3024-10-31-M-10070

Sulzer Pumps Finland Oy

Mantta Pump Factory
PRODUCT SPECIFICATION
Customer
Poyry Empreendimentos Industriais S.A.
CNPJ 08.318.365/0002-51
Rod. MS-395, km 20
Edif Escrtrio de Obras 79902-970 TRES LAGOAS CITY / M.S - MS
BRAZIL
Cust. Order
DMT-SLZ-0002
Cust. PO line
Country code
BR

Description
Serial Number
Time of delivery/EXW
Date printed

ASP 22-65
100059552
08.05.2008
27.03.2009

Page 1

Poyry Empreendimentos Industriais S.A.

CNPJ 08.318.365/0002-51
Rod. MS-395, km 20
Edif Escrtrio de Obras 79902-970 TRES LAGOAS CITY / M.S - MS
BRAZIL
Equipment
Id

3024-10-31-0-30-03

GENERAL
Pump type: ASP
Painting method: Epoxy
Version: 11
Color shade: RAL5012
Classification: B, Pre-engineered
Sealing water equipment: Included in the delivery
Units: SI
Coupling and Guard: Included in the delivery
Delivery: Easley
Base plate: Included in the delivery
________________________________________________________________________________________________________________________
PROCESS DATA
Process: All Other Paper and Board Appl
NPSH available: 5,3 m
Pumped liquid: WATER
Capacity in alternative units: 120M3/H
Density: 1.000,0 kg/m3
Capacity Q: 33,3 l/sec
Temperature: 40,0 C
Head H: 103,0 m
pH: 8,0
________________________________________________________________________________________________________________________
PUMP PERFORMANCE
Characteristic curve: K15024
NPSH required: 4,3 m
Pump power P: 54,2 kW
Capacity Q water: 33,3 l/sec
Suction impeller power: 3,1 kW
Head H water: 103,0 m
Efficiency: 65 %
Efficiency water: 65 %
Pump rotational speed: 3550 rpm
Pump power P water: 54,2 kW
Variable speed: No
Suction impeller power water: 3,1 kW
________________________________________________________________________________________________________________________
PUMP
Manufacturer: Easley
Shaft seal fitting: MR24 Mechanical seal RD+FE+BF
Pump Size: 22-65
Mechanical seal type: JC Safematic SAB-AS
Construction: A
Mechanical seal material: SiC/SiC-SiC/SiC
Flange drilling: ASME B16.5 CLASS 150
Drip pan 749: Yes
Impeller no.: 287965, O 22-65 22-2B
Impeller Type: Open
Impeller diameter: 255 mm
Impeller max.diameter: 266 mm
Casing material: A890 3A
Gasket Material: PTFE/Glass
O-ring Material: EPDM

Sulzer Pumps Finland Oy

Agent Sales
PO Box 66
48601 KOTKA

Draining of pump conn. 040: Yes

Discharge pipe conn. 027: Yes
Drain.of suct.pump conn.053: Yes
Press. measuring conn.036: No
Temper. measuring conn. 048: No
Bearing Unit Lubrication: Oil lubrication
Bearing unit model: 04, 52 / 33 / NSs / Met

Contact Person Antonio Araujo

LBU Order
0000100106
LBU Position 000010
Reference no. 100106/000010
Telephone
+358 (0)10 234 3333
Telefax
+358 (0)10 234 3331

3024-10-31-M-10070
Sulzer Pumps Finland Oy
Mantta Pump Factory
PRODUCT SPECIFICATION
Customer
Poyry Empreendimentos Industriais S.A.
CNPJ 08.318.365/0002-51
Rod. MS-395, km 20
Edif Escrtrio de Obras 79902-970 TRES LAGOAS CITY / M.S - MS
BRAZIL
Cust. Order
DMT-SLZ-0002
Cust. PO line
Country code
BR

Description
Serial Number
Time of delivery/EXW
Date printed

ASP 22-65
100059552
08.05.2008
27.03.2009

Page 2

Poyry Empreendimentos Industriais S.A.

CNPJ 08.318.365/0002-51
Rod. MS-395, km 20
Edif Escrtrio de Obras 79902-970 TRES LAGOAS CITY / M.S - MS
BRAZIL
Equipment
Id

3024-10-31-0-30-03

________________________________________________________________________________________________________________________
SEALING WATER EQUIPMENT
Sealing water eq.fitting: W03 Pressurized fluid in out
2.Sealing water eq.fitting: W02 Pressurized fluid in
Sealing water equipm.type: JC Safematic, PMMA PVC/NBR
2.Sealing water equipm.type: JC Safematic, PMMA PVC/NBR
________________________________________________________________________________________________________________________
ASSEMBLY
Dim.drawing, Assembly of Pump: P10531, BASEPLATE N? 22-65</
Foundation screw type: Grouted
Base plate type: Pump Motor Steel Zinc
Coupling type: REXNORD VIVA
Motor IEC code: 250M60
Coupling guard material: S+Z EN10025
________________________________________________________________________________________________________________________
MOTOR
Motor manufacturer: WEG
Power: 75,00 kW
Motor IEC code: 250M60
Frequency: 60 Hz
Rotational speed: 3.600 rpm
________________________________________________________________________________________________________________________
SWING JIB
Swing jib foot 182: Yes
Swing jib 980: No
Foundation screw 918: Yes
________________________________________________________________________________________________________________________
CUSTOMER INSTRUCTIONS
End user language: Portuguese
Certificates: Q,H,n test
Certificates: EN 10204:2004-2.2
Certificates: Other certificate ...
Book for position Lang / Qty: PT05
Notes for Documents: HYDROSTATIC TEST
CD-disk. for order lang/qty: PT, Portuguese /01

