The bolt can be made by cold forging

Steel wire is heated in the furnace for 30hours.

The wire is then send to the bath of sulphuric acid to
remove any rust particle.
It is rinse with water then coated with a phosphate
chemical compound. This prevent rusting before the bolt
forming begins.
The steel rod is shaped by forcing them into the various
die at room temperature by high pressure.
The forming machine first straightened the wire rod.
Then cut it into pieces slightly longer than the bolt length.
Each piece goes into the die which make it perfectly round
then goes into a die which abrasively shape the head of
the bolt of one end.
The die form a small collar on the steel and the other one
makes it into a round head then the last die transform that
into hexagons head
A tool called pointer shapes the bottom of the bar into
chamfer.
By cold forging method again the bolt is pressed in the
thread pattern with high presure
Hot forging is used to make the nuts
Cut the steel bar into small parts called the slugs
Heat them to 1200 degree Celsius to make them
malleable.

Later, put them into machine where hydraulic hammer

punch them into hexagons while the die pierce to form a
hole.
Then a tool call a tapper drives into the hole to cut the
threads .
Lubricant oil is used to reduce wear and tear on the
tapper.
The nuts then goes into an oven of 870 degree Celsius for
an hour and the cool it down in oil immediately to solidifies
the steel internal structure.
And now the steel is hard and brittle , and so it is heated
for another hour. This removes the brittleness yet maintain
the strength.
The nut is made.
Resources: http://www.youtube.com/watch?
v=3kxcw08p_oY
Nut
1. Cut hexagonal material to length, with allowance for facing.
2. Face the ends in the Centre Lathe to 10 mm length overall,
ensure
that the bar runs true.
3. Centre drill the end for the drill.
4. Drill at 10.5 diameter.
5. Counter sink each face and chamfer each at 45 degrees.
6. Use Tee tap wrench to cut internal thread. Set up in the lathe
with the
live centre in the end of the tap wrench.
Bolt
1. Cut hexagonal material to length, with allowance for facing.
2. Face one end in the Centre Lathe to 90 mm length overall.
3. Centre Drill one end for the live centre.

4. Hold the hexagonal bar in the 3 jaw chuck by around 5-8 mm

with
the other end held by the live centre.
5. Turn the 12 mm diameter for the thread x 80 mm long
measure
with the micrometer, size to finish at 12 mm minus 0.05 0.10.
6. Adjust the tool and clean up the corner for the head of the
bolt.
7. Chamfer the 12 diameter end at 45 degrees x 2 mm.
8. Hold the 12 diameter in the chuck and chamfer the head at 45
degrees.
9. Hold by the 12 diameter and start the thread using the Stock
and Die
with the tailstock ensuring that the axis is square to the die - use
cutting compound.
10.When sufficient has been cut to ensure the trueness of the
thread,
take it out of the lathe and finish the tread depth to 60 mm in the
metal working vice.

JUST BOLT(OTHER METHOD)

The first labor operation in the manufacturing of any bolt is
to cut the round bar to length.
Through shearing process the bolt bar is cut with machine
A hex head is hot-forged on one end of the steel rod.
An induction heating coil heats the end of the round bar to
approximately 2000 degrees Fahrenheit.
A National Upsetter is used to forge the heated end of the
rod into a hex shaped head.

Gripper blocks clamp the round bar securely in place

while a plunger or die compresses the heated end of the
rod, reshaping it into the hex head configuration.
A second position in the gripper block is used to stamp
the head with the manufacturer's logo and grade symbol
when required.
The hex head of this anchor bolt will be embedded in the
concrete and is intended to provide pull-out resistance.
High speed cutting blades apply a chamfer to the ends of
the bolts prior to threading. This beveled end will help
facilitate easy assembly of the nut once the bolts have
been threaded and galvanized.
Landis threaders are used to cut 8" of thread onto the end
of these anchor bolts.
Rotating heads contain chasers which cut away steel
from the round bar to produce the threads.
A constant stream of cutting oil is applied to reduce friction
and prevent overheating.
Threads are gauged by the threading operators to ensure
conformance to dimensional tolerances.
The bolts must be pickled prior to galvanizing. This
process cleans the bolts and prepares the surface of the
steel to accept the zinc.
Parts are first submerged in caustic soda which removes
cutting oil and other organic materials that accumulate
during the manufacturing process.
The bolts are then rinsed and submerged in sulfuric acid,
which removes any scale from the bolts and etches the
surface of the steel.

The bolts are rinsed again and then submerged in flux

which is a chemical that assists in the bonding of the zinc
to the steel.
After pickling, bolts are placed in racks and lowered into a
12 foot long x 4 foot wide x 7 foot deep tank of 840 degree
molten zinc. The bolts remain in the zinc between 2 to 4
minutes. When the bolts are removed from the zinc, they
are spun in a high speed centrifuge to remove excess zinc
from the threads.
Finally, the bolts are cooled in quench tanks so they can
be inspected and packaged as soon as they are removed
from the galvanizing tank. Blue paint is applied to the
threaded end of F1554 grade 36 anchor bolts to identify
the grade, as is required by the ASTM specification.