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Prosonic S
FDU90/91/91F/92/93/95/96
Ultrasonic sensors for non-contact continuous
level and flow measurement,
for connection to the transmitters FMU90 and FMU95
FDU91
FDU95
FDU92
FDU90
FDU91F
FDU93
FDU96
Application
Your benefits
TI00396F/00/EN/15.12
71197998
Prosonic S FDU90/91/91F/92/93/95/96
Table of Contents
Function and system design. . . . . . . . . . . . . . . . . . . . . 3
Measuring principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Time-of-flight correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Blocking distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
CE mark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Ex approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
External standards and guidelines . . . . . . . . . . . . . . . . . . . . . . . . 22
Ordering information. . . . . . . . . . . . . . . . . . . . . . . . . 23
Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Sensor heater (for FDU91) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Measuring range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Operating frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Signal transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Connection hints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Extension cables for the sensors . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Shortening the sensor cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Installation options (Examples) . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Installation conditions for level measurements . . . . . . . . . . . . . . 11
Installation conditions for flow measurements . . . . . . . . . . . . . . . 12
Flush mounting with slip-on flange FAU80 . . . . . . . . . . . . . . . . . 13
Nozzle installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Ultrasound guide pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
23
24
25
26
27
28
29
30
30
31
31
32
33
34
36
37
38
38
Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Technical Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating instructions (for transmitter FMU90) . . . . . . . . . . . . .
Description of Instrument Functions (for transmitter FMU90) . . .
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
38
38
39
39
Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Ingress protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Vibration resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Storage temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Thermal shock resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Electromagnetic compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Process temperature, Process pressure . . . . . . . . . . . . . . . . . . . . 16
Mechanical construction . . . . . . . . . . . . . . . . . . . . . . 17
Counter nut G 1" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Dimensions FDU90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Dimensions FDU91 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Dimensions FDU91F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Dimensions FDU92 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Dimensions FDU93 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Dimensions FDU95 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Dimensions FDU96 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Connecting cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Endress+Hauser
Prosonic S FDU90/91/91F/92/93/95/96
1
1
BD
100%
D
E
0%
L00-FMU90xxx-15-00-08-xx-900
1 FDU9x
2 Prosonic S FMU90
BD: blocking distance, D: distance from sensor membrane to fluid surface, E: empty distance F: span (full distance),
L: level, V: volume (or mass), Q: flow
Sensor
BD
Maximum range
fluids
Maximum range
bulk materials
FDU90
0.07 (0.2)
3 (9.8)
1.2 (3.9)
FDU91 (F)
0.3 (1.0)
10 (33)
5 (16)
FDU92
0.4 (1.3)
20 (66)
10 (33)
FDU93
0.6 (2.0)
25 (82)
15 (49)
0.7 (2.3)
45 (148)
45 (148)
FDU96
70 (230)
1.6
m (ft)
Time-of-flight method
The sensor transmits ultrasonic pulses in the direction of the product surface. There, they are reflected back
and received by the sensor. The transmitter Prosonic S measures the time t between pulse transmission and
reception. From t (and the velocity of sound c) it calculates the distance D from the reference point (see the
figure 4) to the product surface:
D = c t/2
From D results the desired measuring value:
Level L
Volume V
Flow Q across measuring weirs or open channels
Time-of-flight correction
Endress+Hauser
In order to compensate for temperature dependent time-of-flight changes, a temperature sensor (NTC) is
integrated in the ultrasonic sensors.
Prosonic S FDU90/91/91F/92/93/95/96
Blocking distance
The level L may not extend into the blocking distance BD. Level echoes within the blocking distance can not
be evaluated due to the transient characteristics of the sensor and thus a reliable measurement is not possible.
The blocking distance BD is dependent on the type of sensor:
FDU96
FDU90
FDU95
FDU93
1.6 (5.25)
0.6 (2.0)
0.4 (1.3)
0.3 (1.0)
0.07
(0.23)
FDU91 FDU92
m (ft)
L00-FDU9xxxx-05-00-00-xx-002
A: Without flooding protection tube, B: With flooding protection tube, C: Reference point of the sensor
Transmitter
The sensors can be connected to the transmitter FMU90 and FMU95. The transmitter recognizes the type of
sensor automatically.
Endress+Hauser
Prosonic S FDU90/91/91F/92/93/95/96
Input
Measuring range
The effective range of the sensors is dependent on the operating conditions. To estimate the range, proceed as
follows (see also the example):
1.
Determine which of the influences shown in the following table are appropriate for your process.
2.
3.
From the total attenuation, use the diagram to calculate the range.
Fluid surface
Attenuation
calm
waves
strong turbulence (e.g. stirrers)
foaming
0 dB
5 to 10 dB
10 to 20 dB
Please contact your Endress+Hauser sales representative.
