Вы находитесь на странице: 1из 33

Milling

Indexable Milling Tools

Inserts for face milling

Page

Page

SEET-CF

SEET-CM

SEET-CR

SEET-DF

SEET-DM

SEET-DR

SEET-EF

SEET-EM

B163

B163

B163

B163

B163

B163

B163

B163

SEET-LH

SEET-W

SEK(E)N

SEKR

OFKT-DF

OFKT-DM

OFKT-LH

OFKR-DF

B163

B163

B164

B164

B158

B158

B158

B158

OFKR-DM

ONHU-PF

ONHU-PM

ONHU-W

SNEG-GM/GR

HNEX-DF

HNEX-DM

HNEX-DR

B158

B159

B159

B159

B166

B156

B156

B156

Indexable
milling tools

B
Page

Milling inserts

PNEG-CR/CM/CR PNEG-PR/PM/PR
Page

Page

Page

LNKT-ZR

LNKT-ZR

LNKT-ZR

SPKW

SPKT

SPN

B159

B160

B157

B157

B157

B168

B166

B167

SPKR-GM

SPEX

SPMR

SPN

TPKN

TPGN

TPUN

TPMR

B168

B169

B169

B170

B171

B171

B172

B172

SEETPER-PF

SEETPER-PM

SEETPER-PR

RCKT-DM

RCKT-DR

RCKT-ER

RDKW

B165

B165

B165

B160

B160

B160

B161

Inserts for square shoulder milling

Page

B150

APKT-PF

APKT-PM

APKT-PR

APKT-LH

APMTPDR

APMTPDER

B154

B154

B154

B154

B155

B155

Indexable Milling Tools

Milling

Inserts for profile milling

Page

ZDET

ZPNT

SDMT/SPMT

ROHX

XPHT-GM

ZOHX-GF

ZOHX-GM

B174

B175

B162/B166

B161

B173

B175

B175

Inserts for side and face milling

Page

XSEQ

MPHT

B174

B157

Inserts for milling with high feed rate milling

Page

Page

Inserts for helical end mills

Page

APKT-PM/KM

SPMT-PM/KM

B155

B166

B162

B163

B173

B173

MPHT

CNE-B
B156

WPGT

Milling inserts

B156

WPGT

Indexable
milling tools

Page

SDMT-PM

Inserts for T-slot milling

Inserts for boring millers

CNE-A

SDMT-DM

B157

Inserts for chamfer milling

SPMT
Page

B166

B151

Milling

Indexable Milling Tools

Indexable milling inserts code key


Metric

Insert Shape / Code

With/Without Section plane of Insert Code With/Without With/Without


Code With/Without
chipbreaker
chipbreaker
hole
hole

Indexable
milling tools

B
Others

Insert shape

Without

With

Without

With

Single-side

Without Single-side

With

Without

Without Double-side

With

Double-side

With

Without

With

Without

With

Single-side

With

Single-side

With

Double-side

With

Without

With

Double-side

Without

Section plane of Insert

Special

Chipbreaker and clamping system

Milling inserts

Clearance angle of
main cutting edge

Tolerance

Clearance
Clearance
Code
Code
angle
angle

Code

Nose height M Inscribed circle Thickness S (Reference) details of M-class tolerance ( identified by
D1
Tolerance(mm) Tolerance(mm) Tolerance(mm) shape and size)
Nose height tolerance(mm)
Inscribed Regular
Diamond Diamond Diamond
Square
circle triangle
with 80o with 55o with 35o Round

Tolerance of Inscribed Circle D1(mm)


Diamond Diamond Diamond
Inscribed Regular
Square
with 80o with 55o with 35o Round
circle triangle

Other
clearance
angle

B152

Indexable Milling Tools

Milling
Thickness is defined as the
height from the bottom of
insert to the highest part
of cutting edge

Insert shape
Diameter of
IC
Code

Insert thickness(mm)

Length of cutting edge

Indexable
milling tools

B
Insert thickness

Milling inserts

Wiper

Chipbreaker code

Chamfer (mm)

Cutting direction
Right hand
Left hand
Neutral
Others

Others

No mark

B153

Indexable Milling Tools

AP

Good working condition

Cast iron
Non-ferrous metal
Heat resistant alloy, Ti alloy

YD201

YD101

YD051

Cemented
carbide
YC30S

YNG151C

YNG151

YBG252

YBG152

YBG302

YBG205

YBG202

YBG102

YBD252

YBD152

YBM351

Cermet

PVD Coating

Milling inserts

I.W

APKT11T304-PF

12.24

6.5

3.6

2.8

0.4

APKT11T308-PF

12.24

6.5

3.6

2.8

0.8

APKT11T312-PF

12.24

6.5

3.6

2.8

1.2

APKT11T316-PF

12.24

6.5

3.6

2.8

1.6

APKT160408-PF

17.877

9.33

5.76

4.4

0.8

APKT11T304-PM

12.24

6.5

3.6

2.8

0.4

APKT11T308-PM

12.24

6.5

3.6

2.8

0.8

APKT11T312-PM

12.24

6.5

3.6

2.8

1.2

APKT11T316-PM

12.24

6.5

3.6

2.8

1.6

APKT160408-PM

17.877

9.33

5.76

4.4

0.8

APKT11T304-PR

12.24

6.5

3.6

2.8

0.4

APKT11T308-PR

12.24

6.5

3.6

2.8

0.8

APKT11T312-PR

12.24

6.5

3.6

2.8

1.2

APKT11T316-PR

12.24

6.5

3.6

2.8

1.6

APKT160408-PR

17.877

9.33

5.76

4.4

0.8

APKT11T304-LH

12.24

6.5

3.6

2.8

0.4

APKT11T308-LH

12.24

6.5

3.6

2.8

0.8

17.877

9.33

5.76

4.4

0.8

APKT160408-LH

Recommended grade (always stock available)

B154

YBM253

Type

YBC301

CVD Coating
YBM251

Workpiece material

Indexable
milling tools

Bad working condition

Stainless steel

Basic dimensions(mm)
Insert shape

Normal working condition

Steel

YBC302

Milling


Available grade (always stock available)

Make-to-order

Milling

Indexable Milling Tools

AP

Good working condition

Bad working condition

Workpiece material

Stainless steel
Cast iron
Non-ferrous metal
Heat resistant alloy, Ti alloy

0.8

YD201

4.4

YD101

4.76

YD051

9.25

Cemented
carbide
YC30S

17.25

YNG151C

APMT160408PDER

YNG151

0.8

YBG252

2.8

YBG152

3.5

YBG302

6.2

YBG205

11.25

YBG202

APMT1135PDR

YBG102

Cermet

PVD Coating
YBD252

YBD152

YBM351

I.W

YBM253

YBM251

Type

YBC302

CVD Coating
YBC301

Basic dimensions(mm)
Insert shape

Normal working condition

Steel

Recommended grade (always stock available)

Available grade (always stock available)

