri
Meridium, Inc. All
Deleting
To delete a Resourc
While viewing
Reliability Analysis
Tools menu, click t
A confirmation mes
really want to delet
V3.6.0.0.0 - Copyri
rights reserved.
About R
Simulatio
If changes have
all Scenarios will b
If no changes h
parameters, only th
since the last simul
new simulation run
If no changes h
parameters or any o
you are directed to
Note: If no changes
parameters or any o
or Event Log check
will include every S
The complexity
Assets, Risks, Actio
The frequency a
The frequency a
Clicking anywh
main window outsi
When you do so, th
background, and th
Meridium APM Fra
finishes, the dialog
automatically.
-or-
Clicking either
Run Simulation dia
simulation will con
minimized dialog b
taskbar. When the s
be maximized and r
V3.6.0.0.0 - Copyri
rights reserved.
Runnin
To run a simulation
On any page in
click the Run Simu
Navigate to the
Logs.
Click OK.
Click the Go to
V3.6.0.0.0 - Copyri
About E
<Scenario Nam
Reliability Analysis
<Iteration num
the file.
Alert: A con
Complete: An A
Complete Unpl
repairs to an elemen
Failed: An elem
can run again.
Global Event O
assigned to that Glo
Running: The e
Shutdown: An e
Simulation End
Standby: A Swi
Start: An Action
Start Unplanned
element that has fai
Stopped: The el
V3.6.0.0.0 - Copyri
Underst
Event Lo
In the following im
the Impeller Failure
caused an unplanne
is detailed in row 2
In the following im
correction, the Wate
stopped, in lines 24
as seen in line 27.
At time 4.76786241
line 30. In line 31, h
Failure Risk is com
At time 4.76786241
Failure Risk in line
33-38, all of the Ris
run. The system is a
260.4044794.
V3.6.0.0.0 - Copyri
Refresh
To refresh multiple
While viewing
Tools menu, select
A confirmation mes
distributions having
Click OK.
The distribution da
V3.6.0.0.0 - Copyri
About t
Throughout this do
supporting queries
Simulation Res
Plots
Simulation Res
Simulation Res
Simulation Res
V3.6.0.0.0 - Copyri
Runnin
While viewing
Generate Report lin
V3.6.0.0.0 - Copyri
Summa
V3.6.0.0.0 - Copyri
Simulat
V3.6.0.0.0 - Copyri
Plots Se
Resource Occur
Resource Time.
Resource Cost.
V3.6.0.0.0 - Copyri
Simulat
V3.6.0.0.0 - Copyri
Simulat
V3.6.0.0.0 - Copyri
Simulat
V3.6.0.0.0 - Copyri
What C
Analysis?
By reviewing the re
Which Scenario
Which Scenario
Which Scenario
Which Actions
Create Recomm
desirable Scenario.
V3.6.0.0.0 - Copyri
Underst
Resource Occur
Resource Time.
Resource Cost.
Resources Grid
By clicking a cell in
Histogram.
Trend.
Impact.
V3.6.0.0.0 - Copyri
What Is
V3.6.0.0.0 - Copyri
What is
Some results of a S
selected. The simul
pane on the System
The values in th
System Analysis re
Yearly, the g
Period, Period Unit
Monthly, the gr
the Period, Period U
V3.6.0.0.0 - Copyri
Show T
Resource Cost g
V3.6.0.0.0 - Copyri
Total Co
The categories in th
Lost Production
production for any
record that represen
Action Cost: Th
complete any Actio
to calculate Action
System Acti
System Resourc
System Resourc
Planned Correc
cost to repair an ele
Resources used. Th
System Subs
System Asset re
System Switch r
System Risk
System Resourc
System Resourc
Unplanned Cor
includes the cost to
unplanned correctio
System Subs
System Asset re
System Swit
System Risk
Correction Cost Un
System Resourc
System Resourc
V3.6.0.0.0 - Copyri
Total Co
Neither Scenari
Scenario B had
the one singular occ
comparing the year
reduce the cost of t
the graph, you can
V3.6.0.0.0 - Copyri
Annual
The Annual Action
the average cost of
V3.6.0.0.0 - Copyri
Action C
V3.6.0.0.0 - Copyri
Resourc
V3.6.0.0.0 - Copyri
Resourc
The Mechanic R
Scenario B has Act
for maintaining equ
A and C by designi
The Vibration T
Resource is assigne
Scenario B. From t
Resource can be us
V3.6.0.0.0 - Copyri
Resourc
Scenario A and
used during unplan
Scenario B used
The Vibratio
This Resource acco
The Bearing an
Action. These two
Whereas an unplan
correction requires
the need for a plann
we can conclude th
failure itself.