Attenuation
40 dB
40 to 60 dB
Dust
Attenuation
no dust formation
little dust formation
heavy dust formation
0 dB
5 dB
5 to 20 dB
Attenuation
none
small quantities
large quantities
0 dB
5 dB
5 to 20 dB
Attenuation
to 20 C (68 F)
to 40 C (104 F)
to 80 C (176 F)
0 dB
5 to 10 dB
10 to 20 dB
R [m]
70
45
25
20
10
FDU96
FDU95
~ 40dB
~ 5dB
~ 5dB
total:
~ 50dB
FDU93
FDU92
FDU91(F)
3 FDU90
0
0
20
40 50 60
80
100 110
A[dB]
L00-FDU9xxxx-05-00-00-xx-100
A: Attenuation (dB)
R: Range (m)
These measuring conditions have been taken into account during the calculation of the maximum measuring
range in solid applications.
Endress+Hauser
Prosonic S FDU90/91/91F/92/93/95/96
Operating frequency
Sensor
Operating frequency
FDU90
90 kHz
FDU91
43 kHz
FDU91F
42 kHz
FDU92
30 kHz
FDU93
27 kHz
FDU95 - *1***
(low temperature version)
17 kHz
FDU95 - *2***
(high temperature version)
18 kHz
FDU96
11 kHz
Output
Signal transmission
analogue voltages
Power supply
Power supply
The FDU90 and FDU91 sensors are optional available in a version with heater. The power for this heater must
be provided by an external power supply unit. The supply voltage is connected to the brown (BN) and blue
(BU) strands of the sensor cable.
Technical data
24 VDC 10 %; residual ripple < 100 mV
250 mA per sensor
Note!
If the sensor heater is applied, the integrated temperature sensor can not be used. Instead, an external
temperature sensor (Pt100 or FMT131 from Endress+Hauser) must be used. The transmitter FMU90 is
available in a version with an input for the external temperature sensor. For details refer to Technical
Information TI00397F.
The power for the sensor heater can be supplied by the power supply RNB130 from Endress+Hauser
( 31 "Accessories").
Endress+Hauser
Prosonic S FDU90/91/91F/92/93/95/96
Electrical connection
Connection diagram
FDU90/91/92
(FDU80/80F/81/81F/82)
FDU90/91/92
(FDU80/80F/81/81F/82)
FDU90/91
(FDU80/81)
30
m
(98 ft)
YE BK RD
YE BK RD
BN BU
YE BK RD
9 10 11
(12) (13) (14)
YE BK RD
9 10 11
(12) (13) (14)
+
24 VDC
FMU90
FMU90
300
m
(984 ft)
FDU91F/93/95/96
(FDU83/84/85/86)
FDU91F/93/95/96
(FDU83/84/85/86)
30
m
(98 ft)
300
m
(984 ft)
FDU91F/93/95/96
(FDU83/84/85/86)
YE BK RD GNYE
YE BK RD GNYE
YE BK RD
9 10 11
(12) (13) (14)
FMU90
YE BK RD
9 10 11
(12) (13) (14)
FMU90
L00-FDU9xxxx-04-00-00-xx-002
Colours of the strands: YE = yellow; BK = black; RD = red; BU = blue; BN = brown; GNYE = green-yellow
Endress+Hauser
Prosonic S FDU90/91/91F/92/93/95/96
Connection hints
Caution!
In order to avoid interference signals, the sensor cables should not be laid parallel to high voltage electric
power lines. The cables may not be laid in the proximity to frequency converters.
The cable screen serves as a return cable and must be connected to the transmitter without any electrical
break. With the pre-assembled cables, the screen ends in a black strand (BK). With the extension cable, the
screen must be twisted together and connected to the "BK" terminal. The cable screen must not be
connected to the local potential equalization.
Warning!
The sensors FDU83, FDU84, FDU85 and FDU86 with an ATEX, FM or CSA certificate are not certified for
connection to the FMU90 transmitter.
for the sensors FDU91F/93/95/96 and FDU83/84/85/86:
The ground lead (GNYE) must be connected to the local potential equalization after a maximum distance
of 30 m (98 ft). This can be done either
at the terminal box or
at the transmitter FMU90 or in the cabinet (if the distance to the sensor does not exceed 30 m (98 ft)).
Note!
For easier mounting it is advisable to use the sensors FDU90/91/92 and FDU80/80F/81/81F/82 with a
maximum cable length of 30 m (98 ft) as well. For longer distances an extension cable with a terminal box
should be used.
For distances up to 30 m (98 ft) the sensor can be directly connected by the sensor cable. For longer distances,
it is recommended to use an extension cable. The extension cable is connected via a terminal box. The total
length (sensor cable + extension cable) may be up to 300 m (984 ft).
Caution!
If the terminal box is installed in explosion hazardous areas, all applicable national guidelines must be observed.
Suitable extension cables can be obtained from Endress+Hauser ( 31 "Accessories")
Alternatively, cables with the following properties can be used:
Endress+Hauser
Prosonic S FDU90/91/91F/92/93/95/96
FDU91F/93/95/96
(FDU83/84/85/86)
YE
RD
BU (-)
YE BK RD
BU
BN (+)
GNYE
GNYE
RD
YE
YE BK RD
BN
24 VDC
FDU90/91/92
(FDU80/80F/81/81F/82)
L00-FMU90xxx-04-00-00-xx-015
Colours of the strands: YE = yellow; BK = black; RD = red; BU = blue; BN = brown; GNYE = green-yellow
Note!