Sulzer Pumps Finland Oy

Agent Sales
PO Box 66
48601 KOTKA

Contact Person Antonio Araujo

LBU Order
0000100106
LBU Position 000010
Reference no. 100106/000010
Telephone
+358 (0)10 234 3333
Telefax
+358 (0)10 234 3331

3024-10-31-M-10070
Sulzer Pumps Finland Oy

Description
Serial Number
Time of delivery/EXW
Date printed

PART LIST

ASP 22-65
100059552
08.05.2008
27.03.2009

Page 3

Customer Instructions

001.1

Dimensional drawing

P10531EN

001.2

Dimensional drawing

P10527EN

002

Characteristic curve

K15024EN

010.1

ASSEMBLY SECTDWG

N10484EN_20000301

010.3

ASSEMBLY SECTDWG

N10694EN_20000301

011

PUMP SECTDWG

N14978EN_20010910

012

SHAFT SEAL SECTDWG

N14826EN_20010510

013

BEARING UNIT SECTDWG

N10490EN_20010910

017

SEALING WATER EQUIP.SECTDWG

N14851EN_20000301

017.2

SEALING WATER EQUIP.SECTDWG

N14849EN_20010510

059.1

PAINTING CERTIFICATE

N14948EN_20020110

076.1

CERTIFICATE NODE

N14949EN_SERIAL_NO

076.2

CERTIFICATE

N14950EN_20070212

076.7

CERTIFICATE NODE

N14959EN_SERIAL_NO

Connections

SPECIFICATION AND PART LIST Serial number

020

000.1
CON020

SEALING LIQUID INLET ISO 7/1-Rp 3/8

020.2

CON020

SEALING LIQUID INLET 3/8"

021

CON021

SEALING LIQUID OUTLE ISO 7/1-Rp 3/8

021.2

CON021

SEALING LIQUID OUTLE 3/8"

022

CON022

FLUSHING INLET ISO 7/1-Rp 1/2

022.2

CON022

FLUSHING INLET 3/8"

026

CON026

CONNECTION ISO 7/1-Rp 1

027

CON027

DISCHARGE PIPE CONN. ISO 7/1-Rp 3/8

028

CON028

LEAKAGE OUTLET ISO 7/1-Rp 1

040

CON040

DRAINING OF PUMP ISO 7/1-Rp 3/8

042

CON042

OIL FILLING ISO 7/1-Rp 1/2

043

CON043

DRAINING OF LUBRICAT ISO 7/1-Rp 1/2

044

CON044

CONSTANT LEVEL OILER ISO 7/1-Rp 1/4

050

CON050

DEGASSING ISO 7/1-Rp 1

053.1

CON053

DRAINING OF SUCTION ISO 7/1-Rp 1/4

5332230141

CASE ASP22

Parts

100

(41) A890 3A

Drain.of suct.pump conn.053: Yes

Temper. measuring conn. 048: No
102

1421410141

Sulzer Pumps Finland Oy

Agent Sales
PO Box 66
48601 KOTKA

VOLUTE CASE A APP22- 65

(41) A890 3A

Contact Person Antonio Araujo

LBU Order
0000100106
LBU Position 000010
Reference no. 100106/000010
Telephone
+358 (0)10 234 3333
Telefax
+358 (0)10 234 3331

3024-10-31-M-10070
Sulzer Pumps Finland Oy

Description
Serial Number
Time of delivery/EXW
Date printed

PART LIST

ASP 22-65
100059552
08.05.2008
27.03.2009

Page 4

Flange drilling: ASME B16.5 CLASS 150

Draining of pump conn. 040: Yes
Discharge pipe conn. 027: Yes
Press. measuring conn.036: No
Temper. measuring conn. 048: No
102V

1416160141

VOLUTE CASE CASTING APP22- 65,APT22- 2B

(41) A890 3A

135

3820520141

SIDEPLATE APP22- 65,APT22- 2B

(41) A890 3A

161

3857270141

CASE COVER ASP22

(41) A890 3A

183

2837720152

SUPPORT FOOT AP

(52) A48 CL 30 B

210

2837870133-1

SHAFT 2

(33) SS2324

230

2879650141

IMPELLER A 266 B18 Z3 ARP22-65, ART22-2B

(41) A890 3A

Impeller diameter: 255 mm

Impeller max.diameter: 266 mm
231

6134390141

SUCTION IMPELLER AS22,23

320.1

G433000309

ANTIFRICTION BEARING NUP309 ECJ

(41) A890 3A

320.2

G325007310

ANTIFRICTION BEARING 7310 BECBM

330

1419960152

BEARING HOUSING O APP2

339

384696P204

BEARING UNIT APP2 O

344

1420120152

ADAPTER APP22

(52) A48 CL 30 B

360

2880750152

BEARING COVER APP2

(52) A48 CL 30 B

400.1

E805279584

GASKET 279(-2/-3)/267(-1/-2)X0,5

(84) PTFE/Glass

410.2

3854150200

PROFILE SEAL L215

Silicone

412.1

E11B129592

O-RING 129,5X3 SMS1586

(92) EPDM

412.2

E11H249392

O-RING 249,3X5,7 SMS1586

(92) EPDM

412.3

E113012194

O-RING 12,1X1,6 SMS1586

(94) PTFE

412.4

E11B029294

O-RING 29,2X3 SMS1586

(94) PTFE

412.5

E11B104591

O-RING 104,5X3 SMS1586

(91) NBR

412.6

E11B044292

O-RING 44,2X3 SMS1586

(92) EPDM

412.7

E11H164392

O-RING 164,3X5,7 SMS1586

(92) EPDM

423

4845280171

LABYRINTH RING AP2

(71) GC-CuPb5Sn5Zn5 SFS2209

423.2

3844830171

LABYRINTH RING AP2

(71) GC-CuPb5Sn5Zn5 SFS2209

433

FD09140001

MECHANICAL SEAL SAB-AS-40-QREQ-21123101 PER DWG.

