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LYQ series dry powder

briquetting 10Her
machine
INSTALLATION
OPERATTOW
MAINTENANCE
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-MANUAL

Catalogue

1. Summarize 1
2. The demands of raw materials 1
3. The brief of work principle 1
.4. Structure brief 2
5. Main technical parameters 3
6. Install and adjust 6
7. Test run demands 8
8. The treatment for common problems 9
9. Lubrication 10
10. Qui ck-wear spare parts 10

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1. Summarize
This series briquette machine press powder raw materials to ball shape briquettes.
The apply of briquetting machine is widely, it can be used by the following raw
materials: aluminum skimming, Magnessium skimming, active carbon, alumina,
bauxite, caustic soda, charcoal, clay, peacoke, coal, cryolite, chemical fertilizer,
plastic, chalk, pigment, urea, potassium salty
etc. Its purpose is to reduce dust,
control unit weight, go back utilize, improve transportation features etc. The design of
the production capacity is mainly used to dry powder pressing conversion surname
method of pellets tried magnesium technology material.
The machine after years of industry and improvement, compared with other similar
products, the pressure in this series of ball machine into a ball high, small power
consumption, compact structure, easy maintenance and debugging, and more obvious
advantages for Pidgeon magnesium process is undoubtedlya more ideal key
equipment.
In order to meet the requirements of the material forming spiral to the pressure to
the cycloid Frequency Control (3T or more, matching speed motor) speed for the
manual type. Into a ball appropriate to change the speed of the host or to the press so
as to reach into a ball the highest rate and the largest production capacity, after the
suppression of the material through the screening machine, sieve the qualified pellets
for packaging, screen blanking return hopper. with new material mixed pressure
group.

2. The demands of raw materials


1, The fineness of raw materials is 80-120mesh.
2, Material with no metal objects are not allowed to otherwise damage the surface
of the roll paper.
3, Feeding must be met, easy to use adjustable speed screw feeder, so that as the
supply of new material return to the feeding amount adjustment.

3. The brief of work principle


As shown (Figure 1), I pressed spiral material is forced through the material Tsui
.pressed into the middle of the dual-stick double roll, the isokinetic reverse operation
of materials from small to large unit molding pressure of the compressed material in
themaximum molding pressure of the connection of the roller center. Material over
the line, the unit molding pressure gradually smaller and the material state into the off
the ball up off the ball.
Host and I press the speed of adjustment, the machine can be one-time molding the
screen when the expected return and the new material mixed suppress, return to the
compound should not have too much mass should be broken 2-3mm as well, when the
return materiatOnce.mixed
too much mass or return
to the material with new material
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mixed in a ratio greater than 50% easy to slow down to the pressure screw speed or
accelerate the speed of the host of the roller, or the motor easy to overload.

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4. Structure brief
1. Prepress Part
The prepress is driven by frequency -variable motor, through the reducer, the screw is
revolved to forcefully push the raw material into main engine. Due to the constant
torque of frequency-variable motor,the feeding pressure will keep constant to make
good quality briquette when the quantity of raw material supplied by prepressing
screw is accordance with the quantity of the main engine demand. If the supplied raw
material is too much more,the prepressing motor will be overloading, if too less,it can
not make briquette. So skillful operator will make the machine properly run.
2. Main engine part
The mail engine is driven by elecmotor through belt pulley, gear reducer,transmiting
to main transmission shaft roller by pin coupling
And the exposed gear ensure the synchronization of two rollers. Driven bean barrel
and bearing pesdestal is supported by hydro-cylinder. Driven shaft will slide away
automatically when facing excessive material or material of great hardness. Thus it
can ensure the safety of main engine.
3. Screening Machine
Screening machine denotes single groove vibrating screen. Driven by vibrating motor,
it transmit and screening the raw material during the process of vibrating. This parts
can be modified according to customer's demand.' For example, assembling a small
belt pulley conveyor which can connect with the vibrating screen designed by
customers themselves.
5. Hydraulic Station
The series of dry powder briquette press machine adopts electric oil pump, DBDO.8
which is manufacturered
by De Zhou Hydraulic Tools Factory. The oil pump,fuel
tank,pressure gage and other concerning valve compose a whole system. It works
when connecting the outlet tube with the inlet tube of main engine.
The oil pump can be closed after adjusting the oil pump on the proper pressure level
according to the size and hardness of briquette. Turning hand shank of uploading
valve when uploading to release the pressure of oil pump. The working principle of
the: pump is pump driven by motor, hydraulic oil is absorbed into fuel charging valve,
then extracted through oil extraction valve, converging together to enter the
hydr-cylinder through the oil circuit to supply a constant pressure for pressing rollers.
When the feeding stock is too much, the center distance between the two rollers will
increase, thus the hydr-cylinder valve is suffering from anti-compressing and the
pressure of whole system will increase. The working pressure of this series briquette
machine is between 60-120kg/cm2,and the maximum pressure gage range of oil pump
is 800kg/cm2, so the the increase of pressure will not break the gage outfit.