The blue (BU) and brown (BN) strands is only present for sensors with heater.
Endress+Hauser
Prosonic S FDU90/91/91F/92/93/95/96
Installation
Installation options
(Examples)
. -3
-
C
1
2
L00-FDU9xxxx-17-00-00-xx-001
1
FAU40
2
Zone 20
3
Zone 21
A: at girder or angle bracket, B: with alignment unit FAU40, in ATEX Zone 20 the alignment unit can be used for zone
separation, C: with a 1" sleeve welded to a grating
A
1
B
1
L00-FDU9xxxx-17-00-00-xx-007
1
FDU9x
A: Installation with cantilever and wall bracket, B: Installation with cantilever and mounting frame, C: The cantilever can
be turned in order to position the sensor over the centre of the flume.
Cantilever, wall bracket and mounting frame are available as accessories ( 31).
41 mm
L00-FDU90xxxx-17-00-00-xx-001
Caution!
The cable of the sensors is not designed as a supporting cable. Do not use it as a suspension wire.
The sensor membrane is part of the measuring system and must not be damaged during installation.
1)
10
The counter nut with gasket is supplied for the sensors FDU90, FDU91 and FDU92 with a metric thread G 1" at the process connection.
Endress+Hauser
Prosonic S FDU90/91/91F/92/93/95/96
6
BD
BD
BD
1/6D
1
D
5
L00-FDU9xxxx-17-00-00-xx-003
If possible, install the sensor so that its lower edge projects into the vessel.
Make sure, that the maximum level does not reach into the blocking distance (BD, see table).
Do not install the sensor in the middle of the tank (2). We recommend leaving a distance (1) between the
sensor and the tank wall measuring 1/6 of the tank diameter.
Avoid measurements through the filling curtain (3).
Make sure that equipment (4) such as limit switches, temperature sensors, baffles etc. are not located within
the emitting angle . Emitting angles of the individual sensors are given in the table below. In particular,
symmetrical equipment (5) such as heating coils etc. can influence the measurement.
Align the sensor vertically to the product surface (6). An alignment unit (FAU40) is available as an accessory
( 31).
If the two-channel version of the transmitter FMU90 or the multi-channel version of the transmitter FMU90
is used, both sensors can be mounted in one vessel.
To estimate the detection range, use the 3 dB emitting angle :
Sensor
(typically)
L (max)
r (max)
FDU90
12
3 (9.8)
0.31 (1.0)
FDU91
10 (33)
0.79 (2.6)
FDU91F
12
10 (33)
1.05 (3.4)
FDU92
11
20 (66)
1.92 (6.3)
FDU93
25 (82)
0.87 (2.9)
FDU95
45 (148)
1.96 (6.4)
FDU96
70 (230)
3.6 (12)
m (ft)
Warning!
All national guidelines applicable must be observed in explosion hazardous areas.
Endress+Hauser
11
Prosonic S FDU90/91/91F/92/93/95/96
Install the sensor at the inflow side (B), above the maximum water level Hmax (=F) plus the blocking distance
BD.
Position the sensor in the middle of the channel or weir.
Align the sensor vertically to the water surface.
Comply to the installation distance of the channel or weir.2)
Use a protective cover, in order to protect the sensor from direct sun or rain. A protective cover is available
for the sensors FDU90 and FDU91 ( 31).
Example: Khafagi-Venturi flume
BD
E
Hmax =F
A
1 x b0
b0
L00-FDU9xxxx-17-00-00-xx-004
A: Khafagi-Venturi flume, B: inflow, C: outflow, BD: blocking distance, E: empty calibration, F: full calibration,
V: direction of flow
BD
E
min. 3 Hmax
Hmax (= F)
L00-FDU9xxxx-17-00-00-xx-005
2)
12
The installation distances of important flumes and weirs are specified in the Operating Instructions BA00289F (FMU90 with HART) and BA00293F (FMU90
with PROFIBUS).
Endress+Hauser
Prosonic S FDU90/91/91F/92/93/95/96
The FDU91F sensor can be flush mounted using a FAU80 slip-on flange. Flanges in polypropylene (PP-FR)
should only be used with pressures up to 1.5 barabs (22 psi abs), flanges in 316L also above.
D
k
81
75.7
d2
97.5
0.5 A
L00-FDU9xxxx-17-00-00-xx-009
Order code
Material
FAU80 - CAP
PP-FR
FAU80 - CAJ
316L (1.4435)
FAU80 - AAP
PP-FR
FAU80 - AAJ
316L (1.4435)
FAU80 - KAP
PP-FR
FAU80 - KAJ
316L (1.4435)
b
[mm (in)]
D
[mm (in)]
d2
[mm (in)]
k
[mm (in)]
No. d2 Standard
20 (0.79)
200 (7.87)
18 (0.71)
160 (6.3)
DN80 PN16 A
(DIN EN 1092-1
(DIN2527 B))
18 (0.71)
185 (7.28)
19 (0.75)
150 (5.9)
k
130
81
2
15
75.7
76
d2
D
L00-FDU9xxxx-17-00-00-xx-010
The adapter flange and the screws are included in the delivery.