Make-to-order

Indexable
milling tools

B
Milling inserts

AP

Good working condition

Bad working condition

Workpiece material

Stainless steel
Cast iron
Non-ferrous metal
Heat resistant alloy, Ti alloy

5.4

1.2

Recommended grade (always stock available)

YD201

4.76

YD101

12.7

YD051

16.33

Cemented
carbide
YC30S

APKT150412-KM

YNG151C

YNG151

1.2

YBG252

5.4

YBG152

4.76

YBG302

12.7

YBG205

16.33

YBG202

APKT150412-PM

YBG102

Cermet

PVD Coating
YBD252

YBD152

YBM351

I.W

YBM253

YBC301

Type

YBM251

CVD Coating
YBC302

Basic dimensions(mm)
Insert shape

Normal working condition

Steel

Available grade (always stock available)

Make-to-order

B155

Milling

Indexable Milling Tools

CN

Good working condition


Workpiece material

Cast iron
Non-ferrous metal
Heat resistant alloy, Ti alloy

CNE121006B

12.0

10.0

6.35

0.6

4.4

Recommended grade (always stock available)

Available grade (always stock available)

YD201

YD101

YD051

4.4

Cemented
carbide
YC30S

0.4

YNG151C

6.35

YNG151

10.0

YBG252

12.8

YBG152

CNE121006A

YBG302

YBG205

R/C

YBG202

YBG102

Cermet

PVD Coating
YBD252

YBD152

Indexable
milling tools

Type

YBM351

Insert shape

CVD Coating
YBC301

Basic dimensions(mm)

YBM253

YBM251

Bad working condition

Stainless steel

YBC302

R/C

Normal working condition

Steel

Make-to-order

Milling inserts

HN

Good working condition

Cast iron
Non-ferrous metal
Heat resistant alloy, Ti alloy

9.16

15.875

5.56

1.2

HNEX090512-DR

9.16

15.875

5.56

1.2

Available grade (always stock available)

YD201

HNEX090512-DM

YD101

YD051

1.2

Cemented
carbide
YC30S

5.56

YNG151C

15.875

YBG252

9.16

YBG152

HNEX090512-DF

YBG302

YBG205

YBG202

I.C

YBG102

YNG151

Cermet

PVD Coating
YBD252

YBD152

YBM351

YBM253

YBM251

Type

YBC301

CVD Coating
YBC302

Workpiece material

Stainless steel

Recommended grade (always stock available)

B156

Bad working condition

Steel

Basic dimensions(mm)
Insert shape

Normal working condition

Make-to-order

Milling

Indexable Milling Tools

LN

Good working condition

Bad working condition

Workpiece material

Stainless steel
Cast iron
Non-ferrous metal
Heat resistant alloy, Ti alloy

4.6

LNKT2007DN-ZR

20

17

7.94

4.6

LNKT2510-ZR

25

18

9.525

5.5

YD201

6.35

YD101

14

YD051

15.875

Cemented
carbide
YC30S

LNKT1506EN-ZR

YNG151C

YNG151

YBG252

I.W

YBG152

YBG302

YBG205

YBG202

YBG102

Recommended grade (always stock available)

Cermet

PVD Coating
YBD252

YBD152

YBM351

YBM253

YBM251

Type

YBC302

CVD Coating
YBC301

Basic dimensions(mm)
Insert shape

Normal working condition

Steel

Available grade (always stock available)

Make-to-order

Indexable
milling tools

B
Milling inserts

MP

Good working condition

Bad working condition

Workpiece material

Stainless steel
Cast iron
Non-ferrous metal
Heat resistant alloy, Ti alloy

3.18

2.8

0.4

MPHT080305-DM

8.3

8.3

3.18

3.4

0.5

MPHT120408-DM

12.7

12.7

4.76

5.56

0.8

Available grade (always stock available)

YD201

6.35

YD101

6.35

YD051

MPHT060304-DM

Cemented
carbide
YC30S

YNG151C

YNG151

YBG252

YBG152

YBG302

YBG205

YBG202

YBG102

I.C

Recommended grade (always stock available)

Cermet

PVD Coating
YBD252

YBD152

YBM351

YBM253

YBM251

Type

YBC302

CVD Coating
YBC301

Basic dimensions(mm)
Insert shape

Normal working condition

Steel

Make-to-order

B157

Milling

Indexable Milling Tools

OF

Good working condition


Workpiece material

Cast iron
Non-ferrous metal
Heat resistant alloy, Ti alloy

OFKT05T3-LH

5.26

12.7

3.97

4.4

0.5

Good working condition

Normal working condition

Make-to-order

Bad working condition

Cast iron
Non-ferrous metal
Heat resistant alloy, Ti alloy

YD201

0.8

YD101

4.76

YD051

17.94

Cemented
carbide
YC30S

7.45

YNG151C

OFKR0704-DM

YNG151

0.8

YBG252

4.76

YBG152

17.94

YBG302

7.45

YBG205

OFKR0704-DF

YBG202

YBG102

Cermet

PVD Coating
YBD252

I.C

YBD152

YBM351

Type

YBC301

CVD Coating
YBC302

Workpiece material

Stainless steel

YBM253

Milling inserts

Available grade (always stock available)

Steel

Recommended grade (always stock available)

B158

Basic dimensions(mm)
Insert shape

Recommended grade (always stock available)

OF

YD201

0.5

YD101

4.4

YD051

3.97

Cemented
carbide
YC30S

12.7

YNG151C

5.26

YNG151

OFKT05T3-DM

YBG252

0.5

YBG152

4.4

YBG302

3.97

YBG205

12.7

YBG202

5.26

YBG102

OFKT05T3-DF

Cermet

PVD Coating
YBD252

YBD152

YBM351

YBM253

I.C

YBM251

YBC302

Type

YBC301

CVD Coating

YBM251

Indexable
milling tools

Bad working condition

Stainless steel

Basic dimensions(mm)
Insert shape

Normal working condition

Steel

Available grade (always stock available)

Make-to-order

Indexable Milling Tools

ON

Good working condition


Workpiece material

Cast iron
Non-ferrous metal
Heat resistant alloy, Ti alloy

4.4

0.83

ONHU08T508-PF

8.37

20.2

5.77

5.3

0.83

ONHU060408-PM

6.58

15.875

4.76

4.4

0.83

ONHU08T508-PM

8.37

20.2

5.79

5.3

0.83

ONHU08T508-W

6.9

20.5

6.00

5.3

0.80

Normal working condition

Milling inserts

Available grade (always stock available)

Good working condition

Make-to-order

Bad working condition

Workpiece material

Steel
Stainless steel
Cast iron
Non-ferrous metal
Heat resistant alloy, Ti alloy

PNEG110512R-CF

5.4

15.875 5.56

4.64

1.6

PNEG110512L-CF

5.4

15.875 5.56

4.64

1.6

PNEG110512R-CM

5.4

15.875 5.56

4.64

1.6

PNEG110512L-CM

5.4

15.875 5.56

4.64

1.6

PNEG110512R-CR

5.4

15.875 5.56

4.64

1.6

PNEG110512L-CR

5.4

15.875 5.56

4.64

1.6

Recommended grade (always stock available)