V3.6.0.0.0 - Copyri
Elemen
Element: Displa
Failures: The av
Downtime (Day
Scenario to which i
Reliability: The
belongs.
Note: Reliability is
Availability: Th
Next Failure (D
V3.6.0.0.0 - Copyri
Actions
Action: Display
to which they belon
Occurrences: T
Detected Failur
monitoring Actions
V3.6.0.0.0 - Copyri
Resourc
Resource: Disp
hierarchy to which
Occurrences: T
Time (Days): T
V3.6.0.0.0 - Copyri
About t
The distribution of
When an actual val
bin.
Additional values a
Optimistic Valu
Average Value:
Scenario.
Realistic Value:
Scenario.
Pessimistic Valu
Bin Fifteen: Re
failed from 3.85 to
Bin Eighteen: R
failed from 4.90 to
Bin Twenty: Re
from 6.65 to 7.00 ti
Note: Bins that are
failure within their
In addition, in the i
Optimistic: Rep
failure is 1.00.
Average: Repre
Realistic: Repre
Pessimistic: Re
failure is 5.00.
V3.6.0.0.0 - Copyri
Trend P
Monthly, the Co
V3.6.0.0.0 - Copyri
Impact
V3.6.0.0.0 - Copyri
Interpre
If an unplanned
correction of the so
If a planned cor
Risk:
Planned cor
Planned resourc
Downtime
If an unplanned
individual Risk:
Fixed unpla
Variable unplan
Unplanned reso
Downtime
Variable unplanned
If planned or un
record to which the
suppose that the fol
A Bearing f
A Seal failure R
If planned or un
V3.6.0.0.0 - Copyri
What is
Performing a Cost o
failure data to calcu
such as:
Unplanned labo
Production and
Cleanup or fine
Meridium APM Re
effect on maintenan
comparison.
Cost of Unreliabilit
population of equip
V3.6.0.0.0 - Copyri
Data Us
V3.6.0.0.0 - Copyri
Accessin
To view a list of ex
On the Reliabil
V3.6.0.0.0 - Copyri
Aspects
The Unreliability C
customized for you
top of the page as d
No (N): Will ca
Hint: If desired, yo
V3.6.0.0.0 - Copyri
Commo
New Analysis: D
Open Analysis:
Publish Analyse
selected analysis.
Delete Analysis
Guidelines: Dis
V3.6.0.0.0 - Copyri
Using th
Based on a new
By manually en
You can access the
V3.6.0.0.0 - Copyri
Creatin
To create a Cost of
On the Select a
Select one of th
I will create a n
in the Query Builde
I will create a n
button in the Datase
Unit ID: Th
Installation Dat
Failure Date: T
In the Downtim
In the Time Un
Maintenanc
Currency: The t
appears in the resul
le to higher costs to produce reserves over costs to produce current production (had production not been
you are viewing an existing analysis, when you click this link, Meridium APM will save any changes that
nput fields:
Unreliability Analysis. The values that you select to map on the Select Failure Fields, Provide Information
n the failures.
quired.
mapped from a query or dataset or manually entered when you create the analysis.
