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Installation & Operating Manual

Pathfinder Air Cooled Chillers

IOM 1202
Group: Chillers
Part Number: IOM1202
Date: July, 2013

Models AWS170-C to AWS550-C, Standard, High, & Premium Efficiencies


Includes models with VFD
170 to 550 tons 600 to 1930 kW R-134a 60Hz
Software Version 263214200

2013 Daikin Applied

Table of Contents
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation and Startup . . . . . . . . . . . . . . . . . . . . . . 4
Lifting & Mounting Weights. . . . . . . . . . . . . . . . . . 15
Lifting & Mounting Weights. . . . . . . . . . . . . . . . . . 17
Index of Lifting & Mounting Drawings . . . . . . . . . 19
Lifting & Mounting Dimensions (non-VFD) . . . . . 20
Lifting & Mounting Dimensions (VFD) . . . . . . . . . 26
Isolator Locations and Kit Numbers. . . . . . . . . . . 31
Electrical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Multipoint Electrical Data (non-VFD) . . . . . . . . . . 44
Multipoint Field Wiring Data (non-VFD) . . . . . . . . 47
Terminal Amps (non-VFD) (single/multi-point) . . 52
Single-point Electrical Data (non-VFD). . . . . . . . . 56
Single-point Field Wiring Data (non-VFD) . . . . . . 59
Multipoint Electrical Data (VFD) . . . . . . . . . . . . . . 63
Multipoint Field Wiring Data (VFD) . . . . . . . . . . . . 64
Table of Contents

Terminal Amps (VFD) (single- and multi-point) . 65


Single-point Electrical Data (VFD) . . . . . . . . . . . . 66
Single-point Field Wiring Data (VFD). . . . . . . . . . 67
Pressure Drop Data. . . . . . . . . . . . . . . . . . . . . . . . 68
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
General Description . . . . . . . . . . . . . . . . . . . . . . . 76
Controller Description . . . . . . . . . . . . . . . . . . . . . 80
Sequence of Operation . . . . . . . . . . . . . . . . . . . . . 82
Controller Operation . . . . . . . . . . . . . . . . . . . . . . . 86
Unit Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Circuit Functions. . . . . . . . . . . . . . . . . . . . . . . . . 103
Alarms and Events . . . . . . . . . . . . . . . . . . . . . . . 110
Using the Controller . . . . . . . . . . . . . . . . . . . . . . 117
Optional Remote User Interface. . . . . . . . . . . . . 121
Optional Compressor VFD . . . . . . . . . . . . . . . . . 123
Optional Power Factor Correction Capacitors . 127
Start-up and Shutdown. . . . . . . . . . . . . . . . . . . . 128
System Maintenance. . . . . . . . . . . . . . . . . . . . . . 130

Appendix 134

Hazard Identification
DANGER
Dangers indicate a hazardous situation which will result in death or serious injury if not avoided.

WARNING
Warnings indicate potentially hazardous situations, which can result in property damage, severe personal injury, or death if not
avoided.

CAUTION
Cautions indicate potentially hazardous situations, which can result in personal injury or equipment damage if not avoided.

Modbus

Document:
Issue Date:
Revision Date:
Replaces:

IOM 1202
July 31, 2013
New
New

2013 Daikin Applied. Illustrations and data cover the Daikin Applied product at the time of publication and we reserve the right to make changes in design and
construction at anytime without notice. The following are trademarks or registered trademarks of their respective companies: BACnet from ASHRAE; LONMARK,
LonTalk, LONWORKS, and the LONMARK logo are managed, granted and used by LONMARK International under a license granted by Echelon Corporation;
ElectroFin from AST ElectroFin Inc.; Modbus from Schneider Electric; FanTrol, MicroTech III, Open Choices, and SpeedTrol from Daikin Applied.

IOM 1202

Introduction
Figure 1: Model Nomenclature
Introduction

A W S XXX C D SE

Air-Cooled
World Product
Screw Compressor
Nominal Tons
Design Vintage

E = Standard Packaged
M = Remote Evaporator
S = Standard Efficiency
H = High Efficiency
P = Premium Efficiency
D = Dual Compressor
T = Triple Compressor

General Description

Daikin Pathfinder air-cooled chillers are complete, selfcontained chillers that include the latest in engineered
components arranged to provide a compact and efficient unit.
Each unit is completely assembled, factory wired, evacuated,
charged, tested and comes complete and ready for installation.
Each of two circuits consists of an air-cooled condenser
section with an integral subcooler section, a semi-hermetic,
single-screw compressor with starter, a multi-circuit, shelland-tube, direct expansion evaporator, an economizer and
complete refrigerant piping. Each compressor has an
independent refrigeration circuit. Liquid line components
included are a manual liquid line shutoff valve, charging port,
filter-drier, sight-glass/moisture indicator, and electronic
expansion valve. A combination discharge check and shutoff
valve is included and a compressor suction shutoff valve is
optional. Other features include compressor heaters,
evaporator heaters for freeze protection, automatic, one-time
pumpdown of each refrigerant circuit upon circuit shutdown,
and an advanced fully integrated microprocessor control
system.
Pathfinder units are available as standard efficiency (CDS) or
high efficiency (CDH) or premium efficiency (CDP). A high
ambient option is required for operation in ambient
temperatures above 100F (37.8C) and up to 125F (51.7C)
and when the VFD low ambient option is selected.

Information on the operation of the unit MicroTechIII


controller can be found starting on page 86.
Remote Evaporator Models
For enhanced application flexibility, AWS non-VFDand VFD
models are also available as remote evaporator models.
Information on remote evaporator units can be found in the
IM 1203 manual, available on www.DaikinApplied.com.
Inspection
When the equipment is received, carefully check all items
against the bill of lading to verify for a complete shipment.
Check all units for damage upon arrival. All shipping damage
must be reported to the carrier and a claim must be filed with
the carrier. Check the units serial plate before unloading the
unit to be sure that it agrees with the power supply available.
Physical damage to a unit after shipment is not Daikin
Applieds responsibility.
Note: Unit shipping and operating weights are shown in the
Lifting and Mounting section beginning on page 15.

Table 1: Operating Limits


Maximum standby ambient temperature

130F (54.4C)

Maximum operating ambient temperature

100F (37.8C)

with optional high ambient package (see detailed information in Cat 623)

125F (52C)

Minimum operating ambient temperature (standard control)

35F (2C)

Minimum operating ambient temperature (with optional low-ambient control)

0F (-18C)

Leaving chilled water temperature [NOTE: 60F (15.6C) with VFD and Reduced Amp Limit]

40F to 70F (4.4C to 21.1C)

Leaving chilled fluid temperatures (with anti-freeze) - Unloading is not permitted with fluid leaving
temperatures below 30F (-1C). [NOTE: 60F (15.6C) with VFD and Reduced Amp Limit]

20F to 70F (-6.7C to 21.1C)

IOM 1202

Installation and Startup


Installation and maintenance are to be performed only by
qualified personnel who are familiar with local codes and
regulations, and experienced with this type of equipment.
Installation and Startup

WARNING
Sharp edges and coil surfaces are a potential injury hazard.
Avoid contact with them.

Start-up by the Service Group of Daikin Applied is included


on all Pathfinder units sold for installation within the U.S. and
Canada and must be performed by them to initiate the standard
Limited Product Warranty. Start-up by any party other than
the Service Group of Daikin Applied or a Daikin Applied
Authorized Service Representative will void the Limited
Product Warranty. Two-week prior notification of start-up is
required. The contractor should obtain a copy of the Start-up
Scheduled Request Form from the sales representative or
from the nearest Daikin Applied Service office.

For pad-mounted units, it is recommended that the unit be


raised a few inches with suitable supports such as neoprene
waffle vibration pads, located at least under the mounting
locations. This will allow water to drain from under the unit
and facilitate cleaning under it.
Figure 2: Required Lifting Method


 

 

  
  
  
    

   


 
  
 
   

    


 
   


   

   

    


 
   

  

 

WARNING
Escaping refrigerant can displace air and cause suffocation.
Immediately evacuate and ventilate the equipment area. If the
unit is damaged, follow Environmental Protection Agency
(EPA) requirements. Do not expose sparks, arcing equipment,
open flame or other ignition source to the refrigerant.

Handling
DANGER
Improper lifting or moving of a unit can result in property
damage, severe personal injury or death. Follow rigging and
moving instructions carefully.

Avoid rough handling shock due to impact or dropping the


unit. Do not push or pull the unit. Never allow any part of the
unit to fall during unloading or moving, as this can result in
serious damage.
To lift the unit, lifting tabs with 3" (76 mm) diameter holes are
provided on the base of the unit. All lifting holes must be used
when lifting the unit. Spreader bars and cables should be
arranged to prevent damage to the condenser coils or unit
cabinet (see Figure 2).
Location
Locate the unit outdoors and carefully to provide proper
airflow to the condenser. (See Figure 3, page 5 for required
clearances.)Using less clearance than shown in Figure 3can
cause discharge air recirculation to the condenser and could
have a significant detrimental effect on unit performance.
Due to the shape of the condenser coils on the Pathfinder
chillers, it is recommended that the unit be oriented so that
prevailing winds blow parallel to the unit length, thus
minimizing the wind effect on condensing pressure and
performance. If low ambient temperature operation is
expected, optional louvers should be installed if the unit has no
protection against prevailing winds.



 






 









 





       




NOTES:
1. Unit with 8 lifting points illustrated above; the number of
condenser sections, fans, and lifting points can vary from
this diagram.see lifting/mounting drawings beginning on
page page 20 to identfy the number of lifting points for a
specific unit.
2. All rigging points must be used. See weights at lifting
points beginning on page 15 for each specific size unit.
3. Crosswise and lengthwise spreader bars must be used to
avoid damage to unit.
Mounting Hole Access
The inside of the base rail is open to allow access for securing
mounting bolts, etc.
Service Access
Compressors, filter-driers, and manual liquid line shutoff
valves are accessible on each side or end of the unit. The
evaporator heater is located on the barrel.
The control panels are located on the end of the chiller. The
left-hand control box contains the unit and circuit
microprocessors as well as transformers, fuses and terminal.

IOM 1202

Installation and Startup


The right-hand panel contains a circuit breaker. A minimum of
four feet of clearance is required in front of the panels. The
side clearance required for airflow provides sufficient service
clearance.
On all Pathfinder units, the condenser fans and motors can be
removed from the top of the unit. The complete fan/motor
assembly can be removed for service. The fan blade must be
removed for access to wiring terminals at the top of the motor.

Figure 3: Clearance Requirements


No obstructions.
Recommended area
required for unit
operation, air flow
and maintenance
access.

5ft (1.5m) if open fence or 50% open wall


6ft (1.8m) if solid wall (see note 3 for pit)
4ft (1.2m)
For electric
panel access

DANGER
Disconnect, lockout and tag all power to the unit before
servicing condenser fan motors or compressors. Failure to do
so can cause bodily injury or death.

5ft (1.5m) if open fence or 50% open wall


6ft (1.8m) if solid wall (see note 3 for pit)

See notes 2 & 4


concerning wall
height at unit sides.

Do not block access to the sides or ends of the unit with piping
or conduit. These areas must be open for service access. Do
not block access to the control panels with field-mounted
disconnect switches.

Wall or
Fence

Notes:

(3.7 meters).
2 Unit must not be installed in a pit or enclosure that is

deeper or taller than the height of the unit unless extra


clearance is provided per note 4.
3 Minimum clearance on each side is 8 feet (2.4 meters)

when installed in a pit no deeper than the unit height.


4 Minimum side clearance to a side wall or building taller

than the unit height is 6 feet (1.8 meters), provided no


solid wall above 6 feet (1.8 meters) is closer than 12 feet
(3.7 meters) to the opposite side of the unit.
5 Do not mount electrical conduits where they can block

service access to compressor controls, refrigerant driers


or valves.
6 There must be no obstruction of the fan discharge.
7 Field installed switches must not interfere with service

Restricted Air Flow


The clearances required for design operation of Pathfinder aircooled chillers are described in the previous section.
Occasionally, these clearances cannot be maintained due to site
restrictions such as units being too close together or a fence or
wall restricting airflow, or both. Pathfinder chillers have
several features that may help mitigate the penalties
attributable to restricted airflow.
"The condenser section is "W" shaped, as shown below. This
allows inlet air for these coils to come in from both sides and
the bottom. All the coils in one "V" section serve one
compressor. Each compressor has its own independent
refrigerant circuit.
"The MicroTech III control is proactive in response to "offdesign conditions". In the case of single or compounded
influences restricting airflow to the unit, the microprocessor
will act to keep the unit running (at reduced capacity), rather
than allowing a shut-off on high discharge pressure.

Building

access or airflow.

Air Flow
No obstructions allowed
above unit at any height

See Note 5

Clearance Requirements
1 Minimum side clearance between two units is 12 feet

3ft (1m) for service

IOM 1202

Installation and Startup


Case 1: Building or Wall on One Side of One Unit

Case 2: Two Units Side By Side

The existence of a screening wall or the wall of a building in


close proximity to an air-cooled chiller is common in both
rooftop and ground level applications. Hot air recirculation on
the coils adjoining the wall will increase compressor discharge
pressure, decreasing capacity and increasing power
consumption.

Two or more units sited side by side are common. If spaced


closer than 12 feet (3.7 meters) it is necessary to adjust the
performance of each unit; circuits adjoining each other are
affected. If one of the two units also has a wall adjoining it, see
Case 1. Add the two adjustment factors together and apply to
the unit located between the wall and the other unit.

When close to a wall, it is desirable to place chillers on the


north or east side of them. It is also desirable to have
prevailing winds blowing parallel to the unit's long axis. The
worst case is to have wind blowing hot discharge air into the
wall.

Mounting units end to end will not necessitate adjusting


performance.

Figure 4: Unit Adjacent to Wall - Adjustment Factors

Do not use pit or solid wall surrounds where the ambient air
temperature exceeds 105F (40C).
Figure 5: Two Units Side by Side - Adjustment Factors

Full Load Capacity Adjustment Factor

Full Load Capacity Adjustment Factor

D=4 ft (1.2m)

0.75

0.50

D=5 ft (1.5m)

0.25

1.50

Capacity Reduction (%)

Capacity Reduction (%)

1.00

1.00

0.50

D=6 ft (1.8m)

0.00

0.00
8
(2.4)

16
(4.8)

6
(1.8)

24
(7.2)

10
(3.0)

12
(3.6)

Distance Between Units in ft. (m)

H - Height of Wall or Building in ft. (m)

Full Load Power Adjustment Factor

Full Load Power Adjustment Factor


2.00

8
(2.4)

3.00

D=4 ft (1.2m)

2.50

1.00

D=5 ft (1.5m)

0.50

D=6 ft (1.8m)

Power Increase (%)

Power Increase (%)

1.50
2.00

1.50

1.00

0.50

0.00

0.00
8
(2.4)

16
(4.8)

24
(7.2)

6
(1.8)

8
(2.4)

10
(3.0)

12
(3.6)

Distance Between Units in ft. (m)

H - Height of Wall or Building in ft. (m)

IOM 1202

Installation and Startup


Case 3: Three or More Units Side By Side
When three or more units are side by side, the outside chillers
(1 and 3 in this case) are influenced by the middle unit only on
their inside circuits. Their adjustment factors will be the same
as Case 2. All inside units (only number 2 in this case) are
influenced on both sides and must be adjusted by the factors
shown below.
Figure 6: Three or More Units - Adjustment Factor.

Case 4: Open Screening Walls


Decorative screening walls are often used to help conceal a
unit either on grade or on a rooftop. Design these walls such
that the combination of their open area and distance from the
unit do not require performance adjustment. It is assumed that
the wall height is equal to or less than the unit height when
mounted on its base support. This is usually satisfactory for
concealment. If the wall height is greater than the unit height,
see Case 5, Pit Installation.
The distance from the sides of the unit to the side walls must
be sufficient for service, such as opening control panel doors.
If each side wall is a different distance from the unit, the
distances can be averaged providing either wall is not less than
8 feet (2.4 meters) from the unit. For example, do not average
4 feet and 20 feet to equal 12 feet (1 meter and 5 meters to
equal 3 meters).
Figure 7: Open Screening Walls - Adjustment Factors

Full Load Capacity Adjustment Factor

Capacity Reduction (%)

3.00

2.00

1.00

0.00
8
(2.4)

12
(3.6)

16
(4.8)

20
(6.1)

Distance Between Units in ft. (m)

Wall Fre e Are a vs D istance


8 .00

D - Distance from Wall to Unit in Ft. (m)

Full Load Power Adjustment Factor

Power Increase (%)

6.00

4.00

2.00

0.00

6 .00

4 .00

2 .00

0 .00
8
(2.4)

12
(3.6)

16
(4.8)

20
(6.1)

10

20

30

40

50

% Ope n Wall Ar e a

Distance Between Units in ft. (m)

IOM 1202

Installation and Startup


Case 5, Pit/Solid Wall Installation

Chilled Water Piping

Use care with pit installations as they can cause operating


problems. Recirculation and restriction can both occur. Use
this information for a solid wall around unit A.

IMPORTANT: Piping design must be provided by a


qualified Architect or Systems HVAC Design Engineer
familiar with piping design, as well as local codes and
regulations. The manufacturer recommendations provided
here are to be used as a general guide, but do not replace
system design by a qualified professional.

If steel grating is used used to cover a pit, the grating material


and installation design must be strong enough to prevent
accidents, yet provide abundant open area to prevent air
recirculation. Have any pit installation reviewed by the Daikin
Applied sales representative prior to installation to make sure
there is sufficient air-flow clearance. .

Design the piping with a minimum number of bends and


changes in elevation to keep system cost down and
performance up. It should contain:
1 Vibration eliminators to reduce vibration and noise

Figure 8: Pit Installation - Adjustment Factors

transmission to the building.


2 Shutoff valves to isolate the unit from the piping system

during unit servicing.


3 Manual or automatic air-vent valves at the high points of

the system and drains at the low parts in the system. The
evaporator should not be the highest point in the piping
system.
4 Some means of maintaining adequate system water

pressure (i.e., expansion tank or regulating valve).


5 Water temperature and pressure indicators located at the
F u ll L o ad P o w e r Ad ju stm e n t F ac to r
D= 8 ft (2 .4 m )

8 .0 0

D = 6 ft (1 .8 m )

6 A strainer to remove foreign matter from the water

Power Increase (%)

6 .0 0
D= 1 0 ft
(3 .1 m )
4 .0 0

2 .0 0

0 .0 0
8
(2 .4 )

10
(3 .1 )

evaporator inlet and outlet to aid in unit servicing. Any


connections should be made prior to filling the system
with water.

12
(3 .7 )

H - He ig h t of W a ll or Bu ilding in ft. ( m )

14
(4 .3 )

before it enters the pump. Place the strainer far enough


upstream to prevent cavitation at the pump inlet (consult
pump manufacturer for recommendations). The use of a
strainer will prolong pump life and help maintain high
system performance levels. Note: A cleanable,
perforated metal basket strainer with 0.125-inch
perforation, 40% open area. must also be placed in the
supply water line just prior to the inlet of the evaporator.
See Optional Inlet Strainer on following page. This
will aid in preventing foreign material from entering the
evaporator and causing damage or decreasing its
performance. Care must also be exercised if welding
pipe or flanges to the evaporator connections to prevent
any weld slag from entering the evaporator.
7 Any water piping to the unit must be protected to prevent

freeze-up if below freezing temperatures are expected.


8 If the unit is used as a replacement chiller on a

previously existing piping system, flush the system


thoroughly prior to unit installation. Perform regular
chilled water analysis and chemical water treatment
immediately at equipment start-up.
9 In the event glycol is added to the water system as a late

addition for freeze protection, recognize that the


refrigerant suction pressure will be lower, cooling
performance less, and water side pressure drop greater. If
the percentage of glycol is large, or if propylene is
employed in lieu of ethylene glycol, the added pressure
drop and loss of performance could be substantial.
8

IOM 1202

Installation and Startup


10 Do not use PVC or CPVC piping due to incompatibility

with POE oil in the event of a refrigerant to water leak.


11 For ice making or low temperature glycol operation, a

different freezestat pressure value is usually required.


The freezestat setting can be manually changed through
the MicroTech III controller.
Make a preliminary leak check prior to insulating the water
piping and filling the system.
Include a vapor barrier with the piping insulation to prevent
moisture condensation and possible damage to the building
structure. It is important to have the vapor barrier on the
outside of the insulation to prevent condensation within the
insulation on the cold surface of the pipe.

Optional Inlet Strainer


An inlet water strainer kit is available as a shipped-loose
option, sized per Table 2 and with the pressure drop shown in
Figure 9. The kit is field installed and consists of:
Y-type 40% open area strainer with 304 stainless steel
perforated basket, Victaulic pipe connections and
strainer cap
Extension pipe with two Schrader fittings that can be
used for a pressure gauge and thermal dispersion flow
switch. The pipe provides sufficient clearance from the
evaporator for strainer basket removal.
-inch blowdown valve
Two Victaulic clamps
Table 2: Strainer Sizing Data

Chilled Water Pump

It is important that the chilled water pumps be wired to, and


controlled by, the chiller's microprocessor. The chiller
controller has the capability to selectively start pump A or B or
automatically alternate pump selection and also has standby
operation capability. The controller will energize the pump
whenever at least one circuit on the chiller is enabled to run,
whether there is a call for cooling or not. This helps ensure
proper unit start-up sequence. The pump will also be turned on
when the water temperature reaches 1F below the Freeze
Setpoint to help prevent evaporator freeze-up. Wiring
connection points are shown in Figure 38, page 42.

AWS Model
175CDS-250CDS
210CDH-250CDH
280CDS-350CDS
280CDH-405CDH
375CDS-530CDS
445CDH-530CDH

Strainer
Size (in.)

Strainer Plus
Pipe Length
(in.)

Strainer
Weight
(lbs)

30.5

72

36.0

125

10

43.0

205

Figure 9: Strainer Pressure Drop

CAUTION
Adding glycol or draining the system is the recommended
method of freeze protection. If the chiller does not have the
ability to control the pumps and the water system is not drained
in temperatures below freezing, catastrophic evaporator failure
may occur.

Failure to allow pump control by the chiller controller may


cause the following problems:
1 If any device other than the chiller attempts to start the

chiller without first starting the pump, the chiller will


lock out on the No Flow alarm and require manual reset.
2 If the chiller evaporator water temperature drops below

the Freeze setpoint the chiller will attempt to start the


water pumps to avoid evaporator freeze. If the chiller
does not have the ability to start the pumps, the chiller
will alarm due to lack of water flow.
3 If the chiller does not have the ability to control the

pumps and the water system is not to be drained in


temperatures below freezing, the chiller may be subject
to catastrophic evaporator failure due to freezing. The
freeze rating of the evaporator is based on the immersion
heater and pump operation. The immersion heater itself
may not be able to properly protect the evaporator from
freezing without circulation of water.

Installing Optional Inlet Strainer

The extension pipe is located adjacent to the evaporator with


the strainer then mounted to it. The strainer must be mounted
per manufacturer's instruction with the arrows in the direction
of flow; inlet and outlet are noted along with the arrows.
Use one Victaulic clamp to mount the extension pipe to the
evaporator and the second to mount the strainer to the pipe.
The clamps to mount the field piping to the strainer are field
supplied. The piping and strainer must be supported to prevent
any stress on the evaporator nozzle.
The extension pipe has two Schrader fittings that can be used
as desired, frequently for mounting the optional Daikin

IOM 1202

Installation and Startup


Daikin thermal dispersion flow switch and a water pressure
gauge. The ball valve can be installed in the strainer basket
cover as a blow-down valve.

1 Add a concentration of a glycol anti-freeze with a freeze

point 10F below the lowest expected temperature. This


will result in decreased capacity and increased pressure
drop. Note: Do not use automotive grade antifreezes as
they contain inhibitors harmful to chilled water systems.
Use only glycols specifically designated for use in
building cooling systems.

System Water Volume


All chilled water systems need adequate time to recognize a
load change, respond to that load change and stabilize, without
undesirable short cycling of the compressors or loss of control.
In air conditioning systems, the potential for short cycling
usually exists when the building load falls below the minimum
chiller plant capacity or on close-coupled systems with very
small water volumes.
Some of the things the designer should consider when looking
at water volume are the minimum cooling load, the minimum
chiller plant capacity during the low load period and the
desired cycle time for the compressors.
Assuming that there are no sudden load changes and that the
chiller plant has reasonable turndown, a rule of thumb of
"gallons of water volume equal to two to three times the
chilled water gpm flow rate" is often used.
A properly designed storage tank should be added if the
system components do not provide sufficient water volume.
Variable Speed Pumping
Variable water flow involves reducing the water flow through
the evaporator as the load decreases. Daikin chillers are
designed for this duty, provided that the rate of change in
water flow is slow, and the minimum and maximum flow rates
for the evaporator are not exceeded.
The recommended maximum change in water flow is 10
percent of the change per minute. For example, if the
maximum (design) flow is 200 gpm and the flow is reduced to
a minimum of 140 gpm, the change in flow is 60 gpm, so the
maximum change per minute would be 10% of 60, or 6 gpm
per minute. It would take ten minutes to change the flow
through the entire range.
The water flow through the evaporator must remain between
the minimum and maximum values listed, beginning on
page 68. Note that units with variable chilled water flow can
tolerate lower minimum flows than constant flow systems. If
flow drops below the minimum allowable, large reductions in
heat transfer can occur. If the flow exceeds the maximum rate,
excessive pressure drop and tube erosion can occur.
Evaporator Freeze Protection
Pathfinder chillers are equipped with thermostatically
controlled evaporator heaters that help protect against freezeup down to -20F (-28C). The immersion heater itself may
not be able to properly protect the evaporator from freezing
without circulation of water, and it is important that the chilled
water pumps are wired to, and controlled by, the chillers
controller. Additionally, use at least one of the following
procedures during periods of sub-freezing temperatures:

10

2 Drain the water from outdoor equipment and piping and

blow the chiller tubes dry from the chiller. Do not


energize the chiller heater when water is drained from
the vessel.
Note: The heaters come from the factory connected to the
control power circuit. The control power can be rewired
in the field to a separate 115V supply (do not wire directly
to the heater). See the field wiring diagram on page 42. If
this is done, it should power the entire control circuit.
Mark the disconnect switch clearly to avoid accidental
deactivation of the heater during freezing temperatures.
Exposed chilled water piping also requires protection. If
the evaporator is drained for winter freeze protection, the
heaters must be de-energized to prevent heater
burnout..
Table 3: Freeze Protection
% Volume Glycol Concentration Required
Temp.
For Freeze Protection For Burst Protection
F (C)
Ethylene Propylene Ethylene Propylene
Glycol
Glycol
Glycol
Glycol
20 (6.7)
10 (-12.2)
0 (-17.8)
-10 (-23.3)
-20 (-28.9)
-30 (-34.4)
-40 (-40.0)
-50 (-45.6)
-60 (-51.1)
Note:

Note:

Note:

16
25
33
39
44
48
52
56
60

18
29
36
42
46
50
54
57
60

11
17
22
26
30
30
30
30
30

12
20
24
28
30
33
35
35
35

Freeze protection maintains the solution in a pumpable, usable


liquid state. Burst protection prevents pipes from rupturing, but
solution may be in a gel state and not pumpable. In most
applications, burst protection is sufficient; concentrations over 30%
Ethylene Glycol or 35% Propylene Glycol will result in efficiency and
capacity losses with negligible protection increases
These figures are examples only and cannot be appropriate to every
situation. Generally, for an extended margin of protection, select a
temperature at least 15F lower than the expected lowest ambient
temperature. Inhibitor levels should be adjusted for solutions less
than 25% glycol.
Glycol of less than 25% concentration is not recommended because
of the potential for bacterial growth and loss of efficiency.

Flow Switch
A flow switch must be included in the chilled water system to
prove that there is adequate water flow before the unit can
start. It also serves to shut down the unit in the event that water
flow is interrupted in order to guard against evaporator freezeup.
A factory-mounted, solid state, thermal dispersion flow switch
is available as an option.
A field-installed and wired version for remote evaporators is
also available as a kit (Accessory part number 332688401).

IOM 1202

Installation and Startup


A paddle-type flow switch for field mounting and wiring is
also available as a kit (Accessory part number 017503300). It
is adaptable to pipe sizes from 1" (25mm) to 8" (203mm).

Electrical connections in the unit control center should be


made at terminals 60 and 67 from switch terminals Y and R.
The normally open contacts of the flow switch should be wired
between these two terminals. Flow switch contact quality must
be suitable for 24 VAC, low current (16ma). Flow switch wire
must be in separate conduit from any high voltage conductors
(115 VAC and higher) and have an insulation rating of 600
volts.

Certain minimum flow rates are required to close the switch


and are listed in Table 4. Installation should be as shown in
Figure 10.
Flow direction marked
Flow
direction marked
on
s witch
on switch
1" (25mm) NPT flow
1" (25mm)
NPT flow
switch
connection
switch connection
Tee
Tee

1 1/ 4" (32mm) pipe


1 1/4"
pipe
dia.
min. (32mm)
before switch
dia. min. before switch

1 1/4" (32mm) pipe


1 1/4"
pipe
dia.
min.(32mm)
after switch
dia. min. after switch

Table 4: Paddle Type Flow Switch Flow Rates


Pipe Size

inch

1 1/4

1 1/2

2 1/2

mm

32

38

51

63

76

102

127

153

204

(4)

(4)

(4)

(5)

18.0

27.5

65.0

125.0

190.0

205.0

(NOTE)

Flow

Min.
Adjst.

No Flow
Flow

Max.
Adjst.
Note:

1A

No Flow

(2)

(2)

gpm

5.8

7.5

13.7

(3)

Lpm

1.3

1.7

3.1

4.1

6.2

14.8

28.4

43.2

46.6

gpm

3.7

5.0

9.5

12.5

19.0

50.0

101.0

158.0

170.0

Lpm

0.8

1.1

2.2

2.8

4.3

11.4

22.9

35.9

38.6

gpm

13.3

19.2

29.0

34.5

53.0

128.0

245.0

375.0

415.0

Lpm

3.0

4.4

6.6

7.8

12.0

29.1

55.6

85.2

94.3

gpm

12.5

18.0

27.0

32.0

50.0

122.0

235.0

360.0

400.0

Lpm

2.8

4.1

6.1

7.3

11.4

27.7

53.4

81.8

90.8

segmented 3-inch paddle (1, 2, and 3 inches) is furnished mounted, plus a 6-inch paddle loose.

Note:

2Flow

Note:

Note:

Note:

5Flow

rates for a 2-inch paddle trimmed to fit the pipe.

Flow rates for a 3-inch paddle trimmed to fit the pipe.


Flow rates for a 3-inch paddle.
rates for a 6-inch paddle.

Figure 10: Typical Field Water Piping

Note: Connections for vent and drain fittings are located on the top
and bottom of the evaporator.

Note: Piping must be supported to avoid putting strain on the

Suction
Vent

Valved
Pressure
Gauge

Vibration
Eliminator

Out
Liquid
Drain

IOM 1202

evaporator nozzles.

Water
Strainer

In

Vibration Flow
Balancing Gate
Eliminator Switch
Valve Valve

Flow
Gate
Valve

Protect All Field Piping


Against Freezing
Flow

Refrigerant Charge
All packaged units are designed for use with R-134a and are
shipped with a full operating charge. The operating charge for
each unit is shown in the Physical Data Tables in Catalog
623, available at www.DaikinApplied.com.

11

Installation and Startup


Glycol Solutions
When using glycol anti-freeze solutions, the chiller's capacity,
glycol solution flow rate, and pressure drop through the
evaporator can be calculated using the following:
Note: The procedure below does not specify the type of
glycol. Use the derate factors found in Table 5 or Table 6
forcorrections when using glycol.
1 Capacity - Cooling capacity is reduced from that with
plain water. To find the reduced value, multiply the
chillers water system tonnage by the capacity correction
factor to find the chillers capacity when using glycol.
2 Flow - To determine flow (or Delta-T) knowing Delta-T
(or flow) and capacity:

factor )
Delta T
3 Pressure drop - To determine pressure drop through the
evaporator when using glycol, enter the water pressure
drop curve at the water flow rate. Multiply the water
pressure drop found there by the "PD" factor to obtain
corrected glycol pressure drop.
4 Power - To determine glycol system kW, multiply the
water system kW by the factor designated "Power".
Test coolant with a clean, accurate glycol solution hydrometer
(similar to that found in service stations) to determine the
freezing point. Obtain percent glycol from the freezing point
table below. On glycol applications, the supplier normally
recommends that a minimum of 25% solution by weight be
used for protection against corrosion or that additional
inhibitors should be employed.
GPM =

(24 ) (tons ) ( flow

CAUTION
Do not use automotive grade antifreeze. Industrial grade glycols must
be used. Automotive antifreeze contains inhibitors that will cause
plating on the copper tubes within the chiller evaporator. The type and
handling of glycol used must be consistent with local codes.

Performance Adjustment Factors


AWS chiller units are designed to operate with leaving antifreeze solution temperatures of 20.0F to 65.0F (-6.7C to
21.1C). Consult the local Daikin Applied sales office for
performance outside these temperatures. Leaving chilled fluid
temperatures below 40F (4.4C) result in evaporating
temperatures at or below the freezing point of water and a
glycol solution is required. MicroTech III control inhibits
compressor unloading at leaving fluid temperatures below
30F (-1C).

12

Low fluid temperatures or high equipment room humidity may


require optional double evaporator insulation. The system
designer should determine its necessity. The use of glycol will
reduce the performance of the unit depending on its concentration. Take this into consideration during initial system design.
On glycol applications, the supplier typically recommends that
a minimum of 25% solution by weight be used for protection
against corrosion, or additional inhibitors will be required.

Table 5: Ethylene Glycol Correction Factors


% E.G

Freeze Point

Capacity

Power

Flow

PD

0.996

0.998

1.036

1.097

0.988

0.994

1.061

1.219

-13.9

0.979

0.991

1.092

1.352

-7

-21.7

0.969

0.986

1.132

1.532

-28

-33.3

0.958

0.981

1.182

1.748

10

F
26

C
-3.3

20

18

-7.8

30

40
50

Table 6: Propylene Glycol Correction Factors


Freeze Point
% P.G
10

oF

oC

26

-3.3

20

19

-7.2

0.981

0.991

1.032

1.195

30

-12.8

0.966

0.985

1.056

1.345

Capacity Power
0.991
0.996

Flow
1.016

PD
1.092

40

-5

-20.6

0.947

0.977

1.092

1.544

50

-27

-32.8

0.932

0.969

1.14

1.906

Table 7: Ambient Freeze Protection


Temperature
F (C)
20 (6.7)
10 (-12.2)
0 (-17.8)
-10 (-23.3)
-20 (-28.9)
-30 (-34.4)
-40 (-40.0)
-50 (-45.6)
-60 (-51.1)
Note:

Note:

Note:

Percent Volume Glycol Concentration Required


For Freeze Protection
For Burst Protection
Ethylene
Propylene
Ethylene
Propylene
Glycol
Glycol
Glycol
Glycol
16
18
11
12
25
29
17
20
33
36
22
24
39
42
26
28
44
46
30
30
48
50
30
33
30
35
52
54
56
57
30
35
60
60
30
35

Freeze protection maintains the solution ina pumpable, usable


liquid state. Burst protection prevents pipes from rupturing, but the
solution may be in a gel state and not pumpable. In most
applications, burst protection is sufficient; concentrations over
30% Ethylene Glycol or 35% Propylene Glycol will result in
efficiency and capacity losses with negligible protection increases.
These figures are examples only and may not be appropriate to
every situation. Generally, for an extended margin of protection,
select a temperature at least 15F (-12C) lower than the expected
lowest ambient temperature. Adjust inhibitor levels for solutions
less than 25% glycol
Glycol of less than 25% concentration is not recommended because
of the potential for bacterial growth and subsequent loss of heat
transfer efficiency. Additional inhibitors may be required.

IOM 1202

Installation and Startup


Electrical Connections
All wiring must be done in accordance with applicable local
and national codes. Pathfinder units can be ordered with either
standard multi-point power or optional single point power
connections and with various disconnect and circuit breaker
options. Wiring within the unit is sized in accordance with the
U.S.A. National Electrical Code. Field-supplied disconnect
switches are required if not factory-supplied with the unit.

Disconnecting means are addressed by Article 440 of the


U.S.A. National Electrical Code (NEC), which requires
disconnecting means capable of disconnecting air
conditioning and refrigerating equipment including motorcompressors, and controllers from the circuit feeder. Select
and locate the disconnect switch per the NEC guidelines.
Maximum recommended fuse sizes are given in the electrical
data tables of this catalog for help in sizing the disconnect.

Table 8: Electric Power Connection Option

Terminals are provided in a unit control panel for optional field


hookup of the control circuit to a separate fused 115-volt
power supply in lieu of the standard factory installed control
transformer.

Multi-Point
Power Connection

Single-Point
Power Connection

Standard:
Disconnect switch per circuit, no
compressor isolation circuit breakers

Optional:
one power block, compressor
isolation circuit breakers

Optional:
Optional:
High short circuit current rated panel One disconnect switch replacing
the power block, compressor
with disconnect switch and no
isolation circuit breakers
isolation circuit breakers
Optional:
High short circuit current rated
panel with disconnect switch and
compressor isolation circuit
breakers
Note:
Note:
Note:

Note:

Disconnect switches are molded case construction with lockable


through-the-door handles. They can be used to remove the unit/
circuit from the power system.
The individual compressor isolation circuit breakers for each circuit
isolate the compressor and do not have through-the-door handles.
They are operable only after the panel doors are opened.
The high short circuit rated panel means that a short circuit current
up to the ratings shown in Table 9will be contained in the panel.
There is a short period of time when the circuit breaker will short
circuit before opening a circuit that can damage downstream
components. In other words, the enclosure is stronger than a
standard enclosure. It has a high interrupt rated disconnect switch.
The factory-mounted control power transformer is protected by fuses.
Condenser fans are protected and isolated by circuit breakers.

RapidRestore Option

This option does not require field installation. Exception: Field


supplied inputs are required in the case of a backup unit being
started after the power interruption rather than restarting the
primary unit. A field supplied control (normally a BAS) must
turn off the Backup Chiller connection on the primary chiller
and turn on the connection on the backup chiller at the time of
switching. See the unit Field Wiring Diagram on page 42 for
the Backup Unit connection point (terminals #61 and #62).

Table 9: Interrupt Ratings (kAmps)

208-230

STANDARD
SHORT
CIRCUIT
PANEL
RATING
10kA

100kA

208-230

380

10kA

65kA

380

460

10kA

65kA

460

575

5kA

25kA

575

VOLTAGE

IOM 1202

HIGH SHORT
CIRCUIT
RATED
PANEL

VOLTAGE

13

Installation and Startup

14

IOM 1202

Lifting & Mounting Weights


Lifting & Mounting Weights

Note: Lifting and Mounting Drawings begin on page 19 to show mounting locations, shipping and operating weights, and weight
adjustments for accessories and options. All drawings and weights in this manual are applicable to AWS C-vintage models
only. The point mounting loads include the evaporator water weight and equals the point operatng weights. If you have
additional questions, contact your Daikin Applied representative.
Table 10: Lifting & Mounting Weights (IP units)
LIFTING WEIGHT FOR EACH POINT (LBS)
UNIT SIZE

MOUNTING LOADS FOR EACH POINT (LBS)

# OF FANS
L1

L2

L3

L4

L5

L6

L7

L8

M1

M2

M3

M4

M5

M6

M7

M8

M9

M10 M11

M12

AWS190CDS

10

3921 3903 2358 2347

2805 2792 2324 2313 1422 1415

AWS210CDS

12

4214 4026 2560 2445

3005 2871 2498 2387 1548 1479

AWS225CDS

12

4364 4345 2547 2536

3121 3106 2558 2547 1505 1498

AWS250CDS

14

4207 4188 3132 3118

3190 3175 2519 2508 1264 1258 638

635

AWS260CDS

14

4207 4188 3132 3118

3190 3175 2519 2508 1264 1258 638

635

AWS290CDS

16

3330 3211 2583 2490 1659 1599

892

860 3457 3333 2862 2760 1749 1686 837

807

AWS310CDS

16

3461 3446 2664 2652 1679 1672

862

858 3580 3563 2950 2936 1769 1761 803

799

AWS350CDS

20

3567 3567 2960 2960 1847 1847 1094 1094 3434 3434 3030 3030 2272 2272 1166 1166

AWS375CDS

20

3567 3567 2960 2960 1847 1847 1094 1094 3434 3434 3030 3030 2272 2272 1166 1166

AWS400CTS

22

3664 3715 3288 3334 2506 2541 1893 1919 3618 3668 3380 3427 2762 2800 2286 2318

AWS425CTS

22

3795 3760 3413 3382 2618 2594 1994 1976 3738 3705 3500 3468 2880 2854 2403 2382

AWS450CTS

24

3945 3982 3574 3607 2802 2828 2131 2151 4036 4073 3602 3635 2473 2496 1867 1884 1171 1182

AWS470CTS

24

3816 3782 3556 3524 3014 2987 2544 2521 3921 3885 3552 3520 2594 2570 2079 2060 1488 1474

AWS500CTS

26

4032 3995 3728 3695 3097 3069 2455 2432 4030 3994 3651 3618 2666 2642 2137 2118 1529 1516

AWS525CTS

28

3925 3890 3724 3690 3305 3275 2859 2833 4125 4088 3782 3748 2889 2863 2203 2183 1517 1503

AWS550CTS

30

3963 3927 3794 3760 3444 3413 2985 2958 4193 4155 3881 3845 3069 3041 2300 2279 1446 1433

AWS210CDH

12

3892 3875 2678 2665

2737 2724 2383 2373 1722 1714

AWS230CDH

14

4052 3818 3476 3276

AWS250CDH

14

4158 4139 3501 3485

AWS280CDH

3103 2924 2503 2359 1380 1301 821

774

3175 3160 2554 2542 1391 1385 811

808

16

3065 3065 2455 2455 1701 1701 1075 1075 3206 3206 2711 2711 1786 1786 1028 1028

AWS300CDH

16

3065 3065 2455 2455 1701 1701 1075 1075 3206 3206 2711 2711 1786 1786 1028 1028

AWS330CDH

20

3473 3349 2934 2828 1942 1873 1272 1226 3355 3235 3001 2893 2337 2253 1369 1320

AWS350CDH

20

3594 3594 3014 3014 1950 1950 1230 1230 3462 3462 3080 3080 2363 2363 1317 1317

AWS390CDH

22

3275 3260 2937 2924 2414 2403 1897 1888 3598 3581 3263 3249 2394 2384 1701 1694

AWS410CDH

24

3314 3299 3037 3023 2608 2596 1961 1952 3564 3548 3165 3150 2141 2131 1556 1549 929

925

AWS450CTH

24

3653 3620 3405 3374 2888 2862 2440 2417 3762 3727 3408 3377 2490 2468 1997 1979 1431 1418

AWS475CTH

26

3758 3656 3566 3469 3166 3081 2760 2686 3754 3653 3457 3364 2685 2612 2270 2208 1793 1745

AWS500CTH

28

3886 3850 3716 3683 3364 3333 2988 2961 4096 4059 3769 3735 2918 2892 2264 2243 1609 1595

AWS530CTH

30

4071 3961 3921 3815 3610 3512 3202 3116 4317 4200 4005 3896 3194 3108 2426 2360 1572 1530

NOTE: Weights shown in this section are for complete packaged units. Consult the remote evaporator installation manual, IOM
1203, for outdoor unit weights less evaporator.