Endress+Hauser
Position
Part
Material
Screws
V2A
Washer
Order code
Material
FAU80 - CHP
PP-FR
FAU80 - CHJ
316L (1.4435)
FAU80 - AHP
PP-FR
FAU80 - AHJ
316L (1.4435)
FAU80 - KHP
PP-FR
FAU80 - KHJ
316L (1.4435)
b [mm]
D [mm]
d2 [mm]
k [mm]
No. d2 Standard
20 (0.79)
220 (8.66)
18 (0.71)
180 (7.09)
DN100 PN16 A
(DIN EN 1092-1
(DIN2527 B))
18 (0.71)
210 (8.27)
19 (0.75)
175 (6.89)
13
Prosonic S FDU90/91/91F/92/93/95/96
Note!
The process seal is not included in the delivery.
Endress+Hauser supplies DIN/EN flanges made of stainless steel AISI 316L with the material number
1.4404 or 1.4435. With regard to their temperature stability properties, the materials 1.4404 and 1.4435
are grouped under 13E0 in EN 1092-1 Tab. 18. The chemical composition of the two materials can be
identical.
Caution!
For 3A applications:
The internal diameter of the nozzle should be selected according to the valid allowable limits for 3A
applications. Usually, the internal diameter of the nozzle should be larger than or equal to the internal diameter
of the sensor.
Nozzle installation
Install the sensor at a height so that the blocking distance BD is not undershot, even at maximum fill level. Use
a pipe nozzle if you cannot maintain the blocking distance in any other way. The interior of the nozzle must
be smooth and may not contain any edges or welded joints. In particular, there should be no burr on the inside
of the tank side nozzle end. Note the specified limits for nozzle diameter and length. To minimise disturbing
factors, we recommend an angled socket edge (ideally 45).
FDU9x
FDU91F
FDU90
45
45
L
L
FDU90
45
45
D
D
D
L00-FDU9xxxx-17-00-00-xx-006
FDU901)
FDU902)
DN50/2"
50 (1.97)
DN80/3"
FDU91
FDU91F
FDU92
DN150/6"
DN200/8"
DN250/10"
DN300/12"
300(11.8)
FDU96
400 (15.7)
FDU95
(9.84)3)
DN100/4"
FDU93
Sensor characteristics
14
Emission angle 12
12
12
11
Blocking
distance [m (ft)]
0.07 (0.2)
0.07 (0.2)
0.3 (1)
0.3 (1)
0.4 (1.3)
0.6 (2)
0.7 (2.3)
1.6 (5.2)
Max. measuring
range [m (ft))
in liquids
3 (9.8)
3 (9.8)
10 (33)
10 (33)
20 (66)
25 (82)
Max. measuring
range [m]
in solids
1.2 (3.9)
1.2 (3.9)
5 (16)
5 (16)
10 (33)
15 (49)
1)
2)
3)
Valid for flush mounting; for mounting with G/NPT 1" and DN100 or higher see FDU91.
45 (148)
70 (230)
Endress+Hauser
Prosonic S FDU90/91/91F/92/93/95/96
L00-FDU9xxxx-17-00-00-xx-008
Endress+Hauser
Venting hole
15
Prosonic S FDU90/91/91F/92/93/95/96
Environment
Ingress protection
Vibration resistance
Storage temperature
According to DIN EN 60068-2-14; examination to min/max process temperature; 0.5 K/min; 1000 h
Electromagnetic compatibility
Electromagnetic compatibility according to all relevant requirements of the EN 61326- series and NAMUR
recommendation EMC (NE21). For details see declaration of conformity.
With respect to interference emission the devices meet the requirements of class A and are only provided for
use in an "industrial environment"!
Process
Process temperature,
Process pressure
16
Sensor
Process temperature
FDU90
FDU91
FDU91F
FDU92
FDU93
FDU95 - *1***
(low temperature version)
FDU95 - *2***
(high temperature version)
FDU96
1)
In order to avoid ice build-up, the sensors FDU90 and FDU91 are available in a version with integrated sensor
heater ( 6). If this heater is used, an external temperature sensor has to be applied for time-of-flight
correction. The transmitter FMU90 is available in a version with an input for the external temperature sensor.
For details refer to Technical Information TI00397F.
2)
Endress+Hauser
Prosonic S FDU90/91/91F/92/93/95/96
Note!
The counter nut is not for NPT thread.
G 1"
2 (0.08)
2 (0.08)
8 (0.31)
Mechanical construction
41 mm
mm (in)
L00-FDU9xxxx-06-00-00-xx-004
Dimensions FDU90
FDU90-*G***
FDU90-*N***
Gasket
FDU90-*W***
58 (2.28)
121 (4.76)
85 (3.35)
86 (3.39)
26 (1.02)
~109 (4.29)
~28 (1.1)
~137 (5.39)
AB
A
B
26 (1.02)
75 (2.95)
~28 (1.1)
75 (2.95)
89 (3.5)
8 (0.31)
R2
.5
(0.