be excluded from the analysis. When cleared, data in the selected row will be included in the analysis. You
lick OK on the Failure Data grid. The failure events marked ignored on the grid will not appear on the plots.
e sum of the values in the Maintenance Cost column on the Failures tab associated with each piece of
and the cost of producing it. This value is the sum of the values in the LPO column on the Failures tab
is value is calculated by the Meridium APM system using the costs in the LPO and Maintenance Cost fields
ce of equipment or location. This value is calculated by the Meridium APM system and is read-only.
or capacity. Availability is not tied to production and profits. Values in this column are calculated by the
change the downtime units for the failure data independently from the analysis results.
n you click OK, the system displays the new currency on the axis label of the plots.
TBF trend analysis shows the MTBF for a selected set of equipment or locations over time. The MTBF
number. For example, if you selected Years in the MTBF Period Units field, the number you enter in the
e Cost per reporting period are shown. The Cost of Unreliability is an estimate of the total cost caused by
d production units are listed on the x-axis and the specified reporting period is shown on the y-axis.
ction unit.
it. The MTBF plot displays the units on the x-axis and the MTBF values are shown on the y-axis.
is returned to productive service. The MTTR plot displays MTTR values on the x-axis and the units on the y-
escribes the past performance of equipment but not time in service or capacity; availability is not tied to
s period. The units are listed on the x-axis and the number of failures are shown on the y-axis.
duction unit.
hutdowns, the Downtime Pareto plot displays the downtime for each production unit. The units are listed on
bal trend for all units or show trends for individual units. The trend frequency determines the duration
elected unit, clear the check box located in front of the unit.
n the Units of Measurement dialog box. Trend dates appear on the x-axis.
ng on the chart type, the numeric data includes information such as the Unit, Cost, MTBF, MTTR,
eport
you can use to view a summary of the results of a Cost of Unreliability Analysis. When you run the Cost of
\\Public\Meridium\Modules\Reliability Manager\SSRS.
the Unreliability Cost family. When you run the Cost of Unreliability Report while viewing a Cost of
ted with the current analysis is passed automatically to the prompt, and the results for the current Cost of
sisReport) or the supporting query (i.e., Unreliability Cost Query) directly from the Catalog, however, you
o retrieve results. The subreports (i.e., Catalog items AssetsubreportUnreliability and
y Report
click OK.
page.
eserved.
ion and the corresponding Unreliability Cost record field whose data is displayed in the report.
eserved.
alues that are stored in the Failures field in the Unreliability Cost record.
rights reserved.
port displays values that are stored in the Failures field in the Unreliability Cost record.
ection, and they are stored in the Failures field in the Unreliability Cost record:
ort displays the graphs that are accessed via the Plots menu on the Cost of Unreliability Analysis Summary
a Total Cost Pareto Chart graph.
Chart
of Unreliability Analysis
much like a Distribution or Growth Analysis. The analysis can be based on a query or dataset, or the data can
built, it is stored in the database and displayed in a list of the existing Cost of Unreliability Analyses for
Cost of Unreliability analysis from a query, then results are automatically updated with the new data that
since the document was originally constructed.
nalysis appear on the summary page and include the following properties:
when the production failed in an oversold market. It represents the difference between the market price of
with the failure event (includes parts, labor, LPO, etc.). It may be calculated in a query or a field in the
, the average amount of time that it takes to restart the production unit(s) after a failure occurs.
mmary page, a Cost of Unreliability Analysis generates the following graphs, which show all the data in a
that shows the MTBF for a set of equipment or locations over time. You can view the underlying plot data by
ot Options menu while you are viewing a plot. The numeric results are presented in a grid.
o an Existing Analysis
make changes that you want to retain. The following instructions provide details on saving changes to an
ctions on any page where you see the Save Analysis link enabled on the Common Tasks menu. These
lready been saved when it was originally created.
ting analysis.
nalysis
option to save an existing analysis with a different name. This will create two copies of the analysis: one with
new name.
ry page of the analysis you are currently viewing, on the Common Tasks menu, click the Save Analysis As
g box appears.
s dialog box from the Cost of Unreliability Analysis page, it is called the Save Analysis dialog box. The
wever, are the same as shown in the preceding image.
