Adjustment Procedure List

<Normal>
No.

Identification No.

Document name

BHAJ01-001

PV/PA Board Calibration

BHAJ01-002

Dialysate Pressure Sensor Calibration

BHAJ01-003

Temperature Sensor CalibrationT2/T3/T7

BHAJ01-004

Temperature Sensor CalibrationT4/T5/T6

BHAJ01-005

Conductivity Sensor CalibrationCD1/CD2/CD3

BHAJ01-006

Bubble Detector Calibration

BHAJ01-007

Blood Leakage Sensor Calibration

BHAJ01-008

Shutoff Pressure Adjustment

BHAJ01-009

Filling Flow Adjustment

10

BHAJ01-010

RV2 Adjustment

11

BHAJ01-011

P3, P4 Flow Adjustment

12

BHAJ01-012

Clamp Leak Test

13

BHAJ01-013

Syringe Test

14

BHAJ01-014

Blood Pump Shutoff Status Check

15

BHAJ01-015

Blood Pump Flow Adjustment

16

BHAJ01-016

Balance Test

17

BHAJ01-017

UFP Flow Measurement

18

BHAJ01-018

UF Precision Test 1

19

BHAJ01-019

UF Precision Test 2 during SQHD

20

BHAJ01-020

Gas Purge Pressure Adjustment

21

BHAJ01-021

Chamber Volumetric Measurement

22

BHAJ01-022

Temperature Sensor Calibration (T1)

Option

<Hot disinfection with citric acid ASSY, Dialysate flow ASSY and high flow ASSY>
No.

Identification No.

Document name

23

BHAJ00-023

Shutoff Pressure Adjustment

24

BHAJ00-024

Filling Flow Adjustment

25

BHAJ00-025

RV2 Adjustment

26

BHAJ00-026

P3, P4 Flow Adjustment

Option

Caution
Remove static electricity, using an earth-band when a board is maintained or changed.
Do not touch any point other than the mentioned point by a tester when a board is
maintained, connecting probes or IC clips of tester. It could be a cause of board breakdown,
depending on the touched place.
Do not touch any board, electric wiring or terminal except for a maintenance.
Do not touch any electric wiring or terminal which is not isolated.
Do not touch any board with wet hand.
Pull out a power plug from an outlet when the harness is removed from a Terminal block.
Use a tester which is True RMS TYPE to measure precise alternating current value.
* RMS: Root Mean Square

Dialysate Circuit Flow Chart

Flow chart (B Powder Assy)

Flow chart (B Powder Assy, Hot citric acid disinfection Assy,

Dialysate variable control Assy, High-flow compatible Assy

1-2

BHAJ01-001

1. PV/PA Board Calibration

Standard

During air release

02mmHg

During pressurization with 300mmHg

3005mmHg (reference value: -30030mmHg)

During self-diagnosis 44020mmHg

Required jig
Purpose

Pressure gauge, piping components, pean pincer x 1, ceramic driver for adjustment,
syringe, tester
To calibrate 2 points of offset and gain if the error is out of range,
comparing device indication and manometer value.

Illustration

Procedure
Remove the cover of the upper left side.
For the two PV/PA placed in a row, the upper one is the
venous pressure sensor board (PV) and the lower is the
arterial pressure sensor board (PA).
Open the screen of Maintenance 1 Dialysis data display,
Pressure.

During air-releaseoffset adjustment

Set the pressure port to air-release and adjust the VR2
of the PV/PA board so that the displayed value becomes
02mmHg.
VR3

VR1

TP1

401

VR2

TP2

During pressurization with 300mmHg (gain adjustment)

Pressurize by syringe, and when the pressure gauge value
becomes approximately 300mmHg, shut off the silicon tube
with pean pincers to fix the pressure.
memo
z

If the pressure tends to be lowered even after

shutting off the silicon tube with pean pincers, fix
at the pressure slightly higher than 300mmHg and wait
until the pressure becomes approximately 300mmHg.

Connection of pressure gauge

1-1

BHAJ01-001
Adjust the VR1 of the PV/PA board so that the displayed
value of pressure gauge indicates 3005mmHg when its
actual value is 300mmHg.
VR3

VR1

TP1

401

VR2

TP2

Repeat the offset adjustment and gain adjustment until

entering the standard value range.
Check during pressurization with -300mmHg
To check the linearity of the sensor output value, when
0mmHg and +300mmHg enter the standard value range, add
-300mmHg with the syringe to the venous (arterial)
pressure and check that the difference between the
indication and displayed value is approximately 30.
Change the board when the value can not be in this range.
memo
z

This is only a check, so adjustment

of the difference between indication
and pressure gauge is unnecessary.

If below standard, replace the board.

Adjustment of self-diagnosed value
MAINTENANCE MENU Ver1.00
SETTING

MAINTE

OPTION

ADJUST

How to display the Adjustment menu

SYSTEM

To adjust the self-diagnosed value, the Adjustment

menu needs to be displayed. Simultaneously press the
two parts indicated with in the left figure for 3
seconds using the maintenance tag and the ADJUST
switch is displayed as shown left.

BPM

MAINTE

Set the device to the rinse stand by process.

Press the PV (PA) switch at Adjustment 4 ROM version
display to simulatingly obtain the output voltage for
self-diagnosis.
memo
z

1-2

During preparation stand by process,

output voltage for self-diagnosis cannot
be obtained.

BHAJ01-001

Adjustment with voltage

Connect the tester (+) probe to TP1 on the PV/PA board
and connect the (-) probe to TP2.
Set the tester range to VDC and adjust VR3 so that
the measured value for it becomes DC4.700.10V.
Adjustment with display
When calibrating with the display, adjust VR3 so that the
displayed value becomes 44020mmHg.
Caution
z

The Adjustment
menu is for the manufacturer to perform adjustment
and contains important
items related to device control. After using it,
be sure to hide it to prevent
uninformed personnel from changing the contents.
z How to hide the menu is the same as how to display it.

1-3

BHAJ01-002

2. Dialysate Pressure Sensor Calibration

Standard

During air release02mmHg

During pressurization with 300mmHg3005mmHg (reference value: -30030mmHg)

Required jig
Purpose

Pressure gauge, piping components, pean pincer x 3, ceramic driver for adjustment,
syringe
To calibrate 2 points of offset and gain if the error is out of range,
comparing device indication and manometer value.

Illustration

Procedure
Draining water in the dialysate pressure sensor
Caution
z

Ensure that the breaker is turned off.

Remove the cover for the lower left face.

Referring to BHSM**-019, remove the dialysate pressure
sensor to drain out the dialysate in the dialysate
pressure sensor.
Insert the silicon tube at the lower part into the
dialysate pressure sensor with the tube shut off with the
pean pincer then install the dialysate pressure sensor to
the device.
During air release (offset adjustment)
Remove the cover of the dialysate pressure sensor.
Install the connector PD to the dialysate pressure
sensor board CN1.
Turn on the breaker and I/O switch.
With the Maintenance 6 screen Device calibration, set
the dialysate pressure display offset to 0. If the
dialysate pressure display offset is input intentionally,
write down the input value for inputting again after
adjustment.
Open thePressure screen of Maintenance Displaying
VR1

dialysis data.