1)
mm (in)
L00-FDU90xxxx-06-00-00-xx-004
Dimensions FDU91
110 (4.33)
28 (1.1)
20 (0.79)
26 (1.02)
A B
72 (2.83)
G 1"
NPT 1"
mm (in)
L00-FDU91xxx-06-00-00-xx-001
Endress+Hauser
17
Prosonic S FDU90/91/91F/92/93/95/96
~28
(1.1)
26
(1.0)
G 1"
NPT 1"
~124 (4.88)
80 (3.15)
~56 (2.2)
25
(1.0)
~152 (5.98)
26
(1.0)
~28
(1.1)
A B
~124 (4.88)
3 (0.12)
FDU91F - #S##
FDU91F - #T##
A B
FDU91F - #G##
FDU91F - #N##
A B
FDU91F - #F##
26
(1.0)
Dimensions FDU91F
80 (3.15)
80 (3.15)
76 (2.99)
97.5 (3.84)
76 (2.99)
119 (FDU91F-#S##)
106 (FDU91F-#T##)
76 (2.99)
97.5 (3.84)
mm (in)
L00-FDU91Fxx-06-00-00-xx-001
Dimensions FDU92
G 1"
NPT 1"
20 (0.79)
125 (4.92)
28
(1.1)
26
(1.02)
A B
100 (3.94)
mm (in)
L00-FDU92xxx-06-00-00-xx-001
Dimensions FDU93
26
(1.0)
G 1"
NPT 1"
25 (1.0)
145 (5.71)
28
(1.1)
A B
187 (7.36)
mm (in)
L00-FDU93xxx-06-00-00-xx-001
18
Endress+Hauser
Prosonic S FDU90/91/91F/92/93/95/96
Dimensions FDU95
26
(1.0)
G 1"
NPT 1"
25 (1.0)
170 (6.69)
28
(1.1)
A B
235 (9.25)
mm (in)
L00-FDU95xxx-06-00-00-xx-001
Dimensions FDU96
26
(1.0)
25
(1.0)
30(1.18)
~450 (17.7)
230 (9.06)
28
(1.1)
A B
198 (7.8)
mm (in)
L00-FDU96xxx-06-00-00-xx-001
Weight
Endress+Hauser
Sensor
FDU90
FDU91
FDU91F
FDU92
FDU93
FDU95
FDU96
19
Prosonic S FDU90/91/91F/92/93/95/96
Materials
FDU91
FDU90
4
5
6
3
2
4
5
6
3
2
1
5
FDU91F
3
2
FDU92
4
4
5
6
1
L00-FDU9xxxx-16-00-00-xx-001
Pos.
Part
FDU90
FDU91
FDU91F
FDU92
Sensor housing
PVDF
316L
(1.4404/1.4435)
PVDF
Counter nut
PA6.6
PA6.6
Cable gland
Adpater
O-ring
Sealing
PA
CuZn nickel-plated
EPDM
Note!
The chemical compatibility of the sensors must be checked before installation with compatibility charts.
20
Endress+Hauser
Prosonic S FDU90/91/91F/92/93/95/96
FDU93
FDU95
3
FDU96
2
4
6
3
5
6
1
7
8
L00-FDU9xxxx-16-00-00-xx-002
Pos.
Part
FDU93
FDU95
FDU96
Sensor
Cable gland
CuZn nickel-plated
Adpater
CuZn nickel-plated
O-ring
VMQ
Sealing
VMQ
Screws
V2A
Nameplate
304 (1.4301)
FDU95 - *1***
(low temperature version): 316L
(1.4404) and PE coated
Membrane
ALU with
PFA coated
Note!
The chemical compatibility of the sensors must be checked before installation with compatibility charts.
Connecting cable
Endress+Hauser
Material
for FDU90/91/91F/92/93
PVC
for FDU95/96
VMQ
21
Prosonic S FDU90/91/91F/92/93/95/96
The measuring system meets the legal requirements of the EC-guidelines. Endress+Hauser confirms the
instrument passing the required tests by attaching the CE-mark.
Ex approval
The available certificates are listed in the ordering information. Note the associated safety instructions (XA) and
control or installation drawings (ZD).
Warning!
Measuring systems for use in hazardous environments are accompanied by separate "Ex documentation",
which is an integral part of this Operating Manual. Strict compliance with the installation instructions and
ratings as stated in this supplementary documentation is mandatory.
Ensure that all personnel are suitably qualified.
Observe the specifications in the certificate as well as national and local standards and regulations.
The transmitter may only be installed in suitable areas.
Sensors with a certificate for hazardous areas may be connected to a transmitter without a certificate.
For FM approvals:
Unauthorized substitution of components may impair the suitability for Division 1 or Division 2.
Do not disconnect equipment unless the area is known to be non-hazardous.
Note!
The sensor must be installed and used in a way that eliminates any danger. Possible installation positions: in
tanks, vessels, silos, over stockpiles, open channels, weirs or other bins.