Name text box, type the name that you want to use for the analysis copy. The name is required and must be
of analysis you are saving.
M system creates a copy of the analysis and returns you to the page from which you initiated the Save As
ing an Analysis
name of an analysis via the Rename Analysis dialog box. You can access this dialog box:
Rename link on the Analysis Tasks menu on the Reliability Growth Analysis page, the Probability
s page, and the Cost of Unreliability Analysis page.
sis:
ate page and task menu, click the Rename or Rename Analysis link.
nalysis Name text box, type a new name for the analysis.
d, in the Analysis Description text box, type a new description for the analysis.
analysis name is updated in any appropriate sections on the summary page and in the site map to reflect the
ge. In addition, the Description field in any appropriate sections will reflect any changes.
Click the Save link on the appropriate task menu to save the changes to the analysis name.
Note: While your changes appear as soon as you close the Rename dialog box, the new name is not
actually saved until you save the analysis.
Select the Use Confidence check box to activate the Confidence Level and enable the
Confidence Level field.
In the Confidence Level field, enter a numeric value between zero (0) and 100 to
represent the desired Confidence Level.
Click OK.
The Meridium APM system calculates the confidence intervals for the analysis based on
the percentage you entered in the Confidence Level field.
Changing the
Distribution
Parameters
In Reliability Distribution Analyses and
Probability Distribution Analyses, the
parameters of the distribution are defined on
the Distribution Parameters dialog box.
V3.6.0.0.0 - Copyright
1993-2014 Meridium, Inc. All
rights reserved.
Modifying
the Analysis
Period
In Reliability Growth,
Reliability Distribution, and
Unreliability Cost Analyses,
the analysis period specifies
the date range over which an
analysis occurs. The start date
specifies the first date of the
analysis and the end date
specifies the last date of the
analysis. The default analysis
period has a start date equal to
the first failure date and an
end date equal to the current
date. When the default
analysis period is used, each
time you open an analysis, the
end date is updated to the
current date. You can adjust
the analysis period to focus
the analysis on a specific
period of time.
The following instructions
provide details on modifying
the analysis period in these
analysis types. Note that you
can also modify the analysis
period for a Spares Analysis,
Click
OK.
The
Meridiu
m APM
system
saves
the
analysis
period
and
recalcul
ates the
analysis
using
the
selected
dates.
Note: If
you
want to
change
the
analysis
period
back to
the
default
analysis
period,
select
the Start
Date
and End
Date
check
boxes.
V3.6.0.
0.0 Copyrig
ht
19932014
Meridiu
m, Inc.
All
rights
reserved
.
C
hoo
sin
g
the
Ti
me
Uni
ts
for
an
An
alys
is
For
Reliabil
ity
Growth
and
Reliabil
ity
Distribu
tion
Analyse
s, the
time
units
are used
for
expressi
ng time
values
for
calculati
ons
perform
ed
within
the
analysis
. For
example
,a
calculati
on may
indicate
the
amount
of time
that
elapsed
between
a failure
event
and the
end date
of the
analysis
period.
This
value
would
be
express
ed in
the
Time
Units
for the
analysis
.
Your
Time
Units
selectio
n will
depend
on what
type of
data
you are
using
and
what
type of
analysis
you are
perform
ing. For
example
, in an
analysis
that
shows
the
distribut
ion of
failures
for a
number
of
equipm
ent or
location
s over
many
years,
years
might
be an
appropri
ate unit
of time.
For an
analysis
designe
d to
evaluate
failures
for a
single
piece of
equipm
ent or
location
within a
very
specific
time
period,
a
smaller
unit of
time
would
be
appropri
ate. For
this
reason,
you
have the
option
of
choosin
g the
Time
Units
that are
most
appropri
ate for a
given
analysis
.
