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The Properties of RP-1 and RP-2

MIPR F1SBAA8022G001

Thomas J. Bruno
Physical and Chemical Properties Division
National Institute of Standards and Technology
Boulder, CO

Approved for public release; distribution unlimited.

Executive Summary:
AFOSR-MIPR F1SBAA8022G001

Characterization of a real fuel: JP-8


i.e., chemical analysis, VLE, , , , Cv

Complete RefProp fluids files for RP-1 and RP-2


Perform thermal decomposition studies on RP-2:
no additives
with THQ, tetralin, +100 package

Approved for public release; distribution unlimited.

NIST Staff:

Tom Bruno
Arno Laesecke
Stephanie Outcalt
Richard Perkins
Jason Widegren
Marcia Huber
Eric Lemmon
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and Students:

Beverly Smith
Lisa Ott
Kari Brumbeck
Amelia Hadler
Tara Lovestead

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First, a bit of history

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RP-1:

Rocket Propellant 1 (refined


petroleum 1)

Kerosene base, used with LOX


in rockets such as the Saturn V

Density 0.81 - 1.02 g/mL

Oxidizer to fuel ratio = 2.56

Temperature of combustion =
3,670 K

Approved for public release; distribution unlimited.

RP-2

A highly hydrotreated kerosene


Little or no sulfur
Few if any aromatics
Clear at present, no added dye

Approved for public release; distribution unlimited.

NASA RP-1 Project


We obtained a sample of RP-1, 2002:
P000016660
Chemical analysis revealed presence of many aromatics and
alkenes

An extensive series of measurements and correlations


was done.
At the December 03 workshop, it was decided that the
lot was unusual.
A follow-on project determined compositional variability.
Approved for public release; distribution unlimited.

Our results were summarized


in NISTIR 6646, and the
preliminary RP-1 fluid file was
developed

Approved for public release; distribution unlimited.

We start with:
Comprehensive chemical analysis
Distillation curves (of the advanced
variety)

Approved for public release; distribution unlimited.

RP-1 Distillation Curves


260.0

Temperature, Tk, C

250.0

Curve is far more typical


of a complex fluid

240.0
RP-1, in spec
RP-1, out of spec
230.0

220.0

210.0

Curve is dominated by a
few major components
200.0
0

10

20

30

40

50

60

70

80

90

100

Volume Fraction, %
Approved for public release; distribution unlimited.

280.0

270.0

Temperature, Tk ( C)

260.0

RP-1 and RP-2 are very similar in volatility, while


TS-5 is slightly less volatile

250.0

240.0

230.0

220.0

RP-1
RP-2
TS-5

210.0

200.0
0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

Distillate Volume Fraction


Approved for public release; distribution unlimited.

Now, complete the property


suite:
, , , Cv, etc.

Approved for public release; distribution unlimited.

, kgm-3
860

Compressed Liquid Density of RP-1

Density:

840
820

Experimental details
were discussed earlier

800
780
760
740
720
700
680
660
250 270 290 310 330 350 370 390 410 430 450 470 490

T, K
Approved for public release; distribution unlimited.

, kgm-3
860

Compressed Liquid Density of RP-2


840

And for RP-2:


820
800
780
760
740
720
700
680
660
250 270 290 310 330 350 370 390 410 430 450 470 490

T, K
Approved for public release; distribution unlimited.

w / ms-1
1400
RP-1

Speed of sound of RP-1 and


RP-2 as a function of
temperature at ambient
pressure.

RP-2

1350

1300

1250

1200

1150

1100
270

280

290

300

310

320

330

340

350

T/K
Approved for public release; distribution unlimited.

s / TPa-1
1050

Adiabatic compressibility
data of RP-1 and RP-2 as
a function of temperature
at ambient pressure.

1000

950

900

850

800

750

700

RP-1

650

RP-2

600
270

280

290

300

310

320

330

340

350

T/K
Approved for public release; distribution unlimited.

/ mm2s-1
2.4

Kinematic viscosity of RP-1


and RP-2 as a function of
temperature at ambient
pressure.

2.2

1.8

1.6

1.4

RP-1

1.2

RP-2

0.8

0.6
280

290

300

310

320

330

340

350

360

370

380

T/K

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Thermal Conductivity of RP-1 (New Sample)


0.130

0.120

. -1 -1
/ Wm K

0.110

0.100
300 K
350 K
400 K
450 K
500 K
550 K

0.090

0.080

0.070
0

10

20

30

40

50

60

70

P / MPa
Approved for public release; distribution unlimited.

Thermal Conductivity of RP-2


0.130

0.120

. -1 -1
/ Wm K

0.110

0.100
300 K
350 K
400 K
450 K
500 K
550 K

0.090

0.080

0.070
0

10

20

30

40

50

60

70

P / MPa
Approved for public release; distribution unlimited.