EN 60529
Protection class of housing (IP code)
EN 61326 series
EMC product family standard for electrical equipment for measurement, control and laboratory use
NAMUR
User association for automation technology in process industries
22
Endress+Hauser
Prosonic S FDU90/91/91F/92/93/95/96
Ordering information
Product structure FDU90
010
Approval
C
D
E
G
H
J
Q
R
S
U
V
1
2
020
030
Cable length
1
2
3
4
5
6
8
A
035
5 m/16 ft
10 m/32 ft
15 m/49 ft
20 m/65 ft
25 m/82 ft
30 m/98 ft
... m (variable length, up to 300 m)
... ft (variable length, up to 985 ft)
Heater
A
B
040
W/o
Connection to 24 VDC
Note Technical Information FMU90! (Temperature compensation)
Additional option
A
B
L
895
Basic version
Flooding protection tube
5-point linearity protocol
(only to order with FMU9x transmitter + 5-point linearity protocol
Marking
Z1
FDU90 -
Endress+Hauser
Tagging (TAG)
product designation
23
Prosonic S FDU90/91/91F/92/93/95/96
010
Approval
C
D
E
G
H
J
Q
R
S
U
V
1
2
020
030
Cable length
1
2
3
4
5
6
8
A
035
5 m/16 ft
10 m/32 ft
15 m/49 ft
20 m/65 ft
25 m/82 ft
30 m/98 ft
... m (variable length, up to 300 m)
... ft (variable length, up to 985 ft)
Heater
A
B
040
w/o
Connection to 24 VDC
Note Technical Information FMU90! (Temperature compensation)
Additional option
A
L
995
Basic version
5-point linearity protocol
only to order with FMU9x transmitter + 5-point linearity protocol
Marking
1
FDU91 -
24
Tagging (TAG)
product designation
Endress+Hauser
Prosonic S FDU90/91/91F/92/93/95/96
010
Approval
C
D
E
G
H
J
Q
R
S
U
V
1
2
020
Process connection
F
G
N
S
T
030
Cable length
1
2
3
4
5
6
8
A
040
5 m/16 ft
10 m/32 ft
15 m/49 ft
20 m/65 ft
25 m/82 ft
30 m/98 ft
... m (variable length, up to 300 m)
... ft (variable length, up to 985 ft)
Additional option
A
B
L
995
Basic version
EN10204-3.1 material, wetted parts, (316L wetted parts); inspection certificate
5-point linearity protocol
(only to order with FMU9x transmitter + 5-point linearity protocol)
Marking
1
FDU91F -
Endress+Hauser
Tagging (TAG)
product designation
25
Prosonic S FDU90/91/91F/92/93/95/96
010
Approval
C
D
E
G
H
J
Q
R
S
U
V
1
2
020
030
Cable length
1
2
3
4
5
6
8
A
040
5 m/16 ft
10 m/32 ft
15 m/49 ft
20 m/65 ft
25 m/82 ft
30 m/98 ft
... m (variable length, up to 300 m)
... ft (variable length, up to 985 ft)
Additional option
A
L
995
Basic version
5-point linearity protocol
(only to order with FMU9x transmitter + 5-point linearity protocol)
Marking
1
FDU92 -
26
Tagging (TAG)
product designation
Endress+Hauser
Prosonic S FDU90/91/91F/92/93/95/96
010
Approval
C
D
E
G
H
J
P
R
T
U
W
1
2
020
030
Cable length
1
2
3
4
5
6
8
A
040
5 m/16 ft
10 m/32 ft
15 m/49 ft
20 m/65 ft
25 m/82 ft
30 m/98 ft
... m (variable length, up to 300 m)
... ft (variable length, up to 985 ft)
Additional option
A
L
995
Basic version
5-point linearity protocol
(only to order with FMU9x transmitter + 5-point linearity protocol)
Marking
1
FDU93 -
Endress+Hauser
Tagging (TAG)
product designation
27
Prosonic S FDU90/91/91F/92/93/95/96
010
Approval
C
D
E
H
J
P
R
T
U
W
1
2
015
020
030
Cable length
1
2
3
4
5
6
8
A
040
5 m/16 ft
10 m/32 ft
15 m/49 ft
20 m/65 ft
25 m/82 ft
30 m/98 ft
... m (variable length, up to 300 m)
... ft (variable length, up to 985 ft)
Additional option
A
L
995
Basic version
5-point linearity protocol
(only to order with FMU9x transmitter + 5-point linearity protocol)
Marking
1
FDU95 -
28
Tagging (TAG)
product designation
Endress+Hauser
Prosonic S FDU90/91/91F/92/93/95/96
010
Approval
C
D
E
F
H
J
K
L
P
R
T
U
W
1
2
020
030
Cable length
1
2
3
4
5
6
8
A
040
5 m/16 ft
10 m/32 ft
15 m/49 ft
20 m/65 ft
25 m/82 ft
30 m/98 ft
... m (variable length, up to 300 m)
... ft (variable length, up to 985 ft)
Additional options
A
L
995
Basic version
5-point linearity protocol
(only to order with FMU9x transmitter + 5-point linearity protocol)
Marking
1
FDU96 -
Endress+Hauser
Tagging (TAG)
product designation
29
Prosonic S FDU90/91/91F/92/93/95/96
The following must be taken into account if option "5 point linearity protocol" has been selected:
The five points of the linearity protocol are evenly distributed across the measuring range (0% to 100%). In
order to define the measuring range, Empty calibration (E) and Full calibration (F) have to be specified. 3)
The following restrictions have to be taken into account when defining E and F:
mm (in)
A0019526
Pos.