Note:
Downti
me for
TTF
calculati
ons
should
always
be
provide
d using
days.
When
the
failure
data
contains
downti
me, the
system
selects
Days by
default.
The
followin
g
instructi
ons
provide
details
on
modifyi
ng the
time
units for
a
Reliabil
ity
Growth
or
Reliabil
ity
Distribu
tion
Analysi
s. Note
that you
can also
modify
the time
units for
a
System
Reliabil
ity
Analysi
s, but
these
instructi
ons do
not
apply to
that
analysis
type.
To
change
the time
units for
an
analysis
:
On
the
Reliabil
ity
Growth
Analysi
s page,
on the
Current
Analysi
s menu,
click
the
Time
Units
link.
-orOn the
Reliabil
ity
Distrib
ution
Summa
ry page,
on the
Analysi
s Tasks
menu,
click
the
Time
Units
link.
The
Time
Units
dialog
box
appears.
O
n
t
h
e
T
i
m
e
U
n
i
t
s
d
i
a
l
o
g
b
o
x
,
i
n
t
h
e
O
p
e
r
a
t
i
n
g
T
i
m
e
U
n
i
t
s
l
i
s
t
,
s
e
l
e
c
t
D
a
y
s
,
Y
e
a
r
s
,
Q
u
a
r
t
e
r
s
,
M
o
n
t
h
s
,
W
e
e
k
s
,
o
r
H
o
u
r
s
.
In
the
Downt
ime
Units
list,
select
Days,
Years,
Quart
ers,
Month
s,
Weeks,
or
Hours.
Click
OK.
The
Meridi
um
APM
system
autom
aticall
y
recalc
ulates
the
analys
is
based
on the
new
time
units
and
displa
ys the
new
units
on the
plot
pages
and
the
summ
ary
page.
V3.6.0
.0.0 -
Copyri
ght
19932014
Meridi
um,
Inc.
All
rights
reserv
ed.
M
odi
fyi
ng
An
aly
sis
Da
ta
via
the
Fai
lur
e
Da
ta
Wi
nd
ow
You
can
use
the
<Mea
surem
ent>
Data
windo
w to
modif
y the
data in
any
enable
d
field.
This
allows
you to
correct
errors
in the
data or
adjust
data as
neede
d.
Note
that
only
certain
fields
in the
<Mea
surem
ent>
Data
windo
w can
be
modifi
ed.
Fields
that
contai
n
calcul
ations
by the
Meridi
um
APM
system
are
disabl
ed.
When
you
modif
y data
and
click
OK,
the
analys
is will
be
update
d to
reflect
any
chang
es that
you
made.
For an
analysis that
is based upon
manually
entered data,
the changes
that you make
via the
<Measureme
nt> Data
window will
be saved for
the analysis.
For an
analysis that
is based upon
a query or a
dataset, the
query or
dataset will
not be
modified with
the updated
data.
Additionally,
any record
returned by
the query will
not be
updated with
your changes.
The changes
will be saved
to the analysis
only.
After you
modify the
data and save
the analysis,
the modified
data will
appear each
time you open
the analysis.
If you want to
revert to the
original data,
you can
reload the
original data
to the
analysis. In
addition, if a
query or
dataset has
changed in
the database,
you can
reload the
data in order
for your
analysis to
contain those
changes.
V3.6.0.0.0 Copyright
1993-2014
Meridium,
Inc. All rights
reserved.
Relo
ading
Analy
sis
Data
When you
create and
save analyses
that are based
on a query or
dataset, the
Meridium
APM system
takes a
snapshot of
If you want to
refresh an
analysis based
upon changes
to the
underlying
query or
dataset or to
load new data
that has been
added since
the analysis
was last saved
(e.g., the
analysis is
based on a
query that
retrieves
failures for a
piece of
equipment or
location, and
a new failure
record has
been added to
the database),
you will need
to reload the
analysis
manually
after opening
it.