5. Main technical parameters


1, The shape and size of briquettes
Ball press machine roll paper on the ball and socket shape and size of visual user's
needs, a broader range of choices, pressure spherical
Shaped by the pillow-shaped, semi-cylindrical, egg-shaped, rod, sheet, pill shape,
walnut-shaped, apricot core-like and small granular
Series pressure ball machine in the mixed pellets suppress Pidgeon magnesium
compound, almond-shaped and flat ball shape. Shown in Figure (b) A pressure
LYQ3.0 spherical ball machine size.
1

1, Expression roll technical parameter


Model
Dia of roll(mm)
Slot number off
roller surface (pes )

LYQO.5
<t 299

LYQ1.0
<t 367

LYQ2.0
<t 399.5

LYQ2.5
<t 480

LYQ3.0
<t 522

LYQ5.0
<t 750

108

200

200

336

300

528

Roller surface
width (rnm)

110

183

232

196

196

196

Bearing models,
quantity
Capacity (kg/h)

7522
8sets
500

2097730
4sets
1000

2097730
4sets
2000

2097736
4sets
2500

2097744
4sets
3000

352152
4sets
5000

2, Motor
The

motor

of

briquetting machine

Main
motor
Preloading
motor
Oil pump

Model
Power
Model
Power
Model

LYQO.5

LYQ1.0

YCT250-4A

YCT315-4B
37KW
YCT225-4B
llKW

18.5KW :
YCT20-4B
7.5KW

LYQ2.0

LYQ2.5

Y280M-6
YCT315-4A
45KW
55KW
YVT225-4A YVT225-4A
15KW
15KW
DBDO.8

LYQ3.0

LYQ5.0

Y250M-4
55KW
YVT225-4A
15KW

Y280S-4
75KW
Y160M-4
15KW

motor

Power

l_.S_K_W

3. Reduction box
Reduction
box
Main
reduction box
Prepressing

LYQ1.0

LYQ2.0

LYQ2.S

LYQ3.0

LYQS.O

ZQ8S0-48.S7

ZQ8S0.48.S7

ZQI000-48.S7

ZQ12S0

ZS14S0

WHC21-31.S

WHC160

BLD-BS

LYQO.S
ZQ6S0-48.S
7
WHClS-31.

WHCI8-31.S
WHC21-31.S
S
4. Hydraulic technical parameter
LYQ1.0
LYQO.S
LYQ2.0

reduction box

Electromotor
Oil pump
Oil cylinder

Model
Rated
flow
Rated
pressure
Work
pressure
Dia of
cylinder
Max
thrust

LYQ3.0
DBDO.8

LYQS.O
DBDO.8

DBDO.8

DBDO.8

DBDO.8

LYQ2.S
DBDO.8

0.8L1min

0.8L1min

0.8L1min

0.8L1min

0.8L1min

0.8L1min

800kgf/cm

800kgf/cm

800kgf/cm

800kgf/cm

800kgf/cm

800kgf/cm

8S-120
kgf/cm"

8S-120
kgf/crrr'

8S-120
kgf/crrr'

8S-120
kgf/crrr'

8S-120
kgf/cm2

8S-120
kgf/crrr'

<t ISO

<t 200

<t 200

<t 200

<t 200

<t 200

42T

94T

120T

120T

128T

IS0T

6. Install and adjust


1. Installation.
There are several spare parts of briquette machine
11the main machine which including key part, hydraulic part. There are motor on top
of machine, speed reducer motor.
21 one set speed reducing motor on which fixed a pulley and a half coupling
31 one set of main motor on which fixed a pulley
41 briquette machine control panellPLC
SI Accessories: dowel pin, triangle leather belt, pumping station, etc.
After briquette machine arrived, should take main machine installation first, find a
plat place for Anchor bolt. The main motor and the main speed reducer motor should
be connected by a triangle belt. So just to insure that Motor horizontal outlet shaft and
speed reducer motor's High speed shaft be in same level, also pay attention to the
distance between belt and wheel.
After finished above.steps; operator can do secondary grouting to fix the Anchor bolt.
Wait till grouting become hard, you can use gaskets to adjust the tiny error in
installation.

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