SiC/SiC-SiC/SiC

(52) A48 CL 30 B

SAB-AS-40-QREQ-21123101 per dwg.305048

487.1

4862920134

COMPRESSOR RING D39/D30,SET

(34) SS2343

0,1 mm 4 pcs 4862921134

0,25 mm 2 pcs 4862921234
0,5 mm 2 pcs 4862921334
1,0 mm 1 pcs 4862921434
507

EL1204506M

DEFLECTOR 9RB 45

(6M) AISI304/NBR

554.1

B31001051K

WASHER ISO 7089-10-200 HV

(1K) S+Z EN10025

554.2

B36002101K

WASHER M20 WASHER 21 DIN7349

(1K) S+Z EN10025

554.8

B31002101K

WASHER ISO 7089-20-200 HV

(1K) S+Z EN10025

556.1

486510011K

RISER BLOCK IEC 250 615 X 120 X 32

(1K) S+Z EN10025

Sulzer Pumps Finland Oy

Agent Sales
PO Box 66
48601 KOTKA

Contact Person Antonio Araujo

LBU Order
0000100106
LBU Position 000010
Reference no. 100106/000010
Telephone
+358 (0)10 234 3333
Telefax
+358 (0)10 234 3331

3024-10-31-M-10070
Sulzer Pumps Finland Oy

Description
Serial Number
Time of delivery/EXW
Date printed

PART LIST

ASP 22-65
100059552
08.05.2008
27.03.2009

Page 5

562.2

B551400834

CYLINDER PIN C4X8 SFS4906

(34) SS2343

642

GH3330506D

SIGHT GLASS SM-12 ISO 228/1-G 1/2

(6D) Al (aluminium)