The
instructions in
this topic
provide
details on
reloading a
reliability
analysis. This
feature is
available for
the following
analyses
types:
Production
Analyses.
Reliability
Growth Analyses.
Reliability
Distribution
Analyses.
Production
Analyses.
Probability
Distribution
Analyses.
Cost of
Unreliability
Analyses.
Note: Reloading
analysis data resets
the analysis period
only if it is based o
the analysis data.
Start Dates and End
Dates that have bee
set explicitly will n
be overwritten.
To reload an analys
to display the most
recent data:
On the summar
page of the analysis
you are current
viewing, click the
Reload Data link.
A confirmation
message appears,
asking if you want
overwrite the curre
data with the data
stored in the
database.
Click OK.
V3.6.0.0.0 - Copyri
1993-2014 Meridiu
All rights reserved.
Generat
a Report
an Analy
By generating a rep
analysis, you are co
the analysis into a f
that can be printed.
Production Ana
Reliability Grow
Reliability Dist
Probability Dist
Analysis.
Cost of Unrelia
To generate a repor
On the analysis
of the analysis you
viewing, click the G
link.
V3.6.0.0.0 - Copyri
Meridium, Inc. All
About P
and Unpu
Analyses
Reliability analyses
you flag each analy
unpublished. If the
selected, the analys
published. If the Pu
selected, the analys
unpublished. The P
indicate to other us
analysis. New analy
default.
Select a Growth
Select a Distrib
page.
Probability Dist
Select a System
List page.
Select a Cost of
Select a Spares
V3.6.0.0.0 - Copyri
Inc. All rights reser
Publish
To publish an analy
unpublished:
On the appropri
of analyses, select o
analyses that you w
On the Commo
Analyses link.
A confirmation mes
to publish the selec
V3.6.0.0.0 - Copyri
reserved.
Unpubl
To unpublish an an
On the appropri
select one or more
On the Commo
A confirmation mes
the selected analysi
V3.6.0.0.0 - Copyri
Custom
You can customize
Displaying loga
Failure Rate plot, w
values. Note that th
be changed under n
Zooming in on
Resetting the pl
settings will be sav
modified, they will
all user-defined sett
Right-click
from the shortcut m
V3.6.0.0.0 - Copyri
Workin
Analyses
Reliability Distribu
of right-censoring,
analysis end date. Y
Time To Failure (T
the piece of equipm
To censor datapoin
For a Reliability
of the following plo
Probability Plot
Probability Den
Cumulative Den
-or-
For a Distributi
box for the desired
Additionally, when
censored datapoint
plot. Each automati
in the Analysis Peri
Note: Probability D
Auto-Censored
Name: Specifie
Installation Dat
V3.6.0.0.0 - Copyri
About R
These recommenda
linked to the analys
an analysis, you wi
with that analysis. F
each Recommendat
V3.6.0.0.0 - Copyri
Accessin
The Recommendati
functionality for a R
can view a summar
Reliability Recomm
Recommendation r
On the analysis
Recommendations l
-or-
On any page of a S
link on the Tools m
The Recommendati
V3.6.0.0.0 - Copyri
Aspects
The Recommendati
linked to a given R
displays the list of R
Recommendatio
Recommendatio
Assigned To
Target Complet
Implemented D
No color: Indic
following condition
Red: Indicates t
are colored red whe
Yellow: Indicat
Recommendations
current date.
Green: Indicate
V3.6.0.0.0 - Copyri
About t
Recomme
System Reliabil
Reliability Grow
Reliability Dist
Probability Dist
Unreliability Co
V3.6.0.0.0 - Copyri
Commo
New Recomme
Recommendation r
Open Recomme
Recommendation
Save Recomme
Delete Recomm
Recommendation r
V3.6.0.0.0 - Copyri
Aspects
The Recommendati
main display area c
Information and Al
associated with the
A toolbar appears a
currently displayed
Displays a blan
Reliability Recomm
system first display
After asking fo
displayed.