IOM 1202

15

Lifting & Mounting Weights


Table 11: Lifting & Mounting Weights (IP units) continued
MOUNTING LOADS FOR EACH POINT (LBS)

LIFTING WEIGHT FOR EACH POINT (LBS)


UNIT SIZE

# OF FANS
L1

L2

L3

L4

L5

L6

L7

L8

M1

M2

M3

M4

M5

M6

M7

M8

M9

M10 M11 M12

AWS240CDP

16

2699 2686 2268 2258 1736 1728 1294 1288 2926 2912 2554 2542 1857 1849 1287 1282

AWS265CDP

18

2870 2767 2486 2397 2011 1939 1481 1428 3121 3009 2784 2684 2151 2074 1430 1379

AWS290CDP

18

3041 3041 2657 2657 5183 2183 1654 1654 3361 3361 3014 3014 2363 2363 1622 1622

AWS310CDP

20

3299 3299 2889 2889 2137 2137 1628 1628 3321 3321 3057 3057 2562 2562 1839 1839

AWS330CDP

20

3299 3299 2889 2889 2137 2137 1628 1628 3321 3321 3057 3057 2562 2562 1839 1839

AWS365CDP

22

3190 3089 2982 2889 2662 2578 2345 2271 3682 3566 3418 3311 2733 2647 2186 2117

AWS400CDP

24

3446 3431 3205 3190 2830 2818 2265 2255 3833 3815 3426 3410 2382 2371 1786 1778 1148 1143

AWS170CDS VFD

10

3197 3266 2321 2372 1471 1503

1822 1861 1818 1858 1813 1853 1805 1844

AWS190CDS VFD

12

3526 3458 2589 2539 1678 1646

1998 1960 2008 1969 2020 1980 2042 2002

AWS200CDS VFD

12

3513 3576 2529 2574 1570 1598

2000 2036 1985 2021 1966 2001 1930 1964

AWS210CDH VFD

12

3096 3047 2448 2409 1816 1787

1727 1700 1818 1789 1935 1904 2154 2120

AWS230CDH VFD

14

2993 3051 2627 2678 2271 2315

2057 2097 1905 1942 1707 1740 1338 1363 1153 1175

AWS250CDH VFD

14

3211 3171 2759 2726 2320 2291

2191 2164 2020 1995 1797 1775 1381 1364 1174 1159

AWS280CDH VFD

16

3477 3508 2595 2618 1736 1751 1023 1032 2213 2232 2091 2109 1932 1949 1635 1649 1392 1404

AWS300CDH VFD

16

3477 3508 2595 2618 1736 1751 1023 1032 2213 2232 2091 2109 1932 1949 1635 1649 1392 1404

AWS330CDH VFD

20

3815 3762 3063 3020 1974 1946 1237 1220 2329 2296 2260 2228 2171 2141 2005 1976 1761 1737

AWS350CDH VFD

20

3916 3967 3136 3176 2006 2031 1241 1257 2388 2419 2314 2344 2217 2246 2037 2063 1773 1796

AWS390CDH VFD

22

3589 3598 3084 3093 2469 2475 1860 1865 2418 2424 2380 2387 2331 2337 2204 2210 2102 2108

AWS410CDH VFD

24

3619 3631 3197 3207 2682 2690 1903 1909 2509 2517 2385 2393 2225 2232 1813 1818 1577 1582 1325 1329

AWS450CTH VFD

24

4013 4022 3599 3607 2920 2927 2331 2336 2645 2651 2556 2562 2441 2447 2142 2147 1980 1985 1796 1800

AWS475CTH VFD

26

4148 4079 3767 3704 3142 3090 2507 2465 2658 2613 2593 2550 2510 2467 2292 2254 2176 2139 2042 2007

AWS500CTH VFD

28

4180 4197 3882 3898 3394 3408 2874 2885 2869 2880 2791 2802 2690 2701 2428 2438 2226 2235 2025 2033

AWS530CTH VFD

30

4380 4323 4096 4042 3629 3581 3018 2979 3084 3043 2995 2956 2880 2843 2582 2548 2300 2270 1986 1960

AWS240CDP VFD

16

3131 3090 2458 2425 1802 1778 1258 1241 2031 2004 1972 1946 1894 1870 1750 1727 1632 1610

AWS265CDP VFD

18

3274 3192 2647 2580 2036 1985 1354 1320 2174 2119 2114 2061 2037 1986 1893 1845 1728 1685

AWS290CDP VFD

18

3428 3435 2799 2806 2187 2192 1504 1507 2308 2313 2257 2262 2190 2195 2066 2070 1924 1928

AWS310CDP VFD

20

3651 3698 3032 3071 2136 2164 1531 1550 2290 2320 2273 2302 2251 2280 2209 2237 2148 2176

AWS330CDP VFD

20

3651 3698 3032 3071 2136 2164 1531 1550 2290 2320 2273 2302 2251 2280 2209 2237 2148 2176

AWS365CDP VFD

22

3496 3422 3125 3058 2672 2615 2224 2177 2441 2389 2449 2397 2460 2408 2489 2436 2512 2459

AWS400CDP VFD

24

3712 3723 3335 3344 2874 2881 2177 2183 2653 2660 2538 2545 2388 2395 2005 2011 1787 1792 1552 1557

NOTE: Weights shown in this section are for complete packaged units. Consult the remote evaporator installation manual, IOM
1203, for outdoor unit weights less evaporator.

16

IOM 1202

Lifting & Mounting Weights


Table 12: Lifting & Mounting Weights (SI Units)
Lifting & Mounting Weights

Unit Size

Hz

# OF
FANS

AWS190CDS

60

10

AWS210CDS

60

AWS225CDS

LIFTING WEIGHT FOR EACH POINT (KG)


L2

L3

L4

MOUNTING LOADS FOR EACH POINT (KG)

L5

L6

L7

L8

M5

M6

M7

M8

M9

M10

1779 1770 1070 1065

1272 1266 1054 1049 645

642

12

1912 1826 1161 1109

1363 1302 1133 1083 702

671

60

12

1980 1971 1155 1150

1416 1409 1160 1155 683

680

AWS250CDS

60

14

1908 1900 1421 1414

1447 1440 1143 1138 573

571

289

288

AWS260CDS

60

14

1908 1900 1421 1414

1447 1440 1143 1138 573

571

289

288

AWS290CDS

60

16

1511 1456 1171 1129 752

725

405

390 1568 1512 1298 1252 793

765

380

366

AWS310CDS

60

16

1570 1563 1209 1203 762

758

391

389 1624 1616 1338 1332 802

799

364

362

AWS350CDS

60

20

1618 1618 1343 1343 838

838

496

496 1558 1558 1374 1374 1030 1030 529

529

AWS375CDS

60

20

1618 1618 1343 1343 838

838

496

496 1558 1558 1374 1374 1030 1030 529

529

AWS400CTS

60

22

1662 1685 1491 1512 1137 1153 859

870 1641 1664 1533 1554 1253 1270 1037 1051

AWS425CTS

60

22

1721 1706 1548 1534 1188 1177 904

896 1696 1681 1588 1573 1306 1295 1090 1080

AWS450CTS

60

24

1789 1806 1621 1636 1271 1283 967

976 1831 1847 1634 1649 1122 1132 847

855

531

536

AWS470CTS

60

24

1731 1715 1613 1598 1367 1355 1154 1144 1779 1762 1611 1597 1177 1166 943

934

675

669

AWS500CTS

60

26

1829 1812 1691 1676 1405 1392 1114 1103 1828 1812 1656 1641 1209 1198 969

961

694

688

AWS525CTS

60

28

1780 1764 1689 1674 1499 1486 1297 1285 1871 1854 1715 1700 1310 1299 999

990

688

682

AWS550CTS

60

30

1798 1781 1721 1706 1562 1548 1354 1342 1902 1885 1760 1744 1392 1379 1043 1034 656

650

AWS210CDH

60

12

1766 1758 1215 1209

1241 1236 1081 1076 781

778

AWS230CDH

60

14

1838 1732 1577 1486

1407 1326 1135 1070 626

590

372

351

AWS250CDH

60

14

1886 1877 1588 1581

1440 1433 1158 1153 631

628

368

367

AWS280CDH

60

16

1390 1390 1114 1114 772

772

488

488 1454 1454 1230 1230 810

810

466

466

AWS300CDH

60

16

1390 1390 1114 1114 772

772

488

488 1454 1454 1230 1230 810

810

466

466

AWS330CDH

60

20

1575 1519 1331 1283 881

849

577

556 1522 1467 1361 1312 1060 1022 621

599

AWS350CDH

60

20

1630 1630 1367 1367 885

885

558

558 1571 1571 1397 1397 1072 1072 597

597

AWS390CDH

60

22

1485 1479 1332 1326 1095 1090 860

856 1632 1624 1480 1474 1086 1081 772

768

AWS410CDH

60

24

1503 1496 1378 1371 1183 1178 889

885 1617 1609 1436 1429 971

706

703

AWS450CTH

60

24

1657 1642 1544 1530 1310 1298 1107 1096 1706 1691 1546 1532 1129 1119 906

898

649

643

AWS475CTH

60

26

1705 1658 1618 1574 1436 1398 1252 1218 1703 1657 1568 1526 1218 1185 1030 1002 813

792

AWS500CTH

60

28

1763 1746 1686 1671 1526 1512 1355 1343 1858 1841 1710 1694 1324 1312 1027 1017 730

723

AWS530CTH

60

30

1847 1797 1779 1730 1637 1593 1452 1413 1946 1859 1808 1727 1448 1384 1100 1070 713

694

IOM 1202

L1

M1

M2

M3

M4

967

17

Lifting & Mounting Weights


Table 13: Lifting & Mounting Weights - (SI units) continued
Unit Size

Hz

# OF
FANS

AWS240CDP

60

AWS265CDP

LIFTING WEIGHT FOR EACH POINT (KG)


L2

L3

L4

MOUNTING LOADS FOR EACH POINT (KG)

L5

L6

L7

L8

M5

M6

M7

M8

M9

16

1224 1219 1029 1024 787

784

587

584 1327 1321 1158 1153 843

839

584

581

60

18

1302 1255 1128 1087 912

880

672

648 1416 1365 1263 1217 976

941

649

626

AWS290CDP

60

18

1379 1379 1205 1205 2351 990

750

750 1525 1525 1367 1367 1072 1072 736

736

AWS310CDP

60

20

1496 1496 1310 1310 969

969

738

738 1506 1506 1387 1387 1162 1162 834

834

AWS330CDP

60

20

1496 1496 1310 1310 969

969

738

738 1506 1506 1387 1387 1162 1162 834

834

AWS365CDP

60

22

1447 1401 1353 1310 1207 1169 1064 1030 1670 1617 1550 1502 1240 1201 992

960

AWS400CDP

60

24

1563 1556 1454 1447 1284 1278 1027 1023 1739 1730 1554 1547 1080 1075 810

806

AWS170CDS VFD

60

10

1450 1481 1053 1076 667

682

826

844

825

843

822

841

819

836

AWS190CDS VFD

60

12

1599 1569 1174 1152 761

747

906

889

911

893

916

898

926

908

AWS200CDS VFD

60

12

1593 1622 1147 1168 712

725

907

924

900

917

892

908

875

891

AWS210CDH VFD

60

12

1404 1382 1110 1093 824

811

784

771

825

811

878

864

977

961

AWS230CDH VFD

60

14

1358 1384 1192 1215 1030 1050

933

951

864

881

774

789

607

618

523

533

AWS250CDH VFD

60

14

1456 1439 1252 1236 1052 1039

994

982

916

905

815

805

627

619

532

526

AWS280CDH VFD

60

16

1577 1591 1177 1187 787

794

464

468 1004 1013 948

957

876

884

742

748

631

637

AWS300CDH VFD

60

16

1577 1591 1177 1187 787

794

464

468 1004 1013 948

957

876

884

742

748

631

637

AWS330CDH VFD

60

20

1731 1706 1389 1370 895

883

561

553 1056 1041 1025 1011 985

971

909

896

799

788

AWS350CDH VFD

60

20

1776 1799 1422 1441 910

921

563

570 1083 1097 1050 1063 1006 1019 924

936

804

815

AWS390CDH VFD

60

22

1628 1632 1399 1403 1120 1123 844

846 1097 1100 1080 1083 1057 1060 1000 1002 953

956

AWS410CDH VFD

60

24

1642 1647 1450 1455 1216 1220 863

866 1138 1142 1082 1085 1009 1012 822

825

715

718

601

603

AWS450CTH VFD

60

24

1820 1824 1632 1636 1325 1328 1057 1060 1200 1203 1160 1162 1107 1110 971

974

898

900

814

816

AWS475CTH VFD

60

26

1882 1850 1709 1680 1425 1401 1137 1118 1205 1185 1176 1156 1138 1119 1040 1022 987

970

926

911

AWS500CTH VFD

60

28

1896 1904 1761 1768 1540 1546 1303 1309 1301 1306 1266 1271 1220 1225 1101 1106 1010 1014 918

922

AWS530CTH VFD

60

30

1987 1961 1858 1833 1646 1624 1369 1351 1399 1380 1359 1341 1307 1289 1171 1156 1043 1029 901

889

AWS240CDP VFD

60

16

1420 1401 1115 1100 817

807

571

563

921

909

894

883

859

848

794

783

740

730

AWS265CDP VFD

60

18

1485 1448 1201 1170 924

900

614

599

986

961

959

935

924

901

859

837

784

764

AWS290CDP VFD

60

18

1555 1558 1270 1273 992

994

682

684 1047 1049 1024 1026 993

996

937

939

873

875

AWS310CDP VFD

60

20

1656 1677 1375 1393 969

982

694

703 1039 1052 1031 1044 1021 1034 1002 1015 974

987

AWS330CDP VFD

60

20

1656 1677 1375 1393 969

982

694

703 1039 1052 1031 1044 1021 1034 1002 1015 974

987

AWS365CDP VFD

60

22

1586 1552 1417 1387 1212 1186 1009 987 1107 1084 1111 1087 1116 1092 1129 1105 1140 1115

AWS400CDP VFD

60

24

1684 1689 1513 1517 1303 1307 987

18

L1

M1

M2

M3

M4

990 1203 1207 1151 1154 1083 1086 910

912

810

M10 M11 M12

813

IOM 1202

Index of Lifting & Mounting Drawings


Table 14: Dimension Drawing Index (non-VFD models)
Index of Lifting & Mounting Drawings

Model

Efficiency

Fans

Table 15: Dimension Drawing Index (VFD models)

Figure & Page

Model

Efficiency

Fans

Figure & Page

Standard

10

Figure 24, page 26

AWS190CDS

Standard

10

page 20

AWS170CDS

AWS210CDS

Standard

12

page 20

AWS190CDS

Standard

12

Figure 25, page 26

AWS200CDS

Standard

12

Figure 25, page 26

AWS210CDH

High

12

Figure 25, page 26

AWS230CDH

High

14

Figure 26, page 27

AWS240CDP

Premium

16

Figure 27, page 27

AWS250CDH

High

14

Figure 26, page 27

AWS210CDH

High

12

page 20

AWS225CDS

Standard

12

page 20

AWS230CDH

High

14

page 21

AWS240CDP

Premium

16

page 21

AWS250CDS

Standard

14

page 21

AWS265CDP

Premium

18

Figure 28, page 28

AWS250CDH

High

14

page 21

AWS280CDH

High

16

Figure 27, page 27

AWS260CDS

Standard

14

page 21

AWS290CDP

Premium

18

Figure 28, page 28

AWS300CDH

High

16

Figure 27, page 27

AWS265CDP

Premium

18

page 22

AWS280CDH

High

16

page 21

AWS290CDS

Standard

16

page 21

AWS290CDP

Premium

18

page 22

AWS300CDH

High

16

page 21

AWS310CDS

Standard

16

page 21

AWS310CDP

Premium

20

AWS330CDH

High

AWS330CDP

Premium

AWS350CDS

Standard

Premium

20

Figure 29, page 28

High

20

Figure 29, page 28

AWS330CDP

Premium

20

Figure 29, page 28

AWS350CDH

High

20

Figure 29, page 28

AWS365CDP

Premium

22

Figure 30, page 28

AWS390CDH

High

22

Figure 30, page 28

page 22

AWS400CDP

Premium

24

Figure 31, page 29

20

page 22

AWS410CDH

High

24

Figure 31, page 29

20

page 22

AWS450CTH

High

24

Figure 32, page 29

page 22

AWS475CTH

High

26

Figure 33, page 29

AWS500CTH

High

28

Figure 34, page 30

AWS530CTH

High

30

Figure 35, page 30

20

AWS350CDH

High

20

page 22

AWS365CDP

Premium

22

page 23

AWS375CDS

Standard

20

page 22

AWS390CDH

High

22

page 23

AWS400CTS

Standard

22

page 23

AWS400CDP

Premium

24

page 24

AWS410CDH

High

24

page 24

AWS425CTS

Standard

22

Figure 18, page 23

AWS450CTS

Standard

24

Figure 20, page 24

AWS450CTH

High

24

Figure 20, page 24

AWS470CTS

Standard

24

Figure 20, page 24

AWS475CTH

High

26

Figure 21, page 25

AWS500CTS

Standard

26

Figure 21, page 25

AWS500CTH

High

28

Figure 22, page 25

AWS525CTS

Standard

28

Figure 22, page 25

AWS530CTH

High

30

Figure 23, page 25

AWS550CTS

Standard

30

Figure 23, page 25

IOM 1202

AWS310CDP
AWS330CDH

19

Lifting & Mounting Dimensions (non-VFD)


Figure 11: AWS190CDS (non-VFD)
Lifting & Mounting Dimensions (non-VFD)

5820
229.1
4791
188.6

431
17.0

4910
193.3
2100
82.7

L3

M3

M1

L1

CONTROL BOX

M5

600
23.6

2225
87.6
100
3.9

M6

190
7.5

L4

331426601C020A
AWS 10 FAN DIM. DWG

M4

M2

L2

Figure 12: AWS210CDS/H, AWS225CDS (non-VFD)

5820
229.1

4791
188.6

431
17.0

4910
193.3

L3

M3

600
23.6

M1

L1

CONTROL BOX

M5

2100
82.7

2225
87.6
100
3.9

190
7.5

M6

L4

*3314266020A1*

M4

M2

L2

AWS 12 FAN DIM. DWG

20

IOM 1202

Lifting & Mounting Dimensions (non-VFD)


Figure 13: AWS230CDH, AWS250CDS/H, AWS260CDS (non-VFD)
6720
264.6

4791
188.6

6310
248.4
66
2.6

2100
82.7

M5

L3

M3

M1

600
23.6

L1

CONTROL BOX

M7

431
17.0

4910
193.3

2225
87.6
100
3.9

M8

190
7.5

M6

AWS 14 FAN DIM. DWG

L4

M4

331426603C020A

M2 L2

Figure 14: AWS240CDP, AWS280CDH, AWS290CDS, AWS300CDH, AWS310CDS (non-VFD)


7620
300.0

6791
267.4

4791
188.6

7210
283.9

M7

L7

4910
193.3

M5

L5

431
17.0

2100
82.7

L3

M3

600
23.6

M1

L1

CONTROL BOX

66
2.6

2381
93.7

2225
87.6
100
3.9

M8

IOM 1202

L8

190
7.5

M6

L6

331426604C020A

L4

M4

M2

L2

AWS 16 FAN DIM. DWG

21

Lifting & Mounting Dimensions (non-VFD)


Figure 15: AWS265CDP, AWS290CDP (non-VFD)
8520
335.5

7484
294.6

4791
188.6

8110
319.3

2381
93.7

4910
193.3

2100
82.7

66
2.6

L7

M5

L5

L3

600
23.6

M3

M1

L1

CONTROL BOX

M7

431
17.0

2225
87.6
100
3.9

L8

M8

M6

190
7.5

L6

331426605C020A

AWS 18 FAN DIM. DWG

L4

M4

L2

M2

Figure 16: AWS310CDP, AWS330CDH/P, AWS350CDS/H, AWS375CDS (non-VFD)


9421
370.9

8384
330.1

5961
234.7

2381
93.7

9010
354.7

L7

L5

M5

2100
82.7

L3

M3

M1

L1

2225
87.6

100
3.9

M8

22

190
7.5

L8

600
23.6

CONTROL BOX

M7

4910
193.3
66
2.6

431
17.0

L6

M6

331426606C020A
AWS 20 FAN DIM. DWG

L4

M4

M2

L2

IOM 1202

Lifting & Mounting Dimensions (non-VFD)


Figure 17: AWS365CDP, AWS390CDH (non-VFD)
10720
422.0

8384
330.1

5401
212.6

9110
358.7

2381
93.7

6000
236.2

431
17.0

2100
82.7

66
2.6

600
23.6

L7

M8

L8

M5

L5

L3

M3

M1

L4

M4

M2

L1

CONTROL BOX

M7

2225
87.6
100
3.9

190
7.5

M6

L6

AWS 22 FAN DIM. DWG


331426607C020A

L2

Figure 18: AWS400CTS, AWS425CTS (non-VFD)


10718
422.0

9615
378.6

6438
253.4

2381
93.7

8998
354.3

431
17.0

6000
236.2

2100
82.7

66
2.6

600
23.6

M7

L8

M8

L5

M5

L3

M3

M1

L1

L4

M4

M2

L2

CONTROL BOX

L7

2225
87.6
100
3.9

190
7.5

IOM 1202

L6

M6

AWS 3C-22 FAN DIM. DWG

331426609D020A

23

Lifting & Mounting Dimensions (non-VFD)


Figure 19: AWS400CDP, AWS410CDH (non-VFD)
11620
457.5

9962
392.2

5401
212.6

10499
413.4

L7

M7

M5

M10

L8

M8

M6

2100
82.7

L5

L3

M3

L4

M4

600
23.6

M1

L1

CONTROL BOX

M9

431
17.0

8147
320.8

5949
234.2

66
2.6

2381
93.7

2225
87.6
100
3.9

190
7.5

AWS 24 FAN DIM. DWG

L6

331426608C020A

M2

L2

Figure 20: AWS450CTS/H, AWS470CTS (non-VFD)


11620
457.5
9962
392.2

6438
253.4

10499
413.4

8096
318.8

2381
93.7

6000
236.2

431
17.0

2100
82.7
600
23.6

66
2.6

L7

M7

L5

M5

M10

L8

M8

L6

M6

L3

M3

M1

L1

L4

M4

M2

L2

CONTROL BOX

M9

2225
87.6
100
3.9

190
7.5

24

AWS 3C-24 FAN DIM. DWG

331426610D020A

IOM 1202

Lifting & Mounting Dimensions (non-VFD)


Figure 21: AWS475CTH, AWS500CTS (non-VFD)
12520
492.9
10564
415.9
6438
253.4

2381
93.7
431
17.0

10501
413.4

8096
318.8

M9

M7

L8

M10

M8

L5

2100
82.7

M5

600
23.6

L3

M3

M1

L1

L4

M4

M2

L2

CONTROL BOX

L7

6000
236.2

2225
87.6
100
3.9

190
7.5

L6

M6

AWS 3C-26 FAN DIM. DWG

331426611D020A

Figure 22: AWS500CTH, AWS525CTS (non-VFD)


13420
528.4

10761
423.6

6436
253.4

2381
93.7

12000
472.4
6000
236.2

2100
82.7

66
2.6

L7

M7

M10

L8

M8

L5

M5

600
23.6

L3

M3

M1

L1

L4

M4

M2

L2

CONTROL BOX

M9

431
17.0

9000
354.3

2225
87.6
100
3.9

190
7.5

L6

M6

AWS 3C-28 FAN DIM. DWG


331426612D020B

Figure 23: AWS530CTH, AWS550CTS (non-VFD)


14320
563.8

11746
462.5

6436
253.4

13800
543.3

9694
381.7

2381
93.7

6000
236.2

2100
82.7

66
2.6

2225
87.6

M7

L5

M5

L8

M8

L6

M6

L3

M3

M1

L1

L4

M4

M2

L2

100
3.9

M10
190
7.5

IOM 1202

600
23.6
L7

CONTROL BOX

M9

431
17.0

AWS 3C-30 FAN DIM. DWG


331426613D020B

25

Lifting & Mounting Dimensions (VFD)


Figure 24: AWS170CDS (VFD)

M6

L4

M4

L5

M5

L3

M3

L2

152
6.0

610
24.0

1727
68.0

2438
96.0

3638
143.2

L6

19
.750 TYP.
66
2.6

M2

CONTROL BOX

M8

5089
200.3

5208
205.0

6118
240.9

0
0

Lifting & Mounting Dimensions (VFD)

2225
87.6
100
3.9

M7

190
7.5

BOTTOM VIEW

L1

AWS-B-0B WITH VFD 10 FAN DIM. DWG


333687301
3336873 C
00 2 2

M1

L6

L4

M4

L2

152
6.0

610
24.0

1727
68.0

2438
96.0

3638
143.2

M6

19
.750 TYP.
66
2.6

M2

CONTROL BOX

M8

5089
200.3

5208
205.0

6118
240.9

0
0

Figure 25: AWS190CDS, AWS200CDS, AWS210CDH (VFD)

2225
87.6
100
3.9

AWS-B-0B WITH VFD 12 FAN DIM. DWG

190
7.5

26

333687302
3336873

M7

L5

M5

BOTTOM VIEW

L3

M3

L1

00

2 2

M1

IOM 1202

Lifting & Mounting Dimensions (VFD)

M8

M9

M7

M6

L4

M4

L3

M3

L2

M2

L1

M1

0
0

152
6.0

610
24.0

1727
68.0

2438
96.0

3638
143.2

L6

19
.750 TYP.
66
2.6

CONTROL BOX

M10

5089
200.3

5208
205.0

6608
260.2

7018
276.3

Figure 26: AWS230CDH, AWS250CDH (VFD)

2225
87.6
100
3.9

L5

M5

190
7.5

BOTTOM VIEW

AWS-B-0B WITH VFD 14 FAN DIM. DWG

3336873

C 00 2 2

M10

M8

L6

M9

M7

L5

M6

L4

M4

L2

M2

M5

L3

M3

L1

M1

CONTROL BOX

2225
87.6
100
3.9

190
7.5

IOM 1202

19
.750 TYP.
66
2.6

152
6.0
0
0

610
24.0

1727
68.0

2438
96.0

3638
143.2

5089
200.3

5208
205.0

7508
295.6

7918
311.7

Figure 27: AWS240CDP, AWS280CDH, AWS300CDH (VFD)

BOTTOM VIEW

AWS-B-0B WITH VFD 16 FAN DIM. DWG


3336873
D 00 2 2
333687304

27

Lifting & Mounting Dimensions (VFD)

M8

L6

M9

M7

L5

M6

L4

M4

L3

M3

152
6.0
0
0

610
24.0

1727
68.0

2438
96.0

19
.750 TYP.

66
2.6

L2

M2

L1

M1

CONTROL BOX

M10

3638
143.2

5089
200.3

5208
205.0

8408
331.0

8818
347.2

Figure 28: AWS265CDP, AWS290CDP (VFD)

2225
87.6
100
3.9

190
7.5

M5

BOTTOM VIEW

3336873

AWS-B-0B WITH VFD 18 FAN DIM. DWG

00 2 2

Figure 29: AWS310CDP, AWS330CDH/P, AWS350CDH (VFD)

Figure 30: AWS365CDP, 390CDH (VFD)


6968
274.3

10078
396.8

11688
460.2

9353
368.2

6369
250.8

L7

M9

M7

L5

1568
61.7

872
34.3
410
16.1

3068
120.8
L3

M5

M3

L1

M1

CONTROL BOX

66
2.6

3349
131.9

2225
87.6
100
3.9

M10

L8

190
7.5

M8

L6

L4

M6

M4

L2

M2

332824701 AWS-B W/ VFD 22 FAN DIM. DWG

28

IOM 1202

Lifting & Mounting Dimensions (VFD)


Figure 31: AWS400CDP, AWS410CDH (VFD)
12589
495.6

11470
451.6

6918
272.3
10930
430.3

66
2.6

6369
250.8

M9

L7

3068
120.8

L5

M7

872
34.3

L3

1568
61.7

M5

410
16.1
L1

M3

M1

CONTROL BOX

M11

9116
358.9

3349
131.9

2225
87.6
100
3.9

M12

L8

M10

190
7.5

L6

M8

L4

M6

332824801

L2

M4

M2

AWS-B W/VFD 24 2C FAN DIM. DWG

Figure 32: AWS450CTH (VFD)


12589
495.6

10930
430.3

7404
291.5

11470
451.6

L7

6968
274.3

L5

M9

872
34.3

3068
120.8

M7

L3

M5

M8

L4

M6

1568
61.7

410
16.1

M3

L1

M1

M4

L2

M2

CONTROL BOX

66
2.6
M11

9065
356.9

3349
131.9

2225
87.6
100
3.9

M12

L8

190
7.5

L6

M10

332824901 AWS-B W VFD 24 3C FAN DIM. DWG

Figure 33: AWS475CTH (VFD)


13488
531.0

11528
453.9

7404
291.5

11469
451.5

6968
274.3

M11

M9

L5

M12

M10

L6

M7

872
34.3

3068
120.8

L3

M5

1568
61.7
M3

L1

M4

L2

410
16.1
M1

CONTROL BOX

L7

9065
356.9

3349
131.9

2225
87.6
100
3.9

190
7.5

IOM 1202

L8

M8

L4

M6

M2

332825001 AWS-B WITH VFD 26 FAN DIM. DWG

29

Lifting & Mounting Dimensions (VFD)


Figure 34: AWS500CTH (VFD)
14388
566.5

11729
461.8

7404
291.5

12968
510.6

9968
392.4

3349
131.9

6968
274.3

872
34.3

3068
120.8
1568
61.7

L7

M11

M9

L5

M10

L6

M7

L3

M5

M3

L4

M6

M4

L1

M1

CONTROL BOX

66
2.6

410
16.1

2225
87.6
100
3.9

190 M12
7.5

L8

M8

L2

M2

332825101 AWS-B W/ VFD 28 FAN DIM. DWG

Figure 35: AWS530CTH (VFD)


15288
601.9

12714
500.6

7404
291.5

14768
581.4

10662
419.8

3349
131.9

6968
274.3

872
34.3

3068
120.8

1568
61.7
410
16.1

L7

M9

L5

M7

L3

M5

L4

M6

M3

L1

M1

L2

M2

CONTROL BOX

M11

66
2.6

2225
87.6
100
3.9

M12

30

190
7.5

L8

M10

L6

M8

M4

AWS-B W/ VFD 30 FAN DIM. DWG 332825201

IOM 1202

Isolator Locations and Kit Numbers


Transfer the unit as indicated in the Installation section,
beginning on page 4. In all cases, set the unit in place and level
with a spirit level. When spring-type isolators are required,
install springs running under the main unit supports.
Isolator Locations and Kit Numbers

Figure 36: Spring Isolators - CP-4

The unit should be set initially on shims or blocks at the listed


spring free height. When all piping, wiring, flushing, charging,
etc., is completed, the springs are adjusted upward to loosen
the blocks or shims that are then removed.
A rubber anti-skid pad should be used under isolators if holddown bolts are not used.
Installation of spring isolators requires flexible piping
connections and at least three feet of flexible electrical conduit
to avoid straining the piping and transmitting vibration and
noise.
Mounting locations for each model can be found in the Lifting
& Mounting Dimensions beginning on page 20
Figure 37: Neoprene-in-Shear Isolators - RP-4
6.25
5.00
3.75
3.00

.500-13NC-2B

R4

VM&C

.56 TYP.

VM&C

4.63
3.87

R.28
TYP.

R4

RECESSED
GRIP RIBS
DURULENE
MATERIAL

R.250 TYP.
R.750 TYP.

1.13 .25
APPROX.
1.63
.38

NOTES:
1.

IOM 1202

RAISED GRIP RIBS

MOUNT MATERIAL TO BE DURULENE RUBBER.

2.

MOLDED STEEL AND ELASTOMER MOUNT FOR


OUTDOOR SERVICE CONDITIONS.

3.

RP-4 MOUNT VERSION WITH STUD IN PLACE.

DRAWING NUMBER 3314814


ALL DIMENSIONS ARE IN DECIMAL INCHES

31

Isolator Locations and Kit Numbers


Table 16: Spring Isolators (for 60Hz non-VFD Units with Aluminum Fin Condensers)
UN IT S IZ E

# OF
FANS

Kit P / N

A WS190CDS

10

332320828

A WS210CDS

12

332320828

A WS225CDS

12

332320828

A WS250CDS

14

332320829

A WS260CDS

14

332320829

A WS290CDS

16

332320846

A WS310CDS

16

332320846

A WS350CDS

20

332320847

A WS375CDS

20

332320847

A WS400CTS

22

332320848

A WS425CTS

22

332320848

A WS450CTS

24

332320850

A WS470CTS

24

332320850

A WS500CTS

26

332320850

A WS525CTS

28

332320835

A WS550CTS

30

332320835

A WS210CDH

12

332320828

A WS230CDH

14

332320829

A WS250CDH

14

332320829

A WS280CDH

16

332320846

A WS300CDH

16

332320846

A WS330CDH

20

332320847

A WS350CDH

20

332320847

A WS390CDH

22

332320849

A WS410CDH

24

332320834

A WS450CTH

24

332320850

A WS475CTH

26

332320850

A WS500CTH

28

332320835

A WS530CTH

30

332320835

A WS240CDP

16

332320830

A WS265CDP

18

332320847

A WS290CDP

20

332320847

A WS310CDP

20

332320848

A WS330CDP

22

332320848

A WS365CDP

22

332320848

A WS400CDP

32

24

332320833

M1

M2

M3

M4

M5

M6

332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332621000
White
332621000
White
332620800
Dark Green
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332621000
White
332621000
White
332620800
Dark Green
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray

332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332621000
White
332621000
White
332620800
Dark Green
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332621000
White
332621000
White
332620800
Dark Green
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray

332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332621000
White
332621000
White
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332621000
White
332621000
White
332620800
Dark Green
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray

332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332621000
White
332621000
White
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332621000
White
332621000
White
332620800
Dark Green
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray

332620500
B lack
332620500
B lack
332620500
B lack
332620500
B lack
332620500
B lack
332620600
Dark P urple
332620600
Dark P urple
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620900
Gray
332620900
Gray
332620500
B lack
332620500
B lack
332620500
B lack
332620600
Dark P urple
332620600
Dark P urple
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620900
Gray
332620900
Gray
332620600
Dark P urple
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green

332620500
B lack
332620500
B lack
332620500
B lack
332620500
B lack
332620500
B lack
332620600
Dark P urple
332620600
Dark P urple
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620900
Gray
332620900
Gray
332620500
B lack
332620500
B lack
332620500
B lack
332620600
Dark P urple
332620600
Dark P urple
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620900
Gray
332620900
Gray
332620600
Dark P urple
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green

M7

M8

M9

M 10

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

332620400
Red
332620400
Red
332620400
Red
332620400
Red
332620500
B lack
332620500
B lack
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green

332620400
Red
332620400
Red
332620400
Red
332620400
Red
332620500
B lack
332620500
B lack
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

332620500
B lack
332620500
B lack
332620500
B lack
332620500
B lack
332620500
B lack

332620500
B lack
332620500
B lack
332620500
B lack
332620500
B lack
332620500
B lack

N/A

N/A

N/A

N/A

332620400
Red
332620400
Red
332620400
Red
332620400
Red
332620500
B lack
332620500
B lack
332620600
Dark P urple
332620600
Dark P urple
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620500
B lack
332620500
B lack
332620500
B lack
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620600
Dark P urple

332620400
Red
332620400
Red
332620400
Red
332620400
Red
332620500
B lack
332620500
B lack
332620600
Dark P urple
332620600
Dark P urple
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620500
B lack
332620500
B lack
332620500
B lack
332620800
Dark Green
332620800
Dark Green
332620800
Dark Green
332620600
Dark P urple

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

332620400
Red
332620500
B lack
332620500
B lack
332620500
B lack
332620500
B lack

332620400
Red
332620500
B lack
332620500
B lack
332620500
B lack
332620500
B lack

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

332620500 332620500
B lack
B lack

IOM 1202

Isolator Locations and Kit Numbers


Table 17: Spring Isolators (for 60Hz non-VFD Units with Copper Fin Condensers)
U N IT S IZ E

# OF
FANS

A WS190C D S

10

332320851

A WS210C D S

12

332320831

A WS225C D S

12

332320831

A WS250C D S

14

332320846

A WS260C D S

14

332320846

A WS290C D S

16

332320847

A WS310C D S

16

332320847

A WS350C D S

20

332320849

A WS375C D S

20

332320849

A WS400C T S

22

332320832

A WS425C T S

22

332320832

K it P / N

A WS450C T S

24

332320836

A WS470C T S

24

332320837

A WS500C T S

26

332320853

A WS525C T S

28

332320853

A WS550C T S

30

332320853

A WS210C D H

12

332320852

A WS230C D H

14

332320846

A WS250C D H

14

332320846

A WS280C D H

16

332320847

A WS300C D H

16

332320847

A WS330C D H

20

332320849

A WS350C D H

20

332320849

A WS390C D H

22

332320832

A WS410C D H

24

332320836

A WS450C T H

24

332320837

A WS475C T H

26

332320853

A WS500C T H

28

332320853

A WS530C T H

30

332320853

A WS240C D P

16

332320847

A WS265C D P

18

332320849

A WS290C D P

20

332320848

A WS310C D P

20

332320848

A WS330C D P

22

332320848

A WS365C D P

22

332320832

A WS400C D P

IOM 1202

24

332320836

M1

M2

M3

M4

M5

M6

332620800
D ark Green
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332621000
White
332621000
White
332621000
White
332621000
White
332621000
White
332621000
White
332621000
White
332620800
D ark Green
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332621000
White
332621000
White
332621000
White
332621000
White
332621000
White
332621000
White
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332621000
White
332621000
White

332620800
D ark Green
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332621000
White
332621000
White
332621000
White
332621000
White
332621000
White
332621000
White
332621000
White
332620800
D ark Green
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332621000
White
332621000
White
332621000
White
332621000
White
332621000
White
332621000
White
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332621000
White
332621000
White

332620800
D ark Green
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332621000
White
332621000
White
332621000
White
332621000
White
332621000
White
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332621000
White
332621000
White
332621000
White
332621000
White
332621000
White
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332621000
White

332620800
D ark Green
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332621000
White
332621000
White
332621000
White
332621000
White
332621000
White
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332621000
White
332621000
White
332621000
White
332621000
White
332621000
White
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332620900
Gray
332621000
White

332620600
D ark P urple
332620600
D ark P urple
332620600
D ark P urple
332620600
D ark P urple
332620600
D ark P urple
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green
332620900
Gray
332620900
Gray
332620800
D ark Green
332620800
D ark Green
332620900
Gray
332620900
Gray
332620900
Gray
332620800
D ark Green
332620600
D ark P urple
332620600
D ark P urple
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green
332620900
Gray
332620800
D ark Green
332620800
D ark Green
332620900
Gray
332620900
Gray
332620900
Gray
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green
332620900
Gray
332620800
D ark Green

332620600
D ark P urple
332620600
D ark P urple
332620600
D ark P urple
332620600
D ark P urple
332620600
D ark P urple
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green
332620900
Gray
332620900
Gray
332620800
D ark Green
332620800
D ark Green
332620900
Gray
332620900
Gray
332620900
Gray
332620800
D ark Green
332620600
D ark P urple
332620600
D ark P urple
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green
332620900
Gray
332620800
D ark Green
332620800
D ark Green
332620900
Gray
332620900
Gray
332620900
Gray
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green
332620900
Gray
332620800
D ark Green

M7

M8

M9

M 10

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

332620400
R ed
332620400
R ed
332620500
B lack
332620500
B lack
332620600
D ark P urple
332620600
D ark P urple
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green

332620400
R ed
332620400
R ed
332620500
B lac k
332620500
B lac k
332620600
D ark P urple
332620600
D ark P urple
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

332620500
B lac k
332620600
D ark P urple
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green

332620500
B lack
332620600
D ark P urple
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green

N/A

N/A

N/A

N/A

332620400
R ed
332620400
R ed
332620500
B lack
332620500
B lack
332620600
D ark P urple
332620600
D ark P urple
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green
332620500
B lack
332620600
D ark P urple
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green

332620400
R ed
332620400
R ed
332620500
B lac k
332620500
B lac k
332620600
D ark P urple
332620600
D ark P urple
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green
332620500
B lac k
332620600
D ark P urple
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

332620500
B lac k
332620600
D ark P urple
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green

332620500
B lack
332620600
D ark P urple
332620800
D ark Green
332620800
D ark Green
332620800
D ark Green

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

332620500 332620500
B lac k
B lack

33

Isolator Locations and Kit Numbers


Table 18: RIS Isolators (for 60Hz non-VFD Units with Aluminum Fin Condensers)
UN IT S IZ E

# OF
FANS

Kit P / N

A WS190CDS

10

332325828

A WS210CDS

12

332325828

A WS225CDS

12

332325828

A WS250CDS

14

332325829

A WS260CDS

14

332325829

A WS290CDS

16

332325829

A WS310CDS

16

332325829

A WS350CDS

20

332325830

A WS375CDS

20

332325830

A WS400CTS

22

332325843

A WS425CTS

22

332325843

A WS450CTS

24

332325834

A WS470CTS

24

332325834

A WS500CTS

26

332325844

A WS525CTS

28

332325844

A WS550CTS

30

332325845

A WS210CDH

12

332325828

A WS230CDH

14

332325829

A WS250CDH

14

332325829

A WS280CDH

16

332325829

A WS300CDH

16

332325829

A WS330CDH

20

332325830

A WS350CDH

20

332325830

A WS390CDH

22

332325843

A WS410CDH

24

332325834

A WS450CTH

24

332325834

A WS475CTH

26

332325844

A WS500CTH

28

332325844

A WS530CTH

30

332325845

A WS240CDP

16

332325829

A WS265CDP

18

332325830

A WS290CDP

20

332325830

A WS310CDP

20

332325830

A WS330CDP

22

332325830

A WS365CDP

22

332325843

A WS400CDP

24

332325834

34

M1

M2

M3

M4

M5

M6

331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481405
P urple
331481405
P urple
331481405
P urple
331481405
P urple
331481405
P urple
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481405
P urple
331481405
P urple
331481405
P urple
331481405
P urple
331481405
P urple
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481405
P urple

331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481405
P urple
331481405
P urple
331481405
P urple
331481405
P urple
331481405
P urple
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481405
P urple
331481405
P urple
331481405
P urple
331481405
P urple
331481405
P urple
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481405
P urple

331481403
Green
331481403
Green
331481403
Green
331481403
Green
331481403
Green
331481403
Green
331481403
Green
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481405
P urple
331481403
Green
331481403
Green
331481403
Green
331481403
Green
331481403
Green
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481405
P urple
331481403
Green
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray

331481403
Green
331481403
Green
331481403
Green
331481403
Green
331481403
Green
331481403
Green
331481403
Green
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481405
P urple
331481403
Green
331481403
Green
331481403
Green
331481403
Green
331481403
Green
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481405
P urple
331481403
Green
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray

331481402
Red
331481402
Red
331481402
Red
331481402
Red
331481402
Red
331481402
Red
331481402
Red
331481403
Green
331481403
Green
331481403
Green
331481403
Green
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481402
Red
331481402
Red
331481402
Red
331481402
Red
331481402
Red
331481403
Green
331481403
Green
331481403
Green
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481402
Red
331481403
Green
331481403
Green
331481403
Green
331481403
Green
331481403
Green
331481404
Gray

331481402
Red
331481402
Red
331481402
Red
331481402
Red
331481402
Red
331481402
Red
331481402
Red
331481403
Green
331481403
Green
331481403
Green
331481403
Green
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481402
Red
331481402
Red
331481402
Red
331481402
Red
331481402
Red
331481403
Green
331481403
Green
331481403
Green
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481402
Red
331481403
Green
331481403
Green
331481403
Green
331481403
Green
331481403
Green
331481404
Gray

M7

M8

M9

M 10

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

331481401
B ro wn
331481401
B ro wn
331481401
B ro wn
331481401
B ro wn
331481402
Red
331481402
Red
331481403
Green
331481403
Green
331481402
Red
331481402
Red
331481403
Green
331481403
Green
331481403
Green

331481401
B ro wn
331481401
B ro wn
331481401
B ro wn
331481401
B ro wn
331481402
Red
331481402
Red
331481403
Green
331481403
Green
331481402
Red
331481402
Red
331481403
Green
331481403
Green
331481403
Green

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

331481401
B ro wn
331481401
B ro wn
331481402
Red
331481402
Red
331481402
Red

331481401
B ro wn
331481401
B ro wn
331481402
Red
331481402
Red
331481402
Red

N/A

N/A

N/A

N/A

331481401
B ro wn
331481401
B ro wn
331481401
B ro wn
331481401
B ro wn
331481402
Red
331481402
Red
331481403
Green
331481402
Red
331481402
Red
331481403
Green
331481403
Green
331481403
Green
331481401
B ro wn
331481402
Red
331481402
Red
331481402
Red
331481402
Red
331481403
Green
331481402
Red

331481401
B ro wn
331481401
B ro wn
331481401
B ro wn
331481401
B ro wn
331481402
Red
331481402
Red
331481403
Green
331481402
Red
331481402
Red
331481403
Green
331481403
Green
331481403
Green
331481401
B ro wn
331481402
Red
331481402
Red
331481402
Red
331481402
Red
331481403
Green
331481402
Red