VR2

TP2
TP1
CN1

2-1

BHAJ01-002
Illustration

Procedure
Adjust the VR2 of the dialysate pressure sensor board so
that the dialysis pressure displayed value becomes 0
2mmHg during air release.

During pressurization with 300mmHg (gain adjustment)

Connect the piping components to the dialysate pressure
sensor to pressurize with the syringe. At the point where
the pressure gauge value indicates approximately 300mmHg,
shut off the silicon tube with the pean pincer to fix the
pressure.
memo
z

If the pressure tends to be lowered even after shutting

off the silicon tube with the pean pincer, fix at the
pressure slightly higher than 300mmHg and wait until
the pressure becomes approximately 300mmHg.

Connecting the pressure gauge

Adjust the VR1 of the dialysate pressure sensor board

VR1
VR2

so that the displayed value of pressure gauge indicate

s 3005mmHg when its actual value is 300mmHg.

TP2
TP1
CN1

Repeat the offset adjustment and gain adjustment until

entering the standard value range.
Check during pressurization with -300mmHg
To check the linearity of the sensor output value, when
0mmHg and +300mmHg enter the standard value range, add
-300mmHg with the syringe and check that the difference
between the indication and pressure gauge value is within
30.
memo
z

3-2

This is only a check, so adjustment of the difference

between indication and pressure gauge is unnecessary.

BHAJ01-003

3. Temperature Sensor CalibrationT2/T3/T7

Standard

T2/T3/T7250.2, 400.2

Required jig
Purpose

Temperature calibration device (Code NO.0-506-001), ceramic driver for adjustment,

Phillips screwdriver
To calibrate 2 points of offset and gain if the error is out of range,
comparing device indication and manometer value.

Illustration

Procedure
Caution
Ensure the breaker is turned off.
Remove the cover of the upper right face and the electric
cover.
Remove the connector for the temperature sensor to be
worked on, which is on the I/O board, and install the
temperature calibration device.
* Select based on the temperature sensor to be adjusted.
Temperature sensor
T2
T3
T7

Heater outlet
temperature
Dialysate
temperature
Coupler
temperature

Connector name
CN215
CN216
CN246

Temperature calibration device dummy resistance value

Temperature

Resistance value

25

8.4940.024 k

40

8.9040.024 k

Configuration of conductivity sensor module board

Right face of the device

Temperature sensor module board

3-1

BHAJ01-003
Illustration

Procedure
Turn on the breaker and I/O switch to confirm the
indicated temperature with the Maintenance 1 Dialysate
data display and Temperature/concentration.
(Gain adjustment) at 25
Adjust the adjustment VR on the temperature sensor
module board so that the indicated temperature becomes
25.00.2 when the knob of the temperature
calibration device is set to 25.

(Offset adjustment) at 40
Adjust the adjustment VR on the temperature sensor
module board so that the indicated temperature becomes
40.00.2 when the knob of the temperature
calibration device is set to 40.
Repeatoffset adjustment andgain adjustmentuntil
entering the standard value range.

Temperature

VR1
VR2
VR3

VR4

*
*

VR configuration of temperature sensor

module board

3-2

VR at 40

T2

VR3

VR4

T3

VR5

VR6

T7

VR1

VR2

Select based on the temperature sensor to

be adjusted.

VR5

VR6

VR at 25

sensor

VR is on the temperature sensor module.

BHAJ01-004

4. Temperature Sensor CalibrationT4/T5/T6

Standard

T4/T5/T6: 250.2400.2

Required jig
Purpose

Temperature calibration device (Code No. 0-506-001), ceramic driver for adjustment,
Phillips screwdriver
To calibrate 2 points of offset and gain if the error is out of range,
comparing device indication and manometer value.

<Illustration>

<Procedure>
Caution
Ensure that the breaker is turned off.
Remove the cover of the upper right face and the electric
cover.
Remove the connector for the temperature sensor to be
worked on, which is on the I/O board, install the
temperature calibration device.
* Select based on the temperature sensor to be adjusted.
Temperature sensor
T4

Connector name

For CD1 temperature

CN217

compensation

T5

For CD2 temperature

CN234

compensation

T6

For CD3 temperature

CN239

compensation

Temperature calibration device dummy resistance value

Temperature

Resistance value

25

8.4940.024 k

40

4.9040.024 k

Configuration of conductivity sensor module board

Right face of the device

CD1

CD2

CD3

-1

BHAJ01-004
<Illustration>

<Procedure>
memo
z Adjustment VR for T4/T5/T6 is on the conductivity
sensor module board, not on the temperature sensor
module board.
Turn on the breaker and I/O switch to confirm the
indicated temperature with the Maintenance 1 Dialysate
data display and Temperature/concentration.
(Gain adjustment) at 25
Adjust the adjustment VR on the conductivity sensor
module board so that the indicated temperature becomes
25.00.2 when the knob of the temperature
calibration device is set to 25.

(Offset adjustment) at 40
Adjust the adjustment VR on the conductivity sensor
module board so that the indicated temperature becomes
40.00.2 when the knob of the temperature
calibration device is set to 40.

Repeatoffset adjustment andgain adjustmentuntil

entering the standard value range.

VR1

Temperature

VR2

sensor

VR4
VR5

VR at 25

VR at 40

T4 (CD1)

VR4

VR5

T5 (CD2)

VR4

VR5

T6 (CD3)

VR4

VR5

Select based on the temperature sensor to be

adjusted.

*
VR3

VR configuration of
conductivity sensor module board

4-2

VR is on the temperature sensor module.

BHAJ01-005

5. Conductivity Sensor Calibration (CD/CD2/CD3)

Standard voltage waveform
Standard
Required jig
Purpose

1001.0mVAC

CD1

:2.500.02VDC (offset), 5.000.02VDC(gain)

CD2/CD3

:0.200.02VDC (offset), 1.500.02VDC (gain)

Concentration calibration device (Code No. 0-506-007), ceramic driver for adjustment,
Phillips screwdriver, tester
To calibrate 2 points of offset and gain if the error is out of range,
comparing device indication and manometer value.

<Illustration>

<Procedure>
Caution
z

Ensure that the breaker is turned off.

Remove the cover of the upper right face and the electric cover for
the right face. Remove the connector for the conductivity sensor to
be worked on, which is on the I/O board, and install the concentration
calibration device.
*Select based on the conductivity sensor to be adjusted.
Conductivity sensor

Connector name

CD1

A+B conductivity

CN218

CD2

B conductivity (moni)

CN233

CD3

B conductivity (cont)

CN238

Concentration calibration device dummy resistance value

Cond. sensor

Conductivity

Resistance value

30mS

133.30.1

15mS

266.60.1

9mS

444.40.1

1.2mS

3333.31.0

CD1

CD2/CD3

Configuration of conductivity sensor module board

Right face of the device

CD1

CD2

CD3

5-1

BHAJ01-005
<Illustration>

<Procedure>
Turn on the breaker and I/O switch.
Adjustment of standard voltage waveform
Adjust the conductivity sensor to be worked on under the
following conditions.
Set the tester range to VAC.
Tester (+) probe

Conductivity sensor module board TP2

Tester (-) probe

I/O board

WJ1

Standard

1001.0mVAC

Adjustment VR

Conductivity sensor module board VR3

Gain adjustment
Adjust the adjustment VR on the conductivity sensor
module board so that the tester voltage becomes standard
when the knob of the concentration calibration device
is aligned.Do not refer to the indicated conductivity
of screen as its compensated value by 25 degrees.
Offset adjustment
Adjust the adjustment VR on the conductivity sensor
module board so that the tester voltage becomes standard
when the knob of the concentration calibration device
Is aligned. Do not refer to the indicated conductivity
of screen as its compensated value by 25 degrees.
Repeatoffset adjustment andgain adjustmentuntil
entering the standard value range.