Displays the Pr
record will be print
Displays the Re
documents for the c
is related to the Ref
Displays Field
history is set to be k
V3.6.0.0.0 - Copyri
About t
Recomme
V3.6.0.0.0 - Copyri
Commo
New Recomme
details for the recor
View Recomme
Reliability Recomm
Save Recomme
Delete Recomm
record and then dis
V3.6.0.0.0 - Copyri
Creatin
Record
To create a new Re
On the Recomm
Recommendation li
The Recommendati
On the General
If you want to n
as desired.
For example, if on
Date, and the Targe
January 5, 2005, bu
V3.6.0.0.0 - Copyri
Fields in
V3.6.0.0.0 - Copyri
Opening
To open an existing
In the list of Re
record that you wan
V3.6.0.0.0 - Copyri
Deleting
To delete an analys
On the Common
If you selected one
item.
-or-
To delete th
To delete one it
If there is an ite
If you do not w
V3.6.0.0.0 - Copyri
About t
The Reliability Ma
participate in the va
Analyses: Conta
Select a Pro
Select a Spates
Select a Growt
Select a Distrib
Probability Dis
Select a System
Select a Cost of
Automation Rul
Queries: Contai
the baseline produc
Reports: Contai
SSRS: Contains
the Reports folder.
V3.6.0.0.0 - Copyri
Analyse
The Catalog folder
V3.6.0.0.0 - Copyri
Queries
The Catalog folder
V3.6.0.0.0 - Copyri
Reports
The Catalog folder
assetSubreportD
AssetsubreportG
AssetsubreportU
CostAnalysisRe
to view the Cost of
DistributionAna
you are trying to vi
Exponential Dis
Failuresubrepor
Failuresubrepor
GrowthAnalysi
GrowthAnalysi
trying to view the R
Lognormal Dist
Normal Distribu
ProbabilityDist
ProbDistReport
the Probability Dist
ProductionAnal
ProductionAnal
ProductionAnal
ProductionAnal
are trying to view t
ReliabilityDistr
ReliabilityDistr
ReliabilityExpo
ReliabilityExpo
ReliabilityLogn
ReliabilityLogn
ReliabilityNorm
ReliabilityNorm
ReliabilityWeib
ReliabilityWeib
Spares
Spares Analysis
Spares Analysis
Spares Analysis
Spares Analysis
Spares Analysis
Spares Analysis
SparesAnalysis
SparesApplicat
SparesChart
SubreportDistri
SubReportProb
SubreportProdu
System Reliabil
System Reliabil
System Reliabil
System Reliabil
System Reliabil
SystemReliabil
SystemReliabil
SystemReliabil
SystemReliabil
SystemReliabil
Unreliability Co
Weibull Distrib
V3.6.0.0.0 - Copyri
SSRS F
V3.6.0.0.0 - Copyri
Product
A Production Analy
description of the fi
and behavior of the
V3.6.0.0.0 - Copyri
Product
A Production Losse
exist for the Produc
V3.6.0.0.0 - Copyri
Reliabil
A Reliability Grow
repairs necessary to
information in the t
V3.6.0.0.0 - Copyri
Growth
A Growth Model re
description of the fi
behavior of these fi
V3.6.0.0.0 - Copyri
Distribu
A Distribution reco
exist for the Distrib
baseline state and b
V3.6.0.0.0 - Copyri
About S
Actions in System R
System Conditio
System Inspecti
System Prevent
System Special
V3.6.0.0.0 - Copyri
System
System Condition M
exist for the System
fields. This list is n
V3.6.0.0.0 - Copyri
System
System Inspection
System Inspection
comprehensive.
