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briquetting 10Her
machine
INSTALLATION
OPERATTOW
MAINTENANCE
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-MANUAL
Catalogue
1. Summarize 1
2. The demands of raw materials 1
3. The brief of work principle 1
.4. Structure brief 2
5. Main technical parameters 3
6. Install and adjust 6
7. Test run demands 8
8. The treatment for common problems 9
9. Lubrication 10
10. Qui ck-wear spare parts 10
.
1. Summarize
This series briquette machine press powder raw materials to ball shape briquettes.
The apply of briquetting machine is widely, it can be used by the following raw
materials: aluminum skimming, Magnessium skimming, active carbon, alumina,
bauxite, caustic soda, charcoal, clay, peacoke, coal, cryolite, chemical fertilizer,
plastic, chalk, pigment, urea, potassium salty
etc. Its purpose is to reduce dust,
control unit weight, go back utilize, improve transportation features etc. The design of
the production capacity is mainly used to dry powder pressing conversion surname
method of pellets tried magnesium technology material.
The machine after years of industry and improvement, compared with other similar
products, the pressure in this series of ball machine into a ball high, small power
consumption, compact structure, easy maintenance and debugging, and more obvious
advantages for Pidgeon magnesium process is undoubtedlya more ideal key
equipment.
In order to meet the requirements of the material forming spiral to the pressure to
the cycloid Frequency Control (3T or more, matching speed motor) speed for the
manual type. Into a ball appropriate to change the speed of the host or to the press so
as to reach into a ball the highest rate and the largest production capacity, after the
suppression of the material through the screening machine, sieve the qualified pellets
for packaging, screen blanking return hopper. with new material mixed pressure
group.
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4. Structure brief
1. Prepress Part
The prepress is driven by frequency -variable motor, through the reducer, the screw is
revolved to forcefully push the raw material into main engine. Due to the constant
torque of frequency-variable motor,the feeding pressure will keep constant to make
good quality briquette when the quantity of raw material supplied by prepressing
screw is accordance with the quantity of the main engine demand. If the supplied raw
material is too much more,the prepressing motor will be overloading, if too less,it can
not make briquette. So skillful operator will make the machine properly run.
2. Main engine part
The mail engine is driven by elecmotor through belt pulley, gear reducer,transmiting
to main transmission shaft roller by pin coupling
And the exposed gear ensure the synchronization of two rollers. Driven bean barrel
and bearing pesdestal is supported by hydro-cylinder. Driven shaft will slide away
automatically when facing excessive material or material of great hardness. Thus it
can ensure the safety of main engine.
3. Screening Machine
Screening machine denotes single groove vibrating screen. Driven by vibrating motor,
it transmit and screening the raw material during the process of vibrating. This parts
can be modified according to customer's demand.' For example, assembling a small
belt pulley conveyor which can connect with the vibrating screen designed by
customers themselves.
5. Hydraulic Station
The series of dry powder briquette press machine adopts electric oil pump, DBDO.8
which is manufacturered
by De Zhou Hydraulic Tools Factory. The oil pump,fuel
tank,pressure gage and other concerning valve compose a whole system. It works
when connecting the outlet tube with the inlet tube of main engine.
The oil pump can be closed after adjusting the oil pump on the proper pressure level
according to the size and hardness of briquette. Turning hand shank of uploading
valve when uploading to release the pressure of oil pump. The working principle of
the: pump is pump driven by motor, hydraulic oil is absorbed into fuel charging valve,
then extracted through oil extraction valve, converging together to enter the
hydr-cylinder through the oil circuit to supply a constant pressure for pressing rollers.
When the feeding stock is too much, the center distance between the two rollers will
increase, thus the hydr-cylinder valve is suffering from anti-compressing and the
pressure of whole system will increase. The working pressure of this series briquette
machine is between 60-120kg/cm2,and the maximum pressure gage range of oil pump
is 800kg/cm2, so the the increase of pressure will not break the gage outfit.
LYQO.5
<t 299
LYQ1.0
<t 367
LYQ2.0
<t 399.5
LYQ2.5
<t 480
LYQ3.0
<t 522
LYQ5.0
<t 750
108
200
200
336
300
528
Roller surface
width (rnm)
110
183
232
196
196
196
Bearing models,
quantity
Capacity (kg/h)
7522
8sets
500
2097730
4sets
1000
2097730
4sets
2000
2097736
4sets
2500
2097744
4sets
3000
352152
4sets
5000
2, Motor
The
motor
of
briquetting machine
Main
motor
Preloading
motor
Oil pump
Model
Power
Model
Power
Model
LYQO.5
LYQ1.0
YCT250-4A
YCT315-4B
37KW
YCT225-4B
llKW
18.5KW :
YCT20-4B
7.5KW
LYQ2.0
LYQ2.5
Y280M-6
YCT315-4A
45KW
55KW
YVT225-4A YVT225-4A
15KW
15KW
DBDO.8
LYQ3.0
LYQ5.0
Y250M-4
55KW
YVT225-4A
15KW
Y280S-4
75KW
Y160M-4
15KW
motor
Power
l_.S_K_W
3. Reduction box
Reduction
box
Main
reduction box
Prepressing
LYQ1.0
LYQ2.0
LYQ2.S
LYQ3.0
LYQS.O
ZQ8S0-48.S7
ZQ8S0.48.S7
ZQI000-48.S7
ZQ12S0
ZS14S0
WHC21-31.S
WHC160
BLD-BS
LYQO.S
ZQ6S0-48.S
7
WHClS-31.
WHCI8-31.S
WHC21-31.S
S
4. Hydraulic technical parameter
LYQ1.0
LYQO.S
LYQ2.0
reduction box
Electromotor
Oil pump
Oil cylinder
Model
Rated
flow
Rated
pressure
Work
pressure
Dia of
cylinder
Max
thrust
LYQ3.0
DBDO.8
LYQS.O
DBDO.8
DBDO.8
DBDO.8
DBDO.8
LYQ2.S
DBDO.8
0.8L1min
0.8L1min
0.8L1min
0.8L1min
0.8L1min
0.8L1min
800kgf/cm
800kgf/cm
800kgf/cm
800kgf/cm
800kgf/cm
800kgf/cm
8S-120
kgf/cm"
8S-120
kgf/crrr'
8S-120
kgf/crrr'
8S-120
kgf/crrr'
8S-120
kgf/cm2
8S-120
kgf/crrr'
<t ISO
<t 200
<t 200
<t 200
<t 200
<t 200
42T
94T
120T
120T
128T
IS0T
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