672

GH55305000

VENTING DEVICE EV 1028-14-00 R 1/2

685

2840320111

GUARD END D250/D95,S4

(11) S235JRG2 EN10025

686

284047011K

GUARD JACKET D250 L250

(1K) S+Z EN10025

686.3

384476011K

GUARD JACKET D250 L130

(1K) S+Z EN10025

691

C5120AB502

PRESSURE INDICATOR MEX5D32B74 100 MM R1/2 -1..1,5 B

AISI304/AISI316/Glycerine

MEX5D32B74 100 mm R1/2 -1..1,5 bar

695

4853970033

VACUUM RELIEF VALVE VCV1R-SS, R1

(33) SS2324

700.2

4877850534

PIPING R1 X 60

(34) SS2343

730.1

CCD4070034

PIPE FITTING R1" LVI 1200806

(34) SS2343

730.2

CCD4050034

T-JOINT R1/2" LVI 1200804

(34) SS2343

749

2893520134

DRIP PAN APP22

(34) SS2343

760

CEA2288423060201

SEALING WATER EQUIPM SFD-C-08-10-R3/8-S

PMMA/AISI316

760.2

CEA2284403060201

SEALING WATER EQUIPM SFP-C-08-0-R3/8-S

PMMA/AISI316

793.1

CCP4070534

DOUBLE NIPPLE 1"-1/2" LVI 1201212

(34) SS2343

840

KAC5032060

COUPLING REX-VIVA/VS170-R/D1=32MM/D2=60MM

890

607461011K

BASEPLATE SLP4 F IEC250M60...75

(1K) S+Z EN10025

901.1

A121123539

16

HEXAGONAL SCREW M12X35 ISO 4017

(39) A4-80 ISO3506

901.10

A12120701E

HEXAGONAL SCREW M20X70 ISO 4017

(1E) 8.8 ZnK ISO898

901.2

A121104039

HEXAGONAL SCREW M10X40 ISO 4017

(39) A4-80 ISO3506

901.3

A12112351E

HEXAGONAL SCREW M12X35 ISO 4017

(1E) 8.8 ZnK ISO898

901.4

A12108301E

HEXAGONAL SCREW M8X30 ISO 4017

(1E) 8.8 ZnK ISO898

901.5

A12112301E

HEXAGONAL SCREW M12X30 ISO 4017

(1E) 8.8 ZnK ISO898

901.6

A12110351E

HEXAGONAL SCREW M10X35 ISO 4017

(1E) 8.8 ZnK ISO898

901.7

A12116401E

HEXAGONAL SCREW M16X40 ISO 4017

(1E) 8.8 ZnK ISO898

901.8

A12112351E

HEXAGONAL SCREW M12X35 ISO 4017

(1E) 8.8 ZnK ISO898

901.9

A12120701E

HEXAGONAL SCREW M20X70 ISO 4017

(1E) 8.8 ZnK ISO898

903.1

CC14040034

THREADED PLUG ISO 7/1-R 3/8 SCC101

(34) SS2343

903.2

CC14040034

THREADED PLUG ISO 7/1-R 3/8 SCC101

(34) SS2343

903.3

CC14040034

THREADED PLUG ISO 7/1-R 3/8 SCC101

(34) SS2343

903.5

CC14050034

THREADED PLUG ISO 7/1-R 1/2 SCC101 6-KANTAKART

(34) SS2343

903.6

CC14030034

THREADED PLUG ISO 7/1-R 1/4 SCC101

(34) SS2343

903.7

CC14070000

THREADED PLUG ISO 7/1-R 1 025069200

PVC

903.8

CC14030034

THREADED PLUG ISO 7/1-R 1/4 SCC101

(34) SS2343

909

9107820133

ADJUSTING SCREW M10X30

(33) SS2324

914.1

3842750233

CAP SCREW, SOCHET HD M12X30

(33) SS2324

914.2

A611061239

CAP SCREW, SOCHET HD M6X12 ISO4762

(39) A4-80 ISO3506

918

AP1120321K

FOUNDATION SCREW M20X320 SAP100

(1K) S+Z EN10025

920.1

B111100039

NUT M10 ISO 4032

(39) A4-80 ISO3506

920.3

B11110001J

NUT M10 ISO 4032

(1J) 8 ZnK ISO898

920.4

B11120001J

NUT M20 ISO 4032

(1J) 8 ZnK ISO898

923

GA11001010

BEARING NUT KM10

(10) S EN10025

Sulzer Pumps Finland Oy

Agent Sales
PO Box 66
48601 KOTKA

Contact Person Antonio Araujo

LBU Order
0000100106
LBU Position 000010
Reference no. 100106/000010
Telephone
+358 (0)10 234 3333
Telefax
+358 (0)10 234 3331

3024-10-31-M-10070
Sulzer Pumps Finland Oy

Description
Serial Number
Time of delivery/EXW
Date printed

PART LIST

ASP 22-65
100059552
08.05.2008
27.03.2009

Page 6

931

GC10001010

LOCK WASHER MB10

(10) S EN10025

940

B810705015

KEY B-10X 8X50 SFS2636

(15) CK45K DIN1652

970

WK3130307A

SIGN SULZER LOGO SIGN L130 MM

(6D) Al (aluminium)

972

4845920134

ROTATIONAL ARROW

(34) SS2343

Direction of rotation
976.1

SS0006M009

976.2

SS0006M021

MANDATORY ACTION SIG PT

Oil refilling
MANDATORY ACTION SIG
Coupling alignment

Sulzer Pumps Finland Oy

Agent Sales
PO Box 66
48601 KOTKA

Contact Person Antonio Araujo

LBU Order
0000100106
LBU Position 000010
Reference no. 100106/000010
Telephone
+358 (0)10 234 3333
Telefax
+358 (0)10 234 3331

ASP Self Priming Pumps

3024-10-31-M-10070

Dimensional drawing P10531

Version 09 > / 20031215 / Replaces 981115 / en / P10531

COPYRIGHT SULZER PUMPS FINLAND OY

ASP22- 65 (100--65--250)
Steel baseplate for pump and motor
Dimensions in mm

L
140

500

125

136

10

80

190
DN65

250

C
35

170

L4min

DN100

32k7

200

PUMP SHAFT
L2

D
d
d4
DN

L3
L1

B3
B2

2
Degassing

n x d1

10
Degassing

CONSTRUCTION B
PUMP FLANGES

Baseplate mounting holes (3 pcs)

B3

10
CONSTRUCTION A
10

C - C
72

Moment of inertia

Pipe thread
ISO 7/1--Rp 1

0.048 kgm2 (without coupling)

DIMENSIONS
IEC-- Motor (1
112M28
132S32...38
132M32...38
160M42...55
160L42...55
180M42...55
180L42...55
200M42...55
200L42...55
225S42...55
225M42...55
250M60...75
280S60...75
280M60...75

IEC-- Motor (2
132S32...38
160M42...55
160M42...55
180M42...55
180L42...55
200L42...55
200L42...55
225M60...75
225M60...75
250M60...75
250M60...75
280S60...75
315S60...75
315S60...75

Baseplate
SLP2
SLP3
SLP3
SLP3
SLP3
SLP3
SLP3
SLP4
SLP4
SLP4
SLP4
SLP4
SLP5
SLP5

H
330
330
330
330
330
330
330
400
400
420
420
445
480
480

L
1190
1250
1290
1390
1440
1460
1470
1470
1510
1580
1600
1730
1780
1820

L1
1135
1335
1335
1335
1335
1335
1335
1530
1530
1530
1530
1530
1730
1730

L2
50
50
50
50
50
50
50
75
75
75
75
75
75
75

L3
1050
1250
1250
1250
1250
1250
1250
1420
1420
1420
1420
1420
1620
1620

L4
30
40
40
45
45
55
55
70
70
80
80
90
100
100

B2
500
630
630
630
630
630
630
630
630
630
630
630
720
720

B3
430
560
560
560
560
560
560
560
560
560
560
560
650
650

S
20
20
20
20
20
20
20
25
25
25
25
25
25
25

K
11
11
11
11
11
11
11
11
11
11
11
11
11
11

Weight kg (3
185
195
195
200
200
195
195
250
250
260
260
270
295
295

DRILLING OF FLANGES
DN D
d4
65 185 119
100 229 155
1.
2.

b
23
24

ISO 7005-- 1
PN10 (4
d d1 n
145 18 8
180 18 8

ISO 7005-- 1
PN16 (4
d d1 n
145 18 8
180 18 8

ISO 7005-- 2
PN10 (4
d d1 n
145 19 4
180 19 8

Primary motor.
Max IEC--motor size, which can be installed onto
baseplate. Motor fixing holes are not drilled.

ISO 7005-- 2
PN16 (4
d d1 n
145 19 4
180 19 8
3.
4.

JIS B 2238 10K /

JIS B 2239 10K
d
d1
n
140
19
4
175
19
8

JIS B 2238 16K /

ANSI/ASME B
JIS B 2239 16K 16 Class 125/150
d
d1
n
d
d1
n
140
19
8
139.5 20
4
185
23
8
190.5 20
8

Weight without coupling and motor.