VR1

* Set the tester range to VDC.

* Select based on the conductivity sensor to be

VR2

Tester (+) probe

VR4

Tester (-) probe

VR5

Conductivity sensor module board TP1

I/O board

WJ1

Gain adjustment VR

Conductivity sensor module board VR1

Offset adjustment VR

Conductivity sensor module board VR2

adjusted.
Standard
Concentration
Conductivity

TP1
TP3
TP4
VR3
TP2

calibration device
Knob
30mS (gain)

5.000.02

15mS (offset)

2.500.02

9mS (gain)

1.500.02

1.2mS (offset)

0.200.02

CD1

CD2/CD3

Configuration of conductivity sensor module board

5-2

Standard (VDC)

sensor

BHAJ01-006

6. Bubble Detector Calibration

3.750.25V with the tube installed, 0.2V or less without the tube

Standard

Single foam of 0.03mL0.005 is to be detected.

Required jig
Purpose

Blood circuit, tester, ceramic driver for adjustment, micro syringe

To calibrate output voltage of bubble detector.
Confirmation of air bubble sensor detection.

<Illustration>

<Procedure>
Caution
Ensure that the breaker is turned off.
Remove the cover of the upper right face and the electric
cover.
Turn on the breaker and I/O switch.
Set the foam detection condition setting of Maintenance
2 Alarm setting to single 10.
Bubble detection condition setting
Single 10

Single bubble 10L detected

Integrated bubble 1L detected.

50

Integrated bubble 50L detected.

100

Integrated bubble 100L detected.

* Integration mode is based on the integrated amount per

5 minutes.
Configuration of bubble sensor module board

Right face of the device

Bubble sensor module board

6-1

BHAJ01-006
<Illustration>

<Procedure>
Voltage adjustment
Set the standard tube containing the hot water of
approximately 37 to the bubble detector.
Set the tester range to VDC.
Connect the tester (+) probe to TP1 on the bubble sensor
module board.
Connect the tester (-) probe to WJ1 on the I/O board.
Confirm

VR1

4.0V

or

more

is

obtained

when

VR1

on the bubble sensor module board is set to MAX.

TP1

Configuration of bubble sensor

After confirmation, set to 3.50 to 4.00V again with VR1.

module board
Detection confirmation
Set the device to the dialysis stand by process.
(To revolute blood pump)
Rotate the blood pump by 200mL/min. to circulate the hot
water of approximately 37 in the blood circuit.
Turn on the bubble detector operation switch and confirm
that the clamp is closed, blood pump stops and Bubble
alarm is detected when bubble of 0.03mL is infused
with a micro syringe.
Confirm that the TP1 voltage value becomes 0.2V or less
and Bubble alarm is detected when removing the tube
from the bubble sensor.
Set the foam detection condition setting of Maintenance
2 Alarm setting to the initial value.
* If ABD does not detect air with above condition,
replace the sensor or the board.

6-2

BHAJ01-007

7. Blood Leakage Sensor Calibration

Confirmation of blood leakage REAL value:
Self-diagnosis should be acceptable with 150ppm or less.
Standard

Confirmation with Conf simulation blood leakage filter:

Blood leakage REAL value after calculation should be not be more than the standard
value 80ppm described on the simulation blood leakage filter.

Required jig
Purpose

Phillips screw driver, ceramic driver for adjustment, BLD-01 calibration cartridge
To confirm whether blood leak is detected properly or not.
To detect blood leak properly.

Flow chart
Self-diagnosis is acceptable with
150
ppmOK
150ppm or less.

Confirmation of
REAL
blood

150ppm or more
150ppm
Self-diagnosis is not
NG
acceptable.

Zero calibration

Within the standard

Confirmation by

simulation blood leakage

filter

Outside the standard

Adjustment of
REAL
blood
leakage REAL value

Completed

7-1

BHAJ01-007
<Illustration>

<Procedure>
Confirmation of blood leakage REAL value
1. Display Maintenance 1 Dialysis data display blood leakage screen.
2. Confirm the blood leakage REAL value with no dirt or bubbles on the
blood leakage cartridge window.
3. Procedure is completed if self-diagnosis is acceptable with 150ppm
or less.
If self-diagnosis is not acceptable, proceed to
Zero calibration.
If 150ppm or more, proceed to Zero calibration.

Zero calibration
Caution
z Make adjustment after making sure that no dirt is
attached by rinsing with water, disinfenctant and acid.
Compensation with the dirt attached may cause the blood
leakage detection value to deviate.
<Purpose>
Set the blood leakage REAL value to 30 to 40ppm with no
dirt or bubbles on the blood leakage cartridge window when
the blood leakage REAL value is 150ppm or more.
<Reason why the blood leakage REAL value should be
adjusted to 30 to 40ppm, not 0>
No blood leakage REAL values that are 0ppm or less shall
not be indicated, so if it is set to 0ppm, there is no
judging whether it is 0 or under 0. Therefore, 30 to 40ppm,
a little higher, shall be used for adjustment.
1. Operate the device for more than 5 minutes by T WTR
rinsing operation.
2. Remove the front cover.
3. Remove the blood leakage sensor cartridge, confirm
there is no bubble within the cartridge, then return the
cartridge to the original position.

Caution
z When removing the blood leakage sensor cartridge, do

7-2

BHAJ01-007
<Illustration>

<Procedure>
not lose O-rings at the both ends. These O-rings prevent
the dialysate from entering the board when there is a
leak on the cartridge.
4. Display Maintenance 1 Dialysis data display blood
leakage screen.
5. Adjust the adjustment VR1 so that the blood leakage REAL
value becomes 30 to 40ppm.
Caution
z

Rotate the adjustment VR1 counterclockwise when the

blood leakage REAL value is 41ppm or more.
z Rotate the adjustment VR1 clockwise when the blood
leakage REAL value is 29ppm or less.
Adjustment VR1

Adjustment VR2

OFFSET

(GAIN)

6. Proceed to Confirmation by the simulation blood

leakage filter.

Confirmation by the simulation blood leakage filter

<Purpose>
Make a blood leakage state by the simulation blood leakage
filter, confirm the blood leakage REAL value rises up to
the standard (refer to the followings) in that state, then
confirm the blood leakage sensor detects the leakage
normally.

Caution
z

If the bubbles remain in the zero compensation

cartridge, remove them by patting or shaking.

1. Remove the cartridge of the blood leakage sensor and

install the zero compensation cartridge.
* The blood leakage REAL value at this time is to be (A).

Caution
z

If the bubbles remain in the cartridge with simulation

blood leakage filter, remove them by patting or
shaking.

2. Remove the zero compensation cartridge and install the

7-3

BHAJ01-007
<Illustration>

<Procedure>
cartridge with the simulation blood leakage filter.
* The blood leakage REAL value at this time is to
be (B).
3. Confirm the value obtained by (B) (A) is in the range
of 80ppm from the standard value indicated on the
simulation blood leakage filter.
4.

