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A36.20

WELDING PROCEDURE SPECIFICATION (WPS) QW-482 According ASME, Section IX


(Ver QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)
Revision No. 2
Revision Date: 20/06/2012
Company

HL INGENIEROS S.A para CEMENTOS PANAM

Welding Procedure Specification

SMAW SAW- B161-PL-001

Revision No.

Welding Process(es)

By
Date

Date

01/04/2014

Omar Pinilla
PQR No.(s)

01/04/2014

SMAW / SAW

Type(s)

Manual / Semi-automatic
(Automatic, Manual, Machine, or Semi-Automatic)

JOINTS (QW-402)

Details

Joint Desing
Root Spacing
X SAW
Backing
Yes
Backing Material (Type)

Double Bevel
2mm +/- 1mm
X SMAW
No
Welding Metal
(Refer to both backing and retainers)

Metal

Non fusing Metal

Nonmetallic

Other

More details of the joint are specificated on PQR


BASE METAL (QW-403)

P-No.

Groupo No.

O
Specificacin and tipo/Grade or UNS Number
To specificacin and tipe/grade or UNS Number

To

Groupo No.

ASTM A36
ASTM A36

O
Chemical Analysis and mechaincal properties

**************

To Chemical Analysis and mechaincal properties


Thickness Range:
Base Metal:
Groove

**************
3/16" / 2"

Maximun pass Thickness 1/2 in. (13 mm)

(yes)

Fillet
(No)

all
X

Other
1

FILLER METAL (QW-404)


Espec. No. (SFA)
AWS No. (Class)
F-No
A-No.
Size of filler Metals

5.1

5.17

E-7018
4
E-7018

EM-12K
6
EM-12K

3/32" - 1/8" - 5/32"

1/8" (3mm)3/32" - 1/8" - 5/32"

Filler Metals Product form

Electrodo

Alambre

Supplemental Filler Metal


Weld Metal
Thickness Range:

NO

NO

***
ALL
NA
NA
NA
NA
NA

***
ALL
SFA 5.17
F7A2
NA
NA
NA

Electrode-Flux (Class)
Flux Tipe
Flux Trade Name
Consumable Insert
Other

Groove
Fillet

*Each Base Metal - filler metal combination should be recorded individually.

F-AAC-031-ME

A36.20

WELDING PROCEDURE SPECIFICATION (WPS) QW-482 According ASME, Section IX


(Ver QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)
Revision No. 2
Revision Date: 20/06/2012

2/5

QW-482 (Back)
WPS No.

SMAW SAW- B161-PL-001

POSITIONS (QW-405)

Rev.

POST WELD HEAT TREATMENT (QW-407)

Position(s) of groove
Welding Progression: Up
Positions(s) Of fillet
Other

SMAW: ALL
SMAW UP
SMAW: ALL

SAW: FLAT
Down
SAW: F, H

Temperature Range
Time Range
Other

****

NO
NA
NO

GAS (QW-408)
PREHEAT (QW-406)
Preheat Temperature, minimun
Interpass Temperature, maximun
Preheat Maintenance
Othe

100C (212F)
300C (572F)
as welder

Gas(es)
Shielding
Trailing
Backing
Other

NO

Percent Composition
(Mixture)
Flow Rate

NO
NO
NO
NO

NA
NA
NA
NA

NA
NA
NA
NA

CARACTERSTICAS ELCTRICAS (QW-409)

Filler Metal
Pass(es)

Process
Clasificacin

Dimetro
3/32"(2,4mm)1
/8" (3mm)
3/32"(2,4mm)
1/8" (3mm)

1-n

SMAW

E7018

n+1

SAW

EM-12K

Current
Type and
Polarity

Amps
(range)

DC+

100-145

DC+

350-700

Wire feed
Speed

(mm/min)

Other (p.e. Remarks,


Comments, Hot Wire,
Tchnique, etc.)

12-25 V

95-110

***

14-25 V

400- 530

***

Energy of
power

Volts
(range)

NA

2-6

123-181
Inch/min

2-6

(inch/min)

Travel
Speed

Amps and Volts or power or energy range, should be recorded for each electrode size, position or thickness.
Pulsing Corrurrent
Tungsten Electrode Size and Type

NA

Heat Input (max.)


NA

1275 J/mm

(Tungsteng puro, 2% de Thorzed, etc.)

Mode of Metal Transfer for GMAW (FCAW)

***
(Spray, Short Circuiting Arc, etc.)

Other
TECHNIQUE (QW-410)
String or Weave Bead
Orifice, Nozzle, or Gas Cup Size
Initial and Interpass Cleaning (Brushing, Grinding, etc.)
Method of Back Gouging
Oscillation
Contact Tube to Work Distance
Multiple or Single Pass (Per Side)
Multiple or Single Electrodes
Electrode Spacing
Peening
Other

NO

SMAW 1 y n+1 Ondeado / SAW 2-n+1 Recto


***
Arc Air
Arc Air
********
12mm - 25mm
Multiple en los dos lados
Multiple
NA
NO
NO

F-AAC-031-ME

A36.20

PROCEDURE QUALIFICATION RECORD (PQR) QW-483 According ASME, Seccin IX


(Ver QW-200.2, Seccin IX, ASME Boiler and Pressure Vessel Code)

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Revision No. 2
Revision Date: 20/06/2012

Company
Procedure Qualification Record No.
WPS No.
SMAW-PL-003-B161
Welding Process(es)
Type(s) (Automatic, Manual, Machine, or Semi-Automatic)

HL INGENIEROS Para CEMENTOS PANAM


PQR 'SMAW-SAW-PL-001
Date
SMAW_SAW
MANUAL- SEMI-AUTOMATIC

05/07/2014

JUNTA (QW-402)
Joint Desing : DOBLE V
Backing:
BASE MATERIAL
ANGLE: 60 +/- 5
Root Spacing: 2 +/- 1 mm
Points: 3 Minimo
Others: See drawings details
(For combination qualifications, the deposited weld metal thickness shall be recorded for each filler metal and process used.)