V3.6.0.0.0 - Copyri
System
System Preventativ
System Preventativ
fields. This list is n
V3.6.0.0.0 - Copyri
System
V3.6.0.0.0 - Copyri
System
System Analysis re
family. The informa
V3.6.0.0.0 - Copyri
System
V3.6.0.0.0 - Copyri
System
V3.6.0.0.0 - Copyri
System
V3.6.0.0.0 - Copyri
System
V3.6.0.0.0 - Copyri
System
System Resource re
an alphabetical list
baseline state and b
V3.6.0.0.0 - Copyri
System
System Resource re
Usage family and a
V3.6.0.0.0 - Copyri
System
V3.6.0.0.0 - Copyri
System
System Scenario re
the System Scenari
V3.6.0.0.0 - Copyri
System
V3.6.0.0.0 - Copyri
System
System Subsystem
Subsystem family.
V3.6.0.0.0 - Copyri
System
V3.6.0.0.0 - Copyri
Unrelia
An Unreliability Co
description of the fi
behavior of these fi
V3.6.0.0.0 - Copyri
Parame
V3.6.0.0.0 - Copyri
Exampl
meridium://Rel
meridium://Rel
meridium://Rel
meridium://Rel
V3.6.0.0.0 - Copyri
Parame
V3.6.0.0.0 - Copyri
Exampl
meridium://Rel
meridium://Rel
meridium://Rel
meridium://Rel
meridium://Rel
V3.6.0.0.0 - Copyri
Parame
V3.6.0.0.0 - Copyri
Exampl
meridium://Rel
meridium://Rel
meridium://Rel
meridium://Rel
meridium://Rel
meridium://Rel
meridium://Rel
meridium://Rel
V3.6.0.0.0 - Copyri
Parame
V3.6.0.0.0 - Copyri
Exampl
meridium://Rel
meridium://Rel
meridium://Rel
meridium://Rel
meridium://Rel
meridium://Rel
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V3.6.0.0.0 - Copyri
Parame
V3.6.0.0.0 - Copyri
Exampl
meridium://Rel
meridium://Rel
meridium://Rel
meridium://Rel
meridium://Rel
meridium://Rel
V3.6.0.0.0 - Copyri
Parame
V3.6.0.0.0 - Copyri
Exampl
meridium://Rel
meridium://Rel
meridium://Rel
meridium://Rel
meridium://Rel
V3.6.0.0.0 - Copyri
Parame
V3.6.0.0.0 - Copyri
Exampl
meridium://Rel
meridium://Rel
meridium://Rel
meridium://Rel
meridium://Rel
meridium://Rel
meridium://Rel
meridium://Rel
V3.6.0.0.0 - Copyri
Action
An operation that c
training or procedu
V3.6.0.0.0 - Copyri
Average
V3.6.0.0.0 - Copyri
Confide
V3.6.0.0.0 - Copyri
Cumula
V3.6.0.0.0 - Copyri
Event L
V3.6.0.0.0 - Copyri
Failure
The inability of a p
V3.6.0.0.0 - Copyri
Global E
A component of a S
the system.
V3.6.0.0.0 - Copyri
Goodne
V3.6.0.0.0 - Copyri
Kolmog
A Goodness of Fit (
V3.6.0.0.0 - Copyri
Least Sq
A curve-fitting estim
V3.6.0.0.0 - Copyri
Maximu
A curve-fitting estim
of equipment or loc
V3.6.0.0.0 - Copyri
Reliabil
V3.6.0.0.0 - Copyri
Resourc
Components in a Sy
to use within the an
V3.6.0.0.0 - Copyri
Overvie
V3.6.0.0.0 - Copyri
Asset A
V3.6.0.0.0 - Copyri
First-Ti
V3.6.0.0.0 - Copyri
Upgrad
V3.6.0.0.0 - Copyri
Configu
On the Configu
V3.6.0.0.0 - Copyri
Accessin
To access Asset An
On the Meridiu
V3.6.0.0.0 - Copyri