Same as ISO 2084, DIN 2501 and SFS 2123 except steel
flange DN65 n=8.

ASP Self Priming Pumps

3024-10-31-M-10070

Dimensional drawing P10527

Version 09 > / 20031215 / Replaces 981115 / en / P10527

COPYRIGHT SULZER PUMPS FINLAND OY

ASP22- 32 ... ASP23- 50

Bare Pump
Dimensions in mm

DN2

140

500

10
136
80

H2

35

32k7

DN1

PUMP SHAFT

H1
B

D
d
d4
DN

110

M2

145
N2
N1

M1

K1

15

50
17.5
370

Degassing

2x 15

S1

10
Degassing
10

CONSTRUCTION B

CONSTRUCTION A

n x d1
PUMP FLANGES

10

C - C
72

Pipe thread ISO 7/1--Rp 1

DIMENSIONS
Pump size
ASP22--32
ASP22--40
ASP22--50
ASP22--65
ASP22--80
ASP22--8S
ASP23--40
ASP23--50

DN1
50
65
80
100
125
150
65
80

DN2
32
40
50
65
80
80
40
50

A
100
100
125
125
125
140
125
125

H1
180
180
180
200
225
225
225
225

H2
225
225
225
250
280
280
280
280

B
55
55
55
65
65
65
65
65

M1
125
125
125
160
160
160
125
125

M2
95
95
95
120
120
120
95
95

N1
300
300
300
340
370
370
330
330

N2
250
250
250
280
315
315
280
280

S1
15
15
15
19
19
19
15
15

K1
18
18
18
20
20
20
18
18

J kgm2
0.031
0.031
0.033
0.048
0.071
0.071
0.076
0.078

Weight kg
120
120
122
124
129
129
152
152

DRILLING OF FLANGES
DN
32
40
50
65
80
100
125
150
1.

D
140
150
165
185
200
229
270
305

d4
72
81
100
119
130
155
186
212

b
16
18
20
23
24
24
24
26

ISO 7005-- 1
PN10 (1
d d1 n
100 18 4
110 18 4
125 18 4
145 18 8
160 18 8
180 18 8
210 18 8
240 22 8

ISO 7005-- 1
PN16 (1
d d1 n
100 18 4
110 18 4
125 18 4
145 18 8
160 18 8
180 18 8
210 18 8
240 22 8

ISO 7005-- 2
PN10 (1
d d1 n
100 19 4
110 19 4
125 19 4
145 19 4
160 19 8
180 19 8
210 19 8
240 23 8

Same as ISO 2084, DIN 2501 and SFS 2123 except steel
flange DN65 n=8.

ISO 7005-- 2
PN16 (1
d d1 n
100 19 4
110 19 4
125 19 4
145 19 4
160 19 8
180 19 8
210 19 8
240 23 8

JIS B 2238 10K /

JIS B 2239 10K
d
d1
n
100
19
4
105
19
4
120
19
4
140
19
4
150
19
8
175
19
8
210
23
8
240
23
8

JIS B 2238 16K /

ANSI/ASME B
JIS B 2239 16K 16 Class 125/150
d
d1
n
d
d1
n
100
19
4
89.0
16
4
105
19
4
98.5
16
4
120
19
8
120.5 20
4
140
19
8
139.5 20
4
160
23
8
152.5 20
4
185
23
8
190.5 20
8
225
25
8
216.0 22
8
260
25
12 241.5 22
8

3024-10-31-M-10070

AHLSTARt A_P22--65 (100--65--250)

Characteristic Curve K15024

Version 01 > / 990115 / K15024

COPYRIGHT SULZER PUMPS FINLAND OY

APP:

Impeller 283873 OPEN B18 Z3

ARP: Impeller 287965 OPEN B18 Z3, Please add the power demand of the degassing unit = 12.3 kW
ASP:

Impeller 287965 OPEN B18 Z3, Please add the power demand of the degassing unit = 3.1 kW

3550 rpm

H (m)
150

266
250

125

25

55 60
63 65

50

67

230

100

75
N
P
S
H
r

67

210

65
63
60

(m)

15

75

55
50

266
10

230

25

IMPELLER DIA

d2 (mm)
266
260
255
250
245
240
235
230
225
220
215
210

P (kW)