The

procedure

is

completed

if

within the standard range.

If out of the standard range, proceed to Adjustment
of the blood leakage REAL value.

Confirmation of blood leakage REAL value

<Purpose>
Adjust the blood leakage sensor so that it detects the
blood leakage state normally.

Zero point adjustment

1. Replace on the zero compensation cartridge with the
same procedure as Confirmation by the simulation
blood leakage filter
2. Adjust the adjustment VR2 so that the blood leakage REAL
value becomes 8010ppm.
Caution

Adjustment

z Rotate the volume clockwise when the blood leakage REAL

value is over the standard value. Rotate the volume
counterclockwise when the blood leakage REAL value is
under the standard value.

VR2 (GAIN)

Adjustment by the simulation blood leakage filter

3. Replace on the cartridge with the simulation blood
leakage filter with the same procedure as
Confirmation by the simulation blood leakage
filter

7-4

BHAJ01-007
<Illustration>

<Procedure>
4. Adjust the adjustment VR1 so that the blood leakage REAL
value becomes the standard value indicated on the
simulation blood leakage filter +8010ppm.

Adjustment VR1
(OFFSET)

5. Repeat the zero point adjustment and the simulation

blood leakage filter adjustment until the blood leakage
REAL value enters in the range.
6. Remove the cartridge with the simulation blood leakage
filter.
7. Install the original cartridge, operates for 5 minutes
by T WTR rinse operation, then adjust VR1 so that the blood
leakage REAL value becomes 30 to 40ppm.
Caution
z

Ensure that the both ends of the cartridge are

installed with O-rings.

7-5

BHAJ01-008

8. Shutoff Pressure Adjustment

Standard

(Standard model)

Reducing valve0.034 to 0.038MPa (257 to 287mmHg)

Fill-up pressure0.088 to 0.098MPa0.9 to 1.0kgf/cm2

Required jig

Pressure gauge, piping components, pean pincer x 2, hexagon wrench (5mm),

monkey wrench

Purpose

Adjustment reducing valve: To make proper secondary pressure.

Adjustment of fill-up pressure: To make a proper pressure in the closed circuit.

<Illustration>

<Procedure>
Adjustment of reducing valve
Remove the cover of the upper right face and the front
cover.
Set the device to the preparation stand by process.
Attach a pressure gauge to out side of reducing valve.
Turn ON the V1 and V10 manually with Maintenance 4
Operation status.
Confirm the dialysate pressure value. If it is outside the
range of 0.034 to 0.038MPa (257 to 287mmHg), adjust the
reducing valve with a hexagon wrench of 5mm, aiming at
0.037MPa (280mmHg).
After adjustment, open V4 manually for approximately 2
seconds to let out the pressure contained in the device.
When the reducing valve has been adjusted, repeat the
above-mentioned procedure to confirm the reproductivity
of the pressure value.
Adjustment of fill-up pressure
Remove the front cover and the cover for the lower left
face.
Install the piping components and pressure gauge at the
confluence part of the P4 discharge and the mainstream.

Mounting position of pressure gauge

8-1

BHAJ01-008
<Illustration>

<Procedure>

Pressure gauge is mounted.

Operate the device in the preparation state.

When filling is completed, adjust the relief valve 1 (RV1)
so that the pressure gauge value is within the standard
range (0.088 to 0.098MPa0.9 to 1.0kgf/cm2).
Fix the lock nut with a monkey wrench after completing the
RV1 adjustment.

Configuration of RV1

Left face

8-2

RV1 is attached to the OUT side line of AS1.

BHAJ01-009

9. Filling Flow Adjustment

Standard
Required jig
Purpose

(Standard model)

Filling time must be the range of 45 to 48 seconds when 630 to 680mL/min.

Flowmeter, flathead screwdriver, stopwatch
To fill up a chamber of filling side before the liquid of closed circuit side is run
out.

<Illustration>

<Procedure>
Remove the front cover.
Adjustment by stopwatch
Operate in the preparation process.
Display Maintenance 4 Operation status.
Measure with a stopwatch the time from the changeover of
A/B chamber until FS1 is turned on (no dialysate flow).
Adjust the needle valve (NV1) so that the measurement time
is within the standard range (45 to 48 seconds).

Adjustment by flowmeter
Install the flowmeter to the drainage line and operate in
the preparation state.

Adjust the needle valve (NV1) so that the reading of the

flowmeter installed on the drainage line is within the
standard range (630 to 680mL/min).

Caution
Flow rate is different at pump flashing and completion
of filling.
Note that the reading position of the flow against the
float depends on the manufacturer and type of the
flowmeter. For our genuine flowmeter, top face of the
float is to be the reading point.

9-1

BHAJ01-010

10. RV2 Adjustment

Standard
Required jig
Purpose

(Standard model)

Maximum dialysate flow: 700mL/min

Bypass flow: 500mL/min
Flathead screwdriver, monkey wrench, flowmeter, pressure gauge, pean pincer,
piping components
Adjustment of RV2 : To make a proper pressure in the closed circuit.
Bypass flow : To adjust dialysate flow during bypass.

<Illustration>

<Procedure>
When normal
Remove the front cover and the cover for the lower left
face.
Fully open NV2 and adjust RV2 so that the dialysate flow
at that time becomes 700mL/min.

NV2

Fix the lock nut with a monkey wrench after completing the
RV2 adjustment.
Adjust NV2 so that the flow rate for using dialysate flow
can be obtained. (Normally 500L/min)
<Bypass flow>
Adjust the flow for bypass to 500mL/min with PC1.

Configuration of RV2

Left face
RV2 is attached to the OUT side line of AS2.

10-1

BHAJ01-010
<Illustration>

<Procedure>
Bypass flow
Adjust the flow to 500ml/min when its bypass.
After adjustment, apply paste 1401C to PC1 to fix
it.
Configuration of PC1

(Bypass flow)

Right face

10-2

BHAJ01-011

11. P3, P4 Flow Adjustment

Standard
Required jig
Purpose

P3 actual flow: 13.3 to 15.3g (per 1 round) P4 actual flow17.5 to 18.5g (per 1 round)
Electric scale, container (approximately 2L)
Measure discharge volume and
calculate the coefficient value, to infuse precise solution.

<Illustration>

<Procedure>
Remove the front cover.
To uniform the suction amount of the concentrate solution,
rotate the P3 and P4 spindle to the position shown in the
figure.
Face up the white circle part.

<Configuration of concentration solution pump>

Upper one is P4.
Lower one is P3.

Set the chamber volume of Maintenance 5 Concentrate

calibration to 500mL for both A and B.
Set the coefficient P3 flow and p4 flow of Maintenance
6 Device calibration to the following values.
Theoretical figure for each coefficient
P3 flow

P4 flow

Normal

0.130

0.60

Normal + B powder

0.130

0.30

11-1

BHAJ01-011
<Illustration>

<Procedure>
Operate the device in the preparation state.
Set the container containing water to the electric
scale and perform zero reset.
Put the A dialysate (P3) concentration solution
connector in the container and measure the suction
amount of the A dialysate for 3 rounds continuously.
Take out the A dialysate (P3) concentration solution
connector from the container and read the value on the
electric scale.
Measure the B dialysate (P4) similarly.