Available grade (always stock available)

YD201

YD101

YD051

Cemented
carbide
YC30S

YNG151C

YBG252

YBG152

YBG302

YBG205

YBG202

YBG102

YNG151

Cermet

PVD Coating
YBD252

apmax

YBD152

bs

YBM351

YBM253

YBM251

Type

YBC302

CVD Coating
YBC301

Basic dimensions(mm)

I.C

B
Indexable
milling tools

PN

YD201

4.76

YD101

15.875

YD051

6.58

Cemented
carbide
YC30S

ONHU060408-PF

YNG151C

YNG151

Cermet
YBG252

YBG152

I.C

YBG302

YBG205

YBG202

YBG102

PVD Coating
YBD252

YBD152

YBM351

YBM253

YBM251

YBC302

YBC301

CVD Coating

Type

Bad working condition

Stainless steel

Recommended grade (always stock available)

Insert shape

Normal working condition

Steel

Basic dimensions(mm)
Insert shape

Milling

Make-to-order

B159

Milling

Indexable Milling Tools

PN

Good working condition


Workpiece material

Cast iron
Non-ferrous metal
Heat resistant alloy, Ti alloy

PNEG110512R-PF

7.5

15.875 5.56

4.64

1.4

7.5

PNEG110512L-PF

7.5

15.875 5.56

4.64

1.4

7.5

PNEG110512R-PM

7.5

15.875 5.56

4.64

1.4

7.5

PNEG110512L-PM

7.5

15.875 5.56

4.64

1.4

7.5

PNEG110512R-PR

7.5

15.875 5.56

4.64

1.4

7.5

PNEG110512L-PR

7.5

15.875 5.56

4.64

1.4

7.5

Recommended grade (always stock available)

YD201

YD101

YD051

YC30S

YNG151

YBG252

YBG152

YBG302

YBG205

YBG202

YBG102

YBD252

YBD152

YNG151C

Make-to-order

Bad working condition

Cast iron
Non-ferrous metal
Heat resistant alloy, Ti alloy

RCKT1204MO-DM

12.0

4.76

4.0

RCKT1606MO-DM

16.0

6.35

5.56

RCKT1204MO-DR

12.0

4.76

4.0

RCKT1606MO-DR

16.0

6.35

5.56

RCKT2006MO-DR

20.0

6.35

6.55

RCKT1204MO-ER

12.0

4.76

4.0

RCKT1606MO-ER

16.0

6.35

5.56

RCKT2006MO-ER

20.0

6.35

6.55

YD201

4.4

YD101

3.97

YD051

10.0

Cemented
carbide
YC30S

RCKT10T3MO-DM

YNG151C

YNG151

YBG252

I.C

YBG152

YBG302

YBG205

YBG202

YBG102

YBD252

YBD152

YBM351

Cermet

PVD Coating

YBC301

Type

CVD Coating
YBM253

Workpiece material

Stainless steel

Recommended grade (always stock available)

B160

Normal working condition

Cemented
carbide

Steel

Basic dimensions(mm)
Insert shape

Cermet

PVD Coating

Available grade (always stock available)

Good working condition

YBC302

Milling inserts

RC

YBM351

apmax

YBM253

bs

YBM251

YBC302

YBC301

I.C

YBM251

Indexable
milling tools

CVD Coating

Type
L

Bad working condition

Stainless steel

Basic dimensions(mm)
Insert shape

Normal working condition

Steel

Available grade (always stock available)

Make-to-order

Milling

Indexable Milling Tools

RD

Good working condition

Bad working condition

Cast iron
Non-ferrous metal
Heat resistant alloy, Ti alloy

RDKW2006MO

4.76

4.4

16

5.56

5.5

20.0

6.35

6.5

Recommended grade (always stock available)

YD201

RDKW1605MO

YD101

12

4.4

YD051

RDKW1204MO

Cemented
carbide
YC30S

3.97

YNG151C

10

YNG151

RDKW10T3MO

YBG252

3.4

YBG152

3.18

YBG302

YBG205

RDKW0803MO

YBG202

2.8

YBG102

2.38

YBD252

YBD152

RDKW0702MO

YBM351

YBM253

Cermet

PVD Coating

Available grade (always stock available)

Make-to-order

Indexable
milling tools

I.C

YBM251

Type

YBC301

CVD Coating
YBC302

Workpiece material

Stainless steel

Basic dimensions(mm)
Insert shape

Normal working condition

Steel

Milling inserts

RO

Good working condition

Bad working condition

Cast iron
Non-ferrous metal
Heat resistant alloy, Ti alloy

12

8.5

ROHX1604

16

11.3

ROHX2005

20

14.1

Recommended grade (always stock available)

Available grade (always stock available)

YD201

ROHX1203

YD101

YD051

Cemented
carbide
YC30S

YNG151C

YBG252

YBG152

YBG302

YBG205

YBG202

YBG102

I.C

YNG151

Cermet

PVD Coating
YBD252

YBD152

YBM351

YBM253

YBM251

Type

YBC301

CVD Coating
YBC302

Workpiece material

Stainless steel

Basic dimensions(mm)
Insert shape

Normal working condition

Steel

Make-to-order

B161

Milling

Indexable Milling Tools

SD

Good working condition

Cast iron
Non-ferrous metal
Heat resistant alloy, Ti alloy

SDMT090308

0.8

9.525 9.525

Recommended grade (always stock available)

YD201

YD101

YD051

Cemented
carbide
YC30S

YNG151C

YNG151

YBG252

15

YBG152

4.4

YBG302

3.18

YBG205

YBG202

YBG102

Cermet

PVD Coating
YBD252

I.C

YBD152

YBM351

YBM253

Type

YBM251

CVD Coating
YBC301

Basic dimensions(mm)
Insert shape

Bad working condition

Stainless steel

YBC302

Workpiece material

Normal working condition

Steel

Available grade (always stock available)

Make-to-order

Indexable
milling tools
Milling inserts

SD

Good working condition

Non-ferrous metal
Heat resistant alloy, Ti alloy

SDMT120412-DM

2.0

4.76

4.4

15

12.7

12.7

Available grade (always stock available)

YD201

YD101

YD051

15

Cemented
carbide
YC30S

4.0

YNG151C

3.97

YNG151

1.2

YBG252

SDMT09T312-DM 9.525 9.525

YBG152

YBG302

YBG205

YBG202

Recommended grade (always stock available)

B162

YBG102

I.C

Cermet

PVD Coating
YBD252

Type

YBD152

Insert shape

CVD Coating
YBC301

Basic dimensions(mm)

YBM351

Cast iron

YBM253

Stainless steel

YBM251

Bad working condition

Steel

YBC302

Workpiece material

I.C

Normal working condition

Make-to-order

Milling

Indexable Milling Tools

SD

Good working condition

Non-ferrous metal
Heat resistant alloy, Ti alloy

SDMT120412-PM

2.0

4.76

4.4

15

Recommended grade (always stock available)