266
75

250

50

230
210

25

25

50

75
Q (l/s)

d2 0.5

100

3024-10-31-M-10070

AHLSTARt
t Process Pumps
Sectional drawing N10484

Version 06 > / 20000301 / Replaces 960701 / en / N10484

COPYRIGHT SULZER PUMPS FINLAND OY

010.1 Assembly
APP/APT, ASP/AST, NPP/NPT, NSP/NST, WPP/WPT, WSP/WST
Steel baseplate for pump and motor
011

918
920.4

901.7

CAD drawing 385422

685

007
686 840 975.4 686.3
976.2

901.8

890

901.6
554.1
920.3

800

556.1

901.9
554.2

901.10
554.8

3024-10-31-M-10070

AHLSTARt
t Process Pumps
Sectional drawing N10694

Version 06 > / 20000301 / Replaces 960701 / en / N10694

COPYRIGHT SULZER PUMPS FINLAND OY

010.3 Assembly
APP/APT, ASP/AST, NPP/NPT, NSP/NST, WPP/WPT, WSP/WST
Drip pan
011

410.2

CAD drawing 385417

749

028
903.7

3024-10-31-M-10070

AHLSTARt Process Pumps

Sectional drawing N14978

Version 11 > / 20010910 / Replaces 20000301 / en / N14978

COPYRIGHT SULZER PUMPS FINLAND OY

011 Pump
ASP/AST
Open impeller
036.2
903.10

048.1

027
903.2

971
981

901.1

901.2

903.8

100

048.2
102
975.1

050

412.2
901.3
909
920.1

412.1
135
230
036.1
903.9
914.1
412.3
013

412.4
487.1
012

901.5

026
183

231
412.7
161
400.1

CAD drawing 613462

040
903.1

344
975.3

562.2

053.1
903.8

3024-10-31-M-10070

AHLSTARt Process Pumps

Sectional drawing N14826

Version 11 > / 20010510 / Replaces 20000301 / en / N14826

COPYRIGHT SULZER PUMPS FINLAND OY

012 Shaft seal

ASP/AST, NSP/NST, WSP/WST
Fitting MR23, MR24, MR25
903.8
903.3
021

231

048.2

412.6

914.2

050

433
100

026

Constr A

020
021
020
053.1
903.8

903.3

691
026

050

695
022

021

Constr B
020

CAD drawing 910312

700.2
730.1

730.2
793.1

3024-10-31-M-10070

AHLSTARt Process Pumps

Sectional drawing N10490

Version 03 > / 20010910 / Replaces 20000301 / en / N10490

COPYRIGHT SULZER PUMPS FINLAND OY

013 Bearing unit (Part no. 339)

APP/APT, ARP/ART, ASP/AST, EPP/EPT, NPP/NPT, NRP/NRT, NSP/NST,
WPP/WPT, WRP/WRT, WSP/WST
Oil lubricated

970

672
042
976.1

320.2

699

972

901.4

320.1
210

360

423

423.2
940

507

507

923
931
642

CAD drawing 384696

903.5
043

638
903.6
044

330

412.5

3024-10-31-M-10070

AHLSTARt Process Pumps

Sectional drawing N14851

Version 11 > / 20000301 / en / N14851

COPYRIGHT SULZER PUMPS FINLAND OY

017 Sealing water equipment

APP/APT, ASP/AST, EPP/EPT, NPP/NPT, NSP/NST, WPP/WPT, WSP/WST
Fitting W03
021.2
025.2

760

PI

PI

Pressure
indicator

FI

Flow
indicator

Alarm

020.2

FI

Flow control
valve

Flow
direction
020

CAD drawing 910324

021
025

Check valve

3024-10-31-M-10070

AHLSTARt Process Pumps

Sectional drawing N14849

Version 11 > / 20010510 / Replaces 20000301 / en / N14849

COPYRIGHT SULZER PUMPS FINLAND OY

017, 017.2 Sealing water equipment

APP/APT, ARP/ART, ASP/AST, NPP/NPT, NRP/NRT, NSP/NST, WPP/WPT,
WRP/WRT, WSP/WST
Fitting W02
760.2
760

FI

Flow
indicator

Alarm

022.2

FI

Flow control
valve

Flow
direction
022
Check valve

CAD drawing 910320

3024-10-31-M-10070

Process Pumps
Certificate of Painting

20010815 / Replaces 20000330 / en / N14948 / Page 1 (3)

COPYRIGHT SULZER PUMPS FINLAND OY

We certify that AHLSTAR pump has been painted according to the option mentioned in the product
specification.

1 Painting and galvanizing

Normal painting of pumps is made according to SFS-EN ISO 12944-5

Cleanliness: According to standard of steel work preparation grade SFS-ISO 8501-1 Sa 2

1.1

Painting combinations

Liquid temperature is below 150 C (300 F)

NE
-

Cast iron components SFS-EN ISO 12944-5/S3.18 EP200/3-FeSa 2 1/2

Stainless steel components EP80/1-Ka/Pe

NZ
-

Cast iron components SFS-EN ISO 12944-5/S3.22 EPZn[R] EP200/3-FeSa 21/2

Stainless steel components EP80/1-Ka/Pe

Liquid temperature over 150 C (300 F)

HE
Adapter, bearing unit and support foot
-

Cast iron components SFS-EN ISO 12944-5/S3.18 EP200/3-FeSa 2 1/2

Stainless steel components EP80/1-Ka/Pe

Volute casing, casing cover, casing and stuffing box housing

-

SI15/1-Ka/Pe

HZ
Adapter, bearing unit and support foot
-

Cast iron components SFS-EN ISO 12944-5/S3.22 EPZn [R] EP200/3-FeSa 2 1/2

Stainless steel components EP80/1-Ka/Pe

Volute casing, casing cover, casing and stuffing box housing

-

SI15/1-Ka/Pe

Film combination specification

Pump surfaces generally
EP200/3
1 x base 60
1 x base 60
1 x top coat 80
Nominal dry film thickness
200

EP Zn[R] EP200/3
1 x base 40
1 x base 80
1 x top coat 80
Nominal dry film thickness
200

EP80/1

SI 15/1

1 x 15
1 x top coat 80
Nominal dry film thickness Nominal dry film thickness
15
80

3024-10-31-M-10070

Process Pumps
Certificate of Painting

20010815 / Replaces 20000330 / en / N14948 / Page 2 (3)

COPYRIGHT SULZER PUMPS FINLAND OY

Machined pump surfaces

1 x top coat 80 m
1 x top coat 80
1 x top coat 80
1 x top coat 15
Dry film nominal thickness Dry film nominal thickness Dry film nominal thickness Dry film nominal thickness
80
80
80
15 (E 60/1)

Guide surfaces and counter faces of pump parts

not painted
Nominal dry film thickness
-

Painted pump parts (other parts are not painted)

Part no.