Based on the measured value, calculate the coefficient by

the following formula.
P3 = (measured value 3)P3 theoretical value
P3 = (measured value )P3 theoretical value
P3 theoreti

P4 theoreti

cal value

cal value

Normal

109.846

30

Normal + B powder

109.846

60

Input the obtained coefficient to Maintenance 6 Device

calibration and measure for 3 rounds each suction amount
again.
Based on the measured value, calculate the coefficient by
the following formula.
Measured value 3 = suction amount per 1 round
If the calculation result is within the standard range,
regarded as passed.
If out of standard range, perform measurement again.

Return the chamber volume of Maintenance 5 Device

calibration to the original value.

11-2

BHAJ01-012

12.

Clamp Leak Test

Standard
Required jig
Purpose

1mmHg or less/ 2 minutes

Pressure gauge, piping components, pean pincer x 2, syringe, stopwatch
Leak test in clamped state

<Illustration>
Clamp

<Procedure>
Set the pressure gauge, piping components (with no water),
syringe to the clamp.

Pressure gauge

With bubbles, turn on the bubble detector operation switch

to clamp.

Pressurize with a syringe and fix the pressure gauge value

Clamp
Pressure gauge

to 150mmHg with pean pincers.

Pressure can be easily pulled out immediately after
fixation, so leave it for approximately 90 seconds.
The pressure gauge value after leaving for 90 seconds is
to be A.
The pressure gauge value after leaving for another 2
minutes is to be B.

Shut off the adjusting tool for leakage test with a forceps
as in the left figure.
Clamp
Pressure gauge

The pressure gauge value after leaving for another 2

minutes is to be C.
The value obtained by (A-B) is to be D.
The value obtained by (B-C) is to be E.
memo
z

This value E indicates the leakage amount from the piping components.

The value obtained by (D-E) is to be F.

Confirm that the value F is 1mmHg or less.
Remove the adjusting tool for the leakage test to the
original state.

12-1

BHAJ01-013

13. Syringe Test

Standard

Stroke: 0.494 to 0.546mm/min (Syringe ratio100%), overload 500 to 800mmHg

Required jig

Stopwatch, caliper square, calculator, pressure gauge, syringe (20mL), piping

Purpose

components
Stroke: For syringe injection rate verification.
Overload: To verify whether the syringe is stopped at the specified pressure or not.

<Illustration>

<Procedure>
Stroke test
Syringe ratio of Maintenance 6 Device calibration
is to be 100%.
Move the pusher of heparin pump to the right end and
measure the position with the caliper square. Distance
A
Press the heparin pump flow display section and set the
HP injection speed to 9.9mL/hour.
Make sure the blood pump is running. (Without blood pump
revolution, the syringe pump does not work.)
Start up time measurement by a stopwatch simultaneously
with turning on the blood pump operation switch.
Memo
z The heparin pump operates in conjunction with the blood
pump.
z Measurement with the actual injection amount is
impossible due to individual difference of syringe.
Therefore, normality of the heparin pump injection
amount should be confirmed by obtaining the pusher
travel distance per 1 minute in the stroke test and
confirming the obtained distance is within the
standard range.
Turn OFF the heparin pump operation switch after operation
for 30 minutes then measure the pusher travel distance
with the caliper square.
Distance B
Travel distance per 1 minute =
Calculate (distance A [mm]Distance B[mm]) operation
time [min].
Confirm the travel distance per 1 minute is 0.494 to
0.546mm/min.
If out of the standard range, refer to BHTS**-003.

13-1

BHAJ01-013
Caution
z After the test, return the syringe ratio to the
original value.
Overload adjustment
Remove the cover for the upper left face.

Set the syringe with the pressure gauge installed at the

end.
Turn ON the heparin pump operation switch.
Adjust the nut so that the E63 syringe overload or
injection completion alarm is detected when
long-pressing the heparin pump flow fast-forward switch
and adding pressure of approximately 0.086Mpa (500 to
800mmHg). (For the nut position, refer to BHSM**-003.)
Caution
z Overload detection pressure fluctuates due to sliding
resistance of the syringe gasket.
Rotating in the compressing direction of L spring
rises the overload detection pressure. Rotating in the

Front

extending direction lowers the pressure.

memo

Weak

Strong

z Overload detection value changes approximately

0.022Mpa (160mmHg) per one turn of nut. (Pressure
change is the reference value when the Nipro 20mL is
used.)

* No need to remove the heparin pump for adjustment.

13-2

BHAJ01-014

14. Blood Pump Shutoff Status Check

Standard
Required jig
Purpose

Discharge pressure to be 0.1Mpa (1.0kgf/cm2).

Test tools, pressure gauge, blood circuit
To adjust occlusion.

<Illustration>

<Procedure>
Set the test tools to the blood circuit and operate the
blood pump at 350mL/min.
Discharge pressure to be 0.10Mpa (1.0kgf/cm2) or more.

Caution
z Specification of the blood circuit set here is as
follows. If a blood circuit not complying with the
specification, it will not be covered by the warranty.
z

8.0012.000.15mm, L210mm or more, t=2.000.1mm

14-1

BHAJ01-015

15. Blood Pump Flow Adjustment

Standard
Required jig
Purpose

Difference between the set flow and actual flow: within 10%
Blood circuit, electric scale, stopwatch container
Adjustment of difference between the set flow and actual flow

<Illustration>

<Procedure>
Set the blood circuit.
Use the electric scale to measure the actual flow per one
minute by the given flow setting.
Adjust VR3 on the I/O board so that the difference between
the set flow rate and the actual flow rate becomes within
10%.
On Maintenance 4 Operation status, the blood pump
rotation number BP REAL value is displayed. Take it as
a guide to rotate VR3.
After adjustment, use the electric scale again to measure
the actual flow per one minute by the given flow setting
and confirm that it is within the standard.
Caution
z

Specification of the blood circuit set here is as

follows. If a blood circuit not complying with the
specification, it will not be covered by the warranty.
8.00 x 12.000.15mm, L210mm or more, t=2.00
0.1mm

15-1

BHAJ01-016

16. Balance Test

Standard
Required jig
Purpose

24 to 60g/h
Blood circuit, dialyzer, electric scale, container (approximately 2L), stopwatch
To confirm removed water volume when UF pump is stopped.

<Illustration>

<Procedure>
Dialysate display offset of Maintenance 6 Device
calibration is to be 0.
Set the blood circuit and dialyzer and operate them in the
preparation process.
Caution
z Ensure that the venous side of the blood circuit is
installed with a needle.

Set the blood pump flow so that the dialysate pressure

value becomes 20010mmHg .
memo
z After this, do not change the setting of the blood pump
flow adjustment knob.
Wait until the dialysate temperature enters the range of
36.50.5 with the setting at 36.5.
When the dialysate pressure is stabilized at 20010mmHg,
turn OFF the blood pump operation switch to stop the blood
pump.

16-1

BHAJ01-016
<Illustration>

<Procedure>
Take out the arterial and venous end of the blood circuit
from the container and wait until there is no drop.
Caution
z Ensure that the drops are put in the container.