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

331481401
B ro wn
331481401
B ro wn
331481402
Red
331481402
Red
331481402
Red

331481401
B ro wn
331481401
B ro wn
331481402
Red
331481402
Red
331481402
Red

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

331481401
B ro wn

331481401
B ro wn

IOM 1202

Isolator Locations and Kit Numbers


Table 19: RIS Isolators (for 60Hz non-VFD Units with Copper Fin Condensers)
UN IT SIZ E

# OF
FANS

Kit P / N

AWS190CDS

10

332325828

AWS210CDS

12

332325828

AWS225CDS

12

332325828

AWS250CDS

14

332325829

AWS260CDS

14

332325829

AWS290CDS

16

332325832

AWS310CDS

16

332325832

AWS350CDS

20

332325833

AWS375CDS

20

332325833

AWS400CTS

22

332325833

AWS425CTS

22

332325833

AWS450CTS

24

332325835

AWS470CTS

24

332325846

AWS500CTS

26

332325845

AWS525CTS

28

332325845

AWS550CTS

30

332325845

AWS210CDH

12

332325828

AWS230CDH

14

332325829

AWS250CDH

14

332325829

AWS280CDH

16

332325832

AWS300CDH

16

332325832

AWS330CDH

20

332325833

AWS350CDH

20

332325833

AWS390CDH

22

332325833

AWS410CDH

24

332325835

AWS450CTH

24

332325846

AWS475CTH

26

332325845

AWS500CTH

28

332325845

AWS530CTH

30

332325845

AWS240CDP

16

332325831

AWS265CDP

18

332325831

AWS290CDP

20

332325831

AWS310CDP

20

332325833

AWS330CDP

22

332325833

AWS365CDP

22

332325833

AWS400CDP

IOM 1202

24

332325835

M1

M2

M3

M4

M5

M6

331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481405
Purple
331481405
Purple
331481405
Purple
331481405
Purple
331481405
Purple
331481405
Purple
331481405
Purple
331481405
Purple
331481405
Purple
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481405
Purple
331481405
Purple
331481405
Purple
331481405
Purple
331481405
Purple
331481405
Purple
331481405
Purple
331481405
Purple
331481404
Gray
331481404
Gray
331481404
Gray
331481405
Purple
331481405
Purple
331481405
Purple
331481405
Purple

331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481405
Purple
331481405
Purple
331481405
Purple
331481405
Purple
331481405
Purple
331481405
Purple
331481405
Purple
331481405
Purple
331481405
Purple
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481405
Purple
331481405
Purple
331481405
Purple
331481405
Purple
331481405
Purple
331481405
Purple
331481405
Purple
331481405
Purple
331481404
Gray
331481404
Gray
331481404
Gray
331481405
Purple
331481405
Purple
331481405
Purple
331481405
Purple

331481403
Green
331481403
Green
331481403
Green
331481403
Green
331481403
Green
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481405
Purple
331481405
Purple
331481405
Purple
331481403
Green
331481403
Green
331481403
Green
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481405
Purple
331481405
Purple
331481405
Purple
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray

331481403
Green
331481403
Green
331481403
Green
331481403
Green
331481403
Green
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481405
Purple
331481405
Purple
331481405
Purple
331481403
Green
331481403
Green
331481403
Green
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481405
Purple
331481405
Purple
331481405
Purple
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray

331481402
Red
331481402
Red
331481402
Red
331481402
Red
331481402
Red
331481402
Red
331481402
Red
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481403
Green
331481403
Green
331481404
Gray
331481404
Gray
331481404
Gray
331481402
Red
331481402
Red
331481402
Red
331481402
Red
331481402
Red
331481404
Gray
331481404
Gray
331481404
Gray
331481403
Green
331481403
Green
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481403
Green

331481402
Red
331481402
Red
331481402
Red
331481402
Red
331481402
Red
331481402
Red
331481402
Red
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481403
Green
331481403
Green
331481404
Gray
331481404
Gray
331481404
Gray
331481402
Red
331481402
Red
331481402
Red
331481402
Red
331481402
Red
331481404
Gray
331481404
Gray
331481404
Gray
331481403
Green
331481403
Green
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481404
Gray
331481403
Green

M7

M8

M9

M 10

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

331481401
Brown
331481401
Brown
331481401
Brown
331481401
Brown
331481403
Green
331481403
Green
331481403
Green
331481403
Green
331481402
Red
331481403
Green
331481403
Green
331481403
Green
331481403
Green

331481401
Brown
331481401
Brown
331481401
Brown
331481401
Brown
331481403
Green
331481403
Green
331481403
Green
331481403
Green
331481402
Red
331481403
Green
331481403
Green
331481403
Green
331481403
Green

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

331481402
Red
331481402
Red
331481402
Red
331481402
Red
331481402
Red

331481402
Red
331481402
Red
331481402
Red
331481402
Red
331481402
Red

N/A

N/A

N/A

N/A

331481401
Brown
331481401
Brown
331481401
Brown
331481401
Brown
331481403
Green
331481403
Green
331481403
Green
331481402
Red
331481403
Green
331481403
Green
331481403
Green
331481403
Green
331481402
Red
331481402
Red
331481402
Red
331481403
Green
331481403
Green
331481403
Green
331481402
Red

331481401
Brown
331481401
Brown
331481401
Brown
331481401
Brown
331481403
Green
331481403
Green
331481403
Green
331481402
Red
331481403
Green
331481403
Green
331481403
Green
331481403
Green
331481402
Red
331481402
Red
331481402
Red
331481403
Green
331481403
Green
331481403
Green
331481402
Red

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

331481402
Red
331481402
Red
331481402
Red
331481402
Red
331481402
Red

331481402
Red
331481402
Red
331481402
Red
331481402
Red
331481402
Red

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

331481402
Red

331481402
Red

35

Isolator Locations and Kit Numbers


Table 20: Spring Isolators (for 60Hz Units with optional VFD and Aluminum Fin Condensers)
UNITSIZE

#OF
FANS

Kit P/N

AWS170CDS*VFD*

10 332320821

AWS190CDS*VFD*

12 332320821

AWS200CDS*VFD*

12 332320821

AWS210CDH *VFD*

12 332320821

AWS230CDH *VFD*

14 332320822

AWS250CDH *VFD*

14 332320822

AWS280CDH *VFD*

16 332320823

AWS300CDH *VFD*

16 332320823

AWS330CDH *VFD*

20 332320824

AWS350CDH *VFD*

20 332320824

AWS390CDH *VFD*

22 332320824

AWS410CDH *VFD*

24 332320825

AWS450CTH *VFD*

24 332320825

AWS475CTH *VFD*

26 332320826

AWS500CTH *VFD*

28 332320826

AWS530CTH *VFD*

30 332320827

AWS240CDP *VFD*

16 332320823

AWS265CDP *VFD*

18 332320824

AWS290CDP *VFD*

18 332320824

AWS310CDP *VFD*

20 332320824

AWS330CDP *VFD*

20 332320824

AWS365CDP *VFD*

22 332320824

AWS400CDP *VFD*

24 332320825

36

M1

M2

M3

M4

M5

M6

M7

M8

332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800

M9

M10

N/A

M11

M12

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green
332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800
Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green
332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800
Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green
332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800
Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green

332620800 332620800 332620800 332620800 332620800 332620800 332620500 332620500 332620500 332620500
Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green

Black

Black

Black

Black

332620800 332620800 332620800 332620800 332620800 332620800 332620500 332620500 332620500 332620500
Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green

Black

Black

Black

Black

332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620500 332620500
Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green

Black

Black

332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620500 332620500
Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green

Black

Black

332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800
Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green
332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800
Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green
332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800
Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green

332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620600 332620600
Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Purple Dark Purple
332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620600 332620600
Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Purple Dark Purple
332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800
Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green
332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800
Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green
332620900 332620900 332620900 332620900 332620900 332620900 332620800 332620800 332620800 332620800 332620800 332620800
Gray

Gray

Gray

Gray

Gray

Gray

Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green

332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620500 332620500
Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green

Black

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

Black

332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800
Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green
332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800
Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green
332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800
Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green
332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800
Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green
332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800
Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green

332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620600 332620600
Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Purple Dark Purple

IOM 1202

Isolator Locations and Kit Numbers


Table 21: Spring Isolators (for 60Hz Units with optional VFD and Copper Fin Condensers)
UNITSIZE

#OF
FANS

Kit P/N

AWS170CDS*VFD*

10 332320821

AWS190CDS*VFD*

12 332320821

AWS200CDS*VFD*

12 332320821

AWS210CDH*VFD*

12 332320821

AWS230CDH*VFD*

14 332320822

AWS250CDH*VFD*

14 332320822

AWS280CDH*VFD*

16 332320824

AWS300CDH*VFD*

16 332320824

AWS330CDH*VFD*

20 332320824

AWS350CDH*VFD*

20 332320824

AWS390CDH*VFD*

22 332320824

AWS410CDH*VFD*

24 332320825

AWS450CTH*VFD*

24 332320825

AWS475CTH*VFD*

26 332320826

AWS500CTH*VFD*

28 332320827

AWS530CTH*VFD*

30 332320827

AWS240CDP *VFD*

16 332320824

AWS265CDP *VFD*

18 332320824

AWS290CDP *VFD*

18 332320824

AWS310CDP *VFD*

20 332320824

AWS330CDP *VFD*

20 332320824

AWS365CDP *VFD*

22 332320824

AWS400CDP *VFD*

IOM 1202

24 332320825

M1

M2

M3

M4

M5

M6

M7

M8

332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800


Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green
332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800
Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green
332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800
Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green
332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800
Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green

M9

M10

N/A

M11

M12

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

332620800 332620800 332620800 332620800 332620800 332620800 332620500 332620500 332620500 332620500
Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green

Black

Black

Black

Black

332620800 332620800 332620800 332620800 332620800 332620800 332620500 332620500 332620500 332620500
Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green

Black

Black

Black

Black

332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800
Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green
332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800
Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green
332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800
Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green
332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800
Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green
332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800
Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green

332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620600 332620600
Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Purple Dark Purple
332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620600 332620600
Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Purple Dark Purple
332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800
Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green
332620900 332620900 332620900 332620900 332620900 332620900 332620800 332620800 332620800 332620800 332620800 332620800
Gray

Gray

Gray

Gray

Gray

Gray

Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green

332620900 332620900 332620900 332620900 332620900 332620900 332620800 332620800 332620800 332620800 332620800 332620800
Gray

Gray

Gray

Gray

Gray

Gray

Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green

332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800
Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green
332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800
Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green
332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800
Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green
332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800
Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green
332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800
Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green
332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800
Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620800 332620600 332620600
Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Green Dark Purple Dark Purple

37

Isolator Locations and Kit Numbers


Table 22: RIS Isolators (for 60Hz Units with optional VFD and Aluminum Fin Condensers)
UNITSIZE

#OF
FANS

Kit P/N

AWS170CDS*VFD*

10 332325821

AWS190CDS*VFD*

12 332325821

AWS200CDS *VFD*

12 332325821

AWS210CDH *VFD*

12 332325821

AWS230CDH *VFD*

14 332325822

AWS250CDH *VFD*

14 332325822

AWS280CDH *VFD*

16 332325822

AWS300CDH *VFD*

16 332325822

AWS330CDH *VFD*

20 332325823

AWS350CDH *VFD*

20 332325823

AWS390CDH *VFD*

22 332325823

AWS410CDH *VFD*

24 332325824

AWS450CTH *VFD*
AWS475CTH *VFD*
AWS500CTH *VFD*
AWS530CTH *VFD*

24 332325824
26 332325824
28 332325824
30 332325825

AWS240CDP *VFD*

16 332325822

AWS265CDP *VFD*

18 332325823

AWS290CDP *VFD*

18 332325823

AWS310CDP *VFD*

20 332325823

AWS330CDP *VFD*

20 332325823

AWS365CDP *VFD*

22 332325823

AWS400CDP *VFD*

24 332325824

38

M1

M2

M3

M4

M5

M6

M7

M8

331481402

331481402

331481402

331481402

331481402

331481402

331481402

331481402

Red

Red

Red

Red

Red

Red

Red

Red

331481402

331481402

331481402

331481402

331481402

331481402

331481402

331481402

Red

Red

Red

Red

Red

Red

Red

Red

331481402

331481402

331481402

331481402

331481402

331481402

331481402

331481402

Red

Red

Red

Red

Red

Red

Red

Red

331481402

331481402

331481402

331481402

331481402

331481402

331481402

331481402

Red

Red

Red

Red

Red

Red

Red

Red

331481402

331481402

331481402

331481402

331481402

331481402

331481402

Red

Red

Red

Red

Red

Red

Red

331481402

331481402

331481402

331481402

331481402

331481402

Red

Red

Red

Red

Red

Red

331481402

331481402

331481402

331481402

331481402

Red

Red

Red

Red

Red

331481402

331481402

331481402

331481402

Red

Red

Red

Red

331481403

331481403

331481403

Green

Green

Green

331481403

331481403

Green

Green

331481403
Green

M9

M10

N/A

M11

M12

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

331481402

331481402

331481402

Red

Red

Red

N/A

N/A

331481402

331481402

331481402

331481402

Red

Red

Red

Red

N/A

N/A

331481402

331481402

331481402

331481402

331481402

Red

Red

Red

Red

Red

N/A

N/A

331481402

331481402

331481402

331481402

331481402

331481402

Red

Red

Red

Red

Red

Red

N/A

N/A

331481403

331481403

331481403

331481403

331481403

331481403

331481403

Green

Green

Green

Green

Green

Green

Green

N/A

N/A

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

Green

Green

Green

Green

Green

Green

Green

Green

N/A

N/A

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

Green

Green

Green

Green

Green

Green

Green

Green

Green

N/A

N/A

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

Green

Green

Green

Green

Green

Green

Green

Green

Green

Green

Green

Green

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

Green

Green

Green

Green

Green

Green

Green

Green

Green

Green

Green

Green

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

Green

Green

Green

Green

Green

Green

Green

Green

Green

Green

Green

Green

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

Green

Green

Green

Green

Green

Green

Green

Green

Green

Green

Green

Green

331481404

331481404

331481404

331481404

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

Green

Green

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

Gray

Gray

Gray

Gray

Green

Green

Green

Green

Green

Green

331481402

331481402

331481402

331481402

331481402

331481402

331481402

331481402

331481402

331481402

Red

Red

Red

Red

Red

Red

Red

Red

Red

Red

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

Green

Green

Green

Green

Green

Green

Green

Green

Green

Green

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

Green

Green

Green

Green

Green

Green

Green

Green

Green

Green

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

Green

Green

Green

Green

Green

Green

Green

Green

Green

Green

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

Green

Green

Green

Green

Green

Green

Green

Green

Green

Green

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

Green

Green

Green

Green

Green

Green

Green

Green

Green

Green

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

Green

Green

Green

Green

Green

Green

Green

Green

Green

Green

Green

Green

IOM 1202

Isolator Locations and Kit Numbers


Table 23: RIS Isolators (for 60Hz Units with optional VFD and Copper Fin Condensers)
UNITSIZE

#OF
FANS

Kit P/N

AWS170CDS *VFD*

10 332325826

AWS190CDS *VFD*

12 332325826

AWS200CDS *VFD*

12 332325826

AWS210CDH *VFD*

12 332325826

AWS230CDH *VFD*

14 332325823

AWS250CDH *VFD*

14 332325823

AWS280CDH *VFD*

16 332325823

AWS300CDH *VFD*

16 332325823

AWS330CDH *VFD*

20 332325823

AWS350CDH *VFD*

20 332325823

AWS390CDH *VFD*

22 332325823

AWS410CDH *VFD*

24 332325824

AWS450CTH *VFD*
AWS475CTH *VFD*
AWS500CTH *VFD*
AWS530CTH *VFD*

24 332325824
26 332325824
28 332325827
30 332325827

AWS240CDP *VFD*

16 332325823

AWS265CDP *VFD*

18 332325823

AWS290CDP *VFD*

18 332325823

AWS310CDP *VFD*

20 332325823

AWS330CDP *VFD*

20 332325823

AWS365CDP *VFD*

22 332325823

AWS400CDP *VFD*

24 332325824

IOM 1202

M1

M2

M3

M4

M5

M6

M7

M8

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

Green

Green

Green

Green

Green

Green

Green

Green

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

Green

Green

Green

Green

Green

Green

Green

Green

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

Green

Green

Green

Green

Green

Green

Green

Green

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

Green

Green

Green

Green

Green

Green

Green

Green

331481403

331481403

331481403

331481403

331481403

331481403

331481403

Green

Green

Green

Green

Green

Green

Green

331481403

331481403

331481403

331481403

331481403

331481403

Green

Green

Green

Green

Green

Green

331481403

331481403

331481403

331481403

331481403

Green

Green

Green

Green

Green

331481403

331481403

331481403

331481403

Green

Green

Green

Green

331481403

331481403

331481403

Green

Green

Green

331481403

331481403

Green

Green

331481403
Green

M9

M10

N/A

M11

M12

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

331481403

331481403

331481403

Green

Green

Green

N/A

N/A

331481403

331481403

331481403

331481403

Green

Green

Green

Green

N/A

N/A

331481403

331481403

331481403

331481403

331481403

Green

Green

Green

Green

Green

N/A

N/A

331481403

331481403

331481403

331481403

331481403

331481403

Green

Green

Green

Green

Green

Green

N/A

N/A

331481403

331481403

331481403

331481403

331481403

331481403

331481403

Green

Green

Green

Green

Green

Green

Green

N/A

N/A

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

Green

Green

Green

Green

Green

Green

Green

Green

N/A

N/A

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

Green

Green

Green

Green

Green

Green

Green

Green

Green

N/A

N/A

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

Green

Green

Green

Green

Green

Green

Green

Green

Green

Green

Green

Green

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

Green

Green

Green

Green

Green

Green

Green

Green

Green

Green

Green

Green

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

Green

Green

Green

Green

Green

Green

Green

Green

Green

Green

Green

Green

331481404

331481404

331481404

331481404

331481404

331481404

331481403

331481403

331481403

331481403

331481403

331481403

Gray

Gray

Gray

Gray

Gray

Gray

Green

Green

Green

Green

Green

Green

331481404

331481404

331481404

331481404

331481404

331481404

331481403

331481403

331481403

331481403

331481403

331481403

Green

Green

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

Gray

Gray

Gray

Gray

Gray

Gray

Green

Green

Green

Green

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

Green

Green

Green

Green

Green

Green

Green

Green

Green

Green

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

Green

Green

Green

Green

Green

Green

Green

Green

Green

Green

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

Green

Green

Green

Green

Green

Green

Green

Green

Green

Green

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

Green

Green

Green

Green

Green

Green

Green

Green

Green

Green

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

Green

Green

Green

Green

Green

Green

Green

Green

Green

Green

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

Green

Green

Green

Green

Green

Green

Green

Green

Green

Green

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

331481403

Green

Green

Green

Green

Green

Green

Green

Green

Green

Green

Green

Green

39

Isolator Locations and Kit Numbers

40

IOM 1202

Electrical Data
Field Wiring
Wiring must comply with all applicable codes and ordinances.
Warranty does not cover damage to the equipment caused by
wiring not complying with specifications. Pathfinder chillers
can be ordered with main power wiring for either multi-point
power connection (standard) or single-point connection
(optional). If the optional single-point power connection is
ordered, a single power connection is made to a power block
(or optional disconnect switch) in the unit power panel. A
separate disconnect is required if the optional factory-mounted
disconnect is not ordered. Factory-mounted isolation circuit
breakers for each circuit are included as standard on all singlepoint connection options.
Electrical Data

If the standard multiple-point power wiring is ordered, two


power connections are required on Pathfinder chiller models
AWS###CDS or three power connections on AWS###CTS.
They are made to factory-mounted disconnect switches in the
power panel. See the dimension drawings in the current
version of the catalog available at www.DaikinApplied.com
for entry locations.
It can be desirable to have the unit evaporator heaters on a
separate disconnect switch from the main unit power supply so
that the unit power can be shut down without defeating the
freeze protection provided by the evaporator heaters. See the
field wiring diagram on page 42 for connection details. The
120-volt control transformer is factory mounted and wired. .
CAUTION
If a separate disconnect is used for the 120V supply to the unit, it must
power the entire control circuit. It must be clearly marked so that it is
not accidentally shut off during freezing temperatures, thereby deenergizing the evaporator heaters. Freeze damage to the evaporator
could result. If the evaporator is drained for winter freeze protection,
the heaters must be de-energized to prevent heater burnout.

4 Compressor RLA values are for wire sizing purposes

5
6
7
8
9

10
11

12

13

14

CAUTION
Pathfinder unit compressors are single-direction rotation compressors
and can be damaged if rotated in the wrong direction. For this reason,
proper phasing of electrical power is important. Electrical phasing
must be A, B, C for electrical phases 1, 2 and 3 (A=L1, B=L2, C=L3)
for single or multiple point wiring arrangements.

DO NOT ALTER THE WIRING TO THE STARTERS.

Electrical Data Notes

15

1 Explanation of field wiring designation:


Designation

Total Wires

350 MCM

2-250 MCM

(2) 250 MCM

(2) 2-300 MCM

12

Note:

Total Conduits

NOTE: Wire size shown is for illustrative purposes only.

2 Allowable voltage limits:

Unit nameplate 460V/60Hz/3Ph: 414V to 506V


Unit nameplate 575V/60Hz/3Ph: 517V to 633V
3 Unit wire size ampacity (MCA) is equal to 125% of the
largest compressor-motor RLA plus 100% of RLA of all
other loads in the circuit including control transformer.
Wire size ampacity for separate 115V control circuit
power is 15 amps.
IOM 1202

only, but do reflect normal operating current draw at unit


rated capacity.
Single-point power supply requires a single disconnect to
supply electrical power to the unit. Power must be fused.
Multiple point power supply requires a independent
power supply for each circuit.
All field wiring to unit power block or optional nonfused
disconnect switch must be copper.
Field wire size values given in tables apply to 75C rated
wire per NEC.
External disconnect switch(s) or HACR breakers must be
field supplied. A non-fused disconnect switch in the
panel is an available option.
All wiring must be done in accordance with applicable
local and national codes.
Recommended time delay fuse size (RFS) is generally
equal to 170% of the largest compressor motor RLA plus
100% of remaining compressor RLAs and the sum of
condenser fan FLAs. RFS may be impacted by ambient
rating. Some chiller models include a medium ambient
RFS as well as a high ambient RFS.
Maximum time delay fuse size or HACR breakers is
equal to 225% of the largest compressor-motor RLA plus
100% of remaining compressor RLAs and the sum of
condenser fan FLAs.
Power Limitations:
Voltage within 10 percent of nameplate rating.
Voltage unbalance not to exceed 2% with a resultant current unbalance of 6 to 10 times the voltage unbalance per
NEMA MG-1, 1998 Standard.
Circuit Breakers (Non-Compressor VFD Units)
The circuit breaker used in the High Short Circuit panel
option may have a higher trip rating than the unit Maximum Overload Protection (MOCP) value shown on the
unit nameplate. The circuit breaker is installed as a service disconnect switch and does not function as branch
circuit protection, mainly that the protection device must
be installed at the point of origin of the power wiring.
The breaker (disconnect switch) is oversized to avoid
nuisance trips at high ambient temperature conditions.
BAS Interface
The following installation manuals for optional BAS
interface modules are shipped with the chiller and can
also be downloaded from www.DaikinApplied.com.
IM 966, BACnet IP Communication Module
IM 967, BACnet IP Communication Module MS/TP
IM 968, Modbus Communication Module
IM 969, LONWORKS Communication Module

Current Inrush

Information on compressor current inrush by starter type can


be found in the current version of the catalog at
www.DaikinApplied.com and in the electrical data tables on
page 44.

41

Wiring Diagram
Figure 38: Field Wiring Diagram
Wiring Diagram

42

IOM 1202

Wiring Diagram
Figure 39: Field Wiring Diagram (continued)

NOTE:
1. The compressor alarms will not be energized by a unit fault, only the unit alarm will do so. Using the unit alarm and the circuit
alarms will include all faults and also designate which compressor has an alarm.
2. The BAS interface modules and the remote display shown above are available as options.

IOM 1202

43

Multipoint Electrical Data (non-VFD)


Table 24: Multipoint Electrical Data (60Hz, standard efficiency, non-VFD models)
Multipoint Electrical Data (non-VFD)

M odel
S iz e

190C DS

210C DS

225C DS

250C DS

260C DS

Hz

60

60

60

60

60

290C DS

60

310C DS

60

350C DS

60

375C DS

60

V o lt a g e

M u lt ip le P o in t F ie ld D a t a C ir c u it # 1

M u lt ip le P o in t F ie ld D a t a C ir c u it # 2

R a t in g s

M u lt ip le P o in t F ie ld D a t a C ir c u it # 3

R a t in g s

R a t in g s

M CA

RFS

M FS

M CA

RFS

M FS

M CA

RFS

M FS

208V

441

600

700

441

600

700

230V

399

600

600

399

600

600

380V

242

350

400

242

350

400

460V
575V

200
160

300
225

300
250

200
160

300
225

300
250

208V

449

600

700

540

800

800

230V

406

600

600

488

700

800

380V

246

350

400

296

450

500

460V
575V

203
163

300
250

300
250

244
195

350
300

400
300

208V

540

800

800

540

800

800

230V
380V

488
296

700
450

800
500

488
296

700
450

800
500

460V
575V

244
195

350
300

400
300

244
195

350
300

400
300

208V

548

800

800

644

1000

1000

230V
380V

495
300

700
450

800
500

583
353

800
500

1000
600

460V
575V

248
198

350
300

400
300

291
233

450
350

500
400

208V

644

1000

1000

644

1000

1000

230V
380V

583
353

800
500

1000
600

583
353

800
500

1000
600

460V
575V

291
233

450
350

500
400

291
233

450
350

500
400

380V

357

500

600

433

600

700

460V
575V

295
235

450
350

500
400

357
285

500
400

600
450

380V

433

600

700

433

600

700

460V
575V

357
285

500
400

600
450

357
285

500
400

600
450

380V
460V

441
364

600
500

700
600

489
404

700
600

800
700

575V

291

400

500

323

500

500

380V
460V

489
404

700
600

800
700

489
404

700
600

800
700

575V

323

500

500

323

500

500

380V

353

500

600

353

500

600

357

500

600

460V
575V

291
233

450
350

500
400

291
233

450
350

500
400

295
235

450
350

500
400

380V

353

500

600

353

500

600

433

600

700

460V
575V

291
233

450
350

500
400

291
233

450
350

500
400

357
285

500
400

600
450

380V

433

600

700

433

600

700

357

500

600

460V
575V

357
285

500
400

600
450

357
285

500
400

600
450

295
235

450
350

500
400

380V

433

600

700

433

600

700

433

600

700

460V
575V

357
285

500
400

600
450

357
285

500
400

600
450

357
285

500
400

600
450

380V

433

600

700

433

600

700

489

700

800

460V
575V

357
285

500
400

600
450

357
285

500
400

600
450

404
323

600
500

700
500

400C T S

60

425C T S

60

450C T S

60

470C T S

60

500C T S

60

525C T S

60

460V
575V

404
323

600
500

700
500

404
323

600
500

700
500

357
285

500
400

600
450

550C T S

60

460V
575V

404
323

600
500

700
500

404
323

600
500

700
500

404
323

600
500

700
500

44

IOM 1202

Multipoint Electrical Data (non-VFD)


Table 25: Multipoint Electrical Data (60Hz, high efficiency, non-VFD models),
M ode l
S iz e

2 1 0 C DH

2 3 0 C DH

2 5 0 C DH

2 8 0 C DH

3 0 0 C DH

Hz

60

60

60

60

60

3 3 0 C DH

60

3 5 0 C DH

60

3 9 0 C DH

60

4 1 0 C DH

450C T H

60

60

475C T H

60

500C T H

60

530C T H

60

IOM 1202

V o lt a g e

M u lt ip le P o in t Fie ld Da t a C ir c u it # 1

M u lt ip le P o in t Fie ld Da t a C ir c u it # 2

Ra t in g s

M u lt ip le P o in t Fie ld Da t a C ir c u it # 3

Ra t in g s

Ra t in g s

M CA

RFS

M FS

M CA

RFS

M FS

M CA

RFS

M FS

208V

463

700

700

463

700

700

230V

418

600

700

418

600

700

380V

253

350

400

253

350

400

460V
575V

209
168

300
250

350
250

209
168

300
250

350
250

208V

470

700

800

566

800

800

230V
380V

425
258

600
350

700
400

513
310

700
450

800
500

460V
575V

213
170

300
250

350
250

256
205

350
300

400
350

208V

566

800

800

566

800

800

230V
380V

513
310

700
450

800
500

513
310

700
450

800
500

460V
575V

256
205

350
300

400
350

256
205

350
300

400
350

208V

574

800

800

669

1000

1000

230V
380V

519
314

700
450

800
500

604
365

800
500

1000
600

460V
575V

260
208

400
300

400
350

302
242

450
350

500
400

208V

669

1000

1000

669

1000

1000

230V
380V

604
365

800
500

1000
600

604
365

800
500

1000
600

460V
575V

302
242

450
350

500
400

302
242

450
350

500
400

380V

374

500

600

474

700

800

460V
575V

309
247

450
350

500
400

392
313

600
450

600
500

380V

474

700

800

474

700

800

460V
575V

392
313

600
450

600
500

392
313

600
450

600
500

380V
460V

474
392

700
600

800
600

528
436

800
600

800
700

575V

313

450

500

349

500

600

380V
460V

528
436

800
600

800
700

528
436

800
600

800
700

575V

349

500

600

349

500

600

380V

365

500

600

365

500

600

365

500

600

460V

302

450

500

302

450

500

302

450

500

575V

242

350

400

242

350

400

242

350

400

380V

365

500

600

365

500

600

474

700

800

460V
575V

302
242

450
350

500
400

302
242

450
350

500
400

392
313

600
450

600
500

380V

474

700

800

474

700

800

365

500

600

460V
575V

392
313

600
450

600
500

392
313

600
450

600
500

302
242

450
350

500
400

380V

474

700

800

474

700

800

474

700

800

460V
575V

392
313

600
450

600
500

392
313

600
450

600
500

392
313

600
450

600
500

45

Multipoint Electrical Data (non-VFD)


Table 26: Multipoint Electrical Data (60Hz, premium efficiency, non-VFD models), continued

M ode l
Size

240CDP

265CDP

290CDP

310CDP

330CDP

Hz

60

60

60

60

60

365CDP

60

400CDP

60

46

V oltage

M ultiple Point Fie ld Data Cir cuit #1

M ultiple Point Fie ld Data Cir cuit #2

Ratings

Ratings

M CA

RFS

M FS

M CA

RFS

M FS

208V

478

700

800

478

700

800

230V

432

600

600

700

262

350

700
400

432

380V

262

350

400

460V
575V

216
173

300
250

350
250

216
173

300
250

350
250

208V

485

700

800

581

800

800

230V

439

600

526

800

800

380V

266

400

700
400

318

450

500

460V
575V

219
176

300
250

350
250

263
211

400
300

450
350

208V

581

800

800

581

800

800

230V

526

800

800

800

318

450

800
500

526

380V

318

450

500

460V
575V

263
211

400
300

450
350

263
211

400
300

450
350

208V

589

800

1000

684

1000

1000

230V

533

800

618

1000

1000

380V
460V

322
267

450
400

800
500
450

374
309

500
450

600
500

575V

213

300

350

247

350

400

208V

684

1000

684

1000

1000

230V

618

1000

1000
1000

618

1000

1000

380V
460V

374
309

500
450

600
500

374
309

500
450

600
500

575V

247

350

400

247

350

400

380V

374

500

700

800

309
247

450
350

600
500
400

482

460V
575V

398
319

600
450

600
500

380V

482

700

800

482

700

800

460V
575V

398
319

600
450

600
500

398
319

600
450

600
500

IOM 1202

Multipoint Field Wiring Data (non-VFD)


Multipoint Field Wiring Data (non-VFD)

Table 27: Multipoint Field Wiring Data (60Hz, Standard efficiency, non -VFD models)
M ode l Size

Hz

V oltage
208

A WS190CDS

A WS210CDS

A WS225CDS

A WS250CDS

A WS260CDS

A WS290CDS

A WS310CDS

A WS350CDS

A WS375CDS

IOM 1202

Dis conne ct Sw itch / HSCCR Circuit Bre ak e r


Circuit #1
Circuit #2
Std Lug Size
Std Lug Size
(2) 3/0-500MCM
(2) 3/0-500MCM

230
380
460
575

(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM


(1) 6-350MCM
(1) 6-350MCM
(1) 6-350MCM

(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM


(1) 6-350MCM
(1) 6-350MCM
(1) 6-350MCM

208

(2) 3/0-500MCM

(2) 3/0-500MCM

230
380
460
575

(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM


(1) 6-350MCM
(1) 6-350MCM
(1) 6-350MCM

(2) 3/0-500MCM
(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM
(1) 6-350MCM
(1) 6-350MCM

208

(2) 3/0-500MCM

(2) 3/0-500MCM

230
380
460
575

(2) 3/0-500MCM
(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM
(1) 6-350MCM
(1) 6-350MCM

(2) 3/0-500MCM
(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM
(1) 6-350MCM
(1) 6-350MCM

208

(2) 3/0-500MCM

(3) 2/0-400MCM

230
380
460
575

(2) 3/0-500MCM
(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM
(1) 6-350MCM
(1) 6-350MCM

(2) 3/0-500MCM
(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM
(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM
(1) 6-350MCM

208

(3) 2/0-400MCM

(3) 2/0-400MCM

230
380
460
575

(2) 3/0-500MCM
(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM
(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM
(1) 6-350MCM

(2) 3/0-500MCM
(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM
(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM
(1) 6-350MCM

(3) 2/0-400MCM

(3) 2/0-400MCM

60

208
230
380
460
575

(2) 3/0-500MCM
(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM
(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM
(1) 6-350MCM

(3) 2/0-400MCM
(2) 3/0-500MCM
(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM
(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM

60

208
230
380
460
575

(3) 2/0-400MCM
(3) 2/0-400MCM
(2) 3/0-500MCM
(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM
(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM

(3) 2/0-400MCM
(3) 2/0-400MCM
(2) 3/0-500MCM
(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM
(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM

60

208
230
380
460
575

(3) 2/0-400MCM
(3) 2/0-400MCM
(2) 3/0-500MCM
(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM
(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM

(4) 4/0-500MCM
(3) 2/0-400MCM
(2) 3/0-500MCM
(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM
(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM

60

208
230
380
460
575

(4) 4/0-500MCM
(3) 2/0-400MCM
(2) 3/0-500MCM
(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM
(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM

(4) 4/0-500MCM
(3) 2/0-400MCM
(2) 3/0-500MCM
(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM
(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM

60

60

60

60

60

47

Multipoint Field Wiring Data (non-VFD)


Table 28: Multipoint Field Wiring Data (60Hz, Standard efficiency, non-VFD models), continued
Dis co n n e ct Sw it ch / HSC C R C ir cu it Br e ak e r
M o d e l Siz e

A W S400CTS

Hz

60

V o lt ag e

C ir cu it #1
Std L u g Siz e

St d L u g Siz e

St d L u g Siz e

208
230

(3) 2/0-400MCM
(2) 3/0-500MCM
( 1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM

( 3) 2/0-400MCM
( 2) 3/0-500MCM
( 1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM

(3) 2/0- 400MCM


(2) 3/0- 500MCM
(1) 3/0 to 500 MCM &
( 2) 3/0 to 250MCM

( 1) 3/0 to 500 MCM &


(2) 3/0 to 250MCM

( 1) 3/0 to 500 MCM &


(2) 3/0 to 250MCM

(1) 3/0 to 500 MCM &


( 2) 3/0 to 250MCM

( 1) 6-350MCM
(3) 2/0-400MCM
(2) 3/0-500MCM
( 1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM
( 1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM

( 1) 6- 350MCM
( 3) 2/0-400MCM
( 2) 3/0-500MCM
( 1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM
( 1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM

(1) 6-350MCM
(3) 2/0- 400MCM
(3) 2/0- 400MCM

575

( 1) 6-350MCM

( 1) 6- 350MCM

208
230

(3) 2/0-400MCM
(3) 2/0-400MCM

( 3) 2/0-400MCM
( 3) 2/0-400MCM

380

(2) 3/0-500MCM

( 2) 3/0-500MCM

( 1) 3/0 to 500 MCM &


(2) 3/0 to 250MCM
( 1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM
(3) 2/0-400MCM
(3) 2/0-400MCM
(2) 3/0-500MCM
( 1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM
( 1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM
(3) 2/0-400MCM
(3) 2/0-400MCM
(2) 3/0-500MCM
( 1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM
( 1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM
(4) 4/0-500MCM
(3) 2/0-400MCM
(2) 3/0-500MCM
( 1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM
( 1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM
(4) 4/0-500MCM
(3) 2/0-400MCM
(2) 3/0-500MCM
( 1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM
( 1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM

( 1) 3/0 to 500 MCM &


(2) 3/0 to 250MCM
( 1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM
( 3) 2/0-400MCM
( 3) 2/0-400MCM
( 2) 3/0-500MCM
( 1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM
( 1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM
( 3) 2/0-400MCM
( 3) 2/0-400MCM
( 2) 3/0-500MCM
( 1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM
( 1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM
( 4) 4/0-500MCM
( 3) 2/0-400MCM
( 2) 3/0-500MCM
( 1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM
( 1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM
( 4) 4/0-500MCM
( 3) 2/0-400MCM
( 2) 3/0-500MCM
( 1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM
( 1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM

380
460
575
208
230
380

A W S425CTS

60
460

A W S450CTS

60
460
575
208
230
380

A W S470CTS

60

460
575
208
230
380

A W S500CTS

60

460
575
208
230
380

A W S525CTS

60

460
575
208
230
380

A W S550CTS

60

460
575

48

C ir cu it #2

C ir cu it #3

(2) 3/0- 500MCM


(1) 3/0 to 500 MCM &
( 2) 3/0 to 250MCM
(1) 3/0 to 500 MCM &
( 2) 3/0 to 250MCM
(3) 2/0- 400MCM
(2) 3/0- 500MCM
(1) 3/0 to 500 MCM &
( 2) 3/0 to 250MCM
(1) 3/0 to 500 MCM &
( 2) 3/0 to 250MCM
(1) 6-350MCM
(3) 2/0- 400MCM
(3) 2/0- 400MCM
(2) 3/0- 500MCM
(1) 3/0 to 500 MCM &
( 2) 3/0 to 250MCM
(1) 3/0 to 500 MCM &
( 2) 3/0 to 250MCM
(4) 4/0- 500MCM
(3) 2/0- 400MCM
(2) 3/0- 500MCM
(1) 3/0 to 500 MCM &
( 2) 3/0 to 250MCM
(1) 3/0 to 500 MCM &
( 2) 3/0 to 250MCM
(3) 2/0- 400MCM
(3) 2/0- 400MCM
(2) 3/0- 500MCM
(1) 3/0 to 500 MCM &
( 2) 3/0 to 250MCM
(1) 3/0 to 500 MCM &
( 2) 3/0 to 250MCM
(4) 4/0- 500MCM
(3) 2/0- 400MCM
(2) 3/0- 500MCM
(1) 3/0 to 500 MCM &
( 2) 3/0 to 250MCM
(1) 3/0 to 500 MCM &
( 2) 3/0 to 250MCM

IOM 1202

Multipoint Field Wiring Data (non-VFD)


Table 29: Multipoint Field Wiring Data (60Hz, high efficiency, non-VFD models)
Dis co n n e ct Sw itch / HSC C R C ir cu it Br e ak e r
M ode l

A W S210CDH

Hz

60

V o ltag e

A W S250CDH

60

60

208

(2) 3/0-500MCM

(2) 3/0-500MCM

(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM

(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM

380

(1) 6-350MCM
(1) 6-350MCM

(1) 6-350MCM
(1) 6-350MCM

575

(1) 6-350MCM

(1) 6-350MCM

208

(2) 3/0-500MCM

(2) 3/0-500MCM

230

(2) 3/0-500MCM

(2) 3/0-500MCM

380
460

(1) 6-350MCM
(1) 6-350MCM

(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM


(1) 6-350MCM

575

(1) 6-350MCM

(1) 6-350MCM

208

(2) 3/0-500MCM

(2) 3/0-500MCM

230

(2) 3/0-500MCM

(2) 3/0-500MCM

380

(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM


(1) 6-350MCM

(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM


(1) 6-350MCM

460

A W S280CDH

60

575

(1) 6-350MCM

(1) 6-350MCM

208
230

(2) 3/0-500MCM
(2) 3/0-500MCM

(3) 2/0-400MCM
(2) 3/0-500MCM

380

(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM

(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM

460

(1) 6-350MCM
(1) 6-350MCM

(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM


(1) 6-350MCM

208

(3) 2/0-400MCM

(3) 2/0-400MCM

230

(2) 3/0-500MCM

(2) 3/0-500MCM

380

(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM

(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM

460
575

(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM


(1) 6-350MCM

(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM


(1) 6-350MCM

208

(3) 2/0-400MCM

(4) 4/0-500MCM
(3) 2/0-400MCM

575

A W S300CDH

A W S330CDH

A W S350CDH

A W S390CDH

A W S410CDH

IOM 1202

60

60

60

60

60

C ir cu it #2
Std L u g Siz e

230
460

A W S230CDH

C ir cu it #1
Std L u g Siz e

230

(2) 3/0-500MCM

380

(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM

(2) 3/0-500MCM

460
575

(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM


(1) 6-350MCM

(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM


(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM

208

(4) 4/0-500MCM

(4) 4/0-500MCM

230

(3) 2/0-400MCM

(3) 2/0-400MCM

380

(2) 3/0-500MCM

(2) 3/0-500MCM

460
575

(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM


(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM

(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM


(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM

208

(4) 4/0-500MCM

(4) 4/0-500MCM

230

(3) 2/0-400MCM

(4) 4/0-500MCM

380
460

(2) 3/0-500MCM
(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM

(2) 3/0-500MCM
(2) 3/0-500MCM

575

(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM

(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM

208

(4) 4/0-500MCM

(4) 4/0-500MCM

230

(4) 4/0-500MCM

(4) 4/0-500MCM

380
460

(2) 3/0-500MCM
(2) 3/0-500MCM

(2) 3/0-500MCM
(2) 3/0-500MCM

575

(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM

(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM

49

Multipoint Field Wiring Data (non-VFD)


Table 30: Multipoint Field Wiring Data (60Hz, High efficiency, non-VFD models), continued

Dis co n n e ct Sw itch / HSCC R Cir cu it Br e ak e r


M ode l

A WS450CTH

Hz

60

V o ltag e

Cir cu it #1
Std L u g Siz e

Std L u g Siz e

Std L u g Siz e

208

(3) 2/0-400MCM

(3) 2/0-400MCM

(3) 2/0-400MCM

230

(2) 3/0-500MCM
(1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM
(1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM

(2) 3/0-500MCM
(1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM
(1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM

(2) 3/0-500MCM
(1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM
(1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM

575

(1) 6-350MCM

(1) 6-350MCM

(1) 6-350MCM

208

(3) 2/0-400MCM

(3) 2/0-400MCM

(4) 4/0-500MCM

230

(2) 3/0-500MCM
(1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM
(1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM

(2) 3/0-500MCM
(1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM
(1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM

(3) 2/0-400MCM

575

(1) 6-350MCM

(1) 6-350MCM

208

(4) 4/0-500MCM

(4) 4/0-500MCM

(3) 2/0-400MCM

230

(3) 2/0-400MCM

(3) 2/0-400MCM

380

(2) 3/0-500MCM

(2) 3/0-500MCM

(1) 3/0 to 500 MCM &


(2) 3/0 to 250MCM
(1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM

(1) 3/0 to 500 MCM &


(2) 3/0 to 250MCM
(1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM

(2) 3/0-500MCM
(1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM
(1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM

208

(4) 4/0-500MCM

(4) 4/0-500MCM

(4) 4/0-500MCM

230

(3) 2/0-400MCM

(3) 2/0-400MCM

(3) 2/0-400MCM

380

(2) 3/0-500MCM
(1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM
(1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM

(2) 3/0-500MCM
(1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM
(1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM

(2) 3/0-500MCM
(1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM
(1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM

380
460

380
A WS475CTH

60
460

A WS500CTH

60
460
575

A WS530CTH

60

460
575

50

Cir cu it #2

Cir cu it #3

(2) 3/0-500MCM
(1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM
(1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM

(1) 6-350MCM

IOM 1202

Multipoint Field Wiring Data (non-VFD)


Table 31: Multipoint Field Wiring Data (60Hz, Premium efficiency, non-VFD models)

M ode l

Hz

A WS240CDP

60

A WS265CDP

A WS290CDP

A WS310CDP

A WS330CDP

A WS365CDP

A WS400CDP

IOM 1202

Dis conne ct Sw itch / HSCCR Circuit Bre ak e r


Circuit #1
Circuit #2
Std Lug Size
Std Lug Size
(2) 3/0-500MCM
(2) 3/0-500MCM

V oltage
208
230
380
460
575

(2) 3/0-500MCM
(1) 6-350MCM
(1) 6-350MCM
(1) 6-350MCM

(2) 3/0-500MCM
(1) 6-350MCM
(1) 6-350MCM
(1) 6-350MCM

60

208
230
380
460
575

(2) 3/0-500MCM
(2) 3/0-500MCM
(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM
(1) 6-350MCM
(1) 6-350MCM

(2) 3/0-500MCM
(2) 3/0-500MCM
(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM
(1) 6-350MCM
(1) 6-350MCM

60

208
230
380
460
575

(2) 3/0-500MCM
(2) 3/0-500MCM
(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM
(1) 6-350MCM
(1) 6-350MCM

(2) 3/0-500MCM
(2) 3/0-500MCM
(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM
(1) 6-350MCM
(1) 6-350MCM

208
230
380
460
575
208
230
380
460

(2) 3/0-500MCM
(2) 3/0-500MCM
(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM
(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM
(1) 6-350MCM

(4) 4/0-500MCM
(2) 3/0-500MCM
(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM
(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM
(1) 6-350MCM

(4) 4/0-500MCM
(2) 3/0-500MCM
(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM
(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM

(4) 4/0-500MCM
(2) 3/0-500MCM
(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM
(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM

575

(1) 6-350MCM

(1) 6-350MCM

208
230
380
460

(3) 2/0-400MCM
(2) 3/0-500MCM
(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM
(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM

(4) 4/0-500MCM
(3) 2/0-400MCM
(2) 3/0-500MCM
(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM

575

(1) 6-350MCM

(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM

208
230
380
460

(4) 4/0-500MCM
(3) 2/0-400MCM
(2) 3/0-500MCM
(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM

(4) 4/0-500MCM
(3) 2/0-400MCM
(2) 3/0-500MCM
(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM

575

(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM

(1) 3/0 to 500 MCM & (2) 3/0 to 250MCM

60

60

60

60

51

Terminal Amps (non-VFD) (single/multi-point)


Table 32: Terminal Amps Electrical Data (60Hz)
Terminal Amps (non-VFD) (single/multi-point)

Model

52

HZ

190CDS

60

210CDS

60

225CDS

60

250CDS

60

260CDS

60

290CDS

60

310CDS

60

350CDS

60

375CDS

60

400CTS

60

425CTS

60

Voltage
208V
230V
380V
460V
575V
208V
230V
380V
460V
575V
208V
230V
380V
460V
575V
208V
230V
380V
460V
575V
208V
230V
380V
460V
575V
208V
230V
380V
460V
575V
208V
230V
380V
460V
575V
208V
230V
380V
460V
575V
208V
230V
380V
460V
575V
208V
230V
380V
460V
575V
208V
230V
380V
460V
575V

Compressor
Rated Load Amps
CIR 1

CIR 2

CIR 3

323
292
177
146
117
323
292
177
146
117
396
358
217
179
143
396
358
217
179
143
473
428
259
214
171
--259
214
171
--320
264
211
--320
264
211
--358
296
237
--259
214
171
--259
214
171

323
292
177
146
117
396
358
217
179
143
396
358
217
179
143
473
428
259
214
171
473
428
259
214
171
--320
264
211
--320
264
211
--358
296
237
--358
296
237
--259
214
171
--259
214
171

-----------------------------------------------259
214
171
--320
264
211

# of
Fans

10

12

12

14

14

16

16

20

20

22

22

Compressor LRA

Inrush Amps
Solid State Starter

Inrush Amps
Y-Delta Starter

Fan
Motor
FLA

Fan
Motor
LRA

CIR 1

CIR 2

CIR 3

CIR 1

CIR 2

CIR 3

CIR 1

CIR 2

CIR 3

7.5
6.8
4.1
3.4
2.7
7.5
6.8
4.1
3.4
2.7
7.5
6.8
4.1
3.4
2.7
7.5
6.8
4.1
3.4
2.7
7.5
6.8
4.1
3.4
2.7
--4.1
3.4
2.7
--4.1
3.4
2.7
--4.1
3.4
2.7
--4.1
3.4
2.7
--4.1
3.4
2.7
--4.1
3.4
2.7

23
23
16
14
11
23
23
16
14
11
23
23
16
14
11
23
23
16
14
11
23
23
16
14
11
--16
14
11
--16
14
11
--16
14
11
--16
14
11
--16
14
11
--16
14
11

2368
2119
1194
976
846
2368
2119
1194
976
846
2788
2339
1410
1157
885
2788
2339
1410
1157
885
2788
2339
1410
1157
885
--1410
1157
885
--2524
1947
1663
--2524
1947
1663
--2524
1947
1663
--1410
1157
885
--1410
1157
885

2368
2119
1194
976
846
2788
2339
1410
1157
885
2788
2339
1410
1157
885
2788
2339
1410
1157
885
2788
2339
1410
1157
885
--2524
1947
1663
--2524
1947
1663
--2524
1947
1663
--2524
1947
1663
--1410
1157
885
--1410
1157
885

----------1410
1157
885
--2524
1947
1663

1373
1229
693
566
491
1373
1229
693
566
491
1617
1357
818
671
513
1617
1357
818
671
513
1617
1357
818
671
513
--818
671
513
--1464
1129
965
--1464
1129
965
--1464
1129
965
--818
671
513
--818
671
513

1373
1229
693
566
491
1617
1357
818
671
513
1617
1357
818
671
513
1617
1357
818
671
513
1617
1357
818
671
513
--1464
1129
965
--1464
1129
965
--1464
1129
965
--1464
1129
965
--818
671
513
--818
671
513

----------818
671
513
--1464
1129
965

789
706
398
326
282
789
706
398
326
282
929
780
470
386
295
929
780
470
386
295
929
780
470
386
295
--470
386
295
--841
649
554
--841
649
554
--841
649
554
--470
386
295
--470
386
295

789
706
398
326
282
929
780
470
386
295
929
780
470
386
295
929
780
470
386
295
929
780
470
386
295
--841
649
554
--841
649
554
--841
649
554
--841
649
554
--470
386
295
--470
386
295

----------470
386
295
--841
649
554

IOM 1202

Terminal Amps (non-VFD) (single/multi-point)


Table 33: Terminal Amps Electrical Data (60Hz), continued

Model

HZ

450CTS

60

470CTS

60

500CTS

60

525CTS

60

550CTS

60

210CDH

60

230CDH

60

250CDH

60

280CDH

60

300CDH

60

330CDH

60

IOM 1202

Voltage
208V
230V
380V
460V
575V
208V
230V
380V
460V
575V
208V
230V
380V
460V
575V
208V
230V
380V
460V
575V
208V
230V
380V
460V
575V
208V
230V
380V
460V
575V
208V
230V
380V
460V
575V
208V
230V
380V
460V
575V
208V
230V
380V
460V
575V
208V
230V
380V
460V
575V
208V
230V
380V
460V
575V

Compressor
Rated Load Amps
CIR 1

CIR 2

CIR 3

--320
264
211
--320
264
211
--320
264
211
--358
296
237
--358
296
237
334
302
183
151
121
334
302
183
151
121
411
372
225
186
149
411
372
225
186
149
487
440
266
220
176
--266
220
176

--320
264
211
--320
264
211
--320
264
211
--358
296
237
--358
296
237
334
302
183
151
121
411
372
225
186
149
411
372
225
186
149
487
440
266
220
176
487
440
266
220
176
--346
286
229

--259
214
171
--320
264
211
--358
296
237
--320
264
211
--358
296
237
-------------------------------

# of
Fans

24

24

26

28

30

12

14

14

16

16

20

Fan
Fan
Compressor LRA
Motor Motor
FLA
LRA CIR 1 CIR 2 CIR 3
--4.1
3.4
2.7
--4.1
3.4
2.7
--4.1
3.4
2.7
--4.1
3.4
2.7
--4.1
3.4
2.7
7.5
6.8
4.1
3.4
2.7
7.5
6.8
4.1
3.4
2.7
7.5
6.8
4.1
3.4
2.7
7.5
6.8
4.1
3.4
2.7
7.5
6.8
4.1
3.4
2.7
--4.1
3.4
2.7

--16
14
11
--16
14
11
--16
14
11
--16
14
11
--16
14
11
23
23
16
14
11
23
23
16
14
11
23
23
16
14
11
23
23
16
14
11
23
23
16
14
11
--16
14
11

--2524
1947
1663
--2524
1947
1663
--2524
1947
1663
--2524
1947
1663
--2524
1947
1663
2368
2119
1194
976
846
2368
2119
1194
976
846
2788
2339
1410
1157
885
2788
2339
1410
1157
885
2788
2339
1410
1157
885
--1410
1157
885

--2524
1947
1663
--2524
1947
1663
--2524
1947
1663
--2524
1947
1663
--2524
1947
1663
2368
2119
1194
976
846
2788
2339
1410
1157
885
2788
2339
1410
1157
885
2788
2339
1410
1157
885
2788
2339
1410
1157
885
--2524
1947
1663

--1410
1157
885
--2524
1947
1663
--2524
1947
1663
--2524
1947
1663
--2524
1947
1663
---

Inrush Amps
Solid State Starter

Inrush Amps
Y-Delta Starter

CIR 1

CIR 2

CIR 3

CIR 1

CIR 2

CIR 3

--1464
1129
965
--1464
1129
965
--1464
1129
965
--1464
1129
965
--1464
1129
965
1373
1229
693
566
491
1373
1229
693
566
491
1617
1357
818
671
513
1617
1357
818
671
513
1617
1357
818
671
513
--818
671
513

--1464
1129
965
--1464
1129
965
--1464
1129
965
--1464
1129
965
--1464
1129
965
1373
1229
693
566
491
1617
1357
818
671
513
1617
1357
818
671
513
1617
1357
818
671
513
1617
1357
818
671
513
--1464
1129
965

--818
671
513
--1464
1129
965
--1464
1129
965
--1464
1129
965
--1464
1129
965
---

--841
649
554
--841
649
554
--841
649
554
--841
649
554
--841
649
554
789
706
398
326
282
789
706
398
326
282
929
780
470
386
295
929
780
470
386
295
929
780
470
386
295
--470
386
295

--841
649
554
--841
649
554
--841
649
554
--841
649
554
--841
649
554
789
706
398
326
282
929
780
470
386
295
929
780
470
386
295
929
780
470
386
295
929
780
470
386
295
--841
649
554

--470
386
295
--841
649
554
--841
649
554
--841
649
554
--841
649
554
---

53

Terminal Amps (non-VFD) (single/multi-point)


Table 34: Terminal Amps Electrical Data (60Hz), continued

Model

54

HZ

350CDH

60

390CDH

60

410CDH

60

450CTH

60

475CTH

60

500CTH

60

530CTH

60

240CDP

60

265CDP

60

290CDP

60

310CDP

60

Voltage
208V
230V
380V
460V
575V
208V
230V
380V
460V
575V
208V
230V
380V
460V
575V
208V
230V
380V
460V
575V
208V
230V
380V
460V
575V
208V
230V
380V
460V
575V
208V
230V
380V
460V
575V
208V
230V
380V
460V
575V
208V
230V
380V
460V
575V
208V
230V
380V
460V
575V
208V
230V
380V
460V
575V

Compressor
Rated Load Amps
CIR 1

CIR 2

CIR 3

--346
286
229
--346
286
229
--383
316
253
--266
220
176
--266
220
176
---286
229
---286
229
334
302
183
151
121
334
302
183
151
121
411
372
225
186
149
411
372
225
186
149

--346
286
229
--383
316
253
--383
316
253
--266
220
176
--266
220
176
---286
229
---286
229
334
302
183
151
121
411
372
225
186
149
411
372
225
186
149
487
440
266
220
176

-----------------266
220
176
--346
286
229
---220
176
---286
229
---------------------

# of
Fans

20

22

24

24

26

28

30

16

18

18

20

Compressor LRA
Fan
Fan
Motor Motor
LRA CIR 1 CIR 2 CIR 3
FLA
--4.1
3.4
2.7
--4.1
3.4
2.7
--4.1
3.4
2.7
--4.1
3.4
2.7
--4.1
3.4
2.7
---3.4
2.7
---3.4
2.7
7.5
6.8
4.1
3.4
2.7
7.5
6.8
4.1
3.4
2.7
7.5
6.8
4.1
3.4
2.7
7.5
6.8
4.1
3.4
2.7

--16
14
11
--16
14
11
--16
14
11
--16
14
11
--16
14
11
---14
11
---14
11
23
23
16
14
11
23
23
16
14
11
23
23
16
14
11
23
23
16
14
11

--2524
1947
1663
--2524
1947
1663
--2524
1947
1663
--1410
1157
885
--1410
1157
885
---1947
1663
---1947
1663
2368
2119
1194
976
846
2368
2119
1194
976
846
2788
2339
1410
1157
885
2788
2339
1410
1157
885

--2524
1947
1663
--2524
1947
1663
--2524
1947
1663
--1410
1157
885
--1410
1157
885
---1947
1663
---1947
1663
2368
2119
1194
976
846
2788
2339
1410
1157
885
2788
2339
1410
1157
885
2788
2339
1410
1157
885

--------1410
1157
885
--2524
1947
1663
---1157
885
---1947
1663
---------------------

Inrush Amps
Solid State Starter

Inrush Amps
Y-Delta Starter

CIR 1

CIR 2

CIR 3

CIR 1

CIR 2

CIR 3

--1464
1129
965
--1464
1129
965
--1464
1129
965
--818
671
513
--818
671
513
---1129
965
---1129
965
1373
1229
693
566
491
1373
1229
693
566
491
1617
1357
818
671
513
1617
1357
818
671
513

--1464
1129
965
--1464
1129
965
--1464
1129
965
--818
671
513
--818
671
513
---1129
965
---1129
965
1373
1229
693
566
491
1617
1357
818
671
513
1617
1357
818
671
513
1617
1357
818
671
513

--------818
671
513
--1464
1129
965
---671
513
---1129
965
---------------------

--841
649
554
--841
649
554
--841
649
554
--470
386
295
--470
386
295
---649
554
---649
554
789
706
398
326
282
789
706
398
326
282
929
780
470
386
295
929
780
470
386
295

--841
649
554
--841
649
554
--841
649
554
--470
386
295
--470
386
295
---649
554
---649
554
789
706
398
326
282
929
780
470
386
295
929
780
470
386
295
929
780
470
386
295

--------470
386
295
--841
649
554
---386
295
---649
554
---------------------

IOM 1202

Terminal Amps (non-VFD) (single/multi-point)


Table 35: Terminal Amps Electrical Data (60Hz), continued

Model

HZ

330CDP

60

365CDP

60

400CDP

60

IOM 1202

Voltage
208V
230V
380V
460V
575V
208V
230V
380V
460V
575V
208V
230V
380V
460V
575V

Compressor
Rated Load Amps
CIR 1

CIR 2

CIR 3

487
440
266
220
176
--266
220
176
--346
286
229

487
440
266
220
176
--346
286
229
--346
286
229

----------------

# of
Fans

20

22

24

Inrush Amps
Solid State Starter

Inrush Amps
Y-Delta Starter

Compressor LRA
Fan
Fan
Motor Motor
FLA
LRA CIR 1 CIR 2 CIR 3

CIR 1

CIR 2

CIR 3

CIR 1

CIR 2

CIR 3

7.5
6.8
4.1
3.4
2.7
--4.1
3.4
2.7
--4.1
3.4
2.72

1617
1357
818
671
513
--818
671
513
--1464
1129
965

1617
1357
818
671
513
--1464
1129
965
--1464
1129
965

----------------

929
780
470
386
295
--470
386
295
--841
649
554

929
780
470
386
295
--841
649
554
--841
649
554

----------------

23
23
16
14
11
--16
14
11
--16
14
11

2788
2339
1410
1157
885
--1410
1157
885
--2524
1947
1663

2788
2339
1410
1157
885
--2524
1947
1663
--2524
1947
1663

----------------

55

Single-point Electrical Data (non-VFD)


Table 36: Single-point Electrical Data (60 Hz, Standard efficiency, non-VFD models)
Single-point Electrical Data (non-VFD)

Model
Size

Hz

Voltage

(Wire 75C for SP Power Block / Disconnect Sw,


90C for SP HSCCR)
MCA

Ratings
RFS

MFS

60

208V
230V
380V
460V
575V

802
725
439
363
290

1000
1000
600
450
350

1000
1000
600
500
400

60

208V
230V
380V
460V
575V

908
821
498
411
328

1200
1000
600
500
400

1200
1000
700
500
450

60

208V
230V
380V
460V
575V

981
887
538
444
354

1200
1200
700
600
450

1200
1200
700
600
450

60

208V
230V
380V
460V
575V

1092
988
598
494
395

1200
1200
800
600
500

1200
1200
800
700
500

260CDS

60

208V
230V
380V
460V
575V

1169
1058
640
529
423

1600
1200
800
700
500

1600
1200
800
700
500

290CDS

60

380V
460V
575V
380V

725
598
478
786

1000
800
600
1000

1000
800
600

310CDS

60

460V
575V

648
518

800
700

1000
800
700

350CDS

60

380V
460V
575V

850
702
561

1200
800
700

1200
800
700

375CDS

60

400CTS

60

380V
460V
575V
380V
460V
575V

888
734
587
932
770
615

1200
1000
700
1000
800
700

1200
1000
800
1000
800
700

425CTS

60

380V
460V
575V
380V

1008
833
665
1077

1200
1000
800
1200

1200
1000
800
1200

450CTS

60

460V
575V

890
711

1000
800

1000
800

470CTS

60

380V
460V
575V
380V

1138
940
751
1194

1200
1200
800
1200

1200
1200
800
1200

500CTS

60

460V
575V

986
789

1200
1000

1200
1000

525CTS

60

460V
575V

1025
820

1200
1000

1200
1000

550CTS

60

460V
575V

1064
851

1200
1000

1200
1000

190CDS

210CDS

225CDS

250CDS

56

IOM 1202

Single-point Electrical Data (non-VFD)


Table 37: Single-point Electrical Data (60 Hz, High efficiency, non-VFD models)
Model
Siz e

210CDH

230CDH

250CDH

280CDH

Hz

60

60

60

60

Vo lt a ge

(W ire 7 5 C fo r SP P o w e r B lo c k / D is c o n n e c t Sw ,
9 0 C fo r SP H SC C R )
MCA

R a t in gs
RFS

208V
230V

842
761

1000
1000

380V
460V
575V

461
381
305

600
450
400

208V
230V

953
862

1200
1200

380V
460V
575V

522
431
345

700
600
450

208V
230V

1030
932

1200
1200

380V
460V
575V

564
466
373

700
600
450

208V
230V

1140
1031

1600
1200

380V
460V
575V

623
515
412

800
700
500

208V
230V

1216
1099

1600
1200

380V
460V
575V

664
549
439

800
700
600

1600
1200
800
700
600

380V
460V
575V

781
646
516

1000
800
700

1000
800
700

380V
460V
575V
380V

861
712
569
915

1200
800
700
1200

1200
800
700
1200

460V
575V

756
605

1000
800

1000
800

380V
460V
575V
380V
460V
575V
380V

960
793
634
96 3
79 7
63 7
1071

1200
1000
700
1200
1000
800
1200

1200
1000
800
1200
1000
800
1200

460V
575V

88 6
70 9

1000
800

1000
800

MFS
1000
1000
600
500
400
1200
1200
700
600
450
1200
1200
700
600
500
1600
1200
800
700
500

300CDH

60

330CDH

60

350CDH

60

390CDH

60

410CDH

60

450CTH

60

475CTH

60

500CTH

60

380V
460V
575V

1159
95 9
76 7

1200
1200
800

1200
1200
800

530CTH

60

380V
460V
575V

1248
1032
82 5

1200
1200
1000

1200
1200
1000

IOM 1202

57

Single-point Electrical Data (non-VFD)


Table 38: Single-point Electrical Data (60 Hz, Premium efficiency, non-VFD models)

Model
Siz e

Hz

V oltage

60

208V
230V
380V
460V
575V

872
788
477
394
316

1200
1000
600
500
400

1200
1000
600
500
400

60

208V
230V
380V
460V
575V

983
889
538
445
356

1200
1200
700
600
450

1200
1200
700
600
500

60

208V
230V
380V
460V
575V

1060
959
580
480
384

1200
1200
700
600
450

1200
1200
800
600
500

310CDP

60

208V
230V
380V
460V
575V

1170
1058
640
529
423

1600
1200
800
700
500

1600
1200
800
700
500

330CDP

60

380V
460V
575V

681
563
450

800
700
600

800
700
600

365CDP

60

380V
460V
575V

789
652
522

1000
800
700

1000
800
700

60

380V
460V
575V

877
725
580

1200
1000
700

1200
1000
800

240CDP

265CDP

290CDP

400CDP

58

(W ire 7 5 C for SP P ow e r Block / D is conne ct Sw ,


9 0 C for SP HSCCR)
Ratings
MCA
RFS
MFS

IOM 1202

Single-point Field Wiring Data (non-VFD)


Table 39: Single-point Field Wiring Data (60 Hz, Standard efficiency, non-VFD models)
Single-point Field Wiring Data (non-VFD)

M ode l

A WS190CDS

A WS210CDS

A WS225CDS

Hz

60

60

60

A WS250CDS

60

A WS260CDS

60

A WS290CDS

60

A WS310CDS

60

A WS350CDS

60

A WS375CDS

60

IOM 1202

Po w e r Blo ck

Dis co n n e ct Sw itch

Std L u g Siz e

Std L u g Siz e

HSC C R C ir cu it
Br e ak e r
Std L u g Siz e

208

(4) 2-600MCM

(4) 4/0-500MCM

(4) 4/0-500MCM

230

(2) 6-500MCM

(4) 4/0-500MCM

(4) 4/0-500MCM

380

(2) 6-500MCM

V o ltag e

460

(2) 6-500MCM

575

(2) 6-500MCM

208
230
380
460

(4)
(4)
(2)
(2)

575

(2) 6-500MCM

208
230
380
460

(4)
(4)
(2)
(2)

575

(2) 6-500MCM

208
230
380
460
575
208
230
380
460
575
208
230
380
460
575
230
380
460
575
380
460
575
380
460
575

(4)
(4)
(2)
(2)
(2)
(4)
(4)
(2)
(2)
(2)
(4)
(4)
(2)
(2)
(2)
(4)
(4)
(2)
(2)
(4)
(2)
(2)
(4)
(2)
(2)

2-600MCM
2-600MCM
6-500MCM
6-500MCM

2-600MCM
2-600MCM
6-500MCM
6-500MCM

2-600MCM
2-600MCM
6-500MCM
6-500MCM
6-500MCM
2-600MCM
2-600MCM
6-500MCM
6-500MCM
6-500MCM
2-600MCM
2-600MCM
6-500MCM
6-500MCM
6-500MCM
2-600MCM
2-600MCM
6-500MCM
6-500MCM
2-600MCM
6-500MCM
6-500MCM
2-600MCM
6-500MCM
6-500MCM

(2) 3/0-500MCM

(2) 3/0-500MCM

(1) 3/0 to 500 MCM &


(2) 3/0 to 250MCM
(1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM
(4) 4/0-500MCM
(4) 4/0-500MCM
(2) 3/0-500MCM
(2) 3/0-500MCM
(1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM
(4) 4/0-500MCM
(4) 4/0-500MCM
(2) 3/0-500MCM
(2) 3/0-500MCM
(1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM
(4) 4/0-500MCM
(4) 4/0-500MCM
(3) 2/0-400MCM
(2) 3/0-500MCM
(2) 3/0-500MCM
-(4) 4/0-500MCM
(3) 2/0-400MCM
(2) 3/0-500MCM
(2) 3/0-500MCM
--(4) 4/0-500MCM
(3) 2/0-400MCM
(2) 3/0-500MCM
-(4) 4/0-500MCM
(3) 2/0-400MCM
(2) 3/0-500MCM
(4) 4/0-500MCM
(4) 4/0-500MCM
(2) 3/0-500MCM
(4) 4/0-500MCM
(4) 4/0-500MCM
(3) 2/0-400MCM

(1) 3/0 to 500 MCM &


(2) 3/0 to 250MCM
(1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM
(4) 4/0-500MCM
(4) 4/0-500MCM
(2) 3/0-500MCM
(2) 3/0-500MCM
(1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM
(4) 4/0-500MCM
(4) 4/0-500MCM
(2) 3/0-500MCM
(2) 3/0-500MCM
(1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM
(4) 4/0-500MCM
(4) 4/0-500MCM
(3) 2/0-400MCM
(2) 3/0-500MCM
(2) 3/0-500MCM
-(4) 4/0-500MCM
(3) 2/0-400MCM
(2) 3/0-500MCM
(2) 3/0-500MCM
--(4) 4/0-500MCM
(3) 2/0-400MCM
(2) 3/0-500MCM
-(4) 4/0-500MCM
(3) 2/0-400MCM
(2) 3/0-500MCM
(4) 4/0-500MCM
(4) 4/0-500MCM
(2) 3/0-500MCM
(4) 4/0-500MCM
(4) 4/0-500MCM
(3) 2/0-400MCM

59

Single-point Field Wiring Data (non-VFD)


Table 40: Single-point Field Wiring Data (60 Hz, Standard efficiency, non-VFD models) continued

Model

60

Hz

AWS400CTS

60

AWS425CTS

60

AWS450CTS

60

AWS470CTS

60

AWS500CTS

60

AWS525CTS

60

AWS550CTS

60

Voltage
380
460
575
380
460
575
380
460
575
380
460
575
380
460
575
380
460
575
380
460
575

Pow er Block

Disconnect Sw itch

HSCCR Circuit
Breaker

Std Lug Size


(4) 2-600MCM
(4) 2-600MCM
(2) 6-500MCM
(4) 2-600MCM
(4) 2-600MCM
(2) 6-500MCM
(4) 2-600MCM
(4) 2-600MCM
(2) 6-500MCM
(4) 2-600MCM
(4) 2-600MCM
(2) 6-500MCM
(4) 2-600MCM
(4) 2-600MCM
(4) 2-600MCM
(4) 2-600MCM
(4) 2-600MCM
(4) 2-600MCM
(4) 2-600MCM
(4) 2-600MCM
(4) 2-600MCM

Std Lug Size


(4) 4/0-500MCM
(4) 4/0-500MCM
(3) 2/0-400MCM
(4) 4/0-500MCM
(4) 4/0-500MCM
(3) 2/0-400MCM
(4) 4/0-500MCM
(4) 4/0-500MCM
(4) 4/0-500MCM
-(4) 4/0-500MCM
(4) 4/0-500MCM
-(4) 4/0-500MCM
(4) 4/0-500MCM
-(4) 4/0-500MCM
(4) 4/0-500MCM
-(4) 4/0-500MCM
(4) 4/0-500MCM

Std Lug Size


(4) 4/0-500MCM
(4) 4/0-500MCM
(3) 2/0-400MCM
(4) 4/0-500MCM
(4) 4/0-500MCM
(3) 2/0-400MCM
(4) 4/0-500MCM
(4) 4/0-500MCM
(4) 4/0-500MCM
-(4) 4/0-500MCM
(4) 4/0-500MCM
-(4) 4/0-500MCM
(4) 4/0-500MCM
-(4) 4/0-500MCM
(4) 4/0-500MCM
-(4) 4/0-500MCM
(4) 4/0-500MCM

IOM 1202

Single-point Field Wiring Data (non-VFD)


Table 41: Single-point Field Wiring Data (60 Hz, High efficiency, non-VFD models)
M ode l

A W S 2 1 0 CDH

A W S 2 3 0 CDH

A W S 2 5 0 CDH

Hz

60

60

60

A W S 2 8 0 CDH

60

A W S 3 0 0 CDH

60

A W S 3 3 0 CDH

60

A W S 3 5 0 CDH

60

A W S 3 9 0 CDH

60

A W S 4 1 0 CDH

60

A W S 4 5 0 CTH

60

A W S 4 7 5 CTH

60

A W S 5 0 0 CTH

60

A W S 5 3 0 CTH

60

IOM 1202

P o w e r Blo c k

Dis c o n n e c t S w it c h

208
230
380

S t d L u g S iz e
( 4 ) 2 - 6 0 0 MCM
( 4 ) 2 - 6 0 0 MCM
( 2 ) 6 - 5 0 0 MCM

460

( 2 ) 6 - 5 0 0 MCM

575

( 2 ) 6 - 5 0 0 MCM

208
230
380
460

(4)
(4)
(2)
(2)

575

( 2 ) 6 - 5 0 0 MCM

208
230
380
460

(4)
(4)
(2)
(2)

575

( 2 ) 6 - 5 0 0 MCM

208
230
380
460
575
208
230
380
460
575
230
380
460
575
380
460
575
380
460
575
380
460
575
380
460
575
380
460
575
380
460
575
380
460
575

(4)
(4)
(2)
(2)
(2)
(4)
(4)
(2)
(2)
(2)
(4)
(4)
(2)
(2)
(4)
(2)
(2)
(4)
(2)
(2)
(4)
(4)
(2)
(4)
(4)
(2)
(4)
(4)
(2)
(4)
(4)
(4)
(4)
(4)
(4)

S t d L u g S iz e
( 4 ) 4 /0 - 5 0 0 MCM
( 4 ) 4 /0 - 5 0 0 MCM
( 2 ) 3 /0 - 5 0 0 MCM
( 1 ) 3 /0 to 5 0 0 MCM &
( 2 ) 3 /0 to 2 5 0 MCM
( 1 ) 3 /0 to 5 0 0 MCM &
( 2 ) 3 /0 to 2 5 0 MCM
( 4 ) 4 /0 - 5 0 0 MCM
( 4 ) 4 /0 - 5 0 0 MCM
( 2 ) 3 /0 - 5 0 0 MCM
( 2 ) 3 /0 - 5 0 0 MCM
( 1 ) 3 /0 to 5 0 0 MCM &
( 2 ) 3 /0 to 2 5 0 MCM
( 4 ) 4 /0 - 5 0 0 MCM
( 4 ) 4 /0 - 5 0 0 MCM
( 2 ) 3 /0 - 5 0 0 MCM
( 2 ) 3 /0 - 5 0 0 MCM
( 1 ) 3 /0 to 5 0 0 MCM &
( 2 ) 3 /0 to 2 5 0 MCM
( 4 ) 4 /0 - 5 0 0 MCM
( 4 ) 4 /0 - 5 0 0 MCM
( 3 ) 2 /0 - 4 0 0 MCM
( 2 ) 3 /0 - 5 0 0 MCM
( 2 ) 3 /0 - 5 0 0 MCM
-( 4 ) 4 /0 - 5 0 0 MCM
( 3 ) 2 /0 - 4 0 0 MCM
( 2 ) 3 /0 - 5 0 0 MCM
( 2 ) 3 /0 - 5 0 0 MCM
-( 4 ) 4 /0 - 5 0 0 MCM
( 3 ) 2 /0 - 4 0 0 MCM
( 2 ) 3 /0 - 5 0 0 MCM
( 4 ) 4 /0 - 5 0 0 MCM
( 4 ) 4 /0 - 5 0 0 MCM
( 2 ) 3 /0 - 5 0 0 MCM
( 4 ) 4 /0 - 5 0 0 MCM
( 4 ) 4 /0 - 5 0 0 MCM
( 3 ) 2 /0 - 4 0 0 MCM
( 4 ) 4 /0 - 5 0 0 MCM
( 4 ) 4 /0 - 5 0 0 MCM
( 3 ) 2 /0 - 4 0 0 MCM
( 4 ) 4 /0 - 5 0 0 MCM
( 4 ) 4 /0 - 5 0 0 MCM
( 3 ) 2 /0 - 4 0 0 MCM
( 4 ) 4 /0 - 5 0 0 MCM
( 4 ) 4 /0 - 5 0 0 MCM
( 4 ) 4 /0 - 5 0 0 MCM
-( 4 ) 4 /0 - 5 0 0 MCM
( 4 ) 4 /0 - 5 0 0 MCM
-( 4 ) 4 /0 - 5 0 0 MCM
( 4 ) 4 /0 - 5 0 0 MCM

V o lt a g e

2 - 6 0 0 MCM
2 - 6 0 0 MCM
6 - 5 0 0 MCM
6 - 5 0 0 MCM

2 - 6 0 0 MCM
2 - 6 0 0 MCM
6 - 5 0 0 MCM
6 - 5 0 0 MCM

2 - 6 0 0 MCM
2 - 6 0 0 MCM
6 - 5 0 0 MCM
6 - 5 0 0 MCM
6 - 5 0 0 MCM
2 - 6 0 0 MCM
2 - 6 0 0 MCM
6 - 5 0 0 MCM
6 - 5 0 0 MCM
6 - 5 0 0 MCM
2 - 6 0 0 MCM
2 - 6 0 0 MCM
6 - 5 0 0 MCM
6 - 5 0 0 MCM
2 - 6 0 0 MCM
6 - 5 0 0 MCM
6 - 5 0 0 MCM
2 - 6 0 0 MCM
6 - 5 0 0 MCM
6 - 5 0 0 MCM
2 - 6 0 0 MCM
2 - 6 0 0 MCM
6 - 5 0 0 MCM
2 - 6 0 0 MCM
2 - 6 0 0 MCM
6 - 5 0 0 MCM
2 - 6 0 0 MCM
2 - 6 0 0 MCM
6 - 5 0 0 MCM
2 - 6 0 0 MCM
2 - 6 0 0 MCM
2 - 6 0 0 MCM
2 - 6 0 0 MCM
2 - 6 0 0 MCM
2 - 6 0 0 MCM

HS C C R C ir c u it
Br e a k e r
S t d L u g S iz e
( 4 ) 4 /0 - 5 0 0 MCM
( 4 ) 4 /0 - 5 0 0 MCM
( 2 ) 3 /0 - 5 0 0 MCM
( 1 ) 3 /0 to 5 0 0 MCM &
( 2 ) 3 /0 to 2 5 0 MCM
( 1 ) 3 /0 to 5 0 0 MCM &
( 2 ) 3 /0 to 2 5 0 MCM
( 4 ) 4 /0 - 5 0 0 MCM
( 4 ) 4 /0 - 5 0 0 MCM
( 2 ) 3 /0 - 5 0 0 MCM
( 2 ) 3 /0 - 5 0 0 MCM
( 1 ) 3 /0 to 5 0 0 MCM &
( 2 ) 3 /0 to 2 5 0 MCM
( 4 ) 4 /0 - 5 0 0 MCM
( 4 ) 4 /0 - 5 0 0 MCM
( 2 ) 3 /0 - 5 0 0 MCM
( 2 ) 3 /0 - 5 0 0 MCM
( 1 ) 3 /0 to 5 0 0 MCM &
( 2 ) 3 /0 to 2 5 0 MCM
( 4 ) 4 /0 - 5 0 0 MCM
( 4 ) 4 /0 - 5 0 0 MCM
( 3 ) 2 /0 - 4 0 0 MCM
( 2 ) 3 /0 - 5 0 0 MCM
( 2 ) 3 /0 - 5 0 0 MCM
-( 4 ) 4 /0 - 5 0 0 MCM
( 3 ) 2 /0 - 4 0 0 MCM
( 2 ) 3 /0 - 5 0 0 MCM
( 2 ) 3 /0 - 5 0 0 MCM
-( 4 ) 4 /0 - 5 0 0 MCM
( 3 ) 2 /0 - 4 0 0 MCM
( 2 ) 3 /0 - 5 0 0 MCM
( 4 ) 4 /0 - 5 0 0 MCM
( 4 ) 4 /0 - 5 0 0 MCM
( 2 ) 3 /0 - 5 0 0 MCM
( 4 ) 4 /0 - 5 0 0 MCM
( 4 ) 4 /0 - 5 0 0 MCM
( 3 ) 2 /0 - 4 0 0 MCM
( 4 ) 4 /0 - 5 0 0 MCM
( 4 ) 4 /0 - 5 0 0 MCM
( 3 ) 2 /0 - 4 0 0 MCM
( 4 ) 4 /0 - 5 0 0 MCM
( 4 ) 4 /0 - 5 0 0 MCM
( 3 ) 2 /0 - 4 0 0 MCM
( 4 ) 4 /0 - 5 0 0 MCM
( 4 ) 4 /0 - 5 0 0 MCM
( 4 ) 4 /0 - 5 0 0 MCM
-( 4 ) 4 /0 - 5 0 0 MCM
( 4 ) 4 /0 - 5 0 0 MCM
-( 4 ) 4 /0 - 5 0 0 MCM
( 4 ) 4 /0 - 5 0 0 MCM

61

Single-point Field Wiring Data (non-VFD)


Table 42: Single-point Field Wiring Data (60 Hz, Premium efficiency, non-VFD models)
M odel

A W S 2 4 0 CDP

A W S 2 6 5 CDP

A W S 2 9 0 CDP

62

Hz

60

60

60

A W S 3 1 0 CDP

60

A W S 3 3 0 CDP

60

A W S 3 6 5 CDP

60

A W S 4 0 0 CDP

60

P o w e r B lo c k

D is c o n n e c t S w it c h

208
230
380
460

S t d L u g S iz e
(4 ) 2 -6 0 0 MCM
(4 ) 2 -6 0 0 MCM
(2 ) 6 -5 0 0 MCM
(2 ) 6 -5 0 0 MCM

575

(2 ) 6 -5 0 0 MCM

208
230
380
460

(4)
(4)
(2)
(2)

575

(2 ) 6 -5 0 0 MCM

208
230
380
460

(4)
(4)
(2)
(2)

575

(2 ) 6 -5 0 0 MCM

208
230
380
460
575
208
230
380
460
575
230
380
460
575
380
460
575

(4)
(4)
(2)
(2)
(2)
(4)
(4)
(2)
(2)
(2)
(4)
(4)
(2)
(2)
(4)
(2)
(2)

S t d L u g S iz e
( 4 ) 4 /0 - 5 0 0 M C M
( 4 ) 4 /0 - 5 0 0 M C M
( 2 ) 3 /0 - 5 0 0 M C M
( 2 ) 3 /0 - 5 0 0 M C M
( 1 ) 3 /0 to 5 0 0 M C M &
( 2 ) 3 /0 to 2 5 0 M C M
( 4 ) 4 /0 - 5 0 0 M C M
( 4 ) 4 /0 - 5 0 0 M C M
( 2 ) 3 /0 - 5 0 0 M C M
( 2 ) 3 /0 - 5 0 0 M C M
( 1 ) 3 /0 to 5 0 0 M C M &
( 2 ) 3 /0 to 2 5 0 M C M
( 4 ) 4 /0 - 5 0 0 M C M
( 4 ) 4 /0 - 5 0 0 M C M
( 3 ) 2 /0 - 4 0 0 M C M
( 2 ) 3 /0 - 5 0 0 M C M
( 1 ) 3 /0 to 5 0 0 M C M &
( 2 ) 3 /0 to 2 5 0 M C M
-( 4 ) 4 /0 - 5 0 0 M C M
( 3 ) 2 /0 - 4 0 0 M C M
( 2 ) 3 /0 - 5 0 0 M C M
( 2 ) 3 /0 - 5 0 0 M C M
-( 4 ) 4 /0 - 5 0 0 M C M
( 4 ) 4 /0 - 5 0 0 M C M
( 2 ) 3 /0 - 5 0 0 M C M
( 2 ) 3 /0 - 5 0 0 M C M
-( 4 ) 4 /0 - 5 0 0 M C M
( 3 ) 2 /0 - 4 0 0 M C M
( 2 ) 3 /0 - 5 0 0 M C M
( 4 ) 4 /0 - 5 0 0 M C M
( 4 ) 4 /0 - 5 0 0 M C M
( 3 ) 2 /0 - 4 0 0 M C M

V o lt a g e

2 -6 0 0 MCM
2 -6 0 0 MCM
6 -5 0 0 MCM
6 -5 0 0 MCM

2 -6 0 0 MCM
2 -6 0 0 MCM
6 -5 0 0 MCM
6 -5 0 0 MCM

2 -6 0 0 MCM
2 -6 0 0 MCM
6 -5 0 0 MCM
6 -5 0 0 MCM
6 -5 0 0 MCM
2 -6 0 0 MCM
2 -6 0 0 MCM
6 -5 0 0 MCM
6 -5 0 0 MCM
6 -5 0 0 MCM
2 -6 0 0 MCM
2 -6 0 0 MCM
6 -5 0 0 MCM
6 -5 0 0 MCM
2 -6 0 0 MCM
6 -5 0 0 MCM
6 -5 0 0 MCM

H S C C R C ir c u it
Br e a k e r
S t d L u g S iz e
( 4 ) 4 /0 - 5 0 0 M C M
( 4 ) 4 /0 - 5 0 0 M C M
( 2 ) 3 /0 - 5 0 0 M C M
( 2 ) 3 /0 - 5 0 0 M C M
( 1 ) 3 /0 to 5 0 0 M C M &
( 2 ) 3 /0 to 2 5 0 M C M
( 4 ) 4 /0 - 5 0 0 M C M
( 4 ) 4 /0 - 5 0 0 M C M
( 2 ) 3 /0 - 5 0 0 M C M
( 2 ) 3 /0 - 5 0 0 M C M
( 1 ) 3 /0 to 5 0 0 M C M &
( 2 ) 3 /0 to 2 5 0 M C M
( 4 ) 4 /0 - 5 0 0 M C M
( 4 ) 4 /0 - 5 0 0 M C M
( 3 ) 2 /0 - 4 0 0 M C M
( 2 ) 3 /0 - 5 0 0 M C M
( 1 ) 3 /0 to 5 0 0 M C M &
( 2 ) 3 /0 to 2 5 0 M C M
-( 4 ) 4 /0 - 5 0 0 M C M
( 3 ) 2 /0 - 4 0 0 M C M
( 2 ) 3 /0 - 5 0 0 M C M
( 2 ) 3 /0 - 5 0 0 M C M
-( 4 ) 4 /0 - 5 0 0 M C M
( 4 ) 4 /0 - 5 0 0 M C M
( 2 ) 3 /0 - 5 0 0 M C M
( 2 ) 3 /0 - 5 0 0 M C M
-( 4 ) 4 /0 - 5 0 0 M C M
( 3 ) 2 /0 - 4 0 0 M C M
( 2 ) 3 /0 - 5 0 0 M C M
( 4 ) 4 /0 - 5 0 0 M C M
( 4 ) 4 /0 - 5 0 0 M C M
( 3 ) 2 /0 - 4 0 0 M C M

IOM 1202

Multipoint Electrical Data (VFD)


Table 43: Multipoint Electrical Data (60Hz, standard, high, and premium efficiency, VFD models)
Multipoint Electrical Data (VFD)

Model
Size

170CDS
190CDS
200CDS
210CDH
230CDH
250CDH
280CDH
300CDH
330CDH
350CDH
390CDH
410CDH
450CTH
475CTH
500CTH
530CTH

240CDP
265CDP
290CDP
310CDP
330CDP
365CDP
400CDP

IOM 1202

Voltage
380V
460V
380V
460V
380V
460V
380V
460V
380V
460V
380V
460V
380V
460V
380V
460V
380V
460V
380V
460V
460V
460V
380V
460V
460V
460V
460V
380V
460V
380V
460V
380V
460V
380V
460V
380V
460V
380V
460V
380V
460V

Multiple Point Field Data Circuit #1


Ratings

Multiple Point Field Data Circuit #2


Ratings

MCA

RFS

MFS

MCA

RFS

MFS

218
180
222
183
266
219
277
229
281
233
336
278
340
281
393
325
401
332
474
392
392
460
393
325
325
392
392
285
236
289
239
344
284
349
288
401
332
401
332
482
398

300
250
300
250
400
300
400
350
400
350
500
400
500
400
600
500
600
500
700
600
600
700
600
500
500
600
600
400
350
400
350
500
400
500
400
600
500
600
500
700
600

350
300
350
300
450
350
450
350
450
400
500
450
500
450
600
500
600
500
800
600
600
700
600
500
500
600
600
450
400
450
400
500
450
500
450
600
500
600
500
800
600