Measuring range
FDU90
FDU91/ FDU92
FDU91F
FDU93
FDU95
FDU96
10000
(394)
20000
(787)
20000
(787)
20000
(787)
20000
(787)
2900
(114)
9700
(382)
19600
(772)
19400
(764)
18000
(709)
18000
(709)
100
(3.94)
100
(3.94)
200
(7.87)
250
(9.84)
450
(17.7)
700
(27.6)
160
(6.30)
300
(11.8)
400
(15.7)
600
(23.6)
2000
(78.7)
2000
(78.7)
mm (in)
Note!
The linearity is checked under reference conditions.
The 5-point linearity protocol is always carried out for the complete measuring system (consisting of the
sensor FDU9x and transmitter FMU9x) and it is valid for this combination. It must be defined, at which
sensor channel the sensor is to be tested. There are up to 2 channels for FMU90 and up to 10 channels for
FMU95.
For details see the technical information TI00397F/00/EN or TI00398F/00/EN.
Scope of delivery
3)
30
If the values for the full calibration and empty calibration are missing or outside the specified area, the devices are tested with the maximum value according
to the table.
Endress+Hauser
Prosonic S FDU90/91/91F/92/93/95/96
Accessories
Extension cable for sensors
for Sensor
Material
Cable type
Order code
FDU90
FDU91
FDU92
PVC
LiYCY 2x(0.75)
71027742
FDU91F
FDU93
FDU95
LiYY 2x(0.75)D+1x0.75
71027743
FDU95
FDU96
Li2G2G 2x(0.75)D+1x0.75
71027745
FDU90/FDU91
with heater
PVC
LiYY 2x(0.75)D+2x0.75
71027746
FDU91
98 (3.86)
90 (3.54)
Material: PVDF
Order code: 52025686
90 (3.54)
FDU90
98 (3.86)
mm (in)
L00-FDU9xxxx-06-00-00-xx-003
Endress+Hauser
31
Prosonic S FDU90/91/91F/92/93/95/96
2
L00-FMU30xxx-00-00-00-xx-001
1
2
3
4
Screw in flange
Nozzle
Sensor
Sealing ring EPDM (supplied)
015
020
FAX50 -
32
Endress+Hauser
Prosonic S FDU90/91/91F/92/93/95/96
125 (4.92)
G 1-1/2"
BD
SD
69
(2.72)
mm (in)
L00-FDU90xxx-15-00-00-xx-001
Usage
The flooding protection tube prevents the level to rise into the blocking distance of the FDU90 sensor even if
the sensor is flooded.
The user can set a safety distance SD in the transmitter FMU90/FMU95 and define that a warning signal is
generated as soon as the level rises into the safety distance.
Mounting hints
In order to ensure tightness, the supplied gasket has to be applied and the flooding protection tube must be
screwed hand tight up to limit stop. When re-equipping the flooding protection tube, repeat the basic setup
including the mapping
Note!
The flooding protection tube has a G 1-1/2" thread.
If it is ordered together with the FDU90 sensor in the product structure, the sensor always has a G 1-1/2"
thread at its front side, irrespective of the selection in feature 020, "Process connection".
If the flooding protection tube is ordered as an accessory, it can only be used for sensors with a G 1-1/2"
thread at the front side.
Material
Weight
Order code
PP
71091216
Gasket EPDM
Endress+Hauser
33
Prosonic S FDU90/91/91F/92/93/95/96
A0019589
A
B
1
2
3
Cantilever
20 (0.8)
20
(0.8) C
35 (1.4)
D
35 (1.4)
15
(0.6)
6.5
(0.3)
22
(0.9)
35
(1.4)
105 (4.1)
M8
25
(1.0)
50
100 (3.9) (2.0)
The cantilever is used to mount the sensors FDU90, FDU91 and FDU92 above open channels for example.
mm (in)
A0019592
585 (23)
250 (9.84)
2 (0.08)
200 (7.87)
1085 (42.7)
750 (29.5)
3 (0.12)
Material
Weight
Order code
galvanised steel
919790-0000
316Ti (1.4571)
919790-0001
galvanised steel
919790-0002
316Ti (1.4571)
919790-0003
300 (11.8)
mm (in)
34
Endress+Hauser
Prosonic S FDU90/91/91F/92/93/95/96
Mounting Frame
3.2 (0.13)
60 (2.36)
700/1400
(27.6 / 55.1)
33.7 (1.3)
25 (0.98)
55 (2.17)
100
76
(2.99)
(3.94)
200 (7.87)
4 (0.16)
6.5 (0.3)
45 (1.77)
13 (0.5)
100 (3.94)
20 (0.8)
100
(3.94)
130 (5.12)
150 (5.91)
mm (in)
A0019279
Height
Material
700 (27.6)
galv. steel
Weight
Order Code
919791-0000
316Ti (1.4571)
1400 (55.1)
galv. steel
919791-0001
919791-0002
4.9 kg (10,08 lbs)
1400 (55.1)
316Ti (1.4571)
919791-0003
mm (in)
Wall Bracket
3.2 (0.1)
5 (0.2)
~88 (3.5)
150 (5.9)
110 (4.3)
25 (1.0)
13 (0.5)
180 (7.1)
6.5 (0.3)
~213 (8.4)
33.7 (1.3)
110 (4.3)
150 (5.9)
mm (in)
A0019350
Material
Weight
galv. steel
Order Code
919792-0000
Endress+Hauser
919792-0001
35
Prosonic S FDU90/91/91F/92/93/95/96
75 (2.95)
1.5 (0.06)
185 (7.28)
105 (4.13)
15 (0.59)
5 (0.2)
35
(1.38)
155 (6.1)
1102 (4.33)
100 (3.94)
5.6 (0.22)
10 (0.39)
10 (0.39)
12 (0.47)
50
(1.97)
95 (3.74)
10 (0.39)
15 (0.59)
mm (in)
L00-FDU9xxxx-00-00-00-xx-001
36
Material
Order No.