Place the container on the electrical scale and reset the

weight display to zero.
Put the blood circuit in the container, turn ON the blood
pump operation switch then start up the stopwatch
simultaneously.
After 30 minutes have passed, turn OFF the blood pump
operation switch.
Take out the arterial and venous end of the blood circuit
from the container and wait until there is no drop.
Caution
z Ensure that the drops are put in the container.

Read the value on the electric scale and calculate the UF

volume per one hour.
UF volume [g/hour] = (reduced water volume read) g/30
min.x2
Set Dialysate pressure display offset of Maintenance 6
Device calibration to the original value.

When the UF volume is not in 24 to 60g/hour, perform the

following adjustment or hermetic type of leakage test

16-2

BHAJ01-016
<Illustration>

<Procedure>
Shutoff pressure adjustment
Standard model

BHAJ**-008

Model with hot water citric

acid disinfection.

BHAJ**-023

RV2 adjustment
Standard model

BHAJ**-010

Model with hot water citric

acid disinfection.

BHAJ**-025

16-3

BHAJ01-017

17. UFP Flow Measurement

Standard
Required jig
Purpose

0.700 to 0.800mL/STROKE
Blood circuit, dialyzer, electric scale, container (approximately 5L), stopwatch
Measure discharge volume of pump and
calculate the coefficient value, to execute precise ultra-filtration.

<Illustration>

<Procedure>
Set the blood circuit and operate them in the preparation
process.
Caution
z Ensure that the venous side of the blood circuit is
installed with a needle.
Set the UF speed to 5.00L/h and set the target UF volume
to 2.50L/h or more.
Set the UF upper limit alarm setting value of Maintenance
2 Alarm setting to 100%. (Default value: 30%)
Change the UFP flow set value of Maintenance 6 to 0.750mL.
Wait until the dialysate temperature enters the range of
36.50.5 with the setting at 36.5.
Take out the arterial and venous end of the blood circuit
from the container and wait until there is no drop.
Caution
z Ensure that the drops are put in the container.

Place the container on the electrical scale and reset the

weight display to zero.
Put the blood circuit in the container and operate the
blood pump.

17-1

BHAJ01-017
<Illustration>

<Procedure>
Press the dialysis SW and start up the dialysis operation.
Start up the stopwatch simultaneously with the UF start.
memo
z When the UF speed dot display changes from lighting to
blinking, the UF starts.

Set the blood pump flow so that the dialysate pressure

value becomes 20010mmHg .
After 30 minutes have passed, press the
preparation/collection switch to enter the collection
process and turn OFF the pump operation switch.
Take out the arterial and venous end of the blood circuit
from the container and wait until there is no drop.
Caution
z Ensure that the drops are put in the container.

Read the value on the electric scale and calculate the UF

volume per one hour.
UF volume [g/hour] = (reduced water volume read) g/30
min.x2
Calculate the UFP flow from the UF volume per hour and
input it to the device.
UFP flow rate [ml/STROKE]
= UF volume[g/h]1.510000
(0.750:5000=UFP flow rate: from [UF volume per hour])
Example: When UF volume is 5072.6g/h
50721.510000=0.761mL/STROKE
Set UF upper alarm set value of Maintenance 2 Alarm
setting to the original state.

17-2

BHAJ01-018

18. UF Precision Test 1

Standard
Required jig
Purpose

Set value30g/h or less

Blood circuit, dialyzer, electric scale, container (approximately 5L), stopwatch
Verification of UF precision

<Illustration>

<Procedure>
Set the blood circuit and operate it in the preparation
process.
Caution
z Ensure that the venous side of the blood circuit is
installed with a needle.
Set the UF speed to the given value.
memo
z Change the UF upper limit alarm setting value of
Maintenance 2 Alarm setting when performing with
high UF.
Wait until the dialysate temperature enters the range of
36.50.5 with the setting at 36.5.
Take out the arterial and venous end of the blood circuit
from the container and wait until there is no drop.
Caution
z Ensure that the drops are put in the container.

Place the container on the electrical scale and reset the

weight display to zero.
Put the blood circuit in the container and operate the
blood pump.

18-1

BHAJ01-018
<Illustration>

<Procedure>
Press the dialysis SW and start up the dialysis operation.
Start up the stopwatch simultaneously with the UF start.
memo
z When the UF speed dot display changes from lighting to
blinking, the UF starts.

The blood pump flow is to be the given value.

After 30 minutes have passed, press the
preparation/collection switch to enter the collection
process and turn OFF the pump operation switch.
Take out the arterial and venous end of the blood circuit
from the container and wait until there is no drop.
Caution
z Ensure that the drops are put in the container.

Read the value on the electric scale and calculate the UF

volume per one hour.
UF volume [g/hour] = (reduced water volume read) g/30
min.x2
If within the error UF speed per hour30g, it is regarded
as passed.
Set UF upper alarm set value of Maintenance 2 Alarm
setting to the original state.

If not within the passed range, perform the following

adjustment.
Balance test: BHAJ**-010

18-2

BHAJ01-019

19. UF Precision Test 2 (during SQHD)

Standard
Required jig
Purpose

Within set value30g/h

Blood circuit, dialyzer, electric scale, container (approximately 5L), stopwatch
Verification of UF precision during SQHD

<Illustration>

<Procedure>
Set the blood circuit and operate it in the preparation
process.
Caution
z Ensure that the venous side of the blood circuit is
installed with a needle.
Set the UF speed to the given value.

Operate the device in SQHD.

Take out the arterial and venous end of the blood circuit
from the container and wait until there is no drop.
Caution
z Ensure that the drops are put in the container.

Place the container on the electrical scale and reset the

weight display to zero.
Put the blood circuit in the container and operate the
blood pump.

19-1

BHAJ01-019
<Illustration>

<Procedure>
Press the dialysis SW and start up the dialysis operation.
Start up the stopwatch simultaneously with the UF start.
memo
z When the UF speed dot display changes from lighting to
blinking, the UF starts.

The blood pump flow is to be the given value.

After 30 minutes have passed, press the
preparation/collection switch to enter the collection
process and turn OFF the pump operation switch.
Take out the arterial and venous end of the blood circuit
from the container and wait until there is no drop.
Caution
z Ensure that the drops are put in the container.

Read the value on the electric scale and calculate the UF

volume per one hour.
Example: Input the coefficient b
When increasing UF by 10g/h

UF volume [g/hour] = (reduced water volume read) g/30

min.x2

Current value +10

When decreasing UF by 10g/h

Display Maintenance 2 UF control.

Current value -10

Input the coefficient b so that UF volume per hour is
within the set value30g/h and test again.
If not within the passed range, perform the following
adjustment.

19-2

Balance test

UFP flow rate measurement:

: BHAJ**-017
BHAJ**-018

BHAJ02-020

20. Gas Purge Pressure Adjustment

Standard

1000mmHg

Required jig
Purpose

To remove air in the closed circuit properly.

<Illustration>

<Procedure>
Turn ON the gas purge switch in the Preparation process
(after Standby process automatically). And while A or B
chamber is being filled with flesh dialysate (while FS1
is OFF), adjust the pinch cock (PC2) so that the dialysate
pressure at that time becomes -100 to 0 mmHg.
PC2

Left face of the device

After adjustment, apply paste "Three bond 1401C" to PC2

to fix it.