Good working condition

Cast iron
Non-ferrous metal
Heat resistant alloy, Ti alloy

SEET12T3-DF

13.40 13.40

3.97

4.1

2.55

SEET12T3-CF

13.40 13.40

3.97

4.1

2.55

SEET12T3-EF

13.40 13.40

3.97

4.1

2.55

SEET12T3-DM

13.40 13.40

3.97

4.1

2.55

SEET12T3-CM

13.40 13.40

3.97

4.1

2.55

SEET12T3-EM

13.40 13.40

3.97

4.1

2.55

SEET12T3-DR

13.40 13.40

3.97

4.1

2.55

SEET12T3-CR

13.40 13.40

3.97

4.1

2.55

SEET12T3-LH

13.40 13.40

3.97

4.1

2.55

SEET12T3-W

17.82 13.40

3.97

4.1

9.46

YD201

YD101

YD051

Cemented
carbide
YC30S

YNG151C

YNG151

YBG252

YBG152

YBG302

YBG205

YBG202

Cermet

PVD Coating
YBG102

YBM351

bs

YBM253

YBC302

YBC301

CVD Coating

500

Recommended grade (always stock available)

Available grade (always stock available)

Make-to-order

B163

Milling inserts

Workpiece material

Stainless steel

Type
I.C

Bad working condition

Steel

Basic dimensions(mm)

Normal working condition

Make-to-order

Indexable
milling tools

SE

Available grade (always stock available)

YBD252

12.7

YBD152

12.7

YD201

YD101

15

YD051

4.0

Cemented
carbide
YC30S

3.97

YNG151C

1.2

YNG151

SDMT09T312-PM 9.525 9.525

YBG252

YBG152

YBG302

YBG205

YBG202

YBG102

YBD252

Cermet

PVD Coating

I.C

Insert shape

YBD152

Type

YBM251

Insert shape

CVD Coating
YBC301

Basic dimensions(mm)

YBM351

Cast iron

YBM253

Bad working condition

Stainless steel

YBM251

YBC302

Workpiece material

I.C

Normal working condition

Steel

Indexable Milling Tools

SE

Good working condition

Cast iron
Non-ferrous metal
Heat resistant alloy, Ti alloy

SEKN1203AFTN

12.7

12.7

3.18

SEKN1504AFN

15.875

15.875

4.76

SEKN1504AFTN

15.875

15.875

4.76

YD201

3.18

YD101

12.7

YD051

12.7

Cemented
carbide
YC30S

SEKN1203AFN

YNG151C

3.18

YNG151

12.7

YBG252

12.7

YBG152

SEKN1203AFFN

YBG302

3.18

YBG205

12.7

YBG202

12.7

YBG102

SEEN1203AFTN

Cermet

PVD Coating
YBD252

YBD152

I.C

YBM351

YBM253

YBC301

Type

CVD Coating
YBM251

Workpiece material

Indexable
milling tools

Bad working condition

Stainless steel

Basic dimensions(mm)
Insert shape

Normal working condition

Steel

YBC302

Milling

Recommended grade (always stock available)

Available grade (always stock available)

Make-to-order

Milling inserts

SE

Good working condition

Cast iron
Non-ferrous metal
Heat resistant alloy, Ti alloy

YD201

YD101

YD051

Cemented
carbide
YC30S

YNG151C

YNG151

4.76

YBG252

15.875

YBG152

15.875

YBG302

SEKR1504AFN

YBG205

YBG202

3.18

YBG102

12.7

Cermet

PVD Coating
YBD252

12.7

YBD152

SEKR1203AFN

YBM351

YBM253

I.C

YBM251

YBC301

Type

CVD Coating
YBC302

Workpiece material

Stainless steel

Recommended grade (always stock available)

B164

Bad working condition

Steel

Basic dimensions(mm)
Insert shape

Normal working condition

Available grade (always stock available)

Make-to-order

Milling

Indexable Milling Tools

SE

Good working condition

Non-ferrous metal
Heat resistant alloy, Ti alloy

SEET09T308PER-PM 9.525

9.525

4.01

3.3

0.8

SEET09T308PER-PR

9.525

4.01

3.3

0.8

SEET120308PER-PF 13.308 13.308

4.04

4.1

0.8

SEET120308PER-PM 13.308 13.308

4.04

4.1

0.8

SEET120308PER-PR 13.308 13.308

4.04

4.1

0.8

B
Indexable
milling tools
Milling inserts

Recommended grade (always stock available)

YD201

0.8

YD101

3.3

YD051

4.01

Cemented
carbide
YC30S

9.525

YNG151C

9.525

YNG151

YBG252

YBG152

YBG302

I.C

YBG205

YBG202

YBG102

9.525

Cermet

PVD Coating
YBD252

YBD152

YBM351

YBM253

YBM251

YBC301

CVD Coating
YBC302

Workpiece material

Cast iron

Type

SEET09T308PER-PF

Bad working condition

Stainless steel

Basic dimensions(mm)
Insert shape

Normal working condition

Steel

Available grade (always stock available)

Make-to-order

B165

Milling

Indexable Milling Tools

SN

Good working condition

Cast iron
Non-ferrous metal
Heat resistant alloy, Ti alloy

SNEG1506ANR-GM

9.4

15.0

5.54

1.30

5.5

0.9

SNEG1506ANR-GR

9.4

15.0

5.54

1.30

5.5

0.9

SNEG1907ANR-GR

12.1

19.0

7.0

1.67

7.2

1.0

Normal working condition

Make-to-order

Bad working condition

Stainless steel
Cast iron
Non-ferrous metal
Heat resistant alloy, Ti alloy

0.8

12.7

12.70

4.76

5.5

11

SPMT120408-PM

0.8

12.7

12.70

4.76

5.5

11

SPMT120408-KM

0.8

12.7

12.70

4.76

5.5

11

--

12.7

12.7

4.76

5.56

11

Recommended grade (always stock available)

YD201

SPMT120408

YD101

11

YD051

2.8

Cemented
carbide
YC30S

3.18

YNG151C

6.35

YNG151

6.35

YBG252

0.4

YBG152

SPMT060304

YBG302

YBG205

YBG202

YBG102

I.C

Cermet

PVD Coating
YBD252

YBD152

YBM351

Type

YBM253

CVD Coating
YBC301

Basic dimensions(mm)

YBM251

Workpiece material

Steel

YBC302

Milling inserts

Good working condition

SPKT1204EDR

Available grade (always stock available)

YD201

YD101

0.8

YD051

4.6

Cemented
carbide
YC30S

1.05

YNG151C

4.76

YNG151

12.0

Cermet
YBG252

7.6

YBG152

SNEG1205ANR-GM

YBG302

YBG205

YBG202

bs

YBG102

PVD Coating
YBD252

YBD152

YBM351

I.C

SP

B166

YBM253

Recommended grade (always stock available)