218
180
266
219
266
219
277
229
336
278
336
278
393
325
393
325
474
392
474
392
460
460
393
325
325
392
392
285
236
344
284
344
284
401
332
401
332
482
398
482
398

300
250
400
300
400
300
400
350
500
400
500
400
600
500
600
500
700
600
700
600
700
700
600
500
500
600
500
400
350
500
400
500
400
600
500
600
500
700
600
700
600

350
300
450
350
450
350
450
350
500
450
500
450
600
500
600
500
800
600
800
600
700
700
600
500
500
600
600
450
400
500
450
500
450
600
500
600
500
800
600
800
600

Multiple Point Field Data Circuit #3


Ratings
MCA
RFS
MFS
393
600
600
325
500
500
392
600
600
325
500
500
392
600
600
-

63

Multipoint Field Wiring Data (VFD)


Table 44: Multipoint Field Wiring Data (VFD models)
Multipoint Field Wiring Data (VFD)

M ode l

Hz

A W S170CDS 60
A W S190CDS 60
A W S200CDS 60
A W S210CDH 60
A W S230CDH 60
A W S250CDH 60
A W S280CDH 60
A W S300CDH 60
A W S330CDH 60
A W S350CDH 60
A W S390CDH 60
A W S410CDH 60
A W S450CTH 60
A W S475CTH 60
A W S500CTH 60
A W S530CTH 60
A W S240CDP 60
A W S265CDP 60
A W S290CDP 60
A W S310CDP 60
A W S330CDP 60
A W S365CDP 60
A W S400CDP 60

64

Disconne ct Sw itch / HSCCR Circuit Bre ake r


Circuit #1
Circuit #2
Circuit #3
Std Lug Size
Std Lug Size
Std Lug Size
V oltage
380
(2) 3/0-500MCM (2) 3/0-500MCM
-460
(1) 6-350MCM
(1) 6-350MCM
-380
(2) 3/0-500MCM (2) 3/0-500MCM
-460
(2) 3/0-500MCM (2) 3/0-500MCM
-380
(2) 3/0-500MCM (2) 3/0-500MCM
-460
(2) 3/0-500MCM (2) 3/0-500MCM
-380
(2) 3/0-500MCM (2) 3/0-500MCM
-460
(2) 3/0-500MCM (2) 3/0-500MCM
-380
(2) 3/0-500MCM (2) 3/0-500MCM
-460
(2) 3/0-500MCM (2) 3/0-500MCM
-380
(2) 3/0-500MCM (2) 3/0-500MCM
-460
(2) 3/0-500MCM (2) 3/0-500MCM
-380
(2) 3/0-500MCM (2) 3/0-500MCM
-460
(2) 3/0-500MCM (2) 3/0-500MCM
-380
(2) 3/0-500MCM (2) 3/0-500MCM
-460
(2) 3/0-500MCM (2) 3/0-500MCM
-380
(2) 3/0-500MCM (2) 2/0-400MCM
-460
(2) 3/0-500MCM (2) 3/0-500MCM
-380
(2) 2/0-400MCM (2) 2/0-400MCM
-460
(2) 3/0-500MCM (2) 3/0-500MCM
-460
(2) 3/0-500MCM (2) 2/0-400MCM
-460
(2) 3/0-500MCM (2) 2/0-400MCM
-460
(2) 2/0-400MCM (2) 2/0-400MCM
-460
(2) 2/0-400MCM (2) 2/0-400MCM
-380
(2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM
460
(2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM
460
(2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM
460
(2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM
460
(2) 3/0-500MCM (2) 3/0-500MCM (2) 3/0-500MCM
380
(2) 3/0-500MCM (2) 3/0-500MCM
-460
(2) 3/0-500MCM (2) 3/0-500MCM
-380
(2) 3/0-500MCM (2) 3/0-500MCM
-460
(2) 3/0-500MCM (2) 3/0-500MCM
-380
(2) 3/0-500MCM (2) 3/0-500MCM
-460
(2) 3/0-500MCM (2) 3/0-500MCM
-380
(2) 3/0-500MCM (2) 3/0-500MCM
-460
(2) 3/0-500MCM (2) 3/0-500MCM
-380
(2) 3/0-500MCM (2) 3/0-500MCM
-460
(2) 3/0-500MCM (2) 3/0-500MCM
-380
(2) 3/0-500MCM (2) 2/0-400MCM
-460
(2) 3/0-500MCM (2) 3/0-500MCM
-380
(2) 2/0-400MCM (2) 2/0-400MCM
-460
(2) 3/0-500MCM (2) 3/0-500MCM
--

IOM 1202

Terminal Amps (VFD) (single- and multi-point)


Table 45: Terminal Amps Electrical Data (60Hz)
Co mp r e s s o r
Ra te d L o a d A mp s
Mo d e l
Hz
V o lta g e
CIR 1
CIR 2
CIR 3
Terminal Amps (VFD) (single- and multi-point)

1 7 0 CDS
V FD
1 9 0 CDS
V FD
2 0 0 CDS
V FD
2 1 0 CDH
V FD
2 3 0 CDH
V FD
2 5 0 CDH
V FD
2 8 0 CDH
V FD
3 0 0 CDH
V FD
3 3 0 CDH
V FD

60

380V
460V

158
130

158
130

---

60

380V
460V

158
130

193
159

---

380V
460V
380V
460V
380V
460V
380V
460V
380V
460V
380V
460V
380V
460V

193
159
202
167
202
167
246
203
246
203
288
238
288
238

193
159
202
167
246
203
246
203
288
238
288
238
346
286

---------------

380V

346

346

--

460V

286

286

--

380V

346

406

--

460V

286

335

--

60
60
60
60
60
60
60

3 5 0 CDH
V FD

60

3 9 0 CDH
V FD

60

4 1 0 CDH
V FD

60

4 5 0 CTH
V FD

60

4 7 5 CTH
V FD
5 0 0 CTH
V FD
5 3 0 CTH
V FD
2 4 0 CDP
V FD
2 6 5 CDP
V FD

60
60
60
60
60

2 9 0 CDP
V FD

60

3 1 0 CDP
V FD

60

3 3 0 CDP
V FD
3 6 5 CDP
V FD
4 0 0 CDP
V FD

IOM 1202

F an #
per
C irc u it

60
60
60

380V

--

--

--

460V

335

335

--

380V

288

288

288

460V

238

238

238

380V

--

--

--

460V

238

238

286

380V

--

--

--

460V

286

286

238

380V
460V
380V
460V
380V
460V

-286
202
167
202
167

-286
202
167
246
203

-286
-----

380V

246

246

--

460V

203

203

--

380V

246

288

--

460V

203

238

--

380V
460V
380V
460V
380V
460V

288
238
288
238
346
286

288
238
346
286
346
286

-------

6
6
7
7
8
8
10
10
1 0 /1 2
12
8
8 /8 /1 0
1 0 /1 0 /8
10
8
9
9
10
10
1 0 /1 2
12

In r u s h A mp s V FD

Fa n
Mo to r
FL A

Fa n
Mo to r
L RA

CIR 1

CIR 2

CIR 3

4 .1

16
14

158
130

158
130

---

16
14

158
130

193
159

---

16
14
16
14
16
14
16
14
16
14
16
14
16
14

193
159
202
167
202
167
246
203
246
203
288
238
288
238

193
159
202
167
246
203
246
203
288
238
288
238
346
286

---------------

4 .1

16

346

346

--

3 .4

14

286

286

--

4 .1

16

--

--

--

3 .4

14

286

335

--

3 .4
4 .1
3 .4
4 .1
3 .4
4 .1
3 .4
4 .1
3 .4
4 .1
3 .4
4 .1
3 .4
4 .1
3 .4
4 .1
3 .4

--

--

--

--

--

3 .4

14

335

335

--

4 .1

16

288

288

288

3 .4

14

238

238

238

--

--

--

--

--

3 .4

14

238

238

286

--

--

--

--

--

3 .4
-3 .4
4 .1
3 .4
4 .1
3 .4

14

286

286

238

-14
16
14
16
14

-286
202
167
202
167

-286
202
167
246
203

-286
-----

4 .1

16

246

246

--

3 .4

14

203

203

--

4 .1

16

246

288

--

3 .4
4 .1
3 .4
4 .1
3 .4
4 .1
3 .4

14

203

238

--

16
14
16
14
16
14

288
238
288
238
346
286

288
238
346
286
346
286

-------

65

Single-point Electrical Data (VFD)


Table 46: Single-point Electrical Data (60 Hz, Standard, High and Premium efficiency, VFD models)
Single-point Electrical Data (VFD)

Model
S iz e

Hz

Vo lta ge

(W i r e 7 5 C fo r S P P o w e r B l o c k /
D i s c o n n e c t S w . - 9 0 C fo r S P H S C C R )
MCA

R a tin gs
RFS

MFS

380V

397

500

500

460V
380V

327
449

400
500

450
600

460V
380V

370
484

450
600

500
600

460V
380V

399
504

500
600

500
700

460V
380V

417
567

450 / 500
700

500
800

460V
380V

468
611

500 / 600
700

600
800

460V
380V

504
672

600
800

700
800

460V
380V

555
714

600 / 700
800

700
1000

460V
380V

590
803

700
1000

800
1000

460V
380V

664
861

700 / 800
1000

800
1200

460V
460V

712
780

800
1000

800
1000

460V
380V

835
1034

1000
1200

1000
1200

460V
460V

855
922

1000
1000

1000
1200

460V
460V

977
1032

1200
1200

1200

170CDS

60

190CDS

60

200CDS

60

210CDH

60

230CDH

60

250CDH

60

280CDH

60

300CDH

60

330CDH

60

350CDH

60

390CDH
410CDH

60
60

4 5 0 C TH

60

4 7 5 C TH
5 0 0 C TH
5 3 0 C TH

60
60
60

240CDP

60

380V
460V

520
430

600
450 / 500

700
500

265CDP

60

380V
460V

583
482

700
500 / 600

800
600

290CDP

60

380V
460V

627
518

800
600

800
700

310CDP

60

380V
460V

688
569

800
600 / 700

330CDP

60

380V
460V

730
604

800
700

800
800
1000
800

365CDP

60

380V
460V

811
670

1000
700 / 800

1000
800

400CDP

60

380V
460V

877
725

1000
800

1200
1000

1200

Note: RFS ratings shown with dual values represent medium


ambient/high ambient ratings.
66

IOM 1202

Single-point Field Wiring Data (VFD)


Table 47: Single-point Field Wiring Data (VFD models)
Single-point Field Wiring Data (VFD)

A WS475CTH
A WS500CTH
A WS530CTH

Powe r Block
Hz Voltage Std Lug Size
(2) 6-500MCM
380
60
(1) 2-600MCM
460
(2) 6-500MCM
380
60
(1) 2-600MCM
460
(2) 6-500MCM
380
60
(2) 6-500MCM
460
(2) 6-500MCM
380
60
(2) 6-500MCM
460
(2) 6-500MCM
380
60
(2) 6-500MCM
460
(2) 6-500MCM
380
60
(2) 6-500MCM
460
(2) 6-500MCM
380
60
(2) 6-500MCM
460
(2) 6-500MCM
380
60
(2) 6-500MCM
460
(4) 2-600MCM
380
60
(2) 6-500MCM
460
(4) 2-600MCM
380
60
(2) 6-500MCM
460
(4) 2-600MCM
60
460
(4) 2-600MCM
60
460
(4) 2-600MCM
380
60
(4) 2-600MCM
460
(4) 2-600MCM
60
460
(4) 2-600MCM
60
460
(4) 2-600MCM
60
460

A WS240CDP

60

A WS265CDP

60

A WS290CDP

60

A WS310CDP

60

A WS330CDP

60

A WS365CDP

60

A WS400CDP

60

M odel
A WS170CDS

A WS190CDS
A WS200CDS
A WS210CDH
A WS230CDH
A WS250CDH
A WS280CDH
A WS300CDH
A WS330CDH
A WS350CDH
A WS390CDH
A WS410CDH
A WS450CTH

IOM 1202

380
460
380
460
380
460
380
460
380
460
380
460
380
460

Disconne ct Switch
Std Lug Size
(2) 3/0-500MCM
(1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM
(2) 3/0-500MCM
(1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM
(2) 3/0-500MCM
(2) 3/0-500MCM
(2) 3/0-500MCM
(2) 3/0-500MCM
(2) 3/0-500MCM
(2) 3/0-500MCM
(3) 2/0-400MCM
(2) 3/0-500MCM
(4) 4/0-500MCM
(2) 3/0-500MCM
(4) 4/0-500MCM
(3) 2/0-400MCM
(4) 4/0-500MCM
(3) 2/0-400MCM
(4) 4/0-500MCM
(4) 4/0-500MCM
(4) 4/0-500MCM
(4) 4/0-500MCM
(4) 4/0-500MCM
(4) 4/0-500MCM
(4) 4/0-500MCM
(4) 4/0-500MCM
(4) 4/0-500MCM

HSCCR Circuit Breake r


Std Lug Size
(2) 3/0-500MCM
(1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM
(2) 3/0-500MCM
(1) 3/0 to 500 MCM &
(2) 3/0 to 250MCM
(2) 3/0-500MCM
(2) 3/0-500MCM
(2) 3/0-500MCM
(2) 3/0-500MCM
(2) 3/0-500MCM
(2) 3/0-500MCM
(3) 2/0-400MCM
(2) 3/0-500MCM
(4) 4/0-500MCM
(2) 3/0-500MCM
(4) 4/0-500MCM
(3) 2/0-400MCM
(4) 4/0-500MCM
(3) 2/0-400MCM
(4) 4/0-500MCM
(4) 4/0-500MCM
(4) 4/0-500MCM
(4) 4/0-500MCM
(4) 4/0-500MCM
(4) 4/0-500MCM
(4) 4/0-500MCM
(4) 4/0-500MCM
(4) 4/0-500MCM

(2) 6-500MCM
(2) 6-500MCM

(2) 3/0-500MCM
(2) 3/0-500MCM

(2) 3/0-500MCM
(2) 3/0-500MCM

(2) 6-500MCM
(2) 6-500MCM

(3) 2/0-400MCM
(2) 3/0-500MCM

(3) 2/0-400MCM
(2) 3/0-500MCM

(2) 6-500MCM
(2) 6-500MCM

(3) 2/0-400MCM
(2) 3/0-500MCM

(3) 2/0-400MCM
(2) 3/0-500MCM

(2) 6-500MCM
(2) 6-500MCM

(4) 4/0-500MCM
(2) 3/0-500MCM

(4) 4/0-500MCM
(2) 3/0-500MCM

(2) 6-500MCM
(2) 6-500MCM

(4) 4/0-500MCM
(3) 2/0-400MCM

(4) 4/0-500MCM
(3) 2/0-400MCM

(4) 2-600MCM
(2) 6-500MCM

(4) 4/0-500MCM
(4) 4/0-500MCM

(4) 4/0-500MCM
(4) 4/0-500MCM

(4) 2-600MCM
(2) 6-500MCM

(4) 4/0-500MCM
(4) 4/0-500MCM

(4) 4/0-500MCM
(4) 4/0-500MCM

67

Pressure Drop Data


Pressure Drop Data

Note: Pressure drop curves reflect fixed flow system minimums.


Figure 40: Evaporator Pressure Drop: AWS models 170/190 Standard Efficiency
AWS-C Evaporator Pressure Drop Curves
Evaporator EV40271010/9 N2

30

20

PD
(ft)

10

190 STD
170 STD

0
0

100

200

300

400

500

600

700

Flow Rate (gpm)

M ode l

Hz

V a r ia b le Flo w S y s t e m O n ly
M in im u m Flo w R a te
DP
GP M
D P ft.
l/s
kpa

170 ST D

60
60

1 1 6 .6
1 2 9 .2

190 ST D

1 .4
1 .7

7 .4
8 .2

4 .2
5 .1

Fix e d Flo w S ys t e m O n ly
M in im u m Flo w R a t e
DP
GP M
D P ft.
l/s
k pa

GP M

D P ft.

2 1 6 .8
2 4 0 .1

3 9 0 .2
4 3 2 .2

1 2 .4
1 4 .9

4 .4
5 .3

1 3 .7
1 5 .1

1 3 .2
1 5 .8

N o m in a l Flo w R a t e
l/s

DP
k pa

M a x im u m Flo w R a t e
DP
GP M
D P f t.
l/s
kpa

2 4 .6
2 7 .3

3 7 .1
4 4 .5

5 9 6 .9
5 9 6 .9

2 6 .3
2 6 .3

3 7 .7
3 7 .7

7 8 .6
7 8 .6

Figure 41: Evaporator Pressure Drop: AWS models 210 Standard Efficiency and 210 High Efficiency
AWS-C Evaporator Pressure Drop Curves
Evaporator EV40271111/7 N2

30

20

PD
(ft)

10

210 High
210 STD

0
0

100

200

300

400

500

600

700

800

Flow Rate (gpm)

M ode l

Hz

V a r ia b le Flo w S y s t e m O n ly
M in im u m Flo w R a t e
DP
GP M
D P ft.
l/s
kpa

210 ST D

60
60

1 4 4 .5
1 4 7 .6

2 1 0 H ig h

68

1 .4
1 .4

9 .1
9 .3

4 .2
4 .2

Fix e d Flo w S y s t e m O n ly
M in im u m Flo w R a t e
DP
GP M
D P ft.
l/s
kpa

GP M

D P ft.

2 6 8 .4
2 7 4 .3

4 8 3 .1
4 9 3 .6

1 1 .7
1 2 .1

4 .1
4 .3

1 6 .9
1 7 .3

1 2 .3
1 2 .9

N o m in a l Flo w R a t e
l/s

DP
k pa

M a x im u m Flo w R a t e
DP
GP M
D P ft.
l/s
k pa

3 0 .5
3 1 .1

3 5 .0
3 6 .2

7 4 8 .0
7 4 8 .0

2 5 .3
2 5 .3

4 7 .2
4 7 .2

7 5 .6
7 5 .6

IOM 1202

Pressure Drop Data


Figure 42: Evaporator Pressure Drop: AWS models 200/225 Standard Efficiency and 230/250 High Efficiency
AWS-C Evaporator Pressure Drop Curves
Evaporator EV40271212/7 N2

30

20

PD
(ft)
10
250 High
230 High
225 STD
200 STD

0
0

100

200

300

400

500

600

700

800

Flow Rate (gpm)

M ode l

Hz

V a r ia ble Flow S ys te m O nly


M inim um Flow Ra te
DP
GP M DP ft.
l/s
k pa

GP M

DP ft.

l/s

DP
k pa

2 00 ST D

60

1 3 9.9

1 .4

8.8

4 .2

2 60 .1

4 .2

1 6.4

1 2 .6

4 68 .2

1 2 .0

29 .5

3 5 .9

7 48 .0

2 7 .5

47 .2

8 2 .2

2 25 ST D

60

1 5 5.2

1 .7

9.8

5 .0

2 88 .4

5 .1

1 8.2

1 5 .2

5 19 .1

1 4 .4

32 .8

4 3 .0

7 48 .0

2 7 .5

47 .2

8 2 .2

23 0 Hig h

60
60

1 6 1.5
1 7 2.9

1 .7
2 .0

1 0.2
1 0.9

5 .0
5 .8

3 00 .3
3 20 .8

5 .5
6 .1

1 8.9
2 0.2

1 6 .4
1 8 .2

5 40 .5
5 77 .4

1 5 .5
1 7 .4

34 .1
36 .4

4 6 .3
5 2 .0

7 48 .0
7 48 .0

2 7 .5
2 7 .5

47 .2
47 .2

8 2 .2
8 2 .2

25 0 Hig h

Fix e d Flow S ys te m O nly


M inim um Flow Ra te
DP
GP M DP ft.
l/s
k pa

Nom ina l Flow Ra te

M a x im um Flow Ra te
DP
GP M DP ft.
l/s
k pa

Figure 43: Evaporator Pressure Drop: AWS models 250/260 Standard Efficiency
AWS-C Evaporator Pressure Drop Curves
Evaporator EV40271313/5 N2

40

260 STD

30

250 STD

PD
(ft) 20

10

260 STD
250 STD

0
0

200

400

600

800

1000

1200

Flow Rate (gpm)

M odel

Hz

V a r ia b le Flo w S y s t e m O n ly
M in im u m Flo w R a t e
DP
GP M
D P ft.
l/s
k pa

250 ST D

60
60

1 6 9 .2
1 7 9 .8

260 ST D

IOM 1202

1 .3
1 .5

1 0 .7
1 1 .3

3 .8
4 .5

Fix e d Flo w S y s t e m O n ly
M in im u m Flo w R a t e
DP
GP M
D P ft.
l/s
kpa

GP M

D P ft.

3 1 4 .4
3 3 4 .0

5 6 5 .9
6 0 1 .2

1 2 .1
1 3 .5

4 .3
4 .8

1 9 .8
2 1 .1

1 2 .9
1 4 .3

N o m in a l Flo w R a t e
l/s

DP
kpa

M a x im u m Flo w R a t e
DP
GP M
D P ft.
l/s
kpa

3 5 .7 0 3
3 7 .9 3

3 6 .2
4 0 .4

9 4 3 .2
1002

30
3 3 .4

5 9 .5
6 3 .2

8 9 .7
9 9 .8

69

Pressure Drop Data


Figure 44: Evaporator Pressure Drop: AWS models 280/300 High Efficiency
AWS-C Evaporator Pressure Drop Curves
Evaporator EV50271414/7 N2

30

20

PD
(ft)

10

300 High
280 High

0
0

100

200

300

400

500

600

700

800

900

1000

Flow Rate (gpm)

M odel

Hz

V a r ia b le Flo w S y s t e m O n ly
M in im u m Flo w R a t e
DP
GP M
D P ft.
l/s
kpa

2 8 0 H ig h

60
60

1 9 5 .1
2 0 7 .2

3 0 0 H ig h

1 .9
2 .2

1 2 .3
1 3 .1

5 .6
6 .4

Fix e d Flo w S y s t e m O n ly
M in im u m Flo w R a t e
DP
GP M
D P ft.
l/s
k pa

GP M

D P ft.

3 6 2 .5
3 8 4 .9

6 5 2 .6
6 9 2 .9

1 6 .6
1 8 .5

5 .9
6 .5

2 2 .9
2 4 .3

1 7 .6
1 9 .4

N o m in a l F lo w R a t e
l/s

DP
kpa

M a x im u m F lo w R a t e
DP
GP M
D P ft.
l/s
kpa

4 1 .2
4 3 .7

4 9 .6
5 5 .3

8 7 6 .4
8 7 6 .4

2 8 .0
2 8 .0

5 5 .3
5 5 .3

8 3 .7
8 3 .7

Figure 45: Evaporator Pressure Drop: AWS models 290/310 Standard Efficiency
AWS-C Evaporator Pressure Drop Curves
Evaporator EV50271515/5 N2

30
310 STD
290 STD

20

PD
(ft)

10

310 STD
290 STD

0
0

200

400

600

800

1000

1200

1400

Flow Rate (gpm)

M ode l

Hz

V a r ia b le Flo w S y s t e m O n ly
M in im u m Flo w R a t e
DP
GP M
D P ft.
l/s
k pa

290 ST D

60
60

2 0 2 .8
2 1 5 .6

310 ST D

70

1 .0
1 .3

1 2 .8
1 3 .6

3 .1
3 .8

Fix e d Flo w S y s t e m O n ly
M in im u m Flo w R a t e
DP
GP M
D P ft.
l/s
k pa

GP M

D P ft.

l/s

DP
kpa

3 7 7 .2
4 0 0 .5

6 7 9 .0
7 2 1 .0

1 0 .3
1 1 .5

4 2 .8
4 5 .5

3 0 .8
3 4 .4

3 .6
4 .0

2 3 .8
2 5 .3

1 0 .8
1 2 .0

N o m in a l Flo w R a t e

M a x im u m Flo w R a t e
DP
GP M
D P ft.
l/s
kpa
1 1 3 1 .6
1 1 7 1 .1

2 5 .5
2 7 .0

7 1 .4
7 3 .9

7 6 .2
8 0 .7

IOM 1202

Pressure Drop Data


Figure 46: Evaporator Pressure Drop: AWS models 350/375 Standard Efficiency and 330/350/390/410 High Efficiency

AWS-C Evaporator Pressure Drop Curves


Evaporator EV6633111111/5 N2

40

30

PD
(ft)
20

10

410 High
390 High
375 STD
350 High
350 STD
330 High

0
0

200

400

600

800

1000

1200

1400

Flow Rate (gpm)

M ode l

Hz

Va ria ble Flow Sys te m Only


M inim um Flow Ra te
DP
GPM DP ft.
l/s
k pa

GPM

DP ft.

l/s

DP
k pa

350 ST D

60

234.9

1.5

14.8

4.6

454.4

5.7

28.7

17.0

817.4

16.2

51.6

48.4

1171.1

30.5

73.9

91.2

375 ST D

60

244.5

1.8

15.4

5.4

481.9

6.3

30.4

18.8

867.4

18.0

54.7

53.8

1171.1

30.5

73.9

91.2

330 Hig h

60

249.8

1.8

15.8

5.4

436.4

5.3

27.5

15.8

785.5

15.1

49.6

45.1

1171.1

30.5

73.9

91.2

350 Hig h

60

259.3

2.0

16.4

6.1

464.1

5.9

29.3

17.6

835.4

16.8

52.7

50.2

1171.1

30.5

73.9

91.2

390 Hig h

60
60

271.8
293.9

2.0
2.6

17.1
18.5

6.1
7.6

504.9
546.4

6.9
7.9

31.9
34.5

20.6
23.6

908.9
983.5

19.5
22.4

57.3
62.0

58.3
67.0

1171.1
1171.1

30.5
30.5

73.9
73.9

91.2
91.2

410 Hig h

IOM 1202

Fix e d Flow Sys te m Only


M inim um Flow Ra te
DP
GPM DP ft.
l/s
k pa

Nom ina l Flow Ra te

M a x im um Flow Ra te
DP
GPM DP ft.
l/s
k pa

71

Pressure Drop Data


Figure 47: Evaporator Pressure Drop: AWS models 240/265 Premium Efficiency
AWS-C Evaporator Pressure Drop Curves
Evaporator EV50391313/11 N2

60
265 Prem

50
240 Prem

40

PD
(ft)
30

20

10
265 Prem
240 Prem

0
0

200

400

600

800

1000

1200

Flow Rate (gpm)

M odel

Hz

Va ria ble Flow Sys te m Only


M inim um Flow Ra te
GPM DP ft.
l/s
k pa

240 Pr e m

60
60

167.2
183.9

265 Pr e m

2.0
2.5

10.5
11.6

5.9
7.6

Fix e d Flow Sys te m Only


M inim um Flow Rate
GPM DP ft.
l/s
kpa

Nom ina l Flow Ra te


GPM DP ft.
l/s
k pa

310.4
341.9

558.7
615.4

6.7
7.9

19.6
21.6

20.0
23.6

18.9
22.5

35.2
38.8

56.5
67.3

M a x im um Flow Rate
GPM DP ft.
l/s
k pa
931.2
1025.6

46.8
55.5

58.7
64.7

139.9
165.9

Figure 48: Evap. Pressure Drop: AWS models 400/425/450 Standard Efficiency & 450 High Efficiency
AWS-C Evaporator Pressure Drop Curves
Evaporator EV6633101010/7 N2

30

20

PD
(ft)

10

450 High
450 STD
400 STD
425 STD

0
0

200

400

600

800

1000

1200

1400

Flow Rate (gpm)

M ode l

Hz

V a r ia ble Flow S ys te m O nly


M inim um Flow Ra te
DP
GP M DP ft.
l/s
k pa

GP M

DP ft.

l/s

DP
k pa

400 ST D

60

286.0

1.9

18.0

5.6

478.0

4.6

30.2

13.7

955.9

15.8

60.3

47.2

1329.7

28.3

83.9

84.6

425 ST D

60

300.5

2.1

19.0

6.4

502.4

5.0

31.7

14.9

1004.9

17.2

63.4

51.4

1329.7

28.3

83.9

84.6

450 ST D

60
60

316.8
320.3

2.4
2.4

20.0
20.2

7.1
7.1

529.7
535.6

5.5
5.7

33.4
33.8

16.4
17.0

1059.4
1071.1

18.9
19.3

66.8
67.6

56.5
57.7

1329.7
1329.7

28.3
28.3

83.9
83.9

84.6
84.6

450 Hig h

72

Fix e d Flow S ys te m O nly


M inim um Flow Ra te
DP
GP M DP ft.
l/s
k pa

Nom ina l Flow Ra te

M a x im um Flow Ra te
DP
GP M DP ft.
l/s
k pa

IOM 1202

Pressure Drop Data


Figure 49: Evaporator Pressure Drop: AWS models 470/500/525/550 Standard Efficiency & 475/500/530 High Efficiency
AWS-C Evaporator Pressure Drop Curves
Evaporator EV6633111111/5 N2

30

20

PD
(ft)

10

550 STD
530 High
525 STD
500 High
500 STD
475 High
470 STD

0
0

500

1000

1500

2000

Flow Rate (gpm)

Model

Hz

Variable Flow System Only


Minim um Flow Rate
DP
GPM DP ft.
l/s
kpa

GPM

DP ft.

l/s

470 STD

60

329.6

1.2

20.8

3.6

551.0

3.0

34.8

9.0

1102.1

10.3

69.5

30.8

1775.5

23.9

112.0

71.4

500 STD

60

350.2

1.4

22.1

4.3

586.0

3.4

37.0

10.2

1171.9

11.5

73.9

34.4

1775.5

23.9

112.0

71.4

525 STD

60

371.4

1.4

23.4

4.3

621.2

3.7

39.2

11.1

1242.5

12.7

78.4

38.0

1775.5

23.9

112.0

71.4

550 STD

60

392.9

1.7

24.8

5.0

656.8

4.1

41.4

12.3

1313.5

14.0

82.9

41.8

1775.5

23.9

112.0

71.4

475 High

60

337.5

1.2

21.3

3.6

564.4

3.1

35.6

9.3

1128.7

10.7

71.2

32.0

1775.5

23.9

112.0

71.4

500 High

60
60

358.6
379.1

1.4
1.7

22.6
23.9

4.3
5.0

599.3
634.0

3.5
3.9

37.8
40.0

10.5
11.7

1198.6
1267.9

11.9
13.2

75.6
80.0

35.6
39.5

1775.5
1775.5

23.9
23.9

112.0
112.0

71.4
71.4

530 High

IOM 1202

Fixed Flow System Only


Minim um Flow Rate
DP
GPM DP ft.
l/s
kpa

Nom inal Flow Rate


DP
kpa

Maxim um Flow Rate


DP
GPM DP ft.
l/s
kpa

73

Pressure Drop Data


Figure 50: Evaporator Pressure Drop: AWS models 290/310 Premium Efficiency
AWS-C Evaporator Pressure Drop Curves
Evaporator EV66391414/11 N2

40

30

PD
(ft)
20

10
310 Prem
290 Prem

0
0

200

400

600

800

1000

1200

Flow Rate (gpm)

M odel

Hz

V a r ia b le Flo w S y s t e m O n ly
M in im u m Flo w R a t e
DP
GP M
D P ft.
l/s
k pa

290 Pr e m

60
60

1 9 9 .1
2 1 8 .2

310 Pr e m

2 .1
2 .4

1 2 .6
1 3 .8

6 .2
7 .1

Fix e d Flo w S y s t e m O n ly
M in im u m Flo w R a t e
DP
GP M
D P ft.
l/s
k pa

GP M

D P ft.

l/s

DP
k pa

3 7 0 .0
4 0 5 .2

6 6 6 .1
7 2 9 .4

1 6 .9
1 9 .8

4 2 .0
4 6 .0

5 0 .5
5 9 .2

6 .0
7 .0

2 3 .3
2 5 .6

1 7 .9
2 0 .9

N o m in a l Flo w R a t e

M a x im u m Flo w R a t e
DP
GP M
D P ft.
l/s
k pa
1 0 4 2 .6
1 0 4 2 .6

3 7 .3
3 7 .3

6 5 .8
6 5 .8

1 1 1 .5
1 1 1 .5

Figure 51: Evaporator Pressure Drop: AWS models 330/365/400 Premium Efficiency
AWS-C Evaporator Pressure Drop Curves
Evaporator EV66391717/7 N2

30
400 Prem

365 Prem

20

330 Prem

PD
(ft)

10

365 Prem
330 Prem

0
0

200

400

600

800

1000

1200

1400

1600

1800

Flow Rate (gpm)

M ode l

Hz

V a r ia b le Flo w S ys te m O n ly
M in im u m Flo w R a te
DP
GP M
D P ft.
l/s
k pa

GP M

D P ft.

l/s

330 Pr e m

60

2 3 3 .2

0 .9

1 4 .7

2 .8

4 3 3 .2

2 .9

2 7 .3

8 .7

7 7 9 .8

8 .2

4 9 .2

2 4 .5

1 2 9 9 .6

2 0 .2

8 2 .0

6 0 .4

365 Pr e m

60
60

2 5 4 .8
2 7 6 .8

1 .2
1 .4

1 6 .1
1 7 .5

3 .5
4 .2

4 7 3 .3
5 1 3 .9

3 .4
3 .9

2 9 .9
3 2 .4

1 0 .2
1 1 .7

8 5 2 .0
9 2 5 .0

9 .6
1 1 .1

5 3 .8
5 8 .4

2 8 .7
3 3 .2

1 4 2 0 .0
1 5 4 1 .6

2 3 .6
2 7 .3

8 9 .6
9 7 .3

7 0 .5
8 1 .6

400 Pr e m

74

Fix e d Flo w S ys te m O n ly
M in im u m Flo w R a te
DP
GP M
D P ft.
l/s
k pa

N o m in a l Flo w R a te
DP
k pa

M a x im u m Flo w R a te
DP
GP M
D P ft.
l/s
k pa

IOM 1202

Introduction
Introduction

This section provides setup, operating, and troubleshooting


information for the Daikin Pathfinder chillers.

Operating Limits:

Software Version:

Maximum operating inlet fluid temperature: 88F (31.1C)

The unit software and BSP (Board Support Package) versions


can be viewed using the keypad/display. From the Main
Menu, turn the knob to the right until you reach the About
Chiller menu and press Enter (the knob). The software version
is displayed as "App Version =". Scroll down in this menu
(turn knob to the right), the BSP version will also be displayed
("BSP Version=").

Maximum non-operating inlet fluid temperature: 100F (38C)

This manual covers software revisions up to App Version


263214200. It must be used with firmware version 9.XX..
!

WARNING

Electric shock hazard: can cause personal injury or


equipment damage. This equipment must be properly
grounded. Connections to, and service of, the
MicroTech III control panel must be performed only
by personnel who are knowledgeable in the operation
of this equipment .

CAUTION

Static sensitive components. A static discharge while


handling electronic circuit boards can cause damage to
the components. Discharge any static electrical
charge by touching the bare metal inside the control
panel before performing any service work. Never
unplug any cables, circuit board terminal blocks, or
power plugs while power is applied to the panel.

NOTICE

This equipment generates, uses, and can radiate radio


frequency energy and, if not installed and used in accordance
with this instruction manual, can cause interference to radio
communications. Operation of this equipment in a residential
area can cause harmful interference, in which case the user
will be required to correct the interference at the users own
expense. Daikin Applied disclaims any liability resulting
from any interference or for the correction thereof.

IOM 1202

Maximum standby ambient temperature: 130F (55C)

Controller Features

Readout of the following temperature and pressure readings:


Entering and leaving chilled water temperature
Saturated evaporator refrigerant temperature and pressure
Saturated condenser temperature and pressure
Outside air temperature
Suction and discharge line temperatures calculated superheat for discharge and suction lines
Oil pressure
Automatic control of primary and standby chilled water
pumps. The control will start one of the pumps (based on
lowest run-hours) when the unit is enabled to run (not
necessarily running on a call for cooling) and when the water
temperature reaches a point of freeze possibility.
Two levels of security protection against unauthorized
changing of setpoints and other control parameters.
Warning and fault diagnostics to inform operators of warning
and fault conditions in plain language. All events and alarms
are time and date-stamped for identification of when the fault
condition occurred.
Twenty-five previous alarms are available.
Remote input signals for chilled water reset, demand limiting,
and unit enable.
Test mode allows the service technician to manually control
the controllers outputs and can be useful for system checkout.

Building Automation System (BAS) communication capability


via LonTalk, Modbus, or BACnet standard protocols for
all BAS manufacturers-simplified with Daikins Open
Choices feature.
Pressure transducers for direct reading of system pressures.
Preemptive control of low evaporator pressure conditions and
high discharge temperature and pressure to take corrective
action prior to a fault trip.

75

General Description
General Description

The MicroTech III control system consists of a


microprocessor-based controller and a number of extension
modules, which vary depending on the unit size and
conformation. The control system provides the monitoring and
control functions required for the controlled, efficient
operation of the chiller.
The control panel is located on the front of the unit at the
compressor end. There are three doors. The control panel is
behind to left-hand door. The power panel is behind the
middle and right-hand doors.
The operator can monitor all critical operating conditions by
using the screen located on the main controller. In addition to
providing all normal operating controls, the MicroTech III
control system will take corrective action if the chiller is
operating outside of its normal design conditions. If a fault
condition develops, the controller will shut a compressor, or
the entire unit, down and activate an alarm output.

NOTES:
The Emergency Switch Relay de-energizes all circuits control
power when activated, causing an immediate compressor and
fan shutdown. The red emergency button switch is located on
the front of the control panel door.
The control power transformer is located in the power panel
adjacent to the control panel.
Additional extension (aka expansion) modules are located
elsewhere on the chiller.
See the VFD section for a description of the panel used with
the VFD option as it is considerably different from the
standard panel.

The system is password protected and only allows access by


authorized personnel. Except that some basic information is
viewable and alarms can be cleared without a password. No
settings can be changed.

Additional information about the Daikin Pathfinder Chiller


is available in Catalog 623, which can be found on
www.DaikinApplied.com.
Figure 52: Control Panel Components, Three-Circuit Unit, w/o VFD

Controller Fuse

Emergency
Switch Relay

76

IOM 1202

General Description
Power Panel Layout

The power panel is at the front of the unit, behind the two doors to the right.
Figure 53: Power Panel, Two-Circuit Units without VFD, Left Side

Fan Contactors, 1 per Fan


Circuit #1

Cir# 1, Fan Circuit Breaker

Phase/Voltage
Monitor

Fan Contactors
1 per Fan, Circuit #2

120/24V
Transformer

Line/120V
Transformer

Figure 54: Power Panel,


Units without
g Two-Circuit
,
, g VFD, Right Side

Single Point Disconnect Switch

Compressor #1
Circuit Breaker

Compressor #2
Circuit Breaker

NOTE: See the VFD section of this manual for a description of the power used with the VFD option as it is considerably different
from the standard panel.

IOM 1202

77

General Description
Economizer Components

The chiller may or may not have economizers depending on


design capacity requirements. An economizer is a well-proven

device to increase a refrigerant circuits capacity and


efficiency.

Figure 55: Economizer Components

Warm liquid from the condenser is fed into the economizer


where it is cooled by flashing off liquid also from the
condenser. The flash gas is piped to a compressor interstage

78

point. Lowering the liquid refrigerant temperature to the


evaporator decreases its enthalpy (heat content) and results in a
greater amount of heat absorption from the chilled water.

IOM 1202

General Description
Figure 56: Piping Schematic with Economizer Circuit, One Circuit Shown

Figure 57: Figure 5, Piping Schematic without Economizer Circuit, One Circuit Shown

IOM 1202

79

Controller Description
Controller Description

Hardware Structure

The MicroTech III control system for Pathfinder chillers


consists of a main unit controller with a number of extension
input/output (I/O) modules attached depending on the chiller
size and configuration.
One of the optional BAS communication modules will be
included if ordered.

An optional Remote Operator Interface panel may be included,


connected with up to nine Pathfinder units.
The MicroTech III controllers used on Pathfinder chillers are
not interchangeable with previous MicroTech II controllers.

Figure 58: Main Unit Controller with Optional Control Options


Remote Operator Interface

MicroTech III unit controller


BACnet/
MSTP

BACnet/IP

Communication

MODbus

LON
Extension I/O Modules

80

IOM 1202

Controller Description
System Architecture

The overall controls architecture uses the following:


One MicroTech III main controller
I/O extension modules (sometimes referred to as controllers) as needed depending on the configuration of
the unit
Optional BAS interface as selected
Figure 59: System Architecture
BAS Interface
(BACnet, Lon,
Modbus)

MicroTech III Main Controller

Peripheral Bus

IOM 1202

I/O Extension
Alarm/Limiting

I/O Extension
Fans Circuit 1
and 2

I/O Extension
Compressor 1

I/O Extension
EXV 1

I/O Extension
Compressor 2

I/O Extension
EXV 2

I/O Extension
Compressor 3

I/O Extension
EXV 3

I/O Extension
Compressor 4

I/O Extension
EXV 4

I/O Extension
Fans Circuit 3

I/O Extension
Fans Circuit 3
and 4

I/O Extension
Fans Circuit 4

81

Sequence of Operation
Sequence of Operation

Figure 60: Unit Sequence of Operation (see Figure 9 for circuit sequence of operation)

AWS Chiller Sequence of Operation in Cool Mode


Unit power up

Unit in Off state

No

Is unit enabled?
Yes

Yes

The chiller may be disabled via the unit switch , the remote switch, the keypad
enable setting , or the BAS network. In addition, the chiller will be disabled if all
circuits are disabled , or if there is a unit alarm . If the chiller is disabled, the unit
status display will reflect this and also show why it is disabled.
If the unit switch is off, the unit status will be Off:Unit Switch. If the chiller is
disabled due to network command , the unit status will be Off:BAS Disable. When
the remote switch is open, the unit status will be Off:Remote Switch. When a unit
alarm is active, the unit status will be Off:Unit Alarm. In cases where no circuits
are enabled , the unit status will be Off :All Cir Disabled. If the unit is disabled via
the Chiller Enable set point , the unit status will be Off :Keypad Disable.
Low ambient lockout will prevent the chiller from starting even if it is otherwise
enabled . When this lockout is active, the unit status will be Off:Low OAT Lock .

Is low ambient lockout


active?

No

If the chiller is enabled , then the unit will be in the Auto state and the evaporator
water pump output will be activated .

Evaporator pump output on

No

The chiller will then wait for the flow switch to close, during which time the unit
status will be Auto:Wait for flow.

Is flow present?

Yes

After establishing flow , the chiller will wait some time to allow the chilled water loop
to recirculate for an accurate reading of the leaving water temperature . The unit
status during this time is Auto:Evap Recirc.

Wait for chilled water loop to


recirculate.

Keep pump output on while


chiller is enabled and either
running or ready to run.

No

Is there enough load to


start chiller ?

The chiller is now ready to start if enough load is present . If the LWT is not higher
than the Active Setpoint plus the Start Up Delta T, the unit status will be Auto:Wait
for load.
If the LWT is higher than the Active Setpoint plus the Start Up Delta T, the unit
status will be Auto. A circuit can start at this time.

Yes

82

IOM 1202

Sequence of Operation
Yes

The first circuit to start is generally the available circuit with the least number of
starts. This circuit will go through its start sequence at this point .

Start first circuit.

The first circuit will be loaded and unloaded as needed in an attempt to satisfy the
load by controlling LWT to the Active Setpoint .

Load/unload as needed to
satisfy load.

No

Is more capacity
needed to satisfy load?
No

If a single circuit is not enough to satisfy the load, additional circuits will need to be
started. An additional circuit will be started when all running compressors are
loaded to a specific capacity and the LWT is higher than the Active Setpoint plus
the Stage Up Delta T.

Yes

A minimum time must pass between the starting of circuits . The time remaining
can be viewed on the HMI if the minimum password level is active.

Has the stage up time


delay expired?

The second circuit will go through its start sequence at this point .

Yes

Note that a third circuit can be started if available . The two preceding conditions
must again be satisfied after starting the second circuit before starting the third
circuit.

Start next circuit.

All running circuits will now be loaded /unloaded as needed to satisfy the load .
When possible , they will load balance so that running circuits are providing nearly
equal capacity .

Load/unload as needed to
satisfy load.

No

Can less circuits handle


the load?

As the load drops off , the circuits will unload accordingly . If the LWT drops below
the Active Setpoint minus the Stage Down Delta T, one circuit will shut off. If all
running circuits are unloaded below a minimum value , this can also result in one
circuit shutting off.
A minimum time must pass between the shutting down of circuits . The time
remaining can be viewed on the HMI if the minimum password level is active .