20-1

BHAJ01-021

21. Chamber Volumetric Measurement

Standard
Required jig
Purpose

495 to 515mL
Pean pinch, container (approximately 2L), electric scale

To infuse precise solution.

<Illustration>

<Procedure>
Remove the cover for the lower left face.
Operate the device in the preparation process (prepara
tion completion process).
Remove the V21 connector.*1
Shut off the silicon tube at the AS1 air vent side with
a pean pinch.

Left face of the device

Sequence step
<MAINTE4>FLOWCHARTSTP

V1 V9b V28b
V4 V10 V29

V5a V11 V30

Measure the drainage volume with the electric scale,

monitoring the Maintenance 4 Operation status screen.

V5b V12 V31

V6a V17 V33
V6b V19 V34
V7a V21 V35
V7b V22

BP Setting

value

88.8 rpm

REAL
REAL
Value

V8a

V27a

P1

V8b

V27b

P2

V9a

V28a

P3
P4

88.8 rpm
OFF

Drainage volume obtained when the sequence step is JB(JKB)

is the volume of the A chamber side.
Drainage volume obtained when the sequence step is JA(JKA)
is the volume of the B chamber side.

ON

Perform measurement three times each, and confirm the

average value is 495 to 515ml.

Input the average of the measured values to the chamber

volume of Maintenance 5

Device calibration.

21-1

BHAJ01-021
<Illustration>

<Procedure>

Filling time flow chart

Filling time

Hi-ceramic pump

flashing time

flow

NO flow
45-48sec
Chamber A

Chamber B

3sec
Chamber A

(*1) Drainage performed one second after the completion

of filling is not included in the chamber volume as
the flushing of UF pump is performed as above. Remove
the V21 connector so as not to perform flushing.

21-2

BHAJ01-022

22.

Temperature Sensor Calibration T1

Standard

250.2, 400.2

Required jig

Temperature calibration device (Code No. 0-506-001), ceramic driver for adjustment,
Phillips screwdriver

Purpose

To calibrate 2 points of offset and gain if the error is out of range, comparing device
indication and dummy resistance value.
<Illustration>

<Procedure>
Caution
z

Ensure that the breaker is turned off.

Remove the cover of the upper right face and the electric
cover at the right face.
Remove the connector CN214 for the temperature sensor
to be worked on, which is on the I/O board, and install
the temperature calibration device.
Temperature calibration device dummy resistance value
Temperature

Resistance value

25

8.4940.024 k
4.9040.024 k

40

Turn on the breaker and I/O switch and confirm the

displayed temperature with Maintenance 1 Dialysis
data display and Temperature/concentration.
For the position of the adjustment volume VR4 and VR5
on the I/O board, confirm with the BHSM**-101 layout
drawing.
At 25 (gain adjustment)
Adjust the VR4 on the I/O board so that the displayed
temperature becomes 25.00.2 when the knob of the
temperature calibration device is set to 25.
At 40 (offset adjustment)
Adjust the VR5 on the I/O board so that the displayed
temperature becomes 40.00.2 when the knob of the
temperature calibration device is set to 40.
Repeat the offset adjustment and gain adjustment until
entering the standard range.

2-1

BHAJ00-023

23. Shutoff Pressure Adjustment

Standard

Reducing valve0.034 to 0.038MPa (257 to 287mmHg)

Fill-up pressure0.112 to 0.118MPa1.15 to 1.2kgf/cm2
Model with hot water citric acid disinfection.

Required jig

Pressure gauge, piping components, pean pincer x 2, hexagon wrench (5mm),

monkey wrench

Purpose

Adjustment reducing valve: To make proper secondary pressure.

Adjustment of fill-up pressure: To make a proper pressure in the closed circuit.

<Illustration>

<Procedure>
Adjustment of reducing valve
Remove the cover of the bottom right face and the front
cover.
Set the device to the preparation stand by process.
Attach a pressure sensor to the out side of reducing valve.
Turn ON the V1 and V10 manually with Maintenance 4
Operation status.
Confirm the dialysate pressure value. If it is outside the
range of 0.034 to 0.038MPa (257 to 287mmHg), adjust the
reducing valve with a hexagon wrench of 5mm, aiming at
0.037MPa (280mmHg).
After adjustment, open V4 manually for approximately 2
seconds to let out the pressure contained in the device.
When the reducing valve has been adjusted, repeat the
above-mentioned procedure to confirm the reproductivity
of the pressure value.
Adjustment of fill-up pressure
Remove the front cover and the cover for the lower left
face.
Install the piping components and pressure gauge at the
confluence part of the P4 discharge and the mainstream.

Mounting position of pressure gauge

23-1

BHAJ00-023
<Illustration>

<Procedure>

Pressure gauge is mounted.

Operate the device in the preparation state.

When filling is completed, adjust the relief valve 1 (RV1)
so that the pressure gauge value is within the standard
range (0.112 to 0.118MPa1.15 to 1.2kgf/cm2).
Fix the lock nut with a monkey wrench after completing the
RV1 adjustment.

Configuration of RV1

Left face

23-2

RV1 is attached to the OUT side line of AS1.

BHAJ00-024

24.Filling Flow Adjustment

Standard
Required jig
Purpose

Filling time must be the range of 32 to 34 seconds when 880 to 950mL/min.

Model with hot water citric acid disinfection
Flowmeter, flathead screwdriver, stopwatch
To fill up a chamber of filling side before the liquid of closed circuit side is run
out.

<Illustration>

<Procedure>
Remove the front cover.
Adjustment by stopwatch
Operate in the preparation process.
Display Maintenance 4 Operation status.
Measure with a stopwatch the time from the changeover of
A/B chamber until FS1 is turned on (no dialysate flow).
Adjust the needle valve (NV1) so that the measurement time
is within the standard range (32 to 34 seconds).
(Concentration pump stops after 30 secs from moving.)

Adjustment by flowmeter
Install the flowmeter to the drainage line and operate in
the preparation state.

Adjust the needle valve (NV1) so that the reading of the

flowmeter installed on the drainage line is within the
standard range (880 to 950mL/min).

Caution
Flow rate is different at pump flashing and completion
of filling.
Note that the reading position of the flow against the
float depends on the manufacturer and type of the
flowmeter. For our genuine flowmeter, top face of the
float is to be the reading point.

24-1

BHAJ00-025

25. RV2 Adjustment

Conversion flow 30010mL/min , 800 to 840mL/min
Adjustment of PC3 :
Standard

Required jig
Purpose

Conversion flow 30010mL/min

Adjustment of RV2 : 0.166 to 0.171 MPa

Bypass flow : The difference between bypass and UNSETt bypass must be in the range of
40mL/min.
Model with hot water citric acid disinfection
Flathead screwdriver, monkey wrench, flowmeter, pressure gauge, pean pincer,
piping components
Adjustment of RV2 : To make a proper pressure in the closed circuit.
Bypass flow : To adjust dialysate flow during bypass.

<Illustration>

<Procedure>
ConfiguratioUNSETf RV2

RV2 is attached to the OUT side line of AS2.

Left face

(Bypass flow)

Right face

ConfiguratioUNSETf PC1,PC3

PC3 (Adjustment at the time of 300mL/min)

25-1

BHAJ00-025
<Illustration>

<Procedure>
1.Adjustment preparation
Remove the front cover and the cover for the lower left
face.
Install the pressure gauge to V4 IN side.