Insert shape

YBM251

Type

Indexable
milling tools

CVD Coating
YBC301

Basic dimensions(mm)
Insert shape

Bad working condition

Stainless steel

YBC302

Workpiece material

bs

Normal working condition

Steel

Available grade (always stock available)

Make-to-order

Indexable Milling Tools

SPN

Good working condition

Normal working condition

Bad working condition

Stainless steel
Cast iron
Non-ferrous metal
Heat resistant alloy, Ti alloy

YD201

YD101

YD051

Cemented
carbide
YC30S

YNG151C

YBG252

YBG152

YBG302

YBG205

YBG202

YBG102

YNG151

Cermet

PVD Coating
YBD252

YBD152

YBM351

YBM253

YBM251

Type

YBC301

CVD Coating
YBC302

Workpiece material

Steel

Basic dimensions(mm)
Insert shape

Milling

be

bs

SPKN1203EDER

12.7

12.7

3.18

1.4

SPKN1203EDEL

12.7

12.7

3.18

1.4

SPKN1203EDFR

12.7

12.7

3.18

1.4

SPKN1203EDFL

12.7

12.7

3.18

1.4

SPKN1203EDSKR

12.7

12.7

3.18

1.4

SPKN1203EDSKL

12.7

12.7

3.18

1.4

SPKN1203EDTKR

12.7

12.7

3.18

1.4

SPKN1203EDTKL

12.7

12.7

3.18

1.4

SPKN1203EDS31R

12.7

12.7

3.18

1.4

SPKN1203EDS31L

12.7

12.7

3.18

1.4

SPKN1203EDT31R

12.7

12.7

3.18

1.4

SPKN1203EDT31L

12.7

12.7

3.18

SPKN1504EDER

15.875

15.875

4.76

SPKN1504EDEL

15.875

15.875

SPKN1504EDFR

15.875

SPKN1504EDFL

1.4

1.4

4.76

1.4

15.875

4.76

1.4

15.875

15.875

4.76

1.4

SPKN1504EDSKR

15.875

15.875

4.76

1.4

SPKN1504EDSKL

15.875

15.875

4.76

1.4

SPKN1504EDTKR

15.875

15.875

4.76

1.4

SPKN1504EDTKL

15.875

15.875

4.76

1.4

SPKN1504EDS32R

15.875

15.875

4.76

1.4

SPKN1504EDS32L

15.875

15.875

4.76

1.4

SPKN1504EDT32R 15.875

15.875

4.76

1.4

SPKN1504EDT32L

15.875

4.76

1.4

15.875

Recommended grade (always stock available)


Ordering guide: SPKN1203EDT3

Available grade (always stock available)

Make-to-order

1 R chamfering angle 20, chamfering width 0.15mm. For other edge shapes, see inserts code key standard.

B167

B
Milling inserts

I.C

Indexable
milling tools

Milling

Indexable Milling Tools

SPW

Good working condition

Non-ferrous metal
Heat resistant alloy, Ti alloy

4.76

5.56

11

SPKW1204EDSR

---

12.7

12.7

4.76

5.56

11

Available grade (always stock available)

YD201

12.7

YD101

12.7

YD051

---

Cemented
carbide
YC30S

SPKW1204EDFR

YNG151C

YNG151

YBG252

YBG152

I.C

YBG302

YBG205

YBG202

YBG102

Recommended grade (always stock available)

Cermet

PVD Coating
YBD252

YBD152

YBM351

YBM253

YBM251

YBC301

CVD Coating
YBC302

Workpiece material

Cast iron

Type

Bad working condition

Stainless steel

Basic dimensions(mm)
Insert shape

Normal working condition

Steel

Make-to-order

Indexable
milling tools
Milling inserts

SPR

Good working condition

Non-ferrous metal
Heat resistant alloy, Ti alloy

YD201

YD101

YD051

Cemented
carbide
YC30S

YNG151C

YBG252

YBG152

YBG302

YBG205

YBG202

YBG102

YNG151

Cermet

PVD Coating
YBD252

YBD152

YBM351

YBM253

YBM251

Type

YBC301

CVD Coating
YBC302

Workpiece material

Cast iron

I.C

be

bs

SPKR1203EDR-GM

12.7

12.7

3.18

1.4

SPKR1203EDL-GM

12.7

12.7

3.18

1.4

SPKR1504EDR-GM

15.875 15.875

4.76

1.4

SPKR1504EDL-GM

15.875 15.875

4.76

1.4

Recommended grade (always stock available)

B168

Bad working condition

Stainless steel

Basic dimensions(mm)
Insert shape

Normal working condition

Steel

Available grade (always stock available)

Make-to-order

Indexable Milling Tools

SPX

Good working condition

Normal working condition

Bad working condition

Stainless steel
Cast iron
Non-ferrous metal
Heat resistant alloy, Ti alloy

YD201

YD101

YD051

Cemented
carbide
YC30S

YNG151C

YBG252

YBG152

YBG302

YBG205

YBG202

YBG102

YNG151

Cermet

PVD Coating
YBD252

YBD152

YBM351

YBM253

YBM251

Type

YBC301

CVD Coating
YBC302

Workpiece material

Steel

Basic dimensions(mm)
Insert shape

Milling

I.C

I.W

bs

SPEX1203EDL-1

15

12.7

12.7

3.18

10

500

SPEX1203EDR-1

15

12.7

12.7

3.18

10

500

SPEX1504EDL-1

18.2 15.875 15.875 4.76

10

500

SPEX1504EDR-1

18.2 15.875 15.875 4.76

10

500

Recommended grade (always stock available)

Available grade (always stock available)

Make-to-order

Indexable
milling tools

Good working condition

Bad working condition

Cast iron
Non-ferrous metal
Heat resistant alloy, Ti alloy

9.525

9.525

3.18

0.8

SPMR120304

12.7

12.7

3.18

0.4

SPMR120308

12.7

12.7

3.18

0.8

SPMR120312

12.7

12.7

3.18

1.2

Recommended grade (always stock available)

YD201

SPMR090308

YD101

0.4

YD051

3.97

Cemented
carbide
YC30S

9.525

YNG151C

9.525

YNG151

SPMR09T304

YBG252

0.4

YBG152

3.18

YBG302

9.525

YBG205

9.525

YBG202

SPMR090304

YBG102

Cermet

PVD Coating
YBD252

YBD152

I.C

YBM351

YBM253

YBM251

Type

YBC301

CVD Coating
YBC302

Workpiece material

Stainless steel

Basic dimensions(mm)
Insert shape

Normal working condition

Steel

Available grade (always stock available)