In parallel, a study of decomposition


was done:
Decomposition studies have been part of
the NIST protocol since we left cryogenics
With RP-2, the decomposition is important
as a measurement.
straight RP-2, RP-2 with additives, corrosivity
studies

Approved for public release; distribution unlimited.

Explicit consideration of sample


decomposition was begun of
necessity:

Straty, G.C., Palavra, A.M.F., Bruno, T.J., PVT Properties of


Methanol at Temperatures to 300 oC, Int. J. Thermophys, 7(5), 1077,
1986.

Straty, G.C., Ball, M.J., Bruno, T.J., PVT of toluene at temperatures


to 673 K, J. Chem. Eng. Data, 33,115,1988.

Approved for public release; distribution unlimited.

Experimental effort involves numerous high


value, one-of-a kind apparatus:

VLE Instruments

Viscometers
torsional crystal
Stabinger
gravitational

Densimeters
dual sinker
rapid screening

Thermal Conductivity
low and high temperature hot wire

Speed of Sound

Etc.
Approved for public release; distribution unlimited.

At only 100 oC, the


sample decomposed into
CO, H2, and synthetic
products

Approved for public release; distribution unlimited.

Samples are thermally stressed in stainless


steel ampoule reactors
ampoule reactor

thermostat

insulated box
slots for reactors
stainless steel
block (one of two)
temperature
probe
heaters
PID temperature
controller

Approved for public release; distribution unlimited.

Ampoule reactors:
Temperatures to 450 oC
Pressures to 10,000 psi
(once, by accident, to 36,000 psi)

Approved for public release; distribution unlimited.

Approved for public release; distribution unlimited.

Extent of decomposition determined by


analysis
GC-FID of RP-2
Unheated sample

After 10 min at 450 C

The light
decomposition
products are
used for the
kinetic analysis

Emergent suite of decomposition products

Approved for public release; distribution unlimited.

Pseudo-first-order kinetics on the emergent


suite of decomposition products
A

d [ A] d [ B]

=
= k [ A]
dt
dt
t1/ 2

The assumption of
first-order kinetics
is a necessary
approximation for
these complex
mixtures.

ln 2
=
k

Approved for public release; distribution unlimited.

Separate phase analysis is performed


determine thermal or catalytic mechanisms

Gas-liquid
separation
device

Liquid and gas phases analyzed by FTIR, GC-FID and GC-MS


Bruno, T.J., Conditioning of multiphase flowing samples for chemical analysis, Sep.
Sci. Tech., 40, 1721-1732, 2005.
Approved for public release; distribution unlimited.

Decomposition kinetics of RP-2


75

75

400 C
Product Suite Area

Product Suite Area

375 C
50

25

500

1000

Reaction Time / min

1500

50

25

50

100

150

200

250

Reaction Time / min

The rate constant for decomposition, k', is obtained from the fit.

Approved for public release; distribution unlimited.

Decomposition kinetics of RP-2


200

160

450 C
Product Suite Area

Product Suite Area

425 C
120
80
40

50

100

Reaction Time / min

150

150
100
50

10

20

30

40

50

Reaction Time / min

The rate constant for decomposition, k', is obtained from the fit.

Approved for public release; distribution unlimited.

Decomposition kinetics of RP-2


200

Product Suite Area

450 C
150

425 C

100
375 C
400 C
50

500
1000
Reaction Time / min

1500

Approved for public release; distribution unlimited.

Rate constants for RP-2 decomposition


375
400
425
450

(k 1) / s
5
(1.33 0.30)10
5
(9.28 2.01)10
4
(1.33 0.33)10
4
(5.47 0.80)10

-7
-8
ln k'

T / C

-9
-10
-11
-12
1.35

1.40

1.45
1000/T

1.50

1.55

Approved for public release; distribution unlimited.

Decomposition kinetics of RP-1


200

Product Suite Area

RP-1 at 450 C
150

100

50

10

20
30
Reaction Time / min

40

50

The decomposition of RP-1 and RP-2 is very similar.


Andersen, P.C., Bruno, T.J., Thermal decomposition of RP-1 rocket propellant, Ind. Eng.
Chem. Res., 44, 1670-1676, 2005.
Approved for public release; distribution unlimited.

Comparison of RP-1 and RP-2 decomposition


200

Product Suite Area

450 C
150

100

50

RP-2
RP-1
10

20

30

40

Reaction Time / min

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Comparison of Jet A with RP-1


and RP-2
-6

ln k'

-8

-10
RP-1
R P -1
RP-2
R P -2
Jet
J e At A

-12
1.35

1.40

1.45

1.50

1.55

1000 / T

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Comparison of RP-1 and RP-2 decomposition


RP-1
1
T / C
(k 1) / s
5
(1.13

0.04)10
375
4
400 (1.19 0.33)10
4
425 (3.08 0.77)10
4
(5.84

1.33)10
450

RP-2
1
(k 1) / s
(1.33 0.30)105
(9.28 2.01)105
(1.33 0.33)104
(5.47 0.80)104

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Decomposition of RP-2 with additives


RP-2 with 5% tetralin

RP-2 with 5% THQ


N
H

RP-2 with 256 ppm of the additive mixture in JP-8 +100


- contains a chelator, antioxidant, and surfactant

Hydrogen donors increase thermal stability by interrupting


radical decomposition pathways.
Approved for public release; distribution unlimited.