MAINTENANCE MENU Ver1.00

SETTING

MAINTE

OPTION

ADJUST

How to display the Adjustment menu.

SYSTEM

To make adjustment, the Adjustment menu needs to be

displayed. Press the two parts marked with in the
left figure for 3 seconds simultaneously with the
maintenance tag, then the ADJUST switch appears as
shown left.

BPM

MAINTE

Open the page 2 of Adjustment 5.

<ADJUST5>DEBUG
Flow
rate feedback
FS5
FS5 output
value

Reduced
Flow

UNSET
8888

888

FS5
FS5 output
value
Voltage

888

Set the Flow rate feedback to UNSET.

8888

888.8
sec
Supply time

P2P2
control
voltage

8.8

Preparation
flow

888

Rinse
flow

Input the values indicated on the setting value

888

stickers to FS5 output value = coefficient 1 x voltage

+ coefficient 2.

Run the device in the process of completed preparation.

Set a dialyzer and a blood line.(Attach the couplers)
Caution
z Ensure that the veUNSETus side of the blood circuit
is installed with a needle.

25-2

BHAJ00-025

<Illustration>

<Procedure>
2. Adjustment at dialysate flow of 300mL/min
Set the P2 control voltage to 1.2V.

<ADJUST5>DEBUG
Flow
rate feedback
FS5
FS5 output
value

Reduced
Flow

UNSET
8888

888

FS5
FS5 output
value
Voltage

888

Set the blood pump flow to 0mL/min.

8888

888.8
sec
Supply time

P2P2
control
voltage

8.8

Preparation
flow

888

Rinse
flow

(Flow of dialysate must be dialyzer side. UNSETt

bypass)

888

Adjust PC3 so that the CONV FL on the screen

(Conversion flow) indicates 30010mL/min, referring

to the FS5 output. Confirm this value after 2 minutes

from the PC3 is adjusted.
Confirm FS5 output value is within 30015mL/min.
Change the coefficient 2 in the FS5 output value =
coefficient 1 x voltage + coefficient 2 so that the
FS5 output value is in the range of 30015mL/min if
it is out of range.
(If deviated to the positive side, input the negative
value. If deviated to the negative side, input the
positive value.)

3. Adjustment preparatioUNSETf RV2

Make dialysate pressure in the range of 20010mmHg
by adjusting blood flow.
Adjust P2 control voltage to get the CONV FL
value in the range of 800 to 840 ml/min.
(When its around 4.8V, the flow will be 800ml/min.)
When the CONV FL value does UNSETt get more than 800
ml/min (with dialysate flow), adjust RV2 iUNSETrder to get
the range.
4.Adjustment of RV2
Display Maintenance 4 Operation status.
Adjust RV2 so that the pressure gauge value indicates
0.166 to 0.171MPa (1.70 to 1.75kgf/cm2) when FS2 is ON
(UNSET dialysate flow.Pink.).

25-3

BHAJ00-025
<Illustration>
Confirm the CONV
800 to 840mL/min.

<Procedure>
FL value is

in

the

range

of

Open the page 2 of Adjustment 5.

Confirm FS5 output value is within CONV FL

value40mL/min.
Change the coefficient 1 in the FS5 output value =
coefficient 1 x voltage + coefficient 2 so that the
FS5 output value is in the range of CONV FL
value40mL/min if it is out of range.
(If deviated to the positive side, input the negative
value. If deviated to the negative side, input the
positive value.)
Caution
z When the coefficient 1 is changed, confirm the
FS5 output value at 2. Adjustment when the
dialysate flow is 300mL/min too.
Fix the lock nut with a monkey wrench after completing
the RV2 adjustment.
Set the Flow rate feedback of Maintenance 5 to SET.
Hide the Adjustment menu.
Caution
z The Adjustment menu is for the manufacturer to
make adjustment. It includes important items
concerning device control. After using the
Adjustment menu, be sure to hide it to prevent
uninformed personnel from changing the contents.
How to hide it is the same as how to display it.
After adjustment, press the dialysate flow display
sectioUNSETpen the dialysate flow setting window, and
set the value to the usual dialysate flow rate.
After adjustment, apply paste 1401C to PC3 to fix it.

25-4

BHAJ00-025
<Illustration>

<Procedure>

<Bypass flow>
Run the device in the process of completed preparation.
Set the Flow rate feedback of Adjustment 5 to
UNSET.
Adjust P2 control voltage to get the CONV FL
value in the range of 80040 ml/min when its UNSETt
bypass.
For the converted flow rate, confirm after passing more than 2
rounds.

Confirm the CONV FL during bypassing and releasing the

bypass. For the CONV FL value, confirm it after passing
more than 2 rounds.
Adjust PC1 so that the difference becomes40mL/min,
referring FS5 output.
Set the Flow rate feedback of Maintenance 5 to SET.
Hide the Adjustment menu.
After adjustment, apply paste 1401C to PC1 to fix it.
Caution
z The Adjustment menu is for the manufacturer to
make adjustment. It includes important items
concerning device control. After using the
Adjustment menu, be sure to hide it to prevent
uninformed personnel from changing the contents.
How to hide it is the same as how to display it.

25-5

BHAJ00-026

26. P3, P4 Flow Adjustment

Standard
Required jig
Purpose

P3 actual flow: 13.3 to 15.3g (per 1 round) P4 actual flow17.5 to 18.5g (per 1 round)
Electric scale, container (approximately 2L)
Measure discharge volume and
calculate the coefficient value, to infuse precise solution.

<Illustration>

<Procedure>
Remove the front cover.
To uniform the suction amount of the concentrate solution,
rotate the P3 and P4 spindle to the position shown in the
figure.
Face up the white circle part.

<Configuration of concentration solution pump>

Upper one is P4.
Lower one is P3.

Set the chamber volume of Maintenance 5 Concentrate

calibration to 500mL for both A and B.
Set the coefficient P3 flow and p4 flow of Maintenance
6 Device calibration to the following values.
Theoretical figure for each coefficient

Hot water citric acid

P3 flow

P4 flow

0.180

0.60

0.180

0.30

disinfection
Hot water citric acid
disinfection + B Powder

26-1

BHAJ00-026
<Illustration>

<Procedure>
Operate the device in the preparation state.
Set the container containing water to the electric
scale and perform zero reset.
Put the A dialysate (P3) concentration solution
connector in the container and measure the suction
amount of the A dialysate for 3 rounds continuously.
Take out the A dialysate (P3) concentration solution
connector from the container and read the value on the
electric scale.
Measure the B dialysate (P4) similarly.
Based on the measured value, calculate the coefficient by
the following formula.
P3 = (measured value 3)P3 theoretical value
P3 = (measured value )P3 theoretical value

Hot water citric acid

P3 theoreti

P4 theoreti

cal value

cal value

79.333

30

79.333

60

disinfection
Hot water citric acid
disinfection + B powder
Input the obtained coefficient to Maintenance 6 Device
calibration and measure for 3 rounds each suction amount
again.
Based on the measured value, calculate the coefficient by
the following formula.
Measured value 3 = suction amount per 1 round
If the calculation result is within the standard range,
regarded as passed.
If out of standard range, perform measurement again.
Return the chamber volume of Maintenance 5 Device
calibration to the original value.

26-2