Yes
Shut down one circuit.

IOM 1202

The next circuit to shut off is generally the one with the most run hours .

83

Sequence of Operation

The remaining running circuit (s) will be loaded /unloaded as needed to satisfy the
load.

Load/unload as needed to
satisfy load.

No

Is load satisfied ?

Yes
Shut down last circuit.

84

When only one circuit is running , the load may drop off to the point where even
minimum unit capacity is too much. The load has been satisfied when the LWT
drops below the Active Setpoint minus the Shutdown Delta T . At this time the only
running circuit can shut down .

The last circuit running now shuts down .


The unit should be ready to start again when the LWT gets high enough . Until that
time, unit status will be Auto:Wait for load.

IOM 1202

Sequence of Operation
Figure 61: Circuit Sequence of Operation

AWS Sequence of Operation - Circuits

Unit power up

When the circuit is in the Off state the EXV is closed, compressor is off , and all fans
are off .

Circuit is in Off state

No

Is circuit is enabled to
start?

Yes

The circuit must be enabled before it can run . It may be disabled for several
reasons . When the circuit switch is off, the status will be Off:Circuit Switch.
If the BAS has disabled the circuit , the status will be Off:BAS Disable. If the circuit
has an active stop alarm then the status will be Off :Cir Alarm. If the circuit has
been disabled via the circuit mode set point , the status will be Off:Cir Mode
Disable.

Yes
No

A minimum time must pass between the previous start and stop of a compressor
and the next start . If this time has not passed, a cycle timer will be active and the
circuit status will be Off:Cycle Timer.

Are compressor cycle


timers active?

No

If the compressor is not ready due to refrigerant in the oil , the circuit cannot start.
The circuit status will be Off :Refr In Oil.

Is compressor oil sump


ready?

Yes

If the compressor is ready to start when needed , the circuit status will be
Off:Ready.

Circuit is ready to start

No

Is circuit commanded to
start?

Yes

When the circuit begins to run , the compressor will be started and the EXV , fans,
and other devices will be controlled as needed . The normal circuit status at this
time will be Run.

Run circuit

No
Is circuit commanded to
shut down?

Yes
Pumpdown circuit

IOM 1202

When the circuit is commanded to shut down , a normal shut down of the circuit will
be performed . The circuit status during this time will be Run:Pumpdown. After
the shut down is completed , the circuit status will normally be Off:Cycle Timer
initially.

85

Controller Operation
Controller Operation

MicroTech III Inputs/Outputs


I/O for the unit control and for circuits one and two are found on CP1.
The chiller may be equipped with two or three compressors.
Table 48: Analog Inputs - Evaporator

Description

AI1

Evaporator Entering Water Temp

AI2

Evaporator Leaving Water Temp

AI3
X1

Evaporator #1 Leaving Water


Temp (*)
Evaporator #2 Leaving Water
Temp (*)

X2

Outside Ambient Temperature

X4

LWT Reset

Signal Source
NTC Thermister
(10K@25C)
NTC Thermister
(10K@25C)
NTC Thermister
(10K@25C)
NTC Thermister
(10K@25C)
NTC Thermister
(10K@25C)
4-20 mA Current

Expected Range
-50C 120C
-50C 120C
-50C 120C
-50C 120C
-50C 120C
1 to 23 mA

*Evaporator #1 LWT and Evaporator #2 LWT will only be


used when unit is configured with four circuits
Table 49: Analog Outputs - Fan VFD

#
X5
X6
X7
X8

Description
Fan VFD #1
Fan VFD #2
Fan VFD #3
Fan VFD #4

Output Signal
0-10VDC
0-10VDC
0-10VDC
0-10VDC

Range
0 to 100% (1000 steps resolution)
0 to 100% (1000 steps resolution)
0 to 100% (1000 steps resolution)
0 to 100% (1000 steps resolution)

Signal Off
Fault
No Flow
Cool mode
Remote off
Unit off
Unit off/rapid stop

Signal On
No Fault
Flow
Ice mode
Remote on
Unit on
Unit on

Table 50: Digital Inputs

#
DI1
DI2
DI3
DI4
DI5
DI6

Description
Unit PVM
Evaporator Flow Switch
Double Setpoint/ Mode Switch
Remote Switch
Unit Switch
Emergency Stop

Table 51: Digital Outputs

#
DO1

Description
Evaporator Water Pump

Output OFF
Pump Off

Output ON
Pump On

DO2

Unit Alarm

Alarm not Active

Alarm Active (Flashing= circuit alarm)

DO3
DO4
DO5
DO6
DO7
DO8
DO9
DO10

Circuit #1 Fan Step #1


Circuit #1 Fan Step #2
Circuit #1 Fan Step #3
Circuit #1 Fan Step #4
Circuit #2 Fan Step #1
Circuit #2 Fan Step #2
Circuit #2 Fan Step #3
Circuit #2 Fan Step #4

Fan Off
Fan Off
Fan Off
Fan Off
Fan Off
Fan Off
Fan Off
Fan Off

Fan On
Fan On
Fan On
Fan On
Fan On
Fan On
Fan On
Fan On

86

IOM 1202

Controller Operation
Expansion I/O Compressor #1 to #3
Table 52: Analog Inputs

#
X1
X2
X3
X4
X7

Description
Discharge Temperature
Evaporator Pressure
Oil Pressure
Condenser Pressure
Motor Temperature

Signal Source
NTC Thermister
Ratiometric 0.5-4.5 Vdc
Ratiometric 0.5-4.5 Vdc
Ratiometric 0.5-4.5 Vdc
See note below

Expected Range
-50C 125C
-100 kPa to 700 kPa
0 kPa to 3000 kPa
0 kPa to 3000 kPa

Note: European chillers will have the PTC thermistor in the


compressor motor connected to this input. X7 is configured as
an NTC 10k input for European chillers.
Table 53: Analog Outputs

#
Description
Not Needed

Output Signal

Range

Signal Off
Fault
See note below
Fault

Signal On
No fault

Table 54: Digital Inputs

#
X6
X7
DI1

Description
Starter Fault
Motor Protection
High Pressure Switch

No fault

Note: US chillers will use the motor protection board


connected to this input. X7 is configured as a digital input for
US chillers.
Table 55: Digital Outputs - Europe Configuration

#
DO1
DO2
DO3
DO4
DO5
DO6
X5

Description
Start Compressor
Economizer
Non-modulating Slide Load/
Unload
Liquid Injection
Modulating Slide Load
Modulating Slide Unload
Modulating Slide turbo

Output Off
Compressor Off
Solenoid Closed
Solenoid Closed

Output On
Compressor On
Solenoid Open
Solenoid Open

Solenoid Closed
Solenoid Closed
Solenoid Closed
Solenoid Closed

Solenoid Open
Solenoid Open
Solenoid Open
Solenoid Open

Output Off
Compressor Off
Solenoid Closed
Solenoid Closed
Solenoid Closed
Solenoid Closed
Solenoid Closed
Solenoid Closed
Solenoid Closed

Output On
Compressor On
Solenoid Open
Solenoid Open
Solenoid Open
Solenoid Open
Solenoid Open
Solenoid Open
Solenoid Open

Table 56: Digital Outputs - U.S. Configuration

#
DO1
DO2
DO3
DO4
DO5
DO6
X5
X8

Description
Start Compressor
Economizer
Non-modulating Slide Load
Non-modulating Slide Unload
Modulating Slide Load
Modulating Slide Unload
Modulating Slide Turbo
Liquid Injection

IOM 1202

87

Controller Operation
I/O EXV Circuit #1 to #3
Table 57: Analog Inputs

Description

X2

Suction Temperature

X3

Slide Position

Signal Source
NTC Thermister
10K@25C)
LVDT 4 to 20 mA

Expected Range
-50C 120C

Output Signal

Range

Signal Off
Fault

Signal On
No fault

Output Off
Solenoid Closed

Output On
Solenoid Open

0% to 100%

Table 58: Analog Outputs

#
Description
Not Needed
Table 59: Digital Inputs

#
DI1

Description
Low Pressure switch

Table 60: Digital Outputs

#
DO1

Description
Liquid Line

Table 61: Stepper Motor Output

#
Description
M1+
EXV Stepper Coil 1
M1M2+
EXV Stepper Coil 2
M2Extension I/O Fan Module Circuit #1 & 2
Table 62: Digital Inputs

#
Description
DI1 PVM/GFP Circuit #1
DI2 PVM/GFP Circuit #2

Output Off
Fault
Fault

Output On
No fault
No fault

Output Off
Fan Off
Fan Off
Fan Off
Fan Off

Output On
Fan On
Fan On
Fan On
Fan On

Output Off
Fan Off
Fan Off

Output On
Fan On
Fan On

Table 63: Digital Outputs

#
DO1
DO2
DO3
DO4

Description
Circuit #1 Fan Step #5
Circuit #1 Fan Step #6
Circuit #2 Fan Step #5
Circuit #2 Fan Step #6

Extension I/O Fan Module Circuit #3


Table 64: Digital Outputs

#
Description
DO1 Circuit #3 Fan Step #5
DO2 Circuit #3 Fan Step #6

88

IOM 1202

Controller Operation
Extension I/O Unit Alarm & Limiting
Table 65: Analog Inputs

#
X3
X4

Description
Demand Limit
Unit Current

Signal Source
4-20 mA
4-20 mA

Range
1 to 23 mA
1 to 23 mA

Output Signal

Range

Signal Off
External Device
Failure
No Limiting
Circuit Off
Circuit Off
Circuit Off

Signal On
Limiting
Circuit On
Circuit On
Circuit On

Output Off
Pump Off

Output On
Pump On

No Alarm
No Alarm
No Alarm

Alarm
Alarm
Alarm

Table 66: Analog Outputs

#
Description
Not Needed
Table 67: Digital Inputs

Description

X1

External Alarm/Event

X2
X5
X6
X7

Current Limit Enable


Circuit Switch #1
Circuit Switch #2
Circuit Switch #3

External Device OK

Table 68: Digital Outputs

#
DO1
DO2
DO3
DO4
DO5

Description
Evaporator Water Pump #2
Open
Circuit #1 Alarm
Circuit #2 Alarm
Circuit #3 Alarm

IOM 1202

89

Controller Operation
Setpoints
The following parameters are remembered during power off,
are factory set to the Default value, and can be adjusted to any
value in the Range column.

Read and write access to these setpoint is determined by the


Global HMI (Human Machine Interface) Standard
Specification.

Table 69: Setpoint Default and Range

Description

Default

Range

Unit
Manufacturing Location
Frequency
Voltage
Unit Enable
Unit Status after Power Failure
Control source

Not Selected
60 Hz
460 V
Enable
Enable
Local

Not Selected, Europe, USA


50, 60
230, 380, 400, 460, 575
Disable, Enable

Available Modes

Cool

Cool LWT 1
Cool LWT 2
Cool LWT 1 with Glycol
Cool LWT 2 with Glycol
Ice LWT
Startup Delta T
Shut Down Delta T
Stage Up Delta T
Stage Down Delta T
Max Pulldown
Nominal Evap Delta T 2 Cir
Nominal Evap Delta T 3 Cir
Variable Evap Flow
Evap Recirc Timer

7.0C (44.6F)
7.0C (44.6F)
7.0C (44.6F)
7.0C (44.6F)
-4.0C (24.8F)
2.7 deg C (4.9 deg F)
1.5 deg C (2.7 deg F)
0.5 deg C (0.9 deg F)
0.7 deg C (1.3 deg F)
1.7 deg C/min (3.1 deg F/min)
5.6 deg C (10.1 deg F)
5.6 deg C (10.1 deg F)
No
30 sec

Pump Control

#1 Only

LWT Reset Type


Max Reset
Start Reset Delta T
Max Reset OAT
Start Reset OAT
Soft Load
Begin Capacity Limit
Soft Load Ramp
Demand Limit
Current @ 20mA
Current limit Setpoint
# of Circuits
Ice Delay Timer
Clear Ice Timer
PVM
Noise Reduction
Noise Reduction Start Time
Noise Reduction End Time
Noise Reduction Offset
Evap LWT Sensor Offset
Evap EWT Sensor Offset

None
5.0 deg C (9.0 deg F)
5.0 deg C (9.0 deg F)
15.5C (59.9F)
23.8C (74.8F)
Off
40%
20 min
Off
800 A
800 A
2
12 hrs
No
Multi Point
Disabled
21:00
6:00
5.0 deg C (9.0 deg F)
0 deg C (0 deg F)
0 deg C (0 deg F)

90

Disable, Enable
Local, Network
Cool, Cool w/Glycol
Cool/Ice w/Glycol, Ice, Test
4.0C to 15.0C (39.2F to 59.0F)
4.0C to 15.0C (39.2F to 59.0F)
-4.0C to 15.0C (24.8F to 59.0F)
-4.0C to 15.0C (24.8F to 59.0F)
-8.0C to 4.0C (17.6F to 39.2F)
0 to 5.0 deg C (0 to 9.0 deg F)
0 to 1.7 deg C (0 to 3.1 deg F)
0 to 1.7 deg C (0 to 3.1 deg F)
0 to 1.7 deg C (0 to 3.1 deg F)
0.3 to 2.7 deg C/min (0.5 to 4.9 deg F/min)
3.3 to 8.9 deg C (5.9 to 16.0 deg F)
3.3 to 10 deg C (5.9 to 18.0 deg F)
No, Yes
0 to 300 seconds
#1Only, #2 Only, Auto, #1 Primary,
#2 Primary
None, 4-20mA, OAT
0 to 10.0 deg C (0 to 18.0 deg F)
0 to 10.0 deg C (0 to 18.0 deg F)
10.0C to 30.0C (50F to 86.0 F)
10.0C to 30.0C (50F to 86.0 F)
Off, On
20-100%
1-60 minutes
Off, On
0 to 2000 A
0 to 2000 A
2, 3
1-23 hours
No, Yes
Single Point, Multi Point , None(SSS)
Disabled, Enabled
18:00 23:59
5:00 9:59
0 to 14.0 deg C (0 to 25.2 deg F)
-5.0 to 5.0 deg C (-9.0 to 9.0 deg F)
-5.0 to 5.0 deg C (-9.0 to 9.0 deg F)
IOM 1202

Controller Operation
Continued from previous page.
Description

Default

Range

OAT Sensor Offset


Max Power Failure time
RapidRestore
Compressors-Global
Start-start timer
Stop-start timer
Pumpdown Pressure
Pumpdown Time Limit
Light Load Stage Down
High Load Stage Up
Stage Up Time
Stage Down Time
Stage Delay Clear
Soft Load
Max # Comps Running
Sequence # Cir 1
Sequence # Cir 2
Sequence # Cir 3
Liquid Injection Activation
Liq. Line Solenoid Valves
Slide Position Sensors
Low Pressure-Unload
Low Pressure-Hold
Low Press-Unload w/ Glycol
Low Press-Hold w/Glycol
High Oil Press Diff Delay
High Oil Press Differential
Alarm Limits
High Discharge Temperature
Low discharge superheat
High Cond Pressure Delay
Low Pressure Ratio Delay
Start Time Limit
Evap. Water Freeze
Evap. Water Freeze w/ Glycol
Evaporator Flow Proof
Recirculate Timeout
Low OAT Lockout
Low OAT Lockout/with Fan VFD

0 deg C (0 deg F)
15 sec
Disable

-5.0 to 5.0 deg C (-9.0 to 9.0 deg F)


15-180 sec
Enable, Disable (special software reqd)

20 min
5 min
100 kPa (14.5 psi)
120 sec
40%
80%
5 min
3 min
No
Off
2
1
1
1
85.0C (185.0F)
No
Yes
160 kPa (23 psi)
180 kPa (26 psi)
160 kPa (23 psi)
180 kPa (26 psi)
30 sec
250 kPa (36 psi)

15-60 minutes
3-20 minutes
70 to 280 kPa (10.2 to 40.6 psi)
0 to 180 sec
26 to 50%
50 to 100%
0 to 60 min
3 to 30 min
No, Yes
Off, On
2,3
1-3
1-3
1-3
80.0C to 100.0C (176.0C to 212.0F)
No, Yes
No, Yes
160 kPa to 310 kPa (23 psi to 48 psi)
180 kPa to 310 kPa (26 psi to 48 psi)
0 kPa to 310 kPa (0 psi to 48 psi)
0 kPa to 310 kPa (0 psi to 48 psi)
10-180 sec
0 to 415 kPa (0 to 60 psi)

110.0C (230.0F)
12C (21.6F)
5 sec
90 sec
60 sec
2.2C (36.0F)
2.2C (36.0F)
15 sec
3 min
12.0C (53.6F)
12.0C (53.6F)

65.0 to 110.0 C (149.0 to 230.0F)


10.0-15.0C (18-27F)
0 to 30 sec
0 to 180 sec
20 to 180 sec
1.1C to 6.0C (34.0F to 42.8F)
-18.0C to 6.0C (-0.4F to 42.8F)
5 to 15 sec
1 to 10 min
2.0C to 15.0C (35.6F to 59.0F)
-23.0C to 15.0C (-9.4F to 59.0F)

IOM 1202

91

Controller Operation
The following setpoints exist individually for each circuit:

Description
Circuit mode

Default
Enable

Compressor Size for Non-VFD

HSA204

Compressor Size for VFD

HSV204

Economizer (VFD Only)


Capacity Control
Manual Capacity
Clear Cycle Timers
EXV control
Service Pumpdown
Economizer Enable Capacity (VFD
Model Only)
Evap pressure Sensor offset
Cond pressure Sensor offset
Oil pressure Sensor Offset
Suction temp Sensor Offset
Discharge temp offset
Slide sensor mA @ minimum
Slide sensor mA @ maximum
Fans
Fan VFD enable
Number of fans
Saturated Condenser Temp Target Min
Saturated Condenser Temp Target Max
Fan Stage 0 Up Deadband
Fan Stage 1 Up Deadband
Fan Stage 2 Up Deadband
Fan Stage 3 Up Deadband
Fan Stage 4 Up Deadband
Fan Stage 5 to 12 Up Deadband
Fan Stage 1 Down Deadband
Fan Stage 2 Down Deadband
Fan Stage 3 Down Deadband
Fan Stage 4 Down Deadband
Fan Stage 5 Down Deadband
Fan Stage 6 to 12Down Deadband
Fan VFD Max Speed
Fan VFD Min Speed

With
Auto
See Note 1
No
Auto
No

Range
Disable, enable, test
HSA192, HSA204, HSA215
HSA232, HSA241, HSA263
HSV204, HSV215
HSV232, HSV241, HSV263
With, Without
Auto, Manual
0 to 100%
No, Yes
Auto, manual
No, Yes

40%

40 to 75%

0 kPa (0 psi)
0 kPa (0 psi)
0 kPa (0 psi)
0 deg C (0 deg F)
0 deg C (0 deg F)
4 mA
20 mA

-100 to 100 kPa (-14.5 to 14.5 psi)


-100 to 100 kPa (-14.5 to 14.5 psi)
-100 to 100 kPa (-14.5 to 14.5 psi)
-5.0 to 5.0 deg C (-9.0 to 9.0 deg F)
-5.0 to 5.0 deg C (-9.0 to 9.0 deg F)
4 to 22 mA
4 to 22 mA

Enable
5
32.0C (89.6F)
43.0C (109.4F)
2.5 deg C (4.5 deg F)
2.5 deg C (4.5 deg F)
4.0 deg C (7.2 deg F)
5.0 deg C (9.0 deg F)
4.0 deg C (7.2 deg F)
4.0 deg C (7.2 deg F)
10.0 deg C (18.0 deg F)
4.0 deg C (7.2 deg F)
3.5 deg C (6.3 deg F)
3.0 deg C (5.4 deg F)
2.5 deg C (4.5 deg F)
2.5 deg C (4.5 deg F)
100%
25%

Disable, Enable
5 to 12
20.0C to 50.0C (68.0F to 122.0F)
32.0C to 50.0C (89.6F to 122.0F)
1.0 to 10.0 deg C (1.8 to 18 deg F)
1.0 to 10.0 deg C (1.8 to 18 deg F)
1.0 to 10.0 deg C (1.8 to 18 deg F)
1.0 to 10.0 deg C (1.8 to 18 deg F)
1.0 to 10.0 deg C (1.8 to 18 deg F)
1.0 to 10.0 deg C (1.8 to 18 deg F)
1.0 to 10.0 deg C (1.8 to 18 deg F)
1.0 to 10.0 deg C (1.8 to 18 deg F)
1.0 to 10.0 deg C (1.8 to 18 deg F)
1.0 to 10.0 deg C (1.8 to 18 deg F)
1.0 to 10.0 deg C (1.8 to 18 deg F)
1.0 to 10.0 deg C (1.8 to 18 deg F)
90 to 110%
20 to 60%

92

IOM 1202

Controller Operation
Dynamic Default Values

The fan staging dead bands have different default values based on the VFD enable setpoint. When the VFD enable setpoint is
changed, a set of default values for the fan staging dead bands is loaded as follows:

Fan VFD is Enabled

Fan VFD is Disabled

Stage 0 On Deadband
Stage 1 On Deadband
Stage 2 On Deadband
Stage 3 On Deadband
Stage 4 On Deadband
Stage 5 On Deadband

Default loaded
(oF)
4.5
4.5
7.2
9.0
7.2
7.2

Stage 0 On Deadband
Stage 1 On Deadband
Stage 2 On Deadband
Stage 3 On Deadband
Stage 4 On Deadband
Stage 5 On Deadband

Default loaded
(oF)
7.2
9.0
9.9
10.8
11.7
11.7

Stage 2 Off Deadband


Stage 3 Off Deadband
Stage 4 Off Deadband
Stage 5 Off Deadband
Stage 6 Off Deadband

7.2
6.3
5.4
4.5
4.5

Stage 2 Off Deadband


Stage 3 Off Deadband
Stage 4 Off Deadband
Stage 5 Off Deadband
Stage 6 Off Deadband

18
14.4
9.9
7.2
7.2

Setpoint

The low pressure settings have different default values based


on the Manufacturing Location setpoint. When the

US Chiller
Setpoint
Low Evap Press.Unload
Low Evap Press.-Hold

IOM 1202

Default loaded
160 kPa (23.2 psi)
180 kPa (26.1 psi)

Setpoint

manufacturing location is configured, the default values for


these setting are loaded as shown below:

European Chiller
Setpoint
Low Evap Press. Unload
Low Evap Pressure-Hold

Default loaded
160 kPa (23.2 psi)
180 kPa (26.1 psi)

93

Unit Functions
Unit Functions

Calculations
EWT Slope

When the controller is powered up, the Unit Enable Setpoint


will be initialized to Disable if the Unit Enable Init Setpoint
is set to Disable.

EWT slope is calculated such that the slope represents the


change in EWT over a time frame of one minute.

Unit Mode Selection

Pulldown Rate

The slope value calculated above will be a negative value as


the water temperature is dropping. A pulldown rate is
calculated by inverting the slope value and limiting to a
minimum value of 0C/min. The Unit Status will so indicate
when the compressor capacity is limited by excessive
pulldown.

Unit Availability
The unit is available to start if the following conditions are
true:
Unit switch is closed

The Available Modes Setpoint must only be changed when the


unit switch is off. This is to avoid changing modes of
operation inadvertently while the chiller is running.

If unit mode is ice and the ice timer has timed out.

Unit Mode is set according to the following table.

No unit alarms exist

Table 71: Mode Combinations

Emergency stop input is closed


At least one circuit is enabled
Unit enable setpoint is Enable
If remote control is connected and remote unit switch is
closed
If Control Source = Network, BAS Enable = True
Enabling and disabling the chiller is accomplished using
setpoints and inputs to the chiller. The unit switch, remote
switch input, and Unit Enable Setpoint all are required to be on
for the unit to be enabled when the control source is set to
local. The same is true if the control source is set to network,
with the additional requirement that the BAS request must be
on.
Unit is enabled according to the following table.
NOTE: An x indicates that the value is ignored.
Table 70: Enable Combinations

Control
Unit
Source
Switch
Setpoint
Off
x
x
x
x
x
On
Local
x
Network
On
Network

Remote
Switch
Input
x
Off
x
On
x
On

Unit
Enable
Setpoint
x
x
Off
On
x
On

BAS
Unit
Request Enable
x
x
x
x
Off
On

Off
Off
Off
On
Off
On

All of the methods for disabling the chiller, discussed in this


section, will cause a normal shutdown (pumpdown) of any
running circuits.

94

The operating mode of the unit is determined by setpoints and


inputs to the chiller. The Available Modes Setpoint determines
what modes of operation can be used. This setpoint also
determines whether the unit is configured for glycol use. The
Control Source Setpoint determines where a command to
change modes will come from. A digital input switches
between cool mode and ice mode if they are available and the
control source is set to local. The BAS mode request switches
between cool mode and ice mode if they are both available and
the control source is set to network.

Control
Source
Setpoint
x

Mode
Input

BAS
Request

Local

Off

Local

On

Network

Cool

Network

Ice

Available
Modes
Setpoint
Cool
Cool w/
Glycol
Cool/Ice w/
Glycol
Cool/Ice w/
Glycol
Cool/Ice w/
Glycol
Cool/Ice w/
Glycol
Ice w/
Glycol
Test

Unit
Mode
Cool
Cool
Cool
Ice
Cool
Ice
Ice
Test

Notes
16 x Indicates that the value is ignored.
17 If the Available Modes Setpoint is set to an option w/

Glycol, then glycol operation should be enabled for the


unit. Glycol operation should only be disabled when the
Available Modes Setpoint is set to Cool.
Glycol Configuration

If the Available Modes Setpoint is set to an option w/Glycol,


then glycol operation is enabled for the unit. Glycol operation
must be disabled only when the Available Modes Setpoint is
set to Cool.

IOM 1202

Unit Functions
Unit Control States
The unit will always be in one of three states:
Off Unit is not enabled to run.

Auto. The unit should be in the Auto state if all of the


following are true:

Auto Unit is enabled to run.


Pumpdown Unit is doing a normal shutdown.
Off. The unit should be in the Off state if any of the following
are true:

Manufacturing location is set and controller has been


rebooted
Unit enabled based on settings and switches

A unit alarm is active

If unit mode is ice, the ice timer has expired

All circuits are unavailable to start (cannot start even


after cycle timers have expired)

At least one circuit is enabled and available to start

The unit mode is ice, all circuits are off, and the ice
mode delay is active
Manufacturing Location is not set
Either manufacturing location or number of circuits have
been changed and controller has not been rebooted

No unit alarms are active


Pumpdown. The unit should be in Pumpdown until all
running compressors finish pumping down if any of the
following are true:

Unit is disabled via settings and/or inputs in section Unit


Availability.
Unit pumpdown alarm is triggered

Table 72: Unit Status

Enum
0
1
2
3
4
5
6
7
8
9
10

Status
Auto
Off:
Off:
Off:
Off:
Off:
Off:
Off:
Off:
Off:
Auto:

11

Auto: Wait for Load

12
13
14
15
16
17

Auto:
Auto:
Auto:
Auto:
Auto:
Auto:

Evap Recirc
Wait for flow
Pumpdn
Max Pulldn
Unit Cap Limit
Current Limit

18

Off.

Cfg Chg, Rst Ctlr

19

Off

Mfg Loc Not Set

IOM 1202

Ice Mode Tmr


OAT Lockout
All Cir Disabled
Unit Alarm
Keypad Disable
Remote Sw
BAS Disable
Unit Sw
Test Mode
Noise Reduction

Conditions
Unit State = Auto
Unit State = Off, Unit Mode = Ice, and Ice Delay = Active
Unit State = Off and Low OAT Lockout is active
Unit State = Off and all compressors unavailable
Unit State = Off and Unit Alarm active
Unit State = Off and Unit Enable Setpoint = Disable
Unit State = Off and Remote Switch is open
Unit State = Off, Control Source = Network, and BAS Enable = false
Unit State = Off and Unit Switch = Disable
Unit State = Off and Unit Mode = Test
Unit State = Auto and Noise Reduction is active
Unit State = Auto, no circuits running, and LWT is less than the active
setpoint + startup delta
Unit State = Auto and Evaporator State = Start
Unit State = Auto, Evaporator State = Start, and Flow Switch is open
Unit State = Pumpdown
Unit State = Auto, max pulldown rate has been met or exceeded
Unit State = Auto, unit capacity limit has been met or exceeded
Unit State = Auto, unit current limit has been met or exceeded
Unit configuration setpoint has changed, and reboot of controller is
required
Mfg Location is not set

95

Unit Functions
Ice Mode Start Delay

The flow switch input has been closed for a time greater
than the Evaporator Recirculate setpoint.

Compressor Staging in Ice Mode

The flow switch fault is not active

The first compressor will start when evaporator LWT is higher


than the target plus the Startup Delta T setpoint.When at least
one compressor is running, the other compressors will start
only when evaporator LWT is higher than the target plus the
Stage Up Delta T setpoint.All compressors will be staged off
when evaporator LWT is less than the target.

Pump Selection

The pump output used is determined by the Evap Pump


Control setpoint. This setting allows the following
configurations:
#1 only Pump 1 will always be used

Stage Up Delay

#2 only Pump 2 will always be used

A fixed stage up delay of one minute between compressor


starts is used in this mode. When at least one compressor is
running, the other compressors will start as quickly as possible
with respect to the stage up delay.

Auto The primary pump is the one with the least run
hours, the other is used as a backup

An adjustable start-to-start ice delay timer will limit the


frequency with which the chiller may start in Ice mode. The
timer starts when the first compressor starts while the unit is in
ice mode. While this timer is active, the chiller cannot restart
in Ice mode. The time delay is user adjustable.

#2 Primary Pump 2 is used normally, with pump 1 as a


backup

The ice delay timer may be manually cleared to force a restart


in ice mode. A setpoint specifically for clearing the ice mode
delay is available. In addition, cycling the power to the
controller will clear the ice delay timer.

Evaporator Pump Control


State

Three evaporator pump control states for control of the


evaporator pumps:
Off - No pump on.
Start Pump is on, water loop is being recirculated.
Recirc timer runnning
Run Pump is on, water loop has been recirculated.
Recirc timer has timed out
Off. The control state is Off when all of the following are true:

Unit state is Off


LWT is higher than the Evap Freeze setpoint or LWT
sensor fault is active
EWT is higher than the Evap Freeze setpoint or EWT
sensor fault is active
Start. The control state is Start when any of the following are
true:

The unit state is auto


LWT is less than the Evap Freeze setpoint and LWT sensor fault isnt active
EWT is less than the Evap Freeze setpoint and EWT sensor fault isnt active
Run. The control state is Run when

96

#1 Primary Pump 1 is used normally, with pump 2 as a


backup

Primary/Standby Pump Staging

The standby pump will be on if either of the following are true:


Pump state is Run and the flow switch is open for Evap
Proof Time/2
Pump start is start and Recirculate timeout has expired.
Auto Control

If auto pump control is selected, the primary/standby logic


above is still used. When the evaporator is not in the run state,
the run hours of the pumps will be compared. The pump with
the least hours will be designated as the primary at this time.

Noise Reduction
Noise Reduction is an operating mode designed to reduce unit
sound levels by decreasing compressor and fan operating time.
It is used during the night when the cooling load is usually
reduced and the ambient temperature is lower.
Noise Reduction always requires the Noise Reduction setpoint
to be set to enable. If it is set to disable, it will not activate
for any reason.
Assuming this functionality is enabled, there are two ways it
can become active:
If the unit mode is cool, and the unit controller clock time is
between the Noise Reduction start time and end time
Control Source setpoint is set to network, and the BAS
command is enable
When Noise Reduction is active, the Maximum Reset is
applied to the cool LWT setpoint. However, if any reset type
is selected, that reset will continue to be used rather than the
Maximum Reset. Also, the saturated condenser target for each
circuit will be offset by the Noise Reduction Condenser Target
Offset.

IOM 1202

Unit Functions
Leaving Water Temperature (LWT) Reset

Reset Type None

LWT Target

The Active Leaving Water variable is set equal to the current


LWT setpoint.

The LWT Target varies based on settings and inputs and is


selected as follows:

Reset Type Return Chilled Water

Table 73: Leaving Water Temperature Targets

The Active Leaving Water variable is adjusted by the return


water temperature.

Control
Source
Setpoint

Mode
Input

BAS
Request

OFF

ON

Available
Modes
Setpoint

Local
Network

OFF

ON

OFF

ON

COOL

ICE

Local

Network

Local
Network
Local

COOL

COOL w/
Glycol

COOL/
ICE w/
Glycol

Network

ICE w/
Glycol

Base LWT
Target
Cool
Setpoint 1
Cool
Setpoint 2
BAS Cool
Setpoint
Cool
Setpoint 1
Cool
Setpoint 2
BAS Cool
Setpoint
Cool
Setpoint 1
Ice
Setpoint
BAS Cool
Setpoint
BAS Ice
Setpoint
Ice
Setpoint
BAS Ice
Setpoint

Leaving Water Temperature (LWT) Reset

The base LWT target may be reset if the unit is in Cool mode
and it is configured for a reset. The type of reset to be used is
determined by the LWT Reset Type setpoint.
When the active reset increases, the Active LWT Target is
changed at a rate of
0.2 degrees F every 10 seconds. When the active reset
decreases, the Active LWT Target is changed all at once.
After resets are applied, the LWT target can never exceed a
value of 60F.

IOM 1202

Return Reset
LWT set Point+Max Reset
(54)

Active
LWT
(oF)

Max Reset
(10)
LWT Set Point
(44)
0

Start Reset Delta T

Evap Delta T (oF)

The active setpoint is reset using the following parameters:


1 Cool LWT setpoint
2 Max Reset setpoint
3 Start Reset Delta T setpoint
4 Evap Delta T

Reset varies from 0 to Max Reset setpoint as the Evaporator


EWT LWT (Evap delta t) varies from the Start Reset Delta T
set-point to 0.
4-20 mA External Signal Reset

The Active Leaving Water variable is adjusted by the 4 to 20


mA reset analog input.
Parameters used:
1 Cool LWT setpoint
2 Max Reset setpoint
3 LWT Reset signal

Reset is 0 if the reset signal is less than or equal to 4 mA.


Reset is equal to the Max Reset Delta T setpoint if the reset
signal equals or exceeds 20 mA. The amount of reset will vary
linearly between these extremes if the reset signal is between 4
mA and 20 mA. An example of the operation of 4-20 reset in
Cool mode follows.

97

Unit Functions
4-20 mA Reset - Cool Mode
(54)

Active
LWT
(oF)

All running compressors will shut down when the evaporator


LWT is lower than the target minus the Shut Down Delta T
setpoint.

Max Reset
(10)

Stage Up Delay

Cool LWT Set


Point (44)
0

A minimum amount of time will pass between compressors


starting, which is defined by the Stage Up Delay setpoint. This
delay will only apply when at least one compressor is running.
If the first compressor starts and quickly fails on an alarm,
another compressor will start without this minimum time
passing.

20

Reset Signal (mA)

Outside Air Temperature (OAT) Reset

The Active Leaving Water variable is reset based on the


outdoor ambient temperature. Parameters used:
1 Cool LWT setpoint
2 Max Reset setpoint

Required Load for Stage Up

An additional compressor will not be started until all running


compressors are at a capacity higher than the Load Stage Up
setpoint, or running in a limited state.
Light Load Stage Down

3 Start Reset OAT setpoint


4 Max Reset OAT setpoint
5 OAT

Reset is 0 if the outdoor ambient temperature is greater than


Start Reset OAT setpoint. From Start Reset OAT setpoint
down to Max Reset OAT the reset varies linearly from no reset
to the max reset at Max Reset OAT setpoint. At ambient
temperatures less than Max Reset OAT setpoint, reset is equal
to the Max Reset setpoint.

When multiple compressors are running, one will shut down if


all running compressors are at a capacity lower than the Load
Stage Down setpoint and the evaporator LWT is less than the
target plus the Stage Up Delta T setpoint. A minimum amount
of time will pass between compressors stopping as a result of
this logic, which is defined by the Stage Down Delay setpoint.
Light Load Shut Down

When the following conditions are met, the last compressor


running on the chiller will be shut down:
One compressor running

OAT Reset

Evaporator Delta T < 0.25*(Nominal Evap Delta T Setpoint/Number of Circuit Setpoint) for longer than five
minutes

Cool LWT+Max Reset


(54)

Active
LWT
(oF)

When multiple compressors are running, one will shut down if


evaporator LWT is lower than the target minus the Stage Down
Delta T setpoint.

Variable Evap Flow Setpoint = No

Max Reset
(10)

Maximum Circuits Running

Cool LWT Set-Point


(44)
60

OAT (oF)

75

If the number of compressors running is equal to the Max


Circuits Running setpoint, no additional compressors will be
started.

Unit Capacity Control

When multiple compressors are running, one will shut down if


the number of compressors running is more than the Max
Circuits Running setpoint.

Compressor Staging in Cool Mode

Staging Sequence

The first compressor on the unit is started when evaporator


LWT is higher than the target plus the Startup Delta T setpoint.

This section defines which compressor is the next one to start


or stop. In general, compressors with fewer starts will
normally start first, and compressors with more run hours will
normally stop first. Compressor staging sequence can also be
determined by an operator defined sequence via setpoints.

An additional compressor is started when Evaporator LWT is


higher than the target plus the Stage Up Delta T setpoint.

98

IOM 1202

Unit Functions
Next To Start

The next compressor to start must meet the following


requirements:
Lowest sequence number of those compressors available to
start
-if sequence numbers are equal, it must have the least starts
-if starts are equal, it must have least run hours
-if run hours are equal, it must be the lowest numbered
compressor
Next To Stop

The next compressor to shut down must meet the following


requirements:

Lowest capacity of the running compressors that can load up


-if capacities are equal, it must have the lowest sequence
number of the compressors that are running
-if the sequence numbers are equal, it must have the least
starts
-if run starts are equal, it must have the least hours
-if starts hours are equal, it must be the lowest numbered
compressor
Next To Unload

The next compressor to unload must meet the following


requirements:

Lowest sequence number of the compressors that are running


-if sequence numbers are equal, it must have the most run
hours
-if run hours are equal, it must have the fewest starts
-if starts are equal, it must be the lowest numbered compressor

Highest capacity of the running compressors


-if capacities are equal, it must have the lowest sequence
number of the compressors that are running
-if sequence numbers are equal, it must have the most run
hours
-if run hours are equal, it must have the least starts
-if starts are equal, it must be the lowest numbered compressor

Compressor Capacity Control in Cool Mode

Compressor Capacity Control in Ice Mode

In Cool mode, evaporator LWT is controlled to a temperature


within a calculated variation range of the target under constant
flow conditions by controlling capacity of the individual
compressors. The allowed variation is plus or minus 4% of
nominal evaporator delta t.

In Ice mode, running compressors are loaded up


simultaneously at the maximum possible rate that allows for
stable operation of the individual circuits.

Compressors are loaded with a fixed step scheme. The rate of


capacity adjustment is determined by the time between
capacity changes. The farther away from the target, the faster
compressors will be loaded or unloaded.

Unit capacity limits are used to limit total unit capacity in Cool
mode only. Multiple limits may be active at any time, and the
lowest limit is always used in the unit capacity control.

The logic projects ahead to avoid overshoot, such that the


overshoot does not cause the unit to shut off due to evaporator
LWT dropping below the target minus the Shutdown Delta T
setpoint while there is still a load on the loop at least equal to
the minimum unit capacity.
Capacity of the compressors is controlled so that when
possible their capacities are balanced.
Circuits that are running in manual capacity control or running
with active capacity limiting events are not considered in the
capacity control logic.
The compressor capacities are adjusted one at a time while
maintaining a capacity imbalance that does not exceed 12.5%.
Load/Unload Sequence

This section defines which compressor is the next one to load


or unload.
Next To Load

The next compressor to load meets the following


requirements:

IOM 1202

Unit Capacity Overrides

Soft load, demand limit, and network limit use a deadband


around the actual limit value, such that unit capacity increase
is not allowed within this deadband. If unit capacity is above
the deadband, capacity is decreased until it is back within the
deadband.
For 2 circuit units, the deadband is 7%.
For 3 circuit units, the deadband is 5%.
Soft Load

Soft Loading is a configurable function used to ramp up the


unit capacity over a given time. The setpoint that control this
function are:
Soft Load (ON/OFF)
Begin Capacity Limit (Unit %)
Soft Load Ramp (seconds)
The Soft Load Unit Limit increases linearly from the Begin
Capacity Limit set-point to 100% over the amount of time
specified by the Soft Load Ramp set-point. If the option is
turned off, the soft load limit is set to 100%.

99

Unit Functions
Demand Limit

The maximum unit capacity can be limited by a 4 to 20 mA


signal on the Demand Limit analog input, usually from a BAS,
on the unit controller. This function is only enabled if the
Demand Limit setpoint is set to ON and the control is in the
COOL mode.
As the signal varies from 4 mA up to 20 mA, the maximum
unit capacity changes from 100% to 0%. The unit capacity
shall be adjusted as needed to meet this limit, except that the
last running compressor cannot be turned off to meet a limit
lower than the minimum unit capacity.
Network Limit

The maximum unit capacity can be limited by a network


signal. This function is only enabled if the unit control source
is set to network. The signal will be received through the BAS
interface on the unit controller.
As the signal varies from 0% up to 100%, the maximum unit
capacity changes from 0% to 100%. The unit capacity is

adjusted as needed to meet this limit, except that the last


running compressor cannot be turned off to meet a limit lower
than the minimum unit capacity.
Current Limit

Current Limit control is enabled only when the current limit


enable input is ON.
Unit current is calculated based on the 4-20 mA input that
receives a signal from an external device. The current at 4 mA
is assumed to be 0, and the current at 20 mA is defined by a
setpoint. As the signal varies from 4 to 20 mA, the calculated
unit current varies linearly from 0 amps to the amp value
defined by the setpoint.
The current limit uses a deadband centered around the actual
limit value, such that unit capacity increase is not allowed
when current is within this deadband. If unit current is above
the deadband, capacity is decreased until it is back within the
deadband. The current limit deadband is 5% of the current
limit.

Figure 62: Current Limit Operation

Maximum LWT Pulldown Rate

The maximum rate at which the leaving water temperature can


drop is limited by the Maximum Rate setpoint, only when the
LWT is less than 59F (15C).
If the pulldown rate is higher than the Maximum Pulldown
Rate set point minus 0.1C, the unit capacity should not be
increased.

100

If the pulldown rate is higher than the Maximum Pulldown


Rate set point plus 0.1C, the unit capacity should be reduced
until the rate is less than that value.
High Water Temperature Capacity Limit

If the evaporator LWT exceeds 77F (25C), compressor load


will be limited to a maximum of 80%. Compressors will
unload to 80% or less if running at greater than 80% load when
the LWT exceeds the limit. This feature is to keep the circuit
running within the capacity of the condenser coil.

IOM 1202

Unit Functions
Pumpdown

The circuit state should be Pump down when any of the


following conditions are true.
1.Normal shut down alarm exists in Run state.
2.LWT error is less than Shut down delta T in case of 1 circuit
running
3.LWT error is less than Stage down delta T in case of 2 circuit
running

If the pulldown rate is higher than the Maximum Pulldown


Rate setpoint minus 0.1C, the unit capacity will not be
increased.
If the pulldown rate is higher than the Maximum Pulldown
Rate setpoint plus 0.1C, the unit capacity will be reduced
until the rate is less than that value.
Non-VFD models

4.Unit state is Pumpdown

EWT slope is calculated such that the slope represents the


estimated change in EWT over a time frame of one minute.
This slope is used to determine the compressor capacity

5.Circuit switch is Off

VFD models

Cycle Timer

There is minimum time between compressor startup and


shutdown. The time values are set by global circuit setpoints.
Start-to-start time is the time period from when a compressor
starts until it starts again.
Stop-to-start is the time period from when a compressor stops
until it restarts.
Table 74: Cycle Time Settings

Function

Default

Start - Start time


Stop - Start time

20 min
5 min

Range
minimum
maximum
15 min
60 min
3 min
20 min

Circuit Start-up Delta T, Shut-down Delta T

To avoid excessive ON/OFF compressor cycling when the


capacity required is very low.
The first compressor on the unit will be started when
evaporator LWT is higher than the LWT target plus the Startup
Delta T setpoint.
An additional compressor will be started when evaporator
LWT is higher than the target plus the Stage Up Delta T
setpoint.
When multiple compressors are running, one will shut down if
Evaporator LWT is lower than the target minus the Stage
Down Delta T setpoint.
All running compressors will shut down when the evaporator
LWT is lower than the target minus the Shut Down Delta T
setpoint.