316L (1.4404)
71093130
Endress+Hauser
Prosonic S FDU90/91/91F/92/93/95/96
For measurements in solids, usage of the alignment unit FAU40 is recommended. It is designed for simple
mounting and alignment of a FDU sensor on the product surface and can be used for zone separation in
explosion hazardous areas.
21
(0.8)
30
(1.18)
NPT
-14"
<15
2
3
7
125 (4.92)
8
G 1"A
NPT
1-11"
19 (0.75)
70 (2.76)
10
(0.39)
<360
(14.2)
500 (19.7)
13
27
(1.06)
101 (3.98)
155 (6.1)
mm (in)
L00-FAU40xxx-06-00-00-xx-001
1
2
3
4
5
6
7
8
020
Sensor connection
S
G
N
FAU40 -
Endress+Hauser
37
Prosonic S FDU90/91/91F/92/93/95/96
Technical data
Approvals
A
020
Non-hazardous area
Connection
1
3
030
Screw strip
Screw connection, power terminal block
Version
A
RNB130 -
Standard
complete product designation
Documentation
Technical Information
TI00397F
Technical Information for the transmitter Prosonic S FMU90
TI00179F
Technical Information for the alignment unit FAU40
Operating instructions
(for transmitter FMU90)
Depending on the instrument version, the following operating instructions are supplied with the Prosonic S
FMU90:
Operating instructions
Output
Application
Instrument version
level measurement
alternating pump control
screen and rake control
FMU90 - *******1****
FMU90 - *******2****
BA00289F
flow measurement
backwater and dirt detection
totalizers and counters
FMU90 - *2*****1****
FMU90 - *4*****1****
FMU90 - *2*****2****
FMU90 - *4*****2****
BA00292F
level measurement
alternating pump control
screen and rake control
FMU90 - *******3****
flow measurement
backwater and dirt detection
totalizers and counters
FMU90 - *2*****3****
FMU90 - *4*****3****
BA00288F
HART
PROFIBUS DP
BA00293F
These operating instructions describe installation and commissioning of the respective version of the
Prosonic S. It contains those functions from the operating menu, which are required for a standard measuring
task. Additional functions are contained in the "Descripiton of Instrument Functions" (BA00290F, see below).
38
Endress+Hauser
Prosonic S FDU90/91/91F/92/93/95/96
Description of Instrument
Functions (for transmitter
FMU90)
BA00290F
Safety Instructions
The following Safety Instructions are supplied with certified versions of the sensors. If the sensors are used in
hazardous areas, comply with all the specifications in these Safety Instructions.
contains a detailed description of all functions of the Prosonic S and is valid for all instrument versions. A PDF
file of this document can be found
on the CD-ROM, which is supplied together with the instrument
in the internet at see: www.en.endress.com Download
Sensor version
Certificate
Safety Instructions
ATEX
FDU90 - J...
FDU91 - J...
FDU91F - J...
FDU92 - J...
II 2 G Ex ma IIC T5 Gb (FDU90)
II 2 G Ex ma IIC T6 Gb (FDU91/91F/92)
XA00321F
FDU90 - E...
FDU91 - E...
FDU91F - E...
FDU92 - E...
FDU93 - J...
FDU95 - J...
FDU96 - J...
XA00322F
FDU93 - E...
FDU95 - E...
FDU96 - E...
II 2 G Ex ma IIC T5 Gb (FDU90)
II 2 G Ex ma IIC T6 Gb (FDU91/91F/92/93/95/96)
II 1/2 D Ex ta/tb IIIC TxxC Da/Db IP68
II 2 D Ex tb IIIC TxxC Db IP68
XA00323F
XA00481F
IEC Ex
FDU90 - C...
FDU91 - C...
FDU91F - C...
FDU92 - C...
FDU93 - D...
FDU95 - D...
FDU96 - D...
FDU90 - D...
FDU91 - D...
FDU91F - D...
FDU92 - D...
XA00482F
XA00483F
FDU93 - C...
FDU95 - C...
FDU96 - C...
Endress+Hauser
39
Instruments International
Endress+Hauser
Instruments International AG
Kaegenstrasse 2
4153 Reinach
Switzerland
Tel.+41 61 715 81 00
Fax+41 61 715 25 00
www.endress.com
info@ii.endress.com
TI00396F/00/EN/15.12
71197998
FM+SGML 9.0
71197998
71197998