1.2

Description

100

Casing

102

Volute casing

161

Casing cover

183

Support foot

330

Bearing housing

344

Adapter

360

Bearing cover

451

Stuffing box housing

Painting instructions for other parts

Motor is painted by motor manufacturer. Not painted in pump factory

Couplig is coated by coupling manufacturer. Not painted in pump factory.
Painting instructions for coupling guard
Part no.

Description

685

Guard end

686

Guard jacket

Painting instructions
Powder painting
1 x top coat 100
Dry film nominal thickness 100 (EP 100/1)
Color shade NCS 0582-Y09R

Drip pan is not painted (stainless steel)

Part no.

Description

749

Drip pan

556

Riser block

Painting instructions

Not painted (stainless steel)

Hot galvanized Fe/Znk Class A SFS 2765

3024-10-31-M-10070

Process Pumps
Certificate of Painting

20010815 / Replaces 20000330 / en / N14948 / Page 3 (3)

COPYRIGHT SULZER PUMPS FINLAND OY

Hot galvanizing instructions for baseplate (A-, N- and W-designs)

Part no.
890

Description

Painting instructions

Baseplate

Hot galvanizing Fe/ZnK Class A SFS2765

SFS-EN ISO 12944-5/S3.25 ESI 80/1-FeSa 2 1/2

Hot galvanizing will be done according to standard SFS2765.

Painting instructions for baseplate of EPP pump

Part no.

Description

Painting instructions
Upper surface of the bulk and bulk sides 50 mm
from the upper surface. Inner side of the motor
stand and pump stands.

890

Baseplate
SFS-EN ISO 12944-5/S3.18 EP200/3-FeSa 2 1/2
SFS-EN ISO 12944-5/S3.22 EPZn[R]
EP 200/3-FeSa 2 1/2

Painting instructions for belt drive

Part no.

Description

685

Guard end

686

Guard jacket

890

Baseplate

892

Base

Painting instructions
Powder painting
1 x top coat 100 m
Dry film nominal thickness 100 m (EP 100/1)
Color shade NCS 0582-Y09R
SFS-EN ISO 12944-5/S3.18 EP200/3-FeSa 2 1/2
SFS-EN ISO 12944-5/S3.22 EPZn[R]
EP 200/3-FeSa 2 1/2
SFS-EN ISO 12944-5/S3.18 EP200/3-FeSa 2 1/2
SFS-EN ISO 12944-5/S3.22 EPZn[R]
EP 200/3-FeSa 2 1/2

Painting instructions for swing jib

Part no.
980

Description

Painting instructions

Swing jib

SFS-EN ISO 12944-5/S3.18 EP200/3-FeSa 21/2

SFS-EN ISO 12944-5/S3.22 EPZn[R]
EP 200/3-FeSa 2 1/2

Karhula 1.7.2001

Matti Rikka
Vice President, Production

Process Pumps

3024-10-31-M-10070

Material Certificate
20020110 / Replaces 20000330 / en / N14950 / Page 1 (3)

COPYRIGHT SULZER PUMPS FINLAND OY

Based on the continuous tests we certify that the analysis values as well as the mechanicaltechnological data of material are within the standard EN 10204-2.2 and the following limits. The
material options are mentioned in the product specification and in the part list.
Material alternatives
Part no.

Description

102
161.??

Volute casing
Casing cover

100
135
160
230
604

Casing
Sideplate
Cover
Impeller
Expeller

210

Shaft

231
235

Suction impeller
Expeller

344

Adapter

442
456
475
524
542
542.3
909
914.1

Cooling insert
Neck bush
Thrust ring
Shaft wearing sleeve
Throttling bush
Throttling bush
Adjusting screw
Socket head screw

451

Stuffing box housing

452
471

Stuffing box gland

Cover plate for seal

Material
A48 CL 35 B
A532 IIIA
A890 3A
A747 CB7Cu-2
A890 1B
A890 5A
A743 CG-3M
A743 CN-7M
654 SMO
A494 CW-6M
A532 IIIA
A890 3A
A747 CB7Cu-2
A890 1B
A890 5A
A743 CG-3M
A743 CN-7M
654 SMO
A494 CW-6M
SS2324
SS2562
SS2328
A890 3A
A747 CB7Cu-2
A890 1B
A890 5A
A743 CG-3M
A743 CN-7M
654 SMO
A494 CW-6M
A48 CL 30 B
A890 3A
SS2324
A890 3A
A890 1B
A890 5A
A743 CG-3M
A743 CN-7M
654 SMO
A494 CW-6M
A48 CL 35 B
A890 3A
A747 CB7Cu-2
A890 1B
A890 5A
A743 CG-3M
A743 CN-7M
654 SMO
A494 CW-6M
SS2324
SS2328
A890 5A
SS2324

3024-10-31-M-10070

Process Pumps
Material Certificate

20020110 / Replaces 20000330 / en / N14950 / Page 2 (3)

COPYRIGHT SULZER PUMPS FINLAND OY

Part no.