Compressor capacity is controlled by compressor speed and a


sophisticated algorithm is used to determine rate.
Unit Capacity Control
Non-VFD models

An estimate of total unit capacity is needed for applying unit


capacity limits. Unit capacity will be based on the estimated
circuit capacities. The unit capacity is the average of the
estimated circuit capacities.
In Cool mode, evaporator LWT is controlled to a temperature
within a calculated variation range of the target under constant
flow conditions by controlling capacity of the individual
compressors. The allowed variation is plus or minus 4% of
nominal evaporator delta t.
Compressors are loaded with a fixed step scheme. The rate of
capacity adjustment is determined by the time between
capacity changes. The farther away from the target, the faster
compressors will be loaded or unloaded.
The logic will project ahead to avoid overshoot, such that the
overshoot does not cause the unit to shut off due to evaporator
LWT dropping below the target minus the Shutdown Delta T
setpoint while there is still a load on the loop at least equal to
the minimum unit capacity.
Capacity of the compressors is controlled so that when
possible their capacities are balanced.
Circuits that are running in manual capacity control or running
with active capacity limiting events are not considered in the
capacity control logic.
The compressor capacities are adjusted one at a time while
maintaining a capacity imbalance that does not exceed 12.5%.

Circuit Pulldown Rate

VFD models

The pulldown rate is established to control the capacity of the


compressor so that it does not pull down the chilled water
temperature too fast and overshoot the LWT target and to
avoid excessive compressor cycling.

The purpose of this logic is as follows.

The maximum rate at which the leaving water temperature can


drop is limited by the Maximum Rate setpoint, only when the
LWT is less than 15C (59F).
IOM 1202

To avoid load/unload hunting.


To reach LWT target at appropriate speed.
To avoid unnecessary shut downs.
To keep LWT within +/-0.1C of LWT target as possible.

101

Unit Functions
Compressor capacity is controlled by compressor speed and a
sophisticated algorithm is used to determine the rate
considering the various parameters affecting capacity.

RapidRestore Option
The optional Rapid Restore feature provides a rapid restoration
of unit maximum cooling capacity after a short power failure.
It requires factory hardware and software changes from a
standard unit. No action is required by the operator to activate
this feature.
Rapid Restore will be enabled under the following conditions:
1 The power failure exists for up to 180 seconds
2 The unit and circuit switches are ON.
3 No unit or circuit alarms exist.
4 The unit has been running in the normal Run state

(except backup unit).


5 The BAS Circuit Mode setpoint is set to Auto when the

control source is Remote

switching. See the Field Wiring Diagram for the Backup


Chiller connection point (terminals 61 and 62). The backup
unit must experience the power failure in order to perform the
rapid restore function.
The time to restore full load will vary depending on the
compressor starter, type number of compressors and if it is a
primary or backup unit as shown on the following table.
Table 75: Time to Full Load

Starter>
Y-Delta
Solid State
Standard Unit w/o Rapid Restore
2-Circuit
21.6 min
21.6 min
3-Circuit
29.0 min
29.0 min
Primary Unit w/ Rapid Restore
2-Circuit
4.9 min
7.3 min
3-Circuit
5.3 min
7.8 min
Backup Unit w/ Rapid Restore
2-Circuit
7.3 min
7.3 min
3-Circuit
7.8 min
7.8 min

VFD
18.8 min
24.7 min
5.9 min
6.3 min
5.9 min
6.3 min

6 In installations with a primary/standby arrangement, if

the primary unit has a safety shutdown, the standby unit


(powered up, waiting for an enable command from the
BAS) will start and may take a longer to reach full load
on its first start than a unit that has already been running.
If the power failure is less than one second, the chiller start
will vary depending on a number of conditions, it may ride
through the outage or it may restart in Rapid Restore mode or
may remain off on a failure such as no chilled water pump
operation.
If the power failure is more than 180 seconds, the unit will
start based on the setting of the Stop-to-Start cycle timer
(minimum setting of 3 minutes) and load per standard unit
without Rapid Restore.

Software Settings

When this option is ordered, hardware is added and factory


software changes are made to enable the feature.
Slide position sensors must be enabled (set to Yes). The
setting is located at View/Set Unit-> Unit Configuration
-> Slide Pos Sens=
Liquid line solenoid must be enabled (set to Enable). The
setting is loacted at View/Set Unit-> Set-Up -> Liq Line
SV=
Rapid Restart must be enabled (set to Enable). The setting is located at View/Set Unit ->Set-Up -> Rapid
Restart=

When Rapid Restore is active, the unit will restart within 30


seconds of power restoration.

Reduced Amp Rating-Lower Recommended


Fuse Size

Use with Backup Unit

The following units, when equipped with optional compressor


VFDs and having single-point power connection, have the
option of being factory configured to be used with lower
recommended fuse sizes: AWS 210CDH, AWS 230CDH,
AWS 240CDP, AWS 265CDP, AWS 280CDH, AWS 310CDP,
AWS 330CDH, AWS 365CDP. When this option is ordered,
the maximum leaving water temperature is reduced.

Field supplied inputs to the units are required in the unusual


case of a backup chiller being started after the power
interruption rather than restarting the primary chiller. A field
supplied control signal (normally a BAS) must turn off the
Backup Chiller connection on the primary unit and turn on the
Backup Chiller connection on the backup unit at the time of

102

IOM 1202

Circuit Functions
Circuit Functions

Calculations
Refrigerant Saturated Temperature

Refrigerant saturated temperature is calculated from the


pressure sensor readings for each circuit. A function provides
the converted value of temperature to match values published
data for R134a:
-within 0.18F (0.1C) for pressure inputs from 0 to 300 psi
(0 to 2070kPa)
-within 0.36F (0.2C) for pressure inputs from -11.6 to 0
psi (80 kPa to 0 kPa)
Evaporator Approach

The evaporator approach is calculated for each circuit. The


equation is as follows:
Evaporator Approach = LWT Evaporator Saturated Temperature
Condenser Approach

The condenser approach is calculated for each circuit. The


equation is as follows:
Condenser Approach = Condenser Saturated Temperature OAT

High Saturated Condenser Unload Value


High Cond Unload Value = Max Saturated Condenser
Value 3F (1.67C)
Condenser Saturated Temperature Target

The saturated condenser temperature target is calculated by


using the following equation:
Sat condenser temp target raw = 0.8332(evaporator sat
temp) + 95.0F (35.0 C)
This value is then limited to a range defined by the Condenser
Saturated Temperature Target min and max setpoint. These
setpoint simply cut off the value to a working range, and this
range can be limited to a single value if the two setpoint are set
to the same value.

Circuit Control Logic


Circuit Availability

A circuit is available to start if the following conditions are


true:
Circuit switch is closed
No circuit alarms are active
Circuit Mode setpoint is set to Enable

Suction Superheat

BAS Circuit Mode setpoint is set to Auto

Suction superheat is calculated for each circuit using the


following equation:
Suction superheat = Suction Temperature Evaporator Saturated Temperature

No cycle timers are active

Discharge Superheat

Discharge superheat is calculated for each circuit using the


following equation:
Discharge superheat = Discharge Temperature Condenser
Saturated Temperature
Oil Differential Pressure

Oil Differential Pressure is calculated for each circuit with this


equation:
Oil Differential Pressure = Condenser Pressure - Oil Pressure
Maximum Saturated Condenser Temperature

The maximum saturated condenser temperature calculation is


modeled after the compressor operational envelope.
If Sat Evap Temp < 32F (0C) then
Max Sat Cond Temp = 1.596(Sat Evap Temp) +155F
(68.3C)
Otherwise, Max Sat Cond Temp = 155F (68.3C)
High Saturated Condenser Hold Value
High Cond Hold Value = Max Saturated Condenser Value
5F (2.78C)

IOM 1202

Discharge Temperature is at least 9F (5C) higher than


Oil Saturated Temperature
Starting

The circuit will start if all these conditions are true:


Adequate pressure in the evaporator and condenser (see
No Pressure At Start Alarm)
Circuit Switch is closed
Circuit Mode setpoint is set to Enable
BAS Circuit Mode setpoint is set to Auto
No cycle timers are active
No alarms are active
Staging logic requires this circuit to start
Unit state is Auto
Evaporator pump state is Run
Circuit Startup Logic

Circuit startup is the time period following the starting of the


compressor on a circuit. During the startup, the low
evaporator pressure alarm logic is ignored. When the
compressor has been running at least 20 seconds and the
evaporator pressure rises above the low evaporator pressure
unload setpoint, the startup is complete.
If the pressure does not rise above the unload setpoint and the
circuit has been running longer than the Startup Time setpoint,
then the circuit is turned off and an alarm triggered. If the
103

Circuit Functions
evaporator pressure drops below the absolute low pressure
limit then the circuit is turned off and the same alarm
triggered.
Low OAT Restart Logic

Low OAT restart logic allows multiple start attempts in low


ambient conditions. If the condenser saturated temperature is
less than 60F (14.6C) when the compressor starts, the startup
is considered to be a low OAT start. If a low OAT start is not
successful the circuit is shut down, but no alarm is triggered
for the first two attempts of the day. If a third low OAT start
attempt fails, then the circuit is shut down and the Low OAT
Restart Alarm is triggered.

Circuit Status
The displayed circuit status is determined by the conditions in
the following table:
Table 76: Circuit Status

Enum Status
0
1
2

The restart counter is reset when a startup is successful or the


Low OAT Restart alarm is triggered.

Stopping

Normal Shutdown

A normal shutdown requires the circuit to pumpdown before


the compressor is turned off. This is done by closing the EXV,
and closing the liquid line solenoid (if present) while the
compressor is running.
The circuit will do a normal shutdown (pumpdown) if any of
the following are true:
Staging logic requires this circuit to stop
Unit State is Pumpdown
A pumpdown alarm occurs on the circuit
Circuit switch is open
Circuit Mode setpoint is set to Disable

Off:Ready
Off:Stage Up
Delay
Off:Cycle
Timer
Off:BAS
Disable
Off:Keypad
Disable
Off:Circuit
Switch

Off:Refr In Oil
Sump

Off:Alarm

8
9

Off:Test Mode
EXV Preopen
Run:Pumpdow
n

10
11

Run:Normal

12

Run:Disch SH
Low

Service Pumpdown setpoint is set to Yes and Evaporator


Pressure is less than
5 psi (34.5 kPa)

13

Run:Evap
Press Low

Circuit has been pumping down for longer than the


Pumpdown Time Limit setpoint

14

Run:Cond
Press High

15

Run: High
LWT Limit

16

Run: High
VFD Amps

17

Off: Max
Comp Starts

BAS Circuit Mode setpoint is set to Off


The normal shutdown is complete when any of the following
are true:
Evaporator Pressure is less than the Pumpdown Pressure
setpoint

Rapid Shutdown

A rapid shutdown requires the compressor to stop and the


circuit to go to the Off state immediately.
The circuit will do a rapid shutdown if either of these
conditions occurs at any time:
Unit State is Off
A rapid stop alarm occurs on the circuit

104

Conditions
Circuit is ready to start
when needed.
Circuit is off and cannot
start due to stage up delay.
Circuit is off & cannot start
due to active cycle timer.
Circuit is off & cannot start
due to BAS command.
Circuit is off an&d cannot
start due to keypad disable.
Circuit is off & circuit
switch is off.
Circuit is off & Discharge
Temperature Oil
Saturated Temperature at
gas pressure <= 5C
Circuit is off & cannot start
due to active circuit alarm.
Circuit is in test mode.
Circuit is in preopen state.
Circuit is in pumpdown
state.
Circuit is in run state &
running normally.
Circuit is running & cannot
load due to low discharge
superheat.
Circuit is running & cannot
load due to low evaporator
pressure.
Circuit is running & cannot
load due to high condenser
pressure.
Circuit is running & cannot
load due to high evaporator
leaving water temperature.
Circuit is running & cannot
load due to high compressor
VFD current output.
Circuit is off & cannot start
due to four starts in the last
hour. Remaining time
displayed.

IOM 1202

Circuit Functions
Compressor Control
The compressor runs only when the circuit is in a start, run or
pumpdown state. The compressor will not be running any
time the circuit is off or during preopening the EXV.
Compressor State

The compressor will always be in one of the following states

Name
Off
Start
Run
Pump down

Meaning
Comp off.
Comp in Start control.
Comp in auto or manual
Comp in shut down control.

Compressor Off

The control state will be Off when the circuit state is Off.
Compressor Start

The purpose of this logic is:


To avoid the suction pressure dropping too much at start.
To prohibit loading until circuit state is stable.

minimum time of 30 seconds should pass before capacity is


changed again.
Capacity Control, Compressor VFD Models

The control state is Capacity control when the circuit state is


Run.
The purpose of this logic is as follows.
To avoid the unnecessary shut down due to excessive loading.
In the high LWT area, the loading should be faster.
When the DSH is low, it could be an abnormal situation, so
the loading should be limited.
Load control

Comp will Load when all the following is true.


LWT error > Keep dead band
EWT Pd Rate < EWT Pd Rate limit
DSH > 12C for 30sec at least
Unload control

Compressor will Unload when any of the following conditions


are true

The control state should be Start up when the circuit state is


Start. Start up is controlled by logic considering EXV preopen
time, compressor start time, suction superheat and other
parameters.

LWT error < minus Keep dead band

Capacity Control, Non-Compressor VFD Models

Inverter over current unload

After starting, the compressor capacity target should be the


minimum of 10%, and no attempt to increase compressor
capacity should be made until the compressor has been
running at least three minutes and the minimum discharge
superheat has been established for at least 30 seconds. After
this condition is met, the compressor capacity target shall
move via steps to a minimum running capacity even if unit
capacity control commands do not require the compressor to
load up. This minimum running capacity target is 26% for
European chillers and 25% for US chillers.

HP > HP_unload
LP < LP_unload
EWT Pd Rate > EWT Pd Rate for unload

Manual capacity control

This function is only for use by authorized service personnel


and a special password is requires for access.

Condenser Fan Control


The compressor must be running in order to stage fans on. All
running fans will turn off when compressor goes to the Off
state.

Once the compressor has been loaded to the minimum running


capacity target, the capacity target shall always be at least
equal to this value while the compressor is running.

Saturated Condenser Temperature Target

Changes to the capacity target shall be performed as needed to


meet unit capacity requirements based on load and unload
commands (see unit capacity control section). For European
chillers, the standard capacity target step is 4%, and for US
chillers it is 5%.

Sat condenser temp target raw = 0.8332(suction sat temp) +


63.6F (35.0C)

A minimum time of 20 seconds should pass between capacity


changes other than the capacity transitions from 50% to 60%
or from 60% to 50%. For those capacity transitions, a

IOM 1202

The saturated condenser temperature target is calculated by


first using the following equation:

This value is then limited to a range defined by the Condenser


Saturated Temperature Target min and max setpoint. These
setpoint simply cut off the value to a working range, and this
range can be limited to a single value if the two setpoint are set
to the same value.

105

Circuit Functions
Fan Control without VFD
The fan stage is adjusted in steps of 1 fan. Fan staging will
accommodate anywhere from 5 to 12 fans per circuit
according to the following table:

Output Number
3
4

*
*
*
*
*
*
*
*

*
*
*
*
*
*
*
*

**
**
**
**
**
**
**
**

*
**
**
**
**
**
**
**

*
**
***
***
***
***

*
**
***

# of
fans
5
6
7
8
9
10
11
12

Figure 63: Fan Staging Up and Down

If this error accumulation is greater than 19.6F (11C), then stage up.

(Target) + (Fan Stage Up Deadband)

Target Discharge Saturated Temp

(Target) - (Fan Stage Down Deadband)

If this error accumulation is greater than 5.0F (2.8C), then stage down.
Referring to Figure 63, a fan will run normally when the
saturated discharge temperature (equivalent to discharge
pressure) is between the Target Temperature plus the stage up
deadband and minus the stage down deadband.

When the saturated condenser temperature is above the Target


+ the active deadband, a Stage Up error is accumulated.
Stage Up Error Step = Saturated Cond. temperature (Target
+ Stage-Up deadband)

If the saturated temperature exceeds the stage up or stage down


setting, an error accumulation is calculated. The error
accumulation takes into account how great the error is and its
duration. A small error can exist for a relatively long time and
a large error for a relatively short time before a fan is staged on
or off.

The Stage Up Error Step is added to Stage Up Accumulator


once every 5 seconds, only if the Saturated Condenser
Refrigerant Temperature is not falling. When Stage Up Error
Accumulator is greater than 19.8F (11C) another stage is
added.

If the saturated temperature returns to within the deadband


area, the error accumulation is cleared.

If the circuit is configured to have a VFD on the first fan, then


the first fan will turn on when condenser temperature is above
the target.

Staging Up

Six stage-up deadbands are used. Stages one through five use
their respective dead bands. Stages six through twelve all use
the sixth stage up dead band.

106

When a stage up occurs or the saturated condenser temperature


falls back within the Stage Up dead band the Stage Up
Accumulator is reset to zero.

IOM 1202

Circuit Functions
Staging Down

Five stage down dead bands are used. Stages two through five
use their respective dead bands. Stages six through twelve all
use the stage six dead band.
When the saturated condenser refrigerant temperature is below
the Target the active deadband, a Stage Down error is
accumulated.
Stage Down Error Step = (Target - Stage Down dead band) Saturated Condenser Refrigerant temperature

The Stage Down Error Step is added to Stage Down


Accumulator once every 5-second Stage Down Error Delay
seconds. When the Stage Down Error Accumulator is greater
than 37F (2.8C) another stage of condenser fans is removed.

If the unit is configured for use without liquid line solenoid


valves, the EXV position is 0% any time the EXV is in a
closed state.
If the unit is configured for use with liquid line solenoid
valves, the EXV position will be 0% when the EXV initially
enters the closed state, while it is reinitializing to the zero
position. After the EXV position command has been 0% for a
minute, the EXV will be moved to 5% (to prevent excessive
pressure buildup between EXV and liquid line solenoid valve).
Preopen Operation

Preopen operation will vary depending on the unit


configuration. The unit will be configured for use with or
without liquid line solenoid valves via a setpoint.

When one fan is running, a fixed point is used in place of a


deadband. When the Saturated Condenser temperature drops
below 70F (21.1C), stage down error is accumulated.

Without Liquid Line Solenoid Valves

Fan Control with VFD

With Liquid Line Solenoid Valves

Condenser pressure trim control is accomplished using an


optional VFD on the first fan. This VFD control varies the fan
speed to drive the saturated condenser temperature to a target
value. The target value is normally the same as the saturated
condenser temperature target.

If evaporator pressure is less than condenser pressure when a


circuit start is required, the EXV control will preopen the
EXV to 50% for 15 seconds. Otherwise, the preopen time will
be 0 (position is already 5%).

VFD State

In pressure control, the EXV is positioned to control the


evaporator pressure. The pressure target varies based on
evaporator LWT and discharge superheat values.

The VFD speed signal is always 0 when the fan stage is 0.


When the fan stage is greater than 0, the VFD speed signal is
enabled and controls the speed as needed.
Stage Up Compensation

In order to create a smoother transition when another fan is


staged on, the VFD compensates by slowing down initially.
This is accomplished by adding the new fan stage up deadband
to the VFD target. The higher target causes the VFD logic to
decrease fan speed.
Then, every 2 seconds, 0.1C is subtracted from the VFD
target until it is equal to the saturated condenser temperature
target set point.
This will allow the VFD to slowly bring the saturated
condenser temperature back down.

EXV Control
The EXV is moved at a rate of 150 steps per second, with a
total range of 3810 steps. Positioning is determined as
described in the following sections, with adjustments made in
increments of 0.1% of the total range.
Closed Position

When the EXV enters the closed state, it should be


reinitialized to maintain accurate positioning.

IOM 1202

The EXV control will open the EXV to 5% for 5 seconds


before the compressor is started.

Pressure Control Operation

The base target is limited to a range from the low pressure


inhibit setpoint plus
2 psi (14 kPa), up to 50.7 psi (350 kPa).
The pressure control target may be adjusted if the discharge
superheat is not within an acceptable range. If the superheat is
less than 21.6F (12C), the pressure target will be reduced. If
the superheat is more than 39.6F (22C), the pressure target
will be increased. The adjusted target is limited to a range
from the low pressure inhibit setpoint plus 2 psi (14 kPa), up to
50.7 psi (350 kPa).
When the EXV transitions from superheat control to pressure
control, the target will start at the current evaporator pressure
value. The pressure target will then be decreased until
reaching the normal calculated target, at a rate of 0.43 psi (3
kPa) per second. If the pressure at transition is less than the
calculated target, then pressure control will start immediately
with the calculated target.
When the EXV transition from preopen to pressure control, the
target starts at the minimum and is held there for three
minutes. After that time, the target is increased until it meets
the calculated target, at a rate of 0.43 psi (3 kPa) per second.
The EXV should control the evaporator pressure to within 1.0
psi (7 kPa) of the target during stable operating conditions

107

Circuit Functions
(stable water loop, static compressor capacity, and stable
condensing temperature).

compressor occurs, and no evaporator pressure dip causes low


pressure alarms.

Superheat Control Operation

Minimum Operating Position

In superheat control, the EXV is positioned to control suction


superheat. The superheat target varies linearly from 5 to 9.9 F
(2.8 to 5.5 C) as discharge superheat changes from 30.6 to
21.6 F (17 to 12 C). This target is constantly updated, and
averaged over a 10 second period.

Whenever the compressor is running and the circuit is not


pumping down, the EXV position is limited to a minimum of
5%.

When the EXV transitions to the superheat control state, the


target will start at the current suction superheat value. This
target will then be decreased 0.18F (0.1C) every five seconds
until reaching the normal calculated target.

When the EXV is in auto control and the EXV control state is
either pressure control or superheat control, the position will
be adjusted using a PID function. This function should control
the pressure or superheat as outlined in the preceding sections.

The EXV should control the suction superheat to within 1.5F


(0.8C) of the target during stable operating conditions (stable
water loop, static compressor capacity, and stable condensing
temperature).

The compressor size setting will adjust the proportional factor


of the PID when in superheat control to allow for stable
control of the superheat.

Control State Transitions

The EXV position can be set manually. Manual control can


only be selected when the EXV state is Pressure or Superheat
control. At any other time, the EXV control setpoint is forced
to auto.

When the circuit is required to start, the EXV will go into the
Preopen control state. After being in this state for the time
period required, the EXV can transition to Pressure Control.
The compressor will start at the same time that this occurs.
While the circuit is in a run state, the EXV will always be in
either Pressure Control or Superheat Control.
The transition from Pressure Control to Superheat Control
requires all of the following:
Evap LWT <= 59.9F (15.5C)
Suction Superheat >= suction superheat target
EXV control state has been in pressure control and discharge superheat >= 12C (21.6F) for at least 3 minute
Low Evap Pressure Unload alarm is not active
The transition from Superheat Control to Pressure Control will
occur if any of the following conditions exist:
Discharge Superheat < 12C (21.6F)
Evap LWT > 17C (62.6F)

Auto Control

Manual Control

When EXV control is set to manual, the EXV position is equal


to the manual EXV position setting. If set to manual when the
circuit state transitions from run to another state, the control
setting is automatically set back to auto. If EXV control is
changed from manual back to auto while the circuit state
remains run, the EXV state will go back to the normal
operations if possible or to pressure control to limit maximum
operating pressure.

Economizer Control
Non-VFD: The circuit economizer will be activated when the
circuit is in a run state and the capacity exceeds 95%. It will
turn back off when either the load drops below 80% or the
circuit is no longer in a run state.
Compressor VFD: The economizer is on any time the circuit is
running.

Any time the circuit is in the Off state or Pumpdown state, the
EXV should be in the closed position.

Liquid Injection

Response to Compressor Capacity Change

Liquid injection will be activated when the circuit is in a run


state and the discharge temperature rises above the Liquid
Injection Activation setpoint.

The logic will consider transition from 50% to 60% and from
60% to 50% as special conditions. During this time, the EXV
will operate in a way that prevents over-feeding or underfeeding the evaporator such that adequate superheats are
maintained following the transition, no liquid ingestion by the

108

Liquid injection will be turned off when the discharge


temperature decreases below the activation setpoint by a
differential of 27F (15C).

IOM 1202

Circuit Functions
Liquid Line Solenoid Valve
The liquid line solenoid valve output will be on any time the
circuit is in the Start or Run state. It will be off when the
circuit is in the Off, Preopen, or Pumpdown states.

Capacity Overrides Limits of Operation


The following conditions will override automatic capacity
control as described. These overrides keep the circuit from
entering a condition in which it is not designed to run.
Low Evaporator Pressure

This limit is to be applied only when the chiller is operating in


COOL mode.
If the Low Evaporator Pressure Hold alarm is triggered, the
compressor will not be allowed to increase in capacity.
If the Low Evaporator Pressure Unload alarm is triggered, the
compressor will begin reducing capacity.
The compressor will not be allowed to increase in capacity
until the Low Evaporator Pressure Hold alarm has cleared.

IOM 1202

See the Circuit Alarms section for details on triggering, reset,


and unloading action.
High Condenser Pressure

This limit is to be applied only when the chiller is operating in


COOL mode.
If the High Condenser Pressure Hold alarm is triggered, the
compressor will not be allowed to increase capacity.
If the High Condenser Pressure Unload alarm is triggered, the
compressor will begin reducing capacity.
The compressor will not be allowed to increase in capacity
until the High Condenser Pressure Hold alarm has cleared.
See the Circuit Alarm section for details on triggering, reset,
and unloading action.
High Water Temperature Capacity Limit

If the evaporator LWT is 25C (77F) or higher, compressor


capacity will be limited to a maximum of 80%. Compressors
should unload to 80% or less if running at greater than 80%
capacity when the LWT exceeds 25C (77F).

109

Alarms and Events


Alarms and Events

Situations may arise that require some action from the chiller,
or that should be logged for future reference. Alarms are
classified in the following sections per the Global Chiller
Protocol Standard using the Fault/Problem/Warning scheme.
When any Unit Fault Alarm is active, the alarm digital output
will be turned on. If no Unit Fault Alarm is active, but any
Circuit Fault Alarm is active, the alarm digital output will
alternate five seconds on and five seconds off constantly. In
addition, if a Circuit Fault Alarm is active, the circuit alarm
output for that circuit will be turned on.

Signaling Alarms
The following actions will signal that an alarm has occurred:
The unit or a circuit will execute a rapid or pumpdown shutoff.
An alarm bell icon will be displayed in the upper right-hand
corner of all controller screens including the optional remote
user interface panels screens.
An optional field supplied and wired remote alarm device will
be activated.

Clearing Alarms/Faults
Active alarms can be cleared through the keypad/display or a
BAS network. Alarms are automatically cleared when
controller power is cycled. Alarms are cleared only if the
conditions required to initiate the alarm no longer exist. All
alarms and groups of alarms can be cleared via the keypad or
network via LON using nviClearAlarms and via BACnet using
the ClearAlarms object.
To use the keypad, follow the Alarm links to the Alarms
screen, which will show Active Alarms and Alarm Log. Select
Active Alarm and press the wheel to view the Alarm List (list
of current active alarms). They are in order of occurrence with
the most recent on top. The second line on the screen shows
Alm Cnt (number of alarms currently active) and the status of
the alarm clear function. Off indicates that the Clear function is
off and the alarm is not cleared. Press the wheel to go to the
edit mode. The Alm Clr (alarm clear) parameter will be
highlighted with OFF showing. To clear all alarms, rotate the
wheel to select ON and enter it by pressing the wheel.
An active password is not necessary to clear alarms.
If the problem(s) causing the alarm have been corrected, the
alarms will be cleared, disappear from the Active Alarm list
and be posted in the Alarm Log. If not corrected, the On will
immediately change back to OFF and the unit will remain in
the alarm condition.
Remote Alarm Signal

The unit is configured to allow field wiring of a remote alarm


device. See Figure 38, page 42 for field wiring information.

110

Description of Alarms
The alarms have the following conventions:
ALARM, any condition outside of normal operation requiring
some action on the part of the control or information useful to
the operator or to be logged for future reference
WARNING, an alarm indicating a condition that is not critical
to safe unit operation, but is worthy of note and/or logging.
PROBLEM, a alarm that indicates operation off normal and
requires some action by the control such as unloading a
compressor.
FAULT, an alarm with consequences serious enough to require
a compressor, a circuit, or entire unit to shutdown. The
shutdown may be rapid, bypassing the pumpdown cycle, or
controlled and incorporate the pumpdown cycle.
Alarm description conventions:
CnCmpn OffMechPressLo, the Cn is the circuit number;
the Cmpn is the compressor number.
UnitOff EvapWaterFlow, UnitOff refers to the entire
unit.

Unit Faults
Evaporator Flow Loss

Alarm description (as shown on screen):


UnitOffEvapWaterFlow
Trigger:

1: Evaporator Pump State = Run AND Evaporator Flow


Digital Input = No Flow for time > Flow Proof Setpoint AND
at least one compressor running
2: Evaporator Pump State = Start for time greater than Recirc
Timeout Setpoint and all pumps have been tried
Action Taken: Rapid stop all circuits
Reset: This alarm can be cleared manually via the unit
controller keypad or BAS command, if active via trigger
condition 1:

When the alarm occurs due to this trigger, it can auto reset the
first two times each day, with the third occurrence being
manual reset.
For the auto reset occurrences, the alarm will reset
automatically when the evaporator state is Run again. This
means the alarm stays active while the unit waits for flow, then
it goes through the recirculation process after flow is detected.
Once the recirculation is complete, the evaporator goes to the
Run state which will clear the alarm. After three occurrences,
the count of occurrences is reset and the cycle starts over if the
manual reset flow loss alarm is cleared.
If active via trigger condition 2:

IOM 1202

Alarms and Events


If the flow loss alarm has occurred due to this trigger, it is a
manual reset alarm.
Evaporator Water Freeze Protect

Alarm description (as shown on screen):


UnitOffEvapWaterTmpLo
Trigger: Evaporator LWT or EWT drops below evaporator
freeze protect setpoint. If the sensor fault is active for either
LWT or EWT, then that sensor value cannot trigger the alarm.

Reset: This alarm can be cleared manually via the unit


controller keypad or BAS command if the sensor is back in
range.
External Alarm

Alarm description (as shown on screen): UnitOffExternal


Alarm
Trigger: External Alarm/Event input is open for at least 5
seconds and external fault input is configured as an alarm

Action Taken: Rapid stop all circuits

Action Taken: Rapid stop of all circuits

Reset: This alarm can be cleared manually via the unit


controller keypad if the alarm trigger conditions no longer
exist.

Reset: Auto clear when digital input is closed


Emergency Stop Alarm

Evaporator Water Temperatures Inverted

Alarm description (as shown on screen):


UnitOffEmergencyStop

Alarm description (as shown on screen):


UnitOffEvpWTempInvrtd

Trigger: Emergency Stop input is low

Trigger: Evap EWT < Evap LWT - 1 deg C AND at least one
circuit is running AND EWT sensor fault not active AND
LWT sensor fault not active for 30 sec
Action Taken: Pumpdown stop on all circuits
Reset: This alarm can be cleared manually via the unit
controller keypad or BAS command.
Leaving Evaporator Water Temperature Sensor Fault

Alarm description (as shown on screen):


UnitOffEvpLvgWTempSen
Trigger: Sensor shorted or open
Action Taken: Rapid stop all circuits
Reset: This alarm can be cleared manually via the unit
controller keypad or BAS command if the sensor is back in
range.
Entering Evaporator Water Temperature Sensor
Fault

Alarm description (as shown on screen:


UnitOffEvpEntWTempSen

Action Taken: Rapid stop of all circuits


Reset: Auto clear when digital input is high
Primary Pump Failure Alarm

Alarm description (as shown on screen):


UnitOffPriPumpFailAlarm
Trigger: Pump has been switched (only if pump is Auto, #1
or #2 Primary.
Action Taken: Alarm to BAS
Reset: Manual when condition cleared

Unit Warnings
The following unit events are logged in the warning log with a
time stamp.
Unit Power Restore

Alarm description (as shown on screen): UnitPowerRestore


Trigger: Unit controller is powered up
Action Taken: none

Trigger: Sensor shorted or open

Reset: none

Action Taken: Pumpdown stop of all circuits

External Event

Reset: This alarm can be cleared manually via the unit


controller keypad or BAS command if the sensor is back in
range.

Alarm description (as shown on screen): UnitExternalEvent

Outdoor Air Temperature Sensor Fault

Action Taken: None

Alarm description (as shown on screen):


UnitOffAmbTempSen

Reset: Auto clear when digital input is closed

Trigger: Sensor shorted or open


Action Taken: Normal shutdown of all circuits

IOM 1202

Trigger: External Alarm/Event input is open for at least 5


seconds and external fault is configured as an event

Bad Demand Limit Input

Alarm description (as shown on screen):


BadDemandLimitInput

111

Alarms and Events


Trigger: Demand limit input out of range and demand limit is
enabled. For this alarm out of range is considered to be a
signal less than 3mA or more than 21mA
Action Taken: None
Reset: Auto clear when demand limit disabled or demand limit
input back in range for 5 seconds
Bad Setpoint Override Input

Alarm description (as shown on screen):


BadSetptOverrideInput

Trigger: [Freezestat trip AND Circuit State = Run] OR


Evaporator Press < -10 psi

Freezestat logic allows the circuit to run for varying times at


low pressures. The lower the pressure, the shorter the time the
compressor can run. This time is calculated as follows:
Freeze error = Low Evaporator Pressure Unload
Evaporator Pressure
Freeze time = 70 6.25 x freeze error, limited to a range of 2070 seconds

Action Taken: None

When the evaporator pressure goes below the Low Evaporator


Pressure Unload setpoint, a timer starts. If this timer exceeds
the freeze time, then a freezestat trip occurs. If the evaporator
pressure rises to the unload setpoint or higher, and the freeze
time has not been exceeded, the timer will reset.

Reset: Auto clear when LWT reset is not 4-20mA or LWT


reset input back in range for 5 seconds

The alarm cannot trigger if the evaporator pressure sensor fault


is active.

Trigger: LWT reset input out of range and LWT reset = 420mA. For this alarm out of range is considered to be a signal
less than 3mA or more than 21mA.

Low Ambient Lockout

Action Taken: Rapid stop circuit

Alarm description (as shown on screen):


StartInhbtAmbTempLo

Reset: The alarm is cleared manually if the evaporator


pressure is above 10 psi.

Trigger: The OAT drops below the low ambient lockout


setpoint

Low Pressure Start Fail

Action Taken: Normal shutdown of all running circuits

Alarm description (as shown on screen):


CnOffStrtFailEvpPrLo

Reset: The lockout clears when OAT rises to the lockout


setpoint plus (4.5F)

Trigger: Circuit state = start for time greater than Startup


Time setpoint.

Circuit Faults
All circuit stop alarms require shutdown of the circuit on
which they occur. Rapid stop alarms do not do a pumpdown
before shutting off. All other alarms will do a pumpdown.
When one or more circuit alarms are active and no unit alarms
are active, the alarm output will be switched on and off on 5
second intervals.
Alarm descriptions apply to all circuits, the circuit number is
represented by n in the description.
Phase Volts Loss/GFP Fault

Alarm description (as shown on screen): UnitOffPhaseVoltage


or CnOff PhaseVoltage
Trigger: PVM input is low and PVM setpoint = Multi Point
Action Taken: Rapid stop unit or circuit
Reset: Auto reset when PVM input is high or PVM setpoint
does not equal multi point for at least 5 seconds
Low Evaporator Pressure

Alarm description (as shown on screen):


CnCmpnOffEvpPressLo

112

Action Taken: Rapid stop circuit


Reset: This alarm can be cleared manually via the unit
controller keypad or BAS command.
High Condenser Pressure

Alarm description (as shown on screen):


CnCmpnOffCondPressHi
Trigger: Condenser Saturated Temperature > Max Saturated
Condenser Value for time > High Cond Delay setpoint.
Action Taken: Rapid stop circuit
Reset: This alarm can be cleared manually via the unit
controller keypad.
Low Pressure Ratio

Alarm description (as shown on screen): CnCmpnOff


PrRatioLo
Trigger: Pressure ratio < calculated limit for a time > Low
Pressure Ratio Delay setpoint after circuit startup has
completed. The calculated limit will vary from 1.4 to 1.8 as the
compressors capacity varies from 25% to 100%.
Action Taken: Normal shutdown of circuit
Reset: This alarm can be cleared manually via the unit
controller keypad or BAS command.

IOM 1202

Alarms and Events


Mechanical High Pressure (MHP) Switch

Alarm description (as shown on screen):


CnCmpnOffMechPressHi
Trigger: Mechanical High Pressure switch input is low AND
Emergency Stop Alarm is not active. (Opening emergency stop
switch kills power to MHP switches). Input must be off for one
second before alarm is active.
Action Taken: Rapid stop circuit
Reset: This alarm can be cleared manually via the unit
controller keypad if the MHP switch input is high
High Discharge Temperature

Alarm description (as shown on screen): CnCmpn


OffDischTmpHi
Trigger: Discharge Temperature > High Discharge
Temperature setpoint AND compressor is running. Alarm
cannot trigger if temperature sensor fault is active
Action Taken: Rapid stop circuit

Reset: Lookup VFD alarm code to determine why the VFD is


faulted. Clear alarm manually via the unit controller keypad
after the VFD fault is fixed.
High Motor Temperature

Alarm description (as shown on screen):


CnCmpnOffMotorTempHi
Trigger:

For European chillers - Input value for the motor temperature


is 4500 ohms or higher or input is open
For US chillers - Motor Temperature input is open for two
seconds delay
Action Taken: Rapid stop circuit
Reset:

For European chillers - This alarm can be cleared manually via


the unit controller keypad after input value for motor
temperature has been 300 ohms or less for at least 5 minutes.

Reset: This alarm can be cleared manually via the unit


controller keypad or BAS command

For US Chillers - This alarm can be cleared manually via the


unit controller keypad after Motor Protection input has been
closed for at least 5 minutes.

High Oil Pressure Difference

No Pressure Change After Start

Alarm description (as shown on screen):


CnCmpnOffOilPrDiffHi

Alarm description (as shown on screen):


CnOffNoPressChgStart

Trigger: Oil Pressure Differential > High Oil Pressure


Differential setpoint for a time greater than Oil Pressure
Differential Delay

Trigger: After start of compressor, at least a 3.6 psi drop in


evaporator pressure OR 5 psi increase in condenser pressure
has not occurred after 15 seconds

Action Taken: Rapid stop circuit

Action Taken: Rapid stop circuit

Reset: This alarm can be cleared manually via the unit


controller keypad or BAS command

Reset: This alarm can be cleared manually via the unit


controller keypad or BAS command.

Compressor Starter Fault

Low OAT Restart Fault

Alarm description (as shown on screen): CnCmpnOffStarterFlt

Alarm description (as shown on screen):


CnCmpnOffNbrRestarts

Trigger:

If PVM setpoint = None(SSS): any time starter fault input is


open

Trigger: Circuit has failed three low OAT start attempts

If PVM setpoint = Single Point or Multi Point: compressor has


been running for at least 14 seconds and starter fault input is
open

Reset: This alarm can be cleared manually via the unit


controller keypad or BAS command.

Action Taken: Rapid stop circuit


Reset: This alarm can be cleared manually via the unit
controller keypad or BAS command.

Action Taken: Rapid stop circuit

No Pressure At Startup

Alarm description (as shown on screen): CnOffNoPressAtStart

Compressor VFD Fault

Trigger: Either Evap Pressure < 35 kPa (5.1 psi) OR Cond


Pressure < 35 kPa (5.1 psi) AND Compressor start requested
AND circuit does not have a fan VFD

Alarm description (as shown on screen): CnCmpnOffVfdFault

Action Taken: Rapid stop circuit

Trigger: VFD is sending a fault status to controller via


modbus communications

Reset: This alarm can be cleared manually via the unit


controller keypad or BAS command if Evap Pressure < 35 kPa

Action Taken: Shutdown compressor n


IOM 1202

113

Alarms and Events


(5.1 psi) and Cond Pressure < 35 kPa (5.1 psi), or circuit is
configured for fan VFD.

due to the input signal reading too high unless the circuit has
been running for longer than 90 seconds

CC Comm Failure N Circuit Fault

Action Taken: Rapid stop circuit

Alarm description (as shown on screen):


CnOffCmpCtrlrComFail or CnOffEXVCtrlrComFail

Reset: This alarm can be cleared manually via the unit


controller keypad or BAS command if the sensor is back in
range

Trigger: Communication with the compressor or EXV I/O


extension module has failed
Action Taken: Rapid stop of affected circuit
Reset: This alarm can be cleared manually via the unit
controller keypad or BAS command when communication
between main controller and the extension module is working
for 5 seconds.

Condenser Pressure Sensor Fault

Alarm description (as shown on screen):


CnCmpnOffCondPressSen
Trigger: Sensor shorted or open
Action Taken: Rapid stop circuit

Compressor VFD Overheat Fault - Shutdown

Reset: This alarm can be cleared manually via the unit


controller keypad or BAS if the sensor is back in range.

Alarm description (as shown on screen):


CnCmpnOffVfdTempHi

Oil Pressure Sensor Fault

Trigger: VFD heat sink temperature has exceeded 248F


(120C)
Action Taken: Shutdown compressor n

Alarm description (as shown on screen):


CnCmpnOffOilFeedSen
Trigger: Sensor shorted or open
Action Taken: Normal shutdown of circuit

Reset: This alarm can be cleared manually via the unit


controller keypad or BAS command if the VFD heat sink
temperature is below the alarm setpoint.

Reset: This alarm can be cleared manually via the unit


controller keypad or BAS if the sensor is back in range.

Comm Error with Compressor VFD - Shutdown

Suction Temperature Sensor Fault

Alarm description (as shown on screen):


CnCmpnOffVfdCommFail

Alarm description (as shown on screen):


CnCmpnOffSuctTempSen

Trigger: The controller has failed a predetermined number of


Modbus reads or writes with the VFD

Trigger: Sensor shorted or open. Sensor must be out of range


for one second before alarm is active.

Action Taken: Shutdown compressor n

Action Taken: Normal shutdown of circuit

Reset: This alarm can be cleared manually via the unit


controller keypad or BAS command if communications is
restored

Reset: This alarm can be cleared manually via the unit


controller keypad or BAS if the sensor is back in range.

Current Overload Trip - Shutdown

Alarm description (as shown on screen):


CnCmpnOffDishTmpSen

Alarm description (as shown on screen):


CnCmpnOffCurrentHi

Discharge Temperature Sensor Fault

Trigger: Sensor shorted or open

Trigger: VFD output current has exceeded 130% of the


compressor RLA.

Action Taken: Normal shutdown of circuit

Action Taken: Shutdown compressor n

Reset: This alarm can be cleared manually via the unit


controller keypad or BAS if the sensor is back in range.

Reset: This alarm can be cleared manually via the unit


controller keypad or BAS command.

Motor Temperature Sensor Fault

Evaporator Pressure Sensor Fault

Alarm description (as shown on screen):


CnCmpnOffMtrTempSen

Alarm description (as shown on screen): CnCmpnOffEvpPress


Sen

Trigger: Sensor shorted

Trigger: When sensor is shorted or open, the alarm should be


triggered, with the following exception. If the evaporator
LWT is 30C (86F) or higher, the fault should not be triggered

114

Action Taken: Rapid stop circuit


Reset: This alarm can be cleared manually via the unit
controller keypad or BAS if the sensor is back in range.

IOM 1202

Alarms and Events


Slide Position Sensor Fault

Action Taken: Inhibit loading.

Alarm description (as shown on screen):


CnCmpnOffSlidePosSen

Reset: While still running, the event will be reset if evaporator


pressure > (Low Evaporator Pressure Hold SP + 2psi). The
event is also reset if the unit mode is switched to Ice, or the
circuit is no longer in the run state.

Trigger: Slide position input out of range and Slide Pos Sens=
Yes. For this alarm out of range is considered to be a signal
less than 1mA or more than 23mA.

Low Evaporator Pressure - Unload

Action Taken: Normal shutdown of circuit

Event description (as shown on screen): CnUnloadEvpPressLo

Reset: This alarm can be cleared manually via the unit


controller keypad or BAS command if the sensor is back in
range.

Trigger: This event is not enabled until the circuit startup is


complete and the unit mode is Cool. Then, while running, if
evaporator pressure <= Low Evaporator Pressure Unload
setpoint the event is triggered. The event is not to be triggered
for 90 seconds following the capacity change of the
compressor from 50% to 60%.

