2007 SECTION VIII DIVISION 1

(1) The out-of-roundness limitations prescribed in

(a)(1) and (a)(2) above.
(2) The maximum plus-or-minus deviation from the
true circular form, measured radially on the outside or
inside of the vessel, shall not exceed the maximum permissible deviation e obtained from Fig. UG-80.1. Use e p
1.0t or e p 0.2t, respectively, for points falling above or
below these curves. Measurements shall be made from a
segmental circular template having the design inside or
outside radius (depending upon where the measurements
are taken) and a chord length equal to twice the arc length
obtained from Fig. UG-29.2. The values of L and Do in
Figs. UG-29.2 and UG-80.1 shall be determined as follows:
(a) for cylinders, L and Do as defined in UG-28(b);
(b) for cones and conical sections, L and Do values
to be used in the figures are given below in terms of the
definitions given in UG-33(b). In all cases below,

of repairs. Defective material that cannot be satisfactorily

repaired shall be rejected.

UG-79

FORMING SHELL SECTIONS AND

HEADS

(a) All plates for shell sections and for heads shall be
formed to the required shape by any process that will
not unduly impair the physical properties of the material.
Limits are provided on cold working of all carbon and low
alloy steels, nonferrous alloys, high alloy steels, and ferritic
steels with tensile properties enhanced by heat treatment
[see UCS-79(d), UHA-44(a)(1), UNF-79(a)(1), and
UHT-79(a)].
(b) If the plates are to be rolled, the adjoining edges of
longitudinal joints of cylindrical vessels shall first be
shaped to the proper curvature by preliminary rolling or
forming in order to avoid having objectionable flat spots
along the completed joints (see UG-80).
(c) When the vessel shell section, heads, or other pressure boundary parts are cold formed by other than the
manufacturer of the vessel, the required certification for
the part shall indicate whether or not the part has been heattreated (see UCS-79, UHA-44, UNF-79, and UHT-79).

Le p 0.5L (1 + Ds / DL )

(1) at the large diameter end,

L p Le
Do p DL

(2) at the small diameter end,

UG-80

L p Le (DL / Ds )

PERMISSIBLE OUT-OF-ROUNDNESS
OF CYLINDRICAL, CONICAL, AND
SPHERICAL SHELLS

Do p Ds

(3) at the midlength diameter,

(a) Internal Pressure. The shell of a completed vessel

shall be substantially round and shall meet the following
requirements:
(1) The difference between the maximum and minimum inside diameters at any cross section shall not exceed
1% of the nominal diameter at the cross section under
consideration. The diameters may be measured on the
inside or outside of the vessel. If measured on the outside,
the diameters shall be corrected for the plate thickness at
the cross section under consideration (see Fig. UG-80.2).
(2) When the cross section passes through an opening
or within 1 I.D. of the opening measured from the center of
the opening, the permissible difference in inside diameters
given above may be increased by 2% of the inside diameter
of the opening. When the cross section passes through any
other location normal to the axis of the vessel, including
head-to-shell junctions, the difference in diameters shall
not exceed 1%.
For vessels with longitudinal lap joints, the permissible
difference in inside diameters may be increased by the
nominal plate thickness.
(b) External Pressure. The shell of a completed vessel
to operate under external pressure shall meet the following
requirements at any cross section:

L p Le [2DL / (DL + Ds )]
Do p 0.5 (DL + Ds )

(4) at any cross section having an outside diameter of Dx ,

L p Le (DL / Dx )
Do p Dx

(c) for spheres, L is one-half of the outside diameter Do.

(3) For cylinders and spheres, the value of t shall be
determined as follows:
(a) For vessels with butt joints, t is the nominal
plate thickness less corrosion allowance.
(b) For vessels with longitudinal lap joints, t is the
nominal plate thickness and the permissible deviation is
t+e

(c) Where the shell at any cross section is made

of plates having different thicknesses, t is the nominal
thickness of the thinnest plate less corrosion allowance.
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2007 SECTION VIII DIVISION 1

FIG. UG-80.1 MAXIMUM PERMISSIBLE DEVIATION FROM A CIRCULAR FORM e FOR VESSELS UNDER
EXTERNAL PRESSURE

FIG. UG-80.2 EXAMPLE OF DIFFERENCES BETWEEN

MAXIMUM AND MINIMUM INSIDE DIAMETERS IN
CYLINDRICAL, CONICAL, AND SPHERICAL SHELLS

(6) Measurements shall be taken on the surface of

the base metal and not on welds or other raised parts of
the material.
(7) The dimensions of a completed vessel may be
brought within the requirements of this paragraph by any
process which will not impair the strength of the material.
(8) Sharp bends and flat spots shall not be permitted
unless provision is made for them in the design.
(9) If the nominal thickness of plate used for a cylindrical vessel exceeds the minimum thickness required by
UG-28 for the external design pressure, and if such excess
thickness is not required for corrosion allowance or loadings causing compressive forces, the maximum permissible
deviation e determined for the nominal plate thickness used
may be increased by the ratio of factor B for the nominal
plate thickness used divided by factor B for the minimum
required plate thickness; and the chord length for measuring emax shall be determined by Do /t for the nominal plate
thickness used.
(10) Vessels fabricated of pipe may have permissible
variations in diameter (measured outside) in accordance

(4) For cones and conical sections, the value of t shall

be determined as in (3) above, except that t in (a), (b), and
(c) shall be replaced by te as defined in UG-33(b).
(5) The requirements of (b)(2) above shall be met in
any plane normal to the axis of revolution for cylinders
and cones and in the plane of any great circle for spheres.
For cones and conical sections, a check shall be made at
locations (1), (2), and (3) of (b)(2)(b) above and such other
locations as may be necessary to satisfy manufacturers and
inspectors that requirements are met.
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