Description

471.2

Cover plate for seal

471.3

Cover plate for seal

502

Casing wear ring

543

Distance bush

723

Flange

901.1
901.2
901.11
902.01
920.1
920.2
914.2

Hexagonal screw
Stud
Hexagonal nut
Hexagonal nut
Socket head screw

Material
SS2324
A743 CF-8M
A890 3A
A890 1B
A890 5A
A743 CG-3M
A743 CN-7M
654 SMO
A494 CW-6M
SS2324
A890 3A
A890 1B
A890 5A
A743 CG-3M
A743 CN-7M
654 SMO
A494 CW-6M
SS2324
SS2328
SS2324
SS2343
A890 3A
8.8 ZnK ISO898
A4-80 ISO3506
SS2324
A4-80 ISO3506

Material specifications
Code Marking

1E

Typical chemical
analysis %

8.8 ZnK
ISO898

33

SS2324

34

SS2343

Carbon max 0.1

Manganese max 2.0
Silicon max 1.0
Phosphorus max 0.045
Sulphus max 0.03
Chromium 24.0 27.0
Nickel 4.5 7.0
Molybdenum 1.3 1.8
Carbon max 0.05
Manganese max 2.0
Silicon max 1.0
Phosphorus max 0.045
Sulphus max 0.03
Chromium 16.0 18.5
Nickel 10.5 14.0
Molybdenum 2.5 3.0

Tensile
strength
Mpa
(psi)
800
(116)

Yield
strength
Mpa
(psi)

Elongation
%

Hardness
HB

600 800
(87 116)

450
(65)

20

(260)

510 710
(74 103)

220
(32)

40

(200)

Process Pumps

3024-10-31-M-10070

Material Certificate
20020110 / Replaces 20000330 / en / N14950 / Page 3 (3)

COPYRIGHT SULZER PUMPS FINLAND OY

Code Marking

35

SS2562

39

A4-80
ISO3506

3N

41

43

4E

4G

Typical chemical
analysis %

Tensile
strength
Mpa
(psi)

Yield
strength
Mpa
(psi)

Elongation
%

Carbon max 0.025

Chromium 19.0 21.0
Nickel 24.0 26.0
Molybdenum 4.0 5.0
Copper 1.2 2.0

500 75
(73 109)

220
(32)

35

Carbon max 0.03

Manganese max 1.8
Silicon max 0.8
Phosphorus max 0.035
SS2328
Chromium 24.0 26.0
Nickel 6.0 8.0
Molybdenum 3.5 5.0
Nitrogen 0.24 0.32
Carbon max. 0.06
Manganese max. 1.00
Silicon max. 1.00
Phosphorus max. 0.04
A890 3A
Sulphus max. 0.04
Chromium 24.0 27.0
Nickel 4.0 6.0
Molybdenum 1.75 2.5
Nitrogen 0.15 0.25
Carbon max. 0.07
Manganese max. 1.50
Silicon max. 1.50
Phosphorus max. 0.04
A743 CN-7M
Sulphus max. 0.04
Chromium 19.0 22.0
Nickel 27.5 30.5
Molybdenum 2.0 3.0
Copper 3.0 4.0
Carbon max. 0.07
Manganese max. 0.70
Silicon max. 1.00
Phosphorus max. 0.035
A747 CB7Cu-2 Copper 2.50 3.20
Chromium 14.0 15.5
Nickel 4.5 5.5
Molybdenum max. 0.50
Niobium 0.15 0.35
Carbon max. 0.03
Manganese max. 1.5
Silicon max. 1.50
Phosphorus max. 0.04
A743CG-3M
Sulphus max. 0.04
Chromium 18.0 21.0
Nickel 9.0 13.0
Molybdenum 3.0 4.0

Hardness
HB

800
(116)

800 1000
(116 145)

590
(86)

20

(310)

655
(95)

450
(65)

25

(230)

425
(62)

170
(25)

35

(140)

1205
(174)

1035
(150)

(400)

520
(75)

240
(35)

25

(160)

3024-10-31-M-10070

Process Pumps
Material Certificate

20020110 / Replaces 20000330 / en / N14950 / Page 4 (4)

COPYRIGHT SULZER PUMPS FINLAND OY

Code Marking

4J

A494 CW-6M

4L

A890 1B

4T

A890 5A

4U

654 SMO

52

A48 CL 30 B

53

A48 CL 35 B

5B

A532 IIIA

Typical chemical
analysis %
Carbon max. 0.07
Manganese max. 1.00
Silicon max. 1.00
Phosphorus max. 0.040
Sulphus max. 0.030
Molybdenum max. 17 20
Ferr max 3.0
Nickel balance
Chromium 17.0 20.0
Carbon max. 0.04
Manganese max. 1.0
Silicon max. 1.00
Phosphorus max. 0.04
Sulphus max. 0.04
Chromium 24.5 26.5
Nickel 4.75 6.0
Molybdenum 1.75 2.25
Copper 2.75 3.25
Carbon max. 0.03
Manganese max. 1.5
Silicon max. 1.00
Phosphorus max. 0.04
Sulphus max. 0.04
Chromium 24.0 26.0
Nickel 6.0 8.0
Molybdenum 4.0 5.0
Nitrogen 0.10 0.30
Carbon max. 0.025
Chromium 23.0 25.0
Nickel 21.0 23.0
Molybdenum 7.1 7.5
Copper 0.3 0.7
Nitrogen 0.45 0.55
Carbon 3.2 3.7
Silicon 1.7 2.4
Manganese 0.4 0.9
Carbon 3.2 3.7
Silicon 1.7 2.4
Manganese 0.4 0.9
Carbon 2.0 3.3
Manganese max. 2.0
Silicon max. 1.5
Phosphorus max. 0.10
Copper max. 1.2
Sulphus max. 0.06
Chromium 23.0 30.0
Nickel max. 2.5
Molybdenum max. 3.0

Karhula 1.7.2001

Matti Rikka
Vice President, Production

Tensile
strength
Mpa
(psi)

Yield
strength
Mpa
(psi)

Elongation
%

Hardness
HB

495
(72)

275
(40)

25

(180)

690
(100)

485
(70)

16

(250)

680
(99)

515
(75)

18

(250)

600
(87)

350
(51)

40

(220)

200
(29)

(170 220)

250
(36)

(170 220)

(min. 600)