Make-to-order

B169

Milling inserts

SP

Indexable Milling Tools

SP

Good working condition

Cast iron
Non-ferrous metal
Heat resistant alloy, Ti alloy

YD201

YD101

YD051

Cemented
carbide
YC30S

YNG151C

YNG151

YBG252

YBG152

YBG302

YBG205

YBG202

YBG102

YBD252

YBD152

YBM351

Cermet

PVD Coating

Milling inserts

I.C

SPUN090304

9.525

9.525

3.18

0.4

SPUN090308

9.525

9.525

3.18

0.8

SPUN120304

12.7

12.7

3.18

0.4

SPUN120308

12.7

12.7

3.18

0.8

SPUN120312

12.7

12.7

3.18

1.2

SPUN150408

15.875

15.875

4.76

0.8

SPUN150412

15.875

15.875

4.76

1.2

SPUN190408

19.05

19.05

4.76

0.8

SPUN190412

19.05

19.05

4.76

1.2

SPUN190416

19.05

19.05

4.76

1.6

SPGN090304

9.525

9.525

3.18

0.4

SPGN090308

9.525

9.525

3.18

0.8

SPGN120308

12.7

12.7

3.18

0.8

SPGN120404

12.7

12.7

4.76

0.4

SPGN120408

12.7

12.7

4.76

0.8

SPGN120412

12.7

12.7

4.76

1.2

SPGN150404

15.875

15.875

4.76

0.4

SPGN150408

15.875

15.875

4.76

0.8

SPGN190408

19.05

19.05

4.76

0.8

SPGN190416

19.05

19.05

4.76

1.6

Recommended grade (always stock available)

B170

YBM253

Type

YBC301

CVD Coating
YBM251

Workpiece material

Indexable
milling tools

Bad working condition

Stainless steel

Basic dimensions(mm)
Insert shape

Normal working condition

Steel

YBC302

Milling

Available grade (always stock available)

Make-to-order

Milling

Indexable Milling Tools

TP

Good working condition

Cast iron
Non-ferrous metal
Heat resistant alloy, Ti alloy

Cemented
carbide
YC30S

YNG151C

YNG151

YBG252

YBG152

YBG302

YBG205

YBG202

YBG102

YBD252

YBD152

Cermet

PVD Coating

be

bs

TPKN2204PDFR

22

12.7

4.76

1.4

0.7

11

TPKN2204PDFL

22

12.7

4.76

1.4

0.7

11

TPKN2204PDR

22

12.7

4.76

1.4

0.7

11

TPKN2204PDL

22

12.7

4.76

1.4

0.7

11

TPKN2204PDTR

22

12.7

4.76

1.4

0.7

11

TPKN2204PDTL

22

12.7

4.76

1.4

0.7

11

Available grade (always stock available)

Normal working condition

Bad working condition

Stainless steel
Cast iron
Non-ferrous metal
Heat resistant alloy, Ti alloy

YD201

YD101

YD051

Cemented
carbide
YC30S

YNG151C

YBG252

YBG152

YBG302

YBG205

YBG202

YBG102

YNG151

Cermet

PVD Coating
YBD252

YBD152

YBM351

Type

YBM253

CVD Coating
YBC301

Basic dimensions(mm)

YBC302

Workpiece material

Steel

I.C

TPGN090204

9.6

5.56

2.38

0.4

TPGN090208

9.6

5.56

2.38

0.8

TPGN110204

11

6.35

2.38

0.4

TPGN110304

11

6.35

3.18

0.4

TPGN110308

11

6.35

3.18

0.8

TPGN160304

16.5

9.525

3.18

0.4

TPGN160308

16.5

9.525

3.18

0.8

TPGN160312

16.5

9.525

3.18

1.2

TPGN160316

16.5

9.525

3.18

1.6

TPGN220308

22

12.7

4.76

0.8

TPGN220404

22

12.7

4.76

0.4

TPGN220408

22

12.7

4.76

0.8

TPGN220412

22

12.7

4.76

1.2

TPGN270408

27.5

15.875

4.76

0.8

Recommended grade (always stock available)

Available grade (always stock available)

Make-to-order

B171

Milling inserts

Good working condition

Make-to-order

B
Indexable
milling tools

TP

YD201

YD101

I.C

YD051

Recommended grade (always stock available)

Insert shape

YBM351

YBC302

Type

YBM251

Insert shape

CVD Coating
YBC301

Basic dimensions(mm)

YBM253

Bad working condition

Stainless steel

YBM251

Workpiece material

Normal working condition

Steel

Milling

Indexable Milling Tools

TP

Good working condition

Cast iron
Non-ferrous metal
Heat resistant alloy, Ti alloy

YNG151C

YNG151

YBG252

YBG152

YBG302

YBG205

YBG202

YBG102

Milling inserts

TPUN110208

11

6.35

2.38

0.8

TPUN110304

11

6.35

3.18

0.4

TPUN110308

11

6.35

3.18

0.8

TPUN160304

16.5

9.525

3.18

0.4

TPUN160308

16.5

9.525

3.18

0.8

TPUN160312

16.5

9.525

3.18

1.2

TPUN160408

16.5

9.525

4.76

0.8

TPUN160412

16.5

9.525

4.76

1.2

TPUN220404

22

12.7

4.76

0.4

TPUN220408

22

12.7

4.76

0.8

TPUN220412

22

12.7

4.76

1.2

TPUN220416

22

12.7

4.76

1.6

TPMR090204

9.6

5.56

2.38

0.4

TPMR110304

11

6.35

3.18

0.4

TPMR110308

11

6.35

3.18

0.8

TPMR160304

16.5

9.525

3.18

0.4

TPMR160308

16.5

9.525

3.18

0.8

TPMR160312

16.5

9.525

3.18

1.2

TPMR220412

22

12.7

4.76

1.2

TPMR330916

33

19.05

9.52

1.6

YD201

YD101

YD051

I.C

YC30S

YBD252

YBD152

YBM351

YBM253

Cemented
carbide

Recommended grade (always stock available)

B172

Cermet

PVD Coating

YBC301

Type

YBM251

CVD Coating
YBC302

Workpiece material

Indexable
milling tools

Bad working condition

Stainless steel

Basic dimensions(mm)
Insert shape

Normal working condition

Steel

Available grade (always stock available)

Make-to-order

Milling

Indexable Milling Tools

WP

Good working condition


Workpiece material

Non-ferrous metal
Heat resistant alloy, Ti alloy

WPGT060415ZSR

9.525

1.5

4.2

4.4

11

WPGT080615ZSR

12.85

1.5

6.35

5.5

11

WPGT090725ZSR

15.00

2.5

7.00

5.5

11

WPGT050315ZSR-PM

7.94

1.5

3.5

4.0

11

WPGT060415ZSR-PM 9.525

1.5

4.2

4.4

11

WPGT080615ZSR-PM 12.85

1.5

6.35

5.5

11

WPGT090725ZSR-PM 15.00

2.5

7.00

5.5

11

Stainless steel
Cast iron
Non-ferrous metal
Heat resistant alloy, Ti alloy

3.18

16

XPHT20R10T3-GM

10

4.0

3.97

20

XPHT25R1204-GM

12.5

4.7

4.76

25

XPHT30R1506-GM

15

5.8

6.35

11

30

XPHT32R1606-GM

16

5.8

6.35

32

XPHT40R2007-GM

20

6.7

7.94

40

25

9.2

7.94

50

YD201

3.1

YD101

YD051

XPHT16R0803-GM

Cemented
carbide
YC30S

YNG151C

YNG151

YBG252

YBG152

YBG302

YBG205

YBG202

YBG102

Recommended grade (always stock available)