BASE METALS (QW-403)


Material Specl
Type/Grade, or UNS Number
P-No.
1
Group No.
Thickness of Test Coupon
Diameter of Test Coupon
Maximum Pass Thickness
Other

A-36
1 a P-No.

1
Gruop. No.
1" (25,4mm)
N.A.
+++++

PWHT (QW-407)
N/A
N/A
****

Temperature
Time
Other

GAS (QW-408)
Percent Composition

FILLER METALS (QW-404)


SFA Specification
AWS Classification
Filler Metal F-No.
Weld Metal Analysis A-No.

Size of Filler Metal


Filler Metal Product Form
Supplemental Filler Metal
Electrode Flux Classification
Flux Type
Flux Trade Name
Weld Metal Thickness
Other

1
5.1 & 5.5
E7018

2
5.17
EM 12K

6
1
1/8" (3.8mm)
Wire
N/A
SFA 5.17
F7A2
ESAB OK 350
14mm

1
1/8" (3.8mm)
Electrode
N/A
N/A
N/A
N/A
8mm

POSITION (QW-405)
Position of Groove
SMAW: ALL
SAW FLAT
Weld Progression (Uphill, Downhill)
SMAW: Uphill, SAW: N/A
Other
***
PREHEAT (QW-406)
Preheat Temperature
Interpass Temperature
Other

100C
180C (350F)
***

Shielding
Trailing.
Backing
Other

Gas(es)

Mixture

Flow Rate

N/A

N/A

N/A

N/A
N/A

N/A
N/A

N/A
N/A

N/A

N/A

N/A

ELECTRICAL CHARACTERISTICS (QW-409)


Current
SMAW: DC(+), SAW: DC(+)
Polarity
POSITIVA
Amps.
100-145 AMP
Volts
12-25V
Tungsten Electrode Size
N/A
Mode of Metal Transfer for GMAW (FCAW)
N/A
Heat Input
1756,7 J/mm
Other
N/A

TECHNIQUE (QW-410)
Travel Speed
SMAW: ONDEADA SAW: RECTA
String or Weave Bead
SMAW: ONDEADA SAW: RECTA
Oscillation
NO
Multipass or Single Pass (Per Side)
MULTIPLE
Single or Multiple Electrodes
MULTIPLE
Other

F-AAC-198-ME

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A36.20
QW-483 (REVERSE)
PQR No.
Spcimen
No.

Width

Thickness

T11-197
T12-197
T21-197
T22-197

18,87mm
18,84mm
18,80mm
18,61mm

9,75mm
10.23mm
9,79mm
10mm

Tensile Test (QW-150)


Area

183.98mm2
192,73mm2
184,05mm2
186,61mm2

Ultimate
Total Load
(N)
95.357
98.225
96377
95473

PQR 'SMAW-SAW-PL-001
Type of
Failure and
Location
Welded Material
Base Material
Welded Material
Base Material

Ultimate
Unit Stress
(Mpa)

518
510
524
513

Guided-Bend Tests (QW-160)


Spcimen
No.

Bending Type

DL1-197
DL2-197
DL3-197
DL4-197

Side
Side
Side
Side

Length

164mm
164mm
164mm
164mm

Width

WELDING
THICKNESS IN
CUPON

Temp.

Resultado

9,94mm
9,96mm
9,68mm
9,69mm

25,05
25,05
25,05
25,05

19,4C
19,4C
19,4C
19,4C

Less at3 mm Open Discontinuity


Not Discontinuity
Less at3 mm Open Discontinuity
Not Discontinuity

Toughness Tests (QW-170)


Notch
Location

Spcimen
No.

Specimen
Size

Test
Temperature

Drop Weight Break (Y/N)

Impact Values
ft. - lbs. o J

% Shear

Mils (in.) o mm

Comments
Fillet-Weld Test (QW-180)
Result Satisfactory:
Macro Results

Yes

No

Penetration into Parent Metal:

Yes

No

Other Tests
Type of Test
Deposit Analysis
Other
Welders Name
Test guided by

Pedro Beltran, Luis Coy

Clock No.
Laboratory Test No.

WEST ARCO

N/A

Stamp. No

N/A

I-14197

We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the
requirements of Section IX of the ASME Boiler and Pressure Vessel Code.

Date

04/07/2014

Munufacturer

HL INGENIEROS

Certified by

OMAR PINILLA

(Detail of record of tests are illustrative only and may be modified to


conform to the type and number of tests required by the Code

F-AAC-198-ME

A36.20

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