Decomposition of RP-2 with additives

Product Suite Area

80

60

RP-2
RP-2 + 100 additive
RP-2 + 5% tetralin
RP-2 + 5% THQ

375 C

5% THQ lowers
the rate of
decomposition
by about an
order of
magnitude.

40

20

400
800
1200
Reaction Time / min

1600

Approved for public release; distribution unlimited.

Decomposition of RP-2 with additives

Product Suite Area

160

120

RP-2
RP-2 + 100 additive
RP-2 + 5% tetralin
RP-2 + 5% THQ

425 C

The stabilizing
effect is smaller
at higher
temperature.

80

40

30
60
90
Reaction Time / min

120

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Concentration of THQ during decomposition


375 C

3
2

3
2

0
0

400

800
T im e / m in

425 C

M ass % THQ

M ass % THQ

1200

1600

50

100

150

200

250

T im e / m in

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Parallels results with B100 (biodiesel):


430.0

B100 + 1% t -decalin

B100 + 1% tetralin
420.0

420.0

410.0

410.0

410.0

390.0
380.0
370.0

400.0

400.0

Temperature, Tk ( C)

420.0

Temperature, Tk ( C)

Temperature, Tk ( C)

430.0

430.0

B100 + 1% THQ

390.0
380.0
370.0

400.0
390.0
380.0
370.0

360.0

360.0

360.0

350.0

350.0

350.0

340.0

340.0
0.0

0.2

0.4

0.6

0.8

Distillate Volume Fraction

1.0

340.0
0.0

0.2

0.4

0.6

0.8

Distillate Volume Fraction

1.0

0.0

0.2

0.4

0.6

0.8

1.0

Distillate Volume Fraction

Approved for public release; distribution unlimited.

Lower is better!
A clear high-temperature stabilization effect occurs.

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Stabilization of RP-2:

>>
tetrahydroquinoline

>>>>
tetralin

+100

Stabilization of B100:

>

tetrahydroquinoline

>>
t-decalin

tetralin
Approved for public release; distribution unlimited.

Corrosivity of decomposed RP-1

An improved copper strip corrosion test, developed at


NIST, was used to determine the corrosivity of four
liquids based on RP-1:
(1) RP-1
(2) RP-1 + 0.14 % allyl sulfide
(3) RP-1 after 2 h at 400 C
(4) RP-1 + 0.14 % allyl sulfide after 2 h at 400 C
Approved for public release; distribution unlimited.

ETP copper
coupons

1018 steel
coupons

Approved for public release; distribution unlimited.

Corrosivity of decomposed RP-1

RP-1 + 0.14 % allyl sulfide

Decomposed RP-1

Decomposed
RP-1 + 0.14 % allyl sulfide

RP-1 + 0.14 % allyl sulfide

RP-1

RP-1 + 0.14 % allyl sulfide, decomposed

RP-1, decomposed

GC analysis with a flame ionization detector

RP-1

Decomposition greatly increased the corrosivity of the mixture,


and slightly increased the corrosivity of RP-1.
Approved for public release; distribution unlimited.

Corrosivity of decomposed RP-1


Sample

CSCT

L*

[sulfur] / ppm

RP-1 + 0.14 % allyl sulfide, decomposed

4a

160

3.1

RP-1 + 0.14 % allyl sulfide

1a

199

28.8

RP-1, decomposed

1b

189

not detected

RP-1

untarnished

197

not detected

Approved for public release; distribution unlimited.

Rocket and Hypersonic Vehicle


Propellant Workshop:
Place:
NIST Boulder Laboratories
Time:
Sept. 25 - 26, 2008
Rollout of RP fluid files

Approved for public release; distribution unlimited.

Acknowledgements:
AFRL-EAFB
Matt Billingsley, Ron Bates and Steve
Hanna
Tim Edwards, AFRL-WPAFB

Approved for public release; distribution unlimited.

Decomposition of RP-2 with additives

Product Suite Area

160

120

RP-2
RP-2 + 100 additive
RP-2 + 5% decalin
RP-2 + 5% tetralin
RP-2 + 5% THQ

425 C

80

40

30
60
90
Reaction Time / min

120

Approved for public release; distribution unlimited.

Thermal Conductivity of RP-1 (2003)


0.130

0.120

-1 -1
/Wm K

0.110

300
350
400
450
500
547
608
650

K
K
K
K
K
K
K
K

0.100

0.090

0.080

0.070
0.45

0.50

0.55

0.60

0.65

0.70

0.75

0.80

0.85

/ g cm-3
Approved for public release; distribution unlimited.

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