Cermet

PVD Coating
YBD252

YBD152

YBM351

YBM253

YBM251

Type

YBC302

CVD Coating
YBC301

Basic dimensions(mm)

XPHT50R2507-GM

Bad working condition

Available grade (always stock available)

Make-to-order

B173

Milling inserts

Normal working condition

Make-to-order

Steel

Workpiece material

Available grade (always stock available)

Good working condition

YD201

11

YD101

4.0

YD051

3.5

YC30S

1.5

YNG151C

7.94

YNG151

WPGT050315ZSR

YBG252

YBG152

YBG302

YBG205

YBG202

YBG102

YBD252

Cemented
carbide

Indexable
milling tools

XP

Cermet

PVD Coating

I.C

Recommended grade (always stock available)

Insert shape

YBD152

Type

Insert shape

YBM351

CVD Coating
YBC301

Basic dimensions(mm)

YBM253

Cast iron

YBM251

Bad working condition

Stainless steel

YBC302

I.C

Normal working condition

Steel

Milling

Indexable Milling Tools

XS

Good working condition

Non-ferrous metal
Heat resistant alloy, Ti alloy

XSEQ1203

12.7

12.7

3.0

5.0

XSEQ12T3

12.7

12.7

3.5

5.0

XSEQ1204

12.7

12.7

4.0

5.0

XSEQ12T4

12.7

12.7

4.5

5.0

YD201

YD101

5.0

YD051

2.3

Cemented
carbide
YC30S

12.7

YNG151C

12.7

YNG151

XSEQ1202

YBG252

YBG152

YBG302

YBG205

YBG202

YBG102

YBD252

YBD152

YBM351

Available grade (always stock available)

Normal working condition

Make-to-order

Bad working condition

Stainless steel
Cast iron
Non-ferrous metal
Heat resistant alloy, Ti alloy

8.4

2.78

10

2.8

14

ZDET1103CYR12.5

8.5

10.6

3.18

12.5

2.8

14

ZDET13T3CYR16

10.5

13.2

3.97

16

4.4

14

Available grade (always stock available)

YD201

6.75

YD101

ZDET08T2CYR10

YD051

Cemented
carbide
YC30S

YNG151C

YNG151

YBG252

YBG152

YBG302

YBG205

YBG202

YBG102

I.C

Recommended grade (always stock available)

Cermet

PVD Coating
YBD252

YBD152

YBM351

YBM253

Type

YBC301

CVD Coating
YBM251

Workpiece material

Steel

YBC302

Milling inserts

Good working condition

Basic dimensions(mm)

B174

YBM253

ZD

Cermet

PVD Coating

I.C

Recommended grade (always stock available)

Insert shape

YBM251

YBC301

CVD Coating
YBC302

Workpiece material

Cast iron

Type

Indexable
milling tools

Bad working condition

Stainless steel

Basic dimensions(mm)
Insert shape

Normal working condition

Steel

Make-to-order

Indexable Milling Tools

ZP

Good working condition

Normal working condition

Bad working condition

Stainless steel
Cast iron
Non-ferrous metal
Heat resistant alloy, Ti alloy

16.1

4.76

20

5.56

11

ZPNT2204CY(R25)

12.7

16.9

4.76

25

5.56

11

ZPNT2204CY(R31)

12.7

17.6

4.76

31.5

5.56

11

Available grade (always stock available)

YD201

12.7

YD101

ZPNT2204CY(R20)

YD051

Cemented
carbide
YC30S

YNG151C

YNG151

YBG252

YBG152

YBG302

YBG205

YBG202

YBG102

I.C

Recommended grade (always stock available)

Cermet

PVD Coating
YBD252

YBD152

YBM351

YBM253

YBM251

Type

YBC301

CVD Coating
YBC302

Workpiece material

Steel

Basic dimensions(mm)
Insert shape

Milling

Make-to-order

Indexable
milling tools

Good working condition

Bad working condition

Cast iron
Non-ferrous metal
Heat resistant alloy, Ti alloy

12

ZOHX1604-GF

16

ZOHX2005-GF

10

20

ZOHX2506-GF

12.5

25

ZOHX3007-GF

15

30

ZOHX3207-GF

16

32

ZOHX1203-GM

12

ZOHX1604-GM

16

ZOHX2005-GM

10

20

ZOHX2506-GM

12.5

25

ZOHX3007-GM

15

30

ZOHX3207-GM

16

32

Recommended grade (always stock available)

Available grade (always stock available)

YD201

ZOHX1203-GF

YD101

YD051

Cemented
carbide
YC30S

I.C

YNG151C

YBG252

YBG152

YBG302

YBG205

YBG202

YBG102

YNG151

Cermet

PVD Coating
YBD252

YBD152

YBM351

YBM253

YBM251

Type

YBC301

CVD Coating
YBC302

Workpiece material

Stainless steel

Basic dimensions(mm)
Insert shape

Normal working condition

Steel

Make-to-order

B175

Milling inserts

ZO

Milling

Indexable Milling Tools

Technical information

Common problems in milling and solutions


Main points of solution and Selection
inspection of tool
material

Cutting condition

Power, gap

Overhang of tool

Clamping system of
workpiece

Improve the rigidity of tool

Unsuitable geometry
shape of cutting edge

Improper geometry
shape of cutting edge

Unsuitable geometry
shape of cutting edge

Cutting condition
Improper technology

Improper cutting
condition

Unsuitable geometry
shape of cutting edge

check the end face run-out

Wiper

Other

Chips
twisting
and
jamming

Examine the geometry


shape of Minor cutting edge.

Improper cutting
condition

Planeness
Improper geometry
and
parallelism Improper technique
deterioration

Vibration

Unsuitable geometry
shape of cutting edge

Unsuitable geometry
shape of cutting edge

Increase the width of chip


pocket

Side
collapse

Improper cutting
condition

Unsuitable geometry
shape of cutting edge

Number of teeth

Machining precision

Burrs
occuring

Strength of cutting edge

shape of cutting edge

Bad
Abrasion of tool
Great vibration of
surface
roughness milling tool

Improper cutting

Build-up
edge

B176

Fracture condition
of cutting
Unsuitable geometry
edge

Thermal
cracking

Improper cutting
condition
Unsuitable geometry
shape of cutting edge

Approach angle

severe
abrasion
on rake
face

Unsuitable geometry
shape of cutting edge

Rake angle

Technical information

Fracture of tool nose

Indexable
milling tools

Improper cutting
condition

Cutting liquid

severe
abrasion
on
clearance
face

Change the diameter and


width of milling tools

Cutting depth

Feed rate

Cutting speed

Material with perfect


toughness

Material with higher


hardness

Failure

Machine
clamping
system

Tool shape

Indexable Milling Tools

Milling

Technical information

Difference and selection between down milling and up milling

Vf

Vf

magnified Y

Down milling

Technical information

Up milling

Indexable
milling tools

magnified X

Climb milling (also called down milling): the feed direction of workpiece is the
same as that of the milling rotation at the connecting position.
Conventional milling (also called up milling): the feed direction of workpiece is
opposite to that of the milling rotation at the connecting position.