Low Discharge Superheat

Alarm description (as shown on screen): CnCmpn


OffLowDischSH
Trigger: Discharge superheat < 12C (21.6F) for 20 minutes
Action Taken: Normal shutdown of circuit
Reset: This alarm can be cleared manually via the unit
controller keypad or BAS command.
Low Remote Evaporator pressure

Alarm description (as shown on screen): CnCmpn


OffMechPressLo
Trigger: [Freezestat trip AND Circuit State = Run OR
Evaporator Press , -10 psi

When the remote evaporator pressure goes below the Low


Remote Evaporator Pressure Unload setpoint, a timer starts. If
this timer exceeds the freeze time, then a freezestat trip occurs.
If the evaporator pressure rises to the unload setpoint or higher,
and the freeze time has not been exceeded, the timer will reset.
Action Taken: Rapid stop circuit
Reset: This alarm is cleared manually if the evaporator
pressure is above 10 psi.

Circuit Problems
The following events limit operation of the circuit in some way
as described in the Action Taken column. The occurrence of a
circuit event only affects the circuit on which it occurred.
Circuit events are logged in the event log on the unit controller.
Low Evaporator Pressure - Hold

Event description (as shown on screen): CnInhbtLoadEvpPrLo


Trigger: This event is not enabled until the circuit startup is
complete and the unit mode is Cool. Then, while running, if
evaporator pressure <= Low Evaporator Pressure Hold
setpoint the event is triggered. The event is not to be triggered
for 90 seconds following the capacity change of the
compressor from 50% to 60%.

IOM 1202

Action Taken: Unload the compressor by decreasing the


capacity by one step every 5 seconds until the evaporator
pressure rises above the Low Evaporator Pressure Unload
setpoint.
Reset: While still running, the event will be reset if evaporator
pressure > (Low Evaporator Pressure Hold SP + 2psi). The
event is also reset if the unit mode is switched to Ice, or the
circuit is no longer in the run state.
High Condenser Pressure - Hold

Event description (as shown on screen): CnInhbtLoadCndPrHi


Trigger: While the compressor is running and unit mode is
Cool, if saturated condenser temperature >= High Saturated
Condenser Hold Value, the event is triggered.
Action Taken: Inhibit loading
Reset: While still running, the event will be reset if saturated
condenser temperature < (High Saturated Condenser Hold
Value 10oF). The event is also reset if the unit mode is
switched to Ice, or the circuit is no longer in the run state.
High Condenser Pressure - Unload

Event description (as shown on screen): CnUnloadCndPressHi


Trigger: While the compressor is running and unit mode is
Cool, if saturated condenser temperature >= High Saturated
Condenser Unload Value, the event is triggered.
Action Taken: Unload the compressor by decreasing the
capacity by one step every 5 seconds until the evaporator
pressure rises above the High Condensing Pressure Unload
setpoint.
Reset: While still running, the event will be reset if saturated
condenser temperature < (High Saturated Condenser Unload
Value 10oF). The event is also reset if the unit mode is
switched to Ice, or the circuit is no longer in the run state.

115

Alarms and Events


Compressor Motor Current High - Unload

Alarm description (as shown on screen):


CnCmpnUnloadAmpsHi
Trigger: VFD output amps exceeds unload setpoint
Action Taken: Unload compressor n
Reset: Automatically resets when the VFD output amps are
below 116% of motor rated load amps for 5 seconds.
Compressor Motor Current High Inhibit Load

Alarm description (as shown on screen):


CnCmpnInhbtLdAmpsHi
Trigger: VFD output amps exceeds hold setpoint
Action Taken: Compressor n can not increase its capacity
(must hold at its current capacity).
Reset: Automatically resets when the VFD output amps are
below 116% of motor rated load amps for 10 seconds.
Failed Pumpdown

Event description (as shown on screen): CnFailedPumpdown


Trigger: Circuit state = pumpdown for time > Pumpdown
Time setpoint
Action Taken: Shutdown circuit

Trigger: Circuit controller is powered up after losing power


while compressor was running
Action Taken: N/A
Reset: N/A

Alarm Logging
When an alarm occurs, the alarm type, date, and time are
stored in the active alarm buffer corresponding to that alarm
(viewed on the Alarm Active screens) also in the alarm history
buffer (viewed on the Alarm Log screens). The active alarm
buffers hold a record of all current alarms.
A separate alarm log stores the last 25 alarms to occur. When
an alarm occurs, it is put into the first slot in the alarm log and
all others are moved down one, dropping the last alarm. The
date and time the alarm occurred are stored in the alarm log.
Event Log

This menu is accessed through the alarm menu. It gives access


to the event occurrence over a seven day period and the last
occurrence with time and date for:
Unit Power Restore
Low Pressure Hold
Low Pressure Unload
High Pressure Hold

Reset: N/A

High Pressure Unload

Power Loss While Running

High Current Hold

Event description (as shown on screen): CnPwrLossRun

116

High Current Unload

IOM 1202

Using the Controller


Using the Controller

The Unit Controller Operation


Figure 64: Unit Controller

The keypad/display consists of a 5-line by 22-character


display, three buttons (keys) and a push and roll navigation
wheel. There is an Alarm Button, Menu (Home) Button, and a
Back Button. The wheel is used to navigate between lines on a
screen (page) and to increase and decrease changeable values
when editing. Pushing the wheel acts as an Enter Button and
will jump from a link to the next set of parameters.

above and below the currently displayed line. The selected


line is highlighted.

Figure 65: Typical Screen

If line contains a changeable value-

6 View/Set Unit
Status/Settings
Set Up
Temperature
Date/Time/Schedule

3
>
>
>
>

Generally, each line on the display contains a menu title, a


parameter (such as a value or a setpoint), or a link (which will
have an arrow in the right of the line) to a further menu.
The first line visible on each display includes the menu title
and the line number to which the cursor is currently
pointing, in the above case 3, Temperature.
The left most position of the title line includes an up arrow
to indicate there are lines (parameters) above the
currently displayed line; and/or a down arrow to indicate
there are lines (parameters) below the currently displayed
items or an up/down arrow to indicate there are lines
IOM 1202

Each line on a screen can contain status-only information or


include changeable data fields (setpoints).
When the cursor is on a line the highlights will look like this:

Evaporator Delta T= 10.0F


If the line contains status-only information-

Unit Status=

Run

Or a line in a menu may be a link to further menus. This is


often referred to as a jump line, meaning pushing the
navigation wheel will cause a jump to a new menu. An
arrow (>)is displayed to the far right of the line to indicate it is
a jump line and the entire line is highlighted when the cursor
is on that line.
NOTE - Only menus and items that are applicable to the
specific unit configuration are displayed.
This manual includes information relative to the operator level
of parameters; data and setpoints necessary for the every day
operation of the chiller. There are more extensive menus
available for the use of service technicians.
117

Using the Controller


Navigating
When power is applied to the control circuit, the controller
screen will be active and display the Home screen, which can
also be accessed by pressing the Menu Button The navigating
wheel is the only navigating device necessary, although the
MENU, ALARM, and BACK buttons can provide shortcuts as
explained later.

Enter passwords from the Main Menu:


Enter Password, links to the Entry screen, which is an
editable screen So pressing the wheel goes to the edit
mode where the password (5321) can be entered. The
first (*) will be highlighted, rotate the wheel clockwise
to the first number and set it by pressing the wheel.
Repeat for the remaining three numbers. The password
will time out after 10 minutes, and is cancelled if a new
password is entered or the control powers down.
Not entering a password allows access to a limited number of parameters (with asterisks) as shown in Figure 68.
Figure 66: Password Menu

Main Menu
1/3
Enter Password
>
Unit Status
Off: Unit Sw
ACTIVE SETPT 44.6F
Figure 67: Password Entry Page

1/1

Entering an invalid password has the same effect as not


entering a password.
Once a valid password has been entered, the controller allows
further changes and access without requiring the user to enter a
password until either the password timer expires or a different
password is entered. The default value for this password timer
is 10 minutes.
Navigation Mode

When the navigation wheel is turned clockwise, the cursor


moves to the next line (down) on the page. When the wheel is
turned counter-clockwise the cursor moves to the previous line
(up) on the page. The faster the wheel is turned the faster the
cursor moves. Pushing the wheel acts as an Enter button.

118

Menu title, displayed in the first line as in Figure 67.


Link (also called Jump) having an arrow ( > ) in the right
of the line and used to link to the next menu.
Parameters with a value or adjustable setpoint.
For example, Time Until Restart jumps from level 1 to level
2 and stops there.

Passwords

Enter Password
****
Enter PW

Three types of lines exist:

When the Back Button is pressed the display reverts back to


the previously displayed page. If the Back button is repeatedly
pressed the display continues to revert one page back along the
current navigation path until the main menu is reached.
When the Menu (Home) Button is pressed the display reverts
to the main page.
When the Alarm Button is depressed, the Alarm Lists menu is
displayed.
Edit Mode

The Editing Mode is entered by pressing the navigation wheel


while the cursor is pointing to a line containing an editable
field. Once in the edit mode pressing the wheel again causes
the editable field to be highlighted. Turning the wheel
clockwise while the editable field is highlighted causes the
value to be increased. Turning the wheel counter-clockwise
while the editable field is highlighted causes the value to be
decreased. The faster the wheel is turned the faster the value is
increased or decreased. Pressing the wheel again cause the new
value to be saved and the keypad/display to leave the edit
mode and return to the navigation mode.
A parameter with an R is read only; it is giving a value or
description of a condition. An R/W indicates a read and/or
write opportunity; a value can be read or changed (providing
the proper password has been entered).
Example 1: Check Status, for example -is the unit being
controlled locally or by an external network? We are looking
for the Unit Control Source Since this a unit status parameter,
start at Main Menu and select View/Set Unit and press the
wheel to jump to the next set of menus. There will be an arrow
at the right side of the box, indicating that a jump to the next
level is required. Press the wheel to execute the jump.

You will arrive at the Status/ Settings link. There is an arrow


indicating that this line is a link to a further menu. Press the
wheel again to jump to the next menu, Unit Status/Settings.
Rotate the wheel to scroll down to Control Source and read the
result.

IOM 1202

Using the Controller


Example 2: Change a Setpoint, the chilled water setpoint for
example. This parameter is designated as Cool LWT 1 setpoint
and is a unit parameter. From the Main Menu select View/Set
Unit. The arrow indicated that this is link to a further menu.

Press the wheel and jump to the next menu View/Set Unit and
use the wheel to scroll down to Temperatures. This again has
an arrow and is a link to a further menu. Press the wheel and
jump to the Temperatures menu, which contains temperatures
values and setpoints. The first line is Evap LWT, rotate wheel
until Cool LWT 1 is highlighted. Press the wheel to enter edit

IOM 1202

mode. Rotate wheel until new setpoint is reached, then press


wheel to accept the new value and exit edit mode.
Example 3: Clear an Alarm, from the Main Menu scroll down
to the Alarms line. Note the arrow indicating this line is a link.
Press the wheel to jump to the next menu Alarms There are
two lines here; Alarm Active and Alarm Log. Alarms are
cleared from the Active Alarm link. Press the wheel to jump to
the next screen. With the first line highlighted, press the wheel
to enter edit mode. Rotate wheel until AlmClr is set to On,
then press wheel to clear the alarms.

119

Using the Controller


Figure 68: HMI Keypad Navigation

Visable (w/o Password)


Menu Level 1
Enter Password
Unit Status
Active Setpoint
Evap Leaving W ater Temp
Unit Capacity
Unit Mode

Menu Level 2

Menu Level 3

Enter Password
R
R
R
R
R

Alarms
Scheduled Maintenance
About This C hiller

Enter PW

R/W

Alarms
Alarm Active
Alarm Log
Next Maintenance
Next Maintenance Month/Year
Service Support Reference
About This Chiller
Model Number
G. O. Number
Unit Serial Number
Starter Model Number(s)
Starter Serial Number(s)
BSP Version
Application Version
HMI GU ID
OBH GUID

View/Set Circuit

R
R

R
R
R

R
R
R
R

Alarm Active
Active Alarm/W arning 1
R

R
Active Alarm/W arning n
R
Acknowledge All
R/W
Alarm Log
Alarm Entry 1

Alarm Entry 25

R
R
R

Starter Model Numbers


Circuit #1
Circuit #2
Circuit #3
Circuit #4

R/W
R/W
R/W
R/W

Starter Serial Numbers


Circuit #1
Circuit #2
Circuit #3
Circuit #4

R/W
R/W
R/W
R/W

View/Set Circuit

Unit Status

Active Setpoint
Evap Leaving W ater Temp

R
R

Circuit #3

Status/Settings

Evap Entering Water Temp

Circuit #4

Compressor

Unit Mode

Circuit #1
Circuit #2

View/Set Cir1
Data

Condenser
EXV
Configuration
Calibrate Sensors

Menu Level 4
Cir1 Status
Circuit Status
Circuit Mode
Circuit Capacity
Service Pumpdown

120

Menu Level 5

R
R/W
R
R/W

Circuit Status
Circuit #1 Status
Circuit #2 Status
Circuit #3 Status
Circuit #4 Status

R
R
R
R

IOM 1202

Optional Remote User Interface


Optional Remote User Interface

The optional remote user interface is a remote control panel


that mimics operation of the controller located on the unit. Up
to eight Pathfinder units can be connected to it and selected on
the screen. It provides HMI (Human Machine Interface)
within a building, the building engineers office for example,
without going outdoors to the unit.
It can be ordered with the unit and shipped loose as a field
installed option. It can also be ordered anytime after chiller
shipment and mounted and wired on the job as explained on
the following page. The remote panel is powered from the unit
and no additional power supply is required.

All viewing and setpoint adjustments available on the unit


controller are available on the remote panel. Navigation is
identical to the unit controller as described in this manual.
The initial screen when the remote is turned on shows the units
connected to it. Highlight the desired unit and press the wheel
to access it. The remote will automatically show the units
attached to it, no initial entry is required.

Figure 69: Remote User Interface Layout

IOM 1202

121

Optional Remote User Interface

122

IOM 1202

Optional Compressor VFD


Optional Compressor VFD

An optional variable frequency drive (VFD) for each unit


compressor provides compressor speed reduction to the extent
permissible by chiller load and discharge pressure
requirements. The speed reduction provides significant energy
savings over fixed-speed compressors.
The VFD has its own microprocessor controller that monitors
VFD operation, provides safety shutdowns and sends data to
the chiller controller.
VFD alarms and faults are handled the same as chiller related
faults. See page 110 for information on viewing and clearing
them.
!

An alarm bell icon will be displayed in the upper


right-hand corner of all controller screens including the
optional remote user interface panels screens.
The remote alarm circuit will be energized (wiring to a
remote alarm device is optional)
The drive output is interrupted and the compressor
coasts to a stop.
The drive is inoperable until the fault is corrected.
When the drive detects an alarm or minor fault:
No message is sent to the chiller controller since no
operator action is required.
The drive continues running the compressor.

WARNING

Access to the VFD enclosure is by factory-trained


technicians only. Unauthorized entry can result in
property damage, severe personal injury, or death.

Faults and Minor Faults/Alarms

Clearing VFD Faults


VFD faults are cleared in the same manor as any chiller unit
fault. See page page 110 for instructions.

Navigating VFD Fault Codes

When the drive detects a fault:


The VFD sends a message to the chiller controller
regarding the fault
The chiller controller displays a hexadecimal number
code that identifies the specific VFD fault. Table 77 lists
the fault codes.

When a VFD fault condition is detected, the VFD hexadecimal


fault code will appear on the chiller controller display (HMI)
as a hexadecimal code, for example; 0002H. The faults that
can be corrected by the operator without accessing the VFD
interior are listed in Table 77. Note the fault code and contact
the service group for Daikin Applied if unsuccessful in
clearing the listed faults or for assistance with unlisted faults.

Table 77: Fault Code, Causes and Possible Solutions

0083H
0095H
0097
0019H
001FH

VFD HMI
Display
CPF02
CPF20,CPF21
CPF22
dEv
Err

Fault Name,
Cause
A/D Conversion Error
Control Circuit Error
Hybrid IC Error
Speed Deviation
EEPROM Write Error

0007H

oC

Overcurrent

0106H to0107H
0111H, 0112H
0131H to 0139H
0205H to 0211H
0212H to0217H
0231H to 0239H,
023AH to 023EH
0305H,0306H

oFA03 to oFA06
oFA10, oFA11
oFA30 to oFA43
oFb03 to oFb11
oFb12 to oFb17

Option Card Error


Option Card Error
Option Card Error
Option Card Error
Option Card Error

Cycle power to drive (Note 1)


Cycle power to drive (Note 1)
Cycle power to drive (Note 1)
Reduce compressor load
Cycle power to drive (Note 1)
Measure the current going to the
compressor. Determine if there is a
sudden fluctuation in current. Reduce
load
Cycle power to drive (Note 1)
Cycle power to drive (Note 1)
Cycle power to drive (Note 1)
Cycle power to drive (Note 1)
Cycle power to drive (Note 1)

oFb30 to oFb43

Option Card Error

Cycle power to drive (Note 1)

oFC05, oFC06

Option Card Error

0009H

oH

Heatsink Overheat

Cycle power to drive (Note 1)


Verify ambient temperature within
specification. Remove any adjacent heat
producing equipment.Decrease load

Hexa-decimal Code

Possible Solutions

Table continued on next page.

IOM 1202

123

Optional Compressor VFD


VFD HMI
Display

Fault Name,
Cause

000AH

oH1

Heatsink Overheat

000BH

oL1

Motor
Overload

000CH

oL2

0008H

ov

000FH

rr

Hexa-decimal Code

0002H

Uv1

0003F

Uv2

0004H

Uv3

Possible Solutions

Drive
Overload
Overvoltage
DC Bus
Braking Transistor
Failed
DC Bus
Undervoltage
Control Power Fault
Bypass Circuit
Undervoltage

Note

Depending on the fault type, the fault will shut down the
circuit or entire unit.

Verify ambient temperature within specification


Remove any adjacent heat producing equipment
Decrease load
Reduce load
Check for power supply phase loss/fluctuation
Check motor current against nameplate
Reduce load
Check for power supply phase loss/fluctuation
Check motor wiring for ground faults
Check input voltage
Cycle power to drive (Note 1)
Check for loose power connections
Check supply voltage
Cycle power to drive (Note 1)
Cycle power to drive (Note 1)
Cycle power to drive (Note 1)

If a circuit is still running and on its own disconnect, it can be


left running. Disconnect and then reconnect the faulted circuit.
If a circuit is still running and there is a common disconnect
for the unit, pump down the running circuit, disconnect and
reconnect the entire unit.

Table 78: Setpoint Changes between VFD and Non-VFD Units

Setpoint
Light Load Stage Down
Stop Delta T
Stage Up Delta T
PVM Config
Slide Position Sensor

124

VFD Units
Default 35
Default 1.5
Default 0.5
Default None
Default No

Non-VFD Units
Default 40
Default 0.7
Default 1.0
Default Single Point
Default Yes

IOM 1202

Optional Compressor VFD


Table 79: Logic Changes

Logic
Requirements for
staging a circuit on
are different
Method for
generating load/
unload
commands is
different.
Pressure control
target is different
Limits of SSH
target are different
Triggers for
transition from
pressure control to
SSH control are
different.
Triggers for
transition from SSH
control to pressure
control are
different.

IOM 1202

VFD Units
If a calculated limit for pulldown
rate is exceeded when LWT error is
less than 10C, no additional circuit
can start.
A scaled limit on pulldown rate is
used in combination with a scaled
time delay between capacity
changes based on LWT error.
Always controls to 350 kPa other
than after transition from SSH
control
SSH target varies from 3.4 to 7.0 C
(as DSH varies from 18 to 12 C)

Non-VFD Units
Has the logic outlined in original SRS,
without the additional logic shown at
left for VFD chillers.
An error accumulator using LWT error
and loop pulldown rate are used. Time
between capacity changes is
determined by accumulator reaching
limit and the time delays in individual
circuits.
Allows pressure target to vary in order
to maintain DSH (12 to 22 C)
SSH target varies from 2.8 to 5.5 C (as
DSH varies from 17 to 12 C)

Circuit running for 3 minutes and


DSH >= 12 deg C for 1 minute or
SSH < SSH target plus 1 degree C.

Low Pressure Unload not active and


LWT <= 15.5c and SSH >= SSH
target and DSH >= 12C for at least 3
minutes

Evap Pressure > 350 kPa for 60


seconds

LWT > 17C or DSH < 12C

125

Optional Compressor VFD


Control Panel
The control panel for VFD units is different from non-VFD units due to the space requirements of the drive. See figures below for
component layout.
Figure 70: Upper Section of the VFD Control Panel Section

Figure 71: Lower Section of the VF Control Panel Section

Fan Contactors &


Overloads
Circuit #2

126

IOM 1202

Optional Power Factor Correction Capacitors


Optional Power Factor Correction Capacitors

Optional power factor correction capacitors (PFCC) located in


an electrical panel may have been ordered with the chiller. If
so, there is one panel per compressor and they are mounted on
the side base rail near the evaporator.
The panel has no moving parts and no routine maintenance is
required. There is a fuse for each phase, each with a blown
fuse indicator and associated red indicating light.
A fuse failure will cause a phase fault and the unit will
experience a rapid shutdown from the Phase-Voltage Monitor
for wye-delta starters or internally within solid state starters.
Units with compressor VFDs will not normally have PFCCs.

Before replacing the fuse, the cause for failure must be


determined and corrected. The chiller will not run with a
blown circuit fuse.

WARNING

Disconnect power from the unit before opening the capacitor


panel. After disconnecting, allow ten minutes for capacitor to
discharge and check for no capacitor voltage with a
voltmeter before attempting any service work.
Failure to do so can result in property damage, severe
personal injury, or death.

Figure 72: Power Factor Correction Capacitor Panel Layout

IOM 1202

127

Start-up and Shutdown


Start-up and Shutdown

NOTICE

Daikin Applied service personnel or factory authorized


service agency must perform initial start-up in order to
activate warranty.

CAUTION

Most relays and terminals in the unit control center are


powered when S1 is closed and the control circuit
disconnect is on. Therefore, do not close S1 until ready for
start-up or the unit may start unintentionally and possibly
cause equipment damage.

CAUTION

The unit has a one-time pumpdown operation. When Q1


and Q2 are in the "Pumpdown and Stop" position the unit
will pump down once and not run again until the Q1 and Q2
switches are moved to the auto position. If Q1 and Q2 are
in the auto position and the load has been satisfied, the unit
will go into one-time pumpdown and will remain off until the
MicroTech III control senses a call for cooling and starts the
unit.
!

CAUTION

Water flow to the unit must not be interrupted before the


compressors pump down to avoid freeze-up in the
evaporator. Interruption will cause equipment damage.

Seasonal Start-up
1 Double check that the discharge shutoff valve and the

optional compressor suction butterfly valves are open.


2 Check that the manual liquid-line shutoff valves at the

outlet of the subcooler coils and the oil separator oil


return line shutoff valves are open.
3 Check the leaving chilled water temperature setpoint on

the MicroTech III controller to be sure it is set at the


desired chilled water temperature.

CAUTION

If all power to the unit is turned off, the compressor heaters


will become inoperable. Once power is resumed to the
unit, the compressor and oil separator heaters must be
energized a minimum of 12 hours before attempting to start
the unit.
Failure to do so can damage the compressors due to
excessive accumulation of liquid in the compressor.

4 Start the auxiliary equipment for the installation by

turning on the time clock, and/or remote on/off switch,


and chilled water pump.
5 Check to see that pumpdown switches Q1 and Q2 (and

Q3) are in the "Pumpdown and Stop" (open) position.


Throw the S1 switch to the "auto" position.
6 Under the "Control Mode" menu of the keypad, place the

unit into the automatic cool mode.


7 Start the system by moving pumpdown switch Q1 to the

"auto" position.
8 Repeat step 7 for Q2 (and Q3).

Temporary Shutdown
Move pumpdown switches Q1 and Q2 to the "Pumpdown and
Stop" position. After the compressors have pumped down,
turn off the chilled water pump.
!

CAUTION

Do not turn the unit off using the "Override Stop" switch,
without first moving Q1 and Q2 (and Q3) to the "Stop"
position, unless it is an emergency, as this will prevent the
unit from going through a proper shutdown/pumpdown
sequence, resulting in possible equipment damage.

Start-up After Temporary Shutdown


1 Insure that the compressor and oil separator heaters have

been energized for at least 12 hours prior to starting the


unit.
2 Start the chilled water pump.
3 With System switch Q0 in the "on" position, move

pumpdown switches Q1 and Q2 to the "auto" position.


4 Observe the unit operation until the system has

stabilized.

Extended (Seasonal) Shutdown


1 Move the Q1 and Q2 (and Q3) switches to the manual

pumpdown position.
2 After the compressors have pumped down, turn off the

chilled water pump.


3 Turn off all power to the unit and to the chilled water

pump.
4 If fluid is left in the evaporator, confirm that the

evaporator heaters are operational.


5 Move the emergency stop switch S1 to the "off" position.
6 Close the compressor discharge valve and the optional

compressor suction valve (if so equipped) as well as the


liquid line shutoff valves.

128

IOM 1202

Start-up and Shutdown


7 Tag all opened compressor disconnect switches to warn

against start-up before opening the compressor suction


valve and liquid line shutoff valves.
8 If glycol is not used in the system, drain all water from

the unit evaporator and chilled water piping if the unit is


to be shutdown during winter and temperatures below 20F can be expected. The evaporator is equipped with
heaters to help protect it down to -20F. Chilled water
piping must be protected with field-installed protection.
Do not leave the vessels or piping open to the
atmosphere over the shutdown period.
9 Do not apply power to the evaporator heaters if the

system is drained of fluids as this can cause the heaters to


burn out.

Start-up After Extended (Seasonal) Shutdown


1 With all electrical disconnects locked and tagged out,

check all screw or lug-type electrical connections to be


sure they are tight for good electrical contact.

DANGER

LOCK AND TAG OUT ALL POWER SOURCES WHEN


CHECKING CONNECTIONS. ELECTRICAL SHOCK
WILL CAUSE SEVERE PERSONAL INJURY OR DEATH.

2 Check the voltage of the unit power supply and see that it

is within the 10% tolerance that is allowed. Voltage


unbalance between phases must be within 3%.
3 See that all auxiliary control equipment is operative and

that an adequate cooling load is available for start-up.


4 Check all compressor flange connections for tightness to

avoid refrigerant loss. Always replace valve seal caps.


5 Make sure system switch Q0 is in the "Stop" position and

pumpdown switches Q1 and Q2 are set to "Pumpdown


and Stop", throw the main power and control disconnect
switches to "on." This will energize the crankcase
heaters. Wait a minimum of 12 hours before starting up
unit. Turn compressor circuit breakers to "off" position
until ready to start unit.
6 Open the optional compressor suction butterfly as well as

the liquid line shutoff valves, compressor discharge


valves.
7 Vent the air from the evaporator water side as well as

from the system piping. Open all water flow valves and
start the chilled water pump. Check all piping for leaks
and recheck for air in the system. Verify the correct flow
rate by taking the pressure drop across the evaporator
and checking the pressure drop curves in the installation
manual, IM 997.
The following table gives glycol concentrations required for
freeze protection.

Table 80: Freeze Protection

Temperature
F (?C)
20 (6.7)
10 (-12.2)
0 (-17.8)
-10 (-23.3)
-20 (-28.9)
-30 (-34.4)
-40 (-40.0)
-50 (-45.6)
-60 (-51.1)

Percent Volume Glycol Concentration Required


For Freeze Protection
For Burst Protection
Ethylene
Propylene
Ethylene
Propylene
Glycol
Glycol
Glycol
Glycol
16
18
11
12
25
29
17
20
33
36
22
24
39
42
26
28
44
46
30
30
48
50
30
33
52
54
30
35
56
57
30
35
60
60
30
35

Notes:
1 These figures are examples only and cannot be

appropriate to every situation. Generally, for an


extended margin of protection, select a temperature at
least 10F lower than the expected lowest ambient

IOM 1202

temperature. Inhibitor levels should be adjusted for


solutions less than 25% glycol.
2 Glycol of less than 25% concentration is not

recommended because of the potential for bacterial


growth and loss of heat transfer efficiency.

129

System Maintenance
System Maintenance

General
On initial start-up and periodically during operation, it will be
necessary to perform certain routine service checks. Among
these are checking the liquid line sight glasses, and the
compressor oil level sight glass. In addition, check the
MicroTech III controller temperature and pressure readings
with gauges and thermometers to see that the unit has normal
condensing and suction pressure and superheat and subcooling
readings. A recommended maintenance schedule is located at
the end of this section.
A Periodic Maintenance Log is located at the end of this
manual. It is suggested that the log be copied and a report be
completed on a regular basis. The log will serve as a useful
tool for a service technician in the event service is required.

Oil Filter Removal and Renewal


Prior to this procedure, pump out the compressor; isolate the
electrical supply to the control panels and compressor motor
terminal.
!

WARNING

After the compressor has been pumped down and isolated,


the oil contained inside the filter housing will remain hot
enough to cause burns for some time afterwards. Always
allow sufficient time for the oil to cool down so that it is cool
enough not to be a danger when drained off (less than 35
C is recommended). Severe injury from burns can result.

Initial start-up date, vibration readings, compressor megger


readings and oil analysis information should be kept for
reference base-line data.

Compressor Maintenance
The semi-hermetic compressor requires no yearly scheduled
maintenance. Compressor vibration is an indicator of a
possible problem requiring maintenance. It is recommended
that the compressor be checked with a vibration analyzer at, or
shortly after, start-up and again on an annual basis. The load
should be maintained as closely as possible to the load of the
original test. The initial vibration analyzer test provides a
benchmark of the compressor, and when performed routinely,
can give a warning of impending problems.

Lubrication
No routine lubrication is required on Pathfinder units. The fan
motor bearings are permanently lubricated. No further
lubrication is required. Excessive fan motor bearing noise is
an indication of a potential bearing failure.

Compressor oil must be ICI RL68HB, Daikin Part Number


735030446 in a 1-gallon container. This is synthetic
polyolester oil with anti-wear additives and is highly
hygroscopic. Care must be taken to minimize exposure of the
oil to air when charging oil into the system.
The oil charge is 6 gallons (23 liters) for all compressor sizes.
The compressor oil heater is 250 watts and is on when the
compressor is off and off when it is on.

WARNING

POE lubricants must be handled carefully and the proper


protective equipment (gloves, eye protection, etc.) must be
used when handling POE lubricant. POE must not come into
contact with any surface or material that might be harmed by
POE, including certain polymers (e.g. PVC/CPVC and
polycarbonate piping).

130

1
2
3
4
5

Oil Filter - 250mm


Oil Filter Housing
O-Ring 89.5x3
O-Ring 76.1x3.4
M8 Bolts
IOM 1202

System Maintenance
Unscrew and remove two hex head side cover bolts 180
apart. Insert M8 guide studs into the vacant holes.
Remove remaining bolts, remove oil filter housing
cover.
Pull the oil filter off of the spigot and withdraw the oil
filter from the housing and clean.
Clean oil filter housing cover plate.
Fitting a New Oil Filter Element Reassembly

Before assembly commences, remove any paint from joint


faces. Inspect parts individually for damage, ensure they are
completely clean before laying them out on a sheet of clean
paper in a logical order ready for reassembly.

Remove filter and clean oil filter housing. Clean all other
components. Replace the o-rings.

Use fresh refrigerant oil to lubricate parts during reassembly.


New O-rings must be used.
Insert new oil filter into the housing, ensuring the filter
sits tightly on the sealing spigot.

Electrical Terminals

Replace the oil filter housing cover


!

DANGER

Electric equipment can cause electric shock which will cause


severe personal injury or death. Turn off, lock out and tag all
power before continuing with following service. Panels can
have more than one power source.

CAUTION

Periodically check electrical terminals for tightness and tighten


as required. Always use a back-up wrench when tightening
electrical terminals.

Filter housing cover plate 6xM8 Bolts

Condensers
The condensers are air-cooled and constructed of 3/8" (9.5mm)
OD internally finned copper tubes bonded in a staggered
pattern into louvered aluminum fins. No maintenance is
ordinarily required except the routine removal of dirt and
debris from the outside surface of the fins. Daikin Applied
recommends the use of non-caustic, non-acidic, foaming coil
cleaners available at most air conditioning supply outlets.
Flush the coil from the inside out.

Removal of the filter housing cover

IOM 1202

WARNING

Use caution when applying coil cleaners. They can contain


potentially harmful chemicals. Wear breathing apparatus and
protective clothing. Carefully follow the cleaner
manufacturers MSDS sheets. Thoroughly rinse all surfaces to
remove any cleaner residue. Do not damage the fins during
cleaning.

131

System Maintenance
If the service technician has reason to believe that the
refrigerant circuit contains noncondensables, recovery of the
noncondensables will be required, strictly following Clean Air
Act regulations governing refrigerant discharge to the
atmosphere. The service Schrader valves are located on both
vertical coil headers on both sides of the unit at the control box
end of the coil. Access panels are located at the end of the

condenser coil directly behind the control panel. Recover


thenoncondensables with the unit off, after shutdown of 15
minutes or longer, to allow air to collect at the top of the coil.
Restart and run the unit for a brief period. If necessary, shut
the unit off and repeat the procedure. Follow accepted
environmentally sound practices when removing refrigerant
from the unit.

Optional Compressor VFD


Table 81:

Inspection Area

Inspection Points

Corrective Action

Inspect equipment for discoloration from


overheating or deterioration.

Replace damaged equipment as required.

Inspect for dirt, foreign particles, or dust


collection on components

Inspect door seal if so equipped.


Use dry air to clear foreign matter

Conductors and Wiring

Inspect wiring and connections for


discoloration, damage or heat stress.

Repair or replace damaged wire.

Terminals

Inspect terminals for loose, stripped, or


damaged connections

Tighten loose screws and replace


damaged screws or terminals.

Inspect contactors and relay for excessive


noise during operation

Check coil voltage for over or under


voltage condition.

Inspect coils for signs of overheating such


as melted or cracked insulation.

Replace damaged removable relays,


contactors or circuit board.

General

Relays and Contactors

Liquid Line Sight Glass


Observe the refrigerant sight glasses weekly. A clear glass of
liquid indicates that there is adequate refrigerant charge in the
system to provide proper feed through the expansion valve.
Bubbling refrigerant in the sight glass, during stable run
conditions, may indicate that there can be an electronic
expansion valve (EXV) problem since the EXV regulates
liquid subcooling. Refrigerant gas flashing in the sight glass
could also indicate an excessive pressure drop in the liquid
line, possibly due to a clogged filter-drier or a restriction
elsewhere in the liquid line.
An element inside the sight glass indicates the moisture
condition corresponding to a given element color. If the sight
glass does not indicate a dry condition after about 12 hours of
operation, the circuit should be pumped down and the filterdrier changed. An oil acid test is also recommended.
Do not use the sight glass on the EXV body for refrigerant
charging. Its purpose is to view the position of the valve.

Lead-Lag
A feature on all Daikin Pathfinder air-cooled chillers is a
system for alternating the sequence in which the
132

compressors start to balance the number of starts and run


hours. Lead-Lag of the refrigerant circuits is accomplished
automatically through the MicroTech III controller. When in
the auto mode, the circuit with the fewest number of starts will
be started first. If all circuits are operating and a stage down in
the number of operating compressors is required, the circuit
with the most operating hours will cycle off first. The operator
can override the MicroTech III controller, and manually select
the lead circuit as circuit #1, #2 or #3.

Pump Operation
It is highly recommended that the chiller unit control the
chilled water pump(s). The integral chiller control system has
the capability to selectively start pump A or B or automatically
alternate pump selection at each start and also has pump
standby operation capability.
Failure to have the chiller control the pumps may cause the
following problems:
1 If any device, other than the chiller, should try to start the

chiller without first starting the pumps, the chiller will


lock out on the no-flow alarm and require a manual reset
to restart. This can be disruptive to the normal cooling
process.

IOM 1202

System Maintenance
2 In areas where freeze-up is a concern, the chiller control

senses the chilled water temperature and turns on an


immersion heater in the evaporator. It also signals the
chilled water pump to start to providing flow through the
evaporator and additional protection against evaporator
and outside pipe freeze-up . Other pump starting
methods will not automatically provide this protection.
Note: the owner/operator must be aware that when the
water temperature falls below freezing temperatures it is
imperative NOT to stop the pump(s) as immediate
freeze-up can occur.

This method of freeze protection is only effective as long as


the facility and the chiller have power. The only positive
freeze protection during power failures is to drain the
evaporator and blow out each tube or add the appropriate
concentration of glycol to the system.

Figure 73: Preventative Maintenance Schedule

OPERATION

WEEKLY

General
Complete unit log and review (Note 3)
Inspect unit for loose or damaged components and visible leaks
Inspect thermal insulation for integrity
Clean and paint as required

MONTHLY
(Note 1)

ANNUAL
(Note 2)

X
X
X
X

Electrical ( * including the optional VFD)


Sequence test controls *
Check contactors for pitting, replace as required *
Check terminals for tightness, tighten as necessary *
Clean control panel interior *
Clean control box fan filter (Note 7 ) *
Visually inspect components for signs of overheating *
Verify compressor and oil heater operation
Megger compressor motor

X
X
X
X
X

X
X
X

Refrigeration/Lubricant
Leak test
Check liquid line sight glasses for clear flow
Check compressor oil sight glass for correct level (lubricant charge)
Check filter-drier pressure drop (see manual for spec)
Check lubricant filter pressure drop (Note 6)
Perform compressor vibration test
Perform oil analysis test on compressor oil

X
X

X
X
X

Condenser (air-cooled)
Clean condenser coils (Note 4)
Check fan blades for tightness on shaft (Note 5)
Check fans for loose rivets and cracks, check motor brackets
Check coil fins for damage and straighten as necessary
Note: :
1 Monthly operations include all weekly operations.
2 Annual (or spring start-up) operations include all weekly

and monthly operations.


3 Log readings can be taken daily for a higher level of unit

observation.

IOM 1202

X
X
X
X
X
X

4 Coil cleaning can be required more frequently in areas

with a high level of airborne particles.


5 Be sure fan motors are electrically locked out.
6 Replace the filter if pressure drop exceeds 20 psi.
7 The weekly fan filter cleaning schedule can be modified

to meet job conditions. It is important that the filter


allows full air flow.

133

Appendix
Appendix

Definitions
Active Setpoint

The active setpoint is the setting in effect at any given


moment. This variation occurs on setpoints that can be altered
during normal operation. Resetting the chilled water leaving
temperature setpoint by one of several methods, such as return
water temperature, is an example.
Active Capacity Limit

The active setpoint is the setting in effect at any given


moment. Any one of several external inputs can limit a
compressors capacity below its maximum value.
Condenser Saturated Temperature Target

The saturated condenser temperature target is calculated by


first using the following equation:
Sat condenser temp target raw = 0.833(evaporator sat temp) +
68.34
The raw value is the initial calculated value. This value is
then limited to a range defined by the Condenser Saturated
Temperature Target minimum and maximum setpoints. These
setpoints simply cut off the value to a working range, and this
range can be limited to a single value if the two setpoints are
set to the same value.
Dead Band

The dead band is a range of values surrounding a setpoint such


that a change in the variable occurring within the dead band
range causes no action from the controller. For example, if a
temperature setpoint is 44F and it has a dead band of 2
degrees F, nothing will happen until the measured temperature
is less than 42F or more than 46F.

Evap Recirc Timer

A timing function, with a 30-second default, that holds off any


reading of chilled water for the duration of the timing setting.
This delay allows the chilled water sensors (especially water
temperatures) to take a more accurate reading of the chilled
water system conditions.
EXV

Electronic expansion valve, used to control the flow of


refrigerant to the evaporator, controlled by the circuit
microprocessor.
High Saturated Condenser Hold Value

High Cond Hold Value = Max Saturated Condenser Value 5


degrees F
This function prevents the compressor from loading whenever
the pressure approaches within 5 degrees of the maximum
discharge pressure. The purpose is to keep the compressor
online during periods of possibly temporary elevated
pressures.
High Saturated Condenser Unload Value

High Cond Unload Value = Max Saturated Condenser Value


3 degrees F
This function unloads the compressor whenever the pressure
approaches within 3 degrees of the maximum discharge
pressure. The purpose is to keep the compressor online during
periods of possibly temporary elevated pressures.
Light Load Stg Dn Point

The percent load point at which one of two operating


compressors will shut off, transferring the unit load to the
remaining compressor.

DIN

Load Limit

Digital input, usually followed by a number designating the


number of the input.

An external signal from the keypad, the BAS or a 4-20 ma


signal that limits the compressor loading to a designated
percent of full load. Frequently used to limit unit power input.

Error

In the context of this manual, Error is the difference between


the actual value of a variable and the target setting or setpoint.
Evaporator Approach

The evaporator approach is calculated for each circuit. The


equation is as follows:
Evaporator Approach = LWT Evaporator Saturated
Temperature
See page 38 for more details

Load Balance

Load balance is a technique that equally distributes the total


unit load among the running compressors on a unit or group of
units.
Low Ambient Lockout

Prevents the unit from operating (or starting) at ambient


temperatures below the setpoint.
Low Pressure Unload Setpoint

The psi evaporator pressure setting at which the controller will


unload the compressor until a preset pressure is reached.

134

IOM 1202

Appendix
Low Pressure Hold Setpoint

Soft Load

The psi evaporator pressure setting at which the controller will


not allow further compressor loading.
Low/High Superheat Error

Soft Loading is a configurable function used to ramp up the


unit capacity over a given time period, usually used to
influence building electrical demand by gradually loading the
unit.

The difference between actual evaporator superheat and the


superheat target.

SP

LWT

Leaving water temperature. The water is any fluid used in


the chiller circuit.
LWT Error

Error in the controller context is the difference between the


value of a variable and the setpoint. For example, if the LWT
setpoint is 44F and the actual temperature of the water at a
given moment is 46F, the LWT error is +2 degrees.
LWT Slope

The LWT slope is an indication of the trend of the water


temperature. It is calculated by taking readings of the
temperature every few seconds and subtracting them from the
previous value, over a rolling one minute interval.
ms

Milli-second
Maximum Saturated Condenser Temperature

The maximum saturated condenser temperature allowed is


calculated based on the compressor operational envelope.
OAT

Outside ambient air temperature


Offset

Offset is the difference between the actual value of a variable


(such as temperature or pressure) and the reading shown on the
microprocessor as a result of the sensor signal.
pLAN

Peco Local Area Network is the proprietary name of the


network connecting the control elements.
Refrigerant Saturated Temperature

Refrigerant saturated temperature is calculated from the


pressure sensor readings for each circuit. The pressure is fitted
to an R-134a temperature/pressure curve to determine the
saturated temperature.

IOM 1202

Setpoint
SSS
Solid state starter as used on Daikin screw
compressors.
Suction Superheat

Suction superheat is calculated for each circuit using the


following equation:
Suction Superheat = Suction Temperature Evaporator
Saturated Temperature
See page 38 for details.
Stage Up/Down Accumulator

The accumulator can be thought of as a bank storing


occurrences that indicate the need for an additional fan.
Stageup/Stagedown Delta-T

Staging is the act of starting or stopping a compressor or fan


when another is still operating. Startup and Stop is the act of
starting the first compressor or fan and stopping the last
compressor or fan. The Delta-T is the dead band on either
side of the setpoint in which no action is taken.
Stage Up Delay

The time delay from the start of the first compressor to the
start of the second.
Startup Delta-T

Number of degrees above the LWT setpoint required to start


the first compressor.
Stop Delta-T

Number of degrees below the LWT setpoint required for the


last compressor to stop.
VDC

Volts, Direct current, sometimes noted as vdc.

135

Appendix

136

IOM 1202

Daikin Applied Training and Development

Now that you have made an investment in modern, efficient Daikin equipment, its care should be a high priority.
For training information, please visit us at www.DaikinApplied.com/training, or call 540-248-9201 to speak to the
Training Department.

Warranty

All Daikin equipment is sold pursuant to its standard terms and conditions of sale, including Limited Product
Warranty. Consult your local Daikin Applied Representative for warranty details. To find your local Daikin Applied
Representative, go to www.DaikinApplied.com.

This document contains the most current product information as of this printing. For the most up-to-date product
information, please go to www.DaikinApplied.com.

2013 Daikin Applied www.DaikinApplied.com 800-432-1342

IOM 1202 6/13

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