In down milling, the major force of cutting edge is compressive stress, while in up milling the tensile stress. The
compressive strength of cemented carbide material is much larger than its tensile strength. In down milling, as chips become
thin from thick gradually, cutting edge and workpiece press against each other. The friction between edge and workpiece is
small, thus reducing the abrasion of edge, the hardening of workpiece surface and the surface roughness (Ra). In up milling,
chips become thick from thin gradually. When the insert is cutting into the workpiece, it produces strong friction and more
heat than in down milling, and make workpiece surface hardened.
In up milling, because horizontal direction of cutting force milling cutter conducting on workpiece is opposite to the feed
direction of workpiece, the lead screw of worktable joints closely with one side of the screw nut. In down milling, the direction
of cutting force is the same as the feed direction. When edges radial force on workpiece is large enough, the worktable will
bounce left and right, thus make the gap fall behind. The gap will return to the front side with the continuing rotation of lead
screw. At this moment the worktable stops motion, however, it will bounce left and right again when the radial cutting force is
large enough again. The periodical bounce of worktable will cause poor surface quality of workpiece and tool breakage.
When using end mills for down milling, the edges always starts cutting at the workpiece surface, therefore end mills are
not suitable for machining workpiece with hardened surface.
Up milling is recommended for milling thin-wall components or square milling with high requirement for precision.

B177

Milling

Indexable Milling Tools

Technical information

Pitch selection
Pitch is the distance between one point on one cutting edge and the same point on the next edge. Milling cutters are mainly
classified into coarse, close and extra close pitches.
optimized stability

(Low)

(Medium)

(High)

Coarse pitch

Indexable
milling tools

Unequal pitch
design

When the milling width is equal to diameter


of cutter, the machining system is stable and
main power of machine is sufficient, the use
of coarse pitch can achieve high productive
efficiency.

Close pitch

Extra close pitch

Used in general milling and multiple mixed


productions.

When the milling width is less than diameter


of cutter, cutting by maximum edges can
achieve high productive efficiency.

Technical information

Selection of approach angle

The approach angle is formed by insert and


tool body. It affects chip thickness, cutting forces
and tool-life. Decreasing the approach angle

Approach
angle

Feed rate per


tooth

Real maximum cutting depth

90

fz

hex=fzsinkr

75

fz

hex=0.96fz

60

fz

hex=0.86fz

45

fz

hex=0.707fz

Round insert

fz

reduces chip thickness and expands the cutting


area between cutting edge and workpiece at a
given feed rate.
A smaller approach angle also ensures stable
entry into or exiting workpiece, protecting the
cutting edge and extending tool life. However, this
will increase axial cutting forces on the workpiece,
thus is not suitable for machining thin workpiece
such as thin plate.

B178

hex=

i C 2 ( i C - 2 a p) 2

fz

iC

Indexable Milling Tools

Milling

Technical information

General formula
Vc cutting speed(m/min)
Dc nominal diameter of milling tool(mm)
n spindle speed(rev/min)
zn number of teeth
Q metal removal rate(cm3/min)
L Actual working distance(mm)

Cutting speed

Vc=

1000

(m/min)

Spindle speed

n=

1000 V c
Dc

(rev/min)

Technical information

D c n

Indexable
milling tools

Vf feed rate of worktable ( feed speed)(mm/min)


fz feed rate per tooth(mm/z)
circumference ratio3.14
Tc machining time(min)
fz feed rate per revolution (mm/rev)

Feed rate of worktable ( feed speed)

Vf = fz n z n (mm/min)

Feed rate per tooth

f z=

Minor angle
Tooth shape
Feed rate per tooth(fz)

(mm/rev)

Machining time

Tc=

Vf

Feed direction

(mm/z)

Feed rate per revolution

f n=

Vf
nZn

L
Vf

(min)

Metal removal rate

a p a e V f
Q=

1000

(cm3/min)

B179

Milling

Indexable Milling Tools

Technical information

Function of each part in face milling

Axial rake angle rf


Approach
angle

Kr

s Inclined angle of

Rake angle R

cutting edge

Main angles of face mills


Radial rake angle rp

Indexable
milling tools

Main angles of face mills


Designation

Axial rake angle

Function

rf

Determining the chip


direction

Effect

Negative angle, excellent capability of chip removal

Technical information

Determining whether the

Radial rake angle

rp

cutting is easy and fast or

Positive angle: good cutting performanc

not

Approach angle Kr

Determining the chip


thickness

Determining whether

Rake angle R

easy and fast the cutting


is or not

Inclined angle of cutting edge Determining the chip ow

direction

Krchip thicknessKrchip thickness

Poor cutting

Good cutting

performance,

performance,

High-strength cutting

Low-strength cutting

edge

edge

Poor capability of chip

Good performance of

removal,
High-strength cutting
edge

B180

()0(+)

()0(+)

chip removal,
Low-strength cutting
edge

Indexable Milling Tools

Milling

Technical information

Characteristics of different rake angles combined


Double positive rake
angle

Negative
rake
angle

Double negative rake


angle

Positive and negative


rake angle

rf (+)

rf (-)

rf (+)

rp (+)

rp (-)

rp (-)

0o

0 rake
angle

+
Positive
rake
angle

rf

rp

Radial rake angle

Technical information

Applicable
material
machined

B
Indexable
milling tools

Axial rake angle

Cutting performances of different approach angles


Approach
angle

45

75

90

Schematic
diagram

Axial force is the largest. It will


bend when machining thin-

Instruction

wall workpiece, reducing the

The main force is radial cutting

The axial force is zero in theory,

precision of workpiece. It can

force. It is often used in general

suitable for milling thin plate

help avoid fringe breakage of

face milling.

workpiece.

workpiece when machining cast


iron.

B181

Milling

Indexable Milling Tools

Technical information

Wiper insert

It has axial and radial run-out because tools


and inserts have manufacturing tolerance. The

fz

axial run-out leads to poor surface roughness.

Rz

fn

Solution
Mounting wiper
inserts

usage

Indexable
milling tools

Wiper insert

Common insert

The wiper insert must protrude below the other inserts by 0.03-0.10
mm at axial direction, so that the wiping function can take effect.
Generally speaking, a cutter just needs only one wiper insert. If the
diameter of cutter is much larger or cutter's feed rate per revolution
is higher than the length of wiper edge, 2 to 3 wiper inserts can be
mounted.

Technical information

Selection of cutting width and tool cutting diameter in face milling

Generally speaking, the relation between


cutting width and tool cutting diameter is
Dc=(1.21.5) ae
In practical machining, same center line of
tool center and work piece center should be
avoided.

(1.2 - 1.5)ae

Dc=ae

DcTool cutting diameter


aeCutting width

B182